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Document Number OF 310
Hazard Identification Plan (HIP) For SAOO GOSPs
Rev.: 002
43281-PJ-HSE-HIP-0001 Date: 02 Feb 2020
Prepared By: Reviewed By: Reviewed By: Reviewed By: Approved By:
Constrution Manager
HSE Supervisor (Petrojet) HSE Supervisor (Petrojet) HSE Engineer (CPMD) Sr. Project Engineer (CPMD)
(Petrojet)
M. El-Maghrabi Haleem Ur Rashid Amgad Abdelwahed Fenu K. Abdul Azeez Isa. Al-Dossary
Date: Feb 02, 2020 Date: Feb 02, 2020 Date: Feb 02, 2020
1.1 Serious/fatal injuries/ vehicle 1.1.2. All Trenches will be hard barricaded with warning tape.
accidents/ equipment damage.
1.1.3. Men shall not be permitted to work underneath loads or in
places where they could be struck by any part of a mechanical
excavator.
1.3.1 Manual exploratory trench to facilitate the excavation and
not damage underground services.
1.2.1
1.4.1 Ensure that gas testing will be done prior to start any work
inside the excavation
1.5 Release of toxic &/or explosive gases 1.5.1 *Where there is reason to suspect oxygen deficiency or the
presence of a hazardous atmosphere in an excavation, Gas
tests must be carried out by a qualified and trained person.
Where necessary, mechanical ventilation shall be used, or
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
2.2.3 Make sure that all energy sources have been located and
shutdown (some machines have more than one power source
all must be shut down).
2.3.2 At the end of lock out ant tag out (Test the start switches on
the equipment to confirm that all power sources have been
shut down and switches can’t be moved to the “on” or “start”
position, secure all blocks, clamps, chains and cribs., Secure
blanks and make sure they are not leaking, check electrical
circuits to make sure that voltage is at zero).
2.4 Fires & Explosions 2.4.2 Ensure that Equipment are mechanically isolated, Purged and
clean prior to work.
2.4.3 Ensure that gas testing shall be done prior to start the work.
3.1.1 Only qualified personnel shall be employed as drivers of
motor vehicles. Each person driving a motor vehicle must
possess and have a valid Saudi Arab Government driver’s
license receive defensive driving training and driver
evaluations and be in possession of a current Saudi Arab
government driver’s license.
3.1 Injuries/illness
3.1.2 All Drivers shall be conduct Driving Training courses.
3.3 Fatalities 3.3.3 The driver and all passengers shall wear seat belts at all
times while the vehicle is in motion.
3.3.4 Passengers shall not be transported in the rear of pickups or
on truck beds
3.5.2 The driver must not exceed the posted speed limit. This is
3.5 Driving violations the maximum speed allowed in a certain area. Every driver
is expected to reduce his vehicle’s speed under hazardous
weather or road conditions.
3.5.3 Each driver shall become familiar with, and abide by, the
Government Traffic Regulations.
4.1.1 Follow site Access, Traffic rules & signs.
4.1 Serious / fatal injuries
4.1.2 All passengers to wear seat belt.
5.2.2 Only third party certified and the area authorized crane
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
5.2.4 All lifting tools and tackles should have third party inspection
certificate and they shall be inspected and current color
coded by the area mobile equipment.
5.2.12 Authorized rigger shall inspect all rigging tool & tackles prior
to use.
5.2.13 Authorized Rigger shall clear all other workers from boom
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
swing zone.
5.2.14 Out rigger pad shall be inspected before use and out riggers
shall be fully extended on steel plates to distribute loads.
must be issued.
6.2.3 All sources of energy affecting the confined space e.g. power
driven equipment must be isolated and tested as de-
energized in accordance with Lockout/Tag out Procedure and
secured so as to prevent any accidental free movement.
6.2.4 Stand by man shall tie-in the worker inside confined space
entry with life rope
6.2.16 The Entry Permit and other work permit shall be cleared and
cancelled in accordance with the requirements specified in
the Permit to Work Procedure after job completed
7.5.4 Insure that small materials such as bolts and nuts are not
left inside MCC cabinets after finishing work.
7.6 Inadequate Hand Tools 7.6.1 Choose the right tool for Purpose that it is designed for.
8.1.1 Written procedures approved prior to testing shall be
followed
8.2.5 A block valve is required on the line from the test pump
to the equipment under test.
8.3.1 Lines shall be drained and dried mechanically when the
8.3 Hazardous Waste
test liquid is corrosive or otherwise hazardous.
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
21 Welding & Cutting 9.1.1 Personnel working with welding equipment shall be
trained, competent, and provided with personal
9.1 Serious / Fata Injuries protection equipment. Welding goggles, helmets, screens,
forced ventilation and similar equipment shall be provided
to all workers and to trainees in the immediate area.
9.2 Fire And / Or Explosion 9.2.1 Oxygen cylinders or apparatus shall not be handled with
oily hands or gloves. A jet of oxygen must never be
permitted to strike an oily surface, greasy clothes or enter
fuel, oil or other storage tanks.
9.2.8 All storage areas shall have Arabic and English "No
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
9.2.10 Valve caps shall be kept in place when cylinders are not in
use.
9.2.13 Cylinders shall be stored out of the direct rays of the sun,
in protective enclosures or sun shelters.
9.2.16 Select the correct rated grinding disc. Ensure grinding disc
RPM is same or greater than the grinding machine RPM.
9.2.18 Should not use grinding disc for cutting and cutting disc for
grinding. Always use for its intended purpose of work.
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
9.2.19 Fuel gas and oxygen manifolds shall bear the name of the
substance they contain in English and Arabic letters at
least 1-inch high which shall be painted either on the
manifold or on a sign permanently attached to it.
9.2.20 Fuel gas and oxygen manifolds shall be placed in safe, well
ventilated, and accessible locations, they shall not be
located within enclosed spaces.
9.3.2 Their valves shall never lift cylinders since the valves are
9.3 Property Damage not designed to take such stress.
9.4 Damaged Hoses & Fittings 9.4.1 All equipment shall be examined immediately before
use and regularly maintained. All welding operations
shall be conducted in well-ventilated areas.
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
9.4.2 Gas Leak test shall be done for compressed gas cylinders
by only soapy water.
9.4.3 Hoses shall be used for one type of gas only and color-
coded for identification. They shall be examined before
use for any signs of splitting which might give rise to
leakage. Clips or crimps shall make all connections.
9.4.4 The hoses used for acetylene and for oxygen shall not be
interchangeable.
10 Using Heavy Equipment 10.1 Serious / fatal injuries 10.1.3 All Equipment shall have Back Reverse Alarm and Equipped
with Warning Alert System.
11.4 Improper PPE used 11.4.1 Proper personnel protective shall be worn
11.5.1 All MSDS sheet for all chemicals which will be used shall be
11.5 Chemical hazards
followed and implemented on site.
11.6 Damaged Equipment 11.6.1 Any damaged equipment found shall not be used for shoring.
11.7.1 Personnel not engaged in the pour operation shall stay clear
of the pour area.
11.7 Entrance of unauthorised personnel
11.7.2 A clear area shall be maintained at 1-1/2 times the highest
point of the formwork.
12 Using Hand / Power tools 12.1 Improper tools for work being 12.1.1 Tools constructed of good quality materials shall always be
performed used.
12.1.2 Power tools, however, allow many jobs to be carried out
more efficiently and with greater speed and accuracy
12.1.3 The correct use of power tools can only be achieved by the
proper training of workmen, by proper maintenance, and by
adequate site supervision
12.1.4 Hand tools are regularly cleaned and, where necessary,
lightly oiled as a protection against corrosion
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
12.1.5 All hand tools shall be regularly inspected before and after
use, and before storage.
12.1.6 If wear or damage is observed, the tool shall be withdrawn
from use for repair or disposal.
12.1.7 Proper racks and boxes shall be provided for the storage of
hand tools.
12.1.8 It is essential that the correct type, size, and weight of tool
shall be decided upon before any work is carried out.
12.1.9 Before any electrical tool is used, a careful check shall be
made by the supervisor to ensure that the supply voltage is
within the range marked on the information plate on the
tool.
12.1.10 All tools shall be used with extension cords, which are as
short as possible.
12.2.1 Insulation shall be checked at regular intervals by a
competent electrician
12.2 Power tools not properly grounded or 12.2.3 All electrical power hand tools shall be of the double
double insulated insulated type or properly grounded.
12.2.4 All extension cords shall be fitted with grounding pin and
blades to fit the socket outlet on the distribution board.
12.3.2 Power tools must not be left lying around the job site where
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
12.5.3 Plugs and sockets must meet the National Electrical Code
requirement with respect to grounding and polarity
12.5 Damage or spliced 12.5.4 Where it is necessary to make electrical splices, these shall
be made with proper connector blocks or by plug and
socket, connectors and taped joints shall not be permitted.
12.7 Rotating disks & blades do not match 12.7.2 Rotating disks shall be checked for Expiry date and if expired
equipment or usage, damaged or it shall not be used.
expiry date not valid
12.7.3 Damaged Rotating disks shall not be used and to be removed
immediately from site.
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Document Number
002 Rev.: Hazard Identification Plan (HIP) For SAOO GOSPs
02 Feb 2020 Date: 43281-PJ-HSE-HIP-0001
ACTIVITIES POTENTIAL HAZARDS REQUIRED HAZARD CONTROL MEASURES
REFERENCES
This Document has been prepared on the basis of the following:
- Saudi Aramco Construction Safety Manual (SACSM, Latest revision)
- Saudi Aramco Safety Handbook
- Saudi Aramco CONTRACT (SCHEDULE D).
- GIs 6.021 - GIs 6.012
- GIs 6.007, SAES-B-019
- OSHA 29 CFR Parts 1910 & 1926.
- Kingdom of Saudi Arabia - Safety/Labor laws.
- Saudi Aramco Construction Safety Manual (SACSM, Latest revision)
- Saudi Aramco Safety Handbook
- GI.2.100 Work Permit System
- GI 7.709 Gas Testing with Portable Gas Monitor
- GI 6.030 Traffic And Vehicle Safety
- GI 710.007 Restricted And Non-Restricted Area Vehicle Access Stickers
- G.I 7.025 Heavy Equipment Operator & Rigger Testing