Beruflich Dokumente
Kultur Dokumente
C00161
DESKTOP SOLDERING ROBOT
•Descriptions in this catalog are valid as of September, 2005. The specifications and exterior described in this catalog are subject to change without notice due to improvements.
•Safety note : Be absolutely sure to familiarize yourself with the Operating Instructions to ensure that this product will be used safely.
Contact :
Head office :
2-21-25, Akasaka Minato-ku, Tokyo 107- 0052, Japan.
TEL : +81-3-3588-0551 FAX : +81-3-3588-0554
■ Automobile dashboard panel ■ Surface-mount photo-receiver modules ■ Tuner cases ■ Surface-mounting CMOS sensor IC terminals
■ ABS sensors ■ Fuel-Cell ■ Flat motor boards (Urethane film wires) ■ Wristwatch miniature crystal oscillators
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Simple to operate so you can solder with confidence All robots come complete with easy to use
Desktop soldering robots adapt to all kinds of work soldering programs that reflect user needs.
Preprogrammed
Soldering Temperature Setting Built-in Counter Functions Wire Brush Cleaning
Highly Rigid Structure Temperature setting, temperature correction Information of vital importance to the manager, Multiple cleaning positions can be preprogrammed.
and other values can also be numerically such as product quantity, number of points Apart from standard air-blow cleaning, a wire
A solid die-cast aluminum alloy is used in the base, entered from the teaching pendant. soldered, heater energization time and cycle time brush-based cleaning setup item has been
with an extruded aluminum material per program, is displayed in the teaching pendant. newly added.
with a stiff cross section in the columns.
Soldering head
Soldering controller
Multilanguage support
The teaching screen can be switched
Increased Storage Capacity from language to language (languages supported as standard:
Japanese, English, German, Spanish and Italian).
255 programs ( 2.5 times more than past )
and maximum data capacity
of 30,000 points ( fives times more than past ). Standard with an easy-to-view
large LCD original teaching pendant
All robots come standard
with an original teaching pendant
specifically designed for soldering.
3 4
Select from Three Standard Types
to Suit Work Size and Work Environment. Specifications
UNIX-413R
X-axis table, Space between table and soldering tip (Z axis direction) In case of UMC-086:85mm In case of UMC-087:145mm In case of UMC-087:145mm
Position teaching method Remote teaching ( MDI )
Teaching format Direct teaching through teaching pendant
Off-line teaching by personal computer(option)
Standard Configurations
Number of programs 255 programs
1. Robot body
Point memory capacity 30000 points maximum※1
2. Soldering controller (UP-05)
Drive system 5-phase stepping motor drive
3. Teaching pendant (RK-TP)
Control system PTP control, CP control
4. Iron tip cleaner (UJC-214)
Interpolation function 3-dimensional linear,circular ark interpolation
5. Soldering head (UMC-087)
External interface RS-232C 2channels (1channel for the PC and 1channel for an option unit )
6. Solder feeder (UPM-011A )
RS-422 1channel (dedicated for the teaching pendant )
7. Solder feed tube set (PT Series)
Exclusive input/output (Max.) 24 points for input, 24 points for output
8. Switch box (RK-SWB)
Simplified PLC function 50 programs, 1000 steps per program
Outside dimensions mm) W:615 × D:581 × H:861 (
W:432 × D:435 × H:783 ( mm) W:611× D:641× H:890 (
mm)
Power source AC90 to 120V 50/60Hz 450VA
Air Dry air 4 to 5kg/cm2
Working temperature 0 to 40 ˚C
UNIX-414R
Relative humidity 20 to 95% (non-condensing)
Weight Approx.22kg Approx.39kg Approx.47kg
※1 : The point memory area is shared with the point attribute data, point work data and sequence data. When such data amount increases, the maximum point data amount decreases.
Standard Configurations
1. Robot body
2. Soldering controller (UP-05)
3. Teaching pendant (RK-TP) •Soldering Controller
4. Iron tip cleaner (UJC-214) Model UP-05
5. Soldering head (UMC-087) Number of soldering conditions 63
7. Solder feed tube set (PT Series) Heater alarm value ±0 to 100˚C variable
5 6
Accessories
■ Soldering Robot Heads Cut downtime due to heater and tip replacement ■ Solder Feeder ■ Solder Feed Tube Sets
from 10 minutes to 30 seconds. •The type of tube set used varies with your solder wire diameter and robot type.
High-Performance Soldering Head
Model No. Compatible robot type Overall length Solder wire diameter
UPM-011A
PT05-050 φ0.5
UMC-087
PT06-050 φ0.6
PT08-050 UNIX-412R 500mm φ0.8
PT10-050 φ1.0
■ Heater Cables
• Heater cables fasten the soldering
■ Switch box head to the solder feeder.
•The type of heater cable used varies
with the solder wire diameter and robot type.
Model No. Compatible robot type Overall length
WK-058B UNIX-412R 500mm
UNIX-413R
WK-058D 700mm
• Switch box housing
UNIX-414R
■ Three-Axis Tip Position Correction Mechanism by the scale lock mechanism Wire Brush Cleaner
Graduated Angle Setter
Compatible with the UMC-086 head With its rotating wire brush,
the wire brush cleaner removes
• An automatic tip position correction mechanism Compatible with the UMC-087 head
heavy dirt stuck to the tip end.
Useful for cleaning off foreign matter
compatible with the UNIX-410R Series. With its four scales, the angle setter
that could not otherwise be removed
with a standard air-blow cleaner,
It quickly corrects misalignment in times of tip wear makes it easier to reproduce solder feed positions,
such as flux residue and tin oxides.
eliminating defects caused by
※Cannot be used with the UNIX-412R.
and thermal expansion automatically. solder feed position drifts. Outside dimensions / W:80 × D:80× H:95 (mm)
※Included in standard configuration of Soldering head/ UMC-087. Weight / About 600g
(Contains a sensor unit, a controller and cables.)
Needle Swing Mechanism (Patented)
Nitrogen Gas Generator
The needle swing mechanism allows the solder feeder (needle)
The compact nitrogen gas generator does not to swing away from the tip of the head automatically.
require power supplies to operate. Designed to work with the brush cleaner to clean
Simply connect it to compressed dry air source the entire surface of the tip end.
and it will generate nitrogen gas The needle swing mechanism is designed for exclusive
at 2L/min with a maximum concentration of 99.9%. use with the UMC-087 and cannot be used with the UMC-086.
The nitrogen atmosphere
• The three-axis position correction mechanism comes Replaces the standard heater cap
with a sensor unit only. to deliver nitrogen gas to the end of the tip. Fume Extraction Duct
On Left : 100RH-N2-CA
It requires a controller to function except On Right : 100RH-N2-CA-YZ A fume extraction duct Model No. Compatible robot type
when it is used in conjunction attached to UAC-9DS-412R UNIX-412R
a soldering robot. UAC-9DS-413R UNIX-413R
with the extended controller UEC-01. Available in several UAC-9DS-414R UNIX-414R
designs to suit the
Double Heater (Patented) robot type.
PC Software
A heater placed in the nitrogen gas passage
heats the nitrogen gas creating a preheating effect.
A PC-based program for managing
and editing soldering program data.
The program eases the work of creating
The Ultimate in Soldering Management and editing soldering positions, soldering conditions,
simplified sequencer functions and so forth.
■ Extended Controller Lateral Slide Mechanism (Patented)
Offline teaching is also possible (Windows XP-ready).
Digital Thermometer
Compatible with the UMC-086 head
Optional robot controller built to address Compatible with the UMC-087 head A digital thermometer is used for
measuring and confirming tip temperatures.
the complete range of users’ needs. The lateral slide mechanism slides
Tip temperature management is an essential
•
the soldering head laterally to buffer contact
Two separate heat controllers (For : solder preheating, UMC-087-RL UMC-086-RL
between the head and workpiece during soldering.
part of quality control.
(Sensor unit only Model No. : UNI-9)
N2 double heater, PC board preheating and so forth)
•Options Support Table
•
● Standard ○ Applicable − Notappl
icabl
e
Needle swing control function The Ultimate in Dispersion Flux
Product Name Model No. UNIX-412R UNIX-413R UNIX-414R
and Solder Ball Control
(selectable between auto and manual mode) Three-axis position correction mechanism(including the controller) UCS-410Z-SET ○ ○ ○
Wire Solder Preheaters Three-axis position correction mechanism (sensor unit only)※ UCS-410SZ − ○ ○
• Brush cleaner control function Preheat wire solder Model No. Solder wire diameter
Extended controller UEC-01
UMC-087M-ANS
−
−
○
●
○
●
(selectable between auto and manual mode) to reduce heat shocking SHN-10-05 φ0.5 Graduated angle setter
UMC-086M-ANS ○ − −
• Three-Axis position correction mechanism control circuit that results in solder balls
and flux residue.
SHN-10-06
SHN-10-08
φ0.6
φ0.8
Nitrogen generator
Nitrogen gas cap ( cap only)
UNX-200
100RH-N2-CA /-YZ
○
○
○
○
○
○
(sensor unit option required) Also reduces soldering SHN-10-10 φ1.0
Nitrogen gas cap ( double heater) HN-W100 ○ ○ ○
tact time. SHN-10-12 φ1.2
• LED indications of counters Lateral slide mechanism
Wire solder preheating mechanism※
UMC-086/087-RL
SHN-10-**
○
○
○
○
○
○
•Product quantity counter (Product quantity management) Brush cleaner※ UJC-216 − ○ ○
Needle swing mechanism UMC-087-NS − ○ ○
•Tip solder point counter (Tip wear management) Fume extractor UAC-1000 ○ ○ ○
422
96
23 50
(M4nutsl
ot)
170
60 60
160
60 60
128
25-
M4Dept
h5
100 4-
M4Dept
h5
8-
M4
581
6-
M4
85
Dept
h6
435
529
641
Dept
h6
(191)
629
387
50
60
(251)
Vi
ewf
rom A
φ5H6Dept
2- h5
φ5H6 Dept
2- h5
170
160 60 60
Xaxi
stabl
etoset
tl
eaj
i
g (P40×4) 25-
M4Dept
h5
Xaxi
stabl
etoset
tl
eaj
i
g
85
96.
5 80
52 268 35.
5 145 80
92 486 φ5H6Dept
2- h5
(379.
5) 27 584
60 60
Xaxi
stabl
etoset
tl
eaj
i
g
250S(Y
t )
400S(Y
t )
320S(Y
t )
(M4nutsl
ot)
50
(M4nutsl
ot)
50
783
t )
086)
23
00S(Z
087)
861
23
890
155
t )
(UMC-
190
(UMC-
087)
t )
150S(Z
50S(Z
190
(UMC-
(138)
235
350
39 A
350
(160) 490
(85)
(145) (235)
37
(145)
(32)
120
(32)
(35)
172
157
157
137
125
125
(55)
(186)
320 (190) (97) 200S(X
t ) (226)
615 (65) (58) 300S(X
t )
611 (95) (58
) 400S(X
t )
Uni
t
:mm Uni
t
:mm Uni
t
:mm
11 12
Consumables
• Built-in detents positioning cross projection inside heaters (male side) and one side Product Name A B C
A
• Heaters dedicated to automatic soldering with calculated tip P3PC-S φ3
φ4
2mm 10mm
thermal conductance, thermal capacities and thermal efficiencies. P4PC-S 2.7mm 13mm
• Available with three heater sizes, ranging from 100W to 300W. P9PC-S 5.5mm 23mm
B
Heater Coil Special insulating film
(winding wire) Positioning Hole
Heater wire Model No. Output wattage
Heater Coil
70AH-100S-79L 100W
100AH-200S-79L 200W (standard)
Thermocouple
130AH-300S-97L 300W
Heater protective tube Sensor wire Solder tinned area:
Positioning cross projection
B
on 20 degree section
and one side Product Name A B C D
A
P12DVAP φ2 1.2mm 1.5mm 3mm
■ Soldering Tips CROSS-BIT P13DVAP φ3 2.2mm 1.5mm 3mm
D(Solder tinned area)
Cross structure φ6
• Stainless steel cross structure attached in position (female side) P16DVAP 3.5mm 2mm 5mm
C
for exclusive use in automatic soldering operations 20°
5
φ3.
Pure iron plating on 30 degree
including point soldering and linear soldering. and 25 degree sections
A
•
Product Name
Solder tinned area Tips available in three sizes, ranging Tinned area
Temporary P120BCPC 2mm
from 100W to 300W, Black chromium-plating
Blue Mask 25°
30
° P125BCPC 2.5mm
to meet specific heater capacities.
P130BCPC 3mm
• Custom tips tailored to the customer’s specifications can be designed
A
and built in multiples of 10.
※Special tips are built to order.
6
•Standard CROSS-BIT list (for exclusive use with the 200W CROSS-HEAHER) ※ Gray zones indicate solder “tinned area”.
A
A
φ4
B
30
°
A
and one side and one side
Product Name A B C D (3mm from edge)
Product Name A
A
φ4
B
°
75
and one side Product Name A B C 型番 A B C D E F
5
A
P2D-R φ2 1mm 2mm P6V08-18 0.8mm 1.8mm 2mm 1.4mm 0.8mm 3.2mm
1(S
P25D-R φ2.5 1.1mm 2mm tin older P1V08-18 0.8mm 1.8mm 2.8mm 1.4mm 0.7mm 4mm
C(Solder tinned area)
2.
ne
da
5
P3D-R φ3 P1V10-20
E
1.2mm 2mm rea
) 1mm 2mm 3mm 1.6mm 0.8mm 4mm
P4D-R φ4 1.5mm 3mm 23 P1V10-23 1mm 2.3mm 3mm 1.6mm 0.8mm 4mm
B
P5D-R φ5 1.5mm 3mm F P1V12-23 1.2mm 2.3mm 3.2mm 1.8mm 0.9mm 4mm
A
C
D
P6D-R φ6 2mm 3mm P1V12-28 1.2mm 2.8mm 3.2mm 1.8mm 0.9mm 4mm
6
※Shown above is a standard tip designed for use with 200W CROSS-HEATER. Other variations available include heater capacity-specific standard tips, many semi-custom tips and full custom tips.
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