Beruflich Dokumente
Kultur Dokumente
DINDIGUL
An internship training report submitted in partial fulfillment of the requirements
for the award of the degree of
C.VADIVELALAGAN
921518631089
Under the guidance of
Dr. SUDHA, MBA., M.Phil.,PGDCA.
DEPARTMENT OF MANAGEMENT STUDIES
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DEPARTMENT OF MANAGEMENT STUDIES
Place :
Date :
HOD
Department of Management Studies
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BONAFIDE CERTIFICATE
Certified that the internship training report titled “AN ORGANIZATIONAL STUDY ON
ANNAMALAIAR MILLS DINDIGUL ” is the bonafide work of C.VADIVELALAGAN
who carried out the research under my supervision. Certificate further, that to the best my
knowledge, the work reported herein does not form part of any other project report or
dissertation on the basis of which, a degree or award was conferred on an earlier occasion on this
or any other candidate.
Place: Dindigul
Date:
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DECLARATION BY THE STUDENT
C.VADIVELALAGAN the undersigned hereby declare that this project work entitled
original work andsubmitted in partial fulfillment of the requirements for the award of degree of
Place: Dindigul
Date : (C.VADIVELALAGAN)
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ACKNOWLEDGEMENT
I am also thankful to all the faculty members, Department of Management Studies for their
support and co-operation during the course of my project work. I would also like to thank my
parents, friends and well wishers who encouraged me to complete this project successfully.
Place: Dindigul
Date (C.VADIVELALAGAN)
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LIST OF THE CONTENT
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1 EXECUTIVE SUMMARY
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2 INTRODUCTION
3 INDUSTRY PROFILE
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3.1.Present scenario
4.COMPANY PROFILE
4.1. Annamalaiar mills 15
4 s
4.2 land area statement 15
4.3.vision of the company
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4.4. Mission of the company 16
ORGANIZATION
5 STRUCTURE 17
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6
BUSINESS
LEVELFUNCTIONAL
DEPARTMENT
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6.1 Production department
6.2.Finance department 29
CASE STUDY 33
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FINDING AND 34
8 RECOMMANDATION
SUGGESTIONS 36
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CONCLUSION 37
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BIBLIOGRAPY 38
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SPINNING MILLS
1. EXECUTIVE SUMMARY
ANNAMALAIR Spinning and Weaving Mills was originally started by a private owner
Shri. KUPUSAMY NAIDU IN 1955 with about 50 spindle capacity. The mill earned profit and
had no problems till 1996 There after the company incurred heavy loss due to various reasons
and hence the management was taken over by the Government of India.
Since the production capacity of the mill has increased to 24,000 spindles. The Government introduced new machines
and the mill functioned well till .There after the company again incurred loss for many years.
Being a Government undertaking, financial support was received from Government and hence
the mill was running without much problem.
The difference between the success & failure is doing things right and doing things nearly
right, & ANNAMALAIAR MILLS has always tried for success & that is why it is known to be
one of the leading organizations in Pakistan. Irrespective of all these positive points of
ANNAMALAIAR MILLS, I have noticed a few areas where the improvement can really
increase the efficiency of ANNAMALAIAR SPINNING MILLS.
In this report I have given a very brief review of what I have seen during our internship
I have mentioned all these as I have made an internship as according to the schedule. I also
mentioned about the Textile industry in Pakistan and vision of its industry. Then I have done a
detailed SWOT analysis as well as PEST Analysis.
Then I have discussed about my learning in the whole internship that is all about the
Textile Terminologies and process of the productions. I have made it possible to write each
and every thing that I have learnt there. I have all my practical efforts in the form of this
manuscript that’s the asset for my future career.
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2.INTRODUCTION
The term of textile is delivered from LATIN Word “TEXTILE”. The cotton textile
industry occupies a unique a position in human life. A part from creating to the most
basic needs of man after food. This industry provides employment and means of lively hood
to a large segment of our Society . It is the oldest and biggest of all major in India.
Textile Industry is the most important Industry in the country both in terms of
earning .
Foreign Exchange and giving employment to lakes of workers. In our there are so many
industries flourishing. Textile Industry plays a vital role in our country.
As a Textile Student must under go training in any one company for 6 weeks during
the summer time. After completing second semester examination . So this training about
“Annamalaiyar Mills Privatelimited” located in Dindigul.
Annamalaiyar mills Private Limited is repurted and well established yarn producing
company in Tamil Nadu. This mill is enjoying supreme position is the production of quality
yarn
In various counts which have very well all over the world.
In this training analysis about all departments functions. That is purchase, statistical
Quality control (SQC) computer, Electrical department.
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3.INDUSRY PROFILE
3.1.PRESENT SCENARIO
Global trade in textile and apparels is expected to increase from US $ 356 billion in2003
to US $ 600 billion by 2016. The way forward for the textile mill sector is through transforming
the sector from resource intensive to knowledge intensive, highly innovative sector with high
added value products and services. This can only ensure sustainable growth and jobs in the
future. It would also help to secure competitive advantage, which would be based on the best
new products and processes in the world. The industry has made tremendous efforts in the last
years to invest in new productive assets, to streamline operations and to intensify their innovation
activities. To achieve transformation, investment is needed in technological innovations that
would assist industry in its transition from resources intensive to acknowledge intensive sector.
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3.2 .KEY PALYERS
• Management of company
• Staff members
• Lawyers
• Facilitators
3.3.ADDRESS:
PILLAIARNATHAM,
DINDIGUL.
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3.4.SWOT ANALYSIS
OPPORTUNITIES
TREADS
• Pricing pressure.
• Location disadvantage
• Government policy
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STRENGTH:
• Completive strength
• Latest machinery
WEEKNESS
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3.5.PEST Analysis
POLITICAL INSTABILITY.
The political situation is not satisfactory. Due to the rapid change in the Government
every government sets its own new trade policies.
Govt. should apply sustainable policies for the beneficial of the exporters as well as the
investors.
ECONOMIC SITUATION:
The economic condition can also affect the foreign investors increasing inflation rate make the
cost of production high and thus reduce the profit margin of the investor.
SOCIAL SITUATION:
The change in the lifestyle of the people affects the growing demand for the products. The
change in the lifestyle and needs in different demographics also affect the demand of the
customers. Due to all these changes is performing excellent for the excellence organization
as well as for the customer.
TECHNOLOGICAL FACTOR:
Technological advancement in all the sectors of the country has changed the entire socio-
economic environment. Especially in the especially sector there is a lot of technological
development. Excellent computerized machines and devices are installed in the
ANNAMALAIAR SPINNING MILLS \has made extension in its present setup by installation
of well advanced technology imported from Japan China and France.
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4.COMPANY PROFILE
Annamalaiyar Mills Private Limited was incorporated on 08-12-1995, but it was established.
On 1956. They started at a village called “Pillayarnatham” near to Dindigul. The Director of the
mills during the initial stage was Mr.Muthusamy Naidu. The mill was started with the initial
Investment of 19 lakhs borrowed from their relatives.The company was registered at Bagumbur
post, Pillayarnatham at Dindigul-624 002.Company gets loans and funds facilities from Karur
Vijaya Bank,Dindigul.
The branch is Annamalaiyar spinners Limited located at Palakanuthu.Both these branches
are situated on Palani Road.In the beginning the company used old type of machines, but now
they have improved technology wise by using Auto coner and extended a unit called
“Humidification”plant.
This company produces “YARN”. This is the main product. There are 300 male workers and
100 female workers in the origin. Totally 400 workers are in the industry. In office totally 20
workers are in job. The Annamalaiyar Mills (PVT)LTD was established over 52 years ago in
Dindigul.It is a private limited company. At present it has another company namely
Annamalaiyar Spinner Situated at Begambur post at Dindigul.
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4.3.VISION
4.4. MISSION
• Empower and pave way for every MSME to grow, succeed and scale
without any geographical or technological limitations.
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5.1. ORGANISATION STRUCTURE
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5.2 FINANCE DEPARTMENT
Financial assessment is the backbone of every industry. The company has a cash credit
account with SBI, DINDUGUL. They have curtailed the company credit unit from Rs.75 Lakhs
to Rs.60 Lakhs from September, 2002 onwards which has affected the company badly. From
there onwards efforts are made to restore the units by taking up the matter with their Zonal
Their qualities are checked and supplies are satisfactory. Depending on the consumption, a stock
5.5 SALES
The market for yarn is a highly competitive one and therefore the prices keep fluctuating
which in turn affects the quantity demanded. The main consumers of yarn are weaving merchants
and looms.
Yarn is the final product of the Spinning Mill. The yarns from the cops are wound on
paper cones called Cone Yarn. Each cone yarn contains 1.5 Kg of yarn. Usually handloom
weavers need Hank yarn and the well-organized sector cone yarn.
5.7 MACHINERY
Most of the machines installed are old. Some of them are new. The old machines are
reconditioned after a period of 10 years. According to the BIFR, the company is planning to
install new highly technical and modern machines as the machines now used in Cannonade
Spinning and Weaving Mills are giving less productivity.
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5.8 BUILDING
The condition of the factory building is dilapidated and some roof strengthening work has been
attended to which is only temporary in nature. Urgent attention has to be paid towards this
matter.
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6.PRODUCT PROFILE
In ANNAMALAIAR Spinning and Weaving Mills yarn is the final product. Different quality
patterns of yarn are yarn is a long continuous length of inter located fibers, suitable for use in production
of textiles sewing, knitting, weaving and rope making. Very thin yarn is referred to as thread. Yarn used
for fabric manufacturing is made from spinning short length of various types of fibers. Yarn is usually
measured by weights. Synthetic fibers which have high strength, artificial lustier and fiber retardant
qualities are blended with natural fibers which have good water absorbents and skin comforting qualities
in different proportions to manufacture yarn for fabrics. The most widely used blends are
cotton polyester and wool acrylic fiber blends. The yarns from the cops are wound on paper cones
called cone yarn. Usually handloom weavers need hank yarn and the well-organized sector cone yarn.
6.1 PRODUCTION DEPARTMENT
The most important task of the production management is to deal with decision-making
related to production process so that the goods manufactured are according to the specifications
in the required quantity, at minimum cost and as per schedule.
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6.2PRODUCTION PROCESS
The production process begins with the mixing process and ends with the dispatch
process.
Packaging
6.2.1BALE OPENING:
In this process cotton are opened, foreign matters are segregated and processed in the
bale- opening machine. From this process, cotton is subject to maximum.
6.2.2MIXING PROCESS
The second step in the production process is called mixing. In this process Polyester
Staple Fiber (PSF) is mixed with VSF in a pre-determined proportion according to the
requirements of yarn to be manufactured in that particulars count. There are three varieties of
mixing in this mill.
PSF HT (100%) without tinting. In order to identify the count and mixing proportion, Polyester
Staple Fiber is given a tint.
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Tinting helps in easy identification of counts. Different food colors, light green, yellow and
pink which can be washed easily is used for tinting and is maintained until it is given to the
weaving merchants. Mixing coolies or mixing attendants as per the requirements. About five
mixing coolies are employed in this department per day and each of them has a workload of 850-
kilo/ day.
6. 2.3BLOW ROOM
The loose mix collected from mixing department is charged to the blow room where they
are toppled manually in order to get a homogeneous blend of various ingredients of the mix,
polyester and viscose. This toppled mix is then passed through the condenser in to the tanker and
through the pipes it is fed to the second blow room machineries.
There are three structures in the blow room department and there are two lines of blow
room machineries. One is a double structure and the other is a single structure. The objective of
this process is to open out thick masses of the new materials of finer pieces and to give thorough
blending of polyester and viscose. Certain amount of impurities of foreign matter and metal
particles, if any has to be extracted. The raw materials are converted into a sheet form and wound
on a rod. This is called a Lap, the length of the lap and weight of each lap is determined. The
length of lap is 37 yards and standard weight is 13.5 Kg. A tolerance of plus or minus 300 grams
is permitted. The duration for forming one lap is six- minutes approximate
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6.2.4CARDING PROCESS
Carding is the heart of spinning process. The lap collected from the blow room is fed to
the carding machines of the carding department. In these machines sheet form of laps are
converted into sliver form. Each lap is drafted 90 to 100 times and parallelization of fiber takes
place. Here short fibers, if any are extracted and the fibers are straightened and parallelized into
uniform size to eliminate unevenness in the yarn thickness and to ensure uniform weight.
Cards are collected to each count, according to the spin plan and the sliver is collected
from the carding machines count wise. Each sliver has a length of a3000 meters and the time for
producing 1 can of sliver is 1:00 hours. There are about 50 carding machines running in this mill.
Conventional cards have an average life of 50 years.
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6.2.5 DRAWING PROCESS
In the drawing process card sliver produced in the carding department is passed on to this
department. Here homogeneous blending takes place.
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6.2.6 CONE WINDING
In this department yarn on cops is converted into cone form. In the cone department all
types of defects in yarn is rectified and also yarn on cone will be defect free. According to the
requirement of the market bigger cone of yarn are packed weighing 1.25 Kg each. A winder has to
look after 15-30 runs according to count of the yarn. The full built cone of 1.25 Kg is removed and
collected by the winder and then it is stacked in the bins count wise in the packing department. The
cone winding machinery has 120 spindles that are winding 120 cone sat a time and it takes about 2.30
hours. This department has 8 cone winding machines and thereby each machine requires 4 persons.
6.2.7CONE PACKING
In this department the final product of yarn on cones are packed in polythene bags. One
such bag contains 40 cones and the Net Weight of 1 bag is 50 Kg. They put necessary details like
count, gross weight, month and year of packing, bag number in lot numbers. Then these bags are
ready for dispatch to the market or depots. Altogether, there are 6 workers in this department.
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7 BUSINESS LEVEL FUNCTIONAL DEPARTMENT
7.1.Finance Department
All the financial revenues and expend iture of the income under the c o n trol of NTC.
The main sources of revenue for them ill is the sale of yarn and the main expenditure incurred
are for procurement of raw materials payment of wages and
salaries and payment of electric it charges. In CS & WM
Accounts Manager is the head of the finance departmental
• Inventories
• Investments
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7.2 SALES AND MARKETING DEPARTMENT
Year Sales
2013-2014 Rs.1563572
2014-2015 Rs.1246700
2015-2016 Rs. 1356787
2016- 2017 Rs.1876492
• Receipt of quotations
• Opening of quotation
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• Tabulation
• Verification
• Placing order
In the stores department racks and cupboards are being maintained for storing of spares.
In order to control and record different transactions of material, Bin Card is used and it is tagged
with each stock.
Bin Card is a quantitative record showing receipt, issue and closing balance of particular
items of stores. It is possible to know the stock position as each and every transaction of
materials is entered into Bin
Card with date.
In order to exercise an efficient control over the stores department, the store keeper must prepare
and maintain different registers. Following are the registers maintained in the stores department::
• Purchase register
• Issue register
• Stock register
• Quotation register
• L/R register
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7.4 HUMAN RESOURCES MANAGEMENT
The employees of an organization are precious and the backbone that plays a stupendous role in its
development and productive activities. Its employees significantly influence the prosperity of the organization.
Liberalization and globalization has created challenging opportunities to make its human resource competent
enough to take a challenge. All these calls for the existence of HRM department in the organization. Human
Resource Management is an art and science of managing people who are engaged in productive occupations.
Human Resource Management is the organizational function that deals with issues related
to employees such as compensation, hiring, performance management, organizational
development, safety, wellness, benefits, employee motivation, communication, administration
and training. Human Resource Management is the function within an organization that focuses
on recruitment, management and provides direction for the people who work in the organization.
Human resource management can also be performed by line managers.
Human resource management is, no doubt, an outgrowth of the older process and
approach. But it is much more than its parent disciplines ±personnel management and behavioral
science. Its approach is more comprehensive from beginning to end. Its emphasis is not only on
production and productivity but also on quality of life. It seeks to achieve the fullest development
of human resource and fullest possible socio-economic development.
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8. CASE STUDY
It is normally observed that transformer gets overheating extra fans near transformer and
at places water sprinkler are installed to cool the transformer. Long term distribution panel doors
are kept open and cooling fans and even air conditioning of panel room is carried out to cool the
switch gears, bus born in the room. Bursting of provided fund capacitors due to excessive
harmonics was reported. Over correction of provident fund leading to increase of long term
voltage has damaged the sensitive components of VFD used in machineries.
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8.1 FINDING OF STUDY
8.2 RECOMMENDATION
• Training must be focused to enhance the knowledge about the latest technological change.
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8.3 LEARNING EXPERIENCE
Have had a great learning experience from this organization study and based on my
understanding, I have some. Listed below are the same.
The old-age conventional marketing practices have to be replaced by modern methods, so
as to create a good opinion for coir products in large markets..
India is the major supplier of high quality coir and coir products, trade fairs and
exhibitions must be conducted for effectively projecting the image in international
market. Hence such events should be organized abroad and within the company with
great importance
The industry must invest in market research projects and explore new and overseas
market.
Technology must be upgraded with international standards.
The coir producing and exporting countries must effectively organize and develop new
strategies to overcome the competition from synthetic substitutes.
As the price of coconut is declining nowadays; efforts must be taken to promote this
industry in our country.
The coir board must take effective measures to promote the export of coir and coir
products.
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9. SUGESSTION
The following are the major observations made from the organizational study.
The company has a strong management team which greatly influences the improved
performance of the organization over the years.
The organization mainly suffers a drastic dropped down of its production activity on two
aspects,
o Scarcity of labor availability.
o Fluctuation in power supply.
The major problem is the labor availability which has gone down drastically over the past
5 years which is due to the Governments scheme on 100days working which has drawn
majority of the labor population which in turn reduced the work force availability for the
production process.
The second most problem faced by the organization is the unstable and fluctuating power
supply in that region. Power acts as the main source of a production process. The
fluctuating power supply has decreased the production capacity of organization which
makes it unsuitable to fulfill the companies per day production requirement.
These problems have caused the company to reduce its work shifts from 3 shift per day to
2 shift per day.
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10.CONCLUSION
Training method play an important role in enhancing productivity and overall performance of workers.
It has great influence in boosting the morale and loyalty of employees. Training is essential to
develop skills and also update knowledge.
It provides only high quality and high standard products. The company produces
innovative parts like twist and super high twist synthetic fibers, which are of high element in the
current market. So it has forced a large market in India. The aim of the study is to find the
effectiveness of training methods, and the merits and demerits of training methods.
Employees are satisfied with the training methods of the company. They require more
training programs especially for safety and to keep pace with the latest technological changes.
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11. BIBLIOGRAPHY
REPORTS
Various reports Abbi textile mills in its departments
WEB SITES
www.annamalaiarmills@gmail.com
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