Sie sind auf Seite 1von 212

Panda™ and Giraffe™ Warmers

Service Manual

M1128921 Revision J
Class A

© 2007-2017 General Electric Company


All rights reserved.
General Electric Company reserves the right to make changes in specifications and features shown herein, or discontinue the product
described at any time without notice or obligation. Contact your GE Representative for the most current information.

Trademarks

GE, the GE Monogram, Giraffe, and Panda are trademarks of General Electric Company.

All other third party trademarks are the property of their respective owner.
Revision History

Revision Revision Date Revision Description


Updated part numbers, Masimo SPO2 cable accessories
J May 2017
(Appendix A), and format of front and back covers.
H July 2016 Implemented updates supporting LED display design change.
Added sample UDI symbol and description, and scale checkout
G March 2016 and calibration procedures. Updated part numbers and names of
Panda and Giraffe Warmers.
Added printing specification to Service Manual bill of material
F October 2014
(BOM).
E June 2014 Added CFDA and new RoHS accessories.
Updated Masimo SET product names and Wall Mount Warmer
D July 2013
installation instructions for fixed surfaces.
Updated enclosure dimension specifications and addressed
C May 2013
bumper installation for Wall Mount Warmers (Appendix E).
Corrected title of persons responsible for installing Wall Mount
B March 2013
Warmers.
Implemented updates supporting Freestanding and Wall Mount
A February 2013
Warmers.
005 September 2011 Implemented IEC 3rd edition compliance updates.
004 January 2010 Added language disclaimer.
003 December 2008 Implemented updates supporting software changes.
002 November 2007 Implemented graphic improvements and text changes.
001 October 2007 Initial release.

RH-1
RH-2 Service Manual
Table of Contents
About this Manual .............................................................................................................i
Scope and Intended Users ...........................................................................................................................................i
Conventions.........................................................................................................................................................................i
User Responsibility ...........................................................................................................................................................i

Important Safety Information .......................................................................................iii


Warnings, Cautions, and Notes............................................................................................................................... iv
Service Language Disclaimer .............................................................................................................................v
Symbols ............................................................................................................................................................................ xiii
Regulatory ....................................................................................................................................................................... xiv
Standards................................................................................................................................................................. xiv

Chapter 1: Functional Description.............................................................................1-1


1.1 Introduction ..........................................................................................................................................................1-1
1.1.1 Mechanical Controls and Cable Connections ...........................................................................1-4
1.1.2 Controls and Displays ...........................................................................................................................1-7
1.2 Mechanical Modules.........................................................................................................................................1-8
1.2.1 Heater Head Assembly ........................................................................................................................1-8
1.2.2 Rails ...............................................................................................................................................................1-8
1.2.3 Optional Resuscitation Assembly (Bedded and Freestanding Only)...............................1-8
1.2.4 Probe Panel Assembly ..........................................................................................................................1-8
1.2.5 Base Assembly (Bedded and Freestanding Only) ....................................................................1-8
1.2.6 Bed Assembly (Bedded Only) .............................................................................................................1-9
1.2.7 Optional In-Bed Scale (Bedded Only).............................................................................................1-9
1.2.8 Optional SpO2 Module..........................................................................................................................1-9
1.2.9 Giraffe Shuttle Accessory (Bedded Only)......................................................................................1-9
1.3 System Functions............................................................................................................................................ 1-10
1.3.1 System Overview (Fully-Loaded Bedded Shown).................................................................. 1-10
1.3.2 Hands Free Alarm Silence................................................................................................................ 1-11
1.3.3 Watchdog................................................................................................................................................ 1-11
1.3.4 Battery Management......................................................................................................................... 1-12
1.3.5 Power Fail ................................................................................................................................................ 1-13
1.3.6 External Communication.................................................................................................................. 1-15
1.3.7 Service Mode.......................................................................................................................................... 1-16
1.3.8 Display....................................................................................................................................................... 1-16
1.3.9 Touch Panel ............................................................................................................................................ 1-16
1.3.10 Elevating Base (Bedded Models Only)...................................................................................... 1-17
1.3.11 Observation Lights............................................................................................................................ 1-18
1.3.12 Procedure Light (Optional on Panda Warmer) .................................................................... 1-18
1.3.13 Heat Control ........................................................................................................................................ 1-19
1.3.14 Scale (Bedded Models Only) ......................................................................................................... 1-23

TOC-1
1.3.15 SpO2 ........................................................................................................................................................ 1-23
1.3.16 Alarms..................................................................................................................................................... 1-24
1.3.17 Equipment Grounding..................................................................................................................... 1-25
1.3.18 AC/DC Power Distribution ............................................................................................................. 1-26
1.4 RS-232 Serial Data.......................................................................................................................................... 1-27
1.4.1 RS-232 Connector ............................................................................................................................... 1-27
1.4.2 Data Stream ........................................................................................................................................... 1-27
1.4.3 Nurse Call ................................................................................................................................................ 1-28

Chapter 2: Installation, Maintenance, and Checkout ............................................2-1


2.1 Warmer Maintenance Schedule .................................................................................................................2-1
2.1.1 Operator Maintenance.........................................................................................................................2-1
2.1.2 Service Maintenance.............................................................................................................................2-1
2.2 Installation and Service Checkout Procedures ....................................................................................2-2
2.2.1 Mechanical Checks ................................................................................................................................2-2
2.2.2 Controller Checks (Figure E-2) ...........................................................................................................2-3
2.2.3 Electrical Safety Tests ...........................................................................................................................2-4
2.3 Mounting the Universal Adapter Plate .....................................................................................................2-5
2.4 Scale Checkout Procedures ..........................................................................................................................2-6
2.4.1 Visual Inspection .....................................................................................................................................2-6
2.4.2 Center Weight Check ............................................................................................................................2-6
2.4.3 Off Center Weight Check.....................................................................................................................2-6
2.4.4 Load Cell Check .......................................................................................................................................2-7

Chapter 3: Calibration .................................................................................................3-1


3.1 Scale Calibration (Bedded Models Only)..................................................................................................3-1

Chapter 4: Troubleshooting ........................................................................................4-1


4.1 Service Mode........................................................................................................................................................4-1
4.1.1 Unit Information ......................................................................................................................................4-1
4.1.2 Main Menu..................................................................................................................................................4-1
4.1.3 Unit Info Menu..........................................................................................................................................4-2
4.1.4 Operation Settings .................................................................................................................................4-3
4.1.5 Scale Calibration .....................................................................................................................................4-4
4.1.6 Date/Time...................................................................................................................................................4-5
4.1.7 Diagnostics ................................................................................................................................................4-6
4.1.8 Odometer Readings...............................................................................................................................4-9
4.1.9 Event Logs............................................................................................................................................... 4-10
4.1.10 Set Defaults.......................................................................................................................................... 4-12
4.1.11 Heat Engine Diagnostic.................................................................................................................. 4-13
4.2 PC Command Line Interface...................................................................................................................... 4-13
4.2.1 Accessing the PC Command Line Interface ............................................................................ 4-13

TOC-2 Service Manual


4.2.2 PC Command Line Interface Main Menu .................................................................................. 4-14
4.2.3 PC Command Line Interface Sub-Menus.................................................................................. 4-15
4.2.4 Engineering Log Dump...................................................................................................................... 4-18
4.3 Troubleshooting Information..................................................................................................................... 4-21
4.4 Troubleshooting Tables................................................................................................................................ 4-22
4.4.1 Lighting – Procedure Light............................................................................................................... 4-22
4.4.2 Lighting – Observation Lights ........................................................................................................ 4-24
4.4.3 Display – LCD and Backlights......................................................................................................... 4-27
4.4.4 User Interface – Touch Panel ......................................................................................................... 4-29
4.4.5 System Failure – Sys Fail Message .............................................................................................. 4-29
4.4.6 Alarms/Indicators ................................................................................................................................ 4-35
4.4.7 Electronics – Patient Temperature Probe................................................................................. 4-37
4.4.8 Electronics – Scale (Bedded Models Only) ................................................................................ 4-38
4.4.9 Electronics – SpO2............................................................................................................................... 4-39
4.4.10 Electronics – Elevating Base (Bedded Models Only).......................................................... 4-40
4.4.11 Electronics – Heat Control............................................................................................................. 4-42
4.4.12 Electronics – Power Failure........................................................................................................... 4-42
4.4.13 Mechanical (Bedded Models Only) ............................................................................................ 4-43
4.5 Troubleshooting Definitions and Acronyms ....................................................................................... 4-44

Chapter 5: Repair Procedures ....................................................................................5-1


5.1 Common Hand Tools........................................................................................................................................5-1
5.2 Heater Head Removal from Wall Bracket (Wall Mount Only)........................................................5-2
5.3 Heater Housing Repairs..................................................................................................................................5-2
5.3.1 Upper Heater Housing Removal......................................................................................................5-2
5.3.2 Heat Engine Assembly Removal (Figure 5-1 and Figure 5-5).............................................5-3
5.3.3 Heater Alignment Procedure.............................................................................................................5-5
5.3.4 Power Supply Replacement (Figure 5-1) ......................................................................................5-8
5.3.5 Alarm Light Board Replacement (Figure 5-6 and Figure 5-8) ............................................5-8
5.3.6 Replacing an Observation Light Bulb ............................................................................................5-9
5.3.7 Replacing the Procedure Light Bulb............................................................................................ 5-10
5.4 Electronic Enclosure Repairs .................................................................................................................... 5-10
5.4.1 Power Board (Figure 5-6 and Figure 5-7).................................................................................. 5-10
5.4.2 Control Board (Figure 5-6 and Figure 5-7) .............................................................................. 5-11
5.4.3 Lithium-Ion Battery Replacement (Figure 5-6 and Figure 5-7)...................................... 5-11
5.4.4 Touch Panel or LCD Assembly (Figure 5-7 and Figure 5-8) ............................................. 5-12
5.4.5 Observation Light Dimmer Control (Figure 5-8).................................................................... 5-13
5.4.6 Standby Switch Replacement (Figure 5-8).............................................................................. 5-13
5.4.7 Outlet Panel Repairs (Figure 5-9) .................................................................................................. 5-14
5.4.8 F7 and F8 Fuse Replacement Instructions............................................................................... 5-15
5.4.9 Maneuvering Handle.......................................................................................................................... 5-15
5.5 Probe Panel Housing Repairs .................................................................................................................... 5-16
5.5.1 Probe Panel Housing Disassembly (Figure 5-10 and Figure 5-11)................................ 5-16
5.5.2 SpO2 Interface Board Replacement (Figure 5-10 and Figure 5-11)............................. 5-16

Service Manual TOC-3


5.5.3 SpO2 Connector/Flex Circuit Replacement (Figure 5-10 or Figure 5-11
as appropriate) ............................................................................................................................................... 5-17
5.5.4 Scale Connector Replacement (Figure 5-10) (Bedded Models Only)............................ 5-18
5.5.5 Patient Probe Connector Replacement (Figure 5-10 or Figure 5-11
as appropriate) ............................................................................................................................................... 5-18
5.5.6 Probe Panel Upper Housing Replacement .............................................................................. 5-19
5.6 Appearance Strip Replacement ............................................................................................................... 5-20
5.7 Lower Unit Repairs (Bedded and Freestanding Models)............................................................... 5-21
5.7.1 Removing the Bed (Figure 5-13) (Bedded Models Only) ..................................................... 5-21
5.7.2 Elevating Column Replacement (Figure 5-14) (Bedded Models Only) ......................... 5-21
5.7.3 Foot Switches (Figure 5-14) (Bedded Models Only) .............................................................. 5-21
5.7.4 Caster Replacement (Figure 5-14) (Bedded and Freestanding Models)..................... 5-22
5.7.5 Adjusting Bed Height Using Manual Elevating Column (Bedded Model Only)......... 5-24
5.7.6 Base and Rail Mounting Block Replacement (Figure 5-14)
(Freestanding Models Only) ...................................................................................................................... 5-25

Chapter 6: Illustrated Parts ........................................................................................6-1


6.1 Heater Housing ...................................................................................................................................................6-2
6.2 Electronics Enclosure .......................................................................................................................................6-4
6.3 Probe Panel Housing ........................................................................................................................................6-8
6.3.1 Probe Panel Housing (with Masimo SET 1 SpO2 Jack)...........................................................6-8
6.3.2 Probe Panel Housing (with Masimo SET 2 or Nellcor SpO2 Jack).....................................6-9
6.4 Base Assembly (Bedded Models Only)................................................................................................... 6-10
6.4.1 Elevating Column Special Instructions ...................................................................................... 6-10
6.5 Bed Assembly (Bedded Models Only)..................................................................................................... 6-13
6.6 Storage Options (Bedded Models Only) ................................................................................................ 6-16
6.7 Freestanding Model Parts ........................................................................................................................... 6-18
6.8 Wall Mount Model Parts............................................................................................................................... 6-19
6.8.1 FRU Wall Mount Warmer Bumper Kit (2063179-001) Content....................................... 6-20
6.8.2 FRU Wall Mount Warmer Bracket Kit (Language-Specific) Content ............................ 6-20
6.9 Harness List ....................................................................................................................................................... 6-21
6.10 Options .............................................................................................................................................................. 6-22
6.10.1 Optional Equipment ......................................................................................................................... 6-22
6.10.2 Replacement and Additional Parts ........................................................................................... 6-23
6.10.3 SpO2 Upgrade Kits ........................................................................................................................... 6-24
6.10.4 Giraffe Scale Parts ............................................................................................................................ 6-26
6.10.5 Panda Scale Parts............................................................................................................................. 6-26
6.10.6 Power Cords ........................................................................................................................................ 6-26
6.11 Labels................................................................................................................................................................. 6-27
6.11.1 Labels on the Back of Giraffe Warmers or Panda iRes Warmers............................... 6-27
6.11.2 Heater Grille Accessory Warning Label Set (Bedded Models) ...................................... 6-28
6.11.3 Labels on Probe Panel Housing.................................................................................................. 6-29

TOC-4 Service Manual


6.11.4 Control Panel Labels (Not Shown, See Figure 1-4)............................................................. 6-29
6.11.5 Labels on Freestanding Model.................................................................................................... 6-30
6.11.6 Labels on Wall Mount Model........................................................................................................ 6-32
6.12 Test Points........................................................................................................................................................ 6-36
6.12.1 Control Board...................................................................................................................................... 6-36
6.12.2 Power Board........................................................................................................................................ 6-37
6.13 Wiring Diagrams........................................................................................................................................... 6-38

Appendix A: Specifications......................................................................................... A-1


A.1 Power Requirements and Accessory Outlets .......................................................................................A-1
A.2 Operating Environment...................................................................................................................................A-1
A.3 User Control Settings .......................................................................................................................................A-1
A.4 Performance ........................................................................................................................................................A-2
A.5 Mechanical Specifications .............................................................................................................................A-3
A.5.1 Bedded.........................................................................................................................................................A-3
A.5.2 Freestanding.............................................................................................................................................A-3
A.5.3 Wall Mount.................................................................................................................................................A-3
A.6 SpO2 Specifications ..........................................................................................................................................A-4
A.6.1 Nellcor..........................................................................................................................................................A-4
A.6.2 Nellcor SpO2 Cables and Probes.....................................................................................................A-5
A.6.3 Power Fail Recovery ..............................................................................................................................A-5
A.6.4 Masimo ........................................................................................................................................................A-5
A.6.5 Masimo SpO2 Cables and Probes...................................................................................................A-7
A.6.6 Power Fail Recovery ..............................................................................................................................A-7

Appendix B: Electromagnetic Compatibility ............................................................B-1


B.1 Electromagnetic Compatibility (EMC) Guidance ..................................................................................B-1
B.2 Manufacturer’s Guidance and Declaration Regarding Electronic Emissions........................B-1
B.3 Manufacturer’s Guidance and Declaration Regarding Electromagnetic Immunity...........B-2
B.4 International Electronic Commission (IEC) Guidance and Manufacturer’s
Declaration Regarding Electronic Immunity...............................................................................................B-3
B.5 Recommended Separation Distance between Portable and Mobile RF
Communications Equipment and the Warmer..........................................................................................B-4

Appendix C: Alarm Priorities ...................................................................................... C-1

Appendix D: Troubleshooting .................................................................................... D-1


D.1 Service Mode (Application Software 1.0.9 and Earlier).................................................................... D-1
D.1.1 Unit-Specific Information .................................................................................................................. D-1
D.1.2 Operator Settings .................................................................................................................................. D-2
D.1.3 Calibration ................................................................................................................................................ D-3

Service Manual TOC-5


D.1.4 Diagnostics Using Serial Port........................................................................................................... D-3
D.1.5 File Capture .............................................................................................................................................. D-4

Appendix E: Installing Wall Mount Units ..................................................................E-1


E.1 Pre-Installation Preparation..........................................................................................................................E-2
E.2 Wall Mount Bracket Installation ..................................................................................................................E-3
E.3 Bumper Installation (for Installations with Bassinets).......................................................................E-6
E.4 Heater Head Installation and Heater Alignment.................................................................................E-7
E.5 Mattress Height Label Installation (for Installations with Bassinets) ...................................... E-10
E.6 Enclosure Dimensional Specification..................................................................................................... E-11

TOC-6 Service Manual


About this Manual

Scope and Intended Users


This service manual describes how to maintain, repair, and service the Panda and Giraffe Warmers that are
used in hospital delivery rooms, hospital newborn nurseries and neonatal intensive care units (NICU).

The intended users for this manual are biomedical engineering service providers of the hospital and GE
Service personnel.

Conventions
This section introduces the various types of warnings, cautions, information notes, and symbols used in this
manual to alert you to possible safety hazards and to provide you with additional information.

Warning: A Warning statement is used when the possibility of injury to the patient or the
operator exists. (The warning icon is yellow.)

Caution: A Caution statement is used when the possibility of damage to the equipment exists.

SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION: An electrostatic discharge (ESD)


Susceptibility symbol is displayed to alert service personnel that the part(s) are sensitive to
electrostatic discharge and that static control procedures must be used to prevent damage to
the equipment.

Note: A Note provides additional information to clarify a point in the text.


Important: An Important statement is similar to a note, but is used for greater emphasis.

User Responsibility
This Product will perform in conformity with the description thereof contained in this manual and
accompanying labels and/or inserts, when assembled, operated, maintained and repaired in accordance
with the instructions provided. This Product must be checked periodically. A defective Product should not be
used. Parts that are broken, missing, plainly worn, distorted or contaminated should be replaced
immediately. Should such repair or replacement become necessary, GE Healthcare recommends that a
telephone or written request for service advice be made to the nearest GE Healthcare Regional Service
Center. This Product or any of its parts should not be repaired other than in accordance with written
instructions provided by GE Healthcare and by GE Healthcare trained personnel. The Product must not be
altered without GE Healthcare’s prior written approval. The user of this Product shall have the sole
responsibility for any malfunction that results from improper use, faulty maintenance, improper repair,
damage or alteration by anyone other than GE Healthcare.

i
About this Manual
User Responsibility

ii Service Manual
Important Safety Information

The service information is important for the safety of both the patient and operator and also serves to
enhance equipment reliability.

Warning: Before servicing the Giraffe and Panda Warmers, read through this entire
manual. As with all medical equipment, attempting to use this device without a
thorough understanding of its operation may result in patient or user injury. This
device should be serviced only by authorized service personnel. Additional
precautions specific to certain procedures are found in the text of this manual.

The information contained in this service manual pertains only to those models of products which are
marketed by GE Healthcare as of the effective date of this manual or the latest revision thereof. This service
manual was prepared for exclusive use by GE Healthcare service personnel in light of their training and
experience as well as the availability to them of parts, proper tools, and test equipment. Consequently,
GE Healthcare provides this service manual to its customers purely as a business convenience and for the
customer’s general information only without warranty of the results with respect to any application of such
information.

Furthermore, because of the wide variety of circumstances under which maintenance and repair activities
may be performed and the unique nature of each individual’s own experience, capacity, and qualifications,
the fact that a customer has received such information from GE Healthcare does not imply in any way that
GE Healthcare deems said individual to be qualified to perform any such maintenance or repair service.
Moreover, it should not be assumed that every acceptable test and safety procedure or method, precaution,
tool, equipment, or device is referred to within, or that abnormal or unusual circumstances may not warrant
or suggest different or additional procedures or requirements. This manual is subject to periodic review,
update, and revision. Customers are cautioned to obtain and consult the latest revision before undertaking
any service of the equipment.

Warning: The user or service staff should dispose of all the waste properly as per
federal, state, and local waste disposal regulations. Improper disposal could result
in personal injury and environmental impact.

Do not use malfunctioning equipment. If the system is under warranty, contact GE technical support at the
number on the back of the manual PRIOR to performing any repairs on the system.

iii
Important Safety Information
Warnings, Cautions, and Notes

Warnings, Cautions, and Notes

Warning: Do not use the warmer in the presence of flammable anesthetics; an


explosion hazard exists under these conditions.

Warning: Thoroughly air dry the warmer after cleaning it with flammable agents.
Small amounts of flammable agents, such as ether, alcohol or similar cleaning
solvents left in the incubator can cause a fire.

Warning: Do not attempt to adjust the fixed base while a patient is in the bed. After
adjustments to the fixed base height have been made, ensure the fixed base is
locked in place before placing a patient in the bed.

Warning: Always connect the warmer directly to a hospital grade wall outlet.
Connecting to a power strip or another piece of equipment may result in shock
hazard.

Warning: Do not service, program or calibrate the warmer with the patient in the
bed.

Warning: Do not lean against side of warmer. Leaning against the side of the
warmer may cause it to tip over.

Warning: Bed-to-heater spacing less than approximately 85 cm will result in


incorrect operation and may adversely affect the patient’s condition.

Warning: This is a latex-free device. Latex is not to be used in the maintenance or


repair of this device.

Warning: The user or service staff should dispose all the waste properly as per
federal, state, and local waste disposal regulations. Improper disposal could result
in personal injury and environmental impact.

Warning: The heater head is 15 kg. Follow your local health and safety guidelines
for manual handling of heavy objects when lifting and carrying the heater head.

Caution: Servicing of this product in accordance with this service manual should
never be undertaken in the absence of proper tools, test equipment and the most
recent revision to this service manual which is clearly and thoroughly understood.

Caution: Always disconnect the power before performing service or maintenance


procedures detailed in this manual. Apply power only if you are specifically
instructed to do so as part of the procedure.

iv Service Manual
Important Safety Information
Warnings, Cautions, and Notes

Caution: Technical competence required to service the warmers; the procedures


described in this service manual should be performed by trained and authorized
personnel only. Maintenance should only be undertaken by competent individuals
who have a general knowledge of and experience with devices of this nature. No
repairs should ever be undertaken or attempted by anyone not having such
qualifications. Genuine replacement parts manufactured or sold by GE Healthcare
must be used for all repairs. Read completely through each step in every procedure
before starting the procedure; any exceptions may result in a failure to properly and
safely complete the attempted procedure.

Caution: U.S. Federal law restricts this device to sale by, or on order of, a licensed
medical practitioner.

Caution: This device is for professional use only, by trained clinicians.


For professional use only

SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION: Use a static control work


station to ensure that static charges are safely conducted to ground and not
through static sensitive devices.

Note: Ranges listed in this supplement manual represent the operational ranges of the equipment. The
gauge ranges may exceed operational ranges.

Note: Air always means medical grade air.

Service Language Disclaimer

WARNING:
This service manual is available in English only.
(EN) • If a customer’s service provider requires a language other than English, it is the
customer’s responsibility to provide translation services.
• Do not attempt to service the equipment unless this service manual has been
consulted and is understood.
• Failure to heed this warning may result in injury to the service provider, operator, or
patient from electric shock, mechanical hazards, or other hazards.
ПРЕДУПРЕЖДЕНИЕ
Това упътване за работа е налично само на английски език.
(BG) • Ако доставчикът на услугата на клиента изиска друг език, задължение на клиента
е да осигури превод.
• Не използвайте оборудването, преди да сте се консултирали и разбрали
упътването за работа.
• Неспазването на това предупреждение може да доведе до нараняване на
доставчика на услугата, оператора или пациентa в резултат на токов удар,
механична или друга опасност.

Service Manual v
Important Safety Information
Warnings, Cautions, and Notes

警告
本维修手册仅提供英文版本。
(ZH-CN) • 如果客户的维修服务人员需要非英文版本,则客户需自行提供翻译服务。
• 未详细阅读和完全理解本维修手册之前,不得进行维修。
• 忽略本警告可能对维修服务人员、操作人员或患者造成电击、机械伤害或其他形
式的伤害。
警告
本服務手冊僅提供英文版本。
(ZH-HK) • 倘若客戶的服務供應商需要英文以外之服務手冊,客戶有責任提供翻譯服務。
• 除非已參閱本服務手冊及明白其內容,否則切勿嘗試維修設備。
• 不遵從本警告或會令服務供應商、網絡供應商或病人受到觸電、機械性或其他的
危險。
警告
本維修手冊僅有英文版。
(ZH-TW) • 若客戶的維修廠商需要英文版以外的語言,應由客戶自行提供翻譯服務。
• 請勿試圖維修本設備,除非 您已查閱並瞭解本維修手冊。
• 若未留意本警告,可能導致維修廠商、操作員或病患因觸電、機械或其他危險而
受傷。
UPOZORENJE
Ovaj servisni priručnik dostupan je na engleskom jeziku.
(HR) • Ako davatelj usluge klijenta treba neki drugi jezik, klijent je dužan osigurati prijevod.
• Ne pokušavajte servisirati opremu ako niste u potpunosti pročitali i razumjeli ovaj
servisni priručnik.
• Zanemarite li ovo upozorenje, može doći do ozljede davatelja usluge, operatera ili
pacijenta uslijed strujnog udara, mehaničkih ili drugih rizika.
VÝSTRAHA
Tento provozní návod existuje pouze v anglickém jazyce.
(CS) • V případě, že externí služba zákazníkům potřebuje návod v jiném jazyce, je zajištění
překladu do odpovídajícího jazyka úkolem zákazníka.
• Nesnažte se o údržbu tohoto zařízení, aniž byste si přečetli tento provozní návod a
pochopili jeho obsah.
• V případě nedodržování této výstrahy může dojít k poranění pracovníka prodejního
servisu, obslužného personálu nebo pacientů vlivem elektrického proudu, respektive
vlivem mechanických či jiných rizik.
ADVARSEL
Denne servicemanual findes kun på engelsk.
(DA) • Hvis en kundes tekniker har brug for et andet sprog end engelsk, er det kundens
ansvar at sørge for oversættelse.
• Forsøg ikke at servicere udstyret uden at læse og forstå denne servicemanual.
• Manglende overholdelse af denne advarsel kan medføre skade på grund af elektrisk
stød, mekanisk eller anden fare for teknikeren, operatøren eller patienten.

vi Service Manual
Important Safety Information
Warnings, Cautions, and Notes

WAARSCHUWING
Deze onderhoudshandleiding is enkel in het Engels verkrijgbaar.
(NL) • Als het onderhoudspersoneel een andere taal vereist, dan is de klant
verantwoordelijk voor de vertaling ervan.
• Probeer de apparatuur niet te onderhouden alvorens deze onderhoudshandleiding
werd geraadpleegd en begrepen is.
• Indien deze waarschuwing niet wordt opgevolgd, zou het onderhoudspersoneel, de
operator of een patiënt gewond kunnen raken als gevolg van een elektrische schok,
mechanische of andere gevaren.
HOIATUS
See teenindusjuhend on saadaval ainult inglise keeles
(ET) • Kui klienditeeninduse osutaja nõuab juhendit inglise keelest erinevas keeles,
vastutab klient tõlketeenuse osutamise eest.
• Ärge üritage seadmeid teenindada enne eelnevalt käesoleva teenindusjuhendiga
tutvumist ja sellest aru saamist.
• Käesoleva hoiatuse eiramine võib põhjustada teenuseosutaja, operaatori või
patsiendi vigastamist elektrilöögi, mehaanilise või muu ohu tagajärjel.
VAROITUS
Tämä huolto-ohje on saatavilla vain englanniksi.
(FI) • Jos asiakkaan huoltohenkilöstö vaatii muuta kuin englanninkielistä materiaalia,
tarvittavan käännöksen hankkiminen on asiakkaan vastuulla.
• Älä yritä korjata laitteistoa ennen kuin olet varmasti lukenut ja ymmärtänyt tämän
huoltoohjeen.
• Mikäli tätä varoitusta ei noudateta, seurauksena voi olla huoltohenkilöstön,
laitteiston käyttäjän tai potilaan vahingoittuminen sähköiskun, mekaanisen vian tai
muun vaaratilanteen vuoksi.
ATTENTION
Ce manuel d’installation et de maintenance est disponible uniquement en anglais.
(FR) • Si le technicien d’un client a besoin de ce manuel dans une langue autre que
l’anglais, il incombe au client de le faire traduire.
• Ne pas tenter d’intervenir sur les équipements tant que ce manuel d’installation et de
maintenance n’a pas été consulté et compris.
• Le non-respect de cet avertissement peut entraîner chez le technicien, l’opérateur ou
le patient des blessures dues à des dangers électriques, mécaniques ou autres.
WARNUNG
Diese Serviceanleitung existiert nur in englischer Sprache.
(DE) • Falls ein fremder Kundendienst eine andere Sprache benötigt, ist es Aufgabe des
Kunden für eine entsprechende Übersetzung zu sorgen.
• Versuchen Sie nicht diese Anlage zu warten, ohne diese Serviceanleitung gelesen
und verstanden zu haben.
• Wird diese Warnung nicht beachtet, so kann es zu Verletzungen des
Kundendiensttechnikers, des Bedieners oder des Patienten durch Stromschläge,
mechanische oder sonstige Gefahren kommen.

Service Manual vii


Important Safety Information
Warnings, Cautions, and Notes

ΠΡΟΕΙ∆ΟΠΟΙΗΣΗ
Το παρόν εγχειρίδιο σέρβις διατίθεται μόνο στα αγγλικά.
(EL) • Εάν ο τεχνικός σέρβις ενός πελάτη απαιτεί το παρόν εγχειρίδιο σε γλώσσα εκτός
των αγγλικών, αποτελεί ευθύνη του πελάτη να παρέχει τις υπηρεσίες μετάφρασης.
• Μην επιχειρήσετε την εκτέλεση εργασιών σέρβις στον εξοπλισμό αν δεν έχετε
συμβουλευτεί και κατανοήσει το παρόν εγχειρίδιο σέρβις.
• Αν δεν προσέξετε την προειδοποίηση αυτή, ενδέχεται να προκληθεί τραυματισμός
στον τεχνικό σέρβις, στο χειριστή ή στον ασθενή από ηλεκτροπληξία, μηχανικούς ή
άλλους κινδύνους.
FIGYELMEZTETÉS
Ezen karbantartási kézikönyv kizárólag angol nyelven érhető el.
(HU) • Ha a vevő szolgáltatója angoltól eltérő nyelvre tart igényt, akkor a vevő felelőssége a
fordítás elkészíttetése.
• Ne próbálja elkezdeni használni a berendezést, amíg a karbantartási kézikönyvben
leírtakat nem értelmezték.
• Ezen figyelmeztetés figyelmen kívül hagyása a szolgáltató, működtető vagy a beteg
áramütés, mechanikai vagy egyéb veszélyhelyzet miatti sérülését eredményezheti.
PERINGATAN
Panduan servis hanya tersedia dalam Bahasa Inggris.
(ID) • Apabila suatu penyedia layanan servis pelanggan memerlukan bahasa selain
Bahasa Inggris, merupakan tanggung jawab pelanggan untuk menyediakan layanan
penerjemahan.
• Jangan mencoba melakukan servis peralatan kecuali apabila telah membaca dan
memahami panduan servis ini.
• Tidak mengindahkan peringatan ini dapat menyebabkan cedera pada pemberi
layanan servis, operator, maupun pasien akibat sengatan listrik, bahaya mekanik,
maupun bahaya lain.
AÐVÖRUN
Þessi þjónustuhandbók er aðeins fáanleg á ensku.
(IS) • Ef að þjónustuveitandi viðskiptamanns þarfnast annas tungumáls en ensku, er það
skylda viðskiptamanns að skaffa tungumálaþjónustu.
• Reynið ekki að afgreiða tækið nema að þessi þjónustuhandbók hefur verið skoðuð og
skilin.
• Brot á sinna þessari aðvörun getur leitt til meiðsla á þjónustuveitanda, stjórnanda
eða sjúklings frá raflosti, vélrænu eða öðrum áhættum.
AVVERTENZA
Il presente manuale di manutenzione è disponibile soltanto in lingua inglese.
(IT) • Se un addetto alla manutenzione richiede il manuale in una lingua diversa, il cliente è
tenuto a provvedere direttamente alla traduzione.
• Procedere alla manutenzione dell’apparecchiatura solo dopo aver consultato il
presente manuale ed averne compreso il contenuto.
• Il mancato rispetto della presente avvertenza potrebbe causare lesioni all’addetto
alla manutenzione, all’operatore o ai pazienti provocate da scosse elettriche, urti
meccanici o altri rischi.

viii Service Manual


Important Safety Information
Warnings, Cautions, and Notes

警告
このサービスマニュアルには英語版しかありません。
(JA) • サービスを担当される業者が英語以外の言語を要求される場合、翻訳作業はそ
の業者の責任で行うものとさせていただきます。
• このサービスマニュアルを熟読し理解せずに、装置のサービスを行わないでく
ださい。
• この警告に従わない場合、サービスを担当される方、操作員あるいは患者 さん
が、感電や機械的又はその他の危険により負傷する可能性があります。
경고
본 서비스 매뉴얼은 영어로만 이용하실 수 있습니다 .
(KO) • 고객의 서비스 제공자가 영어 이외의 언어를 요구할 경우 , 번역 서비스를 제공하
는 것은 고객의 책임입니다 .
• 본 서비스 매뉴얼을 참조하여 숙지하지 않은 이상 해당 장비를 수리하려고 시도
하지 마십시오 .
• 본 경고 사항에 유의하지 않으면 전기 쇼크 , 기계적 위험 , 또는 기타 위험으로 인
해 서비스 제공자 , 사용자 또는 환자에게 부상을 입힐 수 있습니다 .
BRĪDINĀJUMS
Šī apkopes rokasgrāmata ir pieejama tikai angļu valodā.
(LV) • Ja klienta apkopes sniedzējam nepieciešama informācija citā valodā, klienta
pienākums ir nodrošināt tulkojumu.
• Neveiciet aprīkojuma apkopi bez apkopes rokasgrāmatas izlasīšanas un saprašanas.
• Šī brīdinājuma neievērošanas rezultātā var rasties elektriskās strāvas trieciena,
mehānisku vai citu faktoru izraisītu traumu risks apkopes sniedzējam, operatoram
vai pacientam.
ĮSPĖJIMAS
Šis eksploatavimo vadovas yra tik anglų kalba.
(LT) • Jei kliento paslaugų tiekėjas reikalauja vadovo kita kalba – ne anglų, suteikti vertimo
paslaugas privalo klientas.
• Nemėginkite atlikti įrangos techninės priežiūros, jei neperskaitėte ar nesupratote šio
eksploatavimo vadovo.
• Jei nepaisysite šio įspėjimo, galimi paslaugų tiekėjo, operatoriaus ar paciento
sužalojimai dėl elektros šoko, mechaninių ar kitų pavojų.
ADVARSEL
Denne servicehåndboken finnes bare på engelsk.
(NO) • Hvis kundens serviceleverandør har bruk for et annet språk, er det kundens ansvar å
sørge for oversettelse.
• Ikke forsøk å reparere utstyret uten at denne servicehåndboken er lest og forstått.
• Manglende hensyn til denne advarselen kan føre til at serviceleverandøren,
operatøren eller pasienten skades på grunn av elektrisk støt, mekaniske eller andre
farer.

Service Manual ix
Important Safety Information
Warnings, Cautions, and Notes

OSTRZEŻENIE
Niniejszy podręcznik serwisowy dostępny jest jedynie w języku angielskim.
(PL) • Jeśli serwisant klienta wymaga języka innego niż angielski, zapewnienie usługi
tłumaczenia jest obowiązkiem klienta.
• Nie próbować serwisować urządzenia bez zapoznania się z niniejszym
podręcznikiem serwisowym i zrozumienia go.
• Niezastosowanie się do tego ostrzeżenia może doprowadzić do obrażeń serwisanta,
operatora lub pacjenta w wyniku porażenia prądem elektrycznym, zagrożenia
mechanicznego bądź innego.
AVISO
Este manual de assistência técnica encontra-se disponível unicamente em inglês.
(PT-BR) • Se outro serviço de assistência técnica solicitar a tradução deste manual, caberá ao
cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual
de assistência técnica.
• A não observância deste aviso pode ocasionar ferimentos no técnico, operador ou
paciente decorrentes de choques elétricos, mecânicos ou outros.
ATENÇÃO
Este manual de assistência técnica só se encontra disponível em inglês.
(PT-PT) • Se qualquer outro serviço de assistência técnica solicitar este manual noutro idioma,
é da responsabilidade do cliente fornecer os serviços de tradução.
• Não tente reparar o equipamento sem ter consultado e compreendido este manual
de assistência técnica.
• O não cumprimento deste aviso pode colocar em perigo a segurança do técnico, do
operador ou do paciente devido a choques eléctricos, mecânicos ou outros.
ATENŢIE
Acest manual de service este disponibil doar în limba engleză.
(RO) • Dacă un furnizor de servicii pentru clienţi necesită o altă limbă decât cea engleză,
este de datoria clientului să furnizeze o traducere.
• Nu încercaţi să reparaţi echipamentul decât ulterior consultării şi înţelegerii acestui
manual de service.
• Ignorarea acestui avertisment ar putea duce la rănirea depanatorului, operatorului
sau pacientului în urma pericolelor de electrocutare, mecanice sau de altă natură.
ОСТОРОЖНО!
Данное руководство по техническому обслуживанию представлено только на английском
языке.
(RU)
• Если сервисному персоналу клиента необходимо руководство не на английском,
а на каком-то другом языке, клиенту следует самостоятельно обеспечить
перевод.
• Перед техническим обслуживанием оборудования обязательно обратитесь к
данному руководству и поймите изложенные в нем сведения.
• Несоблюдение требований данного предупреждения может привести к тому, что
специалист по техобслуживанию, оператор или пациент получит удар
электрическим током, механическую травму или другое повреждение.

x Service Manual
Important Safety Information
Warnings, Cautions, and Notes

UPOZORENJE
Ovo servisno uputstvo je dostupno samo na engleskom jeziku.
(SR) • Ako klijentov serviser zahteva neki drugi jezik, klijent je dužan da obezbedi
prevodilačke usluge.
• Ne pokušavajte da opravite uređaj ako niste pročitali i razumeli ovo servisno
uputstvo.
• Zanemarivanje ovog upozorenja može dovesti do povređivanja servisera, rukovaoca
ili pacijenta usled strujnog udara ili mehaničkih i drugih opasnosti.
UPOZORNENIE
Tento návod na obsluhu je k dispozícii len v angličtine.
(SK) • Ak zákazníkov poskytovateľ služieb vyžaduje iný jazyk ako angličtinu, poskytnutie
prekladateľských služieb je zodpovednosťou zákazníka.
• Nepokúšajte sa o obsluhu zariadenia, kým si neprečítate návod na obluhu a
neporozumiete mu.
• Zanedbanie tohto upozornenia môže spôsobiť zranenie poskytovateľa služieb,
obsluhujúcej osoby alebo pacienta elektrickým prúdom, mechanické alebo iné
ohrozenie.
ATENCION
Este manual de servicio sólo existe en inglés.
(ES) • Si el encargado de mantenimiento de un cliente necesita un idioma que no sea el
inglés, el cliente deberá encargarse de la traducción del manual.
• No se deberá dar servicio técnico al equipo, sin haber consultado y comprendido
este manual de servicio.
• La no observancia del presente aviso puede dar lugar a que el proveedor de
servicios, el operador o el paciente sufran lesiones provocadas por causas eléctricas,
mecánicas o de otra naturaleza.
VARNING
Den här servicehandboken finns bara tillgänglig på engelska.
(SV) • Om en kunds servicetekniker har behov av ett annat språk än engelska, ansvarar
kunden för att tillhandahålla översättningstjänster.
• Försök inte utföra service på utrustningen om du inte har läst och förstår den här
servicehandboken.
• Om du inte tar hänsyn till den här varningen kan det resultera i skador på
serviceteknikern, operatören eller patienten till följd av elektriska stötar, mekaniska
faror eller andra faror.
OPOZORILO
Ta servisni priročnik je na voljo samo v angleškem jeziku.
(SL) • Če ponudnik storitve stranke potrebuje priročnik v drugem jeziku, mora stranka
zagotoviti prevod.
• Ne poskušajte servisirati opreme, če tega priročnika niste v celoti prebrali in razumeli.
• Če tega opozorila ne upoštevate, se lahko zaradi električnega udara, mehanskih ali
drugih nevarnosti poškoduje ponudnik storitev, operater ali bolnik.

Service Manual xi
Important Safety Information
Warnings, Cautions, and Notes

DİKKAT
Bu servis kılavuzunun sadece ingilizcesi mevcuttur.
(TR) • Eğer müşteri teknisyeni bu kılavuzu ingilizce dışında bir başka lisandan talep ederse,
bunu tercüme ettirmek müşteriye düşer.
• Servis kılavuzunu okuyup anlamadan ekipmanlara müdahale etmeyiniz.
• Bu uyarıya uyulmaması, elektrik, mekanik veya diğer tehlikelerden dolayı teknisyen,
operatör veya hastanın yaralanmasına yol açabilir.
ЕСКЕРТУ
Осы қызмет көрсету нұсқаулығы тек ағылшын тілінде қолжетімді.
(KK) • Егер тұтынушылардың қызметтер жеткізушісі ағылшын тілінен басқа тілді
талап етсе, аудару қызметтерімен қамтамасыз ету тұтынушының
жауапкершілігіне кіреді.
• Осы қызмет көрсету нұсқаулығын түсініп, ол туралы кеңес алмайынша
жабдыққа қызмет көрсетуге тырыспаңыз.
• Осы ескертуді орындамау электр тогының соғуы, механикалық немесе
басқа да қауіптер салдарынан қызметтер жеткізушісінің, оператордың
немесе емделушінің жарақаттануына алып келуі мүмкін.
CẢNH BÁO
Hướng dẫn sử dụng dịch vụ này chỉ sẵn dùng bằng tiếng Anh.
(VI) • Nếu nhà cung cấp dịch vụ của khách hàng yêu cầu ngôn ngữ khác ngoài tiếng
Anh, thì khách hàng phải có trách nhiệm cung cấp các dịch vụ dịch thuật.
• Không được tìm cách sửa chữa thiết bị trừ khi đã tham khảo và hiểu rõ Hướng
dẫn sử dụng dịch vụ này.
• Bỏ qua lời cảnh báo này có thể gây thương tích cho nhà cung cấp dịch vụ, nhân
viên vận hành hoặc bệnh nhân do sốc điện, những nguy hiểm về máy móc hoặc
yếu tố khác.

xii Service Manual


Important Safety Information
Symbols

Symbols
This section identifies the symbols that are displayed on the Panda and Giraffe Warmers:

Symbol Description
Type B Equipment

Functional Earth Terminal

Protection Earth Terminal

Alternating Current

Alarm Silence

European Union Representative

Consult accompanying documents.

Catalog Number

Serial Number

UDI Unique Service Identifier. The UDI is a unique marking for identification of the medical
device.
Manufacturer

Do not reuse

Help menu

Patient temperature

Observation light

Scale

Date of manufacture

Increase/decrease, up/down

Do not lean on the unit.

Do not place items in radiant heat path.

Service Manual xiii


Important Safety Information
Regulatory

Symbol Description
This symbol indicates that the waste of electrical and electronic equipment
must not be disposed as an unsorted municipal waste and must be collected
separately. Please contact an authorized representative of the manufacturer
for information concerning the decommissioning of your equipment.
Equipment shall be used only by qualified, trained medical personnel.

Do not step or stand on surface.

Acceptable mattress height range.

Beginning in September 2016, some medical devices sold in the USA must be labeled with a Unique Device
Identifier (UDI). The UDI label will be located on or adjacent to the serial number label on the device.
Example of UDI label format:

Regulatory
GE Healthcare has declared that this product conforms with the European Council Directive 93/42/EEC
Medical Device Directive when it is used in accordance with the instructions provided in the Operation and
Maintenance Manual.

Standards

This device is designed to meet the requirements of:


• IEC 60601-2-21 with amendment
• IEC 60601-1 with amendment
• IEC 60601-1-2 with amendment
• UL 60601-1
• BSEN - 45501 with amendment

xiv Service Manual


Chapter 1: Functional Description

1.1 Introduction
The GE Healthcare Panda and Giraffe Warmers are devices with a radiant heating source intended to
maintain the thermal balance of an infant patient by direct radiation of energy in the infrared region of the
electromagnetic spectrum.

Radiant heat from an infrared heat source is focused onto the bed to warm the patient. The operator may
select either the heater power (manual mode) or skin temperature (baby mode) control method. Depending
on the control method selected, the heater is either regulated at the operator selected power level or the
heater output is modulated to maintain the patient’s temperature at the value selected by the operator.

The Panda and Giraffe Warmers are each offered in a bedded model: the Panda iRes Warmer and the
Giraffe Warmer. The Panda Warmer also offers two non-bedded models: Freestanding and Wall Mount. The
model type is indicated on the label and on the device’s splash screen.

TABLE 1-1. Warmer Models

Panda iRes Warmer Panda Freestanding Panda Wall Mount Giraffe Warmer
Warmer (non-bedded) Warmer (non-bedded)

1-1
Chapter 1: Functional Description
Introduction

TABLE 1-2. Warmer Splash Screen Images

Panda iRes Warmer Splash Screen Panda Freestanding and Panda Giraffe Warmer Splash Screen
Wall Mount Warmer non-bedded
Splash Screen

The information in this manual refers to all models, unless otherwise specified. The term “bedded” refers to
both the Giraffe Warmer and the Panda iRes Warmer.

The Giraffe model is intended for use in a neonatal intensive care unit. It features a mattress which can be
rotated as needed by the operator to gain better access to the patient. Also included are general
observation lights and a procedure light.

The procedure light is mounted on a ball joint so that it can be directed where needed on the bed surface.

The Panda models are intended for use in a labor and delivery unit. They also include the same general
observation lights as the Giraffe Warmer, but the procedure light is optional.

All Giraffe and Panda units feature the same heater head to house the radiant heater. Due to the small size
of the heater reflector and its compound elliptical shape, designed specifically for this product, the heater
head is very compact compared with other warmers currently on the market. This compact size limits the
area the heater head occupies over the bed surface. By leaving the area over the bed clear, the caregiver
can observe and treat the patient unobstructed. Additionally, this open area allows the head of an X-ray
machine to be placed over the patient without moving the heater head or patient.

All Giraffe and Panda units also feature optional integrated SpO2 and Resuscitation Modules. The SpO2
option allows the caregiver to monitor the patient’s blood oxygen level, while the optional Resuscitation
Module allows the caregiver to administer forced breathing if required. The Resuscitation Module may
feature either a traditional bag and mask technology or a T-piece technology.

1-2 Service Manual


Chapter 1: Functional Description
Introduction

An additional feature, unique among warmers is the Hands Free Alarm Silence. This is a standard feature on
all Giraffe and Panda Warmers. Alarms may be silenced just as they would with the alarm silence button,
but without touching the unit. The proximity sensor for the Hands Free Alarm Silence is located in the alarm
light panel. The alarm can be silenced by gently waving one’s hand approximately two to six inches in front
of the sensor. Both units also have a conventional alarm silence button as an alternate way of silencing
alarms.

Service Manual 1-3


Chapter 1: Functional Description
Introduction

1.1.1 Mechanical Controls and Cable Connections

1 1

2
3

FIGURE 1-1. Panda Warmer, Front Oblique View

Feature Description Model


Number
1 Dimmable observation light All
2 Aimable procedure light (Optional on Panda, Standard on Giraffe All
3 Procedure light “On/Off” switch All
4 Color display screen All
5 Resuscitation system (optional) Bedded and Freestanding
6 Bed, with optional scale (bed styles are different on Giraffe and Panda) Bedded
7 Front bedside panel (bed styles are different on Giraffe and Panda) Bedded
8 Bed tilt control lever Bedded

1-4 Service Manual


Chapter 1: Functional Description
Introduction

22

21

20

10
19
18

11

12 17
16

15
14

13
FIGURE 1-2. Panda Warmer, Side View

Feature Description Model


Number
9 Recessed radiant heater All
10 Side bedside panel (bed styles are different on Giraffe and Panda) Bedded
11 Front handle Bedded
12 Pass through drawer, (single-drawer or double-drawer) (optional) Bedded
13 Two bed height adjustment pedals, up and down (optional) Bedded
14 Caster wheels, 3 for Freestanding, 4 for Bedded Bedded and Freestanding
15 Brakes, 2 for Freestanding, 4 for Bedded Bedded and Freestanding
16 Elevating column (optional) Bedded
17 Tank guard (on models with yoke equipped resuscitation systems) Bedded and Freestanding
18 Scale cable connector Bedded
19 Temperature probe Jack All
20 High pressure air/oxygen yoke (on models with yoke equipped Bedded and Freestanding
resuscitation systems
21 Maneuvering handle and cord wrap Bedded and Freestanding
22 Dovetail rail (shortened on Wall Mount, only inside on Freestanding) Bedded and Freestanding

Service Manual 1-5


Chapter 1: Functional Description
Introduction

28
23
24 27

26
25

29

FIGURE 1-3. Panda Warmer, Rear View

Feature Description Model


Number
23 RS-232 connector All
24 Two accessory power outlets All
25 SpO2 system (optional) All
26 Removable rear bedside panel Bedded
27 Power cord inlet All
28 Mains power switch All
29 Suction Bottle holder (only on units with resuscitation system) Freestanding and Bedded

1-6 Service Manual


Chapter 1: Functional Description
Introduction

1.1.2 Controls and Displays

Feature Description
Number
1 Power stand-by switch - On the left below the display turns the power to the warmer on
and off.
2 SpO2 logo (optional) - Indicates which SpO2 system is installed:

Masimo SET (1 or 2) Nellcor

3 Oximetry key (optional) - This key retains the same function at all times and toggles SpO2
on and off.
4 Mode key - To select manual or baby mode. This key retains the same function at all times
5 Temperature/power increase/decrease key - This key retains the same function at all
times
6 Baby temperature - Can be displayed in degrees Celsius or degrees Fahrenheit. The default
setting is degrees Celsius.
7 Alarm silence key - Alarms can be silenced by pushing the key above the display or by a
wave of your hand directly in front of the alarm light.
8 Help key - The key with the “?” in the upper right corner brings up the help screen that
explains alarms and functions.
9 Task keys - The five keys on the right are “soft” keys that change their function depending
on what task you wish to perform. They control equipment settings and options.
10 Dimmer knob - Controls the brightness of the observation lights.
11-12 Date and time - Displayed at the bottom of the screen.
13 Moving arrow - indicates that the processor is active

Service Manual 1-7


Chapter 1: Functional Description
Mechanical Modules

1.2 Mechanical Modules

1.2.1 Heater Head Assembly

The heater head assembly contains general observation lighting, optional procedure lighting, radiant
heater, reflector, alarm light, alarm speaker, power inlet, accessory power outlets, communication port, user
input controls, graphics display, and electronic Control Boards. The heater head assembly contains the
main interfaces for the operator. The control touch panel controls the warmer, and statuses are monitored
on a color display. Radiant heat emanates from the reflector located in the heater head. All lighting and
their controls are located in the heater head.

1.2.2 Rails

The rails support the heater head, resuscitation (except for Wall Mount), and probe panel assembly.

1.2.3 Optional Resuscitation Assembly (Bedded and Freestanding Only)

The optional resuscitation assembly is located between the two rails and operates independently from the
rest of the product. The warmer may be configured with either a bag and mask resuscitation system or a
T-piece resuscitation system.

1.2.4 Probe Panel Assembly

The probe panel assembly is located between the two rails. It contains the standard connection for the
patient probe, which provides an input of the patient’s temperature to the warmer. It also contains a scale
connection so that a patient’s weight can be displayed and recorded by the warmer (when equipped with a
scale). In addition, there is an optional SpO2 connection, for a SpO2 probe.

1.2.5 Base Assembly (Bedded and Freestanding Only)

Bedded model: The base assembly supports the rails and bed assembly. It contains supports for 4 locking
casters, so that the warmer can be moved to any location within a hospital. The mounting location for the
rails and bed assembly are separated from the caster supports by a column which adjusts in height. Two
column types are available. One column type can be adjusted manually, and the other can be adjusted
electrically by foot pedal controls on the caster supports.

Freestanding model: The base assembly supports the rails. It contains supports for 3 casters.

1-8 Service Manual


Chapter 1: Functional Description
Mechanical Modules

1.2.6 Bed Assembly (Bedded Only)

The bed assembly is mounted to the base assembly via a pivot and actuator. This assembly point allows the
bed to pivot relative to the base. The pivot is normally locked, but a release handle allows the operator to
unlock the pivot and adjust the angle of the bed. Once the desired angle is achieved, the handle is released,
and the pivot locks again. There are two versions of the bed assembly. The Giraffe Warmer uses a
65 × 48 × 4 cm mattress with rounded ends, which can be translated side-to-side, and rotated. The
Panda iRes Warmer uses a fixed rectangular mattress measuring 66 × 48 × 2 cm.

1.2.7 Optional In-Bed Scale (Bedded Only)

There is a scale option, located in the bed, which can weigh the patient. The scale uses the graphics display
on the warmer to display its measured weight.

1.2.8 Optional SpO2 Module

The SpO2 probe connects to the SpO2 module. The SpO2 module uses an OEM pulse oximetry board. The
warmer includes a small circuit to isolate the power and communicate with the OEM pulse oximetry board,
so as to pass its parameters to the display without modifying the parameters or alarms. The
communication is performed using a serial data bus. The modules are procured from Masimo or Nellcor.

1.2.9 Giraffe Shuttle Accessory (Bedded Only)

The Giraffe Warmer and Panda iRes Warmer can be used with the Giraffe Shuttle, a mobile power source
that allows for transport of the patient between care areas within the hospital building and provides power
to the warmer. These areas include, but are not limited to, Labor and Delivery, NICU, Radiology, and
Operating Room. The warmer with the Shuttle is not intended for use outside of the hospital building.

Service Manual 1-9


Chapter 1: Functional Description
System Functions

1.3 System Functions

1.3.1 System Overview (Fully-Loaded Bedded Shown)

FIGURE 1-4. System Overview

1-10 Service Manual


Chapter 1: Functional Description
System Functions

1.3.2 Hands Free Alarm Silence

This processor-controlled circuitry resides on the Alarm Light Board. (Refer to Figure 1-5.) The user input is
accomplished with an infrared emitter/receiver pair. The emitter/receiver pair is monitored by the alarm
light microprocessor, which sends the alarm silence signal to the main application processor. The main
application processor uses this signal as one of two inputs to determine whether the alarm should be
silenced. The Hands Free Alarm Silence may be enabled/disabled/disengaged through Service Mode.

FIGURE 1-5. Hands Free Alarm Silence

1.3.3 Watchdog

The system incorporates smart monitoring mechanisms that allow three of the processors to monitor each
other in order to detect abnormal operation. (Refer to Figure 1-6.) The audio processor functions as the
master watchdog processor and ensures the main application processor is responding normally. If the
audio processor detects abnormal functioning of the main processor it opens the heater safety relay and
activates a high priority alarm.

The main application processor ensures the heat control processor is responding normally. If the main
application processor detects abnormal functioning of the heat control processor it opens the heater safety
relay, activates the high priority alarm and displays a system fail message. A power cycle is required to
return the system to use.

An independent hardware circuit monitors the audio processor to ensure it is functioning normally. In the
event the audio processor does not respond normally the hardware circuit will reset the audio processor
causing a system fail condition. A power cycle is required to return the system to use.

Service Manual 1-11


Chapter 1: Functional Description
System Functions

Note: A system failure on the screen indicates the main application processor has detected abnormal
function in the system. A blank screen with a high-priority alarm indicates a problem with the main
application processor. Refer to “4.4 Troubleshooting Tables” for more information.

FIGURE 1-6. Watchdog

1.3.4 Battery Management

A lithium ion rechargeable battery is located on the Control Board. The audio processor provides charge
control and monitoring of the battery. (Refer to Figure 1-7.) The battery management integrated circuit
provides proper charging profile to prevent damage to the battery. The battery management circuitry
prevents over-discharge of the battery and system damage in the event of reverse polarity installation. In
the event of battery failure or low charge, a “super” capacitor provides one cycle (ten minutes) of power fail
indication.

1-12 Service Manual


Chapter 1: Functional Description
System Functions

FIGURE 1-7. Battery Management

1.3.5 Power Fail

The next paragraph assumes loss of AC power and resulting loss of DC power.

A power fail is detected when the audio processor (refer to Figure 1-8) senses the 3.3 Volt power supply
below normal operating level with the stand-by switch on. This will result in a shut down of the main
application processor and initiate a power fail alarm for a minimum of 10 minutes. The lithium ion battery or
the “super” capacitor provides power for the alarm. The audio signal for a power fail alarm is a repeating
sequence of 3 beeps from a piezoelectric buzzer on the Alarm Light Board. The visual signal is one LED on
the Alarm Light Board.

The heat control processor on the Power Board has an independent circuit to detect a drop in 12 Volt power
below normal operating levels. In the event of low 12 Volt power the heat control processor will initiate a
controlled shutdown of the heater circuit. In the event of an internal malfunction resulting in loss of one
level of DC power, one or more of the processors will shut down causing the smart monitoring function to
initiate a system failure.

Service Manual 1-13


Chapter 1: Functional Description
System Functions

FIGURE 1-8. Power Failure

1-14 Service Manual


Chapter 1: Functional Description
System Functions

1.3.6 External Communication

Serial communication is provided though the ThermaLink port. (Refer to Figure 1-9.) A null modem cable is
required for connection to a PC serial port. Ethernet communications are not used at this time.

A string of ASCII characters will be transmitted over the RS-232 port every 15 seconds ±5 seconds.

The string will be formatted as follows:

Unit Type with version, baby temperature, set temperature, current heater setting, mode, last recoded
weight, saturation, pulse rate, list of alarms, 00(used to note the end of the alarm list), checksum (in
hexadecimal format).

Example 1: Manual Mode with no alarms.

GWRM_1.0.7,36.3,36.5,35,M.1340,0,0,00,0d

Example 2: Baby mode with two alarms

PWRM_1.0.7,36.3,37.1,40,P,1340,0,0,16,22,00,ea
Note: Ethernet communication is not used at this time.

FIGURE 1-9. Thermalink Communication

Service Manual 1-15


Chapter 1: Functional Description
System Functions

1.3.7 Service Mode

A series of restricted service menu screens allow a technician to change system defaults, perform
diagnostics and view the unit’s PCB and software revision levels. The service mode is initiated by holding
both the Help and Alarm Silence keys during power up.

1.3.8 Display

The color VGA display is driven and powered by the Control Board. The Control Board includes a dedicated
graphics controller with on-board memory. The LCD is backlit with two low voltage LED strings. The LCD
backlit driver is located on the Control Board.

1.3.9 Touch Panel

The touch panel has membrane switches and is wired to the Control Board. (Refer to Figure 1-10.) Signals
from the switches are received by the main application processor.

LCD Display Touch Panel

PB0 - 11
Backlight Digital RGB DGND
Intensity
Control

J1 Control Board J5

LED Driver VGA Video


Controller RAM

PWM
Main Application IO
Processor

FIGURE 1-10. Touch Panel and Display

1-16 Service Manual


Chapter 1: Functional Description
System Functions

1.3.10 Elevating Base (Bedded Models Only)

The elevating base assembly is powered by mains power. (Refer to Figure 1-11.) There are fuses for the
mains power on the Power Board. The power must be enabled by the elevating base relay on the Power
Board. This relay is under the control of the main application processor. Foot switches on both sides of the
unit control the elevating base movement.

FIGURE 1-11. Elevating Base

Service Manual 1-17


Chapter 1: Functional Description
System Functions

1.3.11 Observation Lights

The system incorporates dimmable observation lights in the heater housing. (Refer to Figure 1-12.) Mains
power is converted to low voltage AC by a dimmable transformer located in the electronics enclosure. The
on/off control and light intensity is controlled by a potentiometer mounted to the front panel. On/off control
is achieved by a relay on the Power Board. The mains power to the observation light is fused on the Power
Board.

FIGURE 1-12. Observation Lights

1.3.12 Procedure Light (Optional on Panda Warmer)

Mains power is converted to DC power by a dedicated 12V DC power supply mounted in the heater housing.
(Refer to Figure 1-13.) The light intensity ramps up progressively when the light is turned on. The slow turn
on is controlled by circuitry on the Alarm Light Board. The on-off switch on the light assembly provides an
enable signal to the slow turn on circuitry on the Alarm Light Board. Mains power to the procedure light
includes fuses on the Power Board.

1-18 Service Manual


Chapter 1: Functional Description
System Functions

FIGURE 1-13. Procedure Light

1.3.13 Heat Control

System runs in one of three modes: Warmup Mode (refer to 1.3.13.1), Manual Mode (refer to 1.3.13.2), and
Baby Mode (refer to 1.3.13.3. Refer to Figure 1-14 and Figure 1-15.

1.3.13.1 Warmup Mode

During Warmup Mode “Check Baby” alarms are deactivated. If you do not press the “Admit Baby” key
during the first minutes after start up, the display will show “Warming...” and the radiant heater will
automatically run at 100% power. After 7 minutes, the display indicates “Warmup Complete…” and the
default heater power setting drops to 50%. The display continues to flash “Admit Baby” until you press the
“Admit Baby” key and start normal operation.

1.3.13.2 Manual Mode (assuming normal run-state, no alarms)

The user set point is heater output level from 0% to 100% in 5% increments. The main application software
passes the set point to the heat control processor. System input to the heat control processor also includes
heater calibration data from the EEPROM chip in the heat engine assembly. The heat control processor
modulates, in ½ line cycles, the power to the heater with a solid-state relay to achieve the desired power
output. Power to the heater is monitored with a solid-state power meter to ensure the proper power is
being delivered.

Service Manual 1-19


Chapter 1: Functional Description
System Functions

FIGURE 1-14. Manual Mode Heat Control

1-20 Service Manual


Chapter 1: Functional Description
System Functions

1.3.13.3 Baby Mode

The heat control processor functions identically in Baby and Manual Modes. The user input to the system in
Baby Mode is the desired skin temperature. The system measures actual skin temperature via the patient
probe. The signal is an input to the Control Board converted to a digital signal read by the main application
processor. The processor utilizes a proprietary, patented heat control algorithm to determine the optimum
heater output power. This output power is passed to the heat control processor.

FIGURE 1-15. Baby Mode Heat Control

Service Manual 1-21


Chapter 1: Functional Description
System Functions

1.3.13.4 Start-up

When the unit powers on, there are a number of self-tests that occur; these are the Power On Self Tests
(POST). If a failure is detected during POST, the unit will display a system failure message on the screen,
record the event in the error log, and initiate a high priority alarm. If no failures are detected, normal startup
operation as defined in the user manual will commence.

To visually confirm the servo baby heat algorithm functionality of the warmer unit, perform the following
steps:
Note: One Temperature Simulator (part number 6600-0876-700) is required.
1. Connect the Temperature Simulator (6600-0876-700) to the warmer unit.
2. Power on the warmer unit and admit baby.
3. Use the Temperature Simulator to set Baby Temp to 36.0° C. Press the button to go to Baby Servo Mode.
4. Set the Temperature Set Point to 36.0° C.
5. Disconnect the Temperature Simulator and verify the heater output shows 0% or 0 red bars. Also, an
alarm is generated to confirm probe check connection.
6. Reconnect the Temperature Simulator to the warmer. The heat output should be 50% or 10 red bars.
7. Wait for 60 seconds. There should be no changes to the heat output.
8. Adjust the Temperature Simulator to 36.2° C Baby Temperature and wait for about 30 seconds. You
should see a decrease in the heat output (5% or 1 red bar every 30 seconds).
9. Adjust the Temperature Simulator to 35.8° C Baby Temperature and wait for 30 seconds. You should see
an increase in the heat output (5% or 1 red bar every 30 seconds).
10. Adjust the Temperature Simulator to 35.6° C Baby Temperature and wait for 30 seconds. You should see
an increase in the heat output (15% or 3 red bars every 30 seconds).
Note: In steps 8-10, the heat output will continue to increase/decrease until it reaches 100% or 0% heat
output.
11. Adjust the Temperature Simulator to 36.4° C Baby Temperature. Heat output should decrease to 0% or
0 red bars immediately (no progression).
12. Adjust the Temperature Simulator to 35.4° C Baby Temperature. Heat output should increase to 100%
or 20 red bars immediately (no progression).

1.3.13.5 Safety Relay

The system incorporates a safety relay that interrupts power to the heater if one of the following conditions
occurs:
• Over-temp thermostat opens in the heater head.
• Main application processor detects a fault condition that requires interruption of heater power.
• Smart monitoring processor detects malfunction of main application processor.
• Audio processor detects a fault condition that requires interruption of heater power.
• Heat control processor detects a fault condition that requires interruption of heater power.

1-22 Service Manual


Chapter 1: Functional Description
System Functions

1.3.14 Scale (Bedded Models Only)

The scale communicates with the main processor via RS-485. (Refer to Figure 1-16.) The connector for the
scale cable is in the probe panel housing. The scale is powered by 12V DC supplied by the control board.
The power circuit includes over-current protection.

FIGURE 1-16. Scale Interface

1.3.15 SpO2

The Pulse Oximetry (SpO2) option utilizes an OEM module commonly used in other monitoring equipment.
For units that have the SpO2 option, the SpO2 patient probe connects to the SpO2 module which is located
in the probe panel housing. (Refer to Figure 1-17.) The probe panel housing contains the OEM module and
an SpO2 interface board. Oximetry parameters and alarms are passed to the main application processor
via serial communication. The OEM module output is communicated to the user visually or audibly as
required.

FIGURE 1-17. Pulse Oximetry (SpO2)

Service Manual 1-23


Chapter 1: Functional Description
System Functions

1.3.16 Alarms

Alarms are indicated to the user both visually and audibly. Visual alarms are provided via the LED Array
located on the Alarm Light Board. (Refer to Figure 1-18.) The LED array is controlled on and off by the alarm
control signal provided by the main application processor or audio processor on the Control Board. Alarm
audio is generated by an audio amplifier also under control of the audio processor in response to a
command from the Main Application Processor.

FIGURE 1-18. Alarms

1-24 Service Manual


Chapter 1: Functional Description
System Functions

1.3.17 Equipment Grounding

1.3.17.1 Grounding and Insulation Design for Safety

The grounding and insulation design of the Giraffe and Panda Warmers ensures all mains circuitry is
separated from the operator and patient by one of two methods:
• Basic insulation with a grounded metal barrier
• Double/reinforced insulation

The radiant heater reflecting dish, heater duct, electrical enclosure, and elevating base all rely upon basic
insulation of the wires and a grounded metal barrier.

The heater head housing and main bracket (on elevating base models) rely on double/reinforced insulation.
For the heater head housing, the two parts of the housing along with the wire insulation form a double
insulation system. For the main bracket, a sheet of insulating material is fitted between the bracket and the
elevating column. This insulation, along with the insulation on the wires of the elevating base form a double
insulation system.

1.3.17.2 Grounding and Insulation Design for Electromagnetic Compatibility

The device incorporates grounding for ESD/EMC compliance. The dovetail rails and legs of the device are
grounded to comply to ESD susceptibility standards.

1.3.17.3 Ground and Insulation Design for Convenience

The device incorporates IEC appliance outlets for attachment of approved accessories that include a third
wire ground. The device also incorporates a ground equalization potential post, which allows for the
interconnection of equipment grounds if required.

Service Manual 1-25


Chapter 1: Functional Description
System Functions

1.3.18 AC/DC Power Distribution

FIGURE 1-19. AC/DC Power Distribution

1-26 Service Manual


Chapter 1: Functional Description
RS-232 Serial Data

1.4 RS-232 Serial Data

Warning: The computer or RS-232 monitor’s user program must continuously check the data
link. The program should constantly verify connection to the control panel and check for
updated data.

Note: In the event of a power failure, all serial communication will cease until power is restored.

1.4.1 RS-232 Connector

The Nurse Call and the serial data output share the same female, nine pin, d-type connector.
• Pin 2: Receive Data (incubator input)
• Pin 3: Transmit Data (incubator output)
• Pin 5: Gnd (Signal Ground)

1.4.1.1 Cable Requirements

The user interface cable must have capacitance less than 1500 pF. It should be a shielded cable such as
Belden 9611 with AMP shielding kit 748046-1 and ferrule 747579-8.

1.4.2 Data Stream

The data stream from the Panda and Giraffe products is repeated every two seconds. The RS-232
parameters are 116000 bps baud rate, no parity, 8 data bits, and one stop bit. The data is in ASCII format;
the string is described below:

PWRM_2.0.0,36.8,36.4,0,P,0,0,0,00,29

HYB This is the product code.


• GWRM = Giraffe Warmer
• PWRM = Panda Warmer
• PNBW = Panda Non-Bedded Warmer
2.0.0 This is the control board software revision (thermoregulation in the startup screen).
36.8 Temperature from Patient Probe #1.
OPEN Temperature from Patient Probe #2. OPEN represents no probe connected.
36.4 Baby (Servo) mode desired temperature setting.
0 Heater power.
P • Baby (Servo) Mode = P
• Manual Mode = M

Service Manual 1-27


Chapter 1: Functional Description
RS-232 Serial Data

1.4.3 Nurse Call

1.4.3.1 Contact Ratings


• Maximum resistive load: 4 VA
• Maximum DC switching voltage: 100 VDC
• Maximum switching current: 0.25 A
• Maximum carrying current: 0.50 A

1.4.3.2 Connector

The Nurse Call contacts and the serial data output share the same female, nine pin, d-type connector.

Pin 6: Closed contact under normal conditions, that is, power on, no alarm (recommended
configuration).
Pin 1: Common contact.
Pin 9: Open contact under normal conditions, power on, no alarm. These contacts are not
powered. They only provide closure.

1.4.3.3 Nurse Call Signals

Nurse Call Signal

Incubator Status Pins 1 and 6 Pins 1 and 9


Normal Closed Open
Alarm Open Closed
Pwr switch off or pwr fails Open Closed
Nurse Call cable disconnected Open Open

1-28 Service Manual


Chapter 2: Installation, Maintenance, and Checkout

2.1 Warmer Maintenance Schedule


The unit shall be maintained in accordance with the preventative maintenance procedures detailed in this
Service Manual. Service maintenance must be performed by a technically competent individual. The
Checkout must be performed after installing the warmer.

2.1.1 Operator Maintenance

This schedule lists the minimum frequencies. Always follow hospital and local regulations for required
frequencies.

2.1.1.1 After Each Patient Use


• Clean the resuscitation system and disinfect as required.
• Clean re-usable suction canister or replace single-use canister.
• Replace suction tubing between canister and the patient.
• Clean the warmer between each patient, or more frequently as required.

Inspect suction tubing that is routed through the dovetail rail. Replace the tubing as described in the
cleaning instruction in the resuscitation operator supplement, as required.

2.1.2 Service Maintenance

This schedule lists the minimum frequencies. Always follow hospital and local regulations for required
frequencies.

2.1.2.1 Annually
• Perform the electrical safety checks as described in this service manual (refer to section 2.2.3).
• If present, calibrate the scale as described in this service manual (refer to section 3.1).
• Perform the resuscitation system service checkout as described in the Resuscitation Systems
service manual.

2.1.2.2 Every Two Years


• Replace the lithium-ion battery as described in this service manual (refer to section 5.4.3).
Note: The lithium-ion battery is used to sound the power failure alarm and to power memory circuits
during a power failure
• Perform the complete blender maintenance as described in the Resuscitation Systems service
manual.

2-1
Chapter 2: Installation, Maintenance, and Checkout
Installation and Service Checkout Procedures

2.1.2.3 Service tools

Heater dish alignment laser kit (includes holder) (takes M1118361


three #392 1.55V button cells or equivalent)
Laser holder (includes O-ring) M1118362
NULL Modem Cable M1128795
Light gray touch-up paint (Munsell .16GY8.56-0.44 6600-0714-200
chroma), 18 ml
Masimo SET 1 electrical leakage test cable 2006036-001
Masimo SET 2 electrical leakage test cable M1230051
Nellcor electrical leakage test cable M1237129
Crank handle kit M1163421
Note: The resuscitation systems service tools are described in the Resuscitation Systems service manual.
Note: A straight-line laser level (with two wall leveling capability) or a combination of T-square and Plumb-
bob is recommended for accurate heater alignment of Freestanding and Wall Mount Warmer
models.

2.2 Installation and Service Checkout Procedures

Warning: Use only the specific power cord supplied with the unit. Use of an
unapproved power cord could result in damage to the unit or injury.

Except for Panda Wall Mount Warmer model, all other warmer models do not require any installation. After
removing the warmer unit from the shipping package, perform the following checkout procedures before
putting the unit into use.

For Panda Wall Mount Warmer model, refer to the installation instructions in Appendix E to mount and
secure the unit on the wall and do heater alignment. Then perform the following checkout procedures
before putting the unit into use.

2.2.1 Mechanical Checks

Warning: Do not perform the preoperational checkout procedure while the patient
occupies the unit.

Warning: Complete the preoperational checkout procedure section of this manual


before putting the unit into operation. If the equipment fails any portion of the
checkout procedure it must be removed from use and repaired.

1. Disconnect the power cord for the mechanical portion of the preoperational checkout procedure.
2. Examine the power cord for any signs of damage. Replace the cord if damage is evident.
3. Check that the cord retainer/accessory outlet guard on the back of the control panel is in place.
4. Examine the unit overall for any damaged or missing parts.
5. Examine the unit for any missing or damaged labels. Make sure the labels are attached in the proper
locations. For a list of labels and their proper locations, refer to section 6.11.

2-2 Service Manual


Chapter 2: Installation, Maintenance, and Checkout
Installation and Service Checkout Procedures

6. For Bedded and Freestanding models, check that all the casters are in firm contact with the floor and
that the unit is stable. Lock the caster brakes and check that they hold the unit in place. Release the
brakes and check that the unit moves smoothly.
7. For Bedded models check the operation of all four bedside panels. The bedside panels should lock
securely in the upright position.
8. For Bedded Models, check the operation of the bed tilt mechanism. When you squeeze the tilt control
and push down on the foot of the bed the head of the bed should raise easily, and should stay in
position at any angle along its tilt path when you let go of the tilt control. The bubble levels on the side
bedside panels indicate the mattress is level.
9. Check the movement of the Procedure Light Assembly (if equipped). Ensure movement is smooth and
the light can be positioned at each corner of the mattress.
10. For Freestanding model, inspect the fasteners that attach the rails, the mounting blocks, and the base
together to ensure the joints are secure and tight.
11. For wall mount model, make sure the bracket is securely mounted on the wall and all the screws
attaching the heater head to the bracket are tight.

2.2.2 Controller Checks (Figure E-2)

Warning: Do not use the warmer in the presence of flammable anesthetics; an


explosion hazard exists under these conditions.

Warning: Always connect the warmer directly to a hospital grade wall outlet.
Connecting to a power strip or another piece of equipment may result in safety and
ground integrity issues.

1. Make sure the power cord is connected to the outlet on the unit and to the rated power supply.
2. Switch on the power at the mains switch on the back of the unit, and at the standby switch on the front
control panel. Verify the following:
• The model type indicated on the screen matches the type of unit (Panda or Giraffe, bedded or non-
bedded)
• All the displays and indicators light
• The software revision appears
• The prompt tone begins
3. Press the “Admit Baby” key to enter normal operation in Manual Mode. Select Heater Power percentage
to silence the prompt tone.
4. Connect the baby temperature probe to the jack on the right side of the bed. If using a warmer with an
In-bed scale, the temperature probe jack is located above the In-bed scale connection.
5. Check the patient probe. Warm it by placing it between your fingers, and verify that the baby
temperature reading increases.
6. Unplug the patient probe and change the warmer to Baby Mode. Check that both visual and audio
alarms trigger in the Baby Mode. Silence the alarm by using either the alarm silence key or the Hands
Free Alarm silence.
7. Return the warmer to Manual Mode by pressing the “Mode” key. Select a Heater Power setting to
silence the prompt tone.
8. If the unit is equipped with an elevating bed, check the operation of the bed elevation mechanism.
Raise and lower the bed along its entire travel range, checking that the mechanism operates smoothly.
Check that the raise and lower bed pedals on both sides of the unit raise and lower the bed height.

Service Manual 2-3


Chapter 2: Installation, Maintenance, and Checkout
Installation and Service Checkout Procedures

9. If either the scale or oximetry option is installed, push the “About” key on the main help menu and check
to ensure that their current software revision appears.
10. Check the Observation Lights function and Procedure light function (if equipped).
11. Check the power failure alarm and the battery-backed-up memory. Make note of the current control
mode and temperature settings and wait one minute, then unplug the warmer from the wall outlet. An
alarm should sound and the power failure indicator should light. Wait one to two minutes and plug the
warmer back in. Verify that the alarm cancels and that the warmer returns to the same control mode
and temperature settings it displayed before the power interruption.
Note: A fully charged battery should supply the power failure alarm for 10 minutes minimum
(IEC 60601-2-19 clause 101.3). If the alarm is tested for the full 10 minutes, the warmer must be run
at least two hours to recharge the battery before it is used with a patient. Total recharge time is
10 hours. The battery charges only when the unit is powered on.

2.2.3 Electrical Safety Tests

Use an approved electrical safety analyzer to test the unit’s ground continuity and leakage current.
For reliable leakage current readings the ground resistance check should be performed first. Follow the
operating instructions supplied by the manufacturer of the electrical safety analyzer to verify the following:

2.2.3.1 Ground Resistance Check


1. Measure the resistance between the ground pin on the line cord plug and exposed metal of the
electronic enclosure. The ground resistance must be less than 0.2 Ohms.
2. Measure the resistance between the ground pin on the line cord plug and ground pin on the appliance
outlet connectors. The ground resistance must be less than 0.1 Ohms.
Note: Not all metal components are safety ground bonded. Only the heater reflector, heater duct, power
supply mounting bracket(s), electrical enclosure and elevating base are required to be safety ground
bonded. When servicing involves disturbing the ground bonds of these components the ground
integrity should be verified.

2.2.3.2 Earth Leakage and Chassis Leakage Current


Note: Wait 30 seconds after powering on before taking readings.

For 115 VAC rated devices:


1. In normal condition and in all possible operating modes the leakage current shall be less than 180
microamperes.
2. If required by local ordinances, in single fault condition and in all possible operating modes the leakage
current shall be less than 200 microamperes.

For 220-230-240 VAC rated devices:


1. In normal condition and in all possible operating modes the leakage current shall be less than 360
microamperes.
2. If required by local ordinances, in single fault condition and in all possible operating modes the leakage
current shall be less than 500 microamperes.

2-4 Service Manual


Chapter 2: Installation, Maintenance, and Checkout
Mounting the Universal Adapter Plate

2.2.3.3 Patient Lead Leakage Current


Note: Wait 30 seconds after powering on before taking readings.

Patient lead leakage current shall be measured between all the leads of the SpO2 connector shorted
together and ground. For the service tool part number, refer to section 2.1.2.3.

For AC lead leakage current


1. In normal condition in all possible operating modes the patient lead leakage current shall be less than
100 microamperes.
2. If required by local ordinances, in single fault condition in all possible operating modes the patient
leakage current shall be less than 500 microamperes.

For DC lead leakage current


1. In normal condition in all possible operating modes the patient lead leakage current shall be less than
10 microamperes.
2. If required by local ordinances, in single fault conditions in all possible operating modes the patient lead
leakage current shall be less than 50 microamperes.
Note: The isolation of the patient temperature probe is dependent upon the insulation of the patient
temperature probe. These probes are 100% tested and do not require retesting. If so desired, the
patient temperature probe can be tested by wrapping in foil or submerging in normal saline 6
inches (15 cm) of the part of the probe that attaches to the patient. Measurements shall be taken
from the conducting medium. The patient lead leakage current limits listed above are applicable.

2.3 Mounting the Universal Adapter Plate


The universal adapter plate allows bottle slides and additional brackets to mount to the rail system.

To mount the universal adapter plate:


1. Using the provided hex key, loosen the two mounting screws (1) on the side of the adapter plate.
2. Place the adapter plate in position on the rail.
3. Tighten the two mounting screws.

To release the adapter plate, loosen the mounting screws.

Service Manual 2-5


Chapter 2: Installation, Maintenance, and Checkout
Scale Checkout Procedures

2.4 Scale Checkout Procedures


2.4.1 Visual Inspection
1. Examine the scale parts for evident signs of damage. Examine the scale connector to make sure it is
tightly assembled. Check for bent pins. If any of the parts are damaged replace them.
2. Ensure there is no mechanical interference between the scale cable and the unit.
3. Ensure the scale cable is not crossing over a corner tray of the bed. Move the corner tray if necessary.

FIGURE 2-1. Cable Not Crossing a Tray (Correct) FIGURE 2-2. Cable Crossing a Tray (Incorrect)

2.4.2 Center Weight Check


1. Turn off the bed. Clear all objects from the bed, and ensure only the clear plate remains on the scale.
2. Ensure the bed is level.
3. Turn on the bed, and go to the service screen.
4. Record the SC value on the screen, and name it SC1. The SC1 value must be in the 9900 to 11000 range.
5. Place a 5 kg weight on the center of the scale on the bed. (See location A in Figure 2-3.)
6. Record the SC value on the screen, and name it SC2.
7. Subtract SC1 from SC2. The value must be 5000 +/- 10.

2.4.3 Off Center Weight Check


1. Turn off the bed. Clear all objects from the bed, and ensure only the clear plate remains on the scale.
2. Ensure the bed is level.
3. Turn on the bed, and go to the service screen.
4. Record the SC value on the screen, and name it SC3. The SC3 value must be in the 9900 to 11000 range.
5. Place a 5 kg weight on one corner of the scale on the bed. (See location B1 in Figure 2-3.)
6. Record the SC value on the screen, and name it SC4.
7. Subtract SC3 from SC4. The value must be 5000 +/- 10.
8. Place a 5 kg weight on the second corner of the scale on the bed. (See location B2 in Figure 2-3.)
9. Record the SC value on the screen, and name it SC5.
10. Subtract SC3 from SC5. The value must be 5000 +/- 10.
11. Place a 5 kg weight on the third corner of the scale on the bed. (See location B3 in Figure 2-3.)
12. Record the SC value on the screen, and name it SC6.
13. Subtract SC3 from SC6. The value must be 5000 +/- 10.
14. Place a 5 kg weight on the fourth corner of the scale on the bed. (See location B4 Figure 2-3.)
15. Record the SC value on the screen, and name it SC7.

2-6 Service Manual


Chapter 2: Installation, Maintenance, and Checkout
Scale Checkout Procedures

16. Subtract SC3 from SC7. The value must be 5000 +/- 10.

FIGURE 2-3. Weight Placement Locations

2.4.4 Load Cell Check

SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION


An Electrostatic Discharge (ESD) Susceptibility symbol is displayed to alert service personnel that
the part(s) are sensitive to electrostatic discharge and that static control procedures must be
used to prevent damage to the equipment.

1. Perform the scale calibration procedures described in Chapter 3, “Calibration.”


2. Turn off the bed. Make sure no mechanical interference (loose screws, etc.) exists, and the scale cable is
routed properly.
3. Turn on the bed, and go to the service screen.
4. Check the displayed SC values, and confirm that the values do not change more than 5 counts total.
5. If the SC values change more than 5 counts, 1 or both load cells might be defective. Perform the
following steps:
a. Remove the scale top tray and the control board cover to access the load cell connectors on the
control board.
b. Disconnect 1 load cell from the control board at a time, and check the SC value. If the SC values
change 5 counts or fewer after disconnecting the load cell, the disconnected load cell is defective
and must be replaced.

Service Manual 2-7


Chapter 2: Installation, Maintenance, and Checkout
Scale Checkout Procedures

2-8 Service Manual


Chapter 3: Calibration

3.1 Scale Calibration (Bedded Models Only)


Note: For EU Member States, this scale has been designed and manufactured in accordance with the
non-automatic weighing instruments (NAWI) directive, 2009/23/EC. To ensure complete
compliance to the Directive, have the unit calibrated by an accredited local test authority. If you are
unable to identify a test authority, contact your GE representative or distributor for assistance.

Periodic re-verification (calibration) of the scale must be performed in accordance with the National
Regulations Governing Legal Metrology. The required re-verification frequency will vary by country. Contact
your local weights and measures authority for more information.
Note: One 5 kg Certified Test Weight (GE part number 6600-0209-800) is required to perform the
calibration procedure.
1. Clear all objects from the bed and ensure only the mattress and clear plate remain on the scale.
2. Turn off the bed. Ensure the bed is level.

3. Enter service screen by turning on the bed while holding the Help and Alarm Silence keys
until you hear 2 tones (approximately 5 seconds).
4. On the Main Menu, select Scale Calibration and then Manual Calibration.
5. Use the up/down arrow keys to set the gram value of the known test weight, and press the Enter key.
6. When prompted, clear all objects from the bed.
7. Press the Start key. Scale Obtaining Tare is displayed.
8. When Apply Test Weight is displayed, place the weight on the center of the bed and press the OK key.
9. If calibration is successful, Calibration Successful is displayed. If not, press the Recal key and repeat
the procedure.
10. Do one of the following:
– Press the Save key to save the new calibration constants.
– Press the Abort key to retain the original setting.
11. Power cycle the unit to exit service mode and enter operation mode.
12. Verify the accuracy of the scale by performing a weighing cycle using the test weight. The measured
value should be the test weight +/- 10 g.
13. Perform the scale checkout procedures described in Chapter 2, “Installation, Maintenance, and
Checkout.”

3-1
Chapter 3: Calibration
Scale Calibration (Bedded Models Only)

3-2 Service Manual


Chapter 4: Troubleshooting

4.1 Service Mode


To access the main service menu, turn on the unit and hold the Help and Alarm Silence keys until
you hear two tones (approximately 5 seconds) and release. To exit service mode, it is necessary to power
down the unit.
Note: If the unit will not boot up, the service mode can be accessed by setting control board dip switch
position one (1) to ON and turning on mains power. The default position of all 8 dip switch positions is
OFF.
Note: For versions of application software 1.0.9 and earlier, refer to Appendix D for instructions about
accessing and using service software.

4.1.1 Unit Information

From the service mode main menu, access the Unit Information screen by pressing the ? (help) key.

When finished, press the ? (help) key again to return to the previous menu.

4.1.2 Main Menu

The service mode main menu provides the following functions:


• Operation Settings
• Scale Calibration
• Date/Time
• Diagnostics
• Set Defaults

Use the UP/DOWN arrow keys to highlight menu choices and press the select key to display the desired
menu.

4-1
Chapter 4: Troubleshooting
Service Mode

4.1.3 Unit Info Menu

The Unit Info menu displays the following information:


• Type Giraffe or Panda (factory configured)
• Version of Main Application and Service Application
• Version of Heater Control, Audio, and Alarm Board Processors
• Version of Scale and SpO2 (if present)
• EPROM ID’s for Control, Power, Alarm, and SpO2 board (if present)
• Language
• Power Fail minutes and battery voltage.

Note: Absence of data in the SpO2 area of the screen is normal when the unit does not have the SpO2
option. Otherwise, absence of data indicates a communication failure.

4-2 Service Manual


Chapter 4: Troubleshooting
Service Mode

4.1.4 Operation Settings

This menu enables users to customize the behavior of alarms, user functions, and displayed units by setting
default values for the parameters and options listed in the following table.

Feature Available Settings US Defaults International Defaults


Patient temp. alarm 0.5°C / 1.0°C 1.0°C 1.0°C
Check patient alarm disabled 5% - 50% 25% 25%
Man. temp. alarm Off / 0.5°C / 1.0°C Off Off
Alarm volume 0/1/2/3 3 3
Hands free silence Enable / Disable / Enable Enable
Disengaged
Bed elevate (for Bedded Warmers Enable / Disable / Enable Enable
with Elevating Base) Disengaged
Bed elevate (for Bedded Warmers Enable / Disable / Disengaged Disengaged
with Fixed-Adjustable Base, Disengaged
Freestanding Warmers, and Wall
Mount Warmers)
Temp. units C / C Only / F C C Only
Scale units grams / lbs-oz / grams grams only
grams only
Scale resolution 10/5 grams 10 grams 10 grams
Language Many English English
Low pulse rate limit* 25 - 110 100 100
High pulse rate limit* 111 - 240 200 200
Low saturation limit** 20 - 99 85 85
High saturation limit** 86 - 100 100 100
SpO2 alarm suspension on startup 0 / 15 / 30 15 15
SpO2 averaging (Masimo only) 2-4 / 8 / 16 8 8
SpO2 sensitivity (Masimo only) Normal / Maximum Normal Normal
SpO2 SatSeconds (Nellcor only) Off, 10, 25, 50, 100 Off Off
SpO2 Response Mode (Nellcor only) Normal / Fast Normal Normal
SpO2 Display (Nellcor only) Pleth / Blip Pleth Pleth
SpO2 View Large / Normal Large Large
Pulse tone volume, Panda 0/ 1 / 2 / 3 / 4 1 1
Time Format 0/ 1 / 2 / 3 / 4 12 24
Date Format YYYY/MM/DD MM/DD/YYYY DD/MM/YYYY
MM/DD/YYYY
DD/MM/YYYY
APGAR TONES (Giraffe Only) ON/OFF OFF OFF

* The Low pulse rate limit can be set only between 25 and the High pulse rate limit -1.
The High pulse rate limit can be set only between the Low pulse rate limit +1 and 240.

Service Manual 4-3


Chapter 4: Troubleshooting
Service Mode

** The Low saturation limit can be set only between 20 and the High saturation limit –1.
The High saturation limit can be set only between the Low saturation limit +1 and 100.

The Operation Settings menu screen appears as follows:

4.1.5 Scale Calibration

This menu displays the Scale Recalibration Count (SR) and Corrected value (SC). It also displays Scale
software revision, model, resolution code and POST (power on self test) results.
Note: For versions of Application Software 1.0.9 and earlier SR represents Scale Raw Value.

Menu selections:
• Manual Cal (refer to “3 Calibration” for details).
• Check Weight. Used to verify the correct weight is reported once calibration is complete.

4-4 Service Manual


Chapter 4: Troubleshooting
Service Mode

4.1.6 Date/Time

This menu displays two primary data sets Current Time and New Time.

Current Time displays the current day of the week, day, month, year, hour, minutes and seconds.

New Time displays the current time until changes are made to the parameters listed on the left of the
screen. The user changes the New Time settings by using the UP/DOWN arrow keys and select button. Once
the desired settings are displayed in the New Time section they may be used to modify the current settings
by pressing the “SET DATE/TIME” key.

To set only the hour, minute or second, highlight the hour, minute or second in the left hand menu and press
the select key. Adjust as needed using the UP/DOWN arrow keys. Then press the Hour Only, Minutes Only or
Seconds only key as appropriate.

Service Manual 4-5


Chapter 4: Troubleshooting
Service Mode

4.1.7 Diagnostics

Diagnostics provides the following functions:


• Temperature A/D Channels
• VGA Test
• Touch Panel Buttons / Switches
• Alarm Tests
• Odometer
• Logs
• Heat Engine Check

4.1.7.1 Temperature ADC Diagnostics

This screen displays reference voltages, readings from both patient probe thermistors, one fixed thermistor
input, and the ambient temperature of the Control Board.

Expected Values

ADC Channel Raw Value Corrected Value


1 Vthref 2048 (+ / - 4) 1500 (+ / - 3) mV
2 Vo/t NA NA
3 Pat Probe Thermistor 1 NA Pat Probe Thermistor 2 ±0.3°C
4 Pat Probe Thermistor 2 NA Pat Probe Thermistor 1 ±0.3°C
5 Vref 37°C 2232 (+ / - 23) 37.3 (+ / - 0.2)°C
6 Ambient Temp NA NA
7 Unused NA NA
8 Vref 1P235 1706 (+ / - 8) 1250 (+ / - 6) mV

4-6 Service Manual


Chapter 4: Troubleshooting
Service Mode

4.1.7.2 VGA Diagnostics

This menu provides one selectable multi color test pattern and six selectable black and white test patterns.

The color test pattern should not have drop out or incorrectly displayed colors.

The 6 gray scale test patterns display alternate pixels turned on and off, then off and on, in horizontal,
vertical, and diagonal patterns. Failed pixels will appear as dark spots (drop out).

Service Manual 4-7


Chapter 4: Troubleshooting
Service Mode

4.1.7.3 Touch Panel Buttons / Switches

This menu displays the Control Board dip switch settings and the status of Door 1 and Door 2 which are not
used at this time.

This menu allows the user to test the UP/DOWN arrow keys, the seven menu select keys, alarm silence key
and help key.

It also provides a function to test the response of Hands-Free Alarm Silence.

Note: DIP Switch factory setting are all switches off.

4.1.7.4 Alarm Diagnostics

This provides the following functions:


• Alarm LED Toggle
• Audio Tests for Pulse Tone, Low Priority and High Priority
• Vol + / -
• Hands-free

Two test modes are available single (one tone) and continuous.

Hands-Free Alarm Silence may be exercised by setting the mode to Continuous and Hands Free to enabled
and invoking a Low Priority or High Priority alarm.

4-8 Service Manual


Chapter 4: Troubleshooting
Service Mode

4.1.8 Odometer Readings

This menu displays a resettable and non-resettable hour meter, power fail minutes as well as run hours
versus output from 0 to 100% in 10 increments. The resettable hour meter, Power Fail counter and Heater
Power Values may all be reset to zero from this menu.

Service Manual 4-9


Chapter 4: Troubleshooting
Service Mode

4.1.9 Event Logs

This menus displays system and user events like Power up, Key Presses, System Failures, etc. Information
displayed includes Date and Time, Ambient (Control Board) temperature, Event Name and Raw
(hexadecimal) data.

More detail is displayed below the list for a selected event. The user may scroll to any event in the list by
using the UP/DOWN arrow keys.

The Options Sub-menu provides a means to filter on one or more event types. The user may also filter by
specified dates and times and sort in ascending or descending order.

4-10 Service Manual


Chapter 4: Troubleshooting
Service Mode

4.1.9.1 Event Log Options Menu

Filtering/Sorting is accomplished by setting the +/- View/Hide symbol, date, time and sort preference using
the UP/DOWN arrow keys and Select key. To return to cursor to the left side of the screen press the back key.
To return to the log display screen press the back key again.

Scrolling is accomplished using the UP/DOWN arrow keys in three selectable modes, Single Line, ½ Page
and Full Page.

Service Manual 4-11


Chapter 4: Troubleshooting
Service Mode

4.1.10 Set Defaults

To return Operation Settings to factory defaults, select US or International for the Giraffe or Panda unit you
have, and press the Save key. Press the Back key to move the cursor back to the left side of the screen. Press
the Back button again to update the display.

Note: Language is not reset.

4-12 Service Manual


Chapter 4: Troubleshooting
PC Command Line Interface

4.1.11 Heat Engine Diagnostic

This menu provides two high level functions:


• 25% Output Test
• Perform POST (Processor Reset)

Perform Power On Self Test (POST) displays Power and Control Board Relay states, TSTAT States Heat Control
Processor Software Revision, Error Code, POST and Online Self Test (OLST) messages and Mode Messages.

To run the 25% Output Check, select the same and press the Start key. Once started, the Cmd field should
read 25 while the Rpt field should read between 24% and 26%.

Press the Stop key to stop the 25% Output Check.

4.2 PC Command Line Interface


Using a PC and null modem cable gives access to an additional diagnostic screen that allows you to update
system software, access logs and perform other commands not available on the unit’s service mode
screen.

To order the communication cable, refer to “2.1.2.3 Service tools” on page 2-2.

4.2.1 Accessing the PC Command Line Interface


1. Connect the cable to the 9 pin serial port located on the back of the warmer to a windows based PC.
2. Open Hyper Terminal (for Windows XP, select Start/All Programs/Accessories/Communication/)
3. Provide a name in the resulting dialog and click OK.
4. In “Connect Using” Select COM 1
5. Enter Bits per second 115200
Data bits 8
Parity None

Service Manual 4-13


Chapter 4: Troubleshooting
PC Command Line Interface

Stop bits 1
Flow control None
Click OK
6. Boot Warmer into Service Mode SW if not already.
7. Press enter on your computer.

4.2.2 PC Command Line Interface Main Menu

To view available menu selections, type help at the command prompt.

help - print this help text

version - print service mode version info

getbuttons - print status of pushbuttons

update - update firmware

logs - retrieve stored logs

pulsetone - play single pulsetone / set vol.

ncas - print ncas input state

dips - print ctrl brd dipswitch states

heateng - perform heat engine tests

lang - list/set available languages

lcd - display multi-color test pattern


Note: NCAS is an early acronym for Hands Free Alarm Silence.
Note: For help on a particular command, type ‘<command> help’. For example, to get help on the logs
command, type ‘logs help’

4-14 Service Manual


Chapter 4: Troubleshooting
PC Command Line Interface

4.2.3 PC Command Line Interface Sub-Menus

4.2.3.1 Version

Version has no help submenu.

4.2.3.2 getbuttons

command: getbuttons

arguments: none

function:
Returns the current state (released or pushed) of the touch panel push buttons. The buttons are
numbered from 1 to 11, starting with the alarm silence button and progressing counter-clockwise. For
example, button1 = alarm silence, button5 = lower left button, button6 = ? button, and button11 = lower
right button.

usage: getbuttons

4.2.3.3 update
Note: Update instructions, command variables, and materials will be provided with the update package.

Caution: Do not run the update command unless specifically instructed to do so.

command: update

arguments:
‘proc’ = processor to update
audio - audio processor
heat - heat control processor
‘filesz’ = size of the file to upload
‘crc’ = crc of the file to upload

function:

Updates the specified processor with the file provided via xmodem upload. After issuing this command,
the user will be prompted to send the update file via xmodem transfer. Once the file transfer is
complete, the crc is checked to ensure data integrity; then the processor update (re-programming)
process will begin. The touch panel buttons will be disabled while caring out the functions of this
command.

Caution: A failed exit status of this command after commencement of processor re-
programming may leave the system in an unknown state. If this happens, the
command should be run again until successful, or the warmer should be placed out
of service and technical support contacted.

usage: update proc filesz crc

Service Manual 4-15


Chapter 4: Troubleshooting
PC Command Line Interface

4.2.3.4 logs

Refer to section 4.2.4.

4.2.3.5 pulsetone

command: pulsetone

arguments:
‘vol’ = desired speaker volume (optional)
1(min) - 4(max)
function:
Sets the volume to the specified level and generates a pulsetone.
If the argument ‘vol’ is not specified, a pulsetone will be generated at the current volume setting.

usage: pulsetone [vol]

4.2.3.6 ncas
Note: NCAS is an early acronym for Hands Free Alarm Silence.

command: ncas

arguments: none

function:
Retrieves and displays the instantaneous state of the Hands Free Alarm Silence input to the main
processor. The state is reported as ‘active’ or ‘inactive’.

usage: ncas

4.2.3.7 dips

command: dips

arguments: none

function: Reads and prints out the status of the control board DIP switches.

usage: dips

4.2.3.8 heateng

command: heateng

arguments:
‘info’ = report sw version and heater/board eeprom id’s
‘stat’ = report operational state, safety relay and tstat states and heater output power

4-16 Service Manual


Chapter 4: Troubleshooting
PC Command Line Interface

‘check’ = perform health check of heat control system, including reset, POST, and heater output
check
‘reset’ = perform reset of heat control processor and report result of POST
‘resist’ = perform heater resistance calculation (via internal measurement of heater voltage and
current)

function:
This command performs actions and reports various parameters and operational states of the Heat
Control Processor and it’s associated Heat Engine (heater and calibration eeprom). The user interface
(LCD) cannot be in the Heat Engine Diagnostic screen when running these commands.

usage: heateng [arg]

4.2.3.9 lang

command: lang

arguments:

action:
list - display available languages

set # - select language #, where # is the corresponding language number obtained from ‘list’

function:
Displays a numbered list of available languages that can be used to set the desired language.

usage: lang [list, set #]

4.2.3.10 lcd

arguments:
state - ‘test’ to display lcd test pattern, ‘norm’ to return to normal display.

function:

Generates a multi-color test pattern that can be used to troubleshoot display issues. The pattern
consists of seven equally spaced color bands with thirty-two variations of each color (darkest on
the left and brightest on the right). The color transitions should appear smooth and uniform.
Abnormal displays and/or display connections can be detected by abrupt color changes that may
appear as non-deliberate lines in the middle of the pattern. The seven colors from top to bottom
are: green, blue, cyan, white, magenta, yellow, and red (each separated by a thin black line). Each of
the four corners are outlined with a one-pixel wide white square with cross-hairs; an off-center
image can thus be detected by an incomplete white box in at least one of the four corners. The
touchpanel input is disabled while in test mode (returned to normal with ‘lcd norm’).

usage: lcd ‘state’

Service Manual 4-17


Chapter 4: Troubleshooting
PC Command Line Interface

4.2.4 Engineering Log Dump


1. Type Logs Help for detail on logs command.
SVC> help

The following output appears:

command: logs

arguments:

‘dump’ = retrieve log data via xmodem transfer


‘stats’ = print system log data info

function:

The ‘dump’ option is used to initiate an xmodem transfer of log and other system information
to a file on the connected computer which can then be sent to technical personnel for analysis
and troubleshooting and attached to trouble reports (i.e., iTrack) for information congruence.
The information displayed on the Unit Info screen of the service mode application and a
timestamp are also included in the log file transfer.
The ‘stats’ option simply lists information about the currently stored log data.
Note: When prompted for a filename prior to xmodem file transfer, please choose
a descriptive filename denoting the unit serial number and timestamp
(e.g., HDJM50187-12_31_08-13_45.logs).

usage: logs [arg]


2. Follow the instructions in Sec “4.2.1 Accessing the PC Command Line Interface” on page 4-13.
Note: Once started the logs utility allows little time to provide the path, select the appropriate
communication protocol and enter a file name. To add with this you will be selecting the path and
protocol in step 4. before starting the logs utility.
3. Before running the logs utility, left click Transfer > Receive on the Hyperterminal menu. The following
menu will appear:

4. Browse to the desired location e.g. “D:\Documents and Settings\User Name\Desktop”


5. Under “Use receiving protocol” select “Xmodem” and left click close.
Your selections will be retained.
6. At the SVC command prompt type “logs dump”
SVC> logs dump

4-18 Service Manual


Chapter 4: Troubleshooting
PC Command Line Interface

The following menu will appear:

Gathering system info...done

Disabling Audio Processor...done

Disabling Heat Control Processor...done


Note: Please name received file with unit serial number and timestamp
(e.g., HDJM50187-12_31_08-13_45.logs).

>>> Touchpanel Disabled >>>

Size of file to be transmitted: 655872


Run local xmodem receive command now...
7. At the “Run local xmodem receive command now…” prompt do the following:
Click Transfer > Receive on the Hyperterminal Menu.

The following menu appears:

8. Confirm the correct folder path and receiving protocol.


9. Left click Receive.
The following menu appears:

10. Type in a Filename with unit serial number and timestamp


(e.g., HDJM50187-12_31_08-13_45.logs). and click OK.

Service Manual 4-19


Chapter 4: Troubleshooting
PC Command Line Interface

If successful the following screen appears:

If unsuccessful it is likely the logs dump command has timed out with the following output:

************************************************************************
xmodem error: -69
************************************************************************
Note: It will take approximately 3 to 5 minutes to complete the download.

When complete the following output will appear:

xmodem transfer complete


bytes transferred = 655872
crc = 54828

The file will now have the complete download log data and in the location identified earlier. Please send the
log file to Tech Support for Engineering analysis.

4-20 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Information

4.3 Troubleshooting Information


This section is intended to provide a technical troubleshooting guide for GE Healthcare employees
including, but not limited to, engineers, technicians, and service personnel.

Warning: This is a latex-free device. Latex is not to be used in the maintenance or


repair of this device.

Precautions
• The procedures described in this troubleshooting guide should be performed by trained and
authorized personnel only. Service should only be undertaken by competent individuals who have
a general knowledge of and experience with devices of this nature. No repairs should ever be
undertaken or attempted by anyone not having such qualifications.
• Read completely through each step in every procedure before starting the procedure; any
exceptions may result in a failure to properly and safely complete the attempted procedure.
• After completing a repair, perform the Checkout Procedure to make sure the unit is in proper
operating condition. In addition, a final electrical safety check and leakage current test must be
performed. If the unit fails any steps of the Checkout Procedure it must be removed from service
and repaired. Record the information for future reference.

Tools and Materials

Hand Tools/Test Equipment

Refer to section “5.1 Common Hand Tools” for a list.

Service Manual 4-21


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4 Troubleshooting Tables

4.4.1 Lighting – Procedure Light

4.4.1.1 No Light

Possible Causes Step Troubleshooting Procedure Comments


Burned-out or Turn off Procedure Light Switch and Standby
1.
Defective Bulb Switch. Disconnect Mains.
Remove Procedure Light Assembly from heater 3 mm Hex
2.
head. T-Wrench
Using Ohm Meter, remove and test halogen bulb
3.
for continuity (<1 Ohm).
If “open”, Replace Bulb, Test, and Re-Assemble Bulb part #:
4.
If “low resistance” (<1 Ohm), continue. 6600-1415-600
12V DC Power
Connect Mains. Turn on Standby Switch and
Source or Control 5.
Procedure Light Switch.
Circuitry
Using DC Volt Meter, check voltage from chassis
6. to each contact of bulb socket.
Verify that one contact measures 12V DC.
If DC voltage OK, remove upper housing and go to
3 mm Hex
7. Step 27.
T-Wrench
If DC voltage not present, continue.
No mains power to #1 Phillips
Turn off Standby Switch.
12V DC Power 8. Screwdriver ESD
Remove rear panel on Electronic Enclosure.
Supply Protection Required
Disconnect AC output connector, J28, from
9. Power PCA.
Turn on Stand-By Switch.
Using AC Volt Meter, Test for AC voltage at pins
10.
J28-1 (N) and J28-4 (L) on Power PCA.
If AC voltage OK, Remove upper housing and go to
3 mm Hex
11. Step 23.
T-Wrench
If AC voltage not present, continue.
AC Short causing Turn off Standby Switch. Disconnect AC power
12.
Blown Fuse source.
On Power PCA: Remove and test fuses F3 (N) and
13. Needle Nose Pliers
F6 (L) Note the blown fuse location.
Reinstall/replace fuses. Using Ohm Meter, test for
AC Short on Power
14. short on Power PCA by measuring from chassis to
PCA
pin 1, chassis to pin 4, and pin 1 to pin 4.
If any shorts are found, remove and replace
15. Power PCA.
If open, re-connect J28 on Power PCA and continue.

4-22 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


AC Short in wiring to Re-Test for shorts by back-probing J28 on the
12V DC Power 16. Power PCA from chassis to pin 1, chassis to pin 4,
Supply and pin 1 to pin 4.
If short, remove upper housing and continue. 3 mm Hex T-
17.
If open, go to Step 23. Wrench
Disconnect AC input connector (J1) on (East side)
Mating connector
AC Short in 12V DC 12V DC Power Supply. Test the mating connector
18. harness part #:
Power Supply from chassis to pin 1, chassis to pin 3, and pin
6600-1558-700
1 to pin 3.
If short, disconnect in-line connectors to the
19. PF choke. If short went away, then proceed to
Step 21.
If still short, replace PF Choke. If short went away,
20.
replace harness.
21. If open, test power supply.
Reconnect all harnesses and turn Stand-by
No DC Power Supply 22.
switch ON.
Using AC Volt Meter, check for mains voltage at
23.
power supply input connector pins 1-3.
If AC voltage not present, turn OFF and check for
Disconnected/faulty open in harness.
24.
harness (Refer to “6.13 Wiring Diagrams”.) If AC voltage OK,
continue.
Turn ON Standby switch and using a DC Volt Meter,
25. backprobe J2 pins 2, 5 on 12V DC Power Supply
and check for 12V DC.
If DC voltage not present, replace 12V DC Power
26.
Supply If DC voltage OK, continue.
Faulty Procedure Turn OFF and disconnect J33 on Alarm/Light PCA
27.
Light Harness and DC output connector on 12V DC Power Supply.
With a good bulb installed, check for continuity
through the bulb, pin 1 of 12V DC Power Supply
28.
connector to J33 pin 1 at Alarm/Light PCA
connector.
If Digital Multimeter test fails, replace Procedure
29. Light Assembly.
If OK, continue.
Using Ohm Meter, check J33 pins 3, 4 on
Procedure Light Assembly harness. Procedure
30.
light Switch On = Short (about .5 Ohm); Switch
Off = Open.
Reconnect and turn ON. If Ohm Meter test fails,
31.
replace Procedure Light Assembly. If OK, continue.

Service Manual 4-23


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Check for 12V DC on pins 1,2 on Procedure Light
Assembly harness of J33 Alarm/ Light PCA.
32.
If OK continue, if voltage not present, replace
Procedure Light Assembly.
Faulty Alarm/Light
33. Reconnect and check for 3.3V at J32 pins 1,6.
PCA ribbon cable.
Check connection of ribbon cable at Alarm/Light
34.
PCA and Control PCA.
Defective Alarm/
35. If OK, replace Alarm/Light PCA.
Light PCA

4.4.2 Lighting – Observation Lights

4.4.2.1 Light Output Flickers at Lowest Setting

Possible Causes Step Troubleshooting Procedure Comments


Mains voltage too Using DMM, measure AC voltage at accessory
1.
low outlet.
Light output may flicker if mains voltage is <10%
2.
below nominal.
Light output may flicker if mains voltage is
Mains power quality 3.
distorted or heavily loaded.

4.4.2.2 Light Output Dim at Highest Setting

Possible Causes Step Troubleshooting Procedure Comments


Using DMM, measure AC voltage at accessory
Mains power too low 1.
outlet.
Light output may appear dim if mains voltage is
2.
<10% below nominal.
230V part#:
To verify, remove observation light bracket and
Wrong observation 2065756-001
3. verify part # and model # of the electronic
light transformer 115V part#:
transformer harness.
2065752-001

4-24 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.2.3 Lights Stay Dim with Switch Off

Possible Causes Step Troubleshooting Procedure Comments


Defective switch in Open rear cover and disconnect harness at
1.
dimmer pot harness J25 Power PCA.
Using DMM, check resistance on harness pins 3, 6
2. (white wires). Switch Off = Open;
Switch On = < 1 Ohm.
Wire harness
warmer
If switch test fails, replace dimmer harness and
3. observation light
re-test.
switch part #:
6600-1588-700
Defective Power
4. Disconnect transformer connector J24.
PCA
Measure AC out across J24 pins 3,4.
5. Dimmer switch OFF = 0V; Dimmer switch
ON = mains voltage
6. If test fails, replace Power PCA.

4.4.2.4 Lights Are Not Dimmable

Possible Causes Step Troubleshooting Procedure Comments


Defective
Open rear cover and disconnect harness at J25 on
potentiometer in 1.
Power PCA.
dimmer pot harness
Using DMM, check resistance on harness pins 2, 5
2. (blue wires). Resistance range: ~1Meg (dim) to 0
Ohms (bright) as the dimmer knob is rotated.
Wire harness
warmer
Connect a new dimmer harness at Power PCA, J25,
3. observation light
and re-test.
switch part #:
6600-1588-700
4. If problem is fixed, install the new harness.
Defective If dimmer pot is OK, replace the transformer
5.
transformer subassembly.

Service Manual 4-25


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.2.5 One Bulb Does Not Light

Possible Causes Step Troubleshooting Procedure Comments


Bad bulb 1. Remove observation light assembly. Bladed screwdriver
Disconnect bulb from socket. Test bulb with Ohm
2.
Meter (should be < 1 Ohm).
3. Replace bulb if continuity test fails.
Bad harness/ bad Open rear cover and disconnect harness at J26 on
4.
socket Power PCA.
East side bulb:
With all bulbs installed, check continuity at harness pins 1, 3
Open in lamp wiring 5.
pins 1-3, and 2-4. West side bulb:
pins 2, 4
With all bulbs removed, check for open at harness
Short in lamp wiring 6.
pins 1-3, and 2-4.
If either continuity test fails, remove upper housing
7.
and troubleshoot wiring.
Disconnect 2 pin connector located behind bulb Bulb socket
Bad socket 8. socket. With new bulb installed, check continuity harness part #:
through bulb (should be < 4 Ohms). 6600-1594-700
9. If continuity test fails, replace bulb socket harness.
Check that connectors at transformer harness
Bad harness
10. (J24), dimmer pot (J25), and observation lights (J26)
connection
on the Power PCA are seated properly.

4.4.2.6 Both Bulbs Do Not Light

Possible Causes Step Troubleshooting Procedure Comments


1. Check lamp wiring. (Refer to steps 4-6 above.)
No Mains to Open rear cover and disconnect transformer
2.
transformer harness (J24) at Power PCA.
Using DMM, check for Mains voltage at J24 pins 3
3. and 4 on the Power PCA with dimmer pot turned
on.
Bad Dimmer Pot If no Mains, verify switch in Dimmer Pot Harness.
4.
switch (Refer to 4.4.2.3 above.)
If no Mains, check fuses F11 and F12 on Power
Bad Fuse 5.
PCA.
Bad relay on Power
6. If fuses and Dimmer Pot OK, replace Power PCA
PCA
Re-connect transformer harness (J24) at Power
Bad transformer 7. PCA. Transformer output must have at least one
good bulb attached to check output (lamp voltage).

4-26 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Using DMM, back-probe J26 pins 1-3 or 2-4.
8. Depending on dimmer pot setting, voltage range
will be 8 to 12 VAC.
9. If no lamp voltage, replace transformer assembly.

4.4.3 Display – LCD and Backlights

4.4.3.1 White Display, Striped Display, or Color Shift

Possible Causes Step Troubleshooting Procedure Comments


Poor LCD cable LCD Cable PN:
1. Check LCD cable connection at Control PCA (J1).
connection 6600-1412-600
If OK, check the LCD cable connection at LCD
2.
module.
3. If OK, replace LCD module.

4.4.3.2 Distorted Display: Test or Random Pattern

Possible Causes Step Troubleshooting Procedure Comments


Main application
1. Reload main application code (MAP software).
software not loaded

4.4.3.3 Dim or Non-uniform Light

Possible Causes Step Troubleshooting Procedure Comments


The backlight may not be connected to the LED
driver board mounted on the Control Board. Check
Bad LCD backlight 1.
to make sure connections are mated correctly as
well as any bent pins.
If OK, disconnect the LCD cable at the Control PCA.
2.
Turn on unit and examine for nonuniform lighting.

Service Manual 4-27


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.3.4 Blank Black Screen (with No Alarms)

Possible Causes Step Troubleshooting Procedure Comments


Check to make sure the LED7 light is lit on the
Loss of 12V to
1. Control PCA. If the light is red, then the LCD module
Control PCA
is receiving power.
LCD backlight is not
Check the power cable between the Control PCA
connected to the Power cable part #:
2. and Power PCA for correct pins. (Refer to section
LED driver board on 6600-1567-700
“6.13 Wiring Diagrams”.)
the Control Board
Needle nose pliers,
3. Check fuse F7 on Power PCA.
Ohm Meter
Check backlight connection to the LED driver
4.
board.
Replace the Control PCA. If backlights still do not
5.
work, replace LCD module.

4.4.3.5 Display Arrow Present after Installing New LCD

Possible Causes Step Troubleshooting Procedure Comments


Protective film on Disassemble Electronics Enclosure and Remove
1.
LCD protective film on LCD.

4.4.3.6 Black Background Has Red, Green, or Blue Tint

Possible Causes Step Troubleshooting Procedure Comments


Bad LCD cable
1. Check LCD cable connection at Control PCA (J1).
connection
If OK, check the LCD cable connection at LCD
2.
module.
LCD Cable PN:
Defective LCD Cable 3. Remove and replace LCD Cable
6600-1412-600

4-28 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.4 User Interface – Touch Panel

4.4.4.1 Button Not Working

Possible Causes Step Troubleshooting Procedure Comments


Disconnected Verify proper connection of Touch Panel at J5 on
1.
Touch Panel Control PCA
Touch Panel- Go into Service Mode and diagnose using the
2.
defective switch touch panel test.
If unable to enter Service Mode via buttons, refer
3.
to alternate method in section 4.4.4.2 below.
4. Enter diagnostics -> button test
If the diagnostic test indicates either open or Part Number:
5.
shorted buttons, replace Touch Panel M1079381

4.4.4.2 Cannot Enter Service Mode

Possible Causes Step Troubleshooting Procedure Comments


Locate on 8-position dipswitch on the Control PCA.
"?" or "Alarm Silence" Push the first dipswitch, located on the left side, up
1.
button not working to the ON position (dip position 1). The unit will go
directly into Service Mode during next power on.
Go into Service Mode and diagnose with the touch
2.
panel test.

4.4.4.3 Sys Fail 08 [xx xx 00 00]

Possible Causes Step Troubleshooting Procedure Comments


Touch Panel -
1. Refer to section 4.4.5.7.
Button Shorted

4.4.5 System Failure – Sys Fail Message

When troubleshooting a System Failure condition, always record the error list or download the event log.

Service Manual 4-29


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.5.1 Sys Fail 01 [FF xx xx xx]

Problems indicated with FLASH Memory - File System Error

Possible Causes Step Troubleshooting Procedure Comments


Incorrect software Reload software. Reprogram the main application
1.
loading flash.
Defective Control
2. Replace Control PCA
PCA

4.4.5.2 Sys Fail 02

Reported power from Power PCA does not match commanded power from Control PCA.

Possible Causes Step Troubleshooting Procedure Comments


Power PCA failure 1. Run heat engine health check in Service Mode.
Check connections from the Control PCA to the
Heater Connection
2. Power PCA and from the Power PCA to the heat
failure
engine.
Power PCA failure 3. If problem persists, replace Power PCA.

4.4.5.3 Sys Fail 03

Memory error occurred.

Possible Causes Step Troubleshooting Procedure Comments


Verify the cover of NVRAM chip on the Control PCA
NVRAM failure 1. is properly seated (NVRAM chip cover retains
NVRAM battery).
Reprogram the main application flash. Go into
2.
service mode and reset defaults.
Control PCA failure 3. If problem persists, replace Control PCA.

4.4.5.4 Sys Fail 04

Redundant stored variables do not match (Memory Redundancy Error).

Possible Causes Step Troubleshooting Procedure Comments


NVRAM corrupt 1. Reprogram the main application flash.
Control PCA failure 2. Replace Control PCA.

4-30 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.5.5 Sys Fail 05

ADC Configuration Error or ADC Failure: Reference channel outside of range (1597-1775)

Possible Causes Step Troubleshooting Procedure Comments


No service tool
Improper NVRAM
1. Reset NVRAM defaults. available at this
initialization
time.
2. Replace Control PCA

4.4.5.6 Sys Fail 06 [0B XX 00 00]

Over temp T-Stat is open (new addition to MAP Version 1.1.0 and later).

(Refer to section “4.4.5.13 Sys Fail 11 [AA AA AA AA]” for additional information.)

Possible Causes Step Troubleshooting Procedure Comments


Open overtemp Check for blockage of heater duct and heater head
1.
T-Stat vents.
Check T-Stats or Harness by disconnecting J20 on East T-Stat: pins
the Power PCA. Using Ohm Meter on the harness 3 and 4
Defective T-Stat or
2. connector, verify each T-Stat is closed by
Harness West T-Stat: pins
measuring < 1 Ohm across the two pins.
(Refer to the comments to right.) 7 and 8

Defective Power PCA 3. Replace Power PCA.

4.4.5.7 Sys Fail 08 [xx xx 00 00]

Touch panel button shorted.

Possible Causes Step Troubleshooting Procedure Comments


Pressing only one If trying to enter Service Mode, only one button is
button during pressed. Make sure both buttons are depressed
Power ON when attempting to enter Service Mode.
Enter Service Mode diagnostics and check button
Bad Touch Panel 1. function. Verify Touch Panel operation using
Service Mode to tell which buttons are pushed.
Check connection from Touch Panel to Control
2.
PCA.
3. Disconnect Touch Panel connector to Control PCA.
4. Re-Power ON to test for System Failure 8.
If OK then replace Touch Panel.
Control PCA failure 5.
If still bad, replace Control PCA.

Service Manual 4-31


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.5.8 Sys Fail 09 [XX 80 XX XX]

Heat control processor failure occurred during Run Time. Heater Control Failure.

Possible Causes Step Troubleshooting Procedure Comments


Heater Control
1. Replace Power PCA.
Failure

4.4.5.9 Sys Fail 09 [0A XX 00 00]

Heat control processor failure during Run Time. Heater Safety Relay is open.

Possible Causes Step Troubleshooting Procedure Comments


20 pin ribbon
Defective/ Check ribbon cable between Power and Control
1. cable part #:
Disconnected cable PCA’s is properly seated. If OK replace Control PCA.
6600-1411-601
Defective Control
2. If problem persists, replace Power PCA.
PCA

4.4.5.10 Sys Fail 09 [0B 00 00 00]

Heat control processor failure occurred during Run Time. Open T-Stat.

Possible Causes Step Troubleshooting Procedure Comments


Refer to steps under “4.4.5.6 Sys Fail 06 [0B XX 00
Open T-Stat 1.
00]”.

4.4.5.11 Sys Fail 10 [XX XX XX XX]

Self-calibration failure occurred.

Possible Causes Step Troubleshooting Procedure Comments


Control PCA failure 1. Replace Control PCA.

4.4.5.12 Sys Fail 11 [xx 00 00 00] -or- [FF FF FF FF]

Heat Control Processor stopped communicating with the Main Application Processor. (xx indicates number
of seconds since last communication)

Possible Causes Step Troubleshooting Procedure Comments


20 pin ribbon
Defective/ Check ribbon cable between Power and Control
1. cable part #:
Disconnected cable PCA’s is properly seated. If OK replace Control PCA.
6600-1411-601
Verify +5V DC at TP20 pin 2 on the Power PCA.
2. DMM
If not present, replace Power PCA.

4-32 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Verify status of /Reset input signal at TP21 pin 2 on
3. DMM
the Power PCA is high (>2V). If valid go to Step 6.
If /Reset signal status in Step 3 is not valid, first
4.
replace the communication ribbon cable.
5. If the problem persists, replace the Control PCA.
If the /Reset signal status in step 3 is valid, check
6. fuses F9 & F10 on Power PCA. Replace fuses as DMM
necessary. (Also refer to step 8.)
If fuses F9 and F10 are OK or if the problem
7.
persists, replace the Power PCA.
Open or loose
If fuse F9 or F10 is discovered to be loose in its clip
heater AC fuse
8. mounts, replace the Power PCA. Do not attempt to
connection
repair it by bending the clips.
(at Power ON)

4.4.5.13 Sys Fail 11 [AA AA AA AA]

Heat Control Processor stopped communicating with the Main Application Processor due to POST failure.

Possible Causes Step Troubleshooting Procedure Comments


If unit is plugged into the wrong mains voltage (or
Wrong mains
1. mains voltage too high/low) then Power PCA will
voltage
fail POST (Power-On Self Test)
Open or loose If the alarm has occurred during normal run time,
heater AC fuse 2. check fuses F9 & F10 on Power PCA. Replace fuses
connection as necessary.
If fuses F9 and F10 are OK or if the problem
3.
persists, replace the Power PCA.
If fuse F9 or F10 is discovered to be loose in its clip
4. mounts, replace the Power PCA. Do not attempt to
repair it by bending the clips.
If the warmer has been in recent use and this
Refer to Tech
Open T-Stat at alarm has occurred about one minute after a
5. Bulletin 08 011 for
Power-on power on attempt, shut down and power up in
more information.
Service Mode.
Review the Errors list. Look for the presence of a
Sys Fail 09 0B or Sys Fail 6. If this pattern exists,
6. then the heater head has overheated, and the
thermostat has opened. (Follow steps under
Sys Fail 6).
Check for and remove any obstructions of the
7.
heater head cooling vents.

Service Manual 4-33


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Allow the warmer to cool with power off for at least
8.
30 minutes and then recheck it.
20 pin ribbon
Defective/ Check ribbon cable between Power and Control
9. cable part #:
Disconnected cable PCA’s is properly seated. If OK replace Control PCA.
6600-1411-601

4.4.5.14 Sys Fail 11 [FF FF FF FF]

Heat Control Processor communication message failed.

Possible Causes Step Troubleshooting Procedure Comments


20 pin ribbon
Defective/ Check ribbon cable between Power and Control
1. cable part #:
Disconnected cable PCA’s is properly seated. If OK replace Control PCA.
600-1411-601

4.4.5.15 Sys Fail 12 [xx 00 00 00]

Audio Processor stopped communicating with the Main Application Processor. (xx indicates number of
seconds since last communication.)

Possible Causes Step Troubleshooting Procedure Comments


Control PCA failure 1. Replace Control PCA.

4.4.5.16 Blank Screen, Alarm Lights On, HP Alarm

There was a loss of communication from Main Application processor.

Possible Causes Step Troubleshooting Procedure Comments


1. Reload the main application code.
2. If problem persists, replace Control PCA.

4.4.5.17 Red Screen, Alarm Lights Flashing, HP Alarm

NVRAM failure occurred.

Possible Causes Step Troubleshooting Procedure Comments


Confirm that the following message appears on
Real Time Clock /
1. the ThermaLink port:
NVRAM Failure
"Unrecoverable NVRAM error"
2. Re-load software and re-test.
3. If error still occurs, replace Control PCA.

4-34 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.6 Alarms/Indicators

4.4.6.1 No Audible Power Fail Alarm

Possible Causes Step Troubleshooting Procedure Comments


Put unit in Power Fail. Check that the power fail
Defective buzzer on
1. LED is lit. If lit, replace the Alarm/ Light PCA.
Alarm Light PCA
If not, proceed to Step 2.
Check the ribbon cable connections at Control PCA
Ribbon cable part#:
2. and Alarm/Light PCA to make sure it is properly
6600-1411-602
seated.
Check the front panel switch connections to the
3.
Control PCA to make sure it is properly seated.
If light is still not lit, check the battery voltage in
Defective battery 4.
Service Mode. Replace battery if reading is < 3V.

4.4.6.2 No Audio Indication of Alarms

Possible Causes Step Troubleshooting Procedure Comments


Speaker harness
Check the inline connection between the speaker part#:
Disconnected harness and the standby switch harness. 6600-1563-700
1.
speaker Make sure pins are properly seated and correctly Door switch
connected. harness part #:
6600-1573-700
Check the connection from the door switch
2.
harness at the Control PCA (J13).
Check solder connections at the back of the
3.
speaker.
If there is still no audio, replace the speaker.
4. If replacing the speaker does not work, replace the
Control PCA.

Service Manual 4-35


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.6.3 Hands Free Alarm Silence Does Not Work

Possible Causes Step Troubleshooting Procedure Comments


Make sure that the unit is not placed in areas
with excessive sunlight, such as under a skylight.
Too much ambient Also, make sure that procedure light and
1.
sunlight observation lights are not at the highest settings,
as the bright light may affect infrared signals to
the Alarm/Light PCA.
Alarm/Light PCA not Turn on procedure light. If procedure light does not
2.
programmed light, replace the Alarm/Light PCA.
Or: In Service Mode, check the software versions.
3. Make sure that the alarm processor indicates
a software version.
Function has been In setup, verify hands free silence is enabled. If it
disabled or is not 4. cannot be enabled, check the Service Mode setting
enabled in software to make sure HFAS is enabled and save settings.
Check ribbon cable from the Control PCA to the
Ribbon cable part #:
Open connection 5. Alarm/Light PCA. Make sure it is properly seated
6600-1411-602
and correctly connected. Replace as necessary.
Go into Service Mode diagnostics--> touch panel
buttons-->test function--> hands free alarm.
Perform the test, making sure that the display
6.
screen reads pushed and released at the correct
time when a hand is waved in front of the alarm
panel.
Defective emitter/
7. Replace the Alarm/Light PCA.
receiver circuit
Defective control
8. Check/replace the Control PCA.
PCA

4.4.6.4 Distorted Audio Speaker

Possible Causes Step Troubleshooting Procedure Comments


Speaker part #:
Defective speaker 1. Replace the speaker.
6600-1563-700

4.4.6.5 Flashing Alarm Light; Warmer Will Not Initialize

Possible Causes Step Troubleshooting Procedure Comments


Check voltage at Power PCA test pins 20-3 and test
DC Supply 1.
pins 22-3. Verify at least 11.5V.
Defective Power If not, disconnect J20 from Power PCA. Verify +12V
2.
Supply at harness connector pins 5 to 1.

4-36 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


If not OK, remove upper housing and disconnect
3. output connection from west power supply and
verify 12V.
4. If not OK, replace power supply.
Warmer head
Defective harness 5. Check/ replace Warmer head harness. harness part#:
6600-1558-700
Defective Power
6. Replace Power PCA.
PCA

4.4.7 Electronics – Patient Temperature Probe

4.4.7.1 Alarm Message: “Temp Probe Failure”

Possible Causes Step Troubleshooting Procedure Comments


Using Service Mode, check A/D inputs. Should
Defective probe 1. see the same value for patient probe thermistors
1 and 2.
Check if probe is seated properly. If OK, replace
2.
patient probe.
Remove upper housing and check Patient Probe
Defective rail Harness part #:
3. Rail Harness connection at the Probe Panel
harness 6600-1572-702
Interface Board (J54).
Make sure connections are correct and properly
4. seated. Refer to “6.13 Wiring Diagrams” for pin
verification.
With a patient probe connected and the 4-pin
connector that mates to the Probe Panel Interface
5.
Board disconnected, check continuity of harness
by probing the 4-pin connector.
Using Digital Multimeter, verify Pin 1-4 = Pin 2-4 =
6. 10,000 ohms at 25C. If not equal, replace rail
harness; If OK, continue.
Defective Probe Probe Panel
Check for properly seated connection at Control
Panel Interface 7. Interface Board PN:
PCA, J2.
Board 2065772-001
8. Remove and replace Probe Panel Interface Board.
Defective Control
9. Replace Control PCA.
PCA

Service Manual 4-37


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.7.2 Alarm Message: “Confirm Probe Jack Connection”

Possible Causes Step Troubleshooting Procedure Comments


Check if probe is seated properly. If OK, replace
Defective probe 1.
patient probe.
If probe is < 24°C, then the unit will display
Cold probe 2.
"Confirm Probe Jack Connection"
Remove upper housing and check Patient Probe
Defective rail Harness PN:
3. Rail Harness connection at the Probe Panel
harness 6600-1572-702
Interface Board (J54).
Make sure connections are correct and properly
4. seated. Refer to “6.13 Wiring Diagrams” for pin
verification.
With a patient probe connected and the 4-pin
connector that mates to the Probe Panel Interface
5.
Board disconnected, check continuity of harness
by probing the 4-pin connector.
Using Digital Multimeter, verify Pin 1-4 = Pin 2-4 =
6. 10,000 ohms at 25°C. If not equal, replace rail
harness; If OK, continue.
Defective Probe Probe Panel
Check for properly seated connection at Control
Panel Interface 7. Interface Board PN:
PCA, J2.
Board 2065772-001
8. Remove and replace Probe Panel Interface Board.
Defective Control
9. Replace Control PCA.
PCA

4.4.8 Electronics – Scale (Bedded Models Only)

4.4.8.1 No Scale Icon Displayed

Possible Causes Step Troubleshooting Procedure Comments


Improper scale
1. Check scale connection at probe panel.
connection

4.4.8.2 Defective Scale

Possible Causes Step Troubleshooting Procedure Comments


Defective scale rail Plug in a known good scale. If the problem persists,
1.
harness continue.
Remove the upper housing. Check to see harness
2. is properly seated and connected to mating
connector (Probe Panel Interface Board, J53).

4-38 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Disconnect scale harness at the Probe Panel Scale harness
3. Interface Board. Plug in replacement cable and part #:
re-test. Replace harness as necessary. 6600-1586-700
Check the Probe Panel Interface Board connection
at the Control PCA (J2). If OK, then there is either a
4.
problem with the Probe Panel Interface Board or
Control PCA.
Replace the Probe Panel Interface Board or Control
5.
PCA as necessary.

4.4.9 Electronics – SpO2

4.4.9.1 No SpO2 Probe Detected

Possible Causes Step Troubleshooting Procedure Comments


Improper mating of
Possible cause if SpO2 icon doesn't automatically
probe with probe 1.
appear when plugged in during power ON.
connector
Dislodged SpO2 Check that the probe connector at the probe panel
2.
connector (jack plate) is seated properly.
If the blue SpO2 connector has been dislodged
from the probe plate, remove the bottom cover
3. 3 mm Hex Wrench
probe panel and snap the connector back into the
connector plate.
Check that the instrument cable and contacts with
Reverse probe
4. the SpO2 disposable patient attachment probe are
connection
correctly inserted and are properly seated.
Defective SpO2 Flex Remove the bottom cover and verify that the Spo2 Rail harness part #:
5.
Circuit Flex Circuit is properly seated and connected. 6600-1587-700
Make sure the LED light is lit on the SpO2 probe.
6.
If not, replace the probe.

4.4.9.2 No SpO2 Option on Screen

Possible Causes Step Troubleshooting Procedure Comments


Check the rail harness connection J40 from the
No comm. between SpO2 Rail
Probe Panel Interface Board to the SpO2 I/F PCA.
the SpO2 I/F PCA 1. Harness part #:
Make sure harness is properly seated and correctly
and Control PCA 6600-1587-700
connected.
Verify the connection from the Control PCA to the
Part #: 2065772-
2. Probe Panel Interface Board. Make sure the harness
001
is properly seated and the connections are correct.

Service Manual 4-39


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


3. If OK, remove the probe panel bottom cover.
Check the SpO2 Rail Harness connection at the
4.
SpO2 I/F PCA.
If OK, replace the SpO2 Rail Harness with a known
5. good one from the Probe Panel Interface Board to
the SpO2 I/F PCA.
Defective SpO2 I/F
6. If OK, replace the Control PCA or SpO2 I/F PCA.
PCA or Control PCA

4.4.9.3 Oximetry System Failure

Possible Causes Step Troubleshooting Procedure Comments


Check the connection between the Control PCA
Intermittent cables 1.
and Probe Panel Interface Board.
For SpO2 Flex
Check the connection between the SpO2 Flex Circuit part
2.
Circuit and SpO2 I/F PCA. numbers, refer to
section 6.9.

4.4.10 Electronics – Elevating Base (Bedded Models Only)

4.4.10.1 No Motion

Possible Causes Step Troubleshooting Procedure Comments


Plug spare line cord directly into E-Base AC inlet.
Defective E-Base 1. - Green light ON indicates power to the E-Base.
- Test movement using foot switch pedals.
If no movement: remove E-Base shroud; verify
2.5 mm Hex
2. connectors from the foot switch pedals are
Wrench
properly seated and connected.
If harness connections are OK and no movement
3.
from petals on either side, then replace E-Base.
With warmer powered, check for green light on
No power to E-Base 4. column (located next to AC inlet connector).
If not lit, continue.
Check settings in User Menu. If the E-Base is
disabled and user is unable to enable, check the
5.
Service Mode to ensure elevating base is enabled.
Change to enable and save settings.
If enabled and there is still no power, verify that
6. the E-Base power cord is connected properly to
EHBase AC inlet.

4-40 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Remove observation light transformer bracket on 5.5 mm Hex
Blown fuse 7.
Power PCA in order to check fuses. Wrench
Remove and check fuses F1, F4. Replace as Needle nose pliers,
8.
necessary. Ohm Meter
Disconnected
9. Remove Upper Housing. 3 mm Hex Wrench
harness
Check connector and terminals for AC harness at AC harness part #:
10.
Power PCA J28. 6600-1558-700
E-Base harness
Defective harness 11. Check in-line connectors and terminals. part #:
6600-1562-700
Disconnect in-line connectors and check AC
12. voltage on pins 1,3 of E-base harness at top of
West Rail.
Re-connect inline connectors and check AC
13.
voltage at E-base AC inlet connector.
Check E-Base fuse at the AC inlet connector. If OK,
14. then is most likely a foot switch issue (skip to
section 4.4.10.2).
Check the voltage on Power PCA at test point 26
from 2-1 and verify that it is greater than 2V (by
Defective Power
15. probing back of connector). If OK, verify mains
PCA
voltage is present at Power PCA connector J28
pins 3-6. If not, replace the defective Power PCA.
While in Service Mode, check the voltage on Power
PCA at test point 26 from 2-1 and verify that it is
greater than 2V (by probing back of connector) to 20 pin ribbon
Defective Control
16. verify that the enable/disable control and listen for cable part #:
PCA
the relay click. If tests fail, check/replace 20 pin 6600-1411-601
ribbon cable connected to the Power PCA at J23.
Otherwise, replace the Control PCA.

4.4.10.2 Loss of Up/Down Control from One Foot Switch

Possible Causes Step Troubleshooting Procedure Comments


Remove E-Base shroud. Verify connectors from the
Defective foot
1. foot switch pedals. If all is OK, replace defective
switch
foot switch.

Service Manual 4-41


Chapter 4: Troubleshooting
Troubleshooting Tables

4.4.11 Electronics – Heat Control

4.4.11.1 Heat Engine Failure

Possible Causes Step Troubleshooting Procedure Comments


No signal from Heat Refer to section “4.4.5.13 Sys Fail 11 [AA AA AA AA]”
1.
Control Processor for information.

4.4.12 Electronics – Power Failure

4.4.12.1 Unit Will Not Turn On (Power Fail Alarm)

Possible Causes Step Troubleshooting Procedure Comments


Remove the rear cover. Using a DC Volt Meter,
No 12V DC power check the voltage from chassis to the top of fuse,
1.
supply F7, on the Power PCA. If 12V is present, skip to
Step 5. Otherwise, continue.
Check the connection from the power supply to
2. the Power PCA (J20). Make sure the connector and
pins are properly seated.
If OK, remove the connector, J20, on the Power
3. PCA. Using a DC Volt Meter, check for 12V at
pins 1,5 on the cable side.
4. If there is still no DC, skip to Step 8.
Using a DC Volt Meter, check the voltage from
chassis to the bottom side of fuses F7 (12V) and
Blown fuse on
5. F8 (3.5V). If there is no voltage, continue with steps,
Power PCA
to find/correct the short before replacing the
fuse(s).
Disconnect J22 on the Power PCA. Test for power- DC Power SpO2
to-ground short on the Control PCA by probing the warmer harness
6.
harness connector: Pin 1, 2 (BLK) Ground; Pin 3 part #:
(RED) 3.5V; Pin 4 (ORN) 12V. 6600-1587-700
Isolate location of short: Disconnect the ribbon
cable from the Control PCA to the Alarm/ Light
7. PCA; Disconnect the flat flex cable from the Control
PCA to the LCD Module. Replace the PCA or module
that contains the short.
*Assuming that the unit is plugged into the wall
and the rear main switch is turned On* Turn on
No AC voltage to the front panel switch. Disconnect J28 from the
8.
Power PCA Power PCA and test at pins 2,5 (center pins). If
there is no AC voltage, continue with steps. If OK,
then proceed to Step 10.

4-42 Service Manual


Chapter 4: Troubleshooting
Troubleshooting Tables

Possible Causes Step Troubleshooting Procedure Comments


Test fuses F2,F5. In addition, check the contacts on Warmer head
9. the Warmer head harness. (Refer to“6.13 Wiring harness part #:
Diagrams”.) Replace/repair as necessary. 6600-1558-700
If OK, reattach J28. There is AC voltage coming off
10. of the Power PCA but no DC being transferred
back.
Otherwise, there is no AC voltage coming off of the
11.
Power PCA. Proceed with the following steps.
Disconnect connector at J27 on the Power PCA.
Check for AC power at pins 3,5. Also, test the front
panel switch (standby switch) using an Ohm Meter
12.
at pins 1,2. Off= Open, On= Short. If Open, there is
no AC voltage to the Power PCA, then the front
panel switch is defective.
If no power, troubleshoot the Line Filter Harness
from the AC inlet through the main circuit breaker,
13. through the line filter, through to the J27
connection (refer to“6.13 Wiring Diagrams”) to find
the open in the circuitry.

4.4.13 Mechanical (Bedded Models Only)

4.4.13.1 Bed Does Not Tilt

Possible Causes Step Troubleshooting Procedure Comments


Disconnected Check that the cable terminators are fully seated in
1.
control cable retainers.
Isolate primary and secondary lock by
Bed lock disconnecting one then the other from the main
2.
malfunctioning brackets and then tilting the bed. Replace
defective lock as necessary.

Service Manual 4-43


Chapter 4: Troubleshooting
Troubleshooting Definitions and Acronyms

4.5 Troubleshooting Definitions and Acronyms

Term Definition
PCA Printed Circuit Assembly.
PCB Printed Circuit Board.
LCD Liquid Crystal Display.
Mains AC Electric Power Source.
DMM Digital Multi-Meter. An electronic measuring instrument that combines
several functions in one unit.
Digital Multimeter An electronic instrument that measures electrical resistance.
PE Protective Earth Grounding Point.
FE Functional Earth Grounding Point.
E-Base Elevating Base.
T-Stat Thermostat.
POST Power-On Self Test.
Heat Control Processor Microcontroller located on the Power PCA that controls the radiant heater.
Main Application Microprocessor located on the Control PCA that provides system
Processor communication, control, and user interface.
Audio Processor Microcontroller on the Control PCA that provides Audio and Power Fail
functions.
NCAS Processor Microcontroller on the Alarm/Light PCA that provides Hands-Free Alarm
Silence and Procedure Light control.
HFAS and NCAS Hands-Free Alarm Silence and Non-Contact Alarm Silence (both refer to the
same feature).
Probe Panel Interface Flexible Printed Circuit Assembly used to connect the rail harnesses to the
Board Control PCA.
SpO2 Flex Circuit Flexible Printed Circuit Assembly used to connect the SpO2 I/F PCA to the
SpO2 Probe Panel Connector.
HP Alarm High Priority Alarm - rapidly repeating two-tone alarm.
LP Alarm Low Priority Alarm - single-tone alarm repeating every X seconds.

4-44 Service Manual


Chapter 5: Repair Procedures

Warning: This is a latex-free device. Latex is not to be used in the maintenance or


repair of this device.

SENSITIVE TO ELECTROSTATIC DISCHARGE CAUTION: Use a static control work


station to ensure that static charges are safely conducted to ground and not
through static sensitive devices. The velostat material is conductive; do not place
electrically powered boards on it. Whenever this Electrostatic Discharge (ESD)
symbol appears beside a procedure, take static control precautions.

Warning: Improper disposal of electronic waste could result in personal injury and
environmental impact.

Note: Always perform checkout procedures after doing any repair or calibration and before putting the
unit back into use.

5.1 Common Hand Tools


The following list contains tools required to perform repair procedures:
• All common Phillips and flat-tip screwdrivers
• Small trim tool (for trim pots)
• Pliers, Needle-nose pliers, Circlip pliers
• Vise grips
• All common US and Metric socket, nut driver, open end, and Allen wrenches
• Torque wrench capable of torquing to 21 lb-in (2.37 N-m) and 345 lb-in (39 N-m) for freestanding
models
• Socket wrench with 15 mm deep socket for M10 nut (freestanding only)
• Long forceps (freestanding only)
• 6” round file, bastard cut
• 6” mill file, bastard cut
• Adjustable wrenches (crescent)
• Flashlight
• Stopwatch
• Tape measure
• Chip extractor tool
• Digital Multimeter (DMM)
• Safety Analyzer
• Static control workstation
• Service tools (refer to section 2.1.2.3 in this manual)

5-1
Chapter 5: Repair Procedures
Heater Head Removal from Wall Bracket (Wall Mount Only)

5.2 Heater Head Removal from Wall Bracket (Wall Mount Only)

Warning: The heater head is 15 kg. Follow your local health and safety guidelines
for manual handling of heavy objects when lifting and carrying the heater head.

For Wall Mount Warmer models, it is necessary to remove the heater head from the wall bracket to access
the rear side of the unit for repairs.
1. Use a 4 mm hex key to remove the four M6 button head screws that attach the heater head to the wall
bracket. Do not remove the shoulder screws.
2. Lift the heater head up slightly to release the shoulder screws from the bracket slots and remove the
head from the bracket.
3. Place the heater head on a flat surface with the grill side down.

5.3 Heater Housing Repairs

Caution: Do not touch the inside of the heater reflector. Skin oils may reduce the
output of the heater’s reflective surface.

Note: Take care to not cross thread or over tighten the captive screws.
Note: For easier access to the heater housing during repairs, you may wish to lower the warmer bed to its
lowest position.

5.3.1 Upper Heater Housing Removal

Warning: The heat engine, exhaust duct and protective grill may still be hot if you
disassemble the unit immediately after it has been in use.

1. For wall mount models, remove the heater head from the wall bracket as instructed in “5.2 Heater Head
Removal from Wall Bracket (Wall Mount Only)” on page 5-2.
2. Use a 3 mm hex key to remove the 8 socket head screws, split ring washers and flat washers that
secure the upper heater housing to the lower housing and remove the upper heater housing. Lift the
upper housing from its top, front edge (removing the top of the housing allows access to the heat
engine, heater protective grill, power supplies, and alarm light board).

5-2 Service Manual


Chapter 5: Repair Procedures
Heater Housing Repairs

5.3.2 Heat Engine Assembly Removal (Figure 5-1 and Figure 5-5)

Warning: The heat engine, exhaust duct and protective grill may still be hot if you
disassemble the unit immediately after it has been in use.

1. Two of the screws that secure the duct are behind the power supply mounting plates. To access the two
screws behind the power supply mounting plates, remove the two mounting plate screws and place the
power supplies to the side. Remove heat engine wires from clip. Disconnect the thermostats on either
side of the exhaust duct and the ground wire attached near the bottom left of the duct. Use a 3 mm hex
key to remove the 6 socket head screws, split ring washers and flat washers that secure the exhaust
duct to the lower heater housing and remove the duct. If the unit has been used recently the duct may
be hot.
2. If removing the heat engine disconnect the heater power connectors and ground wire. Remove the
3 hairpin cotter pins located under each of the heater adjustment screws and remove the assembly.
You may need to cut safety wires that secure the adjustment screws. These are for shipping purposes
and need not be replaced.
3. To remove the heater protective grill, use a small straight screwdriver to lever open the 8 clips that hold
it in place. First push the grill wires down from the top of the unit, then pull them back up with pliers to
make the clips easier to grab with the pliers. When reassembling be sure the two grill wires that poke
through the lower housing on either side of the duct are on the outside of the duct’s edges.

Service Manual 5-3


Chapter 5: Repair Procedures
Heater Housing Repairs

Duct mounting Duct mounting


screw 3 screw 4

Observation Light
Observation Light
Duct mounting
screw 2
Duct mounting
screw 5
Top mounting screw

Power supply
mounting plate

Duct mounting Duct mounting


screw 1 screw 6

Procedure light
power supply
Main DC power supply

Bottom
mounting screw

Procedure light

Note: Upper housing, heat engine and


exhaust duct are not shown, for
visibility
FIGURE 5-1. Heater Housing – Rear View

5-4 Service Manual


Chapter 5: Repair Procedures
Heater Housing Repairs

5.3.3 Heater Alignment Procedure

It is required to check heater alignment after replacing the dovetail rails, lower heater housing or any other
part that can affect the distance and angle between the heating element and the center of the bed. Heater
alignment is also required after the installation of wall mount models. Removing Wall Mount Warmer from
the bracket and installing it back on the bracket does not require re-alignment
1. Remove the upper heater housing. Refer to section 5.3.1.
2. Fit the alignment laser in to the laser holder. Turn laser about 1/8th turn to seat it in the bore of the laser
holder. (Refer to section 2.1.2.3 for the laser tool part number).
3. For bedded models, remove mattress, mattress support, translation deck and x-ray tray as needed.
Remove the mattress and translation deck so you can see the circle target stamped in the bed’s center.
Note: If the laser dot is within the target area no further action is required.
Note: Standard laser tool batteries require replacement after approximately 20 minutes of use.
4. For Freestanding model, lock the warmer casters and then locate and mark the alignment spot on the
floor as illustrated in Figure 5-2. The alignment spot shall be at 33” +/- 0.1” (84 cm +/- 0.25 cm) distance
from the front side of the rails and at 0.75” +/- 0.1” (1.9 cm +/- 0.25 cm) distance from the center of the
warmer unit.
Note: Use a laser level (with two wall leveling capability) or a combination of T-square and Plumb-bob to
locate the alignment spot on the floor accurately.
5. For Wall mount models, locate and mark the alignment spot as illustrated in Figure 5-3 (for installations
using a bassinet) or Figure 5-4 (for installations using a fixed surface).
For installations to be used with bassinets, the alignment spot shall be at 40.5” +/- 0.1” (103 cm +/- 0.25
cm) distance from the wall and at 0.75” +/- 0.1” (1.9 cm +/- 0.25 cm) distance from the center of the
warmer unit.
For installations to be used with fixed surfaces, the alignment spot shall be at 25.75” +/- 0.1” (65 cm +/-
0.25 cm) distance from the wall in line with the center of the warmer unit.
Note: Use a laser level (with two wall leveling capability) or a combination of T-square and Plumb-bob to
locate the alignment spot accurately.
Note: Make sure the alignment spot location is measured from the wall, not the baseboard.
6. Use a long 3 mm hex key to adjust the dish’s 3 adjustment screws located in the bosses underneath the
cotter pins. Loosening or tightening the 2 screws on either side will move the laser spot from left to
right, with longitudinal shift, and adjusting the screw in back moves the spot up and down in the target.
Adjust the side screws first, then adjust the bottom screw, so that the laser spot is near the center of the
target circle for bedded models and on the marked alignment spot on the floor for freestanding and
wall mount models.

Service Manual 5-5


Chapter 5: Repair Procedures
Heater Housing Repairs

FIGURE 5-2. Locating Alignment Spot for Freestanding Model

FIGURE 5-3. Locating Alignment Spot for Wall Mount Model Used
with Bassinet

5-6 Service Manual


Chapter 5: Repair Procedures
Heater Housing Repairs

FIGURE 5-4. Locating Alignment Spot for Wall Mount Model Used
with a Fixed Surface

Service Manual 5-7


Chapter 5: Repair Procedures
Heater Housing Repairs

5.3.4 Power Supply Replacement (Figure 5-1)


1. Remove the upper heater housing. Refer to section 5.3.1.
2. Disconnect power supply’s electrical connectors. Disconnect wire ties from power supply mounting
plate using 2 mm hex key. Disconnect ground wire from bracket using 7 mm socket wrench. Using a
3mm hex key, remove the power supply bracket mounting screws. Remove Power Supply/Bracket
assembly and place on working surface. Remove the 4 screws using 2mm hex key and remove power
supply.

Thermostat Duct mounting screw


Grill mounting clip

Exhaust duct Laser access


hole Protective
Heater dish grill
Ground wire Cotter pin Observation
Laser mounting light bulb
hole Ground wire

Adjustment
screws
Observation
light tunnel

Adjustment
Procedure light assembly
screws

FIGURE 5-5. Heat Engine Assembly and Lights

5.3.5 Alarm Light Board Replacement (Figure 5-6 and Figure 5-8)
1. Remove the upper heater housing. Refer to section 5.3.1.
2. Remove the 2 captive screws that secure the electronic enclosure on either side of the lens. Tilt the top
of the Electronics Enclosure out to allow access to the screws securing the back of the Alarm Light
Board.
3. To remove the Alarm Light Board, use a 2 mm hex key to remove the two screws that secure the Alarm
Light Board to the Electronic Enclosure. Disconnect its electrical connectors. When replacing the Alarm
Light Board, reconnect the ribbon cable first. When installed the LED’s will be oriented on the bottom of
the board.

5-8 Service Manual


Chapter 5: Repair Procedures
Heater Housing Repairs

Alarm light board


Electronic
enclosure

Control board

Power board
Enclosure rear panel

Observation halogen light transformer

Outlet panel

FIGURE 5-6. Electronics Enclosure Disassembly

5.3.6 Replacing an Observation Light Bulb

Caution: Bulbs may be hot! Turn lamp off and allow 5 minutes to cool before
replacing bulb.

1. Use a straight blade screwdriver to remove the knurled screw that secures the light tunnel to the lower
heater housing, tilt the tunnel forward and take it out of the housing.
2. Disconnect the bulb electrical connector and slide the bulb from its spring retainer.
3. After replacing the bulb, confirm that the glass lens is properly aligned.

Service Manual 5-9


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

5.3.7 Replacing the Procedure Light Bulb

Caution: Bulbs may be hot! Turn lamp off and allow 5 minutes to cool before
replacing bulb.

1. Use a 3 mm hex key to remove the single socket head screw that holds the procedure light in place. This
will allow the entire lamp to dangle by its connecting wires.
2. Push on the lever arm of the spring clip to eject the bulb from its holder.

Note: Before installing the bulb it is necessary to move the lever back to its original position.

5.4 Electronic Enclosure Repairs


Note: Take care not to cross thread or over tighten any of the captive screws.

5.4.1 Power Board (Figure 5-6 and Figure 5-7)


1. For wall mount models, remove the heater head from the wall bracket as instructed in section 5.2.
2. Loosen the 2 captive screws at the top of the enclosure’s rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Use a 5.5 mm socket to remove 2 KEPS nuts that secure the observation light transformer and remove
it, and disconnect electrical connector.
4. Disconnect the ribbon cable and the board’s 8 electrical connectors.
5. Loosen the 2 captive screws at the top of the power board, and remove the board by lifting it out of the
nylon guide.

5-10 Service Manual


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

Power board panel

Power board

Observation light transformer

Transformer bracket

FIGURE 5-7. Power Board Panel

5.4.2 Control Board (Figure 5-6 and Figure 5-7)


1. For wall mount models, remove the heater head from the wall bracket as instructed in section 5.2.
2. Loosen the 2 captive screws at the top of the enclosure’s rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Loosen the 4 captive screws that secure the power board panel and tilt it down away from the unit.
4. Disconnect the control board’s 10 electrical connectors.
5. Loosen the 2 captive screws that secure the control board, and remove the board.
6. Upon control board replacement, make sure to select the correct product model on the screen display
only the first time that the unit is turned on after control board replacement. (See section 1.1 for
information on warmer models).

5.4.3 Lithium-Ion Battery Replacement (Figure 5-6 and Figure 5-7)


1. For wall mount models, remove the heater head from the wall bracket as instructed in section 5.2.
2. Loosen the 2 captive screws at the top of the enclosure’s rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Loosen the 4 captive screws that secure the power board panel and tilt it down away from the unit.
4. Note the polarity and be sure to install the new lithium ion battery with the same polarity. When
replacing the battery use a small screwdriver to slide the old lithium ion battery out of its holder.

Service Manual 5-11


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

Caution: The replacement lithium ion battery must have heat shrink around the
battery to avoid possible battery damage if it is incorrectly installed.

Caution: Dispose of the battery in accordance with local toxic waste regulations.

5.4.4 Touch Panel or LCD Assembly (Figure 5-7 and Figure 5-8)

The touch panel assembly and LCD display cannot be accessed from the front of the unit. The electronic
enclosure box must be removed to access their securing hardware.
1. Remove the upper heater housing. Refer to section 5.3.1.
2. Loosen the 2 captive screws at the top of the enclosure’s rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat into.
3. Remove the 2 captive screws on either side of the lens using a 3 mm hex key.
4. Disconnect the 3 connectors on the probe panel interface board.
5. Use a 2 mm hex key to remove the 2 socket screws, split ring washers and flat washers that secure the
wire routing clips to the top of the enclosure.
6. Disconnect all electrical connections from the Heater Head Assy to the Electronic Enclosure, so the
Electronic Enclosure is no longer electronically connected.
7. Remove the ground wires attached to the top of the enclosure.
8. The bottom enclosure box is secured by two tabs that fit into slots in the lower heater housing. Use a
large screwdriver to lift the bottom edge of the enclosure while removing it from between the rails.
9. Loosen the 4 captive screws that secure the power board panel and tilt it down away from the unit. Pull
out the Power Board Panel and Outlet Panel as a pair, as far as electrical cables allow. Disconnect all
electrical cables that connect the pair to the Electronic Enclosure.
10. Disconnect the control board’s 9 electrical connectors.
11. Loosen the 2 captive screws that secure the control board, and remove the board.
12. Use a miniature flathead screwdriver to pry the cap from the observation light knob. The cap is flush
with the knob surface.
13. Use a 9 mm nut driver to loosen the locking nut on the observation light knob.
14. Pull the observation light knob off the front, and disconnect the standby switch.
15. Use a 5.5 mm socket to remove the KEPS nut from the inside of the enclosure that secures the touch
panel. Disconnect the touch panel’s electrical connectors and remove touch panel.
16. If replacing the LCD display, use a 2 mm hex key to remove the 4 button head screws, split washers and
flat washers that secure the display. Disconnect its 3 electrical connectors and remove the display.

5-12 Service Manual


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

Probe panel interface board

Touch panel
Alarm light board Observation
light knob

Observation light switch

LCD display Standby switch

Electronic enclosure

FIGURE 5-8. Display and Touch Panel

5.4.5 Observation Light Dimmer Control (Figure 5-8)


1. For wall mount models, remove the heater head from the wall bracket as instructed in section 5.2.
2. Loosen the 2 captive screws at the top of the enclosures rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Loosen the 4 captive screws that secure the power board panel and tilt it down away from the unit.
4. To replace the observation light switch, pull the switch knob off the front.
5. Using a 5.5 mm wrench remove the KEPS nuts from the dimmer control mounting bracket.
6. Remove the 1/2” hex nut from the dimmer control and mounting bracket assembly.
7. Disconnect the electrical connector from the power board and remove the dimmer control.

5.4.6 Standby Switch Replacement (Figure 5-8)


1. For wall mount models, remove the heater head from the wall bracket as instructed in section 5.2.
2. Loosen the 2 captive screws at the top of the enclosures rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Loosen the 4 captive screws that secure the power board panel and tilt it down away from the unit.
4. To replace the standby switch, remove wires from the rear of switch.
5. Press tabs on switch and remove it from the front.

Service Manual 5-13


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

5.4.7 Outlet Panel Repairs (Figure 5-9)


1. Remove the upper heater housing. Refer to section 5.3.1.
2. Loosen the 2 captive screws at the top of the enclosures rear panel, then tilt the panel down and lift the
2 tabs at the bottom of the panel up out of the slots that they seat in.
3. Use a 5.5 mm wrench to remove the 2 KEPS nuts the secure the outlet panel.
4. Loosen the 4 captive screws that secure the power board panel.
5. Lift the outlet panel off the studs and flip it down.
6. To remove the speaker, disconnect its electrical connector, then use a 2 mm hex key to remove the
2 button head screws, split ring washers and flat washers that secure it to the panel.
7. Use a 10 mm wrench to remove the ground stud nut and star washer.
8. The circuit breakers, power inlet and line filter can be disconnected and popped out of their cutouts in
the panel.
9. To release the accessory outlets push in the pins that secure them in their panel cut outs. Accessory
outlet circuit breakers are not snap in, they require removal of a dress nut.
10. To remove the RS-232 connector, slide the two movable pins right so that the rigid pins can clear the
edge of the cutout, and press down on the 2 remaining pins.

Alarm speaker

RS-232 connector
Outlet panel

RS-232 Iso. plate

Ground pot. post

Circuit breakers
Grounds screw

Outlets

Power inlet

Cord retainer Mains switch

FIGURE 5-9. Outlet Panel

5-14 Service Manual


Chapter 5: Repair Procedures
Electronic Enclosure Repairs

5.4.8 F7 and F8 Fuse Replacement Instructions

Fuse F7 and F8 are replaceable however the socket contacts are brass and extremely easy to bend causing
a loose connection when the new fuse is installed. Do not pry them out use needle nose pliers and pull
straight out. Reinsert gingerly the same way. Once damaged the socket can not be replaced in the field and
a new Power Bd will need to be installed. Refer to Chapter 6 for fuse ordering information.

F7 F8

5.4.9 Maneuvering Handle

Use a 13 mm wrench to remove the 2 nuts, split ring washers and flat washers from the mounting studs.
Slide the studs out the bottom of the dovetail rail.

Service Manual 5-15


Chapter 5: Repair Procedures
Probe Panel Housing Repairs

5.5 Probe Panel Housing Repairs

5.5.1 Probe Panel Housing Disassembly (Figure 5-10 and Figure 5-11)
1. For bedded model, remove the rear bedside panel by pushing the release button behind the bed, and
lifting up the bedside panel.
2. For bedded model, tilt the bed so the back is down and the front is all the way up.
3. Use a 3 mm hex key to remove the four socket head screws, four split ring washers, and four flat
washers that secure the bottom half of the probe panel housing.
4. Remove the bottom half of the housing by sliding it forward.

5.5.2 SpO2 Interface Board Replacement (Figure 5-10 and Figure 5-11)

The logo on the probe panel housing indicates which SpO2 system is installed:

Masimo SET (1 or 2) Nellcor

®
SpO2

For Masimo SET 1, see Figure 5-10. For Masimo SET 2 and Nellcor see Figure 5-11.

5.5.2.1 SpO2 Interface Board Replacement for Masimo SET 1 (Figure 5-10)
1. Remove the bottom end cap from the West Dovetail Rail and remove the decorative strip so that the
SpO2 ground wire screw can be accessed.
2. Remove the SpO2 ground wire screw.
3. Disassemble the probe panel housing following instructions 5.5.1.
4. Remove the two button head screws securing the metal housing to the top of the Probe Panel housing
using a 2 mm hex key. Note location of ground strap for re-assembly.
5. Unlatch and disconnect the SpO2 cable leading to the east dovetail rail.
6. Disconnect the SpO2 Flex Circuit connector.
7. Remove the metal housing/SpO2 assembly and separate the two halves of the metal housing.
8. To replace the board assembly use a 2 mm hex key to remove the 4 socket head screws and the lock
tooth washers that secure the SpO2 interface board to the metal housing.
9. Reverse the above procedure to reinstall SpO2 board.

5-16 Service Manual


Chapter 5: Repair Procedures
Probe Panel Housing Repairs

5.5.2.2 SpO2 Interface Board Replacement for Masimo SET 2 and Nellcor (Figure 5-11)
1. Remove the bottom end cap from the West Dovetail Rail and remove the decorative strip so that the
SpO2 ground wire screw can be accessed.
2. Disassemble the probe panel housing following instructions 5.5.1.
3. Pull wire harnesses out of tension clip.
4. Pull scale/patient probe plate down to clear upper housing.
5. Disconnect the SpO2 cable leading to the east dovetail rail.
6. Remove the SpO2 ground wire screw.
7. Using a 3 mm wrench, remove two screws mounting the upper housing.
8. Slide the upper panel forward to clear the rail slots. Remove upper housing and any electronics within
the upper housing. Discard per local requirements.
9. Using a 3 mm wrench and the parts saved earlier (two M4x12 socket head screws, two M4 internal lock
star washers, two M4 flat washers), install the Upper Probe Panel Assembly from the upgrade kit,
mounting the probe panel to the rails.
10. Push the ground strap from the Upper Probe Panel Assembly to the outside of the west rail, and attach
with the M4x12 socket head screw and two M4 internal lock star washers included in the kit.

Warning: Proper installation of the SpO2 ground strap is necessary for compliance
to standards for EMC and ESD.

11. Connect SpO2 harness from east rail to SpO2 board assembly.
12. Re-install the loose harnesses under the tension clip.
Note: Be sure to route the patient probe harness around the mounting boss for the lower cover.
13. Re-install the scale/patient probe plate.
14. It may be advisable to perform an abbreviated functional checkout procedure on the SpO2 connection,
scale connection, and temperature probe connection.
15. Using a 3 mm wrench, four M4x12 socket head screws, four M4 split lock washers, and four M4 flat
washers, re-install the lower housing.
16. Re-install the appearance strip and end cap.
17. Add the appropriate logo label above standby switch.

5.5.3 SpO2 Connector/Flex Circuit Replacement (Figure 5-10 or Figure 5-11 as appropriate)
1. Remove the bottom end cap from the West Dovetail Rail and remove the decorative strip so that the
SpO2 ground wire screw can be accessed.
2. Remove the SpO2 ground wire screw.
3. Disassemble the probe panel housing following instructions 5.5.1.
4. Unplug the Flex Circuit from the SpO2 Board.
5. Remove the Flex Circuit/Plate Assembly from the Upper Housing by pulling on the plate. This a friction
fit that my require some force.
6. Remove the connector end of the Flex Circuit by carefully prying the connector off the plate.
Save the plate for re-assembly.

Service Manual 5-17


Chapter 5: Repair Procedures
Probe Panel Housing Repairs

5.5.4 Scale Connector Replacement (Figure 5-10) (Bedded Models Only)


1. Disassemble the probe panel housing following instructions 5.5.1
2. Remove the upper heater housing following instructions 5.3.1
3. Remove the left bottom rail end cap.
4. Slide the decorative strip down, and remove it from the dovetail.
5. Remove the socket head screw which retains the tie wrap holding the three harnesses near where they
connect to the Flex Board and cut the tie wrap.
6. Disconnect connector J53 from probe panel interface board.
7. Feed the cable through the slot below the alarm light board, and out the bottom of the rail.
8. Using a 9/16” open end wrench loosen the mounting nut on the back of the probe panel plate that
secures the Scale connector.
9. Unthread and remove the Scale Connect Cap and ring from the front of the scale connector.
10. Slide the connector out the rear of the Probe Panel plate making sure to properly align the flat portion
of the connector with the “D” shaped hole.
11. Remove the socket head screw which retains the tie wrap holding the three harnesses near where they
connect to the Flex Board and cut the tie wrap.
12. Replace the harness by reversing the preceding instructions.

5.5.5 Patient Probe Connector Replacement (Figure 5-10 or Figure 5-11 as


appropriate)
1. Disassemble the probe housing following instructions 5.5.1
2. Remove the upper heater housing following instructions 5.3.1
3. Remove the left bottom rail end cap.
4. Slide the decorative strip down, and remove it from the dovetail.
5. Disconnect connector J54 from probe panel interface board.
6. Remove the socket head screw which retains the tie wrap holding the three harnesses near where they
connect to the Flex Board and cut the tie wrap.
7. Feed the cable through the slot below the alarm light board, and out the bottom of the rail.
8. Using an 11/16” open end wrench remove the nut from the back of the patient probe connector.
9. Feed the harness through the hole in the jack plate.
10. Replace the harness by reversing the preceding instructions.

5-18 Service Manual


Chapter 5: Repair Procedures
Probe Panel Housing Repairs

5.5.6 Probe Panel Upper Housing Replacement


1. Follow procedures 5.5.1 through 5.5.4 as appropriate to remove all parts from the Probe Panel Upper
Housing.

FIGURE 5-10. Probe Panel Assembly (with SET 1 SpO2 Jack)

Service Manual 5-19


Chapter 5: Repair Procedures
Appearance Strip Replacement

M4 X 12 Screw Ground Strap

M4 Internal Lock
Star Washer

Masimo SET 2 Nellcor

FIGURE 5-11. Probe Panel Assembly (with Masimo SET 2 or Nellcor SpO2 Jack)

2. Remove the two screws mounting the upper housing to the dovetail rails.
3. Slide the upper housing forward to remove it from the dovetail rails.
4. Reverse the preceding instructions to reassemble.

5.6 Appearance Strip Replacement


1. For bedded and wall mount models, use a small screw driver to remove the rail end cap and then pull
the strip downward out of the dovetail rail.
2. For freestanding models, insert a small screw driver into the back of the strip using one of the slots
provided on the sides of the strip near base and push the strip end out to grab and then gently pull the
strip out of the dovetail rail.

5-20 Service Manual


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

5.7 Lower Unit Repairs (Bedded and Freestanding Models)

5.7.1 Removing the Bed (Figure 5-13) (Bedded Models Only)

Remove the bedside panels, mattress and translation deck (described in the operation and maintenance
manual). You may wish to raise the warmer bed to its highest position for better access.
1. Use a 4 mm hex key to remove the 3 socket head screws, split ring washers and flat washers that hold
the storage module to the main bracket. (Refer to Figure 5-12.) The storage module rests on the bracket
and will stay in place until you slide it forward. Check that the drawers are empty of heavy objects.
2. Standing in front of the unit, grasp the storage module on both sides and remove it by sliding it forward.
3. Use a 13 mm wrench to remove the nut and split ring washer that secures the gas tilt cylinder from the
main bracket.
4. Use a 4 mm hex key to remove the secondary bed locking mechanism from the main bracket.
5. To remove secondary lock, squeeze the tilt release and slide the lock of its threaded strut.
6. Use a 4 mm hex key to remove one screw, and loosen the other screw, that fasten each of the pivot
plates to the bottom of the bed on either side of the main bracket. Swing the plates aside so that the
bed can be lifted up off the pivot rod later.
7. The bed can be lifted off and turned over to access all the tilt parts.

5.7.2 Elevating Column Replacement (Figure 5-14) (Bedded Models Only)


Note: This procedure requires two persons.
1. If possible, lower the elevating column to the lowest position and disconnect the base power cord from
the back of the column. Lock all the casters.
2. Use a 4 mm hex key to remove the 3 socket head screws, split ring washers and flat washers that hold
the storage module to the main bracket. The storage module rests on the bracket and will stay in place
until you slide it forward.
3. Standing in front of the unit, grasp the storage module on both sides and remove it by sliding it forward.
4. Using a 6 mm hex key, remove the 4 bolts that secure the top of the elevating column to the main
bracket. Tilting the bed forward allows easier access to the 4 screws.
5. With the assistance of another person lift the upper portion of the warmer and move it to the side off
the base.
6. Pry open the screw covers and loosen the 2 screws that secure the base shroud. Remove the base
shroud. Disconnect the foot switch connectors.
7. Use a 6 mm hex key to remove the 4 bolts that secure the column to the legs and remove the elevating
column. When reassembling, be careful not to cross thread 4 bolts that hold the elevating column to
the main bracket.

5.7.3 Foot Switches (Figure 5-14) (Bedded Models Only)


1. Run the bed up to the elevating column’s top travel limit. Unplug the unit.
2. Remove the screws that secure the base shroud and slide it up out of the way.
3. Make note of the foot switches’ electrical wire routing; the cable from the replacement foot switch must
feed up through the same slot.
4. Using a 4 mm hex key, remove the button head socket screws on either side of the foot switch.
5. Disconnect the foot switch electrical connector. Remove and discard old foot switch.

Service Manual 5-21


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

6. Install new foot switch. Make sure that you do not pinch the electrical wires.
7. Ensure that foot switch connectors are secured with retaining clips.

5.7.4 Caster Replacement (Figure 5-14) (Bedded and Freestanding Models)

The casters may be replaced with the unit upright or carefully placed on its back.
1. Lock all the other casters.
2. Lift the caster off the floor and use blocks to support the leg near the caster you are replacing.
3. Remove screw(s) from boss underneath the leg casting.
4. Secure the caster to the leg by tightening the screw(s) through the caster plate into the boss in the
bottom of the leg.

Mounting screw
locations
Shroud

Grasp
here

Drawers

FIGURE 5-12. Storage Module

Tilt handle
Secondary
lock Front handle
Threaded
strut

Hydraulic tilt
cylinder Pontoon inlay

FIGURE 5-13. Bed Disassembly

5-22 Service Manual


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

Dovetail rails

Main bracket

Base shroud Elevating column


Legs

Caster

Foot switch

Freestanding
Rail Mounting Rails
Blocks

Freestanding
Base

FIGURE 5-14. Base, Legs, and Rails

Service Manual 5-23


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

5.7.5 Adjusting Bed Height Using Manual Elevating Column (Bedded Model Only)

Units without an electric elevating column (not equipped with foot switches) can be adjusted manually.
• On older units, the adjustment system consists of a pin driven across the width of the column,
seven pairs of setting holes in the inner stationary column, and a gas spring inside the column to
compensate for the weight of the bed and heater while height is being adjusted.
• On newer units, the adjustment system consists of a socket on the column and a separate crank
handle.

Manually adjustable units will be shipped at the lowest bed height setting.

5.7.5.1 Adjusting Bed Height on Units with the Pin

Increasing the bed height is relatively easy, since the spring force pushes the bed up. However, decreasing
bed height will require two people, unless a tool such as a ratchet strap is used to compress the spring and
lower the bed to the desired height.
1. The adjustment pin is held in place by retaining screws (with large diameter flat heads counter bored in
the column) that fit into threaded holes in both ends of the pin. Use a large screwdriver to remove one
of these slot head retaining screws that are located on either side of the warmer, about half way up the
column. It does not matter which side of the column: either retaining screw can be removed. If the unit
is equipped with a suction canister bracket, you may wish to remove it.
2. Using a rubber hammer or mallet and a large screwdriver or punch, drive the pin out from the end with
the retaining screw removed (you may wish to hold the bed down so that it does not jam the
screwdriver as the spring is released).
3. Allow the bed to rise to the desired height. If possible, do not allow the bed to reach its highest point,
where the internal spring is fully extended, since this makes compressing the spring to lower the bed
more difficult.
Note: The best way to compress the spring is to push down on the main bracket casting directly above the
column. However, this spot is not easily accessible. A strong board or piece of wood about a meter
long can be passed under the bed across the top of the casting, then both installers can press down
evenly on both ends of the board, until the column reaches the desired bed height.
4. While one installer holds the bed in position, the other checks the alignment of the holes on one side of
the column, and then drives in the pin. It may be necessary to use a small screwdriver or hex key as a
lever to push up or down on the pin end inside the column to align the pin and the holes on opposite
side.
5. Re-install the retaining screw to secure the pin and lock the bed in place.

5-24 Service Manual


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

5.7.5.2 Adjusting Bed Height on Units with the Crank Handle


1. Insert the crank handle into the socket, as shown below:

FIGURE 5-15. Crank Handle

2. Turn the crank handle to adjust the bed height:


• Turn crank handle clockwise to raise the bed.
• Turn crank handle counterclockwise to lower the bed.

5.7.6 Base and Rail Mounting Block Replacement (Figure 5-14) (Freestanding Models Only)
1. Lay the Freestanding Warmer unit back on the ground.
2. Use a socket wrench with a 15 mm deep socket to remove the two M10 nuts from the bottom of the
base and pull the base away from the rails to release the base.

Warning: The base is 22 kg. Follow your local health and safety guidelines for
manual handling of heavy objects when lifting and carrying the heater head.

3. To remove the rail mounting block on each rail, use a 4 mm hex key to remove the M8 set screw and the
retaining plate and then use a 3 mm hex key to remove the four M4 screws attaching the mounting
block to the rail while holding the block and then pull it out of the rail. Discard the removed M4 screws.
Use new M4 screws for re-installation.

Warning: Do not re-use the M4 screws once removed. Always use new M4 screws
for re-installation to avoid diminished joint strength.

4. Reverse steps for re-installation.


It is necessary to re-install the removed parts in the following order to avoid diminishing the joint
strength:
a. Use a torque wrench to torque the four M4 screws on each mounting block to 21 +/- 3 lb-in
(2.37 +/- 0.34 N-m).

Service Manual 5-25


Chapter 5: Repair Procedures
Lower Unit Repairs (Bedded and Freestanding Models)

b. Re-install the retaining plates in the rails such that the top of the plates are aligned with the top of
the mounting block and M8 set screws are located on top (see Figure 5-16). Use a torque wrench to
torque the two M8 set screws on each plate to 75 +/- 11 lb-in (8.5 +/- 1.2 N-m).
c. Re-install the base back onto the M10 bolts and use long forceps to re-install the two M10 flat
washers and then use a torque wrench to torque the M10 lock nuts to 345 +/- 52 lb-in
(39 +/- 5.9 N-m).
d. Inspect for good contact of mounting block to rails after assembly.

Warning: Joint strength could be reduced if mounting block, retaining plates, and
base re-installation order and the torque requirements are not followed.

FIGURE 5-16. Re-installing Retaining Plate

5-26 Service Manual


Chapter 6: Illustrated Parts

This chapter illustrates the Giraffe and Panda Warmer service parts and includes the orderable service kit/
component part numbers.

6-1
Chapter 6: Illustrated Parts
Heater Housing

6.1 Heater Housing


3
4
5 6

12 13
14 17
3
4
15
5
16
18
2

19
11
6
10 8
7

FIGURE 6-1. Heater Housing

1. Heater head upper housing ..................6600-2034-500 10. Alarm light lens............................................ 6600-2043-500
2. Heater head lower housing ............................. M1092513 11. Spit ring washer, M3 .................................. 6600-0713-402
Requires Branding Label Set. Choose one: 12. Harness Power Factor Correction..................M1113026
Label Set Giraffe Branding ............................... M1111366 13. Inductor mounting bracket...............................M1114499
Label Set Panda Branding ................................ M1111360 14. Lock nut........................................................... 6600-0714-402
3. Screw, M4 X 12, Skt Hd .............................6600-0707-410 15. Washer, M4 .................................................... 0402-1133-300
4. Split ring washer, 16. Toroid mtg, washer,
M4 X 4.1ID, 0.9 ..............................................6600-0713-403 0.175ID x 0.875OD.................................................M1114284
5. Washer, M4 X 4.3 ID, 0.8...........................6600-0712-403 17. Screw, M4 x 40 Btn. Hd...........................6600-0706-416*
6. Washer, M3 X 3.2 ID, 0.5...........................6600-0712-402 18. Nut, M4............................................................ 6600-0711-407
7. Screw, M3 x 8, Btn Hd................................6600-0706-405 19. Lockwasher, M4
8. Power Supply 12V 65W................................ 2075961-001 Int. Tooth......................................................... 6600-0713-432
9. Power Supply brkt.......................................6600-2097-500 *Install heat shrink tubing on screw shaft.

6-2 Service Manual


Chapter 6: Illustrated Parts
Heater Housing

4 1 16
3
2 5
6

17
7

8
9
10
9
11
14 5

6 18
13
12
20
19

21

FIGURE 6-2. Heater Engine

1. Screw, M3 x 8, Btn Hd ...............................6600-0706-405 19. Observation light kit, right........................... M1108233-S


2. Washer, M3 X 3.2 ID, 0.5 ..........................6600-0712-402 20. Observation light kit, left .............................. M1108234-S
3. Split ring washer, M3.................................6600-0713-402 21. Procedure light kit.................................................M1092567
4. Thermostat .............................................................. M1074875 Procedure light bulb
5. Screw, M4 X 12, Skt Hd.............................6600-0707-410 Replacement...........................................................M1121135
6. Split ring washer, Procedure light mounting
M4 X 4.1ID, 0.9..............................................6600-0713-403 screw M4X14...........................................................M1122594
7. Heater duct ...................................................6600-2037-500 Procedure light mounting
8. Screw, M4 X 10 Btn Hd .............................6600-0706-409 screw retainer.............................................. 6600-1296-400
9. Lock washer, M4 Int Tooth......................6600-0713-432
10. Heat engine kit 115V.......................................M1110787-S Parts not shown
Heat engine kit 230V.......................................M1110788-S
Procedure light filler plate and mounting
11. Dish retaining pin........................................6600-2096-500
hardware for units without option:
12. Observation Light Brkt .............................6600-2142-500
Filler plate ...................................................... 6600-2044-500
13. Screw, alignment ........................................6600-2101-500
Filler plate mounting screw,
14. Cable clip.................................................................. M1085398
M4 x 20 Btn Hd............................................ 6600-0706-412
15. Nut, M4 X 0.7 ................................................6600-0711-407
Split ring lock washer, M4....................... 6600-0713-403
16. Push-on clip, grill retainer................................. M1079756
Washer, M4 ................................................... 6600-0712-403
17. Protective grill
(order 12 pcs. item 16)..............................6600-2032-500
18. Observation light,
bulb replacement ................................................. M1121134

Service Manual 6-3


Chapter 6: Illustrated Parts
Electronics Enclosure

6.2 Electronics Enclosure

3 4
2
7

20
21
1

6
5

8
9
4
10 15

11
19
18 17
13
14

10 9
22 23 4
12

16
2
2

FIGURE 6-3. Electronics Enclosure

1. Rear enclosure cover (includes labels) ........M1118330 7. Control board ........................ See Table 6-1 on page 6-5.
2. Keps nut, M3............................................................M1074118 Lithium ion battery*............................................. M1121133
3. Standoff, M3 8 x 18...............................................M1076053 8. Probe panel interface board...................... 2065772-001
4. Split ring washer, 9. Screw M3 X 8 Btn Hd .................................6600-0706-405
M3 X 3.1ID, 0.8.............................................. 6600-0713-402 10. Washer, M3 X 3.2 ID, 0.5...........................6600-0712-402
5. Line filter....................................................................M1107967 11. LCD Display ............................ See Table 6-1 on page 6-5.
6. Card guide, 4.5........................................................M1079766

6-4 Service Manual


Chapter 6: Illustrated Parts
Electronics Enclosure

12. Wire harness warmer observation 19. Alarm light board ............................................ 2074881-001
light switch...................................................6600-1588-700† 20. Nut, M4 X 0.7.................................................6600-0711-407
13. Observation light knob ............................... 2076390-001† 21. Split ring washer M4 x 4.1, 0.9 ..............6600-0713-403
14. Standby switch.............................................6600-1356-600 22. Potentiometer mount........................................M1129877†
15. Touch panel ............................................................. M1118319 23. Washer, plastic ....................................................... M1129879
(For units with SpO2, order logo label indicated in * Battery must have heat shrink around it to avoid damage.
section 6.11.) † If the wire harness warmer observation light switch has a

16. Electronics enclosure .......................................... M1109562 metal shaft, you will need to order all four items: 12, 13, 22,
and 23.
17. Split ring retainer.........................................6600-1296-400
18. Screw, M4 X 8 captive ...............................6600-0868-401

TABLE 6-1. LED Illustrated Parts Matrix for the Electronics Enclosure

Failed Part Required Replacement

Part Number Service Kit


(PCA/Display) Revision Description Part Number Description
1087687 Any PCA Warmer Control 2090844-001 IEC Alarms Upgrade Kit - With
Control Board
2065760-001 A-H Control Board RoHS, Warmer 2090844-001 IEC Alarms Upgrade Kit - With
Control Board
2065760-001 J-L Control Board RoHS, Warmer 2092027-001 Warmer Control Board Kit: IEC
Alarms Software
2096185-001 Any Control Board RoHS, Warmer, 2096186-001 Warmer Control Board Kit: LED
LED Display Display
T-51750GD065J-FW-AJN LCD Display 2096917-001 ASSY-LAU, Service Kit Display,
Kyocera 6.50 LED Upgrade
T-51750GD065J-LW-AYN Display Kyocera 6.50, 2096187-001 ASSY-LAU, Service Kit Display,
LED Backlit OPITREX 6.50 LED, Spare Part

Service Manual 6-5


Chapter 6: Illustrated Parts
Electronics Enclosure

5
3 4
7
2

8
9

10

11

FIGURE 6-4. Power Board and Outlet Panel

1. KEPS nut, M3 ...........................................................M1074118 8. Power board ...................................................... 2080440-001


2. Washer, M3 X 3.2 ID, 0.5 .......................... 6600-0712-402 Fuse kit*..................................................................... M1118329
3. Split ring washer, M3 X 3.1ID, 0.8 ........ 6600-0713-402 9. Halogen transformer, 115V ........................ 2065752-001
4. Screw M3 X 8 Btn Hd ................................ 6600-0706-405 Halogen transformer, 230V ........................ 2065756-001
5. Spacer, stacking.....................................................M1083992 10. Halogen transformer mntg brkt..................... M1073739
6. Card guide, 6 ...........................................................M1079769 11. Cable tie...........................................................6600-0364-400
7. Power brd panel.....................................................M1109625

* Includes 10 pcs 3.15 A, 10 pcs 2A, 5 pcs. 6.3A and 5 pcs. NANO2 2A

6-6 Service Manual


Chapter 6: Illustrated Parts
Electronics Enclosure

2
3
4
20
18 19
17
16
21
15

14 3
2

13
12
23 22

24

30 25

28 27
26
29

FIGURE 6-5. Power Board and Outlet Panel

(Continued from previous page)


12. Ground Potential post ..............................6600-0337-400 27. Connector, IEC320-C14 inlet,
13. Color label, Pot Eql .....................................6600-0338-400 snap in........................................................................M1100425
14. Screw 4-40x.625 .........................................6600-1289-400 28. Connector, Outlet, snap-in .................... 6600-0583-600
15. RS-232 Isolation plate ..............................6600-0940-400 29. Rubber Bumper 1/4”
16. Lock washer, (used with Volex and Feller
M6 X 6.4ID, 0.7 Ext th.................................6600-0713-445 brand cords) ............................................................M1128306
17. Lock washer, 6.5MM Pot Eql ..................6600-0339-400
Hood Cover Button.............................6600-1788-500 M5
18. Nut, M6 Ptl Eql..............................................6600-0340-400
flt washer................................................6600-0712-404 M5
19. RS-232 wire harness .................................6600-1564-700
M5 splt lck waster...................................... 6600-0713-404
20. Standoff
M5 X10 btn hd scr
3/16 hex .5L 4-40 FF..................................6600-1286-400
(115V, 60HZ units, when used
21. Alarm speaker..............................................6600-1563-700
SUN FAI brand cord).................................. 6600-0706-417
22. Circuit breaker 3.5 AMP ...........................6600-0562-603
23. Nut, M4 X 0.7 ................................................6600-0711-407 Rubber bumper 1/8”
24. Lock washer, (All other units, including ICS, Interpower, and
M4 X 4.3ID, 0.5 Int Tooth..........................6600-0713-432 Electri-Cord) .................................................. 6600-1161-400
25. Outlet panel...................................................6600-2154-500 30. Power cord retainer
26. Mains switch 230V 9A ..............................6600-1014-601 (includes label)........................................................M1118359
Mains switch 115V 12A............................6600-1014-602

Note: To identify a particular cord brand, look for the name or trademark logo stamped into the plug
and/or the connector.

Service Manual 6-7


Chapter 6: Illustrated Parts
Probe Panel Housing

6.3 Probe Panel Housing

6.3.1 Probe Panel Housing (with Masimo SET 1 SpO2 Jack)

1
3
2
The above parts are included
in harness assemblies. Refer
to section 6.9.

6
8
7
14

10 11
12
17

16
4

5 6
9
7 7

15
13

FIGURE 6-6. Probe Panel Housing

1. Probe panel housing top................................... M1092523 11. Split ring washer M4 x 4.1, 0.9 ............. 6600-0713-403
(For units with the SpO2 option, includes SpO2 logo label.) 12. Screw, M4 X 12 Skt Hd ............................. 6600-0707-410
2. Jack ground plate ......................................6600-2134-500 13. Probe panel housing bottom................ 6600-2124-500
3. Jack plate, Scale/ Pat. probe ................6600-2127-500 14. SpO2 Shield, bottom ............................................M1104635
Jack Plate (Freestanding and 15. SpO2 interface board/
Wall Mount) ...................................................6600-2129-500 Masimo SET 1 PCB..............................................M1092344*
4. Tension clip.............................................................. M1110360 16. SpO2 Shield, top.....................................................M1104615
5. Washer, M3 X 3.2 ID 0.5 ...........................6600-0712-402 17. Jack plate, SpO2 ......................................... 6600-2128-500
6. Split ring washer M3 X 3.1 ID 0.8.........6600-0713-402 Jack plate, blank ........................................ 6600-2126-500
7. Screw, M3 x 8 Btn Hd,
SpO2 ground .................................................6600-0706-405
8. Support post, SpO2 only.................................... M1080260
9. Star washer, M3 x 3.2 ID 0.4 Int............6600-0713-431
10. Washer, M4 x 4.3 ID 0.8............................6600-0712-403

*SpO2 interface and MASIMO SET 1 PCB are sold as a matched pair.

6-8 Service Manual


Chapter 6: Illustrated Parts
Probe Panel Housing

6.3.2 Probe Panel Housing (with Masimo SET 2 or Nellcor SpO2 Jack)

10
11
4
5 4
5
6
7
8

12
13
14

FIGURE 6-7. Probe Panel Housing (with Masimo SET 2 or Nellcor SpO2 Jack)

2 2

1. Probe panel housing top...........................................................................M1092523


(For units with the SpO2 option, includes SpO2 logo label.)
2. Jack ground plate ............................................................................. 6600-2134-500
3. Jack plate, Scale/ Pat. probe ....................................................... 6600-2127-500
4. Split ring washer M3 X 3.1 ID 0.8................................................ 6600-0713-402
5. Screw, M3 x 8 Btn Hd, SpO2 ground.......................................... 6600-0706-405
6. Washer, M4 x 4.3 ID 0.8................................................................... 6600-0712-403
7. Split ring washer M4 x 4.1, 0.9..................................................... 6600-0713-403
8. Screw, M4 X 12 Skt Hd..................................................................... 6600-0707-410
9. SpO2 flex circuit assembly............... Refer to section 6.9 for part numbers.
10. Tension clip......................................................................................................M1110360
11. Washer, M3 X 3.2 ID 0.5 .................................................................. 6600-0712-402
12. SpO2 circuit board: Masimo SET 2 M1222404; or Nellcor......... M1222398 The above parts are included in
13. Star washer, M3 x 3.2 ID 0.4 Int................................................... 6600-0713-431 harness assemblies. Refer to
14. Probe panel housing bottom ....................................................... 6600-2124-500 section 6.9

Service Manual 6-9


Chapter 6: Illustrated Parts
Base Assembly (Bedded Models Only)

6.4 Base Assembly (Bedded Models Only)

6.4.1 Elevating Column Special Instructions

Depending on the age of a unit, one of two elevating columns are used. Newer units display a label with a
part number near the top of the elevating column. Older units do not display a label. Refer to Figure 6-8 for
shared part numbers. Refer to Table 6-2: Elevating Column on page 6-11 for part numbers that differ
between the two variants of the elevating column.

1
1. Dovetail rail (includes labels) .......................M1118409
2. Screw - Refer to Table 6-2.
3. Split ring washer - Refer to Table 6-2.
4. Screw, M8 x 20, skt flange lock........ 6600-1295-400
5. Insulating sheet - Refer to Table 6-2.
6. Base shroud - Refer to Table 6-2.
7. Elevating Column - Refer to Table 6-2.
8. Base plate - Refer to Table 6-2.
9. Hinged screw cover. 1/4 ..................... 6600-1206-403
4 10. Screw, M4 X 10 Btn Hd ........................ 6600-0706-409
2 11. Split ring washer, M4 X 4.1ID, 0.9.... 6600-0713-403
12. Washer, M4 X 4.3 ID, 12 OD............... 6600-0712-446
3 13. Lock washer, M6 X 6.4ID, 0.7,
Ext Tooth .................................................... 6600-0713-445
14. Screw, M6 X 12 Btn Hd ........................ 6600-0706-427
15. Foot switch ..........................................................M1108745
16. Screw, M8x16, Btn Hd Nylock........... 6600-0706-435
17. Washer, M8 X 8.4 ID, 1.6...................... 6600-0712-406
18. Caster.......................................................... 6600-0890-400
5 19. Split ring washer,
M12 X 12.2 ID, 2.5 .................................. 6600-0713-408
6 20. Screw, M12 X 45, Btn Hd..................... 6600-0706-449
21. Leg ................................................................ 6600-1599-500
22. Plug M20 Thrd for fixed adjustable base
(not shown) ..........................................................M1079772
21
7

19
18

20
10
17
16 15 13 11
9 12
14

FIGURE 6-8. Base Assembly

6-10 Service Manual


Chapter 6: Illustrated Parts
Base Assembly (Bedded Models Only)

Note: It is important to select the correct version of elevating column as they are not forward or backward
compatible. Read thoroughly and understand the “Elevating Column Special Instructions” before
selecting a part number.

TABLE 6-2. Elevating Column

Item # Description Variant 1 (Part Number Variant 2 (Part Number


IS NOT Displayed) IS Displayed)
2 Screw, M10x45, btn hd M1074119
2 Screw, M8x40, btn hd M1161801
3 Split ring washer, M10 6600-0713-407
3 Split ring washer, M8 6600-0713-406
5 Insulating sheet M1106932 M1161569
6 Base shroud 6600-2048-500 M1152760
7 Elevating column, 115 VAC 6600-2049-501 M1137168
7 Elevating column, 230 VAC 6600-2049-502 M1137170
7 Elevating column, 100 VAC M1137172
7 Elevating column, manually adjusted 6600-2049-504 M1137173
(pin design) (crank handle design)
8 Base plate 6600-2094-500 M1154653
22 Main bracket 6600-2050-500 M1156495

Service Manual 6-11


Chapter 6: Illustrated Parts
Base Assembly (Bedded Models Only)

Detail C
10

11
6 5
2 7
A Detail A
3 12 Temperature
17 18 4 Probe/Scale
Connector
Ground
Attachment
16 Detail B 13
24 SpO2 Shield &
15 20 Connector
14 Ground
11 Attachment

19 6 12
7
B 13

8
C 9
23
22 21

FIGURE 6-9. Rail Attachments

1. Cover strip, plastic (units without 15. Split ring washer, M8.................................6600-0713-406
resuscitation option)................................. 6600-2130-500 16. Cap nut, M8...................................................6600-1215-400
2. Screw, flange lock ...................................... 6600-1295-400 17. Back maneuvering handle......................... 2063211-001
3. Tube routing clip ........................................ 6600-0862-501 18. Decorative strip, Plastic...........................6600-2053-500
4. Bag and mask holder............................... 6600-2150-500 Strip, Wood Nat Oak .................................6600-1666-501
5. Washer, M6 ................................................... 6600-0712-405 Strip, Wood Med Oak................................6600-1666-502
6. Split ring washer, M6 ................................ 6600-0713-405 Strip, Wood Cherry Maple ......................6600-1666-503
7. Screw, M6 x 16 Btn Hd............................. 6600-0706-428 Strip, Wood Nat Maple.............................6600-1666-504
8. Rail endcap ................................................... 6600-2055-500 19. Washer, 1/4”, 059 thk................................6600-0252-400
9. Canister holder............................................ 6600-2149-500 20. Washer, M8....................................................6600-1284-400
10. “E” cylinder guard ...................................... 6600-2135-500 21. Screw, M4 x 12 mm Skt Hd ....................6600-0707-410
“C” cylinder guard.................................................M1143833 22. Split ring lock washer, M4.......................6600-0713-403
11. Suction canister.....................................................M1064655 23. Washer, M4....................................................6600-0712-403
12. Screw, M4 x 12 Socket Hd, 24. Loop fastener (Velcro) ..............................6600-1177-400
SpO2 ground................................................. 6600-0706-410
Parts not shown
13. Star washer, M4 Int
Metal spacer plate
SpO2 ground................................................. 6600-0713-432
(resuscitation option only)......................6600-2137-500
14. Lug assy ......................................................... 6600-0868-800

6-12 Service Manual


Chapter 6: Illustrated Parts
Bed Assembly (Bedded Models Only)

6.5 Bed Assembly (Bedded Models Only)

1 13 3 1

2
1
5

1
14

8
7
9

11, 12

15 6

10

FIGURE 6-10. Bed Assembly

1. Screw, M6 X 16, Skt Btn Hd,


w/ split ring & flat washer ....................................................................................................................... M1110521
2. Hydraulic tilt cylinder.......................................................................................................................6600-1650-500
3. Pontoon .................................................................................................................................................6600-2060-500
4. Screw, M4 X 10, Skt Btn Hd, w/ split ring and flat washer..............................................6600-0908-401
5. Front handle ............................................................................................................................................ 2075719-001
6. Pontoon Wood Inlay
Natural Maple .....................................................................................................................................6600-1665-504
Cherry Maple .......................................................................................................................................6600-1665-503
Medium Oak ........................................................................................................................................6600-1665-502
Natural Oak..........................................................................................................................................6600-1665-501
7. Spring, rear button release...........................................................................................................6600-1291-400
8. E-clip 375 X .025, mounting shaft..............................................................................................6600-1045-400
9. Rear side panel release ..................................................................................................................6600-1657-500
10. Bracket Cable End Coupling................................................................................................................... M1073747
11. Nut, hex 1/4-20..................................................................................................................................0144-3136-113
12. Split ring washer 1/4........................................................................................................................6600-0473-400
13. Axle strap ..............................................................................................................................................6600-1662-500
14. Tilt cylinder pivot pin .......................................................................................................................6600-2072-500
15. Panda (L&D) Bed .......................................................................................................................................... M1190337
Giraffe (NICU) Bed........................................................................................................................................ M1190332

Service Manual 6-13


Chapter 6: Illustrated Parts
Bed Assembly (Bedded Models Only)

FIGURE 6-11. Bed Assembly - 2

1. Main axle........................................................ 6600-2070-500 14. Tilt release handle .....................................6600-2073-500


2. Screw, M6 X 16 Btn Hd............................. 6600-0706-428 15. Screw, M6 X 12 Btn Hd.............................6600-0706-427
3. Split ring washer, 16. Split ring washer,
M6 x 6.1 ID, 1.6 ............................................ 6600-0713-405 M6 X 6.1 ID, 1.6 ............................................6600-0713-405
4. Washer, M6 X 6.4 ID, 1.6.......................... 6600-0712-405 17. Washer, M6 X 6.4 ID, 1.6 ..........................6600-0712-405
5. Bearing, plastic clip................................... 6600-2071-500 18. Side panel keeper.......................................6600-2068-500
6. Axle strap....................................................... 6600-1662-500 19. Side panel release......................................6600-2069-500
7. Lock nut, M8 X 1.25................................... 6600-0714-405 20. Spring, side panel release ......................6600-1290-400
8. Screw, M4 X 10 Btn Hd............................. 6600-0706-409 21. Secondary Lock Cable ....................................... M1073749
9. Split ring washer, 22. Bracket, cable........................................................ M1073280
M4 X 4.1 ID, 0.9............................................ 6600-0713-403 23. Spring, secondary lock ...................................... M1073281
10. Damper cable bracket............................. 6600-1663-500 24. Slide Lock Secondary Lock .............................. M1073278
11. Spring, .66 OD x 1.5L................................. 6600-1292-400 25. Threaded Strut Secondary Lock.................... M1073277
12. Damper release 26. Block Housing Secondary Lock ..................... M1073279
handle bracket............................................ 6600-1660-500 27. Washer, M4 X 4.3 ID, 0.8 ..........................6600-0712-403
13. O-ring .........................................................................M1072016 28. Grommet .................................................................. M1107531

6-14 Service Manual


Chapter 6: Illustrated Parts
Bed Assembly (Bedded Models Only)

6
5

FIGURE 6-12. Bed Assembly - 3 (Giraffe Warmer Shown)

1. Mattress, Giraffe................................................................................................................................................................................ 2076066-001


Mattress, Panda.............................................................................................................................................................................6600-2057-500
2. Mattress support plate, Giraffe ..............................................................................................................................................6600-1365-500
Mattress support plate, Panda...............................................................................................................................................6600-2058-500
3. Translation deck (Giraffe only) ................................................................................................................................................6600-1352-500
Mattress tray support .................................................................................................................................................................6600-1353-500
X-ray tray..........................................................................................................................................................................................6600-1334-500
Locking latch...................................................................................................................................................................................6600-1363-500
Latch cover ......................................................................................................................................................................................6600-1364-500
Latch spring.....................................................................................................................................................................................6600-1079-400
4. Rear bed side panel assy., Giraffe.........................................................................................................................................6600-1655-500
Rear bed side panel assy, Panda ..........................................................................................................................................6600-2063-500
Rear bed side panel assy, tube management, Giraffe ...............................................................................................6600-2146-500
Rear bed side panel assy, tube management, Panda ................................................................................................6600-2145-500
5. Left/right bed side panel assy, Giraffe.......................................................................................................................................... M1092331
Left/right bed side panel assy, Panda........................................................................................................................................... M1092338
Left/right HFOV side panel assy, Giraffe ...................................................................................................................................... M1092332
Left/right HFOV side panel assy, Panda....................................................................................................................................... M1092340
6. Front bed side panel assy, Giraffe .................................................................................................................................................. M1092335
Front bed side panel assy, Panda ................................................................................................................................................... M1092342
Front bed side panel assy, tube management, Giraffe ........................................................................................................ M1092337
Front bed side panel assy, tube management, Panda......................................................................................................... M1092506

Service Manual 6-15


Chapter 6: Illustrated Parts
Storage Options (Bedded Models Only)

6.6 Storage Options (Bedded Models Only)

11

10
8
7
6
1 5

4
12
20 2
13 13
12 23
14 12
21
23 13 12
12 20
23
15
12 8 2
23
2 17 18
3
3
16

19

FIGURE 6-13. Double Drawers

1. M-4 hex nut....................................................6600-0711-407 16. Drawer, 5”, Plastic ....................................... 6600-2086-500


2. Spit ring washer, Drawer, 5”, wood NAT OAK...................... 6600-1668-501
M4 x 4.1 ID X 0.9...........................................6600-0713-403 Drawer, 5”, wood MED OAK .................... 6600-1668-502
3. Washer, M4 x 4.3 ID 0.8 ............................6600-0712-403 Drawer, 5”, wood CHERRYMAPLE......... 6600-1668-503
4. Drawer retainer strip .................................6600-2113-500 Drawer, 5”, wood NAT MAPLE ................ 6600-1668-504
5. Tape UHMW Poly 1.1” long .....................6600-1758-503 17. Screw, M4 x 16, Btn Hd............................. 6600-0706-411
6. Drawer stop spring.....................................6600-2114-500 18. Plastic handle
7. Drawer, support brkt..................................6600-2118-500 (Plas. Dwrs only)........................................... 6600-2116-500
8. Screw, M4 x 10 Btn Hd ..............................6600-0706-409 19. Drawer slide assy........................................ 6600-2087-500
9. Shroud, 20”, plastic .....................................6600-2088-500 20. Din rail upgrade kit................................................M1143466
10. Drawer mounting lock .................................. 2080959-001 21. Pleur-evac hanger, front.......................... 6600-2115-500
Dble drwr cam ........................................................ M1079777 22. Shroud skirt ................................................. 6600-2119-500*
11. Drawer support cover...............................6600-2117-500 Requires Branding Label Set choose M1111360
12. Split ring washer, Label Set Giraffe Branding or M1111366 Label
M6 x 6.1 ID 1.6...............................................6600-0713-405 Set Panda Branding as appropriate
13. Screw, M6 x 16 Btn Hd ..............................6600-0706-428 23. M6 x 12 Btn Hd Cap Screw..................... 6600-0706-427
14. Washer, M6 X 6.4 ID 1.6 ............................6600-0712-405 *Refer to section 6.11 for labels.
15. Drawer, 2.75”, Plastic..................................6600-2085-500
Drawer, 2.75”, wood NAT OAK................6600-1667-501
Drawer, 2.75”, wood MED OAK...............6600-1667-502
Drawer, 2.75”, wood CHERRY MAPLE..6600-1667-503
Drawer, 2.75”, wood NAT MAPLE...........6600-1667-504

6-16 Service Manual


Chapter 6: Illustrated Parts
Storage Options (Bedded Models Only)

FIGURE 6-14. Single Drawer and Storage Shelf

1. Drawer, 8”, Plastic.................................................................................. 6600-2120-500


Drawer, 8”, wood NAT OAK ................................................................ 6600-2123-501
Drawer, 8”, wood MED OAK............................................................... 6600-2123-502
Drawer, 8”, wood CHERRY MAPLE .................................................. 6600-2123-503
Drawer, 8”, wood NAT MAPLE........................................................... 6600-2123-504
2. Drawer mounting lock.............................................................................2080959-001
Sgle Drwr cam...................................................................................................M1097627
3. Shelf............................................................................................................. 6600-2090-500

Service Manual 6-17


Chapter 6: Illustrated Parts
Freestanding Model Parts

6.7 Freestanding Model Parts

2 3
13

14

15, 16
18, 19, 20 11
4

15, 22, 26

15, 16
17
4
9 21, 22, 23
5
12
28 27
24 1

6
7

10, 25
10, 25

FIGURE 6-15. Freestanding Model (Exploded View)

1. FS Base*............................................................... 2063202-001 17. Hose Retaining Clip.................................... 6600-0862-501


2. FS Rail, West* .................................................... 2063201-001 18. M8 Socket HD CAP Screw ....................... 6600-0707-428
3. FS Rail, East*...................................................... 2063198-001 19. M8 Split Lock Washer ............................... 6600-0713-406
4. FS Appearance Strip ...................................... 2063196-001 20. M8 Flat Washer............................................ 6600-1284-400
5. FS Rail Mounting Block* ............................... 2063203-001 21. M4x25 Socket HD CAP Screw................ 6600-0707-448
6. FS Caster ............................................................. 2063285-001 22. M4 Split Lock Washer ............................... 6600-0713-403
7. M10 Flat Washer ............................................. 2063283-001 23. M4 oversized Flat Washer ...................... 6600-0712-446
8. M10 Lock Nut .................................................... 2063281-001 24. Caster, Dual Lock ........................................ 6600-0890-400
9. M10x80 Hex HD Screw*............................... 2063282-001 25. M8 Flat Washer............................................ 6600-0712-406
10. M8x16 BTN HD Screw with Patch........6600-0706-435 26. M4 Flat Washer............................................ 6600-0712-403
11. FS Probe Panel Housing Top ...................... 2063209-001 27. Retaining Plate..................................................2067984-001
12. M10 Push Nut*.................................................. 2062793-001 28. M8 Set Screw .....................................................2068114-001
13. FS North Handle............................................... 2063211-001 *Order and use new M4 screws (6600-0707-448) when replacing
14. M8 Flange Lock Screw ..............................6600-1295-400 this part (See section 5.7.6).
15. M4x12 SKT HD CAP Screw.......................6600-0707-410
16. INT Tooth Lock Washer.............................6600-0713-432

6-18 Service Manual


Chapter 6: Illustrated Parts
Wall Mount Model Parts

6.8 Wall Mount Model Parts

1
3

10

11, 12

6 8

4 5 11, 13, 14
7 9

15

8
16, 12

FIGURE 6-16. Wall Mount Model (Exploded View)

1. M6 Shoulder Screw........................................................................2063284-001
2. M6x16 BTN HD Screw with Captive Washers .........................M1110521
3. FRU Wall Mount Warmer Bracket Kit ................................. See next page
4. FRU Wall Mount Warmer Bumper Kit...................................2063179-001
5. Wall Mount (WM) Spacer.............................................................2063197-001
6. Wall Mount Rail, EAST...................................................................2063204-001
7. Wall Mount Rail, WEST .................................................................2063205-001
8. Wall Mount Appearance Strip ..................................................2063200-001
9. Wall Mount Filler Panel ................................................................2063199-001
10. M8 Flange Lock Screw ............................................................ 6600-1295-400
11. M4x12 SKT HD CAP Screw..................................................... 6600-0707-410
12. INT Tooth Lock Washer........................................................... 6600-0713-432
13. M4 Split Lock Washer.............................................................. 6600-0713-403
14. M4 Flat Washer .......................................................................... 6600-0712-403
15. Rail Endcap................................................................................... 6600-2055-500
16. M4x8 SKT HD CAP SCR............................................................ 6600-0707-408

Service Manual 6-19


Chapter 6: Illustrated Parts
Wall Mount Model Parts

3. FRU WM Warmer Bracket KIT, USA.............................................2063184-001


FRU WM Warmer Bracket KIT, English INTL............................2063184-002
FRU WM Warmer Bracket KIT, French .......................................2063184-003
FRU WM Warmer Bracket KIT, Spanish.....................................2063184-004
FRU WM Warmer Bracket KIT, German ....................................2063184-005
FRU WM Warmer Bracket KIT, Italian ........................................2063184-006
FRU WM Warmer Bracket KIT, Swedish....................................2063184-007
FRU WM Warmer Bracket KIT, Japanese.................................2063184-008
FRU WM Warmer Bracket KIT, Russian .....................................2063184-009
FRU WM Warmer Bracket KIT, Greek .........................................2063184-010
FRU WM Warmer Bracket KIT, Dutch.........................................2063184-011
FRU WM Warmer Bracket KIT, Portugese................................2063184-012
FRU WM Warmer Bracket KIT, Danish.......................................2063184-013
FRU WM Warmer Bracket KIT, Finnish.......................................2063184-014
FRU WM Warmer Bracket KIT, Turkish ......................................2063184-015
FRU WM Warmer Bracket KIT, Polish .........................................2063184-016
FRU WM Warmer Bracket KIT, Chinese.....................................2063184-017
FRU WM Warmer Bracket KIT, Norwegian ..............................2063184-018
FRU WM Warmer Bracket KIT, Czech.........................................2063184-019
FRU WM Warmer Bracket KIT, Estonian ...................................2063184-020
FRU WM Warmer Bracket KIT, Hungarian...............................2063184-021
FRU WM Warmer Bracket KIT, Bulgarian .................................2063184-022
FRU WM Warmer Bracket KIT, Lithuanian ...............................2063184-023
FRU WM Warmer Bracket KIT, Romanian................................2063184-024
FRU WM Warmer Bracket KIT, Korean ......................................2063184-025
FRU WM Warmer Bracket KIT, Slovakian .................................2063184-026
FRU WM Warmer Bracket KIT, Croation ...................................2063184-027
FRU WM Warmer Bracket KIT, Indonesian ..............................2063184-028
FRU WM Warmer Bracket KIT, Serbian .....................................2063184-029

6.8.1 FRU Wall Mount Warmer Bumper Kit (2063179-001) Content

Part Quantity
Wall Mount Bumper [1]
0.375-16 x 2.5 Hex HD Screw (6600-0414-400) [2]
0.375 Split Lock Washer (6600-0440-400) [2]
0.406 ID Flat Washer (6600-0173-400) [2]
Toggler Anchor Bolt (6600-0413-400) [2]

6.8.2 FRU Wall Mount Warmer Bracket Kit (Language-Specific) Content

Part Quantity
Wall Mount Bracket with language-specific wall mount label set [1]
0.375-16 x 2.5 Hex HD Screw (6600-0414-400) [4]
0.375 Split Lock Washer (6600-0440-400) [4]
0.406 ID Flat Washer (6600-0173-400) [4]
Toggler Anchor Bolt (6600-0413-400) [4]
Serial Number Label Overlay [1]
Blank Label [1]

6-20 Service Manual


Chapter 6: Illustrated Parts
Harness List

6.9 Harness List

Description Part Number


OEM part, harness, warmer LCD 6600-1412-600
Harness, Heater/T-Stat/Power Supply 6600-1558-700
Harness, 115vac Halogen Transformer 2065752-001
Harness, 230vac Halogen Transformer 2065756-001
Harness, Ebase Power Cord (Bedded Models Only) 6600-1562-700
Harness, Speaker 6600-1563-700
Harness, Thermalink 6600-1564-700
Harness, Control Brd Power 6600-1567-700
Harness, Patient Probe 6600-1572-702
Harness, Door Switch, Battery, Speaker 6600-1573-700
Harness, Mains Power 6600-1574-700
Harness, Scale Rail 6600-1586-700
Harness, SpO2 Rail (Bedded Model Only) 6600-1587-700
Wire Harness Warmer Observation Light Switch 6600-1588-700
Harness, Obso Light 6600-1594-700
Harness, Control Board Ribbon 6600-1411-601
Harness, Alarm Board Signal 6600-1411-602
Harness Warmer Foot Switch Signals M1073604
Harness, Warmer, Over-Temp T-Stat M1074875
Harness Line Filter M1107967
Harness, Power Factor M1113026
Harness, Ground wire, Patient Probe Plate M1113148
Power Supply Bracket Ground M1126279
Rail Ground M1126289
Heater Duct Ground M1126291
Dish Ground M1126293
Masimo SET 2 SpO2 Flex Circuit M1233644
Nellcor SpO2 Flex Circuit M1233645
SpO2 Shield Ground Wire M1144733

Service Manual 6-21


Chapter 6: Illustrated Parts
Options

6.10 Options

6.10.1 Optional Equipment

Equipment Part Number Model


Panda In-bed Scale (North America) 6600-0519-900 Bedded
Panda In-bed Scale M1125055 Bedded
Panda In-bed Scale EU Gravity Zone 1 M1147670 Bedded
Panda In-bed Scale EU Gravity Zone 2 M1147687 Bedded
Panda In-bed Scale EU Gravity Zone 3 M1147688 Bedded
Panda In-bed Scale EU Gravity Zone 4 M1147689 Bedded
Panda In-bed Scale EU Gravity Zone 5 M1147690 Bedded
Panda In-bed Scale EU Gravity Zone 6 M1147691 Bedded
Panda In-bed Scale EU Gravity Zone 7 M1147692 Bedded
Panda In-bed Scale EU Gravity Zone 8 M1147693 Bedded
Panda In-bed Scale EU Gravity Zone 9 M1147694 Bedded
Panda In-bed Scale EU Gravity Zone 10 M1147695 Bedded
Panda In-bed Scale EU Gravity Zone 11 M1147696 Bedded
Panda In-bed Scale EU Gravity Zone 12 M1147697 Bedded
Panda In-bed Scale EU Gravity Zone 13 M1147698 Bedded
Panda In-bed Scale EU Gravity Zone 14 M1147699 Bedded
Panda In-bed Scale EU Gravity Zone 15 M1147700 Bedded
Panda In-bed Scale EU Gravity Zone 16 M1147701 Bedded
Rotating IV Pole 6600-0845-800 Bedded
IV Pole Dual Hook - 12” 0217-5378-800 Bedded
IV Pole Dual Hook - 24” 6600-0491-801 Bedded
IV Pump Mounting Post (20” x 1”) 0217-5376-800 Bedded
Ventilator Mounting Pole 0217-5357-800 Bedded

6-22 Service Manual


Chapter 6: Illustrated Parts
Options

6.10.2 Replacement and Additional Parts

Equipment Part Number Model


Giraffe Pressure Diffusing Mattress 6600-0680-800 Giraffe Warmer
Panda Mattress 6600-2057-500 Panda iRes Warmer
Disposable Patient Probe (10) 2074816-001 All
Disposable Patient Probe (50) 2074817-001 All
Reusable Patient Probe 2075796-001 All
Heat Reflecting Probe Patch (50) 0203-1980-300 All
Routing Clips (6) 6600-0055-851 All
Power Strip 6600-0414-800 Bedded
Basket - rail mounted M1187887 Bedded
Monitor Shelf M1150618 Bedded
Cylinder Holder M1151570 Bedded and Freestanding
Bedded and Freestanding Cylinder Holder XL M1151571 Bedded and Freestanding
Silo Support Arm 6600-0853-800 Giraffe
Tubing Management Arm 6600-0837-800 Giraffe
HFOV Side Panels M1092332 Giraffe
Corner Tray - front right (SW) & rear left (NW) 6600-1793-500 Giraffe
Corner Tray - front left (SW) & rear right (NE) 6600-1794-500 Giraffe
Dovetail Rail Extension 6600-0852-800 Bedded
Utility Post (3.5” x 1”) 0217-5374-800
Easy-Load Cylinder Holder 6600-0836-800
Side Pleur-Evac Hanger M1134410
Multipurpose Clip 6600-2150-500 Bedded and Freestanding
GSX Mounting Arm left/right 6600-0852-800 Bedded and Wall Mount
GSX Mounting Arm rear 6600-0894-214 Bedded and Wall Mount
Instrument Shelf 6600-0865-700 Bedded and Wall Mount
Instrument Shelf with Articulating Mount 6600-0513-801 Bedded and Wall Mount
Tubing Management Rear Wall 6600-2146-500 Giraffe
Tubing Management Front Wall M1092337 Giraffe
Tubing Management Rear Wall 6600-2145-500 Panda iRes
Tubing Management Front Wall M1092506 Panda iRes

Service Manual 6-23


Chapter 6: Illustrated Parts
Options

6.10.3 SpO2 Upgrade Kits

To Upgrade Unit SpO2 to Masimo SET 2 To Upgrade Unit SpO2 to Nellcor


OxiMax
Warmer Unit
Kit Description Kit Part Number Kit Description Kit Part Number
Masimo SET 2 SPO2
Nellcor Oximax SPO2
Upgrade KIt with
M1231836 Upgrade Kit, Eng- M1231863
Control BD, Eng-
N. American
N. American
Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit With Upgrade Kit, ENG
M1231837 M1231865
Control BD, ENG UK, UK, French, German,
French, German, Dutch Dutch
Masimo SET 2 SPO2
Nellcor Oximax SPO2
Upgrade Kit with M1231839 M1231867
Upgrade Kit, Chinese
Control BD, Chinese
Masimo SET 2 SPO2
Nellcor Oximax SPO2
Upgrade Kit with
M1231841 Upgrade Kit, M1231868
Control BD, Spanish,
Spanish, Italian
Italian
Masimo SET 2 SPO2
Nellcor Oximax SPO2
For any bedded Upgrade Kit with
Upgrade Kit, Danish,
unit with a serial Control BD, Danish, M1231856 M1231869
Swedish, Norwegian,
number between Swedish, Norwegian,
Finnish
HDJMX0000- Finnish
HDJR53999 Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit with Upgrade Kit,
M1231857 M1231872
Control BD, Russian, Russian, Czech,
Czech, Polish, Greek Polish, Greek
Masimo SET 2 SPO2
Upgrade Kit with Nellcor Oximax SPO2
Control BD, Bulgarian, M1231858 M1231873
Upgrade Kit,
Lituanian, Portuguese,
Estonian
Nellcor Oximax SPO2
Masimo SET 2 SPO2
Upgrade Kit with
Upgrade Kit with
M1231860 Control BD, M1231874
Control BD, Romanian,
Romanian, Slovak,
Slovak, Turkish
Turkish
Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit with M1231861 Upgrade Kit with M1231875
Control BD, Korean Control BD, Korean

6-24 Service Manual


Chapter 6: Illustrated Parts
Options

To Upgrade Unit SpO2 to Masimo SET 2 To Upgrade Unit SpO2 to Nellcor


OxiMax
Warmer Unit
Kit Description Kit Part Number Kit Description Kit Part Number
Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit, English- M1231818 Upgrade Kit, Eng- M1231863
N. American N. American
Nellcor Oximax SPO2
Masimo SET 2 SPO2
Upgrade Kit, ENG
Upgrade Kit Eng UK, M1231820 M1231865
UK, French, German,
French, German, Dutch
Dutch
Masimo SET 2 SPO2 Nellcor Oximax SPO2
M1231821 M1231867
Upgrade Kit, Chinese Upgrade Kit, Chinese
Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit, Spanish, M1231826 Upgrade Kit, M1231868
Italian Spanish, Italian
For all Masimo SET 2 SPO2 Nellcor Oximax SPO2
freestanding and Upgrade Kit, Danish, Upgrade Kit, Danish,
M1231827 M1231869
wall mount units Swedish, Norwegian, Swedish, Norwegian,
or any bedded unit Finnish Finnish
with a serial Nellcor Oximax SPO2
number Masimo SET 2 SPO2
Upgrade Kit,
HDJR54000 or Upgrade Kit, Russian, M1231828 M1231872
Russian, Czech,
higher Czech, Polish, Greek
Polish, Greek
Masimo SET 2 SPO2 Nellcor Oximax SPO2
Upgrade Kit, Bulgarian, Upgrade Kit,
M1231830 M1231873
Lituanian, Portuguese, Bulgarian, Lituanian,
Estonian Portuguese, Estonian
Nellcor Oximax SPO2
Masimo SET 2 SPO2
Upgrade Kit with
Upgrade Kit,
M1231834 Control BD, M1231874
Romanian, Slovak,
Romanian, Slovak,
Turkish
Turkish
Nellcor Oximax SPO2
Masimo SET 2 SPO2
M1231835 Upgrade Kit with M1231875
Upgrade Kit, Korean
Control BD, Korean

Service Manual 6-25


Chapter 6: Illustrated Parts
Options

6.10.4 Giraffe Scale Parts


Giraffe IN-BED Scale EU Gravity Zone 1.................................................................................................................M1147621
Giraffe IN-BED Scale EU Gravity Zone 2.................................................................................................................M1147623
Giraffe IN-BED Scale EU Gravity Zone 3.................................................................................................................M1147624
Giraffe IN-BED Scale EU Gravity Zone 4.................................................................................................................M1147625
Giraffe IN-BED Scale EU Gravity Zone 5.................................................................................................................M1147626
Giraffe IN-BED Scale EU Gravity Zone 6.................................................................................................................M1147628
Giraffe IN-BED Scale EU Gravity Zone 7.................................................................................................................M1147629
Giraffe IN-BED Scale EU Gravity Zone 8.................................................................................................................M1147630
Giraffe IN-BED Scale EU Gravity Zone 9.................................................................................................................M1147631
Giraffe IN-BED Scale EU Gravity Zone 10 ..............................................................................................................M1147632
Giraffe IN-BED Scale EU Gravity Zone 11 ..............................................................................................................M1147633
Giraffe IN-BED Scale EU Gravity Zone 12 ..............................................................................................................M1147634
Giraffe IN-BED Scale EU Gravity Zone 13 ..............................................................................................................M1147635
Giraffe IN-BED Scale EU Gravity Zone 14 ..............................................................................................................M1147636
Giraffe IN-BED Scale EU Gravity Zone 15 ..............................................................................................................M1147637
Giraffe IN-BED Scale EU Gravity Zone 16 ..............................................................................................................M1147638
Giraffe IN-BED SCALE EU Uncalibrated..................................................................................................................M1125056

6.10.5 Panda Scale Parts


Panda IN-BED Scale EU Gravity Zone 1 .................................................................................................................M1147670
Panda IN-BED Scale EU Gravity Zone 2 .................................................................................................................M1147687
Panda IN-BED Scale EU Gravity Zone 3 .................................................................................................................M1147688
Panda IN-BED Scale EU Gravity Zone 4 .................................................................................................................M1147689
Panda IN-BED Scale EU Gravity Zone 5 .................................................................................................................M1147690
Panda IN-BED Scale EU Gravity Zone 6 .................................................................................................................M1147691
Panda IN-BED Scale EU Gravity Zone 7 .................................................................................................................M1147692
Panda IN-BED Scale EU Gravity Zone 8 .................................................................................................................M1147693
Panda IN-BED Scale EU Gravity Zone 9 .................................................................................................................M1147694
Panda IN-BED Scale EU Gravity Zone 10...............................................................................................................M1147695
Panda IN-BED Scale EU Gravity Zone 11...............................................................................................................M1147696
Panda IN-BED Scale EU Gravity Zone 12...............................................................................................................M1147697
Panda IN-BED Scale EU Gravity Zone 13...............................................................................................................M1147698
Panda IN-BED Scale EU Gravity Zone 14...............................................................................................................M1147699
Panda IN-BED Scale EU Gravity Zone 15...............................................................................................................M1147700
Panda IN-BED Scale EU Gravity Zone 16...............................................................................................................M1147701
Panda IN-BED Scale EU Uncalibrated.....................................................................................................................M1125055

6.10.6 Power Cords


CEE 7/7 power cord .............................................................................................................................................. 6600-0574-612
Power cord, N. America ...................................................................................................................................... 6600-0775-603
Power cord, U.K. ..................................................................................................................................................... 6600-0574-603
Power cord, Australia........................................................................................................................................... 6600-0574-613
Power cord, Italy..................................................................................................................................................... 6600-0574-615
Power cord, Switzerland..................................................................................................................................... 6600-0574-621
Power cord, Denmark, red............................................................................................................................................M1137507
Power cord, Denmark, black .......................................................................................................................................M1133443
Power cord, China ............................................................................................................................................................M1052154
Power cord, India..............................................................................................................................................................M1153026
Power cord, Israel .............................................................................................................................................................M1164736
Power cord, South Africa...............................................................................................................................................M1161227

6-26 Service Manual


Chapter 6: Illustrated Parts
Labels

6.11 Labels
Note: The following labels shown are for illustration purposes only. The content on the labels shown here
may be slightly different from the content of the actual labels on the system.

Part Number Description


M1110849 STICKER, LBL SERIAL NUMBER OVERLAY WRM
M1111360 STICKER, LBL SET BRANDING Panda WARMER
M1111366 STICKER, LABEL SET BRANDING GIRAFFE WARMER
M1137000 STICKER, Din Rail Weight Limit 3kg

6.11.1 Labels on the Back of Giraffe Warmers or Panda iRes Warmers

Rx/Professional Use Label Set


M1111331
• Install Label A for US only.
• Install Label B for all other countries.
• Discard extra label.

Accessory Load Label


M1110852

Rail Loading/Tilt Warning


• Choose appropriate language labels.
• Install 1 label as shown.
• Discard extra label.

Part Number Description


M1111331 STICKER, RX CAUTION/WRN LBL ENGLISH
M1110852 STICKER, LBL ACCESSORY LOAD WRM
M1128585 STICKER, Warning - Rail Loading

Service Manual 6-27


Chapter 6: Illustrated Parts
Labels

6.11.2 Heater Grille Accessory Warning Label Set (Bedded Models)

Heater Grille Accessory Warning Label Set


M1110855
• Choose appropriate language labels (each
language will have 2 identical labels).
• Install 1 label on each side of the heater
assembly.
• Discard extra labels.

Part Number Description


M1110855 STICKER, LBL SET WARNING HEATER GIRAFFE WRM

6-28 Service Manual


Chapter 6: Illustrated Parts
Labels

6.11.3 Labels on Probe Panel Housing

Patent labels

®
SpO2
M

FIGURE 6-17. Label Locations on Probe Panel Housing

6.11.3.1 Probe Panel Labels

Part Number Description


M1079019 LBL SET PROBE PANEL GIRAFFE WARMER
(Includes all labels shown in Figure 6-17 except patent labels)
M1217648 LBL NELLCOR PATENT GP WRM
M1217559 LBL PATENT MASIMO MX GP WARMER
M1125258 LBL PATENT MASIMO GP WARMER

6.11.4 Control Panel Labels (Not Shown, See Figure 1-4)

Part Number Description


M1127486 LBL Masimo SET Logo
M1217650 LBL Nellcor Logo

Service Manual 6-29


Chapter 6: Illustrated Parts
Labels

6.11.5 Labels on Freestanding Model


Mattress height warning label, to be placed one below the
front mattress height label on each side (See table next page)

Heater head warning label (See


table next page)

Rating label (See table next page)

w MAX 2A @ 115v~, 50/60 Hz


MAX 1A @ 220-240v~, 50/60 Hz

Accessory load label


M1110852

Do Not Step label


M1157011

Mattress height label (to be placed one on each


side back and one on each side side) 2062951-001

Note: When replacing the mattress height labels on the rails, make sure the bottom bar of the labels
(indicating the minimum height) is at 32” +/- .1” (81.30 cm +/- .25 cm) from the floor.

6-30 Service Manual


Chapter 6: Illustrated Parts
Labels

Freestanding label set, USA................................................................... 2063007-001


Freestanding label set, English INTL.................................................. 2063007-002
Freestanding label set, French............................................................. 2063007-003
Freestanding label set, Spanish........................................................... 2063007-004
Freestanding label set, German .......................................................... 2063007-005
Freestanding label set, Italian .............................................................. 2063007-006
Freestanding label set, Swedish.......................................................... 2063007-007
Freestanding label set, Japanese....................................................... 2063007-008
Freestanding label set, Russian........................................................... 2063007-009
Freestanding label set, Greek ............................................................... 2063007-010
Freestanding label set, Dutch............................................................... 2063007-011
Freestanding label set, Portugese...................................................... 2063007-012
Freestanding label set, Danish............................................................. 2063007-013
Freestanding label set, Finnish ............................................................ 2063007-014
Freestanding label set, Turkish ............................................................ 2063007-015
Freestanding label set, Polish............................................................... 2063007-016
Freestanding label set, Chinese........................................................... 2063007-017
Freestanding label set, Norwegian.................................................... 2063007-018
Freestanding label set, Czech............................................................... 2063007-019
Freestanding label set, Estonian ......................................................... 2063007-020
Freestanding label set, Hungarian..................................................... 2063007-021
Freestanding label set, Bulgarian....................................................... 2063007-022
Freestanding label set, Lithuanian..................................................... 2063007-023
Freestanding label set, Romanian...................................................... 2063007-024
Freestanding label set, Korean ............................................................ 2063007-025
Freestanding label set, Slovakian ....................................................... 2063007-026
Freestanding label set, Croation ......................................................... 2063007-027
Freestanding label set, Indonesian.................................................... 2063007-028
Freestanding label set, Serbian ........................................................... 2063007-029

Service Manual 6-31


Chapter 6: Illustrated Parts
Labels

6.11.6 Labels on Wall Mount Model

Speaker bafling (see


table next page)

Accessory load label M1110852


w MAX 2A @ 115v~, 50/60 Hz
MAX 1A @ 220-240v~, 50/60 Hz

Heater head warning label


(See next page)

Rating Label (see table next page)

Breaker ON/OFF (see table next page)

A B C D

! ! ! !

Rail load label (see table next page)

! ! ! !

Mattress height Mattress height


label (only one warning label (one
label to be placed label to be placed
on the wall) on the wall next to
2062951-001 mattress height
label) 2070456-001

Note: When installing the mattress height label on the wall, place the bottom bar of the label (indicating
the minimum height) at 32” +/- .1” (81.30 cm +/- .25 cm) from the floor and vertically center align the
label with the center of the warmer head. See Figure E-7.

6-32 Service Manual


Chapter 6: Illustrated Parts
Labels

Wall Mount label set, USA ...................................................................... 2063008-001


Wall Mount label set, English INTL ..................................................... 2063008-002
Wall Mount label set, French................................................................. 2063008-003
Wall Mount label set, Spanish .............................................................. 2063008-004
Wall Mount label set, German.............................................................. 2063008-005
Wall Mount label set, Italian.................................................................. 2063008-006
Wall Mount label set, Swedish.............................................................. 2063008-007
Wall Mount label set, Japanese........................................................... 2063008-008
Wall Mount label set, Russian............................................................... 2063008-009
Wall Mount label set, Greek................................................................... 2063008-010
Wall Mount label set, Dutch .................................................................. 2063008-011
Wall Mount label set, Portugese.......................................................... 2063008-012
Wall Mount label set, Danish ................................................................ 2063008-013
Wall Mount label set, Finnish ................................................................ 2063008-014
Wall Mount label set, Turkish ................................................................ 2063008-015
Wall Mount label set, Polish................................................................... 2063008-016
Wall Mount label set, Chinese .............................................................. 2063008-017
Wall Mount label set, Norwegian........................................................ 2063008-018
Wall Mount label set, Czech .................................................................. 2063008-019
Wall Mount label set, Estonian............................................................. 2063008-020
Wall Mount label set, Hungarian......................................................... 2063008-021
Wall Mount label set, Bulgarian........................................................... 2063008-022
Wall Mount label set, Lithuanian......................................................... 2063008-023
Wall Mount label set, Romanian ......................................................... 2063008-024
Wall Mount label set, Korean................................................................ 2063008-025
Wall Mount label set, Slovakian........................................................... 2063008-026
Wall Mount label set, Croation ............................................................. 2063008-027
Wall Mount label set, Indonesian........................................................ 2063008-028

Service Manual 6-33


Chapter 6: Illustrated Parts
Labels

6.11.6.1 Board Layouts

F1 F2 F3

F6
F5

F4

F10

F9

F7 F8 F11 F12

FIGURE 6-18. Power Board (2080437-001)

FUSE SUBMINI 3.15A HIGH BRK ......................................................................F2, F3, F5, F6

FUSE, 2A, 125V, SMD, fast acting, socketed............................................................. F7, F8

6.3A 250V TIME LAG..........................................................................................................F9, F10

FUSE, Submini 2A............................................................................................. F1, F4, F11, F12


Note: Fuse kit (M1118329) includes 3.15 A 250 V (10 pcs), 2A 250 V (10 pcs), 6.3A 250 V (5 pcs), 2A 125 V
(5 pcs).

6-34 Service Manual


Chapter 6: Illustrated Parts
Labels

Self-resetting over current protection


PTCs for Scale and SpO2

Dipswitches
Non-replaceable fuse LED 3, ON=Charging
for backlight invertor OFF=Not Charging
Flashing = Charging Error
FIGURE 6-19. Control Board (2080437-001)

Service Manual 6-35


Chapter 6: Illustrated Parts
Test Points

6.12 Test Points


The DC voltage generated on Control and Power PCAs shall meet the following requirements:
• The following are derived from the 3.3V input voltage: 1.8V ± 3%, 2.5V ± 2%, 3.3V+0.2V/-0V
• The following are derived from the 12V input voltage: ISO5V ± 5%, 5.0V ± 4%, 3.3VSTBY ± 2%, 12V ±
5%, 5V -ni ± 5%

6.12.1 Control Board

TP Value
1 +3.3V (analog)
2 Ground (analog)
3 +2.5V (digital)
4 Ground (digital)
5 +1.8V (digital)
TP 1, 2
6 +5V (isolated)
10 Ground (isolated)
7 +12V (digital)
TP 3, 4, 5 8 Ground (digital)
9 +3.3V (digital)
11 Ground (digital)
12 +5V (digital)
13 +3.3V (standby

TP 7, 8, 9 TP 6, 10 TP 11, 12 TP 13

6-36 Service Manual


Chapter 6: Illustrated Parts
Test Points

6.12.2 Power Board

TP 25
TP 26 Pin 1
TP Value
20-1 Ground (DC)
TP 20 20-2 +5V
20-3 +12V
22-1 Ground (DC)
22-2 +3.3V
22-3 +12V
25-1 Ground AC side
TP 20 (not connected
to earth)
TP 22
25-7 5V - ni

TP 21
Pin 1

TP 29

Service Manual 6-37


6-38
5 4 3 2 1
Wiring Diagrams

Heater Dish
Heater Head
Procedure
PFC Power Light
Heater Duct
M1113026 Coil Supply
6600-1589-700
1 6
1 4 L1 V- 1
2 5 3 1 2 ALARM/LIGHT
M1126293 3 6 L2 V+ 4 J33
Chapter 6: Illustrated Parts

D D
3 BOARD
MTG Plate

Procedure J31

1
2
3
4
5
6
7
8
9
M1126279 Light Switch

10
11
12
13
14
15
16
Observation
6.13 Wiring Diagrams

T-Stats Lights
6600-1558-700
2 X 6600-1594-700 6600-1411-602
2 X M1074875 To/From
M1126291 Control Board

6600-1411-601
1 1
3 J26 2
2 3
4 OBS 4
Lights POWER 5
6
3 7
4 BOARD 8
2 9
7 10
8 J20 J23 11
6 12
1 DC In & Control Board 13
To/From
C 5 T-Stats Interface 14 Control Board C
15
16
1 3 2 17
V+ L2 5 18
6 1 1 19
V- L1 4 J28 20
3
MTG Plate 6 PS & Ebase
AC Out 1
M1107967
J22 2 Line
Power Supply 1 Power 3
2 DC Out 4
3 Filter
4 J29
M1126279 5
To L1 Out L1 In
Heater
6600-1567-700 L2 Out
Standby

1
2
6600-1584-700 1 Switch L1 Out
2 1 L2 Out L2 In
3 J27 2
4 J24 3
Heater Heater 5 Mains In 4
6 OBS STBY SW 5
Part of
7 Transformer 6600-1574-700
115 VAC 1 2 ID 8
6600-1556-700 J25 OBS Control
230 VAC Part of

1
2
3
4
5
6
6600-1557-700 M1107967

W1
W3
6600-1588-700

W2
W4
Single
P
P
P

N
N
N

B B
Obs Lights Ground
GND
GND
GND

3
2
1
Post
East Rail Assembly
2
1
3
4

6
5
4
3
2
1

3
2
1
115VAC
6600-1561-701
West Rail
G
1
2
1
2

M1126289 x 2 230VAC Front


Obs Lights Obs Lights Front Front
6600-1561-702
Transformer Control Outlet AC Outlets AC Mains
PE
6600-1562-700 Post Circuit Inlet Circuit
Breaker Breaker
Back Panel

Up Down
East Footswitch Elevating
Base
M1073604
A A

Up Down
West Footswitch
Elevating Base Assy

5 4 3 2

Service Manual
5 4 3 2 1

Service Manual
To/From
Alarm/Light Board
LCD Display Options

6600-1411-602
6600-1412-600 6600-1412-600

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
6600-1411-601 J3 Alarm Board 1
D Interface J34.1 J34.1 D
2
3 J34.2 J34.2
1 4 J34.3 J34.3
2 5 J34.4 J34.4
3 6 J34.6 J34.6
4 7 J34.5 J34.5
5 8 J34.7 J34.7
6 9 J34.8 J34.8
7 J11 10 J34.9 J34.9 Probe Panel
8 11 J34.10 J34.10
9 Power Board J1 12 J34.11 J34.11
10 Interface 13 J34.12 J34.12 LCD
11 LCD Video 14 J34.13 LCD J34.13
12 Interface 15 J34.14 J34.14 Display
13 16 J34.15 Display J34.15
14 17 J34.16 J34.16
J34.17 J34.17

To/From
15 18
J34.18
w/ LED J34.18
w/ CFL 1 1 1
16 19 2 2 2
J34.19 J34.19

Power PCA
17 20 Backlight 3 3 3
18 21 J34.20 Backlight J34.20 4 4 4
19 22 J34.21 J34.21 5
SPO2 IF BOARD 5 5
20 23 J34.22 J34.22 6 J40 NELLCOR 6 6
24 J34.23 J34.23 7 7 7
25 J34.24 J34.24 8 8 8
1 26 J34.25 J34.25 9
NELL-1 9 9
2 27 J34.26 J34.26 10 9
3 J10 28 J34.27 LED Backlight J34.27 11 11
4 Power 29 J34.28 J34.28 J46 12 12
30 J34.29 J34.29 CFL Backlight 13 13
31 J34.30 J34.30 14 14
J34.31 J34.31 15

Anode 1
Anode 2
Cathode 1
Cathode 2
L1.1
L1.2
L2.1
L2.2
16
6600-1567-700 17
18
1 19
J4 2 20
*LED Driver 5
C (A1) 6 C
2065788-001/M1210454
**CFL Backlight 1 1 1 1
J4 2 2 2 2
3 3 3
4 SPO2 IF BOARD 4 4
CONTROL **CFL Backlight 1 5 5 5
J8 2 6 J40 MASIMO 6 6
7 7 7
BOARD 8 MX-3 / MX-5 8 8
1 9 9 9
(*LED Control Board) 2 10 9
3 11 11
4 J46 12 12
(**CFL Control Board) 5 13 13
6 14 14
Standby Switch 7 15 15
8
Touch 16 16
9 17 17
SPO2 OPTIONS

J5 10 Panel 18 18
Touch Panel 11 19 19
12 20 20
13
14

To/From
1 15
2065780-001/M1210461
SPO2 PROBE PANEL CONNECTOR

Power PCA
3 1 1
4 6600-1587-700 2 2 1
5 1 1 1 3 3 11
6 2 2 2 4 4 8
7 3 3 3 5
SPO2 IF BOARD 5 2
No 8 4 4 4 6 J40 MASIMO SET J45 6 7
9 J13 5 5 5 7 7 3
Connection 5
10 6 6 J52 6 8 8
1 DOOR1_NO 11 Standby Switch/ 7 7 7 9 9 4
2 DOOR_COM 12 Door Switch/ 8 8
RAIL 8 10 9
3 DOOR2_NO 13 Speaker Interface 9 9 9 10
B 6 B
14 10 10 FLEX
15 J2 11 11 6600-1586-700
16 Scale / SPO2 / Patient 12 12 M1127150
Interface 13 13 J51 CIRCUIT 8 7
14 14 7 8
15 15 4 6
16 16 5 3
17 17 J53 6 4 Scale
6600-1573-700 18 18 2 5
19 19 3 1
20 20 1 2
21 21
22 22 6600-1572-702
RS232 J12 Ethernet J9

1
2
4
3 1 M1113148

1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
2 Patient

10
10
J54 1
2 3

1
2
Probe

6600-1564-700
6600-1563-700

1
6
2
7
3
8
4
9
5
A A

Speaker RS232
Nurse Call

Back Panel

5 4 3 2 1

6-39
Wiring Diagrams
Chapter 6: Illustrated Parts
Chapter 6: Illustrated Parts
Wiring Diagrams

6-40 Service Manual


Appendix A: Specifications

A.1 Power Requirements and Accessory Outlets

Power Requirements Accessory Outlets


5.25 A @ 100V ~, 50/60 Hz 2 A @ 100V ~, 50/60 Hz
4.57 A @ 115V ~, 50/60 Hz 2 A @ 115V ~, 50/60 Hz
2.39 A @ 220V ~, 50/60 Hz 1A @ 220V ~, 50/60 Hz
2.28 A @ 230V ~, 50/60 Hz 1 A @ 230V ~, 50/60 Hz
2.19 A @ 240V ~, 50/60 Hz 1A @ 240V ~, 50/60 Hz

A.2 Operating Environment


Temperature 18 to 30°C
Humidity 5 to 75% Non-condensing relative humidity
Pressure 70-106 kPa
Air Velocity up to 0.3 m/s
Storage Conditions
Temperature -25 to 38°C
Humidity 0 to 85% Non-condensing relative humidity
Pressure 50 to 106 kPa
Electrical
Operation Continuous
Device Type Class 1
Applied Part Type BF

A.3 User Control Settings


Patient control temperature 34-37.5°C in 0.1° increments
Radiant heat power 0-100% in 5% increments

A-1
Appendix A: Specifications
Performance

A.4 Performance
System
Warmer Expected life Approximately 8 years (see Life)
Heater Element 360 Watts
Heater Output 27 mW/cm2
Patient temperature ± 0.3°C @ 30°C to 42°C
measurement accuracy
Temperature probe accuracy ± 0.1°C @ 30°C to 42°C
Observation Light 2 dimmable 35W halogen bulbs; estimated life 3000 hours based on
manufacturer’s specifications
Procedure Light 2000 lux (at nominal voltage) average; estimated life 3000 hours
Elevating base duty cycle 15%
Alarm Volume At 3m away from the device, the alarm level is:
• >60 dBA at the maximum setting
• >50 dBA at the minimum setting
Life
The warmer is designed to last at least 8 years in normal use when operated, maintained, and serviced in
accordance with the instructions provided in the User Manual and Service Manual. With proper
maintenance and repairs, the service life can be extended as long as service parts are available.
Weight Scale
Functional range 300g to 8 kg
Accuracy ± 10g

Irradiance
50% Heater Power 100% Heater Power
2
Bedded Warmer 10-15 mW/cm 31 mW/cm2
Highest bassinet 13 mW/cm2 31 mW/cm2

A-2 Service Manual


Appendix A: Specifications
Mechanical Specifications

A.5 Mechanical Specifications

A.5.1 Bedded

Height: 193-218 cm
Width: 64 cm
Depth: 119 cm
Weight: 100 kg
Panda Mattress Size: 66 x 48 x 2 cm
Giraffe Mattress Size: 65 x 48 x 4 cm
Bed Capacity: 14 kg
Bed Tilt: ± 12 degrees continuous tilt
Accessories
Storage drawer package 6.8 kg maximum load
Instrument shelf 3.6 kg maximum load

A.5.2 Freestanding

Height: 76.8 cm
Width: 33.4 cm
Depth: 30.2 cm
Weight: 43 kg

A.5.3 Wall Mount

Height: 27.3 cm
Width: 15.9 cm
Depth: 19.4 cm
Weight: 15 kg

Service Manual A-3


Appendix A: Specifications
SpO2 Specifications

A.6 SpO2 Specifications

A.6.1 Nellcor

A.6.1.1 Technical Description, Specifications, and Accessories

Accuracy specifications are based on controlled hypoxia studies in healthy non-smoking adult volunteers
over the specified saturation SpO2 range(s) conducted by Covidien. The volunteers ranged in age from 18 to
50 years old, comprised men and women of varied skin pigmentation, and were selected from local
population. Pulse oximeter SpO2 readings were compared to SpO2 values of drawn blood samples
measured by hemoximetery. All accuracies are expressed as ± “X” digits. Pulse oximeter equipment
measurements are statistically distributed. About two-thirds of pulse oximeter measurements can be
expected to fall in this accuracy (ARMS) range.

Pulse Rate reading accuracy in the presence of low perfusion (detected IR pulse modulation amplitude
0.03% - 1.5%) was validated using signals supplied by a patient simulator. SpO2 and pulse rate values were
varied across the monitoring range over a range of weak signal conditions and compared to the known true
saturation and pulse rate of the input signals.

A.6.1.2 Specifications

Warmer Expected Service Life The product is designed to meet a life span of 8 years. However, with
proper maintenance and repairs, the service life can be extended as
long as service parts are available.
Measurement Range • SpO2 : 1-100% SpO2
• Pulse Rate: 20-300 bpm
Accuracy • SpO2: from 70-100% SpO2, +/- 3 digits for neonates
• Below 69%, unspecified
• Pulse rate, no motion: +/- 3 bpm
Wavelengths and Power Nominally 660 nm and 900 nm with total optical output power of
the sensor LEDs less than 15 mW
Data Update Period At maximum averaging time, the data is updated in less than thirty
seconds; shorter averaging times reduce this update period.
Alarms User selectable upper and lower limits for SpO2 and pulse rates
Standards Designed to ISO 80601-2-61 with the exclusion to clause
201.15.3.5.101.1 with regard to shock and vibration.

A-4 Service Manual


Appendix A: Specifications
SpO2 Specifications

A.6.2 Nellcor SpO2 Cables and Probes

Nellcor Cable Description GE Part Number


CABLE DOC-4 NELLCOR Pulse Oximetry Interface Cable - 4 Ft (1.2 m) 2059001-001
CABLE DOC-8 NELLCOR Pulse Oximetry Interface Cable - 8 Ft (2.4 m) 2059000-001
CABLE DOC-10 NELLCOR Pulse Oximetry Interface Cable - 10 Ft (3.0 m) 2008773-001

Nellcor Probe Description


SENSOR SpO2 NELLCOR MAX-N Neonatal-Adult 24/BOX <3 kg or >40 kg
SENSOR SpO2 NELLCOR MAX-I Infant 24/BOX 3-20 kg
SENSOR SpO2 NELLCOR MAX-P Pediatric 24/BOX

Note: The list of accessories above is provided for reference only, and is not a complete list of compatible
Nellcor sensors. Use only Nellcor SpO2 sensors with OxiMax™ technology for SpO2 measurements.

A.6.3 Power Fail Recovery

When recovering from a loss of mains power during normal use, the warmer will return to operation using
previous SpO2 settings within 30s from return of mains power. If mains power was removed for longer than
10 minutes, a normal power on sequence will occur instead of a mains power failure recovery.

A.6.4 Masimo

A.6.4.1 Accuracy, Tolerance, and Low Perfusion Performance

Sensor Accuracy refers to accuracy specified when used with Masimo pulse oximetry modules using PC or
LNC series patient cables. Numbers represent ± 1 standard deviation. Plus or minus one standard deviation
represents 68% of the population. SpO2 accuracy from 70% to 100%. Pulse Rate accuracy from 25 to
240 bpm. The Masimo SpO2 parameter with sensors has been validated for no motion accuracy in human
blood studies on healthy adult volunteers in induced hypoxia studies in the range of 70-100% SpO2 against
a laboratory co-oximeter and ECG monitor. This variation equals plus or minus one standard deviation. Plus
or minus one standard deviation encompasses 68% of the population. One percent was added to the
accuracies for neonatal/infant sensors to account for accuracy variation due to properties of fetal
hemoglobin.

The Masimo SpO2 parameter with sensors has been validated for motion accuracy in human blood studies
on healthy adult volunteers in induced hypoxia studies while performing rubbing and tapping motions at
2 to 4 Hz at an amplitude of 1 to 2 cm and a non repetitive motion before 1 to 5 Hz at an amplitude of
2 to 3 cm in induced hypoxia studies in the range of 70-100% SpO2 against a laboratory co-oximeter and
ECG monitor. This variation equals plus or minus one standard deviation. Plus or minus one standard
deviation encompasses 68% of the population. Masimo technology with sensors has been validated with
human blood studies on healthy adult volunteers with induced hypoxia studies. The volunteer population
composed of both men and women spanned a range of skin pigmentations from light to dark and ranged in
age from 22 to 40 years old. One percent was added to the accuracies for neonatal/infant sensors to
account for the accuracy variation due to properties of fetal hemoglobin.

Service Manual A-5


Appendix A: Specifications
SpO2 Specifications

The Masimo SpO2 parameter has been validated for low perfusion accuracy in bench top testing against a
Biotek Index 2 simulator and Masimo’s simulator with signal strengths of greater than 0.02% and a %
transmission of greater than 5% for saturations ranging from 70 to 100%. This variation equals plus or
minus, one standard deviation. Plus or minus one standard deviation encompasses 68% of the population.
Note: Because pulse oximeter equipment measurements are statistically distributed, only about two-
thirds of pulse oximeter equipment measurements can be expected to fall within ± Arms of the
value measured by a COOximeter.

Pulse Rate accuracy has been validated for the range of 25-240 bpm in bench top testing against a Biotek
Index 2 simulator. This variation equals plus or minus one standard deviation which encompasses 68% of
the population.

A.6.4.2 Specifications

Warmer Expected Service Life The product is designed to meet a life span of 8 years. However,
with proper maintenance and repairs, the service life can be
extended as long as service parts are available.
Measurement Range • SpO2 : 1-100% SpO2
• Pulse Rate: 25-240 bpm
Wavelengths
Red 660 nm, nominal
Infrared 905 nm, nominal
Maximum Optical Output Power
Radiant Power at 50 mA pulsed 0.13 mW, minimum
0.79 mW, maximum
Accuracy • SpO2: from 70-100% SpO2, +/- 3% SpO2 for neonates
• Below 69%, unspecified
• Pulse rate, no motion: +/- 3 bpm
• Pulse rate, motion: +/- 5 bpm
Data Update Period At maximum averaging time, the data is updated in less than
thirty seconds; shorter averaging times reduce this update
period.
Alarms User selectable upper and lower limits for SpO2 and pulse rates
Standards Designed to ISO 80601-2-61 with the exclusion to clause
201.15.3.5.101.1 with regard to shock and vibration.

A-6 Service Manual


Appendix A: Specifications
SpO2 Specifications

A.6.5 Masimo SpO2 Cables and Probes

Masimo SET 1 Cables GE Part Number


RD SET GE-05, PATIENT CABLE, 1.5M/5 FT MASIMO-RD-4084
RD SET GE-12, PATIENT CABLE, 3.6M/12 FT MASIMO-RD-4085

Masimo SET 2 Cables GE Part Number


RD SET MD20-05, PATIENT CABLE, 1.5M/5 FT MASIMO-RD-4103
RD SET MD20-12, PATIENT CABLE, 3.6M/12 FT MASIMO-RD-4104

Masimo Probes for both Masimo SET 1 and Masimo SET 2 GE Part Number
RD SET NEO, ADHESIVE SENSOR, BOX 20 MASIMO-RD-4003
RD SET NEO PT, ADHESIVE SENSOR, BOX 20 MASIMO-RD-4004

Masimo Tape Description GE Part Number


RD SET INF REPLACEMENT TAPES, BOX 102 MASIMO-RD-4046
RD SET NEO REPLACEMENT TAPES, BOX 102 MASIMO-RD-4047
RD SET NEO PT REPLACEMENT WRAPS, BOX 10 MASIMO-RD-4048

Note: The preceding list of accessories is provided for reference only, and is not a complete list of
compatible Masimo sensors. Use only RDSet, LNOP, or LNCS Masimo oximetry sensors for SpO2
measurements.

A.6.6 Power Fail Recovery

When recovering from a loss of mains power during normal use, the warmer will return to operation using
previous SpO2 settings within 30s from return of mains power. If mains power was removed for longer than
10 minutes, a normal power on sequence will occur instead of a mains power failure recovery.

Service Manual A-7


Appendix A: Specifications
SpO2 Specifications

A-8 Service Manual


Appendix B: Electromagnetic Compatibility

B.1 Electromagnetic Compatibility (EMC) Guidance


Safety Standards: IEC 60601-1 and IEC 60601-2-21,
EMC Standards: IEC 60601-1-2 3rd ed.

Warning: Medical Electrical Equipment needs special precautions regarding EMC


and needs to be installed and put into service according to the EMC information
provided below.

Warning: Portable and mobile RF communication equipment can affect Medical


Electrical Equipment. Caution should be use when operating such devices around
Medical Electrical Equipment.

Warning: This equipment/system is intended for use by healthcare professionals


only. This equipment system may cause radio interference or may disrupt the
operation of nearby equipment. It may be necessary to take mitigation measures,
such as re-orienting or relocating the equipment/system or shielding the location.

B.2 Manufacturer’s Guidance and Declaration Regarding Electronic Emissions


The Giraffe/Panda Warmer is intended for use in the electronic environment specified below. The user of
the Giraffe/Panda Warmer should ensure that it is used in such an environment.

Electromagnetic Emissions
Emissions Test Compliance Electromagnetic Environment Guidance
RF emissions CISPR 11 Group 1 The Giraffe/Panda Warmer uses RF energy only for its
internal function. Therefore, its RF emissions are very
low and are not likely to cause any interference in
nearby electronic equipment.
RF emissions CISPR 11 Class A The Giraffe/Panda Warmer is suitable for use in all
Harmonic emissions Class A establishments, other than domestic and those
IEC 61000-3-2 directly connected to the public low voltage power
supply network that supplies buildings used for
Voltage fluctuations/flicker Complies domestic purposes.
emissions IEC 61000-3-3

B-1
Appendix B: Electromagnetic Compatibility
Manufacturer’s Guidance and Declaration Regarding Electromagnetic Immunity

B.3 Manufacturer’s Guidance and Declaration Regarding Electromagnetic


Immunity
The Giraffe/Panda Warmer is intended for use in the electronic environment specified below. The user of the
Giraffe/Panda Warmer should ensure that it is used in such an environment.

Electromagnetic Immunity
Immunity Test IEC 60601 Test Compliance Level Electromagnetic Environment
Level Guidance
Electrostatic ± 6kV contact ± 6kV contact Floors should be wood, concrete or
discharge (ESD) ± 8kV air ± 8kV air ceramic tile. If floors are covered with
IEC 61000-4-2 synthetic material the relative humidity
should be at least 30%.
Connectors marked with ESD symbol
excluded.
Electrical fast ± 2kV for power ± 2kV for power supply Mains power quality should be that of a
transient/burst supply line. line. typical commercial or hospital
IEC 61000-4-4 ± 1kV for input/ ± 1kV for input/output environment.
output line. line.
Surge ± 1kV differential ± 1kV differential Mode. Mains power quality should be that of a
IEC 61000-4-5 Mode. typical commercial or hospital
± 2kV common ± 2kV common mode environment.
mode line. line.
Voltage dips, < 5 % Ut (> 95 % < 5 % Ut (> 95 % dip in Mains power quality should be that of a
short dip in Ut) for Ut) for 0.5 cycle typical commercial or hospital
interruptions and 0.5 cycle environment. If the user of the Giraffe/
voltage 40 % Ut (60 % 40 % Ut (60 % dip in Ut) Panda Warmer requ continued
variations on dip in Ut) for for 5 cycles operation during power mains
power supply 5 cycles interruptions, it is recommended that the
input lines Giraffe/Panda Warmer be powered from
IEC 61000-4-11 70% Ut (30 % dip 70 % Ut (30 % dip in Ut) an uninterruptible power supply or a
in Ut) for 25 for 25 cycles battery.
cycles
< 5% Ut (> 95 % < 5 % Ut (> 95 % dip in
dip in Ut) for Ut) for 5 sec.
5 sec.
Power frequency 3 A/m 3 A/m Power frequency magnetic fields should
(50/60 Hz) be at levels characteristic of a typical
magnetic field location in a typical commercial or
environment hospital.
IEC 61000-4-8

Note: Ut is the main voltage before application of the test level.

B-2 Service Manual


Appendix B: Electromagnetic Compatibility
International Electronic Commission (IEC) Guidance and Manufacturer’s Declaration Regarding Electronic Immunity

B.4 International Electronic Commission (IEC) Guidance and Manufacturer’s


Declaration Regarding Electronic Immunity
The Giraffe/Panda Warmer is intended for use in the electronic environent specified below. The user of the
Giraffe/Panda Warmer should ensure that it is used in such an environment.

Electromagnetic Immunity
Immunity Test IEC 60601 Test Compliance Level Electromagnetic Environment Guidance
Level
Conducted RF 3 Vrms 3V Portable and mobile RF communications
IEC 61000-4-6 150 KHz to 80 MHz equipment should be used no closer to any
Radiated RF part of the Giraffe/Panda Warmer,
3 V/m 3 V/m including cables, than the recommended
IEC 61000-4-3
80 MHz to 2.5 GHz separation distance calculated from the
IEC 60601-2-21 equation applicable for the frequency of
3 V/m 3 V/m
the transmitter.
26 MHz to 1 GHz normal operation
Recommended Separation Distance
10 V/m 10 V/m d = 1.2√ P
26 MHz to 1 GHz no hazard Radiated RF can affect the accuracy of in-
bed-scale readings. However, the in-bed-
scale is not critical to the performance of
the Giraffe/Panda Warmer unit. (Refer to
“NOTE 1” on page B-3.)
d = 1.2√ P= 26 MHz to 800 MHz
d = 2.3√ P= 800 MHz to 2.5 GHz
where P is the maximum output power
rating of the transmitter in watts (W)
according to the transmitter manufacturer
and d is the recommended separation
distance in meters (m).
Field strengths for fixed RF transmitters as
determined by an electromagnetic site
survey (refer to “NOTE a” on page B-4)
should be less than the compliance level in
each frequency range (refer to “NOTE b” on
page B-4).
Interference may occur in the vicinity of
equipment. Marked with the following
symbol:

Note 1: Portable and mobile equipment can affect medical electronic equipment.

Note 2: At 80 MHz and 800 MHz, the higher frequency range applies. These guidelines may not apply in all
situations.

Service Manual B-3


Appendix B: Electromagnetic Compatibility
Recommended Separation Distance between Portable and Mobile RF Communications Equipment and the Warmer

Note 3: Electromagnetic propagation is affected by absorption and reflection from structures, objects, and
people.

Note a: Field strengths from fixed transmitters such as base stations for radio, cellular/cordless telephones
and land mobile radios, amateur radios, AM and FM radio broadcasts and TV broadcasts cannot be
predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF
transmitters, an electromagnetic site survey should be considered. If the measured field strength in
the location in which the Giraffe/Panda Warmer unit is used exceeds the applicable RF compliance
level above, the unit should be observed to verify normal operation. If abnormal performance is
observed, additional measures may be necessary, such as re-orienting or relocating the Giraffe/
Panda Warmer.

Note b: Over the frequency range 150 KHz to 80 MHz field strengths should be less than 3 V/m.

B.5 Recommended Separation Distance between Portable and Mobile RF


Communications Equipment and the Warmer
The Giraffe/Panda Warmer is intended for use in an electromagnetic environment in which radiated RF
disturbances are controlled. The customer or the user of the Giraffe/Panda Warmer can help prevent
electromagnetic interference by maintaining a minimum distance between portable and mobile RF
communications equipment (transmitters) and the Giraffe/Panda Warmer as recommended below,
according to the maximum output power of the communications equipment.

Rated maximum Separation distance in meters (m) according to frequency of transmitter


output power of 150 kHz to 80 MHZ 80 MHz to 800 MHz 800 MHz to 2.5 GHz
transmitter (W)
d =1.2√ P d =1.2√ P d =2.3√ P
0.01 0.12 0.12 0.23
0.1 0.38 0.38 0.73
1.0 1.2 1.2 2.3
10.0 3.8 3.8 7.3
100.0 12.0 12.0 23.0
For transmitters rated at a maximum output power not listed above, the recommended separation
distance (d) in meters (m) can be determined using the equation applicable to the frequency of the
transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the
transmitter manufacturer.

Note: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies.
Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by
absorption and reflection from structures, objects and people.

B-4 Service Manual


Appendix C: Alarm Priorities

Sound:
1 = High
Activation Message Silence 2 = Low Notes/ Indication Special
Priority Alarm Subject Criteria Displayed Time 3 = informational Comments Light Requirements
1 SpO2 lost SpO2 board Oximetry Refer 1 When this alarm Primary
communica- has not System to occurs, the SpO2
tions communicated Failure notes module will be
with the main automatically
processor for turned off and
at least SpO2 options will
2 seconds no longer be
available. When
silenced, the
alarm will clear.
2 Pulse rate PR < 100 (floats Low Pulse 3 min. 1 Primary
with user Rate
adjustable
limits)
3 Oxygen SpO2 <85 Low SpO2 3 min. 1 Primary
saturation (floats with
user adjustable
limits)
4 Check baby Radiant % Check 15 min 1 Primary Operational in
power @ 100% Baby - Baby Control
for >15 min Heat Off mode
and alarm not
silenced
5 Check baby Radiant heater Check 15 min 1 Primary Operational in
% above Baby - Baby Control
“Check Baby Heat Off Mode
Alarm
Disabled”
(CPAD) limit for
>15 min and
alarm not
silenced
6 Baby >2.0° from Baby Hot- 5 min 1 With hysteresis to Primary Operational in
temperature Control Temp Check avoid nuisance Baby Control
Temp alarm recurrence Mode
Probe after silencing.
Hysteresis set at
0.2°C - alarm
clears at 1.8°C

C-1
Appendix C: Alarm Priorities

Sound:
1 = High
Activation Message Silence 2 = Low Notes/ Indication Special
Priority Alarm Subject Criteria Displayed Time 3 = informational Comments Light Requirements
7 Baby >2.0° from Baby Cold- 5 min 1 With hysteresis to Primary Operational in
temperature Control Temp Check avoid nuisance Baby Control
Temp alarm recurrence Mode
Probe after silencing.
Hysteresis set at
0.2°C - alarm
clears at 1.8°C
8 Check baby Radiant % Check 12 min 2 Primary Operational in
power @ 100% Baby Baby Control
for > 12 min Mode
9 Check baby Radiant Heater Check 12 min 2 Primary Operational in
% above Baby Baby Control
“Check Baby Mode
Alarm
Disabled”
(CPAD) limit for
> 12 min
10 Temperature Two Temp. 2 min 2 to 1 Primary Operational in
probe failure Thermistors in Probe (after 30 secs.) Baby Control
a probed differ Failure mode or
by 0.5° C or Manual Mode
more. when Manual
Temperature
alarm set
11 Disconnected No longer Confirm 2 min 2 to 1 Primary Operational in
temperature getting a Probe Jack (after 30 secs.) Baby Control
probe reading from Connection mode or
the Manual Mode
temperature when Manual
probe Temperature
alarm set
12 Baby >1.0°C (>0.5°C) Baby Hot - 12 min 2 With hysteresis to Primary Operational in
temperature from control Check avoid nuisance Baby Control
temp Temp alarm recurrence Mode
Probe after silencing.
Hysteresis set at
0.2°C - alarm
clears at 0.8°C
(0.3°C)
13 Baby <1.0°C (<0.5°C) Baby Cold - 12 min 2 With hysteresis to Primary Operational in
temperature from control Check avoid nuisance Baby Control
temp Temp alarm recurrence Mode
Probe after silencing.
Hysteresis set at
0.2°C - alarm
clears at 0.8°C
(0.3°C)

C-2 Service Manual


Appendix C: Alarm Priorities

Sound:
1 = High
Activation Message Silence 2 = Low Notes/ Indication Special
Priority Alarm Subject Criteria Displayed Time 3 = informational Comments Light Requirements
14 No SpO2 Masimo or No SpO2 3 min 2 to 1 Primary Only available
probe Nellcor board Board (after 10 secs) if SpO2 is
connected indicates no running
board
connected
15 Defective Masimo or Check 3 min 2 to 1 Primary Only available
SpO2 probe Nellcor board SpO2 (after 10 secs) if SpO2 is
indicates running
defective probe
16 SpO2 Masimo or Check 3 min 2 to 1 Primary Only available
interference Nellcor board SpO2 (after 10 secs) if SpO2 is
detected indicates running
interference
detected
17 SpO2 probe Probe off baby SpO2 Probe 3 min 2 to 1 Primary Only available
off baby is indicated Off Baby (after 10 secs) if SpO2 is
from the running
Masimo or
Nellcor board
18 Too much Masimo or Check 3 min 2 to 1 Primary Only available
ambient light Nellcor board SpO2 (after 10 secs) if SpO2 is
indicates too running
much ambient
light
19 Unrecognized Unrecognized Unrecog- 3 min 2 to 1 Primary Only available
SpO2 probe probe nized SpO2 (after 10 secs) if SpO2 is
indicated from Probe running
Masimo or
Nellcor board
20 Pulse rate PR >200 (floats High Pulse 3 min 2 to 1 Primary Only available
with user Rate (after 10 secs) if SpO2 is
adjustable running
limits)
21 Oxygen SpO2 >100 High SpO2 3 min 1 Primary
saturation (floats with
user adjustable
limits
22 Callback timer Current Callback Refer 2 Silencing this Primary
complete callback timer Timer to alarm will cause
has reached Complete notes the timer alarm
target time to shut off

Service Manual C-3


Appendix C: Alarm Priorities

SpO2 Alerts
1 Low perfusion Masimo board Low No No audio none Only active
indicates low Perfusion silence during alert
perfusion condition
2 Low signal IQ Masimo board Low Signal No No audio none Only active
indicates low IQ silence during alert
signal IQ alert condition

C-4 Service Manual


Appendix D: Troubleshooting

D.1 Service Mode (Application Software 1.0.9 and Earlier)


To access the main service mode turn on the unit and hold the (?) and Alarm Silence (A) keys for
approximately 10 seconds after you see the Giraffe/Panda logo screen. From the main menu select keys for
user settings, unit specific information, calibration, time settings and diagnostics. Refer to Figure D-1. To exit
the service mode, power down the unit.
Note: If the unit will not boot up, the service mode can be accessed by setting control board dipswitch
position one (1) to ON and turning on mains power. The default position of all 8 dipswitch positions
is OFF.

To access the unit specific information, push the Help (?) key while in the service mode.

D.1.1 Unit-Specific Information

To access the unit information, push the Help (?) key while in the service mode.

FIGURE D-1. Main Service Menu

D-1
Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

D.1.1.1 Unit Information Displays


• Unit type
• Software
• Processor and option versions
• PC Board ID’s
• Battery voltage status
• Power fail minutes
• Language

D.1.2 Operator Settings

Operator Settings enable users to customize the behavior of alarms, user functions, and displayed units by
setting default values for the parameters and options listed in the following table.

Parameter/Option Settings Default


Patient temp alarm 0.5C / 1.0C 1.0C
CPAD (check patient alarm disabled) 5% - 50% 25%
Man temp alarm Off / 0.5C / 1.0C Off
Touchless silence Enable / Disable Enable
Bed elevate (for Bedded Warmers with Enable / Disable / Enable
Elevating Base) Disengaged
Bed elevate (for Bedded Warmers with Enable / Disable / Disengaged
Fixed-Adjustable Base, Freestanding Disengaged
Warmers, and Wall Mount Warmers)
Temp Units C/F C
Scale Units grams / lbs-oz grams
Scale Resolution 10/5 grams 10 grams
Time Format 12/24 24
Low pulse limit 0 - 110 100
High pulse limit 111 - 240 200
Low sat limit 0 - 99 85
High sat limit 86 - 105 100
Masimo SpO2 averaging 2-4 / 8 / 16 8
Masimo SpO2 sensitivity Normal / Maximum Normal
Nellcor SpO2 Response Mode Normal / Fast Normal
Nellcor SpO2 Display Pleth / Blip Pleth
Pulse tone volume, Panda unit 0/ 1 / 2 / 3 / 4 1
Pulse tone volume, Giraffe unit 0/ 1 / 2 / 3 / 4 0
Alarm volume 1 / 2 / 3 / 4 Default is 4. 3
Language Many English

D-2 Service Manual


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

D.1.3 Calibration

Allows the user to calibrate the Scale either using a known weight which is configurable or by resetting it to
factory calibration.

D.1.3.1 Date/Time

Allows the user to set the unit displayed Month, Year, Day, Hour, and Minute.

D.1.3.2 Diagnostics

The Diagnostic Utilities are used to determine the overall health of the system from an electronic and
software stand point. Available Utilities are as follows:
A. ADC Channels The ADC Utility provides the means to display A to D values for the patient probe
thermistors, fixed reference A to D input, Control Board Temperature (Ambient Temperature) as well
as A to D reference voltage.
B. VGA Test The VGA Test Utility instructs the display processor to display a color test pattern of all
black, red, green, blue and gray. Once invoked, each pattern is stepped through by pressing the up/
down keys on the Touch Panel.
C. Touch Panel The Touch Panel Utility is an interactive utility which displays the real time status of the
touch panel buttons.
D. Scale A/D Values The Scale A/D Values Utility displays the raw counts and corrected values based
on calibration and used by the software to calculate the displayed value.
E. Audio Test The Audio Test Utility allows the user to invoke the Low Priority Alarm, High Priority Alarm
and Pulse Tone.
F. Odometer The Odometer Utility displays minutes of operation in both a re-settable and non-
re-settable format as well as minutes of operation at 10 to 100% power output in 10% increments.
G. Logs The Logs Utility displays System Fail Messages which are stored in a first in, first out format
and is limited in size.
H. Heat Engine Check When the Heat Engine Health Check Diagnostic is started the main processor
sends a command to the Heat Control Processor to Set the output to 25%. The measured output is
then monitored and displayed. Stop sets the output to 0%. The acceptable output is between 24
and 26 percent. Commands: Start; Stop; Exit.

D.1.4 Diagnostics Using Serial Port

Using a PC and null modem cable gives access to an additional diagnostic screen that allows you to update
system software, access logs and perform other commands not available on the unit’s service mode screen.
1. Connect the cable to the 9 pin serial port located on the back of the warmer to a windows based PC.
2. Open Hyper Terminal (Start/All Programs/Accessories/Communication/).
3. Provide a name in the resulting dialog and click OK.
4. In “Connect Using” Select COM 1
5. Enter Bits per second 115200
Data bits 8
Parity None
Stop bits 1

Service Manual D-3


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

Flow control None


Click OK
6. Boot Warmer into Service Mode SW if not already.
7. Press Enter on your computer.
8. Type help and press enter to see available commands Note: The LOGS command will display 6 log types
using the following parameters: POW_UP, BUT_PUSH, ALARM, SILENCE, SYSFAIL, STATE, CF
Note: Typing LOGS will capture all data. Data transfer may take up to 15 minutes.

D.1.5 File Capture


1. To capture into a file, click on Transfer/Capture Text and enter a path and file name in the resulting
dialog box.
2. Click Start to start your capture.

D-4 Service Manual


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

3. To stop/start capture select Transfer from the main HyperTerminal Screen.

Data received via the “LOGS” command will contain multiple entries formatted in the following fashion:

The first four sections (Date, Time, Temperature, Log Type) are consistent for every entry and have the
following values:

Date The Date the log entry occurred.

Time The Time the log entry occurred.

Temperature A reading of a thermistor placed on the surface of the control board.

Log Type Can be one of the following values:

“POW_UP” Denotes a log entry indicating the system was powered up.

“BUT_PUSH” Captured information about a button being pushed or released

“ALARM” Captured information about an alarm occurring.

“SILENCE” Captured information about an alarm being silenced

“SYSFAIL” Captured information about a system failure

“STATE” Captured information about the general state of the system

“CFG” Captured information about the configuration settings

“SPO2SET” Captured information about the SpO2 Settings.

Auxiliary data consists of 10 data bytes represented in hexadecimal format. These data bytes have different
meanings depending on the Log Type, as defined below. If the data byte is not listed, the associated value is
meaningless.

“POW_UP” Auxiliary data has no meaning.

“BUT_PUSH” Byte 0 – Is a unique identification for each button on the system.

Byte 1 – 1 if the button was pushed.

0 if the button was released.

“ALARM” Byte 0 – Indicates the alarm that has occurred.

This byte can be cross-referenced to Appendix C by adding 1.

If Byte 0 = 9 then this indicated Alarm 10 on the table Temp. Probe Failure.

Byte 1 – The stage of the alarm. A “1” indicates the alarm has just occurred.

A “2” indicates the alarm has progressed because the alarm condition has not
been alleviated or the alarm has not been silenced.

Service Manual D-5


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

“SILENCE” Byte 0 – Indicates the alarm that has been silenced.

This byte can be cross-referenced to Appendix C by adding 1.

IF Byte 0 = 9 then this indicated Alarm 10 on the table Temp. Probe Failure.

Byte 1 – The stage of the alarm. A “1” indicates the alarm has just occurred. A “2” indicates the alarm has
progressed because the alarm condition has not been alleviated or the alarm has not been silenced.

“SYSFAIL” Bytes 0-3 – The auxiliary data associated with the system failure.

Byte 4 – The system failure number which corresponds to the values found in the tables in section 4.4.5.

“STATE” Bytes 0-3 – The patient set point listed in hexadecimal byte-swapped format.
Note: No decimal place is present (6d 01 00 00 can be looked at as 0x0000016d which translates to 365 or
36.5 degrees C).

Byte 4 – Is used internally to determine what menu is on the screen.

Byte 5 – Is an indication of the mode.

“0x11” for Manual Mode.

“0x12” for Baby Mode.

“0x13” for Preheat Mode.

Byte 6 – Is an indication of the SpO2 State.

“0” is not present.

“1” is present, but never attached to a patient.

“2” is no probe connected.

“3” is running.

“4” is stopped.

“5” is out of service.

Byte 7 – Is a hexadecimal indication of the percent power (from 0% to 100%).

“CFG” Byte 0 – Temp Units (0 for Centigrade, 1 for Fahrenheit).

Byte 1 – Alarm Volume.

Byte 2 – Elevating Base (0 for disabled, 1 for enabled).

Byte 3 – Hands Free Silence (0 for disabled, 1 for enabled).

Byte 4 – Patient Temp Alarm Setting.

D-6 Service Manual


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

Byte 5 – Manual Temp Alarm Setting.

“SPO2SET” With Masimo SpO2 installed:

Byte 0 – The Pulse Tone Volume.

Byte 1 – Averaging (0x0 for “2-4”, 0x02 for “8”, and 0x06 for “16”).

Byte 2 – Sensitivity (0x0 for Maximum, 0x01 for Normal).

Byte 3 – Low Pulse Rate Limit Setting.

Byte 4 – High Pulse Rate Limit Setting.

Byte 5 – Low Saturation Limit Setting.

Byte 6 – High Saturation Limit Setting.

With Nellcor SpO2 installed:

Byte 0 – The Pulse Tone Volume.

Byte 1 – Response Mode (0x01 for Normal, 0x02 for Fast).

Byte 2 – SatSeconds™ Limit Setting.

Byte 3 – Low Pulse Rate Limit Setting.

Byte 4 – High Pulse Rate Limit Setting.

Byte 5 – Low Saturation Limit Setting.

Byte 6 – High Saturation Limit Setting.

Service Manual D-7


Appendix D: Troubleshooting
Service Mode (Application Software 1.0.9 and Earlier)

D-8 Service Manual


Appendix E: Installing Wall Mount Units

To adequately install the Wall Mount Warmer, pre-planning at the architectural design phase is required.
The following instructions describe the manufacturer’s recommended method of installation in new
construction. Use only the GE Healthcare hardware provided to mount the Wall Mount Warmer model. The
installation should be approved by the appropriate authorities. Deviation from these recommendations or
attempts to retrofit existing construction should only be undertaken by professionals experienced in
structural design, who in turn are wholly responsible for the structural integrity of the mounting method
they devise.
Note: Mounting the wall mount bracket and the bumper on the wall is not the responsibility of
GE Healthcare service personnel. The hospital or the medical facility shall arrange for the
completion of bracket and bumper mounting task. The GE Healthcare service personnel are
responsible for installing the heater head only after the bracket is securely mounted on the wall at
the specified distance from the floor.

The Wall Mount Warmer installation includes 5 major tasks:


• Installation of the wall mount bracket on the wall -> To be done by the hospital
• Installation of the bumper on the wall -> To be done by the hospital
• Installation of the heater head -> To be done by authorized service personnel
• Heater alignment -> To be done by authorized service personnel
• Installation of mattress height label -> To be done by authorized service personnel

E-1
Appendix E: Installing Wall Mount Units
Pre-Installation Preparation

E.1 Pre-Installation Preparation

Warning: A safety factor of 4 is required if the hospital uses their own wall design.
Upon installing the Wall Mount bracket, the bracket shall be applied and tested with
4X load (equivalent to 131 lb or 59.4 kg) to confirm the safety factor.

The wall mount bracket needs to be installed on a flat-surfaced wall with drywall being 5/8” (1.6 cm) or
thicker. A pattern of two drywall studs (25 gage minimum) and one drywall track (25 gage minimum) at 8.5”
(21.5 cm) centers form the basic “rough in” for installing each Wall Mount Warmer unit (See Figure E-1).
Verify that the studs and track are securely fastened together at 12” (30.5 cm) intervals and to both the floor
and ceiling tracks with #10 sheet metal screws.

Top View
DRYWALL

STUD
8.5" O.C.
TRACK (21.5 cm O.C.)

CEILING TRACK

12" Front View


(30 CM)

SHEET METAL
SCREWS

FLOOR TRACK

FIGURE E-1. Wall Cross Section

E-2 Service Manual


Appendix E: Installing Wall Mount Units
Wall Mount Bracket Installation

E.2 Wall Mount Bracket Installation


After the wall is finished and the room is completed you are ready to install the wall mount bracket.
1. Utilizing a level, position the wall mount bracket on the wall and confirm that the bracket is both
horizontally and vertically leveled. The bracket shall be positioned on the wall such that the four bracket
holes be placed on the center of the wall tracks and the top edge of the wall mount bracket must be
60.8” +/- 0.1” (154.4 +/- 0.25 cm) from the floor for installations to be used with bassinets, and 24.8" +/-
0.1" (63 cm +/- 0.25 cm) from the fixed surface for installations to be used with fixed surface (See
Figure E-2).

Warning: Always follow the instructed specifications to install the bracket. Incorrect
installation will result in improper operation and may adversely affect the patient.

FIGURE E-2. Positioning of Wall Mount Bracket

2. Use the wall mount bracket as a template to mark the mounting holes on the wall.

Service Manual E-3


Appendix E: Installing Wall Mount Units
Wall Mount Bracket Installation

3. Use a ¾” (19mm) diameter metal cutting hole saw or drill four holes through the dry wall and through
metal tracks behind the drywall.

Warning: When installing the wall mount unit, to achieve adequate structural
strength all four holes must engage tracks.

4. Perform steps A through C to secure the four Toggler® anchor bolts (6600-0413-400) in the wall (See
Figure E-3).
a. Hold the metal channel flat alongside the plastic straps and slide the channel through the hole in
the wall and track.
b. With one hand, hold the ring so the metal channel rests flush behind the wall. Slide the plastic cap
along straps with the other hand until the flange of the cap is flush with the wall.
c. Place your thumb between the straps, and push from side to side, snapping off the straps level with
the flange of the cap.

FIGURE E-3. Anchor Installation

5. Mount the wall mount bracket on the wall with the flat washers(6600-0173-400), split ring washers
(6600-0440-400) and screws (660-0414-400) provided (See Figure E-4). Tighten the screws with
approximately 80 lb/in of torque.

E-4 Service Manual


Appendix E: Installing Wall Mount Units
Wall Mount Bracket Installation

Note: When a wall mount bracket is replaced, make sure to transfer the warmer unit serial number on to
the blank label provided on the new bracket.

8.5" O.C.
(21.5 CM)

WALL MOUNT WARMER SYSTEM

TRACK
STUD WALL MOUNT
BRACKET
DRY WALL

ø 3/4" HOLE
(ø 1.9 cm)

11"
(28 cm)

WALL BUMPER
7"
(17.8 cm)

FIGURE E-4. Wall Mounting

Note: The screws provided (3/8 - 16 UNC, 2 1/2” long) are for installations in 1/2” or 5/8” thick drywall. For
applications involving double thicknesses of drywall, longer screws will be required. To properly
mount the warmer, at least 2 screw threads must be engaged.

Call out Description Orderable Service Part Number


1 Toggler anchor bolt 6600-0413-400*
2 Flat washer 6600-0173-400*
3 Split lock washer 6600-0440-400*
4 Hex head screw 6600-0414-400*
5 M6 screw with captive washers M1110521
* Replacement parts are also orderable through Bracket FRU Kit and Bumper FRU Kit.
Refer to section 6.8 for details.

Service Manual E-5


Appendix E: Installing Wall Mount Units
Bumper Installation (for Installations with Bassinets)

E.3 Bumper Installation (for Installations with Bassinets)


The bumper is intended to help the clinician properly position the bassinet during use. Bassinets are
available in many different sizes and configurations. Confirm that the center of the mattress is 19” (48.3 cm)
away from the front of the rails on the warmer with the bumper installed. If the included bumper is not the
right dimension for the facility’s bassinets, the facility may use an alternative bumper design to ensure
proper positioning.
1. Position the bumper on the wall such that it is leveled horizontally and its center is aligned with the
center of wall mount bracket and the bumper holes are 7” (17.8 cm) from the floor.
Note: For bassinets with a bumper being at a height different from 7” (17.8 cm), the bumper distance from
the floor can be adjusted to match the bassinet bumper height.
2. Use the bumper as a template to mark the mounting holes on the wall.
3. Use a ¾” (19mm) diameter metal cutting hole saw or drill four holes through the dry wall and through
metal drywall tracks behind the wall.
4. Secure the two Toggler® anchor bolts as instructed in step 4 of section E.2.
5. Mount the bumper on the wall with the flat washers (6600-0173-400), split ring washers
(6600-0440-400) and screws (660-0414-400) and screws provided (see Figure E-4). Tighten the screws
with approximately 80 lb-in of torque.

E-6 Service Manual


Appendix E: Installing Wall Mount Units
Heater Head Installation and Heater Alignment

E.4 Heater Head Installation and Heater Alignment


1. Before installing the heater head, confirm that the unit serial number on the rear side of the head
matches with the serial number on the wall bracket.

Warning: Heater alignment may be lost if warmer head is removed and reinstalled
on a different wall bracket. Always confirm serial number matching between the
heater head and the wall bracket before re-installation.

2. For installations to be used with bassinets, confirm the wall mount bracket is positioned correctly by
verifying that the top edge of the bracket is 60.8” +/- 0.1” (154.4 cm +/- 0.25 cm) from the floor. For
installations to be used with fixed surfaces, confirm the wall mount bracket is positioned correctly by
verifying that the top edge of the bracket is 24.8” +/- 0.1” (63 cm +/- 0.25 cm) from the floor (See
Figure E-2).

3. The steps below are required to perform heater alignment which is necessary upon installation of wall
mount models:

Warning: The heater head is 15 kg (33 lbs). Follow your local health and safety
guidelines fro manual handling of heavy objects when lifting and carrying the
heater head.

Note: Heater alignment is not required if heater head is re-installed on its corresponding wall bracket on
which the heater has been aligned before.
a. Remove the upper heating housing as instructed in section 5.3.1 to access the heater alignment
screws.
b. Mount the heater head by inserting the shoulder screws on the back of the header head into their
corresponding bracket slots on the wall bracket. Install the four M6 button head screws.
c. Fit the alignment laser in to the laser holder. Turn laser about 1/8th turn to seat it in the bore of the
laser holder.
d. Locate and mark the alignment spot as illustrated in Figure 5-3.
For installations to be used with bassinets, the alignment spot shall be at 40.5” +/- 0.1” (103 cm +/- 0.25
cm) distance from the wall and at 0.75” +/- 0.1” (1.9 cm +/- 0.25 cm) distance from the center of the
warmer unit.
For installations to be used with fixed surfaces, the alignment spot shall be at 25.75” +/- 0.1” (65 cm +/-
0.25 cm) distance from the wall in line with the center of the warmer unit.
Note: Use a laser level (with two wall leveling capability) or a combination of T-square and Plumb-bob to
locate the alignment spot accurately (See Figure E-5 and Figure E-6).
Note: Make sure the alignment spot location is measured from the wall, not the baseboard.
e. Use a long 3 mm hex key to adjust the dish’s 3 adjustment screws located in the bosses
underneath the cotter pins. Loosening or tightening the 2 screws on either side will move the laser
spot from left to right, with longitudinal shift, and adjusting the screw in back moves the spot up
and down in the target. Adjust the side screws first, then adjust the bottom screw, so that the laser
spot is on the marked alignment spot on the floor.
f. Remove the four M6 button head screws. Lift the heater head up slightly to release the shoulder
screws from the bracket slots and remove the head from the bracket.
g. Place the heater head on a flat surface and re-install the upper heating housing.
4. Mount the heater head by inserting the shoulder screws on back of the head into their corresponding
bracket slots. Secure the bracket to the heater head using the four M6 button head screws provided.

Service Manual E-7


Appendix E: Installing Wall Mount Units
Heater Head Installation and Heater Alignment

FIGURE E-5. Laser-level or Plumb-bob & T-square Used to Locate the Alignment Spot on the Floor

E-8 Service Manual


Appendix E: Installing Wall Mount Units
Heater Head Installation and Heater Alignment

FIGURE E-6. Laser-level or Plumb-bob & T-square Used to Locate the Alignment Spot on a
Fixed Surface

Service Manual E-9


Appendix E: Installing Wall Mount Units
Mattress Height Label Installation (for Installations with Bassinets)

E.5 Mattress Height Label Installation (for Installations with Bassinets)


1. Install one mattress height label on the wall as shown in Figure E-7. Place the bottom bar of the label
(indicating the minimum height) at 32” +/- .1” (81.30 cm +/- .25 cm) from the floor and vertically center
align the label with the center of the warmer head.
2. Install one mattress height warning label next to the mattress height label on the wall.

MATTRESS
HEIGHT
MATTRESS LABEL
HEIGHT
WARNING
LABEL

BUMPER

32.0" ± 0.1"
81.30 cm ± 0.25 cm)

FIGURE E-7. Mattress Height Label Installation

E-10 Service Manual


Appendix E: Installing Wall Mount Units
Enclosure Dimensional Specification

E.6 Enclosure Dimensional Specification


GE Healthcare does not offer an in-built bed, cabinet or other enclosure option for this product. If the facility
chooses to place the warmer in an enclosed space (e.g. cabinet, armoire), make sure that the enclosure
meets the minimum dimensional requirements as illustrated in Figure E-8 in order to have adequate air flow
to avoid warmer overheating when the enclosure is closed. During use (when the enclosure is open),
confirm that no object is blocking the radiant heat path to the bed (see Figure E-10) and that the caregiver
can have unobstructed access to the warmer control panel, probe panel, rails and the bed surface. Do not
operate the warmer unless the cabinet, armoire or other enclosure is open (see Figure E-11). GE Healthcare
will not install a warmer in an enclosure that does not provide the caregiver with unobstructed access to the
warmer control panel, probe panel, rails and the bed surface. The facility’s installation of, or operation of, the
warmer in such an enclosure is at the facility’s risk.

Warning: Do not place objects in the radiant heat path. Objects will be heated and
could block heat to the baby.

Warning: The caregiver shall have unobstructed access to the warmer control
panel, probe panel, dovetail rails and the bed surface during operation.

Service Manual E-11


Appendix E: Installing Wall Mount Units
Enclosure Dimensional Specification

The following dimensions apply when the warmer is NOT being operated:

FIGURE E-8. Minimum Dimensional Requirements for the Enclosure

E-12 Service Manual


Appendix E: Installing Wall Mount Units
Enclosure Dimensional Specification

FIGURE E-9. Dimensions of Wall Mount Warmer

Service Manual E-13


Appendix E: Installing Wall Mount Units
Enclosure Dimensional Specification

The following dimensions apply when the warmer is being operated:

FIGURE E-10. Radiant Heat Path

E-14 Service Manual


Appendix E: Installing Wall Mount Units
Enclosure Dimensional Specification

Note 1: Confirm that the caregiver has unobstructed access to this region during warmer operation.
Actual dimensions are facility specific and, therefore, must be determined by the facility prior to
warmer operation.
Note 2: For repairs, the warmer needs to be removed from the wall bracket and then re-installed on the
bracket. Make sure to provide sufficient spacing in the shaded area to give the service
technician unobstructed access to the two bracket screws on each left-rear and right-rear sides
of the warmer unit.

FIGURE E-11. Schematic Showing Unobstructed Area Access During Use

Service Manual E-15


World Headquarters
GE Healthcare
9900 West Innovation Drive
Wauwatosa, WI 53226-4856 USA
Tel + 1 800 345 2700

Europe, Middle East, Africa Germany


GE Healthcare GE Medical Systems Information Technologies GmbH
P.O. Box 900 Munzinger Str. 3-5
FIN-00031 GE 79111 Freiburg
Finland Tel. 49 761 4543 570
Tel +358 10 39411 Fax 49 761 4543 571
Fax +358 9 146 3310 Service 0800 4343258

EC Representative Asia Representative


GE Medical Systems SCS GE Healthcare
283 Rue de la Miniere Shanghai GE (China) Hi-tech Park
78530 BUC - FRANCE No1 Huatuo Road, Zhangjiang Hi-tech Park Pudong, Shanghai,
P.R.China 201203
上海 GE 中国科技园
地址:中国上海市浦东张江高科技园华佗路 1 号 , 201203
Tel + (8621) 38777888
Fax + (8621) 38777402
Latin America Representatives Agent/Post Sales Service Agent 代理人 / 售后服务机构
GE Healthcare GE Medical Systems
3350 SW 148 Avenue Trade & Development (Shanghai) Co., Ltd.
Suite 301 Building 1, 96 Yiwei Road
Miramar, Florida, 33027 USA Pilot Free Trade Zone
Tel + 1 954 744 5600 Shanghai, China
通用电气医疗系统贸易发展 (上海)有限公司
中国 (上海)自由贸易试验区意威路 96 号 1 幢
Brazil Only Contact Number of Post Sales Service Agent
GE Healthcare do Brasil Comércio e Serviços para 中国境内售后服务机构电话
Equipamentos Medicos-Hospitalares Ltda.
China 800 810 8188
Av. Magalhães de Castro, 4800, Andar 12 cj 121 e Andar 13 cj
131 e 132, Torre 3 - Jardim Panorama Australia 1300 722 229
CEP: 05676-120 - São Paulo/SP - Brasil India 1 800 425 7255
Tel +55 (11) 3004 2525 (Capitais e Regiões Metropolitanas) Korea (02) 1544 4564
Tel +55 (11) 0800 165 799 (Demais Localidades) South Eastern Asia (65) 6277 3444

Ohmeda Medical, Panda and Giraffe Warmers M1128921


a Division of Datex-Ohmeda, Inc., Service Manual Revision J
a General Electric Company Printed in USA
8880 Gorman Road
Laurel MD 20723 USA

Das könnte Ihnen auch gefallen