Beruflich Dokumente
Kultur Dokumente
English
Original Instructions 3-2019 0983−0201 (Issue 39)
Introduction
This parts manual applies to the standard generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is defined by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate,
select parts that apply to your set. Right and left sides are detemined by facing the engine end (front) of the set.
Model Wiring
Identification Fuel Diagram Voltage Hertz Phase
A C
Adapter Pipe 3/8 NPT, 30 Camshaft, 11
Adapter, Elbow, 26 Carburetor, Gasoline, 14 , 15 , 16 , 17
Adapter, LP Vapor Solenoid Pipe, 30 Carton, Shiping, 54
Arm, Rocker, 11 Cleaner, Air, 31
Arm, Tensioner, 12 Clip, Brush Seal (HGJAA,HGJAB), 41
Assy, Regulator, 29 Clip, Brush Seal (HGJAC), 43
Assy, Remote Fuel Pump, 21 Clip, Cylinder Shroud Wire, 38
Clip, Hose, 9
F H
Fan, Generator, 12 Harness, AC Output, 48
Filter, Fuel, 18 Harness, EFI Engine, 50 , 51 , 52
Filter, Gasoline Fuel, 15 , 17 Harness, LP/Gasoline Engine, 49
Filter, Oil, 33 Harness, Remote Pump (15’), 21
Filter, Oil Pump, 33 Head, Cylinder, 9
Fitting, EFI Bulkhead, 22 , 23 Hose (550mm), 28
Fitting, Hose Connector, 15 Hose (690mm), 29
Fitting, LP Vapor Bulkhead, 30 Hose, Air, 39
Flywheel, 12 Hose, Bulk (3.24 feet), 29
Fuel System, 18 Hose, EFI Vacuum, 20
Hose, Fuel, 18
Hose, Gasoline Fuel, 15 , 17
G Hose, LP Liquid, 24
Gasket, 18 Hose, LPG Liquid Drain, 24
Gasket, Breather Plate, 9 Hose, Oil Drain, 33
Gasket, Cylinder Head, 9 Housing, Air Cleaner, 31
Gasket, Door, 44
I M
Illustration, Label, 55 Manfold, Intake, 18
Injector, EFI Fuel, 20 Manifold Rail Assy, Intake, 20
Insulation, Door, 44 Manifold, EFI Intake, 20
Insulation, Exhaust Manifold (HGJAC), 35 Manifold, Exhaust, 35
Insulation, Housing Cover, 44 Manifold, Exhaust (HGJAA, HGGJAB), 35
Insulation, Inlet Baffle (HGJAA,HGJAB), 42 Manifold, Gasoline Intake, 15 , 17
Insulation, Sound, 34 Manifold, LP Vapor Intake, 28
Insulator, Gasoline Carburetor, 15 , 17 Manifold, LPG LIquid Intake, 24
Insulator, LP Vapor Carburetor, 28 Mixer, LP Vapor Low Pressure, 28
Insulator, LPG Liquid Carburetor, 24 Mixer, LPG Liquid High Pressure, 24
Isolator, 18 Module, Secondary Air , 34
Isolator, Rubber (HGJAA,HGJAB), 41 Muffler (HGJAA, HGJAB), 36
Isolator, Rubber (HGJAC), 43
Isolator, Snubber (HGJAA,HGJAB), 41
N
Isolator, Snubber (HGJAC), 43
Nipple, LP Vapor Solenoid Pipe, 30
Isolator, Spring (HGJAA,HGJAB), 41
Isolator, Spring (HGJAC), 43
O
K O’Ring, EFI Injector, 20
O’Ring, Generator, 46 , 47
Key, Crankshaft, 12
O’Ring, Injector, 20
Kit, Breather, 55
O’Ring, Main Bearing Cover, 33
Kit, Carburetor, 15 , 17
O’Ring, Oil Gauge, 33
Kit, Choke, 15
O’Ring, Oil Pump Cover, 33
Kit, Conversion (LP), 55
O’Ring, Rail Assy, 20
Kit, Exhaust (HGJAC), 55
O−ring, 9
Kit, Mounting (Underfloor), 55
Orifice, 34
Kit, Muffler (HGJAC), 36
Overhaul Kit (Gasket Kit), 53
Kit, Overhaul, 9
Kit, Remote Pump, 21
Kit, Tailpipe (22”), 55 P
Kit, Tailpipe (26”), 55 Pan, Drip (HGJAA, HGJAB), 41
Pan, Drip (HGJAA,HGJAB), 41
L Pan, Drip (HGJAC), 43 , 43
Pin, Cylinder Block Dowel, 9
Label, Package, 55
R Sleeve, Governor, 33
Sleeve, Nylon, 18
Regulator, EFI Fuel Rail Pressure, 20
Snubber, Exhaust Spring (HGJAA, HGJAB), 36
Regulator, LP Vapor Low Pressure, 29
Solenoid, Fuel, 17
Remote Fuel Pump Kit, 21
Solenoid, LP Vapor Shutoff, 30
Retainer, Inlet Cover Insulation (HGJAA,HGJAB), 42
Spacer, Crankshaft, 10
Retainer, Screw, 19
Spacer, Governor Shaft, 13
Retainer, Valve Spring, 11
Spacer, LP Vapor Solenoid, 30
Ring, Collector, 46
Spring, Generator Brush, 46 , 47
Ring, EFI Pressure Regulator Snap, 20
Spring, Governor, 13
Ring, Throttle Body Retainer, 19
Spring, Governor Tension, 13
Rod, Connecting, 10
Spring, Relief Valve, 33
Rod, Push, 11
Spring, Tensioner Arm, 12
Rotor, Generator, 46
Spring, Torsion, 19
Rotor, Outer/Inner, 33
Spring, Valve, 11
Rotor, Throttle Body Governor, 19
Standoff, Battery Insulated, 39
Starter (Mounting), 33
S Stator, Generator, 46
Screen, Vent, 30 Stator, Throttle Body, 19
Seal, Cylinder Block Oil, 9 Strap, Bond (HGJAA,HGJAB), 41
Seal, Drip Pan Air Intake (HGJAA,HGJAB), 41 Strap, Bond (HGJAC), 43
V
Valve, 11 , 34
26.
19.
13. 18.
15. 10.
17.
9.
10. 27.
14.
11. 12.
27.
28.
10.
20. 13. 24.
11.
22.
17.
20.
16.
4.
21.
5.
1.
25. 26.
6.
7. 3.
8. 2.
1 Engine, Replacement
A056M508 1 EFI w/PTO 14. 187−6235 1 Head, Cylinder (2) (Includes
A056M510 1 EFI w/o PTO Guides and Studs)
A056M514 1 Carb w/PTO 15. 110−3929 1 Cover, Rocker (1)
A056M512 1 Carb w/o PTO 16. 110−3930 1 Cover, Rocker (2)
1. 187−6223 1 Block Assy, Cylinder (Includes 17. 187−6236 2 Gasket, Rocker Cover
Parts Marked *) 18. 187−6224 1 Gasket, Cylinder Head (1)
2. 187−6001 1 *Bearing, Main 19. 187−6230 1 Gasket, Cylinder Head (2)
3. 187−6002 2 *Pin, Dowel 20. 187−6025 2 Gasket, Breather Plate
4. 187−6005 1 *Plug, Blind (w/Sealant) 21. 187−6026 1 Cover, Breather
5. 187−6006 1 *Seal, Oil 22. 187−6238 1 Plate, Breather
6. 187−6225 2 *Valve, Leaf 23. 187−6030 4 Pin, Dowel
7. 187−6226 2 *Plate, Retainer 24. 187−6033 8 Bolt, Flange
8. 187−6227 4 *Screw, Washer Assy 25. 187−6035 2 Bolt, Flange
9. 187−6232 1 Head, Cylinder (Unassembled) 26. 187−6241 8 Bolt, Flange
(Includes Guides and Studs) 27. 167−1638 2 Plug, Spark
10. 187−6233 4 Guide, Valve 28. 518−0515 1/2 Clip, Hose (EFI, LP Vapor Sets)
11. 187−6016 4 Stud 29. 541−1428 1 Kit, Overhaul
12. 187−6015 2 Seal, Intake Valve 30. 509−0196 2 O−ring (included in Overhaul Kit)
13. 187−6234 2 Seal, Exhaust Valve
* − Parts Included in Cylinder Block Assy.
8.
4.
7.
6.
5.
4.
6.
8.
4.
3. 7. 5.
4.
1.
3.
2.
7. 6. 5. 3.
7. 6. 5.
9.
10.
4.
12. 11. 9.
8. 10.
13.
4. 3.
12. 11.
8.
2.
13.
2.
5. 1.
5. 6.
8.
10. 6. 7.
9. 7.
11. 8.
10.
12.
9.
11.
12.
17. 16.
18.
19.
20.
22. 21.
1.
14. 15.
2.
3.
4.
13.
6.
5.
7.
12.
11.
8.
9.
10. 5.
Flywheel Assy (Includes Parts 11. 800−2090 1 Screw, Hex Head Cap
Marked *) (M10 x 45mm)
104−1958 1 Spec A/B 12. 526−0017 1 Washer, Flat
1. 515−0094 1 Key, Crankshaft Woodruff (15/32” ID x 1.25” OD)
2. Belt 13. 205−0265 1 Fan, Generator
511−0190−02 1 6.5 and 7kW 14. A030C572 1 Backplate, Fan
511−0190−01 1 5.5kW 15. Pulley, Generator
3. *Pulley Assy, Drive (Includes 512−0200 1 6.5 and 7kW
Bearing) 512−0194 1 5.5kW
512−0208 1 Spec A/B 16. 190−0754 1 Bushing, Tensioner
512−0243 1 Begin Spec C 17. 190−0753 1 Spring, Tensioner
4. *Sleeve, Bearing 18. 190−0758 1 Arm Assy, Tensioner (Includes
104−1959 1 Spec A/B Pulley)
510−0202−01 1 Begin Spec C 19. 190−0758−S0 1 Pulley, Tensioner
5. 870−2065−02 8 *Nut, Hex Flange 20. 190−0759 1 Washer, Tensioner
6. 512−0274 1 *Coupling Assy 21. 526−0461 1 Washer, Flat (M9 x 34mm)
7. *Flywheel 22. 815−0829−06 1 Screw, Hex Washer Head
104−1953−02 1 Spec A/B Thread Form
104−2000−S0 1 Begin Spec C (M8 x 1.25 x 20mm)
8. 526−0172 1 Washer, Flat (1/2” ID x 2.25” OD)
9. 815−0930 1 Screw, Cap
(M12 x 1.25 x .60mm) * − Parts Included in Flywheel Assy.
10. 821−2033 3 Screw, Lock Flange
(M6 x 1 x 16mm)
12.
14.
13.
15.
11.
17
16.
10.
6.
1.
7.
3. 2.
9. 5.
8. 4.
5.
18. 4.
19.
11.
3.
12.
1.
7.
5.
23.
8. 6.
20.
5.
17. 21.
11.
14. 16.
10.
15.
13. 22.
24.
25.
4.
17.
12.
3.
13.
1.
7.
5.
6.
5.
21.
8.
12.
18.
15.
10.
11. 16. 9.
20.
21. 19.
14. 23.
22.
4. 5. 6.
3.
2.
1.
19.
7.
18.
14. 17. 9.
15.
8.
18.
10.
13.
9. 12. 11. 9.
10.
1.
10.
2.
3.
4.
5.
6.
11.
7.
8.
9.
3.
1. 2.
4.
9. 12. 5.
18.
8.
10.
14. 7. 6.
6.
7.
11.
10. 8. 9.
13.
15.
12.
11.
16.
17.
17.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
154−3070 1 Rail Assy, Fuel (Includes Parts 11. 154−3070 1 *Manifold Rail Assy, Intake
Marked *) 12. 147−0868 1 *Ring, Pressure Regulator Snap
1. 154−3067−04 1 Manifold Assy, Intake (Includes 13. 147−0865 1 *O’Ring (Not Part of Fuel Injector)
Hose Connector) 14. 148−1337 1 *Regulator, Fuel Pressure
2. 502−1314 1 Connector, Hose 15. 147−0866 1 *Clamp, Fuel Rail
3. 193−0469 1 Sensor, Map 16. 850−2005 1 *Washer, Split Lock (M5)
4. 503−2848 1 Hose, Vacuum 17. 718−1002 1 *Screw, Hex Head Cap
5. 193−0480 1 Sensor, Manifold Air (M5 x 0.8 x8mm)
Temperature 18. 0718−1017 1 #Bolt
6. 850−2006 2 Washer, Split Lock (M6)
7. 800−2033 2 Screw, Hex Head Cap
(M6 x 1 x 16mm) * − Parts Included in Fuel Rail Assy.
8. 147−0856 2 Injector, Fuel See Remote Fuel Pump Kit for Fuel Pump.
(Includes Parts Marked #)
9. 147−0864 2 #O’Ring, Injector # − Use Thread Sealant 0518−0288 when installing bolt
10. 147−0865 2 #O’Ring, Injector
2.
3.
13.
9.
11. 10.
5. 7. 8.
6. 4.
16.
19.
18. 14.
18.
17.
19. 15.
13.
4.
3.
5.
5.
1.
1.
2.
2.
4.
3.
1.
2.
3.
4.
5.
1.
2.
5.
6.
4.
5.
7.
3.
8.
10.
9.
9.
11.
12.
11.
13.
14.
12.
4.
15.
2. 11.
13. 14.
13.
13.
10.
9.
7. 8.
3.
1.
6.
5.
11.
4.
10.
14. 9.
3.
8.
14.
5. 7.
14.
2. 16. 15.
1.
6.
12.
13.
3. 2.
3.
1.
5.
4.
6.
9.
10.
1.
2.
9.
5.
6.
5.
3.
7.
4.
8.
4.
15.
5.
15. 6.
4.
2.
14. 3.
1.
3.
11.
8.
7.
13.
12.
9.
10.
12.
17.
16.
15.
13.
14.
2.
3.
4.
11. 9.
12.
10.
2. 5. 8.
1.
11. 7.
6.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
2. 7.
6.
6.
5.
1.
2.
3.
4.
26.
25.
28.
27.
28. 21.
22. 30.
23. 24.
20.
2.
1.
18.
19.
6. 29.
3.
5.
7. 10.
4. 8.
11.
12.
9.
12.
13.
15.
14.
16.
17.
1.
5.
3.
2.
4.
4.
4.
7.
7.
6.
5.
5.
3.
1.
4. 4.
2.
5.
8.
1.
2.
7.
3.
6.
3. 8.
12.
4. 5.
11.
6. 8.
6. 9.
3. 10.
3. 7.
7.
13.
1.
2.
1. 4.
2. 1.
1. 3.
1.
4.
1. 1.
11.
12.
13.
8.
10.
7.
9.
10.
6.
5.
4.
3.
1.
2.
REF PART QTY PART REF PART QTY PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
3.
2.
1.
2.
2.
1. 1.
2.
1.
7.
23.
9. 2.
7.8.
, 3.
5. 4.
10. 22.
6.
21.
24.
11. 20.
12.
13.
10.
14. 14.
15. 17.
16.
18. 19.
1.
2.
3.
5.
4.
1.
7. 8. 7.
,
9.
2.
3.
23. 5. 20.
4.
6. 19.
18.
17.
11.
10.
14. 13.
21.
22.
8.
4.
13.
11. 12.
12.
9.
6.
16.
7. 5.
3.
14.
15.
12.
10.
14.
7.
2.
6.
9.
17.
11.
15.
15.
16. 20.
22.
13.
18.
1.
5.
9.
10.
5.
6.,7.
2.
3. 4.
14.
1.
2.
Note− Rotor and Stator parts for Spec A−K are now only available to order as combined generator parts:
6.5/7.0kW (95mm) = A053T562, 5.5kW (80mm) = A053J366.
12.
9.
11.
10.
13.
7. 3.
6.
5. 4.
8.
1. 2.
14.
1. Generator 9. Bolt
A053T562 1 6.5/7.0kW (95mm) 815−0927−01 4 6.5/7.0kW (M6 x 1 x 160mm)
A053J366 1 5.5kW (80mm) 815−0927−02 4 5.5kW (M6 x 1 x 145mm)
2. 509−0420 2 O’Ring 10. 211−0508 1 Endbell, Generator
3. 851−0045 1 Washer, Wave 11. Bracket, Generator Stab
4. 212−1303 1 Block, Brush (Includes Block, 211−0494−02 1 6.5/7.0kW
Brush and Spring) 211−0500−02 1 5.5kW
5. 212−1276−03 2 Spring, Generator Brush 12. 815−0829−06 4 Screw, Hex Washer Thread
6. 212−1304 2 Block, Brush Form (M8 x 1.25 x 20mm)
7. A053W561 2 Block, Brush 13. 332−2319 1 Clamp, Cable
8. 815−0753 1 Screw, Lock Flange 14. 405−6701 1 Seal, Control
5.
1.
11.
2.
3.
6.
4.
10.
7. 8.9.
2.
1.
2.
3.
P1
10.
6. 5. 11.
4.
8. 9. E4
7.
J2 P9
21. 16.
18.
1. 17.
3. 15.
2.
4.
P1
INJ2
5.
6.
20.
7.
8. 13. 19.
9. 14. MAT
10.
5. 7.
18. 16.
11. 12. 5.
J2
MAP
17.
15.
P9
INJ1
7
1 8
4
6 3
9.
10.
12.
13. 10.
11.
6
8
2.
5 6
7 2
3 14.
6.
Accessories
148−1161 1 Kit, Conversion (LP) 1 − Parts Included in Conversion Kit (HGJAB, HJAC)
2 − Parts Included in Exhaust Kit 155−3468
(HGJAB, HGJAC)
3 − Parts Included in Exhaust Kit 155−3469
098−6455 1 Label, LPG Fuel1
4 − Parts Included in Exhaust Kit 155−3470
098−7315−11 1 Label, Kit Identification1
5 − Parts Included in Tailpipe Kit 155−3481−02
526−2100 1 Washer, Flat1
6 − Parts Included in Tailpipe Kit 155−3481−02
870−2055 1 Nut, Flange Lock1
898−1349 1 Sleeve, Nylon1
332−1794 1 Tie, Cable1
155−3468 1 Kit, Exhaust (HGJAC)
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
Part No. Page Part No. Page Part No. Page Part No. Page
A030M065, 37
A030T642, 17 , 18
A030T897, 45
A030T899, 45
A030W739, 45
A030W741, 45
A030W745, 45
A032X745, 55
A032Y912, 48
A035H735, 45
A035H737, 45
A035H739, 45
A035H749, 45
A040E710, 51
A040E712, 52
A040F491, 17
A040N099, 17
A041E117, 34
A041P558, 17
A043B658, 17
A043B781, 17
A047C768, 45
A047C770, 45
A047N988, 45
A053J366, 47
A053T562, 47
A053W561, 47
A056M508, 9
A056M510, 9
A056M512, 9
A056M514, 9
A060J321, 24 , 25 , 26 , 28 ,
29 , 30
A060J547, 29
A060J548, 28