Extractive Continuous Emission Monitoring System (Cool - Dry)

Probes

• BCC:
1. Applicable to continuous extractive sampling system. collection.It include
with anticorrosive and high temperature resistant probe,convenience
disassembly and easy operation,auto gas purge system together.
The gas sample pipe equipped with heater which could avoid the sample
gas condensation and adopt 5 mcm ceramic filter, timing back flushing to
keep the analyser long time operating status without blocking. The gas
sample pipe made of 316L steel which could bear 300 oC, and even higher
temperature.
Heat Method for Gas Probe: Heat by Ceramic Piece
Heat Temperature: 120 oC (Available to set)
Temperature Control: Temperature Controller
Power Supply: 220 +/- 33 VAC
Rating Power: 50 +/- 7.5Hz
Max Power: < 450 W
Filter: Ceramic
Inner Material of Filter: 316
Seal Material: FPM
Max Temperature of Sample Gas: 300oC (Request by customer)
 Equipped double sides gas purge device which could extend the
maintenance cycle and service life.
 Adopting 5 mcm filter precision ceramic to filter particles.
 Anticorrosive and high temperature resistant probe made of 316L
which could be used in various industries.
 Convenience disassembly and easy operation.
 Replacing filter element does not need any tools.
 Defend grade is IP65, appropriate for outdoor installation.

GSP-3000 Gas Sample Probe

• Baldwin:
1. UL® Classified Class I Division 1 Enclosure
Baldwin's new Class 1 Division 1 Heated Filter Probe features a UL®
classified aluminum enclosure.
Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
 locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. The Model 33XP features a standard 10 micron sintered
stainless steel filter element, a self regulated heater jacket, an integral
calibration gas port on both sides of the filter element, and a UL®
Classified Class 1, Division 1 enclosure.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket External regulated
O-rings Silicone (70 durometer), Viton
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Material Specifications:
Enclosure Material UL® Classified Class 1, Division 1 Aluminum
Heater Type Silicone rubber blanket with snap enclosures
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic 5,10,20 micron SS sintered SS 2
micron SS screen mesh
4P-33XP: Model 33XP Heated Filter Probe, Class 1 Division 1
2. L® Classified Class I Division 1 Enclosure
Baldwin's new Class 1 Division 1 Heated Filter Probe features a UL®
classified aluminum enclosure.
Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. The Model 34XP features an internal solenoid valve and
externally mounted blowback canister, a standard 10 micron sintered
stainless steel filter element, a self regulated heater jacket, an integral
calibration gas port on both sides of the filter element, and a UL®
Classified Class 1, Division 1 enclosure.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket External regulated
O-rings Silicone (70 durometer), Viton
 Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 100
psig max pressure
Material Specifications:
Enclosure Material UL® Classified Class 1, Division 1 Aluminum
Heater Type Silicone rubber blanket with snap enclosures
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS 2 micron SS screen mesh
4P-34XP: Model 34XP Heated Filter Probe, Class 1 Division 1
3. Rated for Class I Division 2 Applications
Z-purge system for Class I, Division 2 Group B,C,D applications.
Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. The Model 34C-Z features a blowback system for filter
cleaning, a standard 10 micron sintered stainless steel filter element, an
external regulated heater jacket, an integral calibration port, and a NEMA
4 steel enclosure with z-purge.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral
Heater Jacket External regulated
O-rings Silicone (70 durometer), Viton
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 90 psig
max pressure
Material Specifications:
Enclosure Material NEMA 4 steel
Heater Type Silicone rubber blanket with snap enclosures
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS
 2 micron SS screen mesh
4P-34C-Z: Model 34C-Z Heated Filter Probe, Class I Division 2
4. Rated for Class I Division 2 Applications
Z-purge system for Class I, Division 2 Group B,C,D applications.
Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. The Model 34C-R-Z features a blowback system for filter
cleaning, a standard 10 micron sintered stainless steel filter element, an
self regulated heater jacket, an integral calibration port, and a NEMA 4
steel enclosure with z-purge.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral
Heater Jacket Self regulated
Thermocouple Type K
O-rings Silicone (70 durometer), Viton
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 90 psig
max pressure
Material Specifications:
Enclosure Material NEMA 4 steel
Heater Type Silicone rubber blanket with snap enclosures
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS
2 micron SS screen mesh
4P-34C-R-Z: Model 34C-R-Z Heated Filter Probe, Class I Division 2
5. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
 gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 31 features a standard 10 micron sintered stainless steel
filter element, a self regulated heater jacket, and an aluminum canister
enclosure.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Heater Jacket Self regulated
Thermocouple Type K
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 durometer
Gaskets Graphoil
Operating Specifications:
Probe Operating Temperature 375°F (190°C)
Material Specifications:
Enclosure Material Aluminum
Heater Type Silicone rubber blanket with snap enclosures
Over Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS
2 micron SS screen mesh
4P-31: Model 31 Heated Filter Probe
6. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 32C features the new Sure-LockTM filter holder
assembly, a standard 10 micron sintered stainless steel filter element, an
externally-regulated heater jacket, an integral calibration gas port on both
sides of the filter element, a NEMA 4 enclosure, and an 18-inch s.s. probe
stinger.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket External regulated
Thermocouple Type K
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 durometer
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
 Material Specifications:
Enclosure Material NEMA 4
Heater Type Silicone rubber blanket with snap enclosures
Oven Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS 2 micron SS screen mesh
4P-32C: Model 32C Heated Filter Probe
7. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 33C features the new Sure-LockTM filter holder
assembly, a standard 10 micron sintered stainless steel filter element, a
self-regulated heater jacket, an integral calibration gas port on both sides
of the filter element, a NEMA 4 enclosure and an 18-inch s.s. probe
stinger (inlet).
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket Self-regulated
Thermocouple Type K
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 durometer
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Material Specifications:
Enclosure Material NEMA 4
Heater Type Silicone rubber blanket with snap enclosures
Oven Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
Filter Element Types 2 micron ceramic
5,10,20 micron SS sintered SS 2 micron SS screen mesh
4P-33C: Model 33C Heated Filter Probe
8. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
 locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 34C features the new Sure-LockTM filter holder
assembly, a standard 10 micron sintered stainless steel filter element, an
externally-regulated heater jacket, an integral calibration gas port on both
sides of the filter element, a NEMA 4 enclosure, a single direct blowback
system to clean the filter element and an 18-inch s.s. probe stinger (inlet).
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket External regulated
Thermocouple Type K
Blowback Single direct; 2-way solenoid blowback/calibration valve
Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 duromete
r Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Blowback Duration 5 sec standard (30 sec maximum)
Blowback Frequency Every 24 hours standard (range 10 minutes to 99
hours)
Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 100
psig max pressure
Blowback Flowrate 14 scfh
Instrument Air for Blowback Min 50 psig, Max 90 psig
Material Specifications:
Enclosure Material NEMA 4
Heater Type Silicone rubber blanket with snap enclosures
Oven Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
4P-34C: Model 34C Heated Filter Probe (w/ Blowback)
9. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 35C features the new Sure-LockTM filter holder
 assembly, a standard 10 micron sintered stainless steel filter element, a
circuit-board-regulated heater jacket, an integral calibration gas port on
both sides of the filter element, a NEMA 4 enclosure, a circuit board
controlled blowback system to clean the filter element, and an 18-inch s.s.
probe stinger (inlet).
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket Circuit board regulated
Thermocouple Type K
Blowback Single direct; 2-way solenoid blowback/calibration valve
Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 durometer
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Input Voltage 110 (220 optional) VAC, 50/60 Hz
Blowback Duration 5 sec standard (30 sec maximum)
Blowback Frequency Every 24 hours standard (range 10 minutes to 99
hours)
Blowback Valve 110VAC std (220VAC, 12 or 24VDC optional), 100 psig
max pressure
Blowback Flowrate 14 scfh
Instrument Air for Blowback Min 50 psig, Max 90 psig
Material Specifications:
Enclosure Material NEMA 4
Heater Type Silicone rubber blanket with snap enclosures
Oven Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
4P-35C: Model 35C Heated Filter Probe (w/ Blowback)
10. Features New Machine-Lathed Sure-Lock™ Filter Assembly
Baldwin's new Sure-Lock™ filter assembly is precision machined on our
new lathe and features a unique design to help ensure proper insertion into
the assembly and to reduce the possibility of leaks. The filter head is
inserted into a notch in the assembly to ensure proper alignment before
locking it in place. The o-rings are tightened under compression, rather
than being located on the sides of the filter head, to reduce the risk of
leakage.
Its primary function is to provide a heated environment to maintain sample
gas temperatures above dewpoint and remove particulate material from the
gas sample. Model 36C features the new Sure-LockTM filter holder
assembly, a standard 10 micron sintered stainless steel filter element, a
circuit-board-regulated heater jacket, an integral calibration gas port on
both sides of the filter element, a NEMA 4 enclosure, a circuit board
controlled isolation calibration blowback system to clean the filter
 element, and an 18-inch s.s. probe stinger.
Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
Calibration Integral calibration on both sides of filter element
Heater Jacket Circuit board regulated
Thermocouple Type K
Blowback Isolation calibration; 4-way solenoid blowback/calibration
valve
Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
O-rings Silicone, 50 durometer
Gaskets Graphoil
Operating Specifications:
Calibration Gas Requirement 20 psig, 6-10 lpm
Probe Operating Temperature 375°F (190°C)
Blowback Duration 5 sec standard (30 sec maximum)
Blowback Frequency Every 24 hours standard (range 10 minutes to 99
hours)
Blowback Valve 110VAC (220VAC, 12 or 24VDC optional), 100 psig
max pressure
Blowback Flowrate 14 scfh
Instrument Air for Blowback Min 50 psig, Max 90 psig
Material Specifications:
Enclosure Material NEMA 4
Heater Type Silicone rubber blanket with snap enclosures
Oven Insulation Material 1/8" thick silicone, medium density
Filter Chamber Material 316 Stainless Steel
4P-36C: Model 36C Heated Filter Probe (w/ Blowback)
11. The basic principle of operation of the inertial filter is to accelerate the
particulate material contained in the process gas in a vector direction with
sufficient velocity to prevent the particles from sticking to the walls of the
sampling tube and extract a gas sample to be transported to a gas analyzer
General Specifications (All Models):
Enclosure Insulated NEMA Type 12
Sample Pump Single-head aluminum TFE coated
Stinger Probe Durinert® coated 3 foot standard (other lengths available)
Ambient Temp Range +33-104°F (1-40°C)
Heated Enclosure Temp 400°F (204°C)
Baldwin Inertial Filter Probe with Durinert® Coating
• Land Instruments International:
The ChillerProbe™ combines a high performance heated filter unit, with an
advanced sample cooler to clean and dry the flue gas right at the sampling point.
The main benefit being that only dry sample gas is transported to the analyzer. In
addition, the probe is fitted with a heated blow-back system which purges the pre-
filter and probe tube with hot compressed air at pre-determined intervals. This
action ensures that the sampling system is kept clear, even with wet, dusty process
conditions. The probe is fitted with an internal digital data bus link, which enables
 remote setup, configuration and output of key operating parameters.
Large area heated ceramic filter
2-stage sample cooler and dryer system
Heated blow-back to maintain clean probe and filter
Remote digital control from analyzer
Sample Conditioning:
Particle filter: Heated unit with replaceable element
180 °C / 356 °F suitable for most applications
280 °C / 536 °F for applications where ammonia is present in the flue gas
Filter element: 1.0мm ceramic
Sample cooler: 2-stage cooler system (incorporating Peltier unit) with automatic
condensate removal
Blow-back:
Method: Heated, filtered, compressed air
Trigger: Internal timer; External trigger (via digital link); Manual (push button);
+24 V external drive
Temperature: 150 °C / 300 °F
Timer interval: 15 minutes to 24 hours user selectable Duration: 3 secs.
Control System:
Communications: Remote control via RS 485 digital link
Automatic controls: Filter temperature; Cooler temperature; Condensate removal;
Blow-back timing; Blow-back air temperature
Manual controls: Blow-back trigger
Status LEDs: Power; Blow-back; System OK; Communications
ChillerProbe™
• Sick|Maihak:
The sampling system SCP3000 was designed with the specific needs of the
cement industry in mind. An aperture on the gas extraction probe is designed
specifically to extract gas with a particularly low dust contnt from the rotary kiln.
This sample gas is then purified further in a heated gas filter and supplied to the
analysis system. The dust filter and the gas extraction pipe can be cleaned using
compressed air on a regular basis or whenever the need arises. The gas extraction
probe is mounted on a motorized retraction device. If a malfunction occurs, the
probe is retracted automatically to protect it from damage.
All control and monitoring functions are then carried out by a programmable logic
controller (PLC).
Probe length 2,500 / 3,000 / 3,500 / 4,000 mm (98.4 / 118.1/ 137.8 / 157.5 in),
depending on insertion depth
Probe material High-grade steel (1.4841)
Extraction aperture lateral; diameter: 15 mm (0.6 in)
Process temperature up to max. 1,400 °C (2,552 °F)
Probe cooling agent water; 2.5 bar (36.3 PSI); 0.4 m3/h (14.1 ft3/h), max. 3 m3/h
(106 ft3/h)
Dust filter Glass fiber; 0.1 µm; heating up to 180 °C (356 °F); adjustable; valves
for backflushing, test gas and shut-off are located in the heated part
Backflushing automatically; with compressed air; 2-step (through and above the
 filter element
Compressed air supply 6…8 bar (87 ... 116 PSI), purified compressed air (free of
oil, dust and water)
Rotation device Rotation angle ±45°; pneumatic piston drive
Gas Sampling System SCP3000
• Tyco Environmental Systems:
The sample probe conditions the flue gas, providing a clean, dry and cooled
sample gas direct to the analyser.
The sample gas passes through the particle filters.
The HPSS4200 is suitable for flue gas temperatures up to 1700 deg C (3100 deg
F) and is enclosed in a stainless steel IP65/NEMA 4 enclosure.
The probe has a range of pre-filters and heated filters suitable for high dust
loadings. Continuous sampling, heated filter temperature control and continous
condensate monitoring and removal complement these options.
HPSS4200, High Performance Sampling System