DocuCutter CC-228

SERVICE, PARTS and WEEE MANUAL

Rev. 042013
Effective from: S/N 881041304078

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 Declaration of Conformity

PrintFinishing Co. Ltd., located at 625 Sec. II, Wende Road, Hsin-Pu, Hsin-Chu 30500, Taiwan declares that the
product compliances with the provision defined in the regulations as below.

Regulation
UL / CSA Low Voltage Directive Electromagnetic
2006/95/EC Compatibility
Product Name Model RoHs Directive 2011/65/EU Directive
2004/108/EC
Standard
nd
DocuCutter CC-228 UL60950-1, 2 EN60950-1: 2006/ EN61000-3-2
Edition, A11: 2009/A1:2010 EN61000-3-3
Ultra Cut UC-1`30 2007-03-27 EN61000-6-2
CSA 22.2 No EN61000-6-4
60950-1-07, 2nd IEC61000-4-2
Edition, 2007-03 IEC61000-4-3
IEC61000-4-4
IEC61000-4-5
IEC61000-4-6
IEC61000-4-8
IEC61000-4-11
EN60950-1
IEC60950-1
EN50581
CISPR 16-2-3
CISPR 16-2-1
CISPR 16-2-2

Keeper of the CE technical file in the European Community:

Duplo International Ltd.

Hanskampring 6, Automated Precision House, Hamm Moor Lane, Addlestone, Surrey, KT15 2SD UK

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 SAFETY PRECAUTIONS

Always observe the cautions and warnings given below to prevent personal injury or property damage.

Disposal of Waste Electrical and Electronics Equipment (WEEE)

This symbol (the symbol of the crossed out wheeled bin) indicates that in European countries this product should
not be disposed of as household waste.
Please recycle where facilities exist by checking with your local authority or supplier for recycle advice.
By ensuring this product is disposed of correctly through proper treatment, recovery and recycling, you will help
prevent potential negative effects on the environment and human health.
En
Entsorgung von alten elektrischen und elektronischen Ausrüstungsteilen
Dieses symbol (das Symbol mit dem durchgekreuzten fahrbaren Mü llbehälter) zeigt an, dass dieses Produkt in
europ äischen Länden nicht als Haushaltsmüll entsorgt werden, darf, Bitte informieren Sie sich bei lhren ö rtlichen
Beh örden oder bei Ihren Händler hinsichtlich einer Empfehlung für die Entsorgung und führen Sie die betreffenden
Teile dort, wo solche Einrichtungen vorhanden sind, einem Recycling-Prozess zu.
Indem sie sicherstellen, dass das betreffende Produkt durch richtige Behandlung, Rückführung und Recycling
entsorgt wird, tragen Sie dazu bei, möglichen negativen Auswirkungen auf die Umwelt und die menschliche
Gesundheit vorzubeugen.
Ge
Elimination du matériel électronique et électrique usagé
Ce symbole (une poubelle marquée d’une croix) indique que dans les pays européens, ce produit ne doit pas étre
éliminé comme des ordures ménagéres.
Recyclez-le dans les sites adaptés qui vous seront indiqués par les autorités locales ou reseignez-vous auprés de
votre fournisseur.
En veillant à ce que ce produit soit éliminé correctement avec un traitement, une collecte et un recyclage adaptés,
vous contributez à éviter son action nocive potentielle sur I’ environnement et santé humaine.
Fr
Smaltimento di attrezzature elettriche ed elettroniche consummate
Questo simbolo (il simbolo della pattumiera con rotelle barrata) indica che nei paesi europei questo prodotto non
deve essere buttato nei rifiuti domestici.
Per favore smaltire in luogo addetto al riciclo, dove esistente, chiedendo informazioni alle autorità locali o a chi
fornisce consulenza a proposito.
Garantendo uno smaltimento adeguato di questo prodotto (trattamento, recupero e riciclo correto), aiuterete a
prevenire effetti negativi sull’ambiente e sulla salute dell’uomo.
It
Eliminación de residuos de aparatos eléctricos y electrónicos
Este símbolo (un cubo de basura tachado) indica que en los paises europeos este producto no deberá eliminarse
como si se tratara de un residuo doméstico. Solicite asesoramiento sobre reciclaje a las autoridades locales o a su
distribuidor, y siga la normativa en materia de gestión medioambiental y reciclaji de este tipo de residuos.
Si toma las medidas pertinentes para que este producto se elimine mediante un tratamiento, recuperación y
reciclaji adecuados, contribuirá a evitar posibles efectos negativos en el medio ambiente y la salud humana.
SP

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 WEEE information (for Europe)
As a minimum the following substances, preparations and components has to be removed from any separately
collected WEEE (Waste Electrical and Electronics Equipment).
In this parts catalogue, these WEEE symbols are appended to corresponding parts in this parts catalogue.

WEEE Symbol Meaning

ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
LCD LCD Displays
Cables Electric Cables
Battery Batteries
PCBA PCB’s over 10 square centimeters in size
Bromides Plastic Containing Bromides

In considering of separate collection, plastics are subdivided into the following categories.
In this parts catalogue, these abbreviations are appended to corresponding parts in the parts catalogue.

Abbreviation Category
ABS (Poly Acrylonitrile Butadiene Styrene) Plastic Material
NBR Nitrile Rubber (Acrylonitrile-Butadiene Rubber)
PC Polycarbonate
POM Polyoxymethylene
PVC Polyvinyl Chloride
PU Polyurethane
EPDM Synthetic Rubber
Mar Marprene
Nylon Nylon 6
IXEF Fiber Glass
TEF Teflon
POA PolyAcetal

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 Precautions in Maintenance and Handling

1. Repairs should be performed by qualified service personnel.

2. WARNING:
2.1 To avoid the risk of touching to any hot spot on UV Curing section to cause injury, system has to
be cool down before performing any services procedure in curing section.
2.2 To avoid the risk of electrical shock, disconnect the machine from the A.C. power source before
performing any services procedure.
3. The hardware used is METRIC. Replace hardware only with the same size as was originally used.
4. Observe caution when cutting cable “ty-wraps” so as not damages the electrical wires.
5. Note the routing of wiring harnesses, cables and the position of parts and assemblies before
disassembly. They must be reassembled in the original configuration to avoid damage from moving
components during operation.
6. When using a tool generating heat such as soldering iron, take care not to damage the harnesses and
cables.

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 Contents Page
Delare od Conformity. ......................................................................................... 1
Safety and Precautions. ...................................................................................... 2
WEEE Information. .............................................................................................. 3
Precaution in Maintenance and Handling ......................................................... 4
Specification. ....................................................................................................... 6
Explosive View and WEEE. .................................................................................. 7
2.1 Right Side Plate ASm. ............................................................................. 8
2.2 Left Side Plate Asm. ................................................................................ 9
2.3 Electric Panel Asm. ................................................................................. 10
2.5 Feed Tray Asm. ........................................................................................ 11
2.6 Feed Ramp Asm. ..................................................................................... 13
2.8 Front Lower Transport Asm. .................................................................. 14
2.9 Rear Lower Transport Roller Asm. ......................................................... 15
2.10 Front Upper Transport Roller Asm. ..................................................... 16
2.11 Rear Upper Transport Roller Asm. ....................................................... 17
2.12 Feed Roller Asm. ................................................................................... 18
2.13 Cutter Transmission Asm. .................................................................... 19
2.14 Cutting Knife Asm. ................................................................................ 20
2.15 Slitter Asm. ............................................................................................ 22
2.16 Slitter Chassis Asm. ............................................................................... 24
Electrical Wiring Diagram. .................................................................................. 25
Sensor Voltage Measurement. ........................................................................... 26
Cutting Factor Calibration. .................................................................................. 27
Feed Tray Tension Adjustment. .......................................................................... 29
Paper Weight. ...................................................................................................... 30
Top Margin Parallel Adjustment. ........................................................................ 31
Self-Diagnose. ...................................................................................................... 32
Error Message and Trouble Shooting. ............................................................... 33
Recommended Spare Parts. ............................................................................... 35

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 Specification
Paper Size LT / Legal Size/ 9” x 14” (Max)
Paper Weight 120gsm ~ 350gsm
Feeder Capacity 75 sheets (200gsm)
Receiving Tray 500 business cards
Speed Up to 130 business cards per min
Accuracy ± 0.3 mm
Dimension 13.8” (W) x 15.4” (D) x 13” (H)
Net Weight 60 lbs (27Kgs)
Power 115/23D0V Selectable, 50/60Hz, 1.2A

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 Explosive View and WEEE(Fig.1)

NO Index P/N Name Q’TY

1 2.1 881-A00-000A Asm, Side Plate, R 1

2 2.2 881-B00-000A Asm, Side Plate, L 1
3 2.3 881-C00-000A Asm, Electric Panel 1
4 2.4 881-216-000A Cover, Front Safety 1
5 2.5 881-E00-000A Asm, Feed Table 1
6 2.6 881-F00-000A Asm, Feed Ramp 1
7 2.7 881-G00-000A Bar, Tie 2
8 2.8 881-H00-000A Asm, Transmission Roller, Lowe, Front 1
9 2.9 881-K00-000A Asm, Transmission Roller, Lower, Rear 1
10 2.10 881-L00-000A Asm, Transmission Roller, Upper, Front 1
11 2.11 881-M00-000A Asm, Transmission Roller, Upper, Rear 1
12 2.12 881-N00-000A Asm, Feed Roller 1
13 2.13 881-P00-000A Asm, Lower Knife 1
14 2.14 881-Q00-000A Asm, Upper Knife 1
15 2.15 881-112-0000 Module, Slitter, 2X3.5” 1
16 2.16 881-R00-000A Asm, Slitter Mounting Chassis 1
17 2.17 881-107-000B Top, Safety Cover 1
18 2.18 881-110-0000 Cover, Rear 1
19 2.19 881-S00-000A Cover, Rear Lower Safety 1
20 2.20 881-108-000B Waste Bin 1
21 2.21 881-109-000A Asm, Catcher 1
Fig. 1

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 2.1 Right Side Plate Asm (Fig. 2)

NO Index P/N Name Q’TY

1 2.1.01 881-A01-000A Side Plate, Right 1

2 2.1.02 00R-000-1101 Rubber Foot 2 NBR
3 2.1.03 00B-000-0905 Angle Bracket 4
4 2.1.04 881-A04-000A Stopper 1
5 2.1.05 00A-000-1211 Asm, PCB, Power 1 PCBA
6 2.1.06 00M-000-0403 Motor, SQ, 2.58V, 3A 1
7 2.1.07 881-708-0000 Crank, Knife Driving 1
8 2.1.08 881-707-0000 Bushing, OD8, ID6.2 1
9 2.1.09 00B-L12-60ZZ Ball Bearing, L-1260ZZ 1
10 2.1.10 08P-17G-0635 Pulley, 0.8 P, 17G, ID6.35 1
11 2.1.11 00B-MXL-088C Belt, 0.2P, 88XL 1 MAR
12 2.1.12 881-A12-000A Standoff, Slitter Positioning 1
13 2.1.13 881-A13-000A Stud, Idle Gear 1
14 2.1.14 00G-M10-1912 Gear, M1.0, 19T, OD 12, Idler 1
15 2.1.15 00B-L12-80ZZ Ball Bearing, L1280ZZ 2
16 2.1.16 881-118-000A Case, R, CC-228 1
Fig. 2

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 2.2 Left Side Plate Asm (Fig. 3)

NO Index P/N Name Q’TY

1 2.2.01 881-B01-000A Side Plate, Left 1

2 2.2.02 00R-000-1101 Rubber Foot 2 NBR
3 2.2.03 00B-000-0905 Angle Bracket 4
4 2.2.04 881-B04-000A Stopper 1
5 2.2.05 00A-000-1121 Asm, PCB, Interface 1 PCBA
6 2.2.06 00A-000-1601 Asm, PCB, LCD Interface 1 PCBA
7 2.2.07 00A-000-1001 Asm, PCB, LOGIC 1 PCBA
8 2.2.08 00M-000-0401 Motor, CKM245-01AH 1
9 2.2.09 02P-17G-0500 Pulley, 0.2 P, 17G, ID5.00 1
10 2.2.10 00B-0XL-132C Belt, 0.2P, 132XL 1 MAR
11 2.2.11 881-B11-000A Standoff, Slitter Module Positioning 1
12 2.2.12 00A-000-1501 Asm, PCB, Control Panel 1 PCBA
881-102-0002 Key Pad, CC-228 1 PC
13 2.2.13 00D-000-0303 Display, LCD 1 PC/PCBA
14 2.2.14 00A-000-0188 Asm, Interlock Switch 3
00B-000-0943 Bracket, Interlock Switch Mounting 3
00S-000-6105 Switch, Interlock 3
15 2.2.15 00C-000-2050 Cover, Interlock Switch 3
16 2.2.16 00S-000-1513 Sensor, Interrupter, EE-SV3 1
17 2.2.17 881-117-000A Case, L, CC-228 1
Fig. 3

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 2.3 Electric Panel Asm (Fig. 4)

NO Index P/N Name Q’TY

1 2.3.01 881-C01-000A Plate, Electric Panel 1

2 2.3.02 00R-000-1101 Rubber Foot 1 NBR
3 2.3.03 00F-000-0003 Fan, DC 12V 1
4 2.3.04 00A-000-0161 Asm, Driver Box, Common 1 PCBA
5 2.2.05 00T-000-1405 Transformer 1
6 2.2.06 00R-000-0301 Rectifier Board 1 PCBA
7 2.2.07 00F-000-0401 Emi Filter Type 1
8 2.3.08 00B-000-0959 Bracket, Power Entry 1
9 2.3.09 00S-000-6112 Power switch 1
Fig. 4

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 2.5 Feed Tray Asm (Fig. 5)

NO Index P/N Name Q’TY

1 2.5.01 881-211-000B Tray, Feed, CC-228 1

2 2.5.02 881-E02-000A Shaft, Side Guide Sliding 1
3 2.5.03 881-E03-000A Bracket, Side Guide Mounting 2
4 2.5.04 00S-000-5901 Standoff, 6.35 x 2.2mm 4
5 2.5.05 881-105-000B Side Guide, Feeder, CC-228 2
6 2.5.06 881-215-000A Thumb Screw, Feeder Side Guide 2
7 2.5.07 881-406-000A Shaft, Pivot, Feed Tray 1
8 2.5.08 881-217-000A Bracket, Feed Tray Mounting 2
9 2.5.09 881-212-000B Index, Center Alignment 1
10 2.5.10 00A-000-0207 Sensor, Paper, Black 1
11 2.5.11 00C-016-100A Collar, OD16, ID10 1
12 2.5.12 881-E12-000A Nylon Graphite Gasket, OD16, ID10.1 1 Nylon
13 2.5.13 881-E13-000A Nut, Center Alignment 1
14 2.5.14 881-104-0000 Knob, Center Alignment 1
15 2.5.15 881-E15-000A Nylon Graphite Gasket, OD21, ID10.2 1 Nylon
16 2.5.16 881-E16-000A Bushing, Ø10.1 x 2.5 2 POM
17 2.5.17 00C-016-080A Collar, OD16, ID8(00C-000-1205) 1
18 2.5.18 881-E18-000A Plate, Pressure Scale 1
19 2.5.19 881-E19-000A Lever, Pressure Adjustment 1
20 2.5.20 881-E20-000A Plate, spring Force Adjustment 1
21 2.5.21 881-E21-000A Bushing, OD12, ID7.5 1
22 2.5.22 881-E22-000A Plate, Spring 1
23 2.5.23 881-E23-000A Spring, Feed Tray Tension, Outer 1
24 2.5.24 881-E24-000A Spring, Feed Tray Tension, Inner 1
25 2.5.25 881-E25-000A Spring, Pressure Adjustment Lever 1
26 2.5.26 881-103-000B Plate, Feed Tray Extension 1
27 2.5.27 00S-000-5902 Standoff, Ø 6.35 x 4 2
Fig. 5

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 2.6 Feed Ramp Asm (Fig. 6)

NO Index P/N Name Q’TY

1 2.6.01 881-116-000A Ramp, Feed 1

2 2.6.02 00B-000-0905 Angle Bracket 4
3 2.6.03 881-F03-000A Asm, Separator 1
2.6.03.01 881-F03-010A Base, Separator Asm 1
2.6.03.02 881-F03-020A Plate, Separator Asm Stop 1
2.6.03.03 881-F03-030A Bracket, Separator Sitting 1
2.6.03.04 881-F03-040A Pin, Separator Spring Holding 1
2.6.03.05 881-F03-050A Spring, Separator 1
2.6.03.06 881-F03-060A Pin, Pivot, Separator Asm 1
2.6.03.07 00E-M03-E000 E-Ring, M3 2
2.6.03.08 00S-000-1604 Separator, CC-228 1 POM/PU
4 2.6.04 881-225-000A Guide, Feed Ramp 1
5 2.6.05 00S-000-1515 Sensor, Mark Reader, EE-SB5 1
6 2.6.06 881-F06-000A Bracket, Paper Registration, CC-228 4
Fig. 6

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 2.8 Front Lower Trasport Roller Asm (Fig. 7)

NO Index P/N Name Q’TY

1 2.8.01 881-H01-000A Roller, Transport, CC-228 1

2 2.8.02 00G-M10-1910 Gear, M1, 19T, ID10 1
3 2.8.03 00B-F19-80ZZ Ball Bearing, LF-1980ZZ 2
4 2.8.04 00C-016-080A Collar, OD16, ID8 1
5 2.8.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8 2
Fig. 7

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 2.9 Rear Lower Transport Roller Asm (Fig. 8)

NO Index P/N Name Q’TY

1 2.9.01 881-H01-000A Roller, Transport, CC-228 1

2 2.9.02 00G-M10-1910 Gear, M1.0, 19T, ID10 1
3 2.9.03 00B-F19-80ZZ Ball Bearing, F-1980ZZ 2
4 2.9.04 00C-016-080A Collar, OD16, ID8 1
5 2.9.05 08P-51G-0800 Pulley, 0.8 P,51G,ID8 2
6 2.9.06 00B-MXL-082C Belt, 0.2P, 82MXL, 8mm 1 MAR
Fig. 8

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 2.10 Front UpperTransort Roller Asm (Fig. 9)

NO Index P/N Name Q’TY

1 2.10.01 881-L01-000A Roller, Upper, Transport, CC-228 1

2 2.10.02 00G-M10-1910 Gear, M1.0, 19T, ID10 1
3 2.10.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2 1 Nylon
4 2.10.04 00H-L12-800A Housing, 1280 Ball Bearing (00H-000-0501) 2
5 2.10.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ 2
6 2.10.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ 2
Fig. 9

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 2.11 Rear UpperTransnsport Roller Asm (Fig. 10)

NO Index P/N Name Q’TY

1 2.11.01 881-M01-000A Roller, Transport 1

2 2.11.02 00G-M10-1910 Gear, M1.0, 19T, ID10 1
3 2.11.03 881-L03-000A Nylon Graphite Gasket, OD14, ID8.2 1 Nylon
4 2.11.04 00H-L12-80ZZ Housing, 1280 Ball Bearing, Transport Rocker 2
5 2.11.05 00B-F12-80ZZ Ball Bearing, F-1280ZZ 2
6 2.11.06 00B-L12-80ZZ Ball Bearing, L-1280ZZ 2
Fig. 10

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 2.12 Feed Roller Asm (Fig. 11)

NO Index P/N Name Q’TY

1 2.12.01 881-N01-000A Shaft, Feed Roller 1

2 2.12.02 00B-0UF-L001 Pillow Block Ball Bearings, UFL-001 1
3 2.12.03 00R-000-1502 Feed Roller, CC-228 3 PU
881-N03-000A Core, Feed Roller
4 2.12.04 881-N04-000A Shaft, Feed Driving 1
5 2.12.05 162-107-0400 Bushing, OD7, ID6 4
6 2.12.06 00B-062-01ZZ Ball Bearing, 6201ZZ 1
7 2.12.07 00H-062-010A Housing, Ball Bearing 6201ZZ 1
8 2.12.08 881-N08-000A Gasket 1 Nylon
9 2.12.09 08P-24G-1800 Pulley, 0.8 P,24G,ID18 1
10 2.12.10 00O-000-FC12 One Way Clutch, OD18, ID12, FC-12 1
11 2.12.11 00B-000-1209 Hardening Bushing, OD12, ID9(LRT-91216) 1
Fig. 11

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 2.13 Cutter Transmisaion Asm (Fig. 12)

NO Index P/N Name Q’TY

1 2.13.01 881-704-000A Knife, Upper. CC-228 1

2 2.13.02 881-P02-000A Plate, Upper KNIFE MOUNTING 2
3 2.13.03 881-719-000A Link 2
4 2.13.04 881-707-000A Bushing, OD8, ID6 2
5 2.13.05 881-P05-000A Shaft, Knife Driving 1
6 2.13.06 00B-F19-10ZZ Ball Bearing, F-1910ZZ 2
7 2.13.07 881-721-000A Arm, R, Knife Driving 1
8 2.13.08 881-720-000A Arm, L, Knife Driving 1
9 2.13.09 881-722-000A Shutter, Index, CC-228 1
Fig. 12

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 2.14 Cutting Knife Asm (Fig. 13)
N
Index P/N Name Q’TY
O
1 2.14.01 881-711-000A Chassis, Cutting Knife Mounting 1
2 2.14.02 881-705-000A Knife, Lower, CC-228 1
3 2.14.03 881-714-000A Asm, Middle, Upper Knife Holding Spring 1
2.14.03.1 881-714-010A Spring, Middle, Upper Knife Holding Spring Asm 1
2.14.03.2 881-714-020A Pin, Middle, Upper Knife Holding Spring Asm 1
2.14.03.3 881-714-030A Bushing, Middle, Upper Knife Holding Spring Asm 1
2.14.03.4 00B-0L9-40ZZ Ball Bearing, L940ZZ 2
4 2.14.04 881-717-000A Nut, Middle, Upper Knife Holding Spring Asm 1
5 2.14.05 881-716-000A Asm, Right, Upper Knife Holding Spring 1
2.14.05.01 881-716-010A Spring, Right, Upper Knife Holding Spring Asm 1
2.14.05.02 881-716-020A Pin, R/L, Upper Knife Holding Spring Asm 1
2.14.05.03 881-717-030A Bushing, R/L, Upper Knife Holding Spring Asm 1
2.14.05.04 00B-0L9-40ZZ Ball Bearing, L940ZZ 2
2.14.06 881-715-000A Asm, Left, Upper Knife Holding Spring 1
2.14.06.01 881-715-010A Spring, Left, Upper Knife Holding Spring Asm 1
2.14.06.02 881-716-020A Pin, R/L, Upper Knife Holding Spring Asm 1
2.14.06.03 881-716-030A Bushing, R/L, Upper Knife Holding Spring Asm 1
2.14.06.04 00B-0L9-40ZZ Ball Bearing, L940ZZ 2
6 2.14.07 881-718-000A Nut, L/R Upper Knife Holding Spring Asm 2
7 2.14.08 00S-000-1515 Sensor, Mark Reader, White, EE-SB5 1

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 Fig. 13

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 2.15 Slitter Asm (Fig. 14)

NO Index P/N Name Q’TY

1 2.15.01 881-801-000A Chassis, Slitter, 2 x 3.5” 1

881-801-010A Chassis, Slitter, 5.47X 4.21” 1
2 2.15.02 881-803-000A Side Plate, L, Slitter 1
881-802-000A Side Plate, R, Slitter 1
3 2.15.03 881-805-000A Shaft, Slitter, Lower 1
4 2.15.04 881-804-010A Shaft, Slitter, Upper, 2x3.5” Slitter 1
881-804-020A Shaft, Slitter, Upper, 5.47x4.21” Slitter 1
5 2.15.05 881-807-000A Slitting Wheel, Center Gutter, 0.5” 1
881-807-010A Slitting Wheel, Center Gutter, 6mm 1
881-807-020A Slitting Wheel, Center Gutter, 0.25” 1
881-807-030A Slitting Wheel, Center Gutter, 3mm
6 2.15.06 881-808-000A Slitting Wheel, Side Trim 2
7 2.15.07 881-827-000A O Ring, JASO 2027 3 PU
8 2.15.08 881-810-000A Roller, Ejection Driving, Slitting Module 2 POM
9 2.15.09 881-115-0000 Belt, Transport, Slitting Module 2 PU
10 2.15.10 881-809-020A Roller, Transport, Slitting Module 4
11 2.15.11 881-806-000A Slitting Wheel, Upper, CC-228 4
12 2.15.12 00B-F69-01ZZ Ball Bearing, F6901ZZ 4
13 2.15.13 00E-M10-E000 E-Ring, 10mm 2
14 2.15.14 00G-M10-3112 Gear, M1.0, 31T, ID12 2
15 2.15.15 881-812-000A Deflector, Side Waste, 0.5” 2
881-812-000A Deflector, Center Gutter, 0.5” 1
881-812-010A Deflector, Center Gutter, 0.25” 1
881-812-020A Deflector, Center Gutter, 6mm 1
881-812-030A Deflector, Center Gutter, 3mm 1
16 2.15.16 881-114-0000 Asm, Upper Ejection Roller 2
2.15.16.01 881-114-010A Roller, Upper, Ejection 2 POM
2.15.16.02 881-114-020A Spring, Upper Ejection Roller 2
2.15.16.03 881-114-030A Pin, Upper Ejection Roller 2
2.15.16.04 00E-M03-E000 E-Ring, M3 4
17 2.15.17.01 881-113-000A Roller, Lower, Ejection 2 POM
2.15.17.02 881-113-010A Pin, Lower Ejection Roller 2
2.15.17.03 00E-M03-E000 E-Ring, M3 4
18 2.15.18 881-R17-000A Handle 1
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 Fig. 14

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 2.16 Slitter Mounting Chassis Asm (Fig. 15)

NO Index P/N Name Q’TY

1 2.16.01 881-S01-000A Chassis, Slitting Module Mounting 1

2 2.16.02 881-S02-000A Stud, Rear Safety Cover 2
3 2.16.03 00M-000-0002 Magnet, Rear Cover Position 2
4 2.16.04 881-111-000A Thumb Screw, Slitting Module Fastening 1
881-111-010A Spring, Compression, Slitting Module Fastening 1
Fig. 15

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 Electrical Wiring Diagram

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 Sensor Voltage Measurement

Sensors play an important role in monitoring and tracking the flow of the media inside of machine. A majority
of stall conditions could be sensor related. Therefore, a digital multi-meter (DMM) is used for measuring the
voltage reading of the sensors, and assuring proper alignment.

1. Set DMM to 20 at the DVC section.

2. Using the two probes of the DMM to get voltage, one probe placed at the chassis ground of the system,
while the other one probe pin 1 of the sensor connector on the interface board.
3. Covering the sensor, the reading of DMM should be less than 0.2V.
4. Uncovering the sensor, the reading of DMM should be more than 4.5V.
5. Mark Reading Sensors
。Seeing paper 0.2V
。Seeing mark ≧1.8V

The range of sensor’s voltage reading is greater than 4.5V or less than 0.2V has the best state for the sensor to
monitoring the media movement. The sensor connector on the sensor board has three pins. The first pin is for
signal of sensor voltage reading measurement. The second pin is for VCC (5V). The third pin is for ground.
Some sensors connector is 4-pin, the 3rd pin is empty; the 4th pin will be common ground.

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 Calibrations
The calibration allows calibrate cutting mark, cutting length, offset and top margin by:

◎Select Job #4

◎Holding for 5 seconds. mark:50 length:50 offset:50 margin:50 is displayed.

◎Tip on to select the item you are going to calibrate.

◎Tip on to save when the calibration is done.

1. Length

◎ On Job #4, set it to without cutting mark mode, feed a piece of paper to cut the top margin, make
sure the cut top margin is 12.7mm, if not calibrate the top margin first then do Length calibration.
◎Select length:50. Feed a Letter Size sheet thru, the sheet will be cut into half which is 5.5”, compare

the 2 X 5.5”, if the 1st half cut is shorter than the 2nd half, tip on to adjust until the 1st half

and 2nd half are exactly the same; If the first cut is greater than the 2nd half, tip on to

decrease the setting until the 2 half is equal. Each press on or represents 0.1mm
increment or decrement

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 2. Cutting Mark

◎On job #4 to hold then tip on to set cutting mark, cut a printed sheet with mark,
make sure the leading edge of the mark to cutting line is 3mm

◎ Select mark:50, if the cut mark leading edge to cutting line is greater or smaller than 3mm, tip on

and to adjust. Each press represents 0.1mm increment or decrement.

After adjust the mark value, press to save the setting. Cut the mark again, if the cut mark

is not within spec. repeat the calibration.

3. Offset

This is allowing calibrate the 5th business card in a sheet which is possibly longer than the spec.
Assume the 5th card length is longer than the specification by 0.1mm. Under calibration mode select
offset:50 to reduce the figure 50 to 49.

4. Top Margin

On job #4 without mark to cut the top margin, it should be 12.7mm. If the cut top margin sample is

greater or smaller than 12.7mm, select margin:50, tip on and to adjust until the top
margin is within the spec. Each press represents 0.1mm increment or decrement.

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 Feed Tray Tension Adjustment
Factory setting the spring position as shown below:
Increase Tension

Decrease Tension

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 Paper weight
Adjust paper weight settings if paper is skewing or miss-feed.Set 1 or 2 for lighter paper and 4 or 5 for
heavier paper.

1. Hold for 4 seconds.

2. Press to select settings 1-5. Use table below for references.

3. Press to save settings.

Setting Paper Weight

1, 2 120 – 210 (gsm)
3 211 – 300 (gsm)
4, 5 301 – 350 (gsm) (Normal Mode)

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 Top Margin Parallel Adjustment

1. Power off

2. Remove the rear cover

3. Using a 300gsm or 14 pt. sheet as gauge, rotate the feed roller by hand to feed it into apex of
registration roller firm.

4. Underneath the feed tray has 5.5mm nut to hold the side guide, loosen the nut and align it against the
paper to make it straight. Fasten the nut.

Side
Side
Guide
Guide
Fastening
Fastening
Screw

5. Feed a sheet to cut, measure the left and right of the top margin cut is 12.7mm +/- 0.1mm, if not, re
adjust the side guide.

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 Self-diagnose for Malfunction

The system provides a unique feature to help service people pin point the sensor malfunction, detail
procedure as below:

Firmware Version: 01
20.1 Hold Sensor Scan: OK
then turn the power to on,
is displayed
20.2 using a piece of paper to trigger the sensor, the sensor on the interface board connection are
showing as below. Remove the trigger, the display will change to

Firmware Version: 01 Firmware Version: 01

Sensor Scan: OK Sensor Scan: I-20

, If the display remains, it means that sensor is bad.

Sensor Function Board Connection Connector #

S1 Feed Tray Sensor Interface Board I – 20
S2 Input Sensor Interface Board I – 21
S3 Paper Monitoring Sensor Interface Board I – 23
S4 Mark Reading Sensor Interface Board I – 22
Top cover Safety Switch Logic Board L – 11
Rear Cover Safety Switch Logic Board L – 14
Wast Bin Safety Switch Logic Board L – 15

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 Error Message and Trouble Shooting
Error Message Trouble Shooting
Miss Feed 1.Check S1 voltage
2.Check feed motor belt
3.Check pulley screw
4.Check motor detent torque, if no torque
5. Replace driver board
Jam in Sensor 2 1.Check S2
2.Adjust the feed tray tension
3.Adjust the ramp
4. Check transport motor has detent torque
Jam in Sensor 3 1. Check S3
2. check detent torque of transport motor, if no
torque
3. Replace driver board
Mark error 1. Check mark sensor voltage; see paper 0.2V
2. Seeing mark has to be greater than 1.8V
3. Change mark sensor and do mark, top margin
calibration
Check Top Cover Check top cover interlock switch
Check Rear Cover Check rear cover interlock switch
Check Waste Bin Check waste bin interlock switch
Finish card not clean and neat 1. Adjust the cutting knife guiding plate, if
problem still
2. Replace cutting knife
Finish card length uneven 1. Adjust the cutter Assy. frame mounting screw
on the side plates
2.Check driving belt tension
Bar Read Error Replace S4
Cutter Error 1. Turn the cutting knife crane plate, if no
detent torque, replace driver box
2. Driving crane screw loose, if not
3. Sensor goes bad
Top margin not even left and right Adjust the side guide, make sure it is right angle
to the first set of roller
Transport no function Rotate transport motor on the side frame, if no
detent torque, replace driver box
Slitting not good Replace the slitter
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 No Power 1. Check Fuse
2. Check power plug
3. Check power board has 5V and 36V output
Paper buckled at feed ramp 1. Adjust the feed tray tension spring position

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 Recommended Spare Parts List

P/N Part Name

00S-000-6112 Switch, Power Entry
00F-000-3006 Fuse, Time Delay, 3.15 A, 250V
881-102-0002 Key Pad, Staple
881-102-0003 Key Pad, CC-228, Cutting Factor
881-112-0000 Module, Slitter, 2 x 3.5”
881-112-0051 Module, Perforator
881-112-0052 Module, Scoring
881-112-0004 Module, Slitter, 4 x 8”
881-112-0005 Module, Slitter, 5 x 7”
881-112-0008 Module, Slitter, 5.47x 4.21”
881-113-0000 Roller, Ejection, Lower, CC-228
881-114-0000 Asm, Ejection Roller, Upper, CC-228
881-115-0000 Belt, Slitting Transport, CC-228
00R-000-1052 Roller, Feed, CC-228
00S-000-1514 Sensor, Paper, CC-228
00S-000-1515 Sensor, Mark Reader, White, CC-228
00A-000-0207 Sensor, Paper, Black
00S-000-1604 Separator, Feed, CC-228
00A-000-1001 Asm, PCB, Logic
00C-000-0083 Cable, 34 pin, 55cm, Driver Interface
00C-000-0071 Cable, 34 pin, 37cm, Logic Interface
00A-000-1121 Asm, PCB, Interface
00A-000-1611 Asm, PCB, LCD Interface
00C-000-0051 Cable, 16 pin, 47cm, LCD Interface
00C-000-0031 Cable, 14 pin, Panel Interface
00A-000-1501 Asm, PCB, Control Panel
00A-000-0188 Asm, Interlock Switch
00D-000-0303 Display, LCD
00A-000-0188 Asm, Interlock Switch
00S-000-1513 Sensor, Interrupter, CC-228
00B-MXL-088C Belt, 0.08P, 088MXL, 8MM
00B-MXL-082C Belt, 0.08P, 082MXL, 8MM
00A-000-1211 Asm, PWB, Power
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00B-MXL- 132C Belt, 0.08P, 132MXL
881-403-000B Spring, Feed Tray Tension, Outer

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 881-403-000C Spring, Feed Tray Tension, Inner
00F-000-0003 Fan, DC, 12V
00A-000-0161 Asm, Driver Box, L298
00A-000-1402 Asm, PWB, Driver, L298
00F-000-0401 Filter, AC Line
00S-000-6101 Switch, 115/230V Selectable
00M-000-0403 Motor, SQ, 2.58V, 3A
00M-000-0401 Motor, SQ, 2,8V, 1.7A (Alternative 3.9V, 1.2A)
00R-000-0301 Rectifier
881-704-000A Knife, Upper, CC-228
881-705-000A Knife, Lower, CC-228
881-714-000A Asm, Middle, Upper Knife Holding Spring
881-715-000A Asm, Left, Upper Knife Holding Spring
881-716-000A Asm, Right, Upper Knife Holding Spring

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