Project: J17082 Employer: ITP Ref No.

ITP-I-03

Engineer: Contractor: Date: August / 23 /2020

PO# 201902600 NEGEMCO Job No.: JV19-016 Rev: 00

Project: Aqaba Screening Project task 5 of APC storing
Inspection test Plan Low Voltage Power Cable Installation
Inspected By 1- APC Amin Mohammad/Eyad N. Abu Adi
1-Employer APC QCP Approval
2- DAR
Low Voltage Cable Installation 2-Engineer DAR
3- Contractor NEGEMCO ( )- Approved without Comment
4- Vendor ( )- Approved With Comment- Proceed
5- Third party ( )- Not Approved-Resubmitted
Control Activity
W: Witness
H: Hold
I: Inspection
Item Activity Description Inspection/Test method Referance standard R: Review Verification Documentation
T: Testing
N/A: Not Applicable
ENG CONT TH.P VEN
1 Documentation
1_1 HSE Plan Document review HSE Policy R H N/A N/A Project requirment

1_2 Related Installation insturuction Document review Vendor Procedure R H N/A N/A Vendor Procedure

1_3 Installation Method of Statement Document review Contractor Procedure R H N/A N/A Method of Statement

1_4 Shop Drawing Document review Contractor Drawing R H N/A N/A Shop Drawing
2 Execution
CheckCable Drum Position before
Project Requirement and
2_1 pulling if cables provided with visual inspection R+I I N/A N/A Material Receiving Report
specification
drum.
Project Requirement and
2_2 Visual Inspection of the Cable visual inspection I I N/A N/A Visual Inspection
specification
 Inspection of cable trench
2_3 dimensions and soft layer sand visual inspection Approved Shop Drawings I I N/A N/A Visual Inspection+ RFI
below direct buried cables

Check Insulation Resistance of cable Insulation Testing by 500 Project Requirement and
2_4 I T+I N/A N/A Test Report
before pulling volt D.C Megger specification

Check the Rout of the Power Cable

2_5 visual inspection Approved Shop Drawings I I N/A N/A Visual Inspection+ RFI
Ladder is Completed before pulling

Instrument Hook Up
Check that route of power cable
2_6 visual inspection drawing and specification. I I N/A N/A Visual Inspection+RFI
ladder is complete before pulling
Wiring diagram.

Mark temperarlily cables with labels

(3 pcs to both end), Also with
2_7 visual inspection Cable schedule I I N/A N/A Visual Inspection
destination (from --> to) to be
marked

Verify enough number of cable

2_8 roller in open excavation and in visual inspection Specification and Drawings I I N/A N/A Visual Inspection
cable ladder for pulling.

Check that right size of cable is to be

2_9 pulled for the designated visual inspection Cable schedule I I N/A N/A Visual Report
equipment .

Check that route of cable ladder or

2_10 visual inspection Project Electrical Drawings I I N/A N/A Visual Report
conduits is complete before pulling

Check the cable is fixed with

2_10 Project requiement and
specified stainless steel , polyester visual inspection I I N/A N/A Visual Report
specification
coated cable ties on cable ladder .

Using brass gland from both end of

Project requiement and
2_11 cables asper the specified gland visual inspection I I N/A N/A Visual Report
specification
type.

Using specified stainless steel gland

Project requiement and
2_12 on stainless steel instrumet Power visual inspection I I N/A N/A Visual Report
specification
Panel.

Verify that the cable is to be

2_13 terminated in the right equipment visual inspection Cable schedule I I N/A N/A Visual Report
from both ends.

Check the cable is labeled with

2_14 specified tag and correct tag no. visual inspection Cable schedule I I N/A N/A Visual Report
from both ends. And in every 15 m
on cable ladder.

Isulation resistance testing for cable Insulation Testing by 500 Project requiement and
2_15 I I N/A N/A Visual Report
before termination. volt D.C Megger specification
 Continuity testing before Project requiement and
2_16 Using AVO meter. I I N/A N/A Visual Report
termination and Energization specification
Check that all cores termination is Project requiement and
2_17 visual inspection I I N/A N/A Visual Report
numbered in both ends. specification

Check that warning tape, cable ties

Project requiement and
2_18 and propoer backfilling. After final visual inspection I I N/A N/A Visual Report
specification
laying of cable.
 INSULATION RESISTANCE TEST FOR POWER CABLES DOCUMENT NUMBERING:
( After Installation )

Project: Aqaba Screening Project task 5 of APC storing

Drawing :
Employer: Arab Potash Company
TAG NUMBER: DESCRIPTION:
REPORT NUMBER:

Voltage to be applied according to Project Specifications (V): Minimum value allowed as per Project Specification (MΩ)

CABLE TYPE(Cores/mm2): CABLE RATED VOLTAGE: LENGTH (m): FROM: TO:

MEASURING CONFIGURATION (According to Project Specifications) MEASURE OF INSULATION RESISTANCE (MΩ) SIGNATURE AND DATE

TEST EQUIPMENT:

EQUIPMENT NAME, MANUFACTURER AND MODEL: CONTINUITY TEST FINAL TEST RESULT

SERIAL NUMBER: R S T NEUTRAL GROUND ACCEPTED

CAL. CERTIFICATE NUMBER: REJECTED

CALIBRATION DATE (FROM-TO):

WITNESSED / REVIEWED BY: CONTACTOR (NEGEMCO) ENGINEER (DAR) EMPLOYER APC (If required)

SIGNATURE:

PRINT NAME:

DATE:
 DOCUMENT NUMBERING:
CABLE INSTALLATION INSPECTION CHECK LIST

Project: Aqaba Screening Project task 5 of APC storing Contractor: NEGEMCO

Employer: Arab Potash Cpmpany (APC) SYSTEM/SUBSYSTEM No:

EQUIPMENT NO: TAG No:

DESCRIPTION:

REPORT No:

SL Nº ITEM DESCRIPTION ACCEPTED REJECTED N//A

1 Cable Size, Type and Numbering as per Approved Cable Schedule and Drawing

2 Cable Installtion Neat and Evenly Spaced

3 Cable Bending Radius is as per Procedure and Bends Free of Deformities

4 Any Damage for Cable Sheath

5 Correct Size and Type of Crimping Lug Used

6 Check if Single Core Power Cable Laying Arrangement is in Trefoil Formation

7 Cables are Properly Fixed with Cable Tie Wrap

Check if Single Core Cable Armoured and Metalic Shield are Bonded to Earth at One End
8
Only

9 Cables Dressing Cable Glanding Done Correctly

10 Cable Tag Provided and Cable Properly Supported and as per Specifications

11 Cable Segregation Checked

12 Warning Tape for Direct Buried Cables,Red Tiles and Route Marker Installed

13 Cable Termination done Properly

WITNESSED/REVIEWED BY: CONTRACTOR (NEGEMCO) ENGINEER (DAR) EMPLOYER APC (If Requiered)

SIGNATURE:

PRINT NAME:

DATE:
 INSULATION RESISTANCE TEST REPORT FOR CABLE DOCUMENT NUMBERING:
DRUMS (before laying)

Project: Aqaba Screening Project task 5 of APC storing Contractor: NEGEMCO

Employer: ARAB POTASH COMPANY SYSTEM/SUBSYSTEM No:

EQUIPMENT NO:
DESCRIPTION:
REPORT No:

TEST VOLTAGE: ______________________________VDC Duration: 1

ACCEPTANCE TEST VALUE: > ___________________________________ Mega ohms Do not test coaxial / telecom cables
min

DRUM NO CABLE RATING CORE SIZE(SQ.MM) TYPE TIME DESCRIPTION MEGGER VALUE

TEST EQUIPMENT:

EQUIPMENT NAME, MANUFACTURER AND

MODEL:

SERIAL NUMBER:
WITHOUT
WITH PUNCH
PUNCH

CAL. CERTIFICATE NUMBER.:

CALIBRATION DATE
(FROM-TO):
REMARKS:

WITNESSED/REVIEWED BY: CONTRACTOR (NEGEMCO) ENGINEER (DAR) EMPLOYER APC (IF REQUIRED)

SIGNATURE:

PRINT NAME:
DATE: