Waste plastic

508 20mm thick Open-Graded Premix Carpet using Bituminous (penetration grade/modified bitumen) B
using Shredded waste plastic
Providing, laying and rolling of open-graded premix carpet of 20 mm thickness composed of 13.2 mm to 5
aggregates either using penetration grade bitumen or emulsion to required line, grade and level to se
wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling
three wheel 80-100 kN static roller capacity, finished to required level and grades to be followed by seal
either Type A or Type B or Type C as per Technical Specification Clause 508. using Waste Plastic

Bitumen (S-65)
Unit = sqm
Taking output = 500 sqm (10 cum)
a)  Labour
Mate day -
Mazdoor (Unskilled) day 21.00 0.00
Mazdoor (Skilled) day 7.08 0.00
b) Machinery
hour 4.00 12000.00
Mixall 6/10 t capacity

Bitumen boiler oil fired1000 litre capacity fitted hour 4.00 250.00
with spray set
Three wheel 80-100 kN static roller hour 2.00 900.00
c) Material
Bitumen (S-65) @ 13.432 (14.60 kg per 10 sqm ) t 0.672 39935.11
replaced 8% by plastic waste ) i.e.,
14.60*0.92=13.432
Processed waste plastic i.e., 8% of bitumen t 0.058
=1.168kg/10sqm
Crushed stone chipping, 13.2 mm to 5.6 mm @ cum 13.50 1,675.99
0.27 cum per 10 sqm

Add Water charges 0.00%

d) Add GST 0.00%

e) Overheads & Contractor's profit 0.00%

Cost of 500 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/500

OGPC - CMR Bitplast (Wet process)

508 20mm thick Open-Graded Premix Carpet using CMR BIT PLAST Binder

Providing, laying and rolling of open-graded premix carpet of 20 mm thickness composed of 13.2 mm to 5
aggregates either using using CMR bit plast bitumen binder(8 % waste plastic impregnated to Bitumen
@ 13.432 kg per 10 sqm) to required line, grade and level to serve as wearing course on a previously pr
base, including mixing in a suitable plant, laying and rolling with a three wheel 80-100 kN static roller ca
finished to required level and grades to be followed by seal coat of either Type A or Type B or Type C
Technical Specification Clause 508.
 Bitumen (S-65)
Unit = sqm
Taking output = 500 sqm (10 cum)
a)  Labour
Mate day -
Mazdoor (Unskilled) day 21.00 0.00
Mazdoor (Skilled) day 7.08 0.00
b) Machinery
hour 4.00 12000.00
Mixall 6/10 t capacity

Bitumen boiler oil fired1000 litre capacity fitted hour 4.00 250.00
with spray set
Three wheel 80-100 kN static roller hour 2.00 900.00
c) Material
Bitumen (S-65) @ 12.264 kg per 10 sqm t 0.6132 39935.11
CMR Bit plast Tablet form (1.168 kg/10sqm waste kg 0.1168 137585.00
plastic mixed with 1.168 kg/10sqm of Bitumen (S-
65)
Crushed stone chipping, 13.2 mm to 5.6 mm @ cum 13.50 1,675.99
0.27 cum per 10 sqm

Add Water charges 0.00%

d) Add GST 0.00%

e) Overheads & Contractor's profit 0.00%

Cost of 500 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/500

Seal Coat - CMR Bitplast (Wet process)

510 Seal Coat using CMR Bit plast bitumen binder

Providing and laying seal coat using CMR bit plast bitumen binder(8 % waste plastic @ 0.784 kg/1
impregnated to Bitumen (S-65) @ 9.016 kg per 10 sqm) sealing the voids in a bituminous surface laid
specified levels, grade and cross fall using Type A, Type B and Type C as per Technical Specification
510

Bitumen (S-65)
Unit = sqm
Taking output = 1100 sqm
a)  Labour
Mate day -
Bitumen Sprayer day 1.00
Mazdoor (Unskilled) day 22.00 0.00
Mazdoor (Semi - Skilled) day 7.15 0.00
b) Machinery
Bitumen boiler oil fired1000 litre capacity fitted hour 2.20 250.00
with spray set
Three wheel 80-100 kN static roller hour 2.20 900.00
c) Material
Bitumen (S-65) @ 8.232 kg per 10 sqm t 0.9060 39935.11
 CMR Bit plast Tablet form (0.784 kg/10sqm waste kg 0.1720 137585.00
plastic mixed with 0.784 kg/10sqm of Bitumen (S-
65))
Crushed stone chipping of 6.7 mm size 100 per cum 9.90 1,675.99
cent passing 11.2 mm sieve and retained on 2.36
mm sieve applied @ 0.09 cum per 10 sqm

Add Water charges 0.00%

d) Add GST 0.00%

e) Overheads & Contractor's profit 0.00%

Cost of 1100 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/1100

Prime Coat - Terraprime

502 Prime Coat (Terraprime)
High porosity
Providing and applying primer coat with cationic bitumen emulsion(water based) modified with Nanotech
based Penetrative Reactive Water-soluble Organosilane material (forming water clear solution) qualify
per the test, on prepared surface of granular base including cleaning of road surface and prime coat-mix
using 100 part Cationic Bitumen Emulsion (Grade CSS-1) and 200 parts of Nanotechnology Solution
Terraprime :200 liter water (≤1000ppm TDS) and spraying at the rate of 1.35 Kg/sqm using mechanical
as per Technical Specification.

Unit = sqm
Taking output = 1750 sqm
a)  Labour
Mate day 0.120
Mazdoor (Unskilled) day 3.000 617.00
b) Machinery
Hydraulic broom @ 1250 sqm per hour hour 1.400 360.00
Air compressor 210 cfm hour 1.400 200.00
Bitumen emulsion pressure distributor @ 1750 hour 1.000 800.00
sqm/hour
Water tanker 6 kl capacity 1 trip per hour hour 0.500 150.00
c) Material
Bitumen emulsion (SS-1) t 0.787 46175.11
Terraprime kg 7.875 1500.00
Water kl 1.575 0.00

Add Water charges 0.00%

Add GST 0.00%

Overheads & Contractor's profit 0.00%

Cost of 1750 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/1750
 Tack Coat - Nanotac
1 TACK COAT (Nanotac)
Providing and applying tack-coat with cationic bitumen emulsion (CRS-1) in mixing ratio of 0.014 part
Nanotechnology based Penetrative Reactive Water-soluble Organosilane material (forming water clear
solution) : 1 part water (<1000 ppm TDS) : 1 part cationic bitumen emulsion and spraying using emulsion
distributor at the rate of 1.2 times of conventional spray rate 0.275 Kg per sqm (i.e 0.33 kg/sqm) on the
prepared new bituminous surface cleaned with Hydraulic broom as per Technical Specification Clause 50

Unit = sqm
Taking output = 1750 sqm
a)  Labour
Mate day -
Mazdoor (Unskilled) day 1.040 617.00
b) Machinery
Hydraulic broom @ 1250 sqm per hour hour 1.400 360.00
Air compressor 210 cfm hour 1.400 200.00
Emulsion pressure distributor @1750 sqm per hour 1.000 800.00
hour
c) Material
Bitumen emulsion (RS-1) t 0.288 19865.11
Nanotac kg 4.042 1500.00
Water kl 0.288 130.00
Cost of 1750 sqm = (a+b+c+d+e)
Rate per sqm = a+b+c+d+e/1750
Add Water charges 0.00%

Add GST 0.00%

Overheads & Contractor's profit 0.00%

Rate per Sqm

OGPC - Zyco Therm

508 20mm thick Open-Graded Premix Carpet using Bituminous (penetration grade/modified bitumen) B
with ZycoTherm

Providing, laying and rolling of 20mm thick open-graded Premix Carpet using Bituminous (pene
grade/modified bitumen) Binder with Nanotechnology based Organosilane Reactive Aggregate mo
material qualifying as per the test at the rate of 1 Kg per 1 ton of Binder. Providing, laying and rolling of
graded premix carpet of 20mm thickness composed of 13.2 mm to 5.6 mm aggregates either using pene
grade or emulsion grade with Nanotechnology based material to required line, grade and level to se
wearing course on a previously prepared base, including mixing in a suitable plant, laying and rolling
three wheel 80-100 kN static roller capacity, finished to required level and grades to be followed by seal
either Type A or Type B or Type C as per Technical Specification Clause 508.

Bitumen (S-65)
Unit = sqm
Taking output = 500 sqm (10 cum)
a)  Labour
Mate day -
 Mazdoor (Unskilled) day 21.00 0.00
Mazdoor (Skilled) day 7.08 0.00
b) Machinery
hour 4.00 12000.00
Mixall 6/10 t capacity

Bitumen boiler oil fired1000 litre capacity fitted hour 4.00 250.00
with spray set
Three wheel 80-100 kN static roller hour 2.00 900.00
c) Material
Bitumen (S-65) @ 14.60 kg per 10 sqm t 0.7300 39935.11
ZycoTherm @1kg per 1000kg of Asphalt kg 0.7300 1600.00
Crushed stone chipping, 13.2 mm to 5.6 mm @ cum 13.50 1,675.99
0.27 cum per 10 sqm

Add Water charges 0.00%

d) Add GST 0.00%

e) Overheads & Contractor's profit 0.00%

Cost of 500 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/500

Seal Coat - Zyco Therm

510 Seal Coat using Zyco Therm

Providing and laying of Seal coat modified with Nanotechnology based Organosilane Reactive Agg
modifier material qualifying as per the test at the rate 1 Kg per 1 ton of Binder and sealing the void
bituminous surface laid to the specified levels, grade and cross fall using Type A, Type B and Type C
technical specification Clauses 510.

Bitumen (S-65)
Unit = sqm
Taking output = 1100 sqm
a)  Labour
Mate day -
Bitumen Sprayer day 1.00 0.00
Mazdoor (Unskilled) day 22.00 0.00
Mazdoor (Semi - Skilled) day 7.15 0.00
b) Machinery
Bitumen boiler oil fired1000 litre capacity fitted hour 2.20 250.00
with spray set
Three wheel 80-100 kN static roller hour 2.20 900.00
c) Material
Bitumen (S-65) @ 9.80 kg per 10 sqm t 1.0780 39935.11
ZycoTherm @1kg per 1000kg of Asphalt kg 1.0780 137585.00
Crushed stone chipping of 6.7 mm size 100 per cum 9.90 1,675.99
cent passing 11.2 mm sieve and retained on 2.36
mm sieve applied @ 0.09 cum per 10 sqm

Add Water charges 0.00%

d) Add GST 0.00%

e) Overheads & Contractor's profit 0.00%

Cost of 1100 sqm = a+b+c+d+e
Rate per sqm = (a+b+c+d+e)/1100
rade/modified bitumen) Binder

composed of 13.2 mm to 5.6 mm

ne, grade and level to serve as
e plant, laying and rolling with a
es to be followed by seal coat of
using Waste Plastic

0.00
0.00

48000.00

1000.00

1800.00

26836.39

22625.87

100262.26
0.00
100,262.26
0.00
100,262.26
0.00
100262.26
200.60

composed of 13.2 mm to 5.6 mm

impregnated to Bitumen (S-65)
course on a previously prepared
80-100 kN static roller capacity,
e A or Type B or Type C as per
 0.00
0.00

48000.00

1000.00

1800.00

24488.21
16069.93

22625.87

113984.01
0.00
113,984.01
0.00
113,984.01
0.00
113984.01
228.00

ste plastic @ 0.784 kg/10 sqm

a bituminous surface laid to the
r Technical Specification Clause

0.00
0.00

550.00

1980.00

36181.21
 16592.30

55303.51
0.00
55,303.51
0.00
55,303.51
0.00
55303.51
50.30

d) modified with Nanotechnology

ater clear solution) qualifying as
urface and prime coat-mix made
Nanotechnology Solution (1 kg
Kg/sqm using mechanical means

1,851.00

504.00
280.00
800.00

75.00

36,339.81
11,812.50
0.00
51,662.31
0.00
51,662.31
0.00
51,662.31
0.00
51,662.31
29.60
xing ratio of 0.014 part
erial (forming water clear
d spraying using emulsion
(i.e 0.33 kg/sqm) on the
cal Specification Clause 503.

641.68

504.00
280.00
800.00

5,721.15
6,063.00
37.44
14,047.27
8.03
0.00
8.03
0.00
8.03
0.00
8.10

rade/modified bitumen) Binder

using Bituminous (penetration

Reactive Aggregate modifier
viding, laying and rolling of open-
gregates either using penetration
ne, grade and level to serve as
e plant, laying and rolling with a
es to be followed by seal coat of
 0.00
0.00

48000.00

1000.00

1800.00

29152.63
1168.00
22625.87

103746.50
0.00
103,746.50
0.00
103,746.50
0.00
103746.50
207.50

ganosilane Reactive Aggregate

nder and sealing the voids in a
e A, Type B and Type C as per

0.00
0.00
0.00

550.00

1980.00

43050.05

16592.30

62172.35
0.00
62,172.35
 0.00
62,172.35
0.00
62172.35
56.60
Quantity Prime Coat Rate Unit
(i) High porosity

Providing and applying primer coat with cationic bitumen emulsion(water based)
modified with Nanotechnology based Penetrative Reactive Water-soluble Organosilan
material (forming water clear solution) qualifying as per the test, on prepared surface
granular base including cleaning of road surface and prime coat-mix made using 100
part Cationic Bitumen Emulsion (Grade CSS-1) and 200 parts of Nanotechnology
Solution (1 kg Terraprime :200 liter water (≤1000ppm TDS) and spraying at the rate of
1.35 Kg/sqm using mechanical means as per Technical Specification.

Unit = sqm
Taking output = 1750 sqm
a)  Labour
0.12 Mate 361 day
3 Mazdoor (Unskilled) 314 day
0
b)  Machinery
1.4 Hydraulic broom @ 1250 sqm per hour 357 hour
1.4 Air compressor 210 cfm 319 hour
1 Bitumen emulsion pressure distributor @ 1750 sqm 800 hour
0.5 Water tanker 6 kl capacity 1 trip per hour 310 hour
c)  Material
0.787 Bitumen emulsion (SS-1) 74343 t
7.875 Terraprime 1500 kg
1.575 Water 130 kl
d) Overheads @ 12.5% on (a+b+c)
Cost of 1750 sqm = a+b+c+d
Rate per sqm = (a+b+c+d)/1750 Say

Tack Coat

Providing and applying tack-coat with cationic bitumen emulsion (CRS-1) in mixing ratio of 0.014 pa
Nanotechnology based Penetrative Reactive Water-soluble Organosilane material (forming water
clear solution) : 1 part water (<1000 ppm TDS) : 1 part cationic bitumen emulsion and spraying usin
emulsion distributor at the rate of 1.2 times of conventional spray rate 0.275 Kg per sqm (i.e 0.33
kg/sqm) on the prepared new bituminous surface cleaned with Hydraulic broom as per Technical
Specification Clause 503 .(ref:Mord pg.no 5-4)

Unit = sqm
Taking output = 1750 sqm
a)  Labour
0.04 Mate 361 day
1 Mazdoor (Unskilled) 314 day
b)  Machinery
1.4 Hydraulic broom @ 1250 sqm per hour 357.00 hour
1.4 Air compressor 210 cfm 319.00 hour
1 Emulsion pressure distributor @1750 sqm per hour 800.00 hour
c)  Material
0.288 Emulsion RS -1 37474.00 mt
4.042 Nanotac 1500 kg
0.288 Water 130.00 kl
d) Overheads @ 12.5% on (a+b+c)
Cost of 1750 sqm = a+b+c+d
Rate per sqm = (a+b+c+d)/1750 Say

20mm thick Open-Graded Premix Carpet using Bituminous (penetration grade/modified bitumen)
Binder with ZycoTherm

Providing, laying and rolling of 20mm thick open-graded Premix Carpet using Bituminous
(penetration grade/modified bitumen) Binder with Nanotechnology based Organosilane Reactive
Aggregate modifier material qualifying as per the test at the rate of 1 Kg per 1 ton of Binder.
Providing, laying and rolling of open-graded premix carpet of 20mm thickness composed of 13.2 m
to 5.6 mm aggregates either using penetration grade or emulsion grade with Nanotechnology based
material to required line, grade and level to serve as wearing course on a previously prepared base
including mixing in a suitable plant, laying and rolling with a three wheel 80-100 kN static roller
capacity, finished to required level and grades to be followed by seal coat of either Type A or Type
or Type C as per Technical Specification Clause 508. (ref:Mord pg.no 5-24)

(I) Bitumen (S-65)

Unit = sqm
Taking output = 500 sqm (10 cum)
a) Labour
1.08 Mate 361 day
21 Mazdoor (Unskilled) 314 day
6 Mazdoor (Semi-Skilled) 350 day
b)  Machinery
4 Mixall 6/10 t capacity 2744.00 hour
4 Bitumen boiler oil fired1000 litre capacity fitted with 172.00 hour
2 Three wheel 80-100 kN static roller 460.00 hour
c) Material
0.73 Bitumen (S-65) @ 14.60 kg per 10 sqm 35500.00 t
0.73 ZycoTherm @1kg per 1000kg of Asphalt 1600 kg
13.5 Crushed stone chipping, 13.2 mm to 5.6 mm @ 0.2 1412.12 cum
d) Overheads @ 12.5% on (a+b+c)
Cost of 500 sqm = a+b+c+d
Rate per sqm = (a+b+c+d)/500 Say

Providing and laying of Seal coat modified with Nanotechnology based Organosilane Reactive
Aggregate modifier material qualifying as per the test at the rate 1 Kg per 1 ton of Binder and sealin
the voids in a bituminous surface laid to the specified levels, grade and cross fall using Type A, Typ
B and Type C as per technical specification Clauses 510.

Bitumen (S-65)
Unit = sqm
Taking output = 1100 sqm
a) Labour
1.15 Mate 361 day
22 Mazdoor (Unskilled) 314 day
6 Mazdoor (Semi-Skilled) 350 day
1 Bitumen Sprayer 407 Day
b) Machinery
2.2 Three wheel 80-100 kN static roller 460.00 hour
2.2 Bitumen boiler oil fired 1000 litre capacity fitted with 172.00 hour
c) Material
1.078 Bitumen (S-65) @ 9.80 kg per 10 sqm 35500.00 MT
1.078 ZycoTherm @1kg per 1000kg of Asphalt 1600 kg
9.9 Crushed stone chipping of 6.7 mm size 100 per cen 953.45 cum
d) Overheads @ 12.5% on (a+b+c)
Cost of 1250 sqm = a+b+c+d
Rate per sqm = (a+b+c+d)/1100 Say

Waterproofing of the shoulder surface by spraying 1kg of Terrasil or Equivalent and 1kg of
Zycobond or Equivalent in the ratio of 1:1:200 with Potable Water and spraying on the surface @
3ltrs/sqm and compacting with a static roller. Complete job, finished work to be measured

Unit = sqm
Taking output = 1750 sqm
(a) Labour
2 Mazdoor (unskilled) 314 each
(b) Material
5.25 water 130 Kl
26.25 Terrasil 600 Kg
26.25 Zycobond 250 Kg
(c) Machinery
1 Water tanker 310 hour
1.4 Hydraulic broom @ 1250 sqm per hour 357 hour
(d) Overhead charges @ 12.5% on (a+b+c)
(e) Cost for 1750 sqm = a + b+ c + d
Rate per sqm = ( a + b + c + d+e)/1750 Say
 Amount (Rs.)

n(water based)
soluble Organosilane
n prepared surface of
mix made using 100
anotechnology
aying at the rate of
on.

43.32
942

499.8
446.6
800
155

58507.94
11812.5
204.75
9176.49
82588.4
47.19

xing ratio of 0.014 part

rial (forming water
n and spraying using
per sqm (i.e 0.33
m as per Technical

14.44
314
 499.8
446.6
800

10792.512
6063
37.44
2370.974
21338.766
12.19

modified bitumen)

ituminous
nosilane Reactive
on of Binder.
composed of 13.2 mm
notechnology based
ously prepared base,
kN static roller
her Type A or Type B

389.88
6594
2100

10976
688
920

25915
1168
19063.62
8476.81
76291.31
 152.58

silane Reactive
of Binder and sealing
all using Type A, Type

415.15
6908
2100
407

1012
378.4

38269
1724.8
9439.16
7581.69
68235.19
62.03

t and 1kg of
on the surface @
measured

628

682.5
15750
6562.5

310
499.8
3054.10
27486.90
15.71