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This article has been accepted for publication in a future issue of this journal, but has not been

fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2017.2723601, IEEE
Transactions on Power Electronics

Temperature-Dependent Characterization, Modeling


and Switching Speed Limitation Analysis of Third
Generation 10 kV SiC MOSFET
Shiqi Ji, Member, IEEE, Sheng Zheng, Fred Wang, Fellow, IEEE, Leon M. Tolbert, Fellow, IEEE

Abstract —The temperature-dependent characteristics of the Among these switches, SiC MOSFETs have many desirable
third generation 10 kV/ 20 A SiC MOSFET including the static features from users’ perspective, including normally-off
characteristics and switching performance are carried out in this operation, low turn-off loss due to the lack of bipolar tail
paper. The steady-state characteristics, including saturation
current, low conduction loss, and low gate charge [9].
current, output characteristics, anti-parallel diode and parasitic
Recently, Wolfspeed has released its third generation 10 kV /
capacitance, are tested. A double pulse test platform is
constructed including a circuit breaker and gate drive with >10 20 A MOSFET, which has significant improvement in specific
kV insulation and also a hot plate under the device under test for on-resistance than previous generation. With optimized doping
temperature-dependent characterization during switching in the drift and JFET regions, the specific on-resistance
transients. The switching performance is tested under various decreased from 160 mΩ·cm2 in the second generation device
load currents and gate resistances at a 7 kV dc-link voltage from to 100 mΩ·cm2 [14]. The enhanced short circuit capability
25 ˚C to 125 ˚C and compared with previous 10 kV MOSFETs. A with >10 µs short circuit withstand time is also achieved [10].
simple behavioral model with its parameter extraction method is This paper focuses on Wolfspeed’s third generation 10 kV / 20
proposed to predict the temperature-dependent characteristics of
A MOSFET/JBS copack module, as shown in Fig. 1. Some
the 10 kV SiC MOSFET. The switching speed limitations,
including the reverse recovery of SiC MOSFET’s body diode, characteristics have been published in [14]. But many key
over-voltage caused by stray inductance, cross-talk, heat sink and device temperature-dependent characteristics have not been
electromagnetic interference (EMI) to the control are discussed extensively measured and will be essential to the application of
based on simulations and experimental results. the device in converters. This paper introduces the
Index Terms: 10 kV SiC MOSFET, junction temperature, temperature-dependent characterization of the 10 kV SiC
switching performance device both in steady-state and during switching transients, and
carries out the device characterization from 25 ˚C to 125 ˚C.
I. INTRODUCTION
Considering that the breakdown field strength of Silicon
Carbide (SiC) is ten times higher than Silicon (Si), SiC power
semiconductors show superior performance in medium and
high voltage levels (> 3.3 kV). Furthermore, due to a much
lower switching loss of high voltage (HV) SiC devices, the
Fig. 1. 10 kV / 20 A MOSFET.
switching frequency can be ten times more than their Si
counterparts. Therefore, medium voltage SiC-based converters Some researchers have modeled the 1.2 kV and 1.7 kV low
can bring great benefits in weight, size and control bandwidth voltage (LV) SiC MOSFETs, which are helpful to theoretically
over Si-based converters. In recent years, HV SiC devices (> explained device’s characteristics [20]-[23]. These studies
3.3 kV) have been rapidly developed including Junction focus on MOSFET channel [24], base region [25], [26],
Barrier Schottky (JBS) and PiN diodes [1]–[3], Junction Gate parasitic capacitance [27], interaction with external circuits
Field-effect Transistors (JFETs) [4], Metal Oxide [28], [29] and parameter extraction [30], [31]. Several
Semiconductor Field-effect Transistors (MOSFETs) [5]-[17], researchers modeled HV SiC devices [12], [32]. However, the
Bipolar Junction Transistors (BJTs) [1], Insulated Gate temperature-dependent characteristics during the switching
Bipolar Transistors (IGBTs) [18][19]. transient are not studied in these models. The validity of the
These devices have potential applications in medium and low voltage SiC device model in the 10 kV SiC MOSFET is
high voltage power converters, e.g, medium voltage motor studied based on experimental results in this paper.
drives [17] and power grid applications [5]-[8]. It is important Furthermore, a simple behavioral model with its parameter
to understand characteristics of these emerging devices. extraction method is proposed to predict the temperature-
dependent characteristics both in steady-state and during
Shiqi Ji, Fred Wang, Leon M. Tolbert are with the Electrical Engineering and switching transients.
Computer Science Department, University of Tennessee, Knoxville, TN, USA, The switching performance is the key characteristics of SiC
37996 (e-mail: sxjisq@gmail.com, fred.wang@utk.edu, tolbert@utk.edu)
Sheng Zheng is with the Oak Ridge National Laboratory, Knoxville, TN, USA,
MOSFETs. The dv/dt and switching loss are two critical
37830 (e-mail: zhengs@ornl.gov) parameters for the switching speed. Some works about impact

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Transactions on Power Electronics

factors on the switching performance have been conducted for gate drive board and parasitic inductance in the MOSFET
LV SiC devices including signal isolator [33], parasitic [34], module. Considering the four-terminal package is not applied
cross-talk issue [35], electromagnetic interference (EMI) [36] in this module, Lss is not negligible. Lgs and Lss are respectively
and impact of load [37]. But these works have not been 5 nH and 1 nH based on model parameter extraction.
extended into HV SiC devices. The factors impacting the
A. Saturation current
switching performance of the 10 kV SiC MOSFET will be
discussed based on the model simulations and test results. The saturation current plays an important role during the
In this paper, the 10 kV / 20 A MOSFET is characterized switching transient, especially during the turn-on transient.
in steady-state in Section II. The model is presented and the During the switching transient, due to a high vDS, ich reaches
parameters are extracted based on test results. The the saturation current which is mainly decided by vgs and the
temperature-dependent factors are discussed in each part. The gate threshold voltage vT.
double pulse test (DPT) platform construction including the Datasheets of HV SiC MOSFETs commonly only show the
overcurrent protection is presented in Section III. The devices’ output characteristics in the ohmic region. Some
switching performance at various temperatures is obtained studies have been done on the characteristics in the active
under various load currents and gate resistances at 7 kV dc- region through a static characteristics test with an extended
link voltage from 25 ˚C to 125 ˚C, and the accuracy of the drain-to-source voltage [30]-[32]. Different from Si IGBTs,
model during switching transient is verified. Furthermore, the saturation current of SiC MOSFETs cannot be directly
based on the model, the switching speed limitation factors are obtained from vDS - id curves in the active region. vDS is drain-
discussed in Section IV. to-source voltage and id is the device current. For SiC
MOSFETs, it has been concluded that ich increases with
II. STEADY-STATE CHARACTERIZATION AND MODELING increasing voltage drop on the channel even in the active
region due to its short-channel effects [38]. However,
The 10 kV MOSFET studied in this paper is a third
MOSFETs will not operate in this condition even during the
generation DMOSFET. It is a MOSFET/JBS copack module
switching transient. During the switching transient, because the
which has a JBS diode die as its anti-parallel diode. The
drain-to-source voltage drops on the N- base rather than on the
simplified cell structure and equivalent circuit are shown in
channel, ich reaches the saturation current, which is a function
Fig. 2.
of vgs, and does not change with the drain-to-source voltage.
Cu
D
S G SiO2 layer S
RB
The saturation current should be extracted from vDS - id
d
curves in the active region. The MOSFET current when the
N+ N+ Cgd
P- well P- well channel voltage equals vgs – vT is a good approximation to the
Rg Lgs
G g Cds Cs saturation current. During a switching turn-on transient, id
ich idiode
N- Base changes from 0 to 40 A corresponding to a variation of vgs
Cgs from vT to around 10 V. ich(vgs) in this range is extracted
s
N+ Substrate through the measurement of the curve tracer Keysight B1505A.
Lss
D
S
A quadratic formula is applied to describe the relationship
(a) (b) between vgs and ich:
Fig. 2. The cell structure and equivalent circuit of 10 kV MOSFET. (a) cell kp
structure. (b) equivalent circuit. ich  (vgs  vT )2 (1)
2
Cgd, Cgs and Cds are parasitic capacitances of the MOSFET.
Where kp is saturation current transconductance factor (A/V2).
The parasitic capacitance of the anti-parallel diode is included
It should be noted that (1) is a model for the saturation current,
in Cds. Cgd and Cds vary with their withstanding voltages. Cs is
but not for the active region. Considering the switching
the parasitic capacitance between the drain and the heat sink
performance is mainly determined by the saturation current, (1)
and only exists after the device is mounted. In a DPT platform,
will be used to describe the channel, which is different from
the heat sink is replaced by a hotplate. In a real converter, the
existing models. The gate threshold voltage vT varies with the
analysis on Cs network can be very complicated due to the
junction temperature Tj:
complex heat sink and grounding system design. ich is the
vT (Tj )  vT,25  Tkp (Tj  25) (2)
current which flows through the channel of the MOSFET and
is determined by voltage drop on the channel and gate-to- Where vT,25 is the threshold voltage at 25 ˚C and Tkp is the
source voltage vgs. RB is the base resistance and mainly temperature coefficient of the threshold voltage. The extracted
influenced by the parameters of N- Base. idiode is the current vT reduces from 3.85 V at 25 ˚C to 2.75 V at 125 ˚C,
that flows through anti-parallel diodes, including the JBS indicating a temperature coefficient of 11 mV/˚C. The
diode and body diode. Rg is lumped gate resistance consisting extracted kp is nearly constant at various Tj from 25 ˚C to 125
of the internal gate resistance of the device, the output ˚C and equals 2.02 A/V2. The simulation results with (1)
resistance of gate drive buffers and external gate resistance correlate well with experimental results, as shown in Fig. 3.
designed by users. Lgs and Lss are the parasitic inductances in
the gate drive loop and are impacted by the loop area in the

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2017.2723601, IEEE
Transactions on Power Electronics

40 30 1.2
Experiment Experiment Experiment
35
Simulation 25 Simulation 1 Simulation
30
20 vgs = 8V, 10V, 12V, 0.8
25 Tj = 25 C, 50 C, 75 C, 14V, 16V, 18V, 20V

RB(Ω)
100 C, 125 C
id(A)

id(A)
20 15 0.6

15
10 0.4
10
5 0.2
5 Tj = 25 C
id when vds = vgs - vT
0 0 0
3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 20 40 60 80 100 120 140 160
vgs(V) vDS(V) Tj ( C)
Fig. 3. Simulated saturation current comparison with experimental results. (a) (b)
It should be noted that in most of models, the channel is Fig. 4. Simulated output characteristics comparison with experimental results.
(a) output characteristics at 25 ˚C. (b) base resistance at various junction
modeled based on the output characteristics. This is not temperature.
suitable for HV SiC MOSFETs. Generally, the output
characteristics present vDS - id curves at high vgs. In this case, C. Anti-parallel diode
the voltage drop on the MOSFET channel can be neglected The anti-parallel diode of the MOSFET module consists of
compared with the base resistance for HV SiC MOSFETs. a 10 kV JBS diode and the MOSFET’s body diode in parallel
Therefore, the channel parameters cannot be obtained through connection. Due to a high energy gap Eg of SiC (> 2 V), the
the output characteristics. The saturation current also greatly body diode only turns on when vsd > 2 V. For LV SiC JBS
affects the switching performance during the turn-on transient. diodes, the forward voltage at its rated current is commonly
Therefore, the saturation current model can also be verified by lower than 2 V (e.g. vF = 1.6 V at 50 A for Wolfspeed’s 1.7 kV
the double pulse test. The accuracy of the model to describe / 50 A SiC JBS diode). Therefore, nearly all reverse current
the turn-on performance cannot be guaranteed if the channel is flows through the JBS diode in LV SiC MOSFET/JBS copack
modeled based on the output characteristics. modules.
However, in 10 kV SiC MOSFETs, the resistance of the
B. Output characteristics
JBS diode becomes much larger due to a thicker base. The
The output characteristics (on-state) are mainly determined forward voltage can exceed Eg at its rated current. The reverse
by the base resistance RB. Different from Si IGBTs and LV current which flows through the body diode cannot be ignored
SiC MOSFETs, the voltage drop on RB is much higher than any more. As shown in Fig. 5, the currents of the body diode
that on the channel in the ohmic region. Especially with and the JBS diode are comparable. Because the body diode is
increasing vgs which brings a lower voltage drop on the a PiN diode, the excess carrier effect should be estimated in
channel and increasing Tj which leads to a larger RB, the base order to get an accurate assessment for the switching
resistance becomes dominant in the output characteristics. RB performance.
is determined by the doped concentration (6×1014 cm-3), the The JBS diode can be described by:
thickness (100 μm) and the active area (27.5 mm2) of N- base. vSD,JBS  vf  id RB,JBS (5)
RB arises with elevated Tj due to the decrease of the electron
mobility. RB can be described by: Where vf is the ohmic contact voltage and RBd,JBS is the base
α resistance of the JBS diode. Similar with RB, RB,JBS can be
 Tj  273 
T,MOS

RB (Tj )  RB,25   (3) represented as:


 298   Tj  273 
T,JBS 

Where RB,25 is the base resistance at 25 ˚C and αT,MOS is RB,JBS (Tj )  RB,JBS,25   (6)
temperature coefficient of RB. In the output characteristics test,  298 
the MOSFET operates in the ohmic region and the MOSFET Where RB,JBS,25 is the base resistance of the JBS diode at 25 ˚C
channel can be described by: and αT,JBS is temperature coefficient of RB,JBS. vf equals 1.16 V
and is nearly constant at various Tj. RB,JBS increases from 290
ich  kp (vgs  vT  vds 2)vds (4)
mΩ at 25 ˚C to 800 mΩ at 150 ˚C. The extracted αT,JBS is 2.9
The comparison of the output characteristics between the and slightly larger than the temperature coefficient of the
simulation results and the experimental results are shown in MOSFET’s base resistance. It means that with increasing Tj,
Fig. 4. The experimental results of RB are calculated in terms the forward characteristics of the JBS diode become worse
of the vDS - id curves at vgs = 20 V. RB increases from 355 mΩ than the MOSFET’s body diode. The simulation results have a
at 25 ˚C to 870 mΩ at 150 ˚C and the extracted temperature good fit with experimental results, as shown in Fig. 5(a).
coefficient αT,MOS is 2.5. Different from the JBS diode, the MOSFET’s body diode
is a PiN diode. The excess carrier effect should be taken into
consideration [39], [40]. In on-state, the injection of excess
carriers brings a smaller base resistance, especially at a high
conduction current. During the switching turn-off transient, the
sweep out of these carriers causes the reverse recovery and
increases the switching loss. The impact of the excess carriers

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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TPEL.2017.2723601, IEEE
Transactions on Power Electronics

can be estimated by the forward characteristics of the body models is set as 0.5 by assuming the base is uniformly doped.
diode. With the injection of excess carriers into the N- base, This is not suitable for this 10 kV device. Cds can be described
the base resistance decreases due to the increasing hole with a similar equation. The extracted drain-to-source
concentration. If the excess carriers effect plays a major role, capacitance of the ion implantation layer Cdsi and drain-to-
the base resistance of the PiN diode will decrease dramatically source capacitance of the base region Cdsb are 15 nF and 5.58
with the increase of the conduction current and will be much nF while the voltage-dependent factor of Cds is 0.5. The
smaller than RB tested through output characteristics. However, comparison between simulated parasitic capacitances and
the experimental results show that the resistance of the body experimental results are shown in Fig. 6.
-7
diode is nearly constant for a conduction current less than 40 10
Experiment
A and equals 0.35 Ω at 25 ˚C which is very close to RB. The -8
10
Cds Simulation

injection of excess carriers only brings less than 1.5% Cgs


-9
M=1/2
reduction in the resistance of the body diode. Therefore, only 10

C (F)
very few excess carriers are injected into the base, and the 10
-10
Cgd
excess carrier effect is negligible here. The PiN diode can be -11
M=1/3
10
described by: M=1/2, applied in

vSD,PiN  vPN  id RB (7) 10 1


-12
10
LV MOSFET
100 1000
vDS(V)
Where vPN is the voltage drop in the PN junction and equals 2 Fig. 6. Simulated parasitic capacitances comparison with experimental results.
V. The simulated forward characteristics of the body diode are Cs, which is the capacitance between the drain and the
compared with experimental results in Fig. 5(b). hotplate, can be calculated through:
 A
40 40
Experiment Tj=25 C Experiment Tj=25 C 50 C
Cs  t drain
50 C 75 C
35 35
Simulation 75 C 100 C Simulation
(9)
30
125 C
30 100 C dt
25 25 125 C
Where Adrain is the copper area of the drain. ɛt and dt are the
id(A)
id(A)

20 150 C 20

15 15
150 C permittivity and thickness of the insulated thermal pad
10 10
between the drain and the hotplate. Cs is around 100 pF here.
5 5

0
0 2 4 6 8 10 12 14 16 18 20 0
0 2 4 6 8 10 12 14 16 18 20
III. SWITCHING CHARACTERIZATION AND DISCUSSION
vSD(V) vSD(V)
(a) (b) A. Double pulse test platform
Fig. 5. Simulated anti-parallel diode characteristics comparison with
experimental results. (a) JBS diode. (b) body diode. The double pulse test (DPT) platform is built to test the
switching performance of high voltage SiC MOSFETs, as
D. Parasitic capacitances
shown in Fig. 7. The key subcomponents with detailed
The parasitic capacitances include Cgs, Cgd, Cds and Cs. Cgs, descriptions are highlighted as follows.
Cgd and Cds are internal parasitic capacitances of the MOSFET
module and can be measured by the curve trace Keysight
Cd c
B1505A and its capacitance test fixture N1273A which can
test C - V curves up to 3 kV. Cgs, which is the capacitance of Circuit
Breaker
the SiO2 layer between the gate and the source, is constant and
equals 4.7 nF. Cgd and Cds are voltage-dependent capacitances. Cd e c

With the consideration of the kink in the C - V curves induced Ls 1

by the ion implantation [12], Cgd can be described as follows:



Ls 4 Ls 2
Cgdi vdg LL
 vdg  vlim
DUT

Ls 3

Cgd   Cgdi vlim  Cgdb  vdg  vlim 


M
(8) Cs 2 Cs 1

 vdg  vlim Hot Plate

 Cgdi vlim  Cgdb  vdg  vlim 


M
 (a) (b)
Fig. 7. Double pulse test (DPT) platform. (a) picture of DPT platform. (b)
Cgdi represents the capacitance of the ion implantation layer. schematic of DPT platform.
vlim is vdg when the depletion region completely covers the ion The dc-link capacitor Cdc which consists of 4 kV capacitors
implantation layer and equals 50 V. When vdg is higher than in series connection, is charged by a 15 kV dc power supply.
vlim, Cgd is the series connection of the capacitance of the ion Cdc is selected as 47 μF. The dc-link voltage is adjustable from
implantation layer and the capacitance of the N- base region. 0 to 7 kV for the test of a 10 kV MOSFET. The parasitic
Cgdb represents the capacitance of the N- base region. M is inductances and capacitances (Ls1-Ls4, Cs1 and Cs2) should be
voltage-dependent factor which is affected by the doping in the considered in the analysis of switching performance. The
base, and can be extracted from the slope of log(vDS) – log(C) decoupling capacitor Cdec is applied to suppress the
curves. The extracted values of Cgdi and Cgdb are 260 pF and overvoltage caused by Ls1 with the capacitance of 21 nF.
40 pF while M is 1/3. It should be noticed that M in LV SiC Two 10 kV / 20 A MOSFETs are employed in the phase-

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Transactions on Power Electronics

leg configuration, where the lower switch is the device under probe cable. Therefore, the stray inductance of the probe cable
test (DUT) and the upper switch remains in off state during the should be minimized by decreasing the area of the
pulse testing and its anti-parallel diode is utilized as the measurement loop. The high dv/dt easily causes noise in some
freewheeling diode. kinds of probes such as Rogowski coil. Therefore, the
The junction temperature of the MOSFETs Tj in the phase- Rogowski coil can only measure the current through wires with
leg can be adjusted from room temperature to 125 ˚C by a hot a low dv/dt.
plate beneath them. A thermal pad is used to achieve the
electrical isolation between the MOSFET and the hot plate.
Due to the thermal pad, there is a temperature difference of
several degrees Celsius between the MOSFET and the hot
plate. The temperature difference can be obtained by an offline
test. The source of the lower switch in the phase-leg and the (a) (b)
hot plate case are grounded. Fig. 8. Circuit breaker and gate driver of the 10 kV MOSFET. (a) circuit
The circuit breaker, as shown in Fig. 8(a), with three 4 kV breaker. (b) gate driver of the 10 kV MOSFET.
Si IGBTs in series connection is used to limit the maximum B. Waveforms during switching transients
current in the power stage when a short circuit happens [41].
The switching transient waveforms are tested by the DPT
The designed gate driver of 10 kV MOSFET is shown in Fig.
platform at 7 kV dc-link voltage and from 5 A to 20 A load
8(b). The power of the gate driver is supplied by a 10 kV
current. The drain-to-source voltage is measured by the high
insulated dc/dc power supply (ISO5125). The control signal
voltage probe Tek P6015A and the current is measured by the
and feedback signal are transmitted through optical fibers
current probe Tek TCP0030A. The turn-on external gate
(AFBR-1624 and AFBR-2624) in order to achieve electrical
resistance changes from 15 Ω to 50 Ω while the turn-off
isolation with less noise interference. AFBR-1624 and AFBR-
external gate resistance changes from 3 Ω to 50 Ω. The
2624, with a data rate of 50 MBd, have a propagation delay
switching waveforms are tested from 25 ˚C to 125 ˚C with a 25
less than 30 ns. The positive and negative gate driver voltage
˚C step. Fig. 9 shows the comparison between simulated and
are +15 V and -5 V respectively. The parasitic inductance in
experimental waveforms during the switching transient at 25
the gate driver loop is minimized by placing the gate driver
˚C and 125 ˚C with Rgoff = Rgon = 50 Ω. Fig. 10 shows the
board close to the MOSFET. A current sensor based on the
comparison with Rgoff = 3 Ω and Rgon = 15 Ω. The simulations
Rogowski coil is designed to achieve overcurrent protection.
match well with the experimental waveforms. The dv/dt and
The de-saturation protection is also applied on the gate driver
switching loss are two typical parameters to describe switching
of the 10 kV MOSFET [42]. The details of the protection
performance. The comparisons between the simulated and
scheme will not be discussed in this paper.
experimental results of these parameters are shown in Fig. 12
The measurement setup is important and also a challenge
and Fig. 13. The simulated dv/dt and switching loss have a
for high voltage SiC MOSFET switching performance test. In
good agreement with experimental results.
probe selection, vDS can be measured with high voltage passive
vDS: 2 kV/div Experiment
probe (e.g. Tektronix P6015A) or differential probe (e.g. CIC id: 10 A/div Simulation
vgS: 10 V/div 7 kV 7 kV
research DP20-20K). The bandwidth of the commercial high
voltage probe is lower than 100 MHz. Due to the high dv/dt vDS
15 A id 15 A
during switching transients, the research of high voltage probe
with a higher bandwidth (>100 MHz) is attractive. vgS can be id vDS
0A 0A 0V
measured with low voltage probe (e.g. Tektronix TPP1000) in
15 V
non-isolated conditions. Tektronix also has isolated voltage
vgS vgS
probe using fiber optics technique. With this probe, vgS of Eoff = 5.6 mJ (Experiment) Eon = 23.0 mJ (Experiment)
Eoff = 5.6 mJ (Simulation)
upper device can be tested. But the price of the probe is 0 0.2 0.4 0.6 0.8
-5 V
0 0.2
Eon = 22.9 mJ (Simulation)
0.4 0.6 0.8
extremely high. The bandwidth of the probes for vgS is higher t (μs) t (μs)
than 1 GHz which is already enough for DPT. The current can (a)
vDS: 2 kV/div Experiment
be tested by coaxial shunt (e.g. SSDN-10), current probe (e.g. id: 10 A/div Simulation
vgS: 10 V/div 7 kV 7 kV
Tektronix TCP0030A) or Rogowski coil (e.g. CWT ultra mini).
The coaxial shunt has the highest bandwidth but is connected vDS
into the power stage. The current probe and Rogowski coil has 15 A id 15 A

lower bandwidth but isolated with the power stage. Commonly, id vDS
0A 0A 0V
the bandwidth for the current test should be higher than 100
MHz. The probes should be placed properly to avoid the noise 15 V

during switching transients. The common mode current flows vgS vgS
Eoff = 6.3 mJ (Experiment) Eon = 21.9 mJ (Experiment)
through the probe and oscilloscope. The current will generate Eoff = 6.1 mJ (Simulation) -5 V Eon = 22.4 mJ (Simulation)
0 0.2 0.4 0.6 0.8 0 0.2 0.4 0.6 0.8
a non-negligible voltage drop on the stray inductance of the t (μs) t (μs)
(b)

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Transactions on Power Electronics

Fig. 9. Simulated switching waveforms comparison with experimental results is modeled with M = 1/2 which have been discussed in section
(Rgoff = Rgon = 50 Ω). (a) Tj = 25 ˚C. (b) Tj = 125 ˚C.
II. It can be seen the simulation results using previous model is
vDS: 2 kV/div Experiment
id: 10 A/div Simulation not accurate to describe the turn-on performance. There are
vgS: 10 V/div 7 kV 7 kV
obvious differences in dv/dt (117.2 V/ns in simulation and 81
vDS V/ns at 25 ˚C) and turn-on loss (9.5 mJ in simulation 14.1 mJ
id
15 A 15 A
in experiment and at 25 ˚C).
id vDS
0V 0A 0A 0V C. Switching loss
15 V Eoff = 4.7 mJ (Experiment)
Eoff = 4.8 mJ (Simulation)
With a high turn-off gate resistance Rgoff (e.g. Rgoff = 50 Ω),
vgS vgS the switching loss during the turn-off transient, Eoff, slightly
-5 V Eon = 14.1 mJ (Experiment)
Eon = 14.0 mJ (Simulation) increases with elevating junction temperature Tj and increasing
0 0.2 0.4 0.6 0 0.2 0.4 0.6
t (μs) t (μs) load current iL. However, when Rgoff decreases to a small value
(a) (lower than 20 Ω in this case), Eoff is nearly constant and
vDS: 2 kV/div Experiment equals the energy stored in the parasitic capacitors of the
id: 10 A/div Simulation
vgS: 10 V/div 7 kV 7 kV MOSFET, indicating that most of the MOSFET’s current
during the turn-off transient flows through the parasitic
vDS capacitors rather than the MOSFET channel. The energy
15 A id 15 A

id stored in the parasitic capacitors can be calculated by:


vDS
 C  Cds  v  vdv
0A 0A 0V vdc
Eoff  s (10)
15 V Eoff = 5.2 mJ (Experiment) 0
Eoff = 5.2 mJ (Simulation)
vgS vgS The calculated result is 4.63 mJ at 7 kV dc-link voltage which
-5 V Eon = 13.2 mJ (Experiment)
Eon = 13.2 mJ (Simulation)
is very similar with the simulation result 4.8 mJ. 4.8 mJ is also
0 0.2 0.4 0.6 0 0.2 0.4 0.6 the minimum Eoff of this platform.
t (μs) t (μs) 8
(b) 6
Fig. 10. Simulated switching waveforms comparison with experimental
4 Experiment, iL = 5 A
results (Rgoff = 3 Ω and Rgon = 15 Ω). (a) Tj = 25 ˚C. (b) Tj = 125 ˚C. Experiment, iL = 10 A
Experiment, iL = 15 A
2
vDS: 2 kV/div Experiment Experiment, iL = 20 A
Simulation
Rgoff = 50 Ω
id: 10 A/div Simulation 0
vgS: 10 V/div 8
Eoff (mJ)

7 kV 7 kV 6

vDS 4
id
15 A 15 A 2
Rgoff = 20 Ω
id 0
vDS 8
0A 0A 0V
Eoff = 4.7 mJ (Experiment) 6
15 V Eoff = 4.7 mJ (Simulation)
vgS vgS 4
2
-5 V Eon = 14.1 mJ (Experiment)
Eon = 9.5 mJ (Simulation)
Rgoff = 3 Ω
0 0.2 0.4 0.6 0 0.2 0.4 0.6 0
30 40 50 60 70 80 90 100 110 120
t (μs) t (μs)
Tj (˚C)
(a)
(a)
vDS: 2 kV/div Experiment
id: 10 A/div Simulation 30
vgS: 10 V/div
7 kV 20
7 kV

vDS 10
id
15 A 15 A Rgoff = 50 Ω
0
30
id vDS Experiment, iL = 5 A Experiment, iL = 15 A Simulation
Eon (mJ)

0A 0A 0V Experiment, iL = 10 A Experiment, iL = 20 A
20
Eoff = 5.2 mJ (Experiment)
15 V Eoff = 5.1 mJ (Simulation)
vgS 10
vgS
-5 V Eon = 13.2 mJ (Experiment) Rgoff = 20 Ω
Eon = 8.6 mJ (Simulation)
0
30
0 0.2 0.4 0.6 0 0.2 0.4 0.6
t (μs) t (μs)
20
(b)
Fig. 11. Simulated switching waveforms using previous model comparison 10
with experimental results (Rgoff = 3 Ω and Rgon = 15 Ω). (a) Tj = 25 ˚C. (b) Tj Rgoff = 15 Ω
0
= 125 ˚C. 30 40 50 60 70 80 90 100 110 120
Tj (˚C)
The comparison between simulation results using previous
(b)
model and experimental waveforms is shown in Fig. 11. In the Fig. 12. Simulated switching loss comparison with experimental results. (a)
previous model, the MOSFET channel current is considered to during turn-off transient. (b) during turn-on transient.
change with vds during switching transients when MOSFETs The switching loss during the turn-on transient Eon is
operate in the active region and the gate-to-drain capacitance highly impacted by iL and Rgon. When iL = 20 A, Eon decreases

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from 29.2 mJ with Rgon = 50 Ω to 17 mJ with Rgon = 15 Ω. Eon 60


Experiment, iL = 5 A Experiment, iL = 15 A Simulation
Experiment, iL = 10 A Experiment, iL = 20 A
can be further decreased by reducing Rgon. The impact of Tj on 40
Eon can be neglected. The 10 kV MOSFET has very good 20
temperature-independent performance in terms of the Rgoff = 50 Ω
0

dv/dtoff (V/ns)
switching loss. 60

40
D. dv/dt
20
Because most of the MOSFET’s current during the turn-off
Rgoff = 20 Ω
transient charges the parasitic capacitors, the impact of Tj on 0
60
dv/dt during the turn-off transient can be neglected. The dv/dt
40
slightly increases with decreasing Rgoff (only from 36.3 V/ns
with Rgoff = 50 Ω to 50 V/ns with Rgoff = 3 Ω). When Rgoff 20
Rgoff = 3 Ω
reduce to a small value (smaller than 20 Ω), the dv/dt is mainly 0
30 40 50 60 70 80 90 100 110 120
decided by iL and nearly independent from Rgoff: Tj (˚C)

Cupper  Clower  dv
(a)
 iL (11) 100
dt Experiment, iL = 5 A Experiment, iL = 15 A Simulation
Experiment, iL = 10 A Experiment, iL = 20 A
Where Cupper and Clower are the parasitic capacitance of upper 50
and lower devices:
Cdsb Rgoff = 50 Ω
Cdsb
Cupper  Cs  , Clower  Cs  (12)
0

dv/dton (V/ns)
100
vdc  v v
The rise time from 10% vdc to 90% vdc can be represented as: 50

2.53Cdsb vdc  1.6Cs vdc Rgoff = 20 Ω


tr  (13) 0
iL 100

The calculation dv/dt is 49 V/ns at 20 A load current and 7 kV


50
dc-link voltage which is close to the experimental result 50
V/ns. This is the maximum dv/dt of this platform during the Rgoff = 15 Ω
0
30 40 50 60 70 80 90 100 110 120
turn-off transient.
Tj (˚C)
The dv/dt during the turn-on transient is mainly decided by (b)
Rgon and nearly independent from the load current. It increases Fig. 13. Simulated dv/dt comparison with experimental results. (a) during
from 44 V/ns with Rgon = 50 Ω to 82 V/ns with Rgon = 15 Ω. turn-off transient. (b) during turn-on transient.
The dv/dt also slightly increases with higher Tj (e.g. increasing
E. Comparison with previous 10 kV MOSFET
from 82 V/ns at 25 ˚C to 93 V/ns at 125 ˚C when Rgon = 15 Ω).
ich plays a major role during the turn-on transient. The current A comprehensive comparison with previous device is
difference between the MOSFET and the load id - iL will shown in Table 1. 10 kV / 5 A SiC MOSFET (M1) [12] and
charge the parasitic capacitance Cds+Cs of the upper bridge 10 kV / 10 A SiC MOSFET (M2) [43] are used as two
device. dv/dt can be described by: examples to compare with the device in this paper (M3). 4
dv i i pieces of M1 and 2 pieces of M2 MOSFETs are assumed in
 d L (14) parallel connection to achieve a 20 A MOSFET. The active
dt Cs  Cds
area of the 3rd generation MOSFET is smaller than the
dv/dt increases with elevating Tj due to the increase of id. The previous device. So the MOSFET shows a higher Rdson but a
dv/dt during the turn-on transient can further increase through much lower parasitic capacitance, resulting in benefit in the
reducing Rgon. Because dv/dt increases with increasing Tj, the switching loss but disadvantage in the conduction loss. The
simulation and experimental results at 125 ˚C will be used to power loss using the three MOSFETs in a two level converter
analyze the switching speed limitation in next section. It can be is also estimated. The dc-link voltage of the converter is 6 kV
seen the model is accurate enough to predict the switching and maximum current in AC output is 20 A. The modulation
performance from Fig. 12 and Fig. 13, and can be used in the index and power factor are both 1. The device is assumed to
analysis of switching speed. operate at 75 ˚C. It can be seen that the switching loss with the
latest MOSFET is much lower than that with the previous
devices. The total loss is also saved 16 W (17.6%) and 14 W
(15.4%). With the increase of the switching frequency, the
latest MOSFET will show more attractive performance.
Furthermore, the latest 10 kV / 20 A MOSFET can be
achieved in a single chip rather than several chips in parallel
connection. It will improve the reliability to use 10 kV
MOSFET in converters with higher power rating. Commonly,

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Transactions on Power Electronics

the specific on-resistance is a convincing parameter to show with a shorted gate-source for the upper device. There is no
the device performance. The device with lower specific on- cross-talk issue in this case. By using a gate driver for the
resistance shows a better comprehensive performance. The upper device, the experimental results of id and vDS when Rgon
value of 3rd generation MOSFET is only 95 mΩ·cm2 which is = 15 Ω and Rgoff = 3 Ω are compared with that shorting gate
28.4% less than the previous device. terminal with source terminal in Fig. 14. The MOSFET
Table.1. Comparison of several generations of 10 kV / 20 A MOSFETs currents during the turn-on transient in the two cases are very
Specific on- Power loss in 2L close and the turn-on losses are both 17 mJ. It is difficult to
Active area Cds @ 1 kV
resistance 2 2 converter @ 20
(mΩ·cm2)
(mm ) (pF / mm )
kHz (W) measure the vgS of the upper device, because the high voltage
30 (CON) differential probe is not accurate enough to measure low
M1 122 60.9 5.26
77 (SW) voltage signals. The vgs of the upper device is obtained through
24 (CON) simulation. Based on the model, the maximum vgs of the upper
M2 111 66.0 5.45
81 (SW)
device during the turn-on transient is only -3.7 V which is far
51 (CON)
M3 95 27.5 5.93 lower than the gate threshold voltage 2.85 V. During the turn-
40 (SW)
off transient, the minimum vgs of the upper device is -6.6 V
IV. SWITCHING SPEED DISCUSSION which is much higher than the maximum allowable negative
biased gate voltage -10 V. Therefore, the cross-talk will not
The proper switching speed of the 10 kV SiC MOSFET
happen both during the turn-on and turn-off transient with a
will be studied in this section. The impact factors, which limit
turn-on gate resistance of 15 Ω and a turn-off gate resistance
the switching performance, include: 1) the reverse recovery of
of 3 Ω. By assuming that all the current flowing though the
SiC MOSFET’s body diode, 2) the over-voltage caused by
miller capacitor of the upper device charges its gate-to-source
stray inductances, 3) interference of the lower and upper
capacitor, the maximum gate voltage change in the upper
devices in a phase-leg configuration (i.e., cross-talk), 4) heat
device caused by interference of the lower device can be
sink, 5) electromagnetic interference (EMI) to the control. As
calculated by:
discussed above, the reverse recovery of the body diode can be vdc
neglected. The over-voltage happens in two situations. The
vgs 
 0
Cgd dv
(15)
lower device withstands the over-voltage during its turn-off Cgs
transient while the upper device withstands the over-voltage
during the turn-on transient of the lower device. With the The calculated maximum ∆vgs is 5 V. Therefore, even though
decoupling capacitor, both of them are smaller than 300 V with smaller Rgon and Rgoff, the cross-talk will also not happen.
even though Rgon = 15 Ω and Rgoff = 3 Ω. Due to a high The cross-talk issue is not a limitation for the switching speed
breakdown voltage of the HV SiC MOSFET (e.g. at least 12 of the 10 kV SiC MOSFET due to its high ratio between gate-
kV for the 10 kV SiC MOSFET), the over-voltage is not a to-source capacitance and gate-to-drain capacitance.
vDS: 2 kV/div
strict limitation for the switching speed. Therefore, the cross- id: 10 A/div
Shorted gate-source in upper MOSFET
With gate driver in upper MOSFET
talk issue, the heat sink and the EMI effect on the control are vgs: 1 V/div

discussed in this section. 7 kV


15 A
A. Cross-talk id vDS
With increasing dv/dt during lower device’s turn-on 0A 0V
transient, vgs of upper device may be charged higher than the Simulated vgs of vgs: 2 V/div
upper MOSFET t: 200 ns/div
gate threshold voltage through its miller capacitance Cgd. This during turn-off
-3.7 V
Simulated vgs of
upper MOSFET
-5 V
positive spurious gate voltage may generate a shoot-through -6.6 V

current, flowing from the upper device to the lower one. The -5 V
conducted current and turn-on loss of the lower device will 0 0.1 0.2 0.3 0.4 0.5 0.6
t (μs)
increase due to the shoot through current. Therefore, if cross- Fig. 14. Experimental and simulation results of cross-talk.
talk happens, the switching performance becomes worse with
increasing dv/dt. In order to further increase dv/dt and reduce B. Heat sink
the turn-on loss, an anti-cross-talk circuit will be critical in the With the decrease of Rgoff, the switching speed during the
gate driver. Similarly, during the turn-off transient, a negative turn-off transient is mainly decided by the MOSFET’s
spurious gate voltage would be induced, leading to parasitic capacitance. A proper Rgoff should be selected based
degradation of the upper switch if its magnitude exceeds the on the maximum current of the gate driver buffer. Equations
maximum allowable negative biased gate voltage acceptable to (10) and (11) show the capacitance between the MOSFET and
the semiconductor device itself. Therefore, the cross-talk issue heat sink Cs has a high impact on dv/dt and Eoff. The simulated
may be a limitation for the switching speed both during the dv/dt and Eoff at 7 kV dc-link voltage with various Cs are given
turn-on and turn-off transient, and its impact should be in Fig. 15(a). Eoff has an increase rate of 24.5 μJ/pF. The
estimated. parasitic capacitance of the heat sink is a critical factor for the
The previous experimental results in last section are tested turn-off performance.

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Transactions on Power Electronics

During the turn-on transient, the increasing Cs will also loop of the DSP control board and the interface board, brings a
cause the decrease of dv/dt, leading to a higher switching loss. significant voltage drop on the cable, the output signal of the
The simulated dv/dt and Eon are shown in Fig. 15(b). The DSP control board and the input signal of the interface board
increase rate of Eon is about 20 μJ/pF. A smaller Cs is also will have a large difference. Even though chokes are applied
attractive during the turn-on transient. However, the impact of for the power supplies of the control board and interface board,
Cs on the turn-on performance is not as large as Rgon. The the interference current in the ground system is not negligible.
switching speed can be faster by reducing Rgon. The control signals tested with an 800 mm electric cable are
Cs is highly affected by device’s package. As shown in Fig. shown in Fig. 18(a). There is an obvious oscillation at the
1, Cs of the 10 kV SiC MOSFET is mainly induced by a large input signal of the interface board, leading to the incorrect
area copper plate of the drain. The calculation of Cs in this operation at the input signal of the gate driver.
case is given in (9). DSP Cable Fiber Optic Optical Fiber
Gate
20 100 40 120 Control Interface Driver
18 Eoff 90 Eon Board Board
35 105
16 dv/dtoff 80 dv/dton
30 90 Current in
14 70 ground system
dv/dtoff (V/ns)

dv/dton (V/ns)
25 75
Eoff (mJ)

Eon (mJ)

12 60
10 50 20 60
Fig. 17. Control system of the platform.
8 40 15 45 There are two ways to solve this problem. A capacitor can
6 30
4 20
10 30 be placed at the input of the gate driver IC. However, in order
5 15
2 10
to eliminate the interference in Fig. 18(a), the capacitance
0 0 0 0
0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 400 450
Cs (pF) Cs (pF) should be around several nanofarads which will cause severe
(a) (b) gate delay. Another way is to minimize the cable length. By
Fig. 15. Simulated dv/dt and switching loss with various Cs. (a) during turn- using a minimized cable with its length shorter than 100 mm,
off transient. (b) during turn-on transient.
the incorrect operation at the input signal of the gate driver can
C. EMI Effect on the Control be avoided, as shown in Fig. 18(b). But it can be seen that the
The high dv/dt during the switching transient induces a oscillation at the input signal of the interface board still exists.
large common mode interference current in the ground system With increasing dv/dt, the incorrect operation signal will
of the platform, leading to disturbance in the control circuit. reappear at the input of the gate driver. Considering there are
The common mode interference current in this platform mainly more paths of the common mode current in a converter than in
has three paths, including MOSFET-hotplate capacitors, a DPT platform and more complex circuit in the control side
probes and isolated power supplies of the gate driver. The which will include other sensors as well, the EMI to the
currents through these three paths are measured by the current control will be a challenge and a critical limitation for the
probe through power cords of the hotplate, oscilloscope and switching speed.
2.5 V/div Output signal of DSP 2.5 V/div Output signal of DSP
gate driver power supply. The Tektronix current probe
(TCP0030A) with 120 MHz bandwidth is applied. The Input signal of interface board
Input signal of interface board
currents through these paths during the turn-on transient with
Rgon = 15 Ω at 7 kV dc-link voltage are tested and shown in
Fig. 16. The interference current through the ground system
Input signal of gate driver Input signal of gate driver
can reach several amperes.
10
current (A)
Hotplate

5
0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2
t (μs) t (μs)
4
(a) (b)
current (A)
Probe

2 Fig. 18. Interference in control system. (a) 800 mm cable. (b) 100 mm cable.
0

2
V. CONCLUSION
Power supply
current (A)

0
The temperature-dependent characterization of the third
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2 generation 10 kV SiC MOSFET both in steady-state and
t (μs)
during switching transients have been introduced in detail. A
Fig. 16. Interference currents of hotplate, probe and gate driver power supply.
The control circuit of the platform is shown in Fig. 17. behavior model with its parameter extraction method is
Control signals are generated by a DSP control board and presented to describe the device’s static and switching
changed into optical signals in a fiber optic interface board. performance. The temperature-dependent factors are
The gate driver receives the optical signal from the interface considered in each part. Based on the model, the switching
board through optical fibers. The optical fibers achieve very speed limitations including the reverse recovery of SiC
good electrical isolation between the gate driver (high voltage MOSFET’s body diode, the over-voltage caused by stray
side) and the interface board (low voltage side). The interface inductances, cross-talk, heat sink and EMI to the control are
board and the DSP control board communicate through an discussed. The turn-off performance is mainly limited by the
electric cable. If the current, which flows through the ground parasitic capacitance of the heat sink. With a parasitic

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Transactions on Power Electronics

capacitance of 100 pF in this platform, the maximum dv/dt IEEE Applied Power Electronics Conference and Exposition (APEC),
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