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UENR2135

October 2011
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
COMPENSATED)

VALVE ENVELOPES VALVES VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY

CONTROL VALVES CHECK VALVES


AB A B

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

302.7D CR Mini Excavator MEASUREMENT ROTATING SHAFTS

Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS
LJL1-UP

SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT


OR MANUAL & PILOT PILOT OR MANUAL

MANUAL CONTROL SYMBOLS

PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER
DIRECTION

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.

ELECTRICAL SYMBOLS TABLE


HYDRAULIC SYMBOLS (ELECTRICAL)

G
M
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)

(Dimensions: 39 inches x 28 inches)


PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH

UENR2135
ELECTRICAL SYMBOLS (ELECTRICAL)

PRESSURE TEMPERATURE LEVEL FLOW


SWITCH SWITCH SWITCH SWITCH

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


CURRENT STANDARD CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS “AG”
WIRE

30 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR

CIRCUIT NUMBER WIRE WIRE GAUGE


IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR

325-PK-14 B A

CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


IDENTIFICATION
8 7 6 5 4 3 2 1

SWIVEL
AUXILIARY
BUCKET BOOM TRAVEL TRAVEL ARM SWING BLADE

R/G
HYDRAULIC
RED RED
F F

E E
4a 2a
SH1 PB1
8a 1a 3a 5a

4A 2A 8A 1A 3A 5A
Pa4 Pb5
Pb4 Pa5 PA
Pb3 Pa3
6a 7a
SH1
Pa11 Pa10 Pa8 Pa7 Pa6 Pa5 Pa4 Pa3 6A 7A

P1 P2 P3
Pb6 Pa6 Pb8 Pa8 Pb7 Pa7 Pb11 Pa11 Pb9 Pa10
3 ARM 1 ARM 2 BUCKET 4 BUCKET 1 BOOM 3 BOOM 1 BOOM SWING 2 BOOM SWING
CYLINDER IN CYLINDER OUT SWING CYLINDER OUT CYLINDER IN CYLINDER OUT CYLINDER IN CYLINDER IN CYLINDER OUT

D D

MANUAL CTRL MANUAL CTRL


LEFT RIGHT
(Dimensions: 39 inches x 28 inches)
UENR2135

C C

Pb11 Pb9 Pb8 Pb7 Pb6 Pb5 Pb4 P4 Pb3

PB1 PA P4 P3 P2 P1
30 Page,

B B

LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


M Pressure Line

Pilot / Load Sensing Pressure


PILOT PUMP OUTPUT
MAIN PUMP OUTPUT
ARM
TRAVEL
PUMP OUTPUT
M Drain / Return Lines

Component Group
SWING
BLADE
SUPPLY LINE
Attachment TRAVEL LOCK

O Air Line
AUXILIARY
SWIVEL
DRAIN / RETURN LINE
BUCKET
BOOM

A A

THIS SCHEMATIC IS FOR THE 302.7D CR MINI EXCAVATOR HYDRAULIC SYSTEM


MEDIA NUMBER: UENR2135
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

8 7 6 5 4 3 2 1

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