XG-8000 Series: Setup Manual

96180A
Ultra High-Speed,
High-capacity Multi-camera
Machine Vision System
XG-8000 Series
Setup Manual
(Area Camera Edition)
Read this manual before use.
Keep this manual in a safe place for future reference.
Introduction
Introduction
The XG-8000 Series uses a 2-way approach (either on the controller or on a PC) to build inspection
programs. The controller can be used to carry out adjustments in the field, add vision units and perform
product changeovers. A PC can be used to establish inspection methods and build new programs with
original operation menus and other essential GUI elements. The available PC programs are the XG
VisionEditor development environment and the XG VisionTerminal log data collection program.
Notations used in this manual
Symbols
The following warning symbols are used to ensure safety and to prevent human injury and/or damage to
property when using the system.
DANGER
Indicates that the operator is at risk of death or serious physical injury if the system is improperly operated
or this precaution is not followed.
WARNING
Indicates that the operator is at risk of physical injury if the system is improperly operated or this precaution
is not followed.
CAUTION
Indicates that property could be damaged (product malfunction, etc.) if the system is improperly operated
or this precaution is not followed.
Note
Indicates important operating procedures that could be easily overlooked.
Reference
Indicates items to enhance system understanding and other useful information.
Trademarks
• Windows XP/Vista/7 and Microsoft Excel 2000/2002/2003/2007/2010 are registered trademarks of Microsoft
Corporation (US).
• "SD Memory Card" is a registered trademark of the SD Association.
• "QR Code" is a registered trademark of Denso Wave Incorporated.
• Other company names and product names noted in this document are registered trademarks or trademarks of
their respective companies. The ™ mark and ® mark have been omitted in this manual.
2
Introduction
This manual and related manuals

This manual describes the setup procedures required for connecting and initial installation of the XG-8000
Series (hereafter referred to as "the controller"), as well as related information and product specifications.
Read this manual thoroughly in order to understand how the controller works and to maximize
performance of the controller.
Always keep this manual in a safe place for future reference.
Please ensure that the manual is passed to the end user of the software.
Applicable Manuals:
Initial installation
XG-8000 Series system connections, installation and production specifications
Camera External XG-8000 Series Setup

device
Manual (this manual)
Controller
Inspection program development and other support/debugging functions

Inspection program development
Program development XG VisionEditor

and controller setting using
XG Vision Editor.
Reference Manual
(Programming Edition)
Controller
Program development
and controller setting using XG-8000 Series
the built-in GUI interface User's Manual
on the controller.
Controller
Creating GUI/Tool simulation

Support tool for operation
XG VisionEditor
Operation methods of
Reference Manual
tools by XG VisionEditor
(Utility)
Controller
Operation methods of XG-8000 Series

tools by functions built
into the controller User's Manual
Controller
Communication and control with external equipment

Communication control/external monitoring
External terminals XG-8000 Series

PLC-Link Communications
CC-Link External Control Manual
device
ActiveX ActiveX control for
control
Controller No protocol XG Reference Manual
communication
Remote monitoring and data/image collection

XG VisionTerminal
User's Manual
Controller
96180A
3
Safety information for XG-8000 Series
General Precautions
• Before starting or operating the system, check to make sure all system functions are working properly.
• If any Keyence product fails, take all safety precautions to prevent damage before using the system again.
• If the system is operated beyond its published specifications or if the system is modified, its functions and
performance cannot be guaranteed.
• Please note that when the system is used in combination with other devices, its functions and performance
may be negatively affected.
• Do not use this product for the purpose to protect a human body or a part of human body.
• This product is not intended for use as explosion-proof product. Do not use this product in a hazardous
location and/or potentially explosive atmosphere.
• Do not subject the controller or connected devices to a sudden change in temperature, as condensation may
occur.
Warning
General
• Do not use with any power voltage other than 24 V DC. Doing so may cause fire, electric shock, or product
malfunction.
• Do not disassemble or modify the unit. Doing so may cause fire or electric shock.
Operating environment and conditions

• For safe and proper use of the controller, avoid installing it in the following locations: Doing so may cause fire,
electric shock, or product malfunction.
- Locations that contain moisture or dust, or that are poorly ventilated.
- Locations where the controller is exposed to direct sunlight or temperature increases.
- Locations where there are flammable or corrosive gases.
- Locations where the controller may be subjected to vibration or shock.
- Locations where water, oil or chemicals may splash onto the controller.
- Locations where static electricity is present or electric discharge may occur.
• Keep the controller and cables away from high voltage cables or power lines. Otherwise, noise interference
may cause malfunction or accidents.
• Bundle cables with a protective spiral tubing material. Direct bundling will concentrate the cable load on the
bindings, which can result in cable damage or short circuit.
• The controller and optional devices are precision components. To maintain performance do not subject them
to vibration or shock.
4
Measures to be taken during abnormal performance

In the following cases, turn the power OFF immediately. Using the system in a defective condition may
cause fire, electric shock, or product malfunction. Contact your local Keyence office for repair.
• If water or debris enters the system
• If the system is dropped or the case is damaged
• If smoke or a burning smell is emitted from the system
Caution
Usage
• Before connecting or disconnecting cables or expansion units, be sure to turn off the controller and other
connected devices. Failure to do so may result in malfunction of the controller or connected devices.
• Do not turn the power off while you are programming. Otherwise, all or part of the program settings may be
lost.
• Do not block the ventilation holes. Otherwise, the inside temperature may rise and malfunction may occur.
• Do not allow an excessive amount of sunlight or other bright light to enter the camera for a long period of time.
Doing so may cause damage to the CCD inside the camera.
Note
Maintenance
Do not clean with benzene, thinner, or alcohol.
Doing so may cause discoloration or deformation of the controller. If the controller has been contaminated
in anyway, use a cloth moistened with a mild detergent to wash off, then wipe dry with a dry cloth.
5
Precautions on Regulations and Standards
Precautions on Regulations and Standards
CE marking
Keyence Corporation has confirmed that this product complies with the essential requirements of the
applicable EC Directive, based on the following specifications. Be sure to consider the following
specifications when using this product in the Member State of European Union.
EMC Directive (2004/108/EC)

• Applicable standard EMI: EN61326-1, Class A
EMS: EN61326-1
• The length of cables connected to the controller and its external devices must be less than or equal to 30m.
• When using a CC-Link unit CA-NCL10E, attach a ferrite core (OP-84364) to the CC-Link dedicated cable at a
position within 300 mm from the CA-NCL10E.
• When using RS-422, attach the provided ferrite core (ZCAT2035-0930A) to the RS-422 cable at a position
within 300mm from the controller.
Remarks:
These specifications do not give any guarantee that the end-product with this product incorporated
complies with the essential requirements of EMC Directive. The manufacturer of the end-product is solely
responsible for the compliance on the end-product itself according to EMC Directive.
6
Table of contens
Table of contens
Introduction .............................................................2 Adjustments ....................................................... 2-30

Notations used in this manual .............................. 2 Check that a Screen is Displayed on the
This manual and related manuals ........................ 3 Monitor .......................................................2-30
Safety information for XG-8000 Series ...................4 Adjusting the Aperture and Focus .................. 2-34
General Precautions ............................................. 4 Loading and Removing an SD Card .................. 2-35
Warning ................................................................ 4 Inserting an SD Card .......................................2-35
Caution ................................................................. 5 Removing an SD Card ..................................... 2-36
Note ...................................................................... 5 Using Dedicated Software to Access the
Precautions on Regulations and Standards ............6 Controller ...................................................... 2-37
Table of contens ......................................................7 Supported Software .........................................2-37
Preparing to Connect with the Controller ........2-38
Connecting to the Controller ...........................2-39
Chapter 1 Function
Package Contents ............................................... 1-2
Standard Package .............................................1-2 Chapter 3 I/O Interface Specifications
Options ..............................................................1-2 Overview of the I/O Interface ............................... 3-1
Overview of the XG-8000 Series Machine Vision RS-232C Specifications ...................................... 3-2
System ........................................................... 1-4 Port Specifications ............................................. 3-2
Identifying Controls and Connectors ................... 1-5 Connecting to a PC ...........................................3-3
Controller ...........................................................1-5 Ethernet Specifications ........................................ 3-4
CC-Link Unit ......................................................1-7 Port Specifications ............................................. 3-4
Illumination Expansion Unit ...............................1-8 USB Specifications .............................................. 3-5
Handheld Controller ..........................................1-9 Port Specifications ............................................. 3-5
Special Functions assigned to Buttons and Connecting to a PC ...........................................3-5
Multiple Key Combinations ........................1-10 CC-Link Specifications ........................................ 3-7
CA-NCL10E Port Specifications ........................3-7
Connecting to a CC-Link network .....................3-8
Chapter 2 Installation and Connection
Parallel I/O Specifications ................................... 3-9
Standard System Configuration .......................... 2-2
Connector Specifications .................................. 3-9
Installing the Controller ....................................... 2-4
Default Terminal Assignment: Cable color
Caution on Direction of Controller Mounting .....2-4
when OP-51657 is used. .............................. 3-9
Installing the Expansion Unit .............................2-5
Terminal Block Specifications ........................... 3-11
Installing the Controller ......................................2-7
Standard Specifications .................................. 3-11
Installing the Camera .......................................... 2-8
Pin Layout ........................................................ 3-11
Selecting the Lens ............................................... 2-9
Input/Output Wiring ........................................... 3-13
Confirm the Working Distance from the
Input Connections ........................................... 3-13
FOV Chart. ...................................................2-9
Output Connections ........................................ 3-14
Information on Optional Lenses .......................2-18
Using the Close-up Rings ................................2-20
Connecting Cables ............................................ 2-21
Selection and Installation of LED Lighting ......... 2-24
Selecting the Correct Lighting System ............2-24
Using the Illumination Expansion Unit .............2-26
7
Table of contens
Options .............................................................. 4-31

Chapter 4 Specifications
List of Options ................................................. 4-31
Main Specifications ............................................. 4-2
Standard Lenses ............................................. 4-37
Controller XG-8702(P)/8502(P)/8002(P) ............ 4-2
Low Distortion Lenses ..................................... 4-40
Cameras (XG-H500C/H500M) ......................... 4-12
High-resolution, Low Distortion Lenses ........... 4-43
Cameras (XG-H200C/H200M) ......................... 4-12
Close-up Spacer (OP-51612) .......................... 4-45
Cameras (XG-200C/S200C) ............................ 4-13
Macro Lenses .................................................. 4-46
Cameras (XG-200M/S200M) ........................... 4-13
High Resolution Ultra Small Camera
Cameras (XG-H100C/H100M) ......................... 4-14
(XG-S200C/S200M) Options ...................... 4-48
Cameras (XG-H035C/H035M) ......................... 4-14
Ultra Small Camera
Cameras (XG-035C/S035C) ............................ 4-15
(XG-S035C/S035M) Options ...................... 4-48
Cameras (XG-035M/S035M) ........................... 4-15
LED Lights ....................................................... 4-49
Illumination Expansion Unit (CA-DC21E) ........ 4-16
LED Light Controller (CA-DC100) ................... 4-53
Using the Camera Cable Extension Amplifier
LED Light Cable .............................................. 4-54
(CA-CNX10U/CHX10U) ............................. 4-17
Fluorescent Ring Light (CV-R11/CA-R20) ....... 4-55
Outside dimensions ........................................... 4-18
DC 24 V power (CA-U3) .................................. 4-57
Controller XG-8702(P) /8502(P) /8002(P) ........ 4-18
LCD Monitor (CA-MP81) .................................. 4-59
Handheld Controller (OP-84231 (printed),
Touch panel LCD monitor (CA-MP120T) ......... 4-60
OP-84236 (blank)) ..................................... 4-21
INDEX .................................................................. I-1
Digital Cameras (XG-200C/200M) ................... 4-22
Digital Cameras (XG-035C/035M) ................... 4-23
Digital Cameras
(XG-S035C/S035M/S200C/S200M) ........... 4-24
Digital Cameras (XG-H500C/H500M/H200C/
H200M/H100C/H100M/H035C/H035M) ..... 4-25
Camera Cables (for XG-****) ........................... 4-26
Camera Cables (for XG-H****) ........................ 4-28
Using the Camera Cable Extension Amplifier
(CA-CNX10U/CHX10U) ............................. 4-29
8
Chapter
1
Function
Function
1-1
Package Contents
Package Contents
The equipment and accessories listed below are included in • XG-H035C

the package when shipped. Check that you have received (310,000 pixel 7x-speed color
all of the equipment and accessories. camera)
• XG-H035M
(310,000 pixel 7x-speed
monochrome camera)
Standard Package
• XG-S035C
(320,000 pixel ultra small double speed
• Controller Unit
color camera)
(XG-8702/8502/8002) x 1 • XG-S035M
(320,000 pixel ultra small double
speed monochrome camera)
• XG-S200C
(2 megapixel ultra small color
camera)
• XG-S200M
(2 megapixel ultra small
• SD memory card (OP-87133 (512 MB): XG-8502/ monochrome camera)
8502P/8002/8002P,
• XG-E800
CA-SD1G (1 GB): XG-8702/8702P) x 1
(Camera expansion unit)
(Installed in controller SD card slot 1.)
• Controller instruction manual x 1
• Set of terminal block labels x 1
Options
• XG-200C • XG-EC80
(2 megapixel color camera) (Area camera input unit)
• XG-200M
(2 megapixel monochrome camera)
• XG-035C
(320,000 pixel double speed color • OP-84231
camera) (Handheld controller)
• XG-035M Reference
(320,000 pixel double speed
OP-84236 (blank) is also
monochrome camera)
available.
• XG-H100C
(1 megapixel 7x-speed color camera) • CA-DC21E
• XG-H100M (Illumination expansion unit)
(1 megapixel 7x-speed monochrome
camera) PO
WE
R
2
HT
LIG
4
• XG-H200C 3
2
1
1
HT
LIG
4
(2 megapixel 7x-speed color camera) 3

2
1
T
OU
• XG-H200M
IN
(2 megapixel 7x-speed monochrome

camera)
• XG-H500C
(5 megapixel 11x-speed color camera)
• XG-H500M
(5 megapixel 11-speed monochrome
camera)
1-2
Package Contents
Function
• CA-NCL10E
(CC-Link unit)
• CA-CNX10U/CHX10U
(Camera cable extension repeater)
• XG-H8NE (dedicated vision software for XG)

- XG Vision Editor
- XG Vision Terminal
Note
Refer to "Options" (Page 4-31) for more details about other
optional accessories which can be used with this system.
1-3
Overview of the XG-8000 Series Machine Vision System
Overview of the XG-8000 Series Machine Vision

System
The XG-8000 Series uses a 2-way approach (either on the controller or on a PC) to build inspection programs. The controller
can be used to carry out adjustments in the field, add vision units and perform product changeovers. A PC can be used to
establish inspection methods and build new programs with original operation menus and other essential GUI elements.
Available PC programs are the XG VisionEditor development environment and the XG VisionTerminal log data collection
program.
Control input/
Image input output Data output
XG-8000 Series machine vision system
XG-8702/8502/8002 Application software XG-H8NE
XG VisionEditor
XG VisionTerminal
Make adjustments in the Build programs and GUIs

field and add functionality using the PC
using the controller. development environment.
USB . Ethernet
XG-8000 Series controller XG VisionTerminal

This system features a multi-core DSP. In addition to XG VisionTerminal is dedicated software for the XG-8000
running user-developed inspection programs, the handheld Series machine vision system. XG VisionTerminal uses a
controller can be used to check and edit inspection remote desktop function allowing the user to view the
flowcharts and display screen setting. This allows for instant monitor output from the XG-8000 Series on a PC, as well as
adjustments and program changes as they become interact with the controller via a pseudo hand-held
necessary without the need of a PC. controller. (Mouse operation is also supported.)
The XG VisionTerminal also allows for data and image
logging directly from the XG-8000 controller to the PC.
XG VisionEditor
XG VisionEditor is integrated development software for the
XG-8000 Series machine vision system. It provides all the
inspection program development functions and utilities
required for complete processing of the XG-8000 Series.
Inspection programs that include customized menus and
display screens can be created.
1-4
Identifying Controls and Connectors
Function
Controller
I/O (parallel I/O) connector

Use for signal input and output (Page 3-9).

SD2 slot (upper), SD1 slot (lower)
Insert an SD card (Page 2-35).
The SD1 slot contains the included SD card (CA-SD1G: 1 GB or
OP-87133: 512 MB).
Note

SD Card 1 must be inserted to operate the controller.

Camera slot
Use to connect the camera input unit.
The controller is shipped with the camera input unit XG-EX80

connected in this slot.

CONSOLE connector (modular)
Use to connect the optional console (OP-84231/84236) or optional
console relay cable (OP-87260: 3 m / OP-87261: 10 m).
MONITOR connector (SVGA)
Use to connect to an external monitor (Page 2-22).
Note
• When using a commercial RGB analog monitor that does not support
SVGA (800 x 600 pixels) or XGA (1024 x 768 pixels), the displayed
image quality may degrade and the screen may not appear correctly
depending on the specifications of the monitor. (Recommended
monitor: CA-MP120T or CA-MP81)
• If the controller is used when XGA output is set in the inspection settings,
be sure that a monitor that supports XGA is connected. If a monitor that
supports only SVGA is used, the screen may not be displayed correctly.
CAMERA2 (camera 2) connector (only when XG-EC80 is

installed)
Use to connect camera 2 (Page 2-21).
USB connector
Use to connect a USB cable (Page 3-5).
Expansion unit connector 1 (right side)
Use to connect the camera expansion unit (XG-E800).

CAMERA1 connector
Use to connect camera 1 (Page 2-21).
RS-232C connector (Port 2, D-sub 9 pin)
Use to connect the optional touch panel RS-232C cable (OP-
87258: 3 m / OP-87259: 10 m) or a commercial RS-232C cable (D-
sub 9-pin female) (Page 3-2).
1-5
RS-232C connector (Port 1, RJ-11)

Use to connect the optional RS-232C communications cable (OP-

26487: 2.5 m) or the optional touch panel RS-232C modular cable
(OP-87264: 3 m / OP-87265: 10 m) (Page 3-2).

Note
By default, RS-232C port 1 is used for data output/command control, and
port 2 is used for the CA-series touch panel. For details about changing

the settings, see the XG-8000 Series User's Manual.

ETHERNET connector

Use to connect an Ethernet cable (Page 3-4).

IN1/OUT1 connector (terminal block 1)
Use for signal input and output (OUT1/IN1) (Page 3-11).

Power and ground terminals
Use to connect power (24 V DC) and the ground wire (Page 2-22).
Expansion unit connector 2 (left side)
Use when connecting the illumination expansion unit (CA-DC21E)
or CC-Link unit (CA-NCL10E) (Page 2-5).
Note
When the illumination expansion unit CA-DC21E is connected, Flash
control is limited to Flash 1 - 4.
1-6
CC-Link Unit
Function
Connector on expansion unit side
Use when connecting the illumination expansion unit CA-DC21E

(Page 2-6).
L RUN
SD
RD
Operation status indicator light (L RUN)
L ERR
• ON: Master station and self station are updating the data correctly
(green light lit).

DA
DB
DG • OFF: Data communication timed out (light will turn on when data is
being received correctly).
SLD
(FG)
Data indicator (SD)

• ON: Data is being transmitted.
Data indicator (RD)
• ON: Data is being received.
Error indicator lamp (L ERR)
• ON: Communication error (red light lit).
• Flashing at constant intervals: Station number or
communication speed setting was changed during data transfer.
• Flashing irregularly: Terminator is not installed properly and or
the unit or CC-Link cable is being affected by electrical noise.
• OFF: No communication errors
Terminal block
See the wiring diagram (Page 3-7).
Connector on controller side
Connect to the controller.
1-7
Illumination Expansion Unit
Connector on expansion unit side

Use when connecting two or more illumination expansion units.
POWER
Power supply LED

4 LIGHT 2

3
2
1
4 LIGHT 1
Lit when the power is supplied to the illumination expansion unit.

3
Light 2 output connector

2
1

OUT
Use to connect LED light No. 2.

IN
Light 2 intensity LED

Indicates the intensity of Light 2 in four steps.

Light 1 output connector
Use to connect LED light No. 1.
Light 1 intensity LED
Indicates the intensity of light 1 in four steps.
OUT Connector Terminal Block
Use when connecting lights directly to the terminal block.
Connector on controller side
Connect to the controller.
Note
Make sure to connect to the controller side connector when connecting
directly to the CC-Link unit CA-NCL10E.

IN Connector Terminal Block
Use this to supply power to the illumination expansion unit, and to
control the force light off input.
DIP switch for output voltage change
Use to select the output voltage on the output connector (Page 2-28).
1-8
Handheld Controller
This section explains the common operations and functions of the handheld controller (OP-84231).
Function
Reference
• Text in parentheses indicates the labeling on OP-84231. A blank console without labels (OP-84236) is also available
for customizing button assignments.
• Functions can be assigned to each button and to key combinations. The accessible operations on the handheld
controller can be changed for different user accounts. The operations described here assume the handheld
controller is being used with the default assignments by a user with administrator privileges. The actual operation
may differ for your console. For more details, see "System Settings" in the XG VisionEditor Reference Manual.
No. 0/8-way thumbpad

Press the outer cursor button up, down, right or left to move the
selected item on the screen.
Press the button in the center to confirm the setting on the screen.
No. 1 button (FUNCTION)
FUNCTION TRIGGER
ESCAPE
SCREEN
VIEW
MENU
Press the button to toggle the function menu on/off.
It is also setup by default as a combination button.
No. 4 button (SCREEN)
This button cycles the screen through different display types (raw
image 1, filtered, etc.).
No. 5 button (VIEW)
Press to display the View Toolbar, zoom in or out on the screen, or to
switch between options such as result values or display templates.
No. 7 Back button
This button calls up the function menu, just like the No. 1 (FUNCTION)
button. It is also used to toggle the flowchart area on screen between
normal and enlarged. Pressing and holding the button displays the
entire flowchart.
Some of the button combinations differ from the No. 1 (FUNCTION)
button.
No. 8 selector switch (RUN/STOP)
Flicking this switch toggles between edit and run modes. Flick this
switch to show/hide the Flow Editor.
Reference
It is also possible to forcibly change from Remote capture mode to Run mode.
No. 3 button (TRIGGER)

Press this button to issue a trigger for all cameras. Press and hold the
No. 3 button in the flowchart view to issue a continuous trigger (only
when trigger input is enabled). Press the No. 3 button (TRIGGER)
again to stop triggering.
No. 6 button (MENU)
This button displays the image bar and performs operations related to
Retest mode.

No. 2 button (ESCAPE)
Press this button to return to the previous screen or to resume the
previous operation.
1-9
Special Functions assigned to Buttons and Multiple Key

Combinations
The buttons on the handheld controller perform special functions when pressed under certain conditions.
Various other functions can be performed using key combinations (pressing two or more buttons
simultaneously). Note, the functions available will differ depending on the controller operating state, and
the functions assigned to the key combinations on the handheld controller.
1. Operation when turning on the power (special button function)
Operation Buttons to use

Initialize the controller to the default settings and No. 2 button + power ON
format the contents of SD Card 1
Forcibly display the initial startup screen (Page 2-30) No. 1 button + power ON
Forcibly start the controller in Offline mode No. 1 button + 8-way touchpad UP + power ON
Acquire network settings by BOOTP protocol No. 6 button + power ON
Note
• Never turn off the power while initialization of the controller is in progress. Doing so may cause errors in the internal
data.
• Initializing the contents of SD Card 1 in the controller will erase all files, including inspection setting files and the
system settings file which contains settings for terminal assignments, etc. When the controller is started
immediately after it was initialized, settings are automatically created for the language and resolution that were
selected on the initial startup screen.
2. Operation when the power is on (combination keys: default settings)
Operation Buttons to use

Saving the current image on the screen to SD Card 2 No. 1 button (FUNCTION) + No. 5 button (VIEW)
(Screen capture) Or
No. 7 Back button + No. 5 button (VIEW)
Send a reset signal to the controller during Run mode No. 1 button (FUNCTION) + No. 2 button (ESCAPE)
Or
No. 7 Back button + No. 2 button (ESCAPE)
Switching the screen display No. 1 button (FUNCTION) + No. 4 button (SCREEN)
Or
No. 7 Back button + No. 4 button (SCREEN)
Change the opacity for the dialog menus No. 1 button (FUNCTION) + No. 6 button (MENU)
Or
No. 7 Back button + No. 6 button (MENU)
Reference
In addition to the above, there are also key operations which can only be used from the Flow Editor and Screen Editor.
For more details, see the XG-8000 Series User's Manual.
1-10
Chapter
2
Installation and Connection

2-1
Standard System Configuration
Example of a standard system setup with two cameras
Controller Handheld Controller SD card (OP-87133, 512MB*)

XG-8702/8502/8002 (OP-84231, optional) (Inserted in slot SD1
on controller)
* XG-8702 comes with
1 GB (CA-SD1G)
Camera cable
CA-CN3 (3 m)/CA-CH3* (3 m)
(optional)
* Used to connect
high speed cameras.
24 V DC power supply Lens

CA-U3 (optional)
(optional)
Camera 1 Camera 2
XG-200C*1/XG-035C
XG-S200C*1/XG-S035C
XG-200M*1/XG-035M
Touch panel LCD monitor Supported XG-S200M*1/XG-S035M
CA-MP120T (optional) cameras XG-H100C*1/XG-H035C
XG-H100M*1/XG-H035M
XG-H500C*2/XG-H200C*1
XG-H500M*2/XG-H200M*1
*1 XG-8702/8502 only.
*2 XG-8702 only.
Reference
For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-26) and
"Camera Cables (for XG-H****)" (Page 4-28).
2-2
Example of a standard system setup with four cameras
Camera Expansion Unit Handheld Controller SD card (OP-87133, 512MB*)

XG-E800 (XG-EC80) (option) (OP-84231, optional) (Loaded in slot SD1
on controller)
Controller * XG-8702 comes with

XG-8702/8502/8002 1 GB (CA-SD1G)
Camera cable
CA-CN3 (3 m)/
CA-CH3 (3 m)
(optional)
* Used to connect
high speed
cameras.
24 V DC power supply
CA-U3 (optional)
Lens
(optional)
Camera 1 Camera 2 Camera 3 Camera 4
XG-200C*1/XG-035C
XG-S200C*1/XG-S035C
Supported
Touch panel LCD monitor XG-200M*1/XG-035M
cameras
CA-MP120T (optional) *1
(optional) XG-S200M /XG-S035M
*
XG-H100C 1/XG-H035C
XG-H100M*1/XG-H035M
XG-H500C*2/XG-H200C*1
XG-H500M*2/XG-H200M*1
*1 XG-8702/8502 only.
*2 XG-8702 only.
Reference
For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-26) and
"Camera Cables (for XG-H****)" (Page 4-28).
2-3
Installing the Controller
Install the controller to the DIN rail, or use the holes on the bottom of the controller to secure it with screws.
Note
• Do not install the controller in a location with lots of dust or water vapor. The controller does not have a mechanism
to protect it from dust or water. Dust or water entering the controller can cause damage to the controller.
• Turn off the controller when connecting or disconnecting an expansion unit, cable, or terminal block. Connecting or
disconnecting a camera expansion unit, cable, or terminal block while connected to a power source may damage
the controller or peripheral devices.
• When an expansion unit is not connected, keep the connector protection cover on the controller. Using the
controller with the connector exposed may cause damage to the controller.
Caution on Direction of Controller Mounting

• Install the controller in the direction indicated by the circle shown below. Do not install the controller in
any other direction.
• For ventilation, ensure a minimum of 50 mm of space above the controller unit and 50 mm of space on
either side. So that the cables can be safely connected, ensure a minimum of 90 mm of space in front of
the controller connector panel.
• When two or more controllers are installed side by
side, ensure a minimum of 50 mm of space between
the controllers, and 50 mm above both controllers. 50mm 50mm
50mm 50mm 50mm
Note
• Do not block the ventilation openings on the top and bottom of the controller. If the vents are blocked, heat will
accumulate inside the controller and can cause system failure.
• If the temperature inside the control panel (temperature at the top of the front of the controller) exceeds the
recommended specification, use forced air-cooling or increase the free space around the controller to improve
ventilation until the operating ambient temperature drops below the recommended specification.
2-4
Installing the Expansion Unit
Note
• Turn off the controller when connecting or removing an expansion unit. Connecting or removing the camera

expansion unit while connected to a power source may damage the controller or peripheral devices.
• When an expansion unit is not connected, keep the connector protection cover on the controller. Using the
controller with the connector exposed may cause damage to the controller.
Installing the Camera Expansion Unit

When connecting 3 or more cameras, attach the optional camera input unit to the optional camera
expansion unit XG-E800, then install onto the controller.
Remove the protective cover from connector 1 on the right side of the controller and install the camera
expansion unit as shown below.
Installing the Communication Expansion Module

The optional CC-Link unit CA-NCL10E is used when communicating via CC-Link (Page 3-7).
Remove the protective cover from connector 2 on the left side of the controller and install the CC-Link unit
as shown below.
2-5
Installing the Illumination Expansion Unit

When the lighting is controlled by the controller, up to 4 CA-DC21E illumination expansion units can be
connected for the control of up to 8 individual lights. Remove the protective cover from connector 2 on the
left side of the controller and install the illumination expansion unit as shown below.
R
WE
PO 2
HT
LIG
R 4
WE
PO 2 3
HT 2
LIG
4
1
3
2
1 1
HT
LIG
4
1 3
HT 2
LIG
4
1
3
2
1 T
OU
T
OU
R
WE
PO 2
HT IN
LIG
4
3
IN 2
1
1
HT
LIG
4
3
2
1
OU
T
Connecting multiple units

Illumination Spacer IN
expansion unit (included with the

illumination expansion unit)
Note
• It is necessary to mount the supplied spacers before mounting the illumination expansion unit.
• Turn off the controller when connecting or removing an illumination expansion unit. Connecting or removing the
illumination expansion unit while connected to a power source may damage the controller or peripheral devices.
• When an illumination expansion unit is not connected, keep the connector protection cover on the controller. Using
the controller with the connector exposed may cause damage to the controller.
When Using the Illumination Expansion Unit and CC-Link Unit Together
Mount the CC-Link unit CA-NCL10E directly to the controller, then mount the illumination expansion unit to
the left side of the CC-Link unit.
CC-Link unit CA-NCL10E

Spacer
(included with the illumination
expansion unit)
Illumination expansion unit

CA-DC21E
R
WE
PO 2
HT
LIG
4
3
2
1
1
HT
LIG
4
3
2
1
T
OU
IN
Note
The CC-Link unit cannot be mounted to the left side of the illumination expansion unit. If connected by mistake, it may
damage the controller itself or the peripherals.
2-6
Installing the Controller on a DIN Rail

The controller and the expansion unit are designed to be mounted on a DIN rail.
Tab
Pull the tab on the bottom in the direction of the arrow to mount or dismount the controller.
Mounting to the Bottom of the Controller
M4 screws
Note
Mount the controller in a stable location that is free from vibration.
2-7
Installing the Camera
Installing the Camera
Notes on Electrical Insulation

• The camera case acts as the ground for the camera circuit. If the installation bracket or mount has any
electrical potential or noise, it may cause internal damage and malfunction. For secure insulation, be
sure to use the plastic mounting bracket and screws that are supplied with the controller when installing
the camera.
• If the supplied plastic mounting parts are not used in the installation, take care to insulate adequately.
1 Install the lens on the camera.

Select an appropriate lens according to the size of the object or distance between the object and the
camera (Page 2-9).
Lens
Note
• Do not touch the inside of the camera when installing the lens.
• Take care to ensure dust and/or foreign material does not enter into the camera.
2 Install the camera using the screw holes provided on the plastic mount.
There are three types of screw holes. Use the standard camera connection and appropriate screw
holes suitable for the mounting setup.
Note
• When installing the camera, use a tightening torque of 0.5 Nm and a maximum tension of 30 N.
• Leave enough space around the lens to ensure easy adjustment of the focus and aperture (Page 2-34).
• If the camera is mounted where there is vibration, the lens mount or the lock screw for the lens may loosen. Use
of a locking bond adhesive is recommended in such a case.
• Mounting the provided plastic mount on a side other than the bottom of the camera can cause gaps between
the mount and the camera. If the installation needs to be very precise, try to fix the mount to the bottom of the
camera.
Reference
To allow for future adjustment of the camera, an optional XY stage is available (CA-S2040). Using slot holes for the
mounting screws of the camera will allow for similar adjustments to be made.
Warning on Installation Space for the Camera

When installing the camera, maintain 30 mm or more of space above the
camera and 15 mm or more on both sides.
30mm
15mm 15mm
2-8
Selecting the Lens
Selecting the Lens

Select the lens according to the size of the target (FOV (Field
of view): Y) and the distance between the camera and the
target (working distance). Select a suitable lens referencing
the FOV chart.
Field of
view: Y
WD (Working
distance)
Target
Confirm the Working Distance from the FOV Chart.

• The numbers in the FOV chart represent the thickness required for the close-up ring. Install the close-up
ring between the lens and the camera when required.
• The asterisk (*) symbol in the FOV chart indicates the type of lens.
Note
The numerical numbers shown in the FOV chart are typical values.
2-9
Selecting the Lens
Using a 5 Megapixel Camera (XG-H500C/XG-H500M)

When using the CA-LH16 on the XG-H500C with a required field of view of 50 mm, the chart shows that the
working distance should be set to 100 mm and the 1.5 mm close-up ring should be used.
Using a low distortion lens (CA-LH*): 2432 x 2050 pixels (5 megapixel mode)

1000
0.5 0.5
1.0 1.5
100
0.5
5
0.5
1.0
Y: Field 1.5 1.0 5
1.5 1.5
10
of view 5.0 5.0 15
(mm) 10 20
5 10 10
15 20 30
20 20
40
10 30
40
60
60
100
1
10 100 1000 10000
WD: Working distance (mm)
CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75
Note
The standard CV-L lens cannot be used with XG-H500C/H500M high-speed 5 megapixel cameras due to vignetting.
Using a low distortion lens (CA-LHR*): 2432 x 2050 pixels

1000
0.5
100
0.5
1.0 0.5
Y: Field 1.5
1.5
1.0
of view 1.5
(mm) 5
5 10
10
10
20
1
10 100 1000 10000
CA-LHR5 CA-LHR8 CA-LHR12 CA-LHR16 CA-LHR25 CA-LHR35 CA-LHR50
2-10
Selecting the Lens
Using a 2 Megapixel Camera (XG-200C/XG-200M) or a High-speed

2 Megapixel Camera (XG-H200C/XG-H200M)
When using the CA-LH16 on the XG-200C in 2 megapixel mode with a required FOV of 40 mm, the chart
shows that the working distance should be set to 100 mm and the 1.5 mm close-up ring should be used.


1000

0.5 0.5
100 1.0
0.5 0.5 5
Y: Field 1.0
1.5
5
of view 1.5 1.0
1.5
1.5
(mm) 10
15
5.0 5.0 10 5 20
10 10
15 20 20 30
10
20 40
30 40
60
60
100
1
10 100 1000 10000

1000
100
0.5 0.5
Y: Field 1.0
1.5 0.5
of view 1.0 1.5
(mm) 1.5
5
5
10
10
10
20
1
10 100 1000 10000
2-11
Selecting the Lens

1000

0.5
0.5
100
1.0
1.5
Y: Field 0.5 0.5

5
1.0
of view
1.5 1.5 10
(mm) 1.0
1.5 5.0 10
5.0
15
5 10 5
10 20 20
10
15
30
20 20
40
30 40 60
60
100
1
10 100 1000 10000
Using a low distortion lens (CA-LHR*): 1024 x 960 pixels (1 megapixel mode)

1000
100
Y: Field 0.5 0.5

of view 1.0 0.5
(mm) 1.5 1.5
1.0
1.5
5 5
10
10 10
20
1
10 100 1000 10000
2-12
Selecting the Lens
The following graph shows the performance when using a standard lens.
Using a standard lens (CV-L*): 1600 x 1200 pixels (2 megapixel mode)

1000

1.5
0.5
100
1.0
0.5 1.5
Y: Field 0.5
1.0 1.5 5
of view 1.5
(mm) 5
10
5 5
10
10 15
10 15 20
10
15 20 30
20
30 40
50
1
10 100 1000 10000
CV-L3 CV-L6 CV-L16 CV-L25 CV-L35 CV-L50
Using a standard lens (CV-L*): 1024 x 960 pixels (1 megapixel mode)

1000

0.5 1.5
100
Y: Field 0.5 1.5

1.0
0.5 5
of view 1.5
1.0 1.5
(mm)
5 5
10
5
10 15
10
10
15 20
10
15 20
20 30
30 40
50
1
10 100 1000 10000
2-13
Selecting the Lens
Using a High-Speed 1 Megapixel Camera (XG-H100C/XG-H100M)

1000
0.5 0.5
0.5 1.0
100
0.5 5
1.5 5
Y: Field 1.5 1.0 1.5
1.5
of view 1.0
5.0
10
5.0 15
(mm)
5 10 10 20
10
15 30
20 20
20 40
10
30 40 60
60
100
1
10 100 1000 10000
Note
The standard CV-L lens cannot be used with XG-H100C/XG-H100M high-speed 1 megapixel cameras due to
vignetting.
2-14
Selecting the Lens
Using a Double Speed Camera (XG-035C/XG-035M) or a 7x-speed Camera (XG-

H035C/XG-H035M)
Using the standard lens (CV-L*)


1000

0.5
100
1.0 1.5
Y: Field
0.5 0.5 1.5
of view
(mm) 1.0 1.5 1.5
5
5
5 10
5 10
10 10 15
20
10 15 15
20 20 30
40
30
50
1
10 100 1000 10000
Using a high accuracy, low distortion lens (CA-LH*)

1000

0.5 0.5
100
1.0
Y: Field 0.5
0.5 5
of view 1.0
(mm) 1.5 1.0

1.5 5
1.5 1.5 10
5.0 15
5 10
10 5.0
10 20
10
15 20 20 30
20 40
30 40
60 60
100
1
10 100 1000 10000
2-15
Selecting the Lens
Using an Ultra Small Double Speed Camera (XG-S035C/XG-S035M)
CA-LS4 CA-LS6 CA-LS16 CA-LS30

1000
100
Y: Field
of view
(mm)
5
5
10
10
10
15
15 20
30
50
1
10 100 1000 10000
Note
• The numerical numbers shown in the FOV chart are typical values. Adjust the settings as required when installing
the camera.
• For more information on installing and adjusting ultra small cameras, refer to the instruction manual provided with
the camera.
• When attaching the side view attachment OP-51503, subtract the internal optical length of 15.3 mm from the
working distance.
2-16
Selecting the Lens
Using an Ultra Small 2 Megapixel Camera (XG-S200C/XG-S200M)

Using 1600 x 1200 pixels (2 megapixel mode)
CA-LHS8 CA-LHS16 CA-LHS25
1000

CA-LHS50
100
Y: Field
5
of view
(mm)
5 5 10
15
20
10 10 10
15 30
20
50
30
70
50 100
150
1 10 100 1000 10000

Using 1024 x 960 pixels (1 megapixel mode)

CA-LHS16 CA-LHS25
1000
CA-LHS8
CA-LHS50
100
Y: Field
of view 5
(mm)
5 5 10
15
10 20
10
10
15 30
20
50
30
70
50 100
150
1 10 100 1000 10000

Note
• The numerical numbers shown in the FOV chart are typical values. Adjust the settings as required when installing
the camera.
• For more information on installing and adjusting ultra small cameras, refer to the instruction manual provided with
the camera.
• When attaching the side view attachment OP-66833, subtract the internal optical length of 25.8 mm from the
working distance.
2-17
Selecting the Lens
Information on Optional Lenses

Contact your local Keyence office if you require lenses not shown here.
XG-200C/200M/H200C/H200M/035C/035M/H035C/H035M
Standard Lenses
Model Focal Distance Aperture Filter attachment size
CV-L3 3.5 mm F1.6 43.0 mm P0.75
CV-L6 6 mm F1.4 30.5 mm P0.5
CV-L16 16 mm F1.6 27.0 mm P0.5
CV-LC16 16 mm F1.4 27.0 mm P0.5
CV-L25 25 mm F1.6 27.0 mm P0.5
CV-L35 35 mm F1.6 30.5 mm P0.5
CV-L50 50 mm F1.8 30.5 mm P0.5
XG-H500C/H500M/200C/200M/H200C/H200M/H100C/H100M/035C/035M/
H035C/H035M
Low Distortion Lenses

CA-LH4 4.4 mm F1.6 43.0 mm P0.75
CA-LH8 8 mm F1.4 27.0 mm P0.5
CA-LH12 12 mm F1.4 27.0 mm P0.5
CA-LH16 16 mm F1.4 25.5 mm P0.5
CA-LH25 25 mm F1.4 27.0 mm P0.5
CA-LH35 35 mm F2.0 27.0 mm P0.5
CA-LH50 50 mm F2.8 27.0 mm P0.5
CA-LH75 75 mm F2.5 34.0 mm P0.5
High-resolution, low distortion lenses

CA-LHR5 5 mm F1.8 46.0 mm P0.75
CA-LHR8 8.5 mm F1.8 34.0 mm P0.5
CA-LHR12 12 mm F1.8 25.5 mm P0.5
CA-LHR16 16 mm F1.8 25.5 mm P0.5
CA-LHR25 25 mm F1.8 25.5 mm P0.5
CA-LHR35 35 mm F2.0 34.0 mm P0.5
CA-LHR50 50 mm F2.8 30.5 mm P0.5
2-18
Selecting the Lens
For XG-S035C/S035M
Standard Lenses
Model Focal Distance Aperture
CA-LS4 4 mm F2.0

CA-LS6 6 mm F2.0
CA-LS16 16 mm F2.0
CA-LS30 30 mm F3.4
For XG-S200C/S200M

Model Focal Distance Aperture
CA-LHS8 8 mm F2.0
CA-LHS16 16 mm F2.0
CA-LHS25 25 mm F2.0
CA-LHS50 50 mm F3.8
Macro lenses (for all cameras, excluding the XG-S **** series)
Model Shape Optical magnification WD (Standard
magnification)
CA-LM0510 Straight x0.5 to x1 111 mm (x0.5) -
78 mm (x1.0)
CA-LM1 Straight x1 67.0 mm
CA-LMA1 Coaxial x1 67.0 mm
Note
The area around the captured image might darken if the processing area is positioned at the edge of the CCD while using the
macro lens.
Reference
• Use the formula below when calculating the macro lens field of view.
Field of view (mm) = CCD size (Y) / Optical magnification
Example: When CA-LM2 is used with XG-035M, 3.6 (CCD size) / 2 (optical magnification) = 1.8 mm
• The size of the CCD in the Y direction for each type of camera is shown below. Note that the numbers in
parentheses are the values used in 1 megapixel mode.
XG-H200C/XG-H200M/XG-200C/XG-200M 5.3 mm (4.2 mm)
XG-035C/XG-035M/XG-H035C/XG-H035M 3.6 mm
XG-H100C/XG-H100M 7.4 mm
XG-H500C/XG-H500M 7.1 mm
• The optical magnification is based on the optical design value. Individual variability will occur depending on
installation.
2-19
Selecting the Lens
Using the Close-up Rings

The close-up ring is installed between the camera and the lens.
Close-up rings are available in a set of five different sizes of 0.5 mm, 1.0 mm, 5 mm, 10 mm, and 22 mm
(OP-51612).
• Use the 5 mm (OP-51500) or 10 mm (OP-51501) close-up ring when using the XG-S035C/S035M.
• Use the 5 mm (OP-66830) or 10 mm (OP-66831) close-up ring when using the XG-S200C/S200M.
Close-up ring
If a single ring does not provide the required thickness, combine multiple rings.
Note
If you use the 0.5 mm or 1.0 mm close-up rings with other close-up rings, the lens may become loose through
vibrations due to insufficient tightening with the camera. Use of a locking bond adhesive is recommended in such a
case.
2-20
Connecting Cables
Connecting Cables

Notes when connecting cables
• Make sure that there is no power to the controller before connecting cables. Connecting cables while the
power is turned on may cause damage to the camera or peripherals.
• Bundle cables with a spiral tubing like protective material. Direct bundling will concentrate the cable load
on the bindings, which can result in cable damage or short circuit.
• In the absence of other specifications, the minimum cable flexibility (R) should be 3 times the external
diameter (5 times is recommended). Additionally, repeated flexing and twisting should be avoided. The
minimum bend radius is the same, even when using high-flex cable. Unless otherwise stated, use the
R100 or greater.
1 Connect the camera to the camera connector of the controller using one of the optional camera
cables.
Attach the camera to the connector on the camera input unit.
To Camera 2 connector
To Camera 1 connector
Camera 1 Camera 2
Note
• Camera cables CA-CN17, CA-CN17L, and CA-CN17R can only be used to connect the XG-035C and XG-
035M.
• With an XG-H**** high speed camera, only CA-CH* camera cables can be connected.
• Do not connect the CA-CH cable to other cameras. Doing so may result in malfunction.
• For more information on connecting cables to cameras, please refer to "Camera Cables (for XG-****)" (Page 4-
26) and "Camera Cables (for XG-H****)" (Page 4-28).
Using the camera cable extension amplifier

Camera cables can be extended by using the camera cable extension amplifier (Page 4-29).
Camera cable
extension amplifier
For more information on connection, read the instructions provided with the camera extension
amplifier.
2-21
Connecting Cables
2 Connect the optional handheld controller (OP-84231 or OP-84236) to the modular connector on
the controller.
To modular connector
3 Connect the monitor to the video output terminal of the controller.
To Monitor terminal
Note
• When using a commercial RGB analog monitor that does not support SVGA (800 x 600 pixels) or XGA (1024 x
768 pixels), the displayed image quality may degrade and the screen may not appear correctly depending on
the specifications of the monitor. (Recommended monitor: CA-MP81 or CA-MP120T)
4 Connect the DC 24 V power.

Ring terminals
Note
• Use electrical wiring AWG14 to AWG22. 8.5 mm or
less
• Make sure to connect the frame ground terminal for the DC 24 V
power source to a Class D ground.
• The solderless terminal sizes are noted below, use a size which fits Forked terminals
M4 screws. 8.5 mm or
• Tighten the screws to a torque of 0.8 [Nm]. less
Connect 24 V DC and 0 V to the dedicated power

terminals.
Connecting to 24V DC Connecting to 0V DC

Connect the ground wire to the grounding terminal.
Connect ground wire here
2-22
Connecting Cables
Note
• Ground each device separately.
• Use a Class D ground.
• Keep ground resistance to 100Ω or less.
• Keep the ground wire as short as possible.

• If it is not possible to ground each device separately, ground them together. However, make sure that the
electrical cables are the same length.
Controller Other devices Controller Other devices Controller Other devices
A B B
A
A=B A>B
Ground per Class D Ground per Class D A<B
Ground resistance 100Ω Ground resistance 100Ω
2-23
Selection and Installation of LED Lighting
Reference
Up to 8 LED lights can be individually controlled using the optional illumination expansion unit CA-DC21E. See "Using
the Illumination Expansion Unit" (Page 2-26) for more details.
Selecting the Correct Lighting System

Use the correct lighting system to ensure stable inspection
Inspecting in one of the following locations may lead to unstable detection. Relocate the inspection or use
a dedicated lighting system.
• Locations where the inspection is exposed to direct sunlight
• Locations where the outside light varies greatly depending on the time of day
• Locations where the amount of light changes due to the movement of machines and people
Ask your KEYENCE sales representative for details.
Reflected illumination
Illuminates broadly and evenly using a lighting system such as a
ring light. This type of lighting is suitable for general surface
inspection.
LED Illumination System Light source

• Direct-ring lights (CA-DR)
• Multi-angle light (CA-DRM/DQM) Target
Backlight illumination
Illuminates from behind the target.
This type of lighting is suitable for measuring the shape, size, and
position of a thin target.
LED Illumination System Target

Back lights (CA-DS)
Light source
Indirect illumination
Illuminates the target from an angle.
This type of lighting is suitable for surface inspection when you
want to reduce the effects of glare or specular reflection.
Li
gh
LED Illumination System

ts
ou
rc
Bar lights (CA-DB/DZ)

e
Target
2-24
Coaxial Illumination
Illuminates along the same axis as the lens.
This type of lighting makes flat glossy surfaces on the target
appear brighter. This is suitable for surface inspection or position

and size measurement of a flat surface.
Light source
Half mirror
Coaxial lights (CA-DX) Target
Low-angle Illumination
Illuminates the target from a very low angle.
This type of lighting is suitable for detecting minute defects such as
surface flaws (raised and reduced) and chipped edges.
ur t
ce
so
Ligurc
soLigh
• Low-angle lights (CA-DL)
ht e
• Multi-angle light (CA-DRM/DQM) Target
• Square lights (CA-DQ)
Dome Illumination
Illuminates evenly around a target. Dome lighting is more effective
when used as close as possible to the target.
This type of lighting reduces shadows and hot spots because it
evenly distributes the light over the targets surface.

Light source Target Light source
Dome lights (CA-DD)
Spot Illumination
Used with a coaxial macro lens.
This type of lighting provides high contrast, even illumination for
images captured under high magnification.
LED Illumination System Light source
Spot lights (CA-DP)
Target
2-25
Using the Illumination Expansion Unit

Precautions and wiring when using the optional illumination expansion unit CA-DC21E are explained here.
Usage Precautions
Note
• For more details on general precautions for the illumination expansion unit, see "Safety information for XG-8000
Series" (Page 4).
• For more details on cautions and warnings in the installation and handling of the unit, see the operation manuals of
the illumination expansion unit and LED light that are being used.
Power supply
WARNING
Do not use with any power voltage other than DC 24 V. Doing so may cause fire, electric shock, or damage to the unit.
Note
• Always connect the frame ground terminal or ground terminal when a switching regulator is used.
• A separate, dedicated power supply is recommended.
Handling
WARNING
• Illumination units may reach very high temperatures while in operation. Avoid direct contact. Doing so may cause
burns.
• Do not disassemble or modify the unit. Doing so may cause fire, electric shock, or damage to the unit.
• Do not stare into the LED light source for prolonged periods of time. This may cause damage to the eyes.
• The illumination units are classified as Class 1M or Class 2 LED Products (IEC60825-1). Read the "Precautions of
Use" accompanied with the illumination units carefully before use.
2-26
Terminal Block Interface

The following section details the terminal block specifications for the illumination expansion unit (CA-
DC21E).
Note

Tightening above the specified torque may cause damage to the terminal block
OUTPUT connector
• Terminal block: MC1.5/5-ST-3.5BK POWER
4 LIGHT 2
3
2
(Phoenix Contact) 1
• Compatible wires: AWG14 to 22 4

3
2
LIGHT 1
• Terminal block screw torque: 0.25 Nm or less OUT

IN
INPUT connector
• Terminal block: MC1.5/4-ST-3.5BK POWER
4
3
LIGHT 2
(Phoenix Contact) 1
• Compatible wires: AWG14 to 22

4 LIGHT 1
3
2
1
• Terminal block screw torque: 0.25 Nm or less OUT
IN

Connector Specifications
• OUT Connector Terminal Block
No. Signal Signal Description Function

(terminal block display)
1 LIGHT2+ (L2+) + ve terminal for Light 2 Connect the + ve side of light 2.
2 LIGHT2- (L2-) - ve terminal for Light 2 Connect the - ve side of light 2.
3 NC (NC) Not used Not used
4 LIGHT1+ (L1+) + ve terminal for Light 1 Connect the + ve side of light 1.
5 LIGHT1- (L1-) - ve terminal for Light 1 Connect the - ve side of light 1.
WARNING
• Connecting a 12 V DC illumination unit to an output terminal at 24 V DC may cause fire, electric shock, or
damage to the controller and user operating the unit.
• Ensure that the DIP switch located on the right side of the CA-DC21E is configured correctly for the illumination
being connected.
• IN Connector Terminal Block
No. Signal Signal Description Function

(terminal block display)
1 COMIN (COMIN) Common for terminal block Dedicated common input for the IN connector
inputs terminal.
2 LIGHT_OFF (LOFF) Forced light off input Used to force the emission of LED illumination
units to off.
3 24VDC (24V) + ve power supply input Supplies a 24 V power source for the
(24 V DC) illumination expansion unit.
4 0 V (0 V) - power supply (0 V) input Supplies a 0 V power source for the illumination
expansion unit.
The power source 0V and COMIN1 are all isolated.
2-27
DIP Switch Settings

Output voltages for Light 1 and Light 2 can be changed individually by configuring the DIP switches as
indicated below. The factory settings of the DIP switch positions are indicated by .
Bit
1 2 3 4 5 6 7 8
Output voltage
1 2 3 4 5 6 7 8
OFF OFF OFF OFF — — — — Light 1: 12 V
ON ON ON OFF — — — — Light 1: 24 V
— — — — OFF OFF OFF OFF Light 2: 12 V
ON
— — — — ON ON ON OFF Light 2: 24 V
WARNING
Setting the output voltage incorrectly may cause fire, electric shock, or product malfunction. Under normal conditions,
use the factory setting of 12VDC.
Input Circuit Diagram

• Max. applied voltage: 26.4 V 6.2kΩ
• ON voltage: 10.8 V or greater LOFF
• ON current: 2 mA or greater 4.7kΩ
• OFF voltage: 3 V or less COMIN
• OFF current: 0.3 mA or less
Connecting Cables
After mounting the illumination expansion unit to the controller (Page 2-6), use the following procedures to
connect the cables and wiring.
1 Connect the LED light to the output connector of the illumination expansion unit.
WARNING
• Connecting a 12 V DC illumination unit to an output terminal at 24 V DC may cause fire, electric shock, or other
damage to the controller and user operating the unit.
• Ensure that the DIP switch located on the right side of the CA-DC20E is configured correctly for the illumination
being connected.
Reference
24 V lights, with different output connector configurations can be connected directly to the terminal block. See
"Connector Specifications" (Page 2-27) for more details.
2 Supply a 24 V DC power source to terminal number 3 and 4 of the IN connector terminal block.
Note
• Use a flat head screwdriver to connect the power supply to the input terminals.
• Use a torque of 0.25 Nm or less to tighten the screws.
• Use electrical wiring AWG14 to AWG22.
• Make sure to connect the frame ground terminal for the DC 24 V power source to a Class D ground.
• Do not supply power until the installation is completed.
2-28
Remove the IN connector terminal block from the illumination expansion unit.
HT
2 1
1
OU
T

IN

Terminal block
Loosen the screw of the IN connector terminal block using a flat head screwdriver.
Flathead
screwdriver

After stripping the insulating sheath by about 7 mm, insert the wires to terminal No. 3 (24 V
DC) and No. 4 (0 V), and then tighten the screws.

Strip sheath

on wire and insert
After connecting all the necessary cables or wires, securely insert the IN connector terminal
block into the I/O connector as far as it will go.
HT
2 1
1
OU
T
IN
2-29
Adjustments
Adjustments
This section explains how to adjust the controller from its default settings to capture images properly.
Note
The handheld controller (OP-84231 or OP-84236) is required to adjust the controller.
Reference
The software may not operate as described below if the inspection settings have already been uploaded.
Check that a Screen is Displayed on the Monitor
1 Confirm that the cables are connected correctly, and then turn on the power.
After the opening screen is displayed, the initial startup screen appears.
If nothing appears on the monitor

Check the following:
• Confirm input terminals are connected correctly.
- Confirm 24VDC (2A) is being used for the power supply.
- Confirm the power input terminals (+24V/0V) are not wired in reverse.
• Confirm the monitor cable is connected correctly.
• Confirm that the monitor has power.
• Confirm that the monitor supports SVGA (800 x 600) or XGA (1024 x 768) pixel resolution with 60Hz vertical
frequency.
2 In the [System Language] box, select the language to use.

• Japanese
• English
• Traditional Chinese
• Simplified Chinese
3 In the [Resolution] box, select the desired system screen resolution.

When new program settings are created with the controller, the resolution selected here will be
applied to the created inspection settings.
• 800 x 600: SVGA
• 1024 x 768: XGA
4 If the CA-MP120T touch panel, click [Close]. If the touch panel will be used, click [Adjust CA
series touch panel].
Proceed to step 6 when not using the touch panel.
2-30
Adjustments
5 Perform touch panel calibration.
Touch the at the top left of the screen.

Touch the at the bottom right of the screen.
Touch the at the four corners of the screen, and verify that the touched locations were
each selected correctly.
If one was not selected correctly, the at the touched location turns red.
Note
If calibration is not correct, or to perform correction again, click [Retry Calibration].
Click [OK].
Click [Close].
2-31
Adjustments
6 Press the No.1 (FUNCTION) button on the handheld controller.

The [Function] menu appears.
7 Select [Go Offline].

The [System Configuration] menu appears.
8 From the System Configuration, select [Cameras] - [Camera Settings].

The [Camera Settings] screen appears.
2-32
Adjustments
9 Select the [Camera preview] under Individual Settings and make sure the active screen from
the camera connected to the controller appears.
The active screen displays the live image from the connected cameras.

Reference
• You can display the live image on the entire screen by selecting the desired camera under [Select Display].
• When set for trigger, you can press and hold the No. 3 button (TRIGGER) on the handheld controller to
continuously refresh the data and image on the screen. Press the No. 3 button (TRIGGER) once more and the
screen refresh will stop.
If the active screen is not displayed

Check the following:
• Confirm that the cameras are connected properly.
• Confirm that the lens caps are removed from the cameras.
• Confirm that the aperture ring of the lens is open.
2-33
Adjustments
Adjusting the Aperture and Focus
XG-H500C/H500M/H200C/H200M/200C/200M/H100C/H100M/035C/035M/
H035C/H035M
While viewing the monitor, turn the aperture ring and the focus ring to adjust the aperture and focus.
Locking screw on focus ring
Locking screw on aperture ring

• Adjusting the aperture: Loosen the locking screw on the aperture ring to make the target and the
surroundings brighter or darker.
• Adjusting the focus: Loosen the locking screw on the focus ring to sharpen the target image.
When the aperture and focus adjustments are complete, tighten the locking screws so that the aperture
ring and the focus ring do not move.
For XG-S035C/S035M/S200C/S200M
While viewing the monitor, turn the aperture locking screws A and B and the lens setting collar to adjust the
aperture and focus.
Aperture locking screw A
Lens setting collar
Aperture locking screw B
1 Screw the lens setting collar on the thread completely.

At the same time, install the lens as far on the thread as it will go.
2 Adjust the distance between the camera and the target, then loosen the lens until the image is
focused.
3 Fix the lens with the lens setting collar at the position where the image is in focus.
4 Loosen the aperture locking screws A and B to adjust for the best possible brightness of the
image.
The image becomes brighter when turned towards the OPEN side, and darker when turned towards
the CLOSE side.
5 After brightness is adjusted, fix the aperture with the aperture locking screws A and B.
2-34
Loading and Removing an SD Card

Users can save the program settings or captured images on an SD card.
Note
• The flash memory used as the storage element on the SD card has a read/write lifespan that, when reached, may
result in an eventual loss of data. It is therefore strongly recommended that data stored on an SD card be backed
up regularly to other media.
• SD Card 1 contains the system settings and other data necessary for the controller to operate. Make sure it is
inserted at startup and when powering up.
• Data that must be loaded by swapping SD cards should be stored on SD card 2.
Supported SD Card Models

Use the optional Keyence OP-87133 (512 MB), CA-SD1G (1 GB), or CA-SD4G (4 GB). Note that the
controller ships with the OP-87133 (CA-SD1G for XG-8702) inserted into SD1 slot.
Note
• SDHC formats are supported on the controller.
• When loading data saved on the CA-SD4G into a PC, use a card reader that supports SDHC.
• SD cards other than the models mentioned above may not operate normally and are exempt from the warranty of this
equipment.
• For details about file management on SD cards and card initialization (formatting), refer to the XG-8000 Series
User's Manual.
Inserting an SD Card
Insert the SD card into the SD1 or SD2 slot so that the triangle inscription is on the top of the card.
SD2 slot
Insert SD card.
SD1 slot
(Do not insert or remove
while power is on.)
Note
• Be sure the card is oriented correctly when inserting it. Inserting the card in the wrong direction may damage the data
and SD card.
• The access drive light illuminates while there is an SD card in the drive.
- Green: An SD card is inserted and accessible.
- Red: The SD card is being accessed.
- Not lit: The SD card is not active. (The SD card can be removed from the slot.)
• When inserting the SD card into the SD1 slot, turn off the controller. Keep SD Card 1 inserted at startup and while
the power is ON.
2-35
Removing an SD Card
Choose [Stop SD2 Operation], then press the SD card in the SD2 slot inward to release and remove the
card.
Note
• Take the following steps to protect the SD card and the data that is contained on it.
• If you remove the SD card using a procedure other than that specified, or if power is turned off when the card is
being accessed, any writing task will stop resulting in a possible loss of data or damage to the SD card.
• SD Card 1 should not be removed while the controller is turned on. Turn off the controller before removing/inserting SD
Card 1.
1 On the Function menu or System Configuration menu, select [Stop SD2 Operation].
A confirmation screen appears.
2 Click [OK].
The LED indicator turns off, indicating that SD Card 2 can now be removed.
3 Remove the SD card from the SD2 slot on the controller.
Make sure the access drive

light is not lit.
Open cover.
Press SD card to unlock it.
Remove SD card.
Note
The cover on the SD1 slot is screwed in place using (M2 L5) screws when the controller is shipped. This cover
should be left on to prevent accidental removal while the controller is turned on.
2-36
Using Dedicated Software to Access the Controller
Using Dedicated Software to Access the

Controller

This section explains the methods to access the controller from a dedicated PC software: XG VisionEditor
and XG VisionTerminal.
Reference
In addition to the dedicated software, these methods can also be used to connect and communicate with the
controller: no-protocol mode using RS-232C (Page 3-2), Ethernet (TCP/IP) (Page 3-4), PLC Link, CC-Link (Page 3-7),
EtherNet/IP, and the FTP client function. For details about these settings, refer to the XG-8000 Series Communications
Control Manual.
Supported Software
The controller supports connection to XG dedicated software XG VisionEditor and XG VisionTerminal.
Both applications are supplied with the optional V-Works for XG Ver. 5.0 (XG-H8NE). See the separate
manuals supplied with each application for details on their operation.
Note
• The controller supports applications using the dedicated ActiveX control. Otherwise, Keyence does not support the
use of third-party applications.
• Ver. 4.1 and earlier of the software do not support some communications with Ver. 5.0 and later controllers. For more
details, see the XG-8000 Series User's Manual.
Integrated Vision Editing Software "XG VisionEditor"

XG VisionEditor is programming software that provides access to all functions on the
controller.
XG VisionEditor can be used to create all the program files that are used in the
controller.
Main features of the XG VisionEditor

• Create image processing programs / flowcharts.
• Create display screens.
• Create custom dialog menus to change settings.
• Configure data logging for saving inspection result images and results history on the controller.
• Configure the statistics analysis.
• Use the remote capture feature to acquire image data necessary for programming.
• Provide various simulation environments to check the operation of the controller on the PC.
2-37
Remote Control Software "XG VisionTerminal"

XG VisionTerminal is operating software designed to acquire data & images from the
controller, and operate it by remote control via communication.
Main features of the XG VisionTerminal

• Save measurement results and image data output from the controller to the PC.
• Allow remote operation of the controller (remote desktop) by means of the handheld
controller view or mouse while viewing images acquired via communication on the display screen.
• Acquire files from the controller SD Card 1 and SD Card 2.
Reference
In addition to the above, XG VisionTerminal also supports binary data communication and command control
communication using the dedicated ActiveX control.
Ask your local sales office for further information about the dedicated ActiveX control.
Preparing to Connect with the Controller

The following two methods may be used to connect the controller to the dedicated XG software.
Note
The RS-232C and CC-Link interfaces do not support connection using the dedicated XG software.
Ethernet Connection
Connecting
The following methods are supported.
• 1:1 connection using a cross cable (OP-66843 1Gbps cable is recommended).
• 1:n or n:1 connection via a hub and commercial straight cable (category 5e or higher).
See "Ethernet Specifications" (Page 3-4) for more details about the Ethernet interface.
Settings
• Configure the IP address, subnet mask, and default gateway on the controller.
• See the dedicated XG software manual for instructions on connecting to the controller.
USB Connection
Connecting
The USB port supports a 1:1 connection using a USB 2.0 cable (OP-66844 is recommended).
Note
1:n and n:1 connections are not supported.
See "USB Specifications" (Page 3-5) for detailed specifications of the USB interface.
Settings
• There are no USB settings to make on the controller.
• When connecting to the controller via USB, the dedicated USB driver included with XG-H8NE must also
be installed in addition to the dedicated software (Page 3-6).
• See the dedicated XG software manual for instructions on connecting to the controller.
2-38
Connecting to the Controller

The dedicated XG software can connect to the controller in any operating mode.
Reference

All connections are initiated by the dedicated XG software. See each software manual for details on connections.
XG VisionEditor XG VisionTerminal
Run mode
Offline mode
Remote capture mode
Retest mode
Note
• When the dedicated XG software is connected to the controller, display updates may slow down and inspections
may stop executing. The connection may also be denied depending on the state the controller is in.
• See each software manual for more details on controller behavior during connections.
2-39
2-40
Overview of the I/O
Chapter
3 Interface
The controller has five communication ports and two
I/O Interface Specifications discrete I/O terminal blocks.
• RS-232C Specifications (Page 3-2)
• Ethernet Specifications (Page 3-4)
I/O Interface Specifications

• USB Specifications (Page 3-5)
• CC-Link Specifications (Page 3-7)
• Parallel I/O Specifications (Page 3-9)
• Terminal Block Specifications (Page 3-11)
Commands can be sent and data output via the RS-232C and
Ethernet communication ports in standard no-protocol mode.
Multiple communication ports can be used at the same time.
• In addition to standard communication, data output and
control can also be performed using PLC link
communication via the RS-232 and Ethernet interfaces.
For more details, see the XG-8000 Series
Communication Control Manual.
• The Ethernet interface also supports data output and
control via EtherNet/IP. For more details, see the XG-
8000 Series Communication Control Manual.
Example of multi port usage

Data such as measurement results and NG images are
output to the PC via Ethernet while the system is controlled
with a PLC through RS-232C.
PLC-1 PLC-2
Command control Command control

RS-232C RS-232C (Switch programs)
(Switch programs)
Data output Data output

Ethernet • Inspection Ethernet • Inspection
images images
• NG images • NG images
HUB or router
Ethernet
PC
Note
Communication software is required to correctly display data on
the computer.
3-1
RS-232C Specifications
The RS-232C port on the controller can be used to

communicate with external device. The controller can Port Specifications
communicate with external devices through one of the two
communication modes: no protocol mode or PLC link
Protocol specifications
mode.
The transmitted data will differ depending on the • Connector: RJ-11 (Port 1-female), D-sub 9-pin (Port 2-
communication mode. Switch to the correct mode based on male)
the communication requirements. Refer to "List of • Standards: The connected device must comply with EIA
Communication Commands" in the XG VisionEditor (Electronic Industries Association) RS-232C standards.
Reference Manual for more details and switching between
communication modes. Item Compatibility
Communication Full-duplex
Note
System
The signal GND and power GND are common to both
communication modes. Take care to avoid voltage differences Synchronous system Asynchronous
when connecting external devices to the controller. Transmission Code ASCII (Part binary code)
Data-bit Length 8-bit
Stop-bit Length 1-bit/2-bit
Parity Check None/odd/even
Communication 9600/19200/38400/57600/115200/
speed 230400 bps
Delimiter CR/CR+LF/LF
Flow Control None, CTS/RTS
Maximum cable 15 m
length
Connector specifications (Port 1 - controller side)
No. Signal Signal Signal direction

Description
1 CS (CTS) Data Transmission Output
Permission
2 Not used — —
3 SD (TXD) Data Transmission Inputs
4 SG (GND) GND —
5 RD (RXD) Data Reception Output
6 RS (RTS) Data Transmission Inputs
Request
Reference
As the controller uses the RS-232C modem definition, SD is
assigned as an input and RD is assigned as an output.
3-2
Connector specifications (Port 2 - controller side)

Connecting to a PC

The controller can be connected to a PC using a dedicated

serial cable (optional).
When the PLC / PC has a D-sub 9-pin connector

No. Signal Signal Signal direction

Description OP-26487 (2.5m)
1 — — —
OP-26486
2 RXD Data Reception Output
3 TXD Data Transmission Inputs XG-8702/8502/8002 PC
4 — — —
When the PLC / PC has a D-sub 25-pin connector
5 GND GND —
6 — — —
7 RTS Data Transmission Inputs
OP-26487 (2.5m)
Request
8 CTS Data Transmission Output
Permission OP-26485
XG-8702/8502/8002 PC
9 — — —
Note
• In the connection examples above, flow control is not possible.
• The controller uses the communication settings specified under
the System Settings in the XG VisionEditor software. For more
details, refer to "Controller Global Settings" in the XG
VisionEditor Reference Manual (Programming Edition).
• The baud rate and parity bit settings can be viewed and
changed from the [RS-232C] option in the System
Configuration menu. For more details, refer to the XG-8000
Series User's Manual.
3-3
Ethernet Specifications
Ethernet Specifications
The Ethernet port on the controller can be used to

communicate with external devices as well as providing a Port Specifications
connection to Keyence software: XG VisionEditor, XG
VisionTerminal, and software running the ActiveX control. Protocol specifications
The controller can communicate with external devices • Connector: RJ-45 (female)
through 3 different communication modes: TCP/IP based • Medium: 10 BASE-T/100 BASE-TX/1000 BASE-T
on ASCII RS-232C command set, PLC link mode, or • Protocols:
EtherNet/IP. The controller also acts as an FTP client and - TCP/IP
an external FTP server can be specified as the output - UDP (PLC link)
destination for sending stored images and data. - TCP/IP, UDP (EtherNet/IP)
Reference
Reference
For more details about the various types of communication control The Keyence software packages (XG VisionEditor, XG
using the Ethernet port, refer to the XG-8000 Series VisionTerminal, and XG ActiveX Control) uses both TCP/IP and
Communications Control Manual. UDP.
Connector Specifications (controller side)
10 BASE-T/ 1000 BASE-T

100 BASE-T
No. Signal Signal Signal Signal
direction direction
1 TX + Output TRX+ Input/Output
2 TX - Output TRX- Input/Output
3 RX + Inputs TRX+ Input/Output
4 Not used — TRX- Input/Output
6 RX - Inputs TRX- Input/Output
7 Not used — TRX+ Input/Output
Note
Use a category 5e LAN cable or above when connecting at 1000
Base-T. A STP (Shield Twisted Pair) cable is recommended.
3-4
USB Specifications
USB Specifications
The USB port on the controller is used exclusively for

communication with Keyence software: XG VisionEditor and Connecting to a PC
XG VisionTerminal. The USB port cannot be used with any
The controller can be connected to a PC using a dedicated
other software.

USB cable (optional OP-66844).
Note
Note
The connector shield, signal GND, and power GND are common.
• Only 1 controller can be connected to a single PC at one time
Take care to avoid voltage differences when connecting external
via USB.
devices to the controller.
• If a cable other than OP-66844 or a USB extension cable is
used, communication may not be stable.
• Conventional USB devices such as a USB mouse, card reader
Port Specifications or thumb drive cannot be connected to this port.
• Communication may be interrupted due to high voltage or
electrical noise near the system. If communication is
Protocol specifications interrupted, disconnect and re-connect the USB cable, and
restart the software.
• Connector: Female B connector
• If communication interruption occurs frequently, check the
• Protocol: USB Version 2.0. surrounding area for noise sources (inverter, solenoid valve,
etc.).
System requirements
To connect the controller to a PC via the USB port, a PC
with the following requirements is needed.
• Operating system: Microsoft Windows 7 Home Premium/
Professional/Enterprise/Ultimate Edition, Microsoft
Windows Vista Home Basic/Premium/Business/Ultimate/
Enterprise Edition, Microsoft Windows XP Home Edition/
Professional SP2 or later (Other Windows operating
systems are not supported.)
No. Signal Signal Signal direction • USB 2.0 compatible connector
Description • CD-ROM/DVD drive
1 VBUS VBUS —
Note
2 D- Differential signal - Input/Output
Supports Microsoft Windows 7 64-bit. Only 32-bit is supported for
3 D+ Differential Input/Output Microsoft Windows Vista and Windows XP.
signal+
4 GND GND —
3-5
USB Specifications
Installing the driver 5 Select [Install from the list or specified location]
and specify the folder that contains the USB driver.
You must install the USB driver before connecting the Installation of the USB driver starts.
controller to a PC. After the driver is installed, the controller
Reference
can communicate correctly with a PC running the Keyence
• The USB driver is located in the \driver\USB folder on the
software XG VisionEditor or XG VisionTerminal.
XG-H8NE CD-ROM. After installing XG VisionEditor and
Note XG VisionTerminal, the drivers will also be stored locally in
USB driver installation must be performed by a user with c:driversV-Works for XG H8N.
Administrator privileges. • When installing drivers in Windows XP or Windows 7, a
warning message may appear confirming the installation.
If such a warning message appears, click [Continue] to
This section describes how to install the driver, using
continue installation.
Windows XP as an example.
Note 6 When installation of the USB driver is completed,

The installation wizard does not automatically appear on Windows click [Finish].
7. To install on Windows 7, connect the controller and the PC, then
use Device Manager to manually install the USB driver.
To install drivers, in Device Manager click [Update driver] under
[Other devices] on the property page for the [XG-8000/7000
Series], and specify the folder that contains the USB driver.
1 Turn on the controller and the PC.
2 When the PC starts, insert the XG-H8NE CD-ROM

in the CD-ROM drive.
3 Connect the controller via USB to the PC using the The controller can now communicate with the PC via
OP-66844 cable (optional). the USB port.
The [Found New Hardware Wizard] will appear on the
PC screen.
4 Select [No, not this time], and click [Next].
3-6
CC-Link Specifications
The controller can be used as a remote device station on a Connector Specifications

CC-Link network by connecting the optional CA-NCL10E
module. The CC-Link interface supports command
execution, input / output control and data output.

DA
The station type, communication speed, and number of DB

exclusive stations can be viewed and changed from the DG

SLD
[CC-Link] option in the System Configuration menu. For (FG)
more details, refer to the XG-8000 Series Communication
Control Manual.
No. Wire Signal Function
Reference color name
Refer to "Installing the Communication Expansion Module" (Page 1, 6 Blue DA Communication wire "DA" for CC-Link.
2-5) for more details on connecting the CA-NCL10E Module. Connects to the master station or other
Note slave stations (1 and 6 are shorted).
• The controller must be turned off before connecting or 2, 7 White DB Communication wire "DB" for CC-Link.
disconnecting the CA-NCL10E module. Connects to the master station or other
• Restart the controller and master station after changing the CC- slave stations (2 and 7 are shorted).
Link settings. 3, 8 Yellow DG Communication wire "DG" for CC-Link.
Connects to the master station or other
slave stations (3 and 8 are shorted).
CA-NCL10E Port Specifications 4, 9 Bare SLD Shield.
wire Connect the shielded wire of the CC-
Link Ver. 1.10 compatible cable (OP-
Communication specifications 79426, OP-79427, etc.) (4 and 9 are
Item shorted.).
CC-Link station type Ver.1.10 remote device station 5, 10 — FG Frame ground "FG" for CC-Link.
Ground using Class D ground* (100 Ω
Ver.2.00 remote device station
or less) (5 and 10 are shorted).
Communication speed 156 kbps, 625 kbps, 2.5 Mbps,
*Use a cable with a nominal cross-section area of at least 2 mm2
5 Mbps, 10 Mbps
as the grounding cable.
Connection cable Ver.1.10 compatible CC-Link
cable
FANC-110SBH, FA-
CBL200PSBH, CS110
OP-79426, OP-79427
Max. total cable length 156 kbps 1200 m
625 kbps 900 m
2.5 Mbps 400 m
5 Mbps 160 m
10 Mbps 100 m
Exclusive stations 1 station, 2 stations, 3 stations,
or 4 stations.
Cyclic settings (Ver.2.00 only) 1x, 2x, 4x, or 8x.
3-7
CA-NCL10E terminating resistor installation

Connecting to a CC-Link network
DA
DA
Precautions when wiring Terminating
resistor DB
DG
Take note of the following when wiring the CA-NCL10E
SLD
DB
module. (FG)
• When connecting the CA-NCL10E to a CC-Link network/

device, always use a CC-Link Ver.1.10 compatible cable
Reference
or a cable approved by the CC-Link Partner Association.
Because terminals 1 and 6, and terminals 2 and 7, are shorted,
Stable operation cannot be guaranteed when using other
the terminating resistor can be installed between either terminals
cable types. 1 and 2, or terminals 6 and 7.
• If a CC-Link cable is used near a high voltage/current
source, electrical noise may cause operational errors. If
high voltage / current or electrical noise exists, maintain
at least 100 mm of separation between the CC-link cable
and the source of the noise.
Terminating resistor
When connecting the CA-NCL10E module to either end of a
CC Link network, install a terminating resistor between
terminals DA and DB. Make sure to install the terminating
resistors, as they reduce signal noise and stabilize
communications.
Master station
Terminating Terminating
resistor resistor
CA-NCL10E Other device Other device Other device CA-NCL10E
Depending on the cable type the terminating resistor

will be different
Two of each resistor (one for each end of the network) are
shipped with the CA-NCL10E module. Use the correct
terminating resistor for the type of CC-Link cable being
used.
Cable type Terminating resistor

Ver. 1.10 compatible CC-Link cable 110Ω 1/2W
FANC-110SBH, FA-CBL200PSBH,
CS110
Brown
Brown
Brown
Gold
OP-79426, OP-79427
CC-Link cable
130Ω 1/2W
CC-Link high-performance cable

Orange
Brown
Brown
Gold
3-8
Parallel I/O Specifications
The following relates to the parallel I/O connector / ribbon Connector

cable output. FX2B-40SA-1.27R (Hirose Electric)
Color ribbon cable

UL20028-FRX-CF-40 (Fujikura, equivalent wire gauge
AWG28)
Reference
In normal circumstances, use the optional ribbon cable OP-51657
(3m).
Default Terminal Assignment: Cable color when OP-51657 is used.
No. Terminal Desciption Signal Default state*1 Cable

name direction Assigned variable Function*2 Bit N.O/N.C color
1 COMIN2 Connector common input — — — — — Brown
2 IN0 General purpose input 0 In %CmdParam 0 — Red
3 IN1 General purpose/encoder In %CmdParam 1 — Orange
input 1
4 IN2 General purpose/encoder In %CmdParam 2 — Yellow
input 2 Custom instruction
5 IN3 General purpose/encoder In %CmdParam parameter/encoder 3 — Green
input 3 input
6 IN4 General purpose input 4 In %CmdParam 4 — Blue
7 IN5 General purpose input 5 In %CmdParam 5 — Purple
8 IN6 General purpose input 6 In %CmdParam 6 — Gray
9 IN7 General purpose input 7 In %CmdParam 7 — White
10 IN8 General purpose input 8 In %CmdCode 0 — Black
11 IN9 General purpose input 9 In %CmdCode 1 — Brown
Custom instruction No.
12 IN10 General purpose input 10 In %CmdCode 2 — Red
13 IN11 General purpose input 11 In %CmdCode 3 — Orange
14 IN12 General purpose input 12 In %CmdStrobe Custom instruction 0 — Yellow
assignment input
(terminal)
15 IN13 General purpose input 13 In %Reset Reset input 0 — Green
16 IN14 General purpose input 14 In %Pst Output data input 0 — Blue
switch
17 COMOUT2 Connector common output — — — — — Purple
18 OUT0 General purpose output 0 Out %Ack Command success 0 N.O. Gray
output
19 OUT1 General purpose output 1 Out %Nack Command failure 0 N.O. White
output
20 OUT2 General purpose output 2 Out %Busy Busy output 0 N.O. Black
3-9
No. Terminal Desciption Signal Default state*1 Cable

name direction Assigned variable Function*2 Bit N.O/N.C color
21 OUT3 General purpose output 3 Out %CmdReady Command ready 0 N.O. Brown
output
22 OUT4 General purpose output 4 Out %Trg1Ready Trigger 1 ready output 0 N.O. Red
23 OUT5 General purpose output 5 Out %Trg2Ready Trigger 2 ready output 0 N.O. Orange
24 OUT6 General purpose output 6 Out %OutDataA 0 N.O. Yellow
25 OUT7 General purpose output 7 Out %OutDataA 1 N.O. Green
26 OUT8 General purpose output 8 Out %OutDataA 2 N.O. Blue
27 OUT9 General purpose output 9 Out %OutDataA 3 N.O. Purple
28 OUT10 General purpose output 10 Out %OutDataA 4 N.O. Gray
29 OUT11 General purpose output 11 Out %OutDataA 5 N.O. White
30 OUT12 General purpose output 12 Out %OutDataA 6 N.O. Black
31 OUT13 General purpose output 13 Out %OutDataA %OutDataA Data 7 N.O. Brown
32 OUT14 General purpose output 14 Out %OutDataA Output 8 N.O. Red
33 OUT15 General purpose output 15 Out %OutDataA 9 N.O. Orange
34 OUT16 General purpose output 16 Out %OutDataA 10 N.O. Yellow
35 OUT17 General purpose output 17 Out %OutDataA 11 N.O. Green
36 OUT18 General purpose output 18 Out %OutDataA 12 N.O. Blue
37 OUT19 General purpose output 19 Out %OutDataA 13 N.O. Purple
38 OUT20 General purpose output 20 Out %OutDataA 14 N.O. Gray
39 OUT21 General purpose output 21 Out %OutDataA 15 N.O. White
40 COMOUT2 Connector common output — — — — Black
*1 The default assigned state refers to the default system variables assigned to each terminal in the System settings. These assignments may
vary if the System settings have been changed.
*2 For more details about the functions of individual variables, refer to the XG-8000 Series Communications Control Manual.
Note
• COMOUT2 terminal 17 and 40 are internally connected. Please ensure there is no potential difference between the two for stable switching.
• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-, COMOT2_F+, COMOUT2_F-) and power
terminals (24V, 0V, 5VOUT and 0VOUT) are isolated.
• COMIN2 is a common terminal used exclusively for input terminals 2 through 16 on the parallel I/O connector.
• COMOUT2 is a common terminal used exclusively for output terminals 18 through 39 on the parallel I/O connector.
3-10
Terminal Block Specifications
Standard Specifications
Terminal block specifications for the controller are as follows.

Note
Tightening above the specified torque may cause damage to the terminal block
OUTPUT connector INPUT connector
Terminal block Terminal block

MC1.5/9-ST-3.5BK (Phoenix Contact) MC1.5/6-ST-3.5BK (Phoenix Contact)
Suitable wiring Suitable wiring

AWG 16 - 28 AWG 16 - 28
Terminal block screw torque Terminal block screw torque

0.25 Nm or less 0.25 Nm or less
Pin Layout
OUTPUT connector
No. Terminal name Description Signal Default state*1

direction Assigned Function*2 Bit N.O/N.C
variable
1 OUT22 (STO) General purpose output 22 Out %Sto Strobe output for reading 0 N.O.
parallel terminal output
unit data
2 OUT23 (OR) General purpose output 23 Out %JAHold Hold output general status 0 N.O.
3 F_OUT2 (ERR) High-speed general Out %Error0 Error 0 output 0 N.O.
purpose output 2
4 F_OUT3 (RUN) High-speed general Out %Run Run mode output 0 N.O.
purpose output 3
5 COMOUT1 Terminal block common — — — — —
(COMOUT) output
6 F_OUT0 (FLS1) High-speed general Out %Flash1 Strobe light output 1 0 N.C.
purpose output 0
7 F_OUT1 (FLS2) High-speed general Out %Flash2 Strobe light output 2 0 N.C.
purpose output 1
3-11

variable
8 COMOUT_F+ High-speed common output — — — — —
(COM1F+) (+ ve)
9 COMOUT_F- High-speed common output — — — — —
(COM1F-) (- ve)
vary if the system settings have been changed.
Note
• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-) and power terminals (24V, 0V, 5VOUT and
0VOUT) are isolated.
• COMOUT1 is a common terminal used exclusively for the output connector terminals 1 and 2
• COMOUT_F+ and COMOUT_F-are common terminals used exclusively for the output connector terminals 3 & 4 and 6 & 7 respectively.
( ) indicates labels printed on terminal blocks at time of shipment
INPUT connector

variable
1 COMIN1 (COMIN1) Common for terminal block — — — — —
inputs
2 IN15 (PLC) General purpose input 15 In %Plc Custom instruction 0 —
execution input (PLC)
3 F_IN0 (TRG1) High-speed general In %Trg1 Trigger 1 input 0 —
purpose input 0
4 F_IN1 (TRG2) High-speed general In %Trg2 Trigger 2 input 0 —
purpose input 1
5 F_IN2 (TEST) High-speed general In %Test Trial run input 0 —
purpose input 2
6 F_IN3 (EXT) High-speed general In %Ext Disable trigger input 0 —
purpose input 3
vary if the System settings have been changed.
Note
• All common terminals (COMIN1, COMIN2, COMOUT1, COMOUT2, COMOUT_F+, COMOUT_F-) and power terminals (24V, 0V, 5VOUT and
0VOUT) are isolated.
• COMOUT1 is is a common terminal used exclusively for the output connector terminals 1 and 2.
• COMOUT_F+ and COMOUT_F- are common terminals used exclusively for the output connector terminals 3 & 4 and 6 & 7 respectively.
• COMIN1 is the IN1 connector for the common terminals 2 to 6.
( ) indicates labels printed on terminal blocks at time of shipment
3-12
Input/Output Wiring
Input/Output Wiring
Input Connections

Input circuit diagram Connection Examples
Circuit A (F_IN0 to 3, IN0 to 3 only, EV compatible) Connecting a NPN output to the controller input
OUT IN 6.2kΩ
3.3kΩ
IN
4.7kΩ
10kΩ
com COM(-) com
PLC (NPN output) Input circuit on controller
• Max. applied voltage: 26.4 V

• ON voltage: 10.8 V or greater Connecting a PNP output to the controller input
• ON current: 3 mA or greater
• OFF voltage: 5 V or less 6.2kΩ
IN
• OFF current: 1 mA or less
4.7kΩ
COM(+)
Circuit B (other inputs) com
controller input circuit
OUT
6.2kΩ
IN
PLC (PNP output)

4.7kΩ
com
• Max. applied voltage: 26.4 V

• ON voltage: 10.8 V or greater
• ON current: 2 mA or greater
• OFF voltage: 3 V or less
• OFF current: 0.3 mA or less
Reference
See "Pin Layout" (Page 3-11) for terminal assignments.
3-13
Input/Output Wiring
Output Connections
Note
The overcurrent protective Poly Switch is set to trip at 1 A. For the power supplied to output, use a 1 A or larger power source.
NPN output circuit diagram PNP output circuit diagram

Controllers with a "P" at the end of the part number eg. XG-
8702P
Circuit C (F_OUT0 - to 3)
Circuit C (F_OUT0 - to 3)
COMOUT_F+
0.3A COMOUT_F+
OUT 40V 22kΩ
Poly Switch
22kΩ 10kΩ
22kΩ
33V
22kΩ 104
10kΩ
0.3A
COMOUT_F- 22kΩ
OUT
104
Poly Switch
COMOUT_F-
• Max. applied voltage: 30 V
• Max. sink current: 50 mA • Max. applied voltage: 30 V
• Leakage current: 0.1 mA or less • Max. sink current: 50 mA
• Residual voltage: • Leakage current: 0.1 mA or less
1.4 V or less (50 mA) • Residual voltage:
1.0 V or less (20 mA) 1.4 V or less (50 mA)
1.0 V or less (20 mA)
Circuit D (other outputs)

Circuit D (other outputs)
0.3A
OUT
Poly Switch
COM
40V
10kΩ 1kΩ
33V
10kΩ
1kΩ
COM
0.3A
OUT
• Max. applied voltage: 30 V Poly Switch
• Max. sink current: 50 mA
• Max. applied voltage: 30 V
• Leakage current: 0.1 mA or less
• Max. sink current: 50 mA
• Residual voltage:
• Leakage current: 0.1 mA or less
• Residual voltage:
3-14
Input/Output Wiring
Connection examples (controller with NPN transistor outputs)

Connecting a controllers NPN output to a PLC with a positive common input.

IN OUT 0.3A
Poly Switch
40V
10kΩ
1kΩ
COM(+) COM
PLC input circuit (positive common) controller NPN output
Connecting a controllers NPN output to a relay.
OUT 0.3A
Poly Switch
Load
40V
10kΩ
1kΩ
COM
Relay Controller NPN output
Connecting a controllers F_OUT NPN output to the non-voltage input terminal of the CA-DC100 LED light controller.
COMOUT_F+
5V
EXT OUT 0.3A

40V 22kΩ
Poly
Switch 22kΩ
22kΩ
22kΩ 104
10kΩ
0V COM COMOUT_F-
CA-DC100 Controller NPN output
Connecting a controllers F_OUT NPN output to a PLC with a positive common input.
IN COMOUT_F+
OUT 0.3A
40V 22kΩ
Poly
Switch 22kΩ
22kΩ
22kΩ 104
10kΩ
COM(+) COMOUT_F-
PLC input circuit (positive common) Controller NPN output
Note
• The common output terminal for the terminal block is the COMOUT1 terminal.
• The common output terminal for the parallel I/O is the COMOUT2 terminal.
3-15
Input/Output Wiring
Connection examples (controller with PNP transistor outputs)

Connecting a controllers PNP output to a PLC with a negative common input.
COM(-) COM
10kΩ 1kΩ
33V
IN OUT 0.3A
Poly Switch
PLC input circuit (negative common) Controller PNP output
Connecting a controllers PNP output to a relay.
COM
Load
10kΩ 1kΩ
33V
0.3A
OUT
Poly Switch
Relay Controller PNP output
Connecting a controllers F_OUT PNP output to the non-voltage input terminal of the CA-DC100 LED light controller.
COMOUT_F+
5V 10kΩ
33V
10kΩ
100Ω EXT1 0.3A
22kΩ
EXT2 1kΩ OUT
(1W) Poly
Switch 104
0V COM COMOUT_F-
CA-DC100 Controller PNP output
Connecting a controllers F_OUT PNP output to a PLC with a negative common input.
COM(-) COMOUT_F+
10kΩ
33V
0.3A
22kΩ
OUT
Poly
Switch 104
IN
COMOUT_F-
PLC input circuit (negative common) Controller PNP output
Note
• The common output terminal for the terminal block is the COMOUT1 terminal.
• The common output terminal for the parallel I/O is the COMOUT2 terminal.
3-16
Chapter
4
Specifications
Specifications
4-1
Main Specifications
Main Specifications
Note
The number of settings available for items listed depends on the total amount of available memory in the system.
Controller XG-8702(P)/8502(P)/8002(P)
XG-8702(P) XG-8502(P) XG-8002(P)

XG-H500C/H500M connected XG-200C/S200C/H200C/200M/
• 5 megapixel mode: S200M/H200M connected
2432 (H) x 2050 (V), • 2 megapixel mode:
approx 4,990,000 pixels 1600 (H) x 1200 (V),
1,920,000 pixels
XG-200C/S200C/H200C/200M/
S200M/H200M connected • 1 megapixel mode:
1024 (H) x 960 (V),
• 2 megapixel mode:
approx. 980,000 pixels
1600 (H) x 1200 (V), 1,920,000
pixels XG-H100C/H100M connected
• 1 megapixel mode: • 1 megapixel mode: • 310,000 pixel mode: 640 (H) x
1024 (H) x 960 (V), approx 1000 (H) x 1000 (V), 480 (V), approx. 310,000 pixels
Resolution
980,000 pixels 1,000,000 pixels • 240,000 pixel mode: 512 (H) x
480 (V), approx. 240,000 pixels
XG-H100C/H100M connected XG-035C/S035C/035M/S035M/
• 1 megapixel mode:1000 (H) x H035C/H035M connected
1000 (V), 1,000,000 pixels • 310,000 pixel mode: 640 (H) x
XG-035C/S035C/035M/S035M/ 480 (V), approx. 310,000 pixels
H035C/H035M connected • 240,000 pixel mode: 512 (H) x
• 310,000 pixel mode: 640 (H) x 480 (V), approx. 240,000 pixels
• 240,000 pixel mode: 512 (H) x
Two digital color/monochrome Two digital color/monochrome Two digital color/monochrome
cameras (Compatible with cameras (Compatible with cameras (Compatible with
XG-H500C/200C/S200C/H200C/ XG-200C/S200C/H200C/H100C/ XG-035C/S035C/H035C/035M/
H100C/035C/S035C/H035C/ 035C/S035C/H035C/200M/ S035M/H035M, mixed
H500M/200M/S200M/H200M/ S200M/H200M/H100M/035M/ connection possible.)
Camera H100M/035M/S035M/H035M, S035M/H035M, mixed
Inputs mixed connection possible) connection possible)
• With the use of the expansion unit XG-E800 (XG-EC80 installed), it is possible to connect 2
additional cameras, for a maximum of 4.
Simultaneous capture/individual capture can be selected for a maximum of 4 cameras. (Simultaneous
Trigger input
capture support is limited to 2 cameras if XG-E800 is not connected.)
Main image processor DSP (High-speed) DSP
SD Cards 1 and 2 can each hold 1,000 programs (dependent on the capacity of the SD card and the
Program capacity
size of the programs). External program switching possible through I/O & communication ports.
Maximum 1,000 images per 1 program (depending on SD card size). Supports image registration and
Number of registered images partial image registration with JPEG compression and position adjustment. External switching
possible through variable referencing.
SD card slot x 2 (SDHC • SD card slot x 2 (SDHC compatible)
compatible) • OP-87133 (512 MB: SD1 default), CA-SD1G (1 GB), CA-SD4G
SD card OP-87133 (512 MB), CA-SD1G (4GB: SDHC).
(1 GB: SD1 default), and CA-
SD4G (4 GB: SDHC).
Number of units Maximum 1,000 units per program (depending on system memory capacity)
4-2
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• Supports simultaneous capture for up to four cameras
• Supports buffered image processing using image buffer memory
• Supports multiple placement and loop execution
Image
Capture • Supports HDR capture (image capture buffer disabled when used)
Acquisition Unit
• Supports variable referencing across a range of setting parameters
Specifications
• Supports independent trigger delay for each camera
• Supports CA-DC21E illumination configuration and intensity adjustment for individual captures.
Inspection
region • Supported region shapes: rectangle, rotated rectangle, circle, oval, ring, arc, polygon (up to 12
(Available sides), and composite (up to 32 individual regions including masks).
region • Processed image region (inspection region generated from a binary image)
depends on • Supported mask regions: 4 per single unit (excluding composite regions).
unit selected)
• Available filters: Expand, shrink, average, median, edge sharpening, edge extract X, edge extract
Y, Sobel, Prewitt, Roberts, Laplacian, binary, subtract, Preserve Intensity, contrast conversion,
Filters
image extraction, shading correction, blur, custom, custom (advance), blob.
(filters
• Iterations: The same enhancement can be repeated individually up to 9 times. (except: binarization,
supported
subtract, preserve intensity, contrast conversion, shading correction, blur, blob: 1 iteration only)
depend on the
Supports multiple filter stacking: 13 steps, any combination (binarization, subtract, blob: can only be
unit)
Pro- applied once in stack)
cessing • Supports variable referencing across a range of setting parameters
Color
extraction
(Only • Color to binary, color to gray, fine color, gray, RGB gray
available (Color specified in HSB terms. Fine color only available with stain tool)
when a color • Supports variable referencing across a range of setting parameters
camera is
connected)
Vision
Tools Scaling • Individual calibration can be applied to units X, Y and length data (variable referencing allowed).
function • Calibration can be turned ON/OFF for each inspection unit.
• Unit execution can be configured in the system settings to apply only to XG VisionEditor or to the
Unit execution controller.
• Unit results, variable referencing allowed.
Pres-
ence / Area Counts the number of white or black pixels.
Absence
• Supports multiple pattern searches for up to 99 patterns oriented throughout 360 degrees.
Pattern • Supports variable referencing for search, pattern and 4 mask regions.
search • Supports variable referencing for detection point offsets.
• Supports referencing of registered images using image variables for processing.
• Measures up to 3,600 positions simultaneously.
Edge position
Position • Supports angle measurement using ring and arc inspection regions.
detec- • Measures the average, maximum, and minimum edge positions in a single inspection region
tion divided into up to 5,000 segments.
Trend
• Supports angle measurement using ring and arc inspection regions.
edge position
• Detects straight lines and circles from a group of detection points using the least-squares method
(with correction).
Measures the center of gravity and main axis angle (180/360 degrees selectable) for up to 9,999
Blob
blobs.
4-3
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

Measures the distance between two edges (outer gap, inner gap, specified edges for up to 1800
Edge width
detected edges).
Edge pitch Measures the gap pitch and center pitch for up to 1,800 detected edges.
Edge angle Measures the angle between two detected edges.
Measures the gap pitch and center pitch for up to 3,600 detected edges formed into pairs from two
Edge pair
scans.
Trend Measures the average, maximum, and minimum edge widths between two edges (outer gap, inner
edge width gap) in a single inspection region that has been divided into up to 5,000 segments.
Labels and counts up to 9,999 blobs measuring the center of gravity, main axis angle (180/360
Blob degrees selectable), area, Feret diameter, perimeter, roundness, width, aspect ratio, major axis, box
height and axes ratio.
• Detects grayscale targets and returns blob measurement data.
Characterization • Supports target measurements and characterization based on intensity data.
• Supports contrast display.
• Detects flaws and defects inside a region by comparing the average intensity of segments.
• Supports image subtracted stain detection by using a subtraction filter from a registered image.
• Supports multiple detection of up to 99 groups using the stain grouping function, measurement of
Stain
detected positions and features, and filtering based on feature characteristics.
Vision • Supports detection in a color image using fine color mode.
Inspec-
Tools • Supports contrast display.
tion
(contin-
Tools • Detects a defect (protrusion or indentation) that deviates with respect to a model line built on
ued) Trend edge
detected edge points from a profile.
stain
• Supports flaw detection based on straight lines, circles, ovals, and free-form curves as model lines.
Intensity • Measures pixel intensity value.
inspection • Required as a the reference for the preserve intensity filter.
Color
(Only available
when a Measures pixel RGB or HSB value
color camera is
connected)
• Supports recognition of alphanumeric characters and user specified symbols for up to 2 lines of 20
characters (40 total) identified automatically or from a fixed region.
OCR • Supports a user-definable library of up to 200 characters, including 20 custom characters.
• Supports calendar based tolerances (with zero suppression and offset functionality).
• Supports encrypted date, time and shift codes.
• Supports reading of 2D codes (QR (Model 1 / Model 2), Micro QR, DataMatrix, Rectangular
DataMatrix: (ECC200)) of up to 512 characters in length, including readout dividing (up to 8
2D code
sections).
reader
• Supports registration of up to 16 character patterns and date & time tolerances (with zero
suppression, and offset functionality).
• Provides 1- or 2-point position correction for X, Y, and θ (±180 degree) orientation of inspection,
Position image operation and on-screen graphics units.
Adjustment Unit • Supports referencing from all or individual measurement units.
• Supports batch reference registration using a registered image.
• Provides up to 64 flowchart branches for processing control based on a reference and condition
Branch Join (unit results, numerical value, variable).
• Supports forced flow processing for retesting.
Control Units Supports multiple unit execution control based on the number of loops (fixed or variable reference)
Loop function
specified.
Break Forced exit from a loop.
End End flowchart processing.
4-4
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• Allows multiple calculation processing separated by line feeds. Can contain up to 5000 characters
including comments.
• Supports timeout-based and answer-based (ANS) unit judgment.
• Supports mathematical operators: add, subtract, multiply, divide, remainder, power.
• Supports logic operators: NOT, AND, OR, XOR.
Specifications
• Supports comparison operators: equal, not equal, greater than, less than, more than inclusive, less
than inclusive.
• Supports mathematical functions: Abs, AsCircle, AsLine, AsPoint, Atoi, Ave, Ave2 (array), AveR
(range), AveR2 (array, range), Ceil (round up), Deg (radian to degree),Exp, Floor, Int (round off), Ln,
Log, Max, Max2 (array), MaxN (index), MaxN2 (index, array), Min, Min2 (array), MinN (index),
MinN2 (index, array), Pi, Rad, Round (round up), Sort, Sqr, Sqrt, Sum (array)
Calculation
• Supports trigonometric functions: Sin, Cos, Tan, Asin, Acos, Atan, Atan2 (P1/P2)
• Supports geometric functions: AngC, Angle, AngW, Circle3 (3 points), CircleLs (array),
CircleTangent, ConvCrd,ConvCrd2, Dist, ISect, I2Circle, ILineCircle, Line (2 points), LineLs (array),
LLAngle, LnAngle, LnDist, LnDistP (sign), LnDistXY, VMidLine, MidXY, Rotate, RotCenter, MidLine,
ConvPixToWld, ConvWldToPix, MultiPtCalib, AddVector, SubVector, OuterProd, InnerProd
• Supports calendar functions: ShiftDay, ShiftMonth, ShiftYear
• Supports bit functions: B_And, B_Not, B_Or, B_Xor, Bind
• Supports statement operators: FOR, STEP, NEXT, EXIT FOR, IF, ELSE IF, END IF, DO WHILE
(undefined loop), EXIT DO (undefined loop), comments, continue to next line
• Supports calculation results
Operation Units • Displays and highlights calculation errors.
• Creates images based off of features extracted from one or multiple images, or an image with
intensity differences.
• Operation: Processes multiple images. Supports a combination of 1:1, n:1, n:n (max of 32) images
• Conversion: Processing performed on a single image.
Image
• Operation functions: Add, Subtract, AbsoluteDifference, Average, Multiply (with normalization),
operation
Multiply (without normalization), Max, Min, AND, OR, XOR, NAND, NOR, XNOR
• Conversion functions: Add, Subtract, AbsoluteDifference, Multiply, Rotation, Translation, Z,
Trapezoid Correction, Pixel Value Conversion, Blob, NOT, AND, OR, XOR, NAND, NOR, XNOR,
Right Bit Shift, Left Bit Shift
• Provides functionality for C language source files to be compiled for both controller and PC
simulation operation. (Supported compilers: Controller: Texas Instruments C6000 Code Generation
Tools 6.0.* or 6.1.* (6.0.11 recommended), PC: Microsoft Visual Studio 2005/2008/2010, Visual C++
2008/2010 Express Edition.)
C Plug in
• Provides access to pixel data from the specified image variable.
• Supports passing of Local variables, global variables, and system variables values can be passed
for referencing and rewriting (rewriting not supported for system variables).
• Supports Microsoft Visual Studio debugging.
• Lens and trapezoidal distortion correction via taught calibration pattern.
• Supports image and or coordinate correction.
Calibration
• Supports correction from multiple calibration patterns.
• User defined calibration patterns available for printing.
Pause Pause flow chart for specified time (0 ms to 1 hour: fixed or variable reference)
Timer Start Start user timer (0 to 7)
Timer end Pause flowchart until user timer (0 to 7) expires.
• Pause flow chart based on AND/OR state change (edge/level, ON/OFF, rising/trailing edge)
Terminal I/O evaluation of up to 20 terminals.
Timing Units
delay • Supports bit information for CC-Link bit device and EtherNet/IP output data (assignment for
controller receiving).
Pause flow chart based on AND/OR evaluation from comparing results of variables (max 8) and
Variable delay
reference values (max 2).
User menu Pause flow chart from the time a menu is open to the time it is closed.
Displays graphical objects and characters linked to variables and unit results. Available graphic
On-screen
Display objects: rectangle, rotated rectangle, circle, oval, ring, arc, point (rotating crosshair), line
graphics
Characters: text, values, active text, decimal - ASCII.
4-5
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• Outputs user-defined inspection results to the I/O terminals.
Parallel
• Supports time-delayed separated outputs for up to 8 cycles.
terminal
• Skips data output for non-processed units.
output
• Supports image / output priority processing.
• User-defined inspection results (256 maximum) via any of the following methods:
to the SD card, RS-232C, Ethernet, CC-Link, EtherNet/IP, PLC-Link, or PC Program (ActiveX).
• Supports the use of up to 16 custom-formatted output strings.
Data output • Skips data output for non-processed units.
Output Units
• Supports user-defined output folder and file naming rules (when outputting to the SD card or PC
(ActiveX))
• Supports image / output priority processing.
• Outputs image data (BMP / JPG selectable file format) for an image variable to either the SD card or
PC Program (ActiveX).
Image output • Supports user defined output folder, folder generation (by no. of images or date), and file naming
rules.
• Supports image / output priority processing
Command Provides functionality for commands to be processed directly from the flowchart during Run mode
Commands
execution from the image processing flow.
Total status
Outputs the logical OR from of the results of selected units.
output
Common Outputs
Total error
Outputs the logical OR of from the unit errors of selected units.
output
• Provides the creation of new programs and the deleting/copying/renaming of programs whilst in run
mode.
• Supports adding or editing units in a flowchart (Image Acquisition, Vision Tools, Flowchart
Functions, Functions, Timing, Display, Output, Execute Command)
Inspection
• Setting Menus: Flowchart Settings, Variable Settings, Total Status Output, Total Error Output,
Programs
Scaling, Camera Selection, Image Capture Buffer Settings, Statistics, Image Archive, FTP Settings,
Variable Update Settings, Target Classification Settings, Update Registered Image Information and
Update Reference Position Information.
Configuration &
• Supports the creation and editing of screens using the Screen Editor.
editing functions.
• The system configuration can be edited in offline mode.
• Available system settings (Controller name, Date & Time, Language, Registered Image File Type,
Overall Menu Opacity, Unit Execution, Startup Mode)
Offline /
1) Available camera settings (Camera Settings, White Balance, Caliration)
system
2) Available communications & I/O settings (Parallel Port, Ethernet, FTP, RS-232C, PLC-Link, CC-Link,
configuration
EtherNet/IP, VNC
3) Available custom functionality (OCR Encryption, Custom Instruction Settings, CA series Touch
Panel settings, New Program Options
• Supports the retesting and editing of inspection settings based on stored / archived or master
images selected from the image strip.
Retest function
• Supports batch and detailed statistical analysis of stored / archived or master images loaded into
the image strip.
4-6
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• 1024(H) x 960(V) (980'000 pixels) section contained within 512(H) x 480(V) (320'000 pixels)
1600(H) x 1200(V) (1,920,000 pixels) in 1 megapixel mode. section contained within 640(H)
Process area • 512(H) x 480(V) (320'000 pixels) section contained within x 480(V) (310,000 pixels*) in
640(H) x 480(V) (310,000 pixels*) in standard mode. standard mode.
*310,000 pixels when XG-H035C/H035M is connected
Specifications
CCD
Image capture
Scanning
range
method Progressive/interlace selectable
(monochrome
camera only)
Capture start/end lines can be set anywhere within the image capture range.
Capture Start/
(XG-H200C and H200M cannot capture fewer than 100 lines.)
End Line
Capture start line can will be changed for each capture unit by referencing variables.
Sensitivity offset and span adjustment
Camera gain
Individual and batch RGB span and sensitivity (brightness) adjustment across 16 levels (when color
adjustment
camera is connected).
White
Camera image Balance (color Manual RGB ratio adjustment
correction camera only)
Mirrored
Support for mirrored (horizontal (left-right), vertical (top-bottom)) and rotation (180°) image generation
image
Calibration & Individual calibration and scaling support for angled camera, lens distortion X,Y and length
Scaling measurement for each connected camera
Number of Support for up to 100 screens per program, external switching possible.
screens Display control according to user group.
Number of
99 frames per screen, external switching possible.
frames
• Support for up to 8 individually customizable (layout and size) displays per screen.
Number of • Display of either current image from specified camera, registered image or user specified archived
displays image.
Display Screens
• Zoom functionality linked to inspection regions of user-specified vision tool or primary target.
• Frames: Base Frame, Page Frame
• Basic Parts: Values, Text, Active Text, Horizontal Line, Vertical Line, Point, Rectangle, Circle,
Screen Polygon.
parts • Standard Parts: Program Name, Date, Time, Display Camera & Image Information, Display Area &
Magnification, Total Status Pass / Fail, Logo Image (BMP), Unit Details (Vision Tools), Unit Details
(Non-Vision Tools), Variable List, Unit Pass / Fail Graphic, Unit Result Summary List.
4-7
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• Maximum of 900 menus per program with, external switching possible.
• Support for option dialog based menus that can be used to change or set various parameters while
Number of
the controller is in Run mode.
menus
• Dialog transparency can be changed to 100%, 90%, 75%, 50%, or 25%
• Screens can be linked to menus being used.
Menu
Text, Numerical Input, Drop Down Menu, Option Button, Confirmation Button.
Elements
Region Setting, Image Registration, Color Extraction, Statistics, Image Archive, Library, Unit
Properties, View Toolbar, Retest, Function Menu, Change Program, View Files, I/O Monitor &
Diagnostic, RS-232C Monitor, Change User, Setup Date / Time, Save Program, Rename Program,
Copy/Delete Settings, Save / Load Settings, Stop SD2 Operation, Variables, Linescan calibration,
Dialog menus Encoder Monitor, Target Classification, Resources, New / Edit / Delete Programs, Total Status, Total
Built-in menu Error, Scaling, Image Capture Buffer, Statistics Setup, Image Archive, Camera Selection, FTP Setup,
Update Variables, Target Classification / Image Clipping Settings.
• Inspection Region, Color Extraction, Library menus support changes based on login permission.
• Register Image menu can reference position correction functions
• The Unit Properties menu can be used for all units apart from the C Plug In unit.
• Holding variable values can be enabled for variable and New / Edit / Delete Programs menu.
• Supports changes to pre-configured units (Image Acquisition, Vision Tools, Position Adjustment,
Flowchart Functions, Operations, Timing, Display, Output, Commands).
Unit
• Supports image selection (captured, registered) and controller input, output operation when menu
properties
opened.
• Supports updating of registration reference values from registered images.
4-8
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

Maximum of 100,000 data points per item, maximum 256 items (all data can be saved to SD card in a
Statis- Data
single operation).
tics
Summary Maximum, minimum, average, standard deviation (+/- 3σ), total status OK/NG count
• Maximum number of images:
Specifications
- 1024 images - 1024 images (monochrome camera 240,000 pixels)
(monochrome camera - 1024 images (monochrome camera 310,000 pixels)
240,000 pixels) - 525 images (monochrome camera 1,000,000 pixels)
- 1024 images - 270 images (monochrome camera 2,000,000 pixels)
(monochrome camera - 1024 images (color camera 240,000 pixels)
310,000 pixels) - 1024 images (color camera 310,000 pixels)
- 525 images - 516 images (color camera 1,000,000 pixels)
(monochrome camera - 264 images (color camera 2,000,000 pixels)
1,000,000 pixels)
- 270 images
(monochrome camera
2,000,000 pixels)
- 100 images
(monochrome camera
5,000,000 pixels)
Support - 1024 images
func- (color camera 240,000
tions pixels)
Image Archive
- 1024 images
(color camera 310,000
pixels)
- 516 images
(color camera 1,000,000
pixels)
- 264 images
pixels)
- 94 images
pixels)
• Simultaneous processing of up to 8 archives with different content.
• Support for single or multiple preceeding image archiving. Choice of overwriting or processing until
buffer is full.
• Support for storage of result data along with image, allowing reproduction of inspection data and
results.
• Support for outputting archived images and data to SD card, PC (via Active X component), or FTP
server for each archive.
4-9
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

1% to 2500% image magnification during operation. Supports display scrolling via handheld
Image zoom controller or by detected target position.
(Zoom ratio can be set individually for multiple displays).
Edge Graph Graphical edge differential display during operation. Based on detected change in intensity from
display edge tools.
Trend Edge Graphical profile display during operation based on trend-edge tools (position, width, stain) detected
Profile display edge points
Contrast Visual display of detected contrast during operation. Based on stain level (stain tool) or intensity level
display (characterization tool)
OCR
Parameter Waveform Graphical display of OCR character extraction during operation.
setting display
aids Trend Edge
Support Graphical display of stain (protrusion / indentation) during operation. Based on trend-edge stain tool
Stain graph
func- profile and detected edge points.
display
tions
(continued) • Support for local, global, or system variables to be checked and changed during operation.
Variable
(System variables can be checked only.)
Settings
• Support for grouping and screen display options.
Line scan
Graphical display of intensity and differential for selected line of image (line scan camera only).
Profile Viewer
• Recording and classification of detected stains and blobs based on measurement data.
Target
• Supports file output of classification data, and clipped image (based off of detected position), to SD
Classification
card or FTP server.
• The following data can be saved directly to the SD card while running: Measurement data,
judgment results, NG count, processed images BMP/JPG, archived images (BMP/JPG), raw
Direct SD card saving
images, statistical analysis data, RS-232C log, program data, operation log.
• User-specified camera images in offline mode.
Screen capture, user account login, file management, I/O diagnostics, RS-232C monitor / logging and
Other
encoder monitor.
Control inputs 20 inputs, including 4 assignable high speed inputs.
(user-assignable) Input rating 26.4 V or less, 2 mA or more (high-speed inputs 3 mA or more).
28 NPN open collector, maximum 50 mA (30 V or less) or PNP outputs (based on controller type).
Control outputs
Including 4 high speed FLASH outputs synchronized with trigger inputs. NPN open collector,
(user-assignable)
maximum 50 mA (30 V or less)
Encoder input NPN open collector output support via assignable high speed inputs (2 systems)
Analog RGB output
Monitor output
XGA (1024 x 768 x 24-bit color) / SVGA (800 x 600, 24-bit color) (Program selectable.)
Inter- Operation indicators Power, Run and Error LED display
face
2 ports, maximum baud rate 230,400 bps
RS-232C
Numerical value output, control, and interfacing to CA Series touch panel.
• numerical value output and control via the RS-232C or Ethernet port (cannot be used with CC-Link
or EtherNet/IP).
• Following PLC's supported *1
PLC-Link - Keyence KV-700 Series, KV-1000 Series, KV-3000 Series, KV-5000 Series, KV-5500 Series
- Mitsubishi Electric: A Series (RS-232C only), Q Series, L Series
- OMRON: SYSMAC C Series (RS-232C only), CP1/CS1/CJ1/CJ2 Series
- Yasukawa Electric MP900 Series (RS-232C only), MP2000 Series
4-10
Main Specifications
XG-8702(P) XG-8502(P) XG-8002(P)

• Numerical value output and control.
• PC connectivity to Keyence XG Series software for uploading / downloading of programs data,
images, and running of simulations.
Ethernet (TCP/IP) • FTP client function support
• VNC server function support
Specifications
• BOOTP function support
• 1000BASE-T/100BASE-TX/10BASE-T communication speed
• PC connectivity to Keyence XG Series software for uploading / downloading of numerical values,
USB programs, data, images, and running of various simulations.
• USB Ver. 2.0 only
Inter- • Numerical value output and control with optional CC-Link module (CA-NCL10E) (cannot be used
face CC-Link with PLC-Link or CC-Link).
(continued) • Compatible with Ver.1.10 and Ver. Ver.2.00 remote device stations
• Numerical value output and control via Ethernet port (cannot be used with PLC-Link or CC-Link
enabled).
EtherNet/IP • Supports cyclic communication (max. 1436 bytes) and message communication.
• Max. number of connections: 32
• Complies with conformance test Version A7.
• Menu access and navigation with connected OP-84231 and OP-84236
Handheld Controller • Programmable function buttons.
• Independent user group (enable / disable) button functionality
• New/edit/delete program functionality with CA Series touch panel (connected to RS-232C port).
Touch panel
• Special touch menu and control button support.
Display language Japanese, English, Chinese (simplified), or Chinese (traditional). Startup selectable.
Optional LED illumination expansion module (CA-DC21E). 12V / 24V illumination and intensity control,
Illumination control
2 channels per module, maximum of 4 modules (8 channels) per controller.
Power supply voltage 24 V DC ±10%
Rating 3.6 A (2 cameras connected) / 4.6 A (4 cameras connected)
Current consumption
Figures indicate maximum load including include rush current at startup.
Environ- Ambient temperature 0 to +45°C
mental
resis- Relative humidity 35 to 85% RH (no condensation)
tance
Weight Approx. 1,600 g
*1 Models equipped with an Ethernet port on the CPU unit support direct connection to the Ethernet port.
4-11
Main Specifications
Cameras (XG-H500C/H500M)
XG-H500C XG-H500M
CCD 2/3-inch color CCD, square element all 2/3-inch monochrome CCD, square
pixels 11x-speed reading (2 outputs), element all pixels 11x-speed reading
5,050,000 pixels (2 outputs), 5,050,000 pixels
CCD pixel size 3.45 μm x 3.45 μm
Effective pixels 4,990,000 pixels 2432 (H) x 2050 (V)
Scanning Progressive (61.2 ms) Progressive (61.2 ms), interlace (40.3 ms)
method Interlace is a binning process which sums
the odd lines and even lines.
Image transfer 130 MHz (65 MHz x 2 ch)
frequency
Transfer system Digital serial transfer
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
shutter 0.05 ms to 9000 ms can be set through manual input
Lens mount C-mount
Environmental Ambient 0 to +40°C
resistance temperature
Relative humidity 35 to 85% RH (no condensation)
Weight Approx. 130 g (lens not included)
XG-H200C XG-H200M
CCD 1/1.8-inch color CCD, square element all 1/1.8-inch monochrome CCD, square
pixels 7x-speed reading, 2,010,000 pixels element all pixels 7x-speed reading,
2,010,000 pixels
Effective pixels 1,920,000 pixels, 1600 (H) x 1200 (V)
(In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the
process area.)
Scanning Progressive (29.2 ms: 2 megapixel mode, Progressive (29.2 ms: 2 megapixel mode,
method 24.2 ms: 1 megapixel mode) 24.2 ms: 1 megapixel mode),
interlace (16.1 ms: 2 megapixel mode, 13.6
ms: 1 megapixel mode)
Interlace is a binning process which sums
frequency
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C-mount
4-12
Main Specifications
Cameras (XG-200C/S200C)
XG-200C XG-S200C
CCD 1/1.8 type color CCD, square pixels reading, 2x-speed reading 2,010,000 pixels
Specifications
Effective pixels Color 1,920,000 pixels, 1600 (H) x 1200 (V)
In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the
process area.)
Scanning method Progressive (58.5 ms: 2 megapixel mode, 47.6 ms: 1 megapixel mode)
Image transfer 40 MHz
frequency
Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
0.05 ms to 9000 ms can be set through manual input
Lens mount C-mount Special mount (M15.5 P0.5 male)
Environmental Ambient 0 to +40°C • Head: 0 to +40°C
resistance temperature • Amplifier: 0 to +40°C (35°C or less when
using partial capture of 50 lines or less)
Weight Approx. 110 g (lens not included) • Head: approx. 210 g
(cable included, lens not included)
• Amplifier: approx. 70 g
Cameras (XG-200M/S200M)
XG-200M XG-S200M
CCD 1/1.8 type monochrome CCD, square pixels reading, 2x-speed reading 2,010,000 pixels
(In the 1 megapixel mode, 980,000 pixels (1024 x 960) of the 1,920,000 pixels are in the
process area.)
Scanning Progressive (58.5 ms: 2 megapixel mode, 47.6 ms: 1 megapixel mode)
method Interlace (32.7 ms: 2 megapixel mode, 27.0 ms: 1 megapixel mode)
Interlace is a binning process which sums the odd lines and even lines.
Image transfer 40 MHz
frequency
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
resistance temperature • Amplifier: 0 to +40°C (35°C or less when
using partial capture of 50 lines or less)
4-13
Main Specifications
XG-H100C XG-H100M
CCD 2/3-inch color CCD, square element all 2/3-inch monochrome CCD, square element
pixels 7x-speed reading (2 outputs), all pixels 7x-speed reading (2 outputs),
1,040,000 pixels 1,040,000 pixels
Effective pixels 1 megapixel 1000 (H) x 1000 (V)
frequency
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C-mount
Relative 35 to 85% RH (no condensation)
humidity
XG-H035C XG-H035M
CCD 1/3-inch color CCD, square element all 1/3-inch monochrome CCD, square element
pixels 7x-speed reading (2 outputs), 340,000 all pixels 7x-speed reading (2 outputs),
pixels 340,000 pixels
(In standard mode, 240,000 pixels (512 x 480) of the 310,000 pixels, or else all 310,000 pixels (640 x
480), are used in the process area.)
frequency
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
Lens mount C-mount
humidity
4-14
Main Specifications
Cameras (XG-035C/S035C)
XG-035C XG-S035C
CCD 1/3 type color CCD, square pixels 2x-speed reading 350,000 pixels
Specifications
Effective pixels Color 320,000 pixels 656 (H) x 492 (V)
(In standard mode, 240,000 pixels (512 x 480) of the 320,000 pixels, or else all 310,000
pixels (640 x 480), are used in the process area.)
Scanning method Progressive (16.0 ms)
Image transfer 24.5 MHz
frequency
Electronic shutter 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
0.05 ms to 9000 ms can be set through manual input
resistance temperature • Amplifier: 0 to +40°C
Cameras (XG-035M/S035M)
XG-035M XG-S035M
CCD 1/3 type monochrome CCD, square pixels double-speed reading, 350,000 pixels
Effective pixels 320,000 pixels 656 (H) x 49 2 (V)
(In standard mode, 240,000 pixels (512 x 480) of the 320,000 pixels are in the process
area.)
Scanning Progressive (16.0 ms), interlace (8.8 ms)
method Interlace is a binning process which sums the odd lines and even lines.
Image transfer 24.5 MHz
frequency
Electronic 1/15, 1/30, 1/60, 1/120, 1/240, 1/500, 1/1000, 1/2000, 1/5000, 1/10000, 1/20000
resistance temperature • Amplifier: 0 to +40°C
4-15
Main Specifications
Illumination Expansion Unit (CA-DC21E)
CA-DC21E
Output Illumination control (1) Rated voltage (DC)
(2) Pulse width modulation (light emission frequency 100 kHz)
(Controller selectable.)
Intensity level 255 digital levels (controller selectable)
Lighting connections 2 channels (LED connector or terminal block connection)
Voltage 12 V DC / 24 V DC (DIP switch selectable)
Capacity Max. 40 W (However 30 W per channel)
Synchronous FLASH output synchronization/continuous illumination (controller selectable)
Response speed (1) Rated voltage control: Within 10 ms (with 12 V output), within 20 ms (24 V
output)
(2) Pulse width modulation: Within 1 ms (with 12V/24V output)
Inputs Force illumination Rated voltage: 26.4 V or less, 2 mA or more
OFF
Display LED display Illumination level display: Green/Orange (Min. 128)
Error display: Red (All lit)
Rating Power supply voltage 24V DC±10%
Current consumption 3.0 A (12 V output) / 6.5 A (24 V output)
Figures indicate maximum load including include rush current at startup.
Environmental Ambient temperature 0 to +50°C*2
resistance*1 Relative humidity 35 to 85% RH (no condensation)
Weight Approx. 590 g
*1
The environmental resistance of just the LED lights is ambient temperature 0 - 40°C and relative humidity 35 - 65% (no
condensation).
*2
This is limited by the ambient temperature of the connected controller.
4-16
Main Specifications
Using the Camera Cable Extension Amplifier (CA-CNX10U/CHX10U)
Product name Camera cable extension amplifier Camera cable extension amplifier
standard cameras high speed cameras
Item CA-CNX10U CA-CHX10U
Specifications
Support • XG-035C/035M • XG-H035C/H035M
cameras • XG-S035C/S035M • XG-H100C/H100M
• XG-200C/200M • XG-H200C/H200M
• XG-S200C/S200M • XG-H500C/H500M
Transfer Digital serial transfer
system
Environmental Ambient • When connected to XG-035C/035M: 0 0 to +40°C
resistance temperature to +50°C
• When connected to other cameras: 0
to +40°C
humidity
Outside 112.6 (W) x 26 (D) x 21 (H)
dimensions
Weight Approx. 60 g
Controller power consumption ratings when using an amplifier

Connecting an amplifier increases the rated power consumption of the controller.
Controller type Cameras connected Power consumption with

amplifier*
(Without amplifier)
XG-8002 2 3.0 A (2.9 A)
4 3.8 A (3.5 A)
XG-8502/8702 2 3.2 A (3.0 A)
4 4.1 A (3.8 A)
* Figures indicate maximum load including include rush current at startup.
4-17
Outside dimensions
Outside dimensions
Controller XG-8702(P) /8502(P) /8002(P)
134.6 23.5
132
DIN-rail
mounts
153 35.9
83.3
65.3
6 (92) 116.7
M4 M4
Depth: 11 Depth: 11
112
M4
M4 80
Depth: 6 16.5 Depth: 6
Unit: mm
Camera expansion module XG-E800 (XG-EC80) installed
167.4
134.6 132
DIN-rail
mounts
153 35.9
65.3
6 (92) 116.7
Unit: mm
(Total weight: approx. 2090 g)
4-18
Outside dimensions
CC-Link module CA-NCL10E installed
166.6
134.6
Specifications
DIN-rail
mounts
35.9 153
83.3
65.3
6
Unit: mm
Camera expansion module XG-E800 (XG-EC80) and CC-Link module CA-NCL10E installed
199.4
166.6
DIN-rail
mounts
35.9 153
83.3
65.3
6
Unit: mm
4-19
Outside dimensions
Illumination expansion module CA-DC21E installed
24.2 179.7
132
134.6
DIN-rail
mounts
150.5
35.9 153
83.3
65.3
6
Unit: mm
Camera expansion module XG-E800 (XG-EC80), CC-Link module CA-NCL10E/, and

illumination expansion module CA-DC21E installed
379.8
347
301.9
256.8
211.7
166.6
134.6
150.5
153
6
Unit: mm
4-20
Outside dimensions
Handheld Controller (OP-84231 (printed), OP-84236 (blank))

30.7
20.3
47 2 5.45
Specifications
17.1 11.1
81.5
114.9
φ20
4.6
φ4.5
φ10.55 (Unit: mm)
Cord length 3 m
4-21
Outside dimensions
Digital Cameras (XG-200C/200M)

With plastic camera mount attached (shipped condition)
20
40
10
1/4 - 20UNC
2-M4 Depth: max. 6 2-M3
Depth: max. 5 Depth: max. 5
18
13.2
23.3
29.5
33.4 (85)
Without plastic mount
42
60 33
30 7.5
29.7
30 φ28 18
φ6.1
10.8 8-M3
Depth: max. 4
13.5
3-M2.5
Depth: max. 2
23
11.5
13.5
44.5
Unit: mm
4-22
Outside dimensions
Digital Cameras (XG-035C/035M)

20
Specifications
9
40
10
1/4 - 20UNC
18
13.2
23.3
29.5
33.4 (85)
42
33
48.3
30 7.5
29.7
30 φ28 18
φ6.1
10.8 8-M3
Depth: max. 4
13.5
3-M2.5
Depth: max. 2.5
24
11.5
13.5
21.5
Unit: mm
4-23
Outside dimensions
Digital Cameras (XG-S035C/S035M/S200C/S200M)
Camera XG-S035CH /XG-S035MH With plastic mount

46.8 46.8
12 12
35 35
12.5 17.5
11.25
CCD distance to lens 6.25 5 5.5

In air 4.0mm 29.1
2-M3
Special mount (M10.5 P0.5) 54 Depth: max. 4
φ12.6
φ6.0
12.5
Cord length 2 m
22.1 (46)
Camera XG-S200CH /XG-S200MH With plastic mount

42.7 42.7
17
30.7 17 30.7
17.5 22.5
CCD distance to lens 9 7.5

5 14
In air 6.0mm 25.3
2-M3
Special mount (M15.5 P0.5) Depth: max. 4
54
φ12.6
φ7.0
11.6
Cord length 2 m
21.2 (47)
Camera control unit With cable connected

XG-S200CU/S200MU/S035CU/S035MU Controller side Camera side
42 (202)
112.6
105
98 3.5 29.7
2-φ3.6 thru-hole
19 26 φ6.1
(76) (86)
3.5 2-φ3.6 thru-hole
6 11 6
21
11.5 11.5
Unit: mm
4-24
Outside dimensions
Digital Cameras (XG-H500C/H500M/H200C/H200M/H100C/H100M/H035C/

H035M)
Specifications
20
40
10
1/4 - 20UNC
18
13.2
23.3
29.5
33.4 (85)

41
60 31
30 7.5
31.4
30 φ28 18
φ7.2
10.8 8-M3
Depth: max. 4
13.5
3-M2.5
Depth: max. 2
23
12.7
13.5
44.5
Unit: mm
4-25
Outside dimensions
Camera Cables (for XG-****)

Note
Cannot be connected to high-speed cameras (XG-H****).
Standard cable
φ6.1
φ12.5 29.7
33
43 A 42
Unit: mm
Item Cable length (A) Weight XG-035C/035M XG-200C/200M XG-S035C/ XG-S200C/

S035M S200M
CA-CN1 1m 100 g
CA-CN3 3m 220 g
CA-CN5 5m 330 g
CA-CN10 10 m 660 g
CA-CN17 17 m 1100 g x x x
: Connection possible, x: Connection not possible
High flex robotic cable

•CA-CN–R
φ6.6
φ14 φ12.5 29.7
33
54 A 42
Unit: mm

S035M S200M
CA-CN3R 3m 240 g
CA-CN5R 5m 310 g
CA-CN10R 10 m 720 g
CA-CN17R 17 m 1190 g x x x
4-26
Outside dimensions
•CA-CN–RE
φ6.6
Camera side Controller side
φ14 φ12.5 φ12.5 φ14
Specifications
54 A 55
Unit: mm

S035M S200M
CA-CN7RE 7 m extension 500 g (17 m) (10 m) (10 m) (10 m)
Figures in ( ) indicate maximum total length.
Note
• CA-CN7RE is an extension cable and cannot be used alone.
• Connect CA-CN1/CN3/CN10/CN3R/CN10R to the controller side connector and make sure that the camera is within its maximum
range.
L-shape cable
φ6.1
29.7
30
φ14
33
38 A 42
Unit: mm

S035M S200M
CA-CN3L 3m 220 g
CA-CN5L 5m 340 g
CA-CN10L 10 m 660 g
CA-CN17L 17 m 1100 g x x x
4-27
Outside dimensions
Camera Cables (for XG-H****)

Note
Use these cables only with high-speed cameras (XG-H****). Failure to do so may cause damage to the connector pins.
Standard cable
φ7.2
φ12.5 31.4
31
43 A 41
Unit: mm
Item Cable length Weight XG-H035C/ XG-H100C/ XG-H200C/ XG-H500C/

(A) H035M H100M H200M H500M
CA-CH3 3m 290 g
CA-CH5 5m 440 g
CA-CH10 10 m 880 g
High flex robotic cable

φ7.6
φ12.5
31.4
φ14
31
54 A 41 Unit: mm

(A) H035M H100M H200M H500M
CA-CH3R 3m 250 g
CA-CH5R 5m 410 g
CA-CH10R 10 m 740 g
4-28
Outside dimensions
L-shape cable
φ7.2
31.4
30
Specifications
φ14 31
38 A 41 Unit: mm

(A) H035M H100M H200M H500M
CA-CH3L 3m 270 g
CA-CH5L 5m 450 g
CA-CH10L 10 m 810 g
Using the Camera Cable Extension Amplifier (CA-CNX10U/CHX10U)
Outside dimensions
CA-CNX10U/CHX10U CA-CN3X/CN10X/CN17X/CH3X/CH10X
112.6 φ7.2
105
98 φ12.5 φ12.5
3.5 3.5
26 43 L 43
19
2×φ3.6
thru-hole CA-CN3RX/CN10RX/CN17RX/CH10RX
φ7.6
21
6 11 6 11.5 φ14 φ12.5 φ12.5 φ14
53.9 L 53.9
CA-CHX10U (with cable connected)
(213)
CA-CN3LX/CN10LX/CN17LX φ6.1
31.2
(85) (85) φ14 38 L 43
Unit: mm
Item Cable length (L) Weight Item Cable length (L) Weight
CA-CN3X 3m 200 g CA-CN3RX 3m 190 g
CA-CN10X 10 m 600 g CA-CN10RX 10 m 540 g
CA-CN17X 17 m 990 g CA-CN17RX 17 m 900 g
CA-CH3X 3m 270 g CA-CH10RX 10 m 740 g
CA-CH10X 10 m 820 g CA-CN3LX 3m 210 g
CA-CN10LX 10 m 610 g
CA-CN17LX 17 m 1000 g
4-29
Outside dimensions
List of supported controllers and maximum cable lengths by camera

Up to 2 amplifiers can be connected in series.
• The following table shows the maximum levels of extension and maximum cable length for each camera.
• Don't exceed the maximum camera cable length and maximum number of extensions allowed.
Controller 1) Camera Applicable Cable length specifications

amplifier Maximum number of Maximum cable
extensions length
XG-8002/8502/ XG-035C/035M CA-CNX10U 2/12) 51 m/34 m2)
8702 XG-S035C/S035M 1 20 m
XG-200C/200M 2 30 m
XG-S200C/S200M 2/13) 30 m/20 m3)
XG-H035C/H035M CA-CHX10U 2 30 m
XG-H100C/H100M 2 30 m
XG-H200C/H200M 1 20 m
XG-H500C/H500M 1 20 m
1) Amplifiers can be used with controllers and camera expansion units manufactured after September, 2009.
2)
If the camera is used for partial capturing of less than 350 lines, the maximum number of extensions is 1, and the maximum cable
length is 34 m.
3) If the camera is used for partial capturing of less than 1000 lines, the maximum number of extensions is 1, and the maximum cable
length is 20 m.
Note
Amplifiers can only be used with Keyence digital cameras. They cannot be used with analog cameras.
4-30
Options
Options
List of Options
C-mount camera options
Specifications
Item Function Reference page
CV-L3 Standard lens (focal distance 3 mm) Page 2-18, 4-37
CA-LC16 Standard lens (focal distance 16 mm) Page 2-18, 4-38
CA-LH4 Low distortion lens (focal distance 4 mm) Page 2-18, 4-40
CA-LHR5 High-resolution, low distortion lens (focal distance 5 mm) Page 2-18, 4-43
OP-51612 Close-up spacer Page 2-20, 4-45
CA-LM1 Macro lens with 1x optical magnification Page 2-19, 4-46
CA-LM2 Macro lens with 2x optical magnification
CA-LMA1 Coaxial macro with 1x optical magnification
CA-LM0510 Telecentric macro zoom lens 0.5x to 1.0x Page 2-19, 4-46
optical magnification
OP-66852 Plastic camera mount Page 4-22, 4-23
4-31
Options
High Resolution Ultra Small Camera (XG-S200C/S200M) Options

CA-LHS8 Low distortion lens (focal distance 8 mm) Page 4-48
CA-LHS16 Low distortion lens (focal distance 16 mm)
OP-66830 Close-up ring (5 mm) Page 4-48
OP-66831 Close-up ring (10 mm)
OP-66832 Polarizing filter
OP-66833 Side view attachment
Ultra Small Camera (XG-S035C/S035M) Options

CA-LS4 Standard lens (focal distance 4 mm) Page 2-19, 4-48
CA-LS6 Standard lens (focal distance 6 mm)
OP-51500 Close-up ring (5 mm) Page 4-48
OP-51501 Close-up ring (10 mm)
OP-51502 Polarizing filter
OP-51503 Side view attachment
Lighting

CA-DRR4F LED light (direct ring light, red) Page 2-24, 4-49
CA-DRW4F LED light (direct ring light, white)
CA-DRB4F LED light (direct ring light, blue)
CA-DRR10F LED light (direct ring light, red)
CA-DRW10F LED light (direct ring light, white)
CA-DRB10F LED light (direct ring light, blue)
CA-DLR7 LED light (low angle light, red) Page 2-24, 4-49
CA-DLR12 LED light (low angle light, red)
CA-DBR5 LED light (bar light, red) Page 2-24, 4-50
CA-DBW5 LED light (bar light, white)
CA-DBB5 LED light (bar light, blue)
CA-DBR8 LED light (bar light, red)
CA-DBR13 LED light (bar light, red)
4-32
Options

CA-DDR8 LED light (dome light, red) Page 2-25, 4-50
CA-DDW8 LED light (dome light, white)
CA-DDB8 LED light (dome light, blue)
CA-DDR15 LED light (dome light, red)
Specifications
CA-DDW15 LED light (dome light, white)
CA-DDB15 LED light (dome light, blue)
CA-DSR2 LED light (back light, red) Page 2-24, 4-50
CA-DSW2 LED light (back light, white)
CA-DSB2 LED light (back light, blue)
CA-DSR3 LED light (back light, red)
CA-DXR3 LED light (coaxial light, red) Page 2-25, 4-51
CA-DXW3 LED light (coaxial light, white)
CA-DXB3 LED light (coaxial light, blue)
CA-DXR5 LED light (coaxial light, red)
CA-DXR7 LED light (coaxial light, red)
CA-DQR10 LED light (square bar light, red) Page 2-25, 4-51
CA-DQW10 LED light (square bar light, white)
CA-DQB10 LED light (square bar light, blue)
CA-DQR15 LED light (square bar light, red)
CA-DQW15 LED light (square bar light, white)
CA-DQB15 LED light (square bar light, blue)
CA-DRR8M LED light (round multi-angle light, red) Page 2-24, 2-25, 4-51
CA-DRW8M LED light (round multi-angle light, white)
CA-DRB8M LED light (round multi-angle light, blue)
CA-DRR13M LED light (round multi-angle light, red)
CA-DRW13M LED light (round multi-angle light, white)
CA-DRB13M LED light (round multi-angle light, blue)
CA-DQR7M LED light (square multi-angle light, red) Page 2-24, 2-25, 4-52
CA-DQW7M LED light (square multi-angle light, white)
CA-DQB7M LED light (square multi-angle light, blue)
CA-DQR10M LED light (square multi-angle light, red)
CA-DQW10M LED light (square multi-angle light, white)
CA-DQB10M LED light (square multi-angle light, blue)
CA-DQW12M LED light (square multi-angle light, red)
CA-DQB12M LED light (square multi-angle light, white)
CA-DQR12M LED light (square multi-angle light, blue)
4-33
Options

CA-DPR2 LED light (spot, red) Page 2-25, 4-52
CA-DPW2 LED light (spot, white)
CA-DPB2 LED light (spot, blue)
CA-DPU2 Power adapter for spot lights
CA-DP3R Spot light cable (3 m)
CA-DP5R Spot light cable (5 m)
CA-DC21E Illumination expansion module Page 4-16
CA-DC100 LED light controller Page 4-53
CV-R10 Fluorescent ring light Page 4-55
CA-R20 Fluorescent large-diameter ring light
Cables

CA-CN1 Camera cable (1 m) Page 4-26
CA-CN3 Camera cable (3 m)
CA-CN3R High flex robotic camera cable (3 m)
CA-CN7RE High flex robotic camera extension cable (7 m)
CA-CN3L L-shape connector camera cable (3 m) Page 4-27
CA-CN5L L-shape connector camera cable (5 m)
CA-CH3 High-speed camera cable (3 m) Page 4-28
CA-CH5 High-speed camera cable (5 m)
CA-CH10 High-speed camera cable (10 m)
CA-CH3R High-speed camera high flex robotic cable (3 m) Page 4-28
CA-CH5R High-speed camera high flex robotic cable (5 m)
CA-CH10R High-speed camera high flex robotic cable (10 m)
CA-CH3L High-speed camera L-shape connector cable (3 m)
4-34
Options

CA-CNX10U Camera cable extension amplifier standard cameras Page 2-21, 4-17, 4-29
CA-CHX10U Camera cable extension amplifier high speed cameras
CA-CN3X Amplifier camera cable (3 m)
Specifications
CA-CH3X Amplifier high speed camera cable (3 m)
CA-CH10X Amplifier high speed camera cable (10 m)
CA-CN3RX Amplifier high flex robotic camera cable (3 m)
CA-CN10RX Amplifier high flex robotic camera cable (10 m)
CA-CN17RX Amplifier high flex camera cable (17 m)
CA-CH10RX Amplifier high flex high speed camera cable (10 m)
CA-CN3LX Amplifier L-shape camera cable (3 m)
CA-D2 LED light cable (2 m) Page 4-54
CA-D5 LED light cable (5 m)
CA-D3R High flex robotic LED light cable (3 m)
CA-D1W Y-split LED light cable (0.5 m)
OP-84457 Bare wire LED light cable (1 m)
OP-26487 Serial connection cable (2.5 m, straight) Page 3-3
OP-26486 D-sub 9-pin connector (female) Page 3-3
OP-26485 D-sub 25-pin connector (female) Page 3-3
OP-84384 D-sub 9-pin connector (male, for SYSMAC)
OP-86930 D-sub 9-pin connector (male, for MELSEC)
OP-66843 Gigabit Ethernet cable (3 m, cross cable)
OP-51657 Parallel port ribbon cable (3 m) Page 3-9
OP-66844 USB Ver. 2.0 cable (2 m) Page 3-5
OP-66842 SVGA Monitor cable (3 m) Page 2-22
OP-87055 SVGA Monitor cable (10 m)
OP-79426 CC-Link Ver.1.10 cable (20 m) Page 3-8
OP-79427 CC-Link Ver.1.10 cable (100 m) Page 3-8
OP-87258 Touch panel (D-sub) RS-232C cable (3 m) Page 4-60
OP-87259 Touch panel (D-Sub) RS-232C cable (10 m)
OP-87260 Handheld controller extension cable (3 m)
OP-87261 Handheld controller extension cable (10 m)
OP-87264 Touch panel modular (RJ-11) RS-232C cable (3 m)
OP-87265 Touch panel modular (RJ-11) RS-232C cable (10 m)
Other

CA-U3 24 V DC power supply Page 4-57
CA-MP81 RGB LCD 800x600 color monitor Page 4-59
OP-42279 CA-MP81 Monitor stand
4-35
Options

OP-87133 SD card (512 MB) Page 2-35
CA-SD1G SD card (1 GB)
CA-SD4G SD card (4 GB)
OP-84231 Handheld controller (Printed) Page 1-9, 4-21
OP-84236 Handheld controller (blank) Page 1-9, 4-21
OP-84364 Ferrite core for CA-NCL10E Page 6
OP-87262 CA-MP120T monitor stand Page 4-60
OP-87263 Touch panel scratch-prevention cover
4-36
Options
Standard Lenses
3.5-mm lens (CV-L3)
Specifications
* Locking screw on focus ring
M1.7 2 3 * Locking screw on aperture ring
146˚
80˚
1 : 1.6
φ45 1inch
43 32UN
P0.75 φ32
3.5mm
37.5 17.526 Unit: mm
6-mm lens (CV-L6)

A B
37 17.526
4 1.4 engraving
Index line position
1 : 1.4
1inch
φ32.8 32UN
φ32 φ29.4
30.5 φ32
6mm
37˚ P0.5
90˚
A-A B-B
12.8
19
Locking screw on focus ring Locking screw on aperture ring
Unit: mm
A B
16-mm lens (CV-L16)

24.5 17.526
4.4
4
φ30 φ30
A B
1.6 engraving
Index line position
1 : 1.6
φ29.3 φ16
27P0.5 1inch
16mm
32UN
37˚
90˚
7.5
A-A 12.1 B-B
A B
Unit: mm
4-37
Options
16-mm lens (CA-LC16)

A B
17.526
24.5
4 1.2
φ30
φ29.3 1inch
φ16 32UN
27 P0.5
37˚
90
˚
A-A 5.5 B-B
12.3
Unit: mm
A B
25-mm lens (CV-L25)

28.5 17.576
4 4.05
φ30
φ28.5 φ15.5
1inch
M27 32UN
P0.5
18.25
3.8
21 Unit: mm
35-mm lens (CV-L35)

36.5 17.576
4 3
M30.5 1inch
φ32 φ21.6 32UN
P=0.5
19.5
5.8
22.5
Unit: mm
4-38
Options
50-mm lens (CV-L50)

A B

12.4
5.5
3-M1.7
Specifications
1.8 engraving
position
120˚ 95˚
1 : 1.8
φ32
30.5 1inch
P0.5 32UN
50mm
120˚ 105˚
3-M1.7
Index line 4
A-A B-B
37 17.526
Unit: mm
A B
Specifications
Item CV-L3 CV-L6 CV-L16 CA-LC16 CV-L25 CV-L35 CV-L50

Focal Distance 3.5 mm 6 mm 16 mm 16 mm 25 mm 35 mm 50 mm
Aperture F1.6 - F1.4 - F1.6 - F1.4 - F1.6 - F16 F1.6 - F16 F1.8 -
CLOSE CLOSE CLOSE CLOSE CLOSE
Minimum working 0.1 m 0.2 m 0.4 m 0.4 m 0.2 m 0.3 m 1.0 m
distance
Mount C-mount
Filter thread diameter 43.0 mm 30.5 mm 27.0 mm 27.0 mm 27.0 mm 30.5 mm 30.5 mm
P0.75 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5
Maximum CCD size 1/2 inch 2/3 inch
TV distortion* -10.0% -1.8% -0.8% -0.6% -0.6% -0.2% -0.2%
(-5.0%) (-1.4%) (-0.2%) (-0.2%) (-0.1%) (-0.08%) (-0.1%)
Operating 0 to +50°C, 35 to 80% RH (no condensation)
temperature/humidity
range
Weight Approx. 90 g Approx. 70 g Approx. 44 g Approx. 44 g Approx. 58 g Approx. 85 g Approx. 50 g
* The indicated values are for a 2/3-inch CCD. The values for 1/3 inch are indicated in parenthesis ( ).
4-39
Options
4-mm lens (CA-LH4)

57.2 17.526
4 5.1
M43 1inch
φ45 P=0.75 φ15.5
32UN
25
7.6
29.6 Unit: mm
8-mm lens (CA-LH8)

(*) 41.6 17.526
(*) 26.8 8.55 (Max)
18.3
20
φ34 φ28.5 M27 P0.5 φ21 1inch

32UN
* Varies based on focal distance. 0 mm (infinite apofocus) to 1.2 mm (minimum apofocus)

Unit: mm
12-mm lens (CA-LH12)

37 17.526
25 4 2.2
16.5
20.25
φ34
φ28.5 1inch
M27 φ22 32UN
P=0.5
Unit: mm

(*) 36.5 17.526
21.8 4.4 (Max)
11
20
1inch
φ33.5 φ27 M25.5 P0.5 φ22.5 32UN
* Varies based on focal distance. 36.5 mm (infinite apofocus) to 38.6 mm (minimum apofocus) Unit: mm
4-40
Options

(*) 39.5 17.526
23.6 7.3 (Max)
11
20
Specifications
1inch
φ33.5 φ28.5 M27 P0.5 φ22.5 32UN

36.5 17.526
28.6 3.5
16
21
φ34
φ29 1inch
M27 32UN
P=0.5
Unit: mm
(*) 55 17.526
41.5 3.5
29
20
1inch
φ34 φ28.5 M27 P0.5 32UN

51 17.526
4 3
M34 φ21.5
φ36 P=0.5 φ32
1inch
32UN
19.5
5.8
22.5 Unit: mm
4-41
Options
Specifications
Item CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75

Focal Distance 4 mm 8 mm 12 mm 16 mm 25 mm 35 mm 50 mm 75 mm
Aperture F1.6 - F16 F1.4 to F16 F1.4 to F16 F1.4 to F16 F1.4 to F16 F2.0 - F16 F2.8 to F22 F2.5 - F22
Minimum working 0.1 m 0.1 m 0.15 m 0.2 m 0.2 m 0.2 m 0.2 m 1.2 m
distance
Mount C-mount
Filter thread diameter 43.0 mm 27.0 mm 27.0 mm 25.5 mm 27.0 mm 27.0 mm 27.0 mm 34.0 mm
P0.75 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5 P0.5
Maximum CCD size 1/1.8 inch 2/3 inch
TV distortion* -0.2% -0.6% -0.07% -0.05% -0.04% -0.2% -0.03% -0.1%
(-0.13%) (-0.28%) (-0.04%) (-0.1%) (-0.02%) (-0.05%) (-0.01%) (-0.05%)
Operating 0 to +50°C, 35 to 80% RH (no condensation)
temperature/humidity
range
Weight Approx. 150 g Approx. 83 g Approx. 75 g Approx. 81 g Approx. 89 g Approx. 89 g Approx. 92 g Approx. 105 g
* The indicated values are for a 2/3-inch CCD. The values for 1/3 inch are indicated in parenthesis ( ).
4-42
Options
High-resolution, Low Distortion Lenses
5-mm lens (CA-LHR5)
Specifications
(*) 57.1 17.526
7.6
φ48 M46 φ19 1inch φ33

P=0.75 32UN
20
13
29
* Varies based on focal distance. 0 mm (infinite apofocus) to 2.3 mm (minimum apofocus) Unit: mm
8-mm lens (CA-LHR8)

56 17.526
5.7
φ36 M34 φ22.5 1inch φ33

P=0.5 32UN
20.5
23
37 Unit: mm
12-mm lens (CA-LHR12)

(*) 52.5 17.526
φ33 φ27 M25.5 φ22.8 1inch

P=0.5 32UN
20
18
(*)41.5
* Varies based on focal distance. 0 mm (infinite apofocus) to 1 mm (minimum apofocus) Unit: mm
4-43
Options

(*) 47.5 17.526
3.5
φ33 φ27 M25.5 1inch

P=0.5 32UN
20
(*) 19.5
(*) 36.5
(*) 45.5 17.526
3.5
φ33 φ27 M25.5 1inch

P=0.5 32UN
20
(*) 20
(*) 36
(*) 49 17.526
5.3
φ42.5 φ36 M34 φ22.5 1inch φ43

P=0.5 32UN
25.5
(*) 21.8
(*) 38
4-44
Options

77 17.526
Specifications
φ38 φ33 M30.5 φ19 1inch
P=0.5 32UN
23
38
53.5
Unit: mm
Specifications
Item CA-LHR5 CA-LHR8 CA-LHR12 CA-LHR16 CA-LHR25 CA-LHR35 CA-LHR50

Focal Distance 5 mm 8.5 mm 12 mm 16 mm 25 mm 35 mm 50 mm
Aperture F1.8 - CLOSE F1.8 - F16 F1.8 - F11 F1.8 - F16 F1.8 - F16 F2.0 - F16 F2.8 - F16
Minimum working
0.1 m
distance
Mount C-mount
Filter thread diameter 46.0 mm P0.75 34.0 mm P0.5 25.5 mm P0.5 25.5 mm P0.5 25.5 mm P0.5 34.0 mm P0.5 30.5 mm P0.5
Maximum image
2/3 inch
size
TV distortion* -0.33% -0.31% -0.12% -0.20% -0.09% -0.05% -0.02%
(-0.11%) (-0.02%) (0.01%) (-0.11%) (-0.04%) (-0.01%) (0.02%)
Resolution Center 200 lines/mm, periphery 140 lines/mm
Lens coating WIDE BAND MULTI COATING
Operating
temperature/humidity 0 to +50°C, 35 to 80% RH (no condensation)
range
Weight Approx. 120 g Approx. 115 g Approx. 105 g Approx. 90 g Approx. 95 g Approx. 160 g Approx. 170 g
* The indicated values are for the applicable size CCD. The values for 1/3 inch are indicated in parenthesis ( ).
Close-up Spacer (OP-51612)
0.5 1 5 4 10 4 22 4
1 inch 1 inch 1 inch

32UN 32UN 32UN
Unit: mm
4-45
Options
Macro Lenses
CA-LM1/LMA1/LM2/LMA2/LM4/LMA4/LM6/LM8
CA-LM1 CA-LMA1 CA-LM2~8 CA-LMA2~4

Standard cable Coaxial type Standard cable Coaxial type
φ30 φ30
C-mount φ29 C-mount φ29
Light guide receptacle

1inch 1inch
32UN 32UN
4 4
3.5 3.5
7 7
B B
φ14
Light guide receptacle
53 A A
L L φ8 φ16
φ8 φ16
95.5 95.5 25
C
7.5
26
0 0
φ16 Ð 0.1 φ16 Ð 0.1
W.D. W.D.
Unit: mm
φ24 φ24
Item CA-LM(A)2 CA-LM(A)4 CA-LM6 CA-LM8

L (length) 63.5 mm 69.3 mm 80.6 mm 95.0 mm
A (adjustment range) 7.0 mm 9.3 mm 7.7 mm 7.6 mm
B (adjustment position) 13.0 mm 15.1 mm 20.5 mm 34.9 mm
C (coaxial position) 30.7 mm 31.8 mm — —
Note
All the values in the specifications below are based on the optical design value. Individual differences can occur depending on the accuracy of the
assembled lens.
Item CA-LM1 CA-LM2 CA-LM4 CA-LM6 CA-LM8 CA-LMA1 CA-LMA2 CA-LMA4

Type Straight Coaxial
Optical magnification x1 x2 x4 x6 x8 x1 x2 x4
Magnification range — Approx. ±5% relative to the reference — Approx. ±5% relative to
magnification the reference
magnification
Working distance (mm, at 66.9 66.9 70.3 64.4 64.5 66.9 66.9 70.3
standard magnification)1)
Compatible image / CCD 2/3 inch 1/2 inch 1/2 inch 1/2 inch 1/2 inch 2/3 inch 1/2 inch 1/2 inch
size
Field of view2) 1/3 inch 3.6 x 4.8 1.8 x 2.4 0.9 x 1.2 0.6 x 0.8 0.45 x 0.6 3.6 x 4.8 1.8 x 2.4 0.9 x 1.2
(mm, at standard 1/2 inch 4.8 x 6.4 2.4 x 3.2 1.2 x 1.6 0.8 x 1.07 0.6 x 0.8 4.8 x 6.4 2.4 x 3.2 1.2 x 1.6
magnification)
Valid F value 11.5 15.4 26.5 39.3 52.4 11.5 15.4 26.5
Depth of field (μm) 3)4) 920 400 172 111 79 920 400 172
TV distortion (Max) 0.02% -0.04% -0.22% -0.10% -0.04% 0.02% -0.04% -0.22%
Resolution (μm) 5) 7.7 5.1 4.5 4.4 4.4 7.7 5.1 4.5
Mount C-mount
Operating temperature 0 to +50°C, 80% RH (no condensation)
and humidity
Weight Approx. Approx. Approx. Approx. Approx. Approx. Approx. Approx.
66 g 57 g 58 g 64 g 67 g 75 g 62 g 66 g
4-46
Options
1) WD indicates the working distance when each lens is used at reference magnification. Working distance will vary depending on
the magnification adjustment.
2)
Field of view indicates the standard field of view for each CCD size. The field of view can be changed by approximately ±5% by
adjusting the magnification.
3) The indicated depth of field is a theoretical value that assumes 1/2" or 2/3" image / CCD size and a horizontal resolution of 320 TV
lines. (Circle of least confusion is 40 m in the image)
4)
Depth of field varies depending on the F value.
Specifications
5) The smallest resolvable feature able to be detected under 550 nm wavelength light.
CA-LM0510
CA-LM0510
Magnification ring Aperture ring 3.5
C-mount
C · 16 · 8 · 4 2.8
0.5x 0.75x 1.0x
M30.5 × 0.5
φ40
φ33
φ32
φ40.8
φ30
φ42
24.35
2-M2 × 4.3 Locking screw 43
90.5
93.7
103.7 17.526 Unit: mm
Note
All the values in the specifications below are based on the optical
design value. Individual differences can occur depending on the
accuracy of the assembled lens.
Item CA-LM0510
Shape Straight
Optical magnification x0.5to x1
Magnification range —
1)
WD (mm, at standard 111(x0.5), 78 (x1.0)
magnification)
Maximum CCD size 2/3 inch
Field of view 2) (mm, at 1/3 inch 3.6 x 4.8 to 7.2 x 9.6
standard magnification) 1/2 inch 4.8 x 6.4 to 9.6 x 12.8
Valid F value 2.8 - CLOSE
Depth of field 3) 4) (μm) 2560 (x0.5), 1280 (x1.0)
TV distortion (Max) -0.4% (x0.5), -0.1% (x1.0)
Resolution 5) (μm) 3.8 (x0.5), 3.4 (x1.0)
Mount C-mount
Operating temperature and 0 to +50°C, 80% RH
humidity (no condensation)
1)
WD indicates the working distance when each lens is used at reference magnification. Working distance will vary depending on
the magnification adjustment.
2)
Field of view indicates the standard field of view for each CCD size. The field of view can changed by adjusting the magnification.
3)
The indicated depth of field is a theoretical value that assumes 1/2" or 2/3" image / CCD size and a horizontal resolution of 320 TV
lines. (Circle of least confusion is 40 μm in the image)
4)
The CA-LM0510 depth of field is for an F value of 32. Depth of field varies depending on the F value.
5)
The smallest resolvable feature able to be detected under 550 nm wavelength light.
4-47
Options
High Resolution Ultra Small Camera (XG-S200C/S200M) Options
Lens CA-LHS*
A
B CA-LHS8 CA-LHS16 CA-LHS25 CA-LHS50
C
A 40.4 23.9 24.9 40.4
12.5
φ17 Special mount B 28.6 17.9 18.6 27.1
9.5
M15.5 P0.5 C 19.6 8.9 9.6 18.1
female threads
Close-up ring OP-66830 (5 mm)/OP-66831 (10 mm) Side view attachment OP-66833
B 24.9 2.6
E OP-66830 OP-66831
A
Special A 5 10
mount B 8 13
27.4
D φC C 17 17
Special mount D M15.5 P=0.5 female threads
E M15.5 P=0.5 male threads Target
φ17 Light axis
15
Polarizing filter OP-66832 (Internal light path length = 25.8 mm)
8
φ17 4.2
3 Lens insertion depth 5 mm 23.3
φ25
4-M1.6
Lens fixing screws 9.5 31.8
Lens Target
opening 3
3-M1.6 15 30
Lens fixing screws 3.1
2-M2
Depth: 8 mm
Ultra Small Camera (XG-S035C/S035M) Options

Lens CA-LS*
A CA-LS4 CA-LS6 CA-LS16 CA-LS30
B
C A 16.7 21.3 20.4 27
10 B 11.5 15.9 10.2 13.2
φ12 Special mount
7.2 C 8.5 12.9 7.2 10.2
M10.5 P=0.5
female threads
Close-up ring OP-51500 (5 mm)/OP-51501 (10 mm) Side view attachment OP-51503
B OP-51500 OP-51501 13.7 2.8
E
A
Special mount A 5 10
B 8 13 14.9
D φC C 12 12
Special mount D M10.5 P=0.5 female threads Target
φ12 Light axis
E M10.5 P=0.5 male threads 9.7
(Internal light path length = 15.3 mm)
Polarizing filter OP-51502 Lens insertion depth 4.5 mm

14.7
8
φ12
4.2 3 6.25
21
4-M1.6 3
Lens fixing screws
Lens Target
opening 10
17.5
3 φ20 2-M2
3-M1.6
Depth: 5 mm
Lens fixing screws
4-48
Options
LED Lights
Direct-ring lights (CA-DR)

* With mounting bracket attached
Item LED Weight Current
Specifications
20.5 Slotted camera mounting holes
color consumption
78 14.8 21.2 30
CA-DRR4F Red Approx. 20 g 1.5 W
CA-DRW4F White Approx. 20 g 2.9 W 45.5 40
95.5
CA-DRB4F Blue Approx. 20 g 2.9 W

CA-DRR10F Red Approx. 90 g 8.3 W 69 70
CA-DRW10F White Approx. 80 g 7.9 W 2-M3, depth:

6 mm 16.6
CA-DRB10F Blue Approx. 80 g 7.9 W
CA-DR*4F CA-DR*10F
φ43 φ100
4-M3, depth: φ28 4-M3, depth: φ70
5 mm φ15 5 mm φ50
20.0 l=500 20.0 l=500
3-M1.6, depth: 3-M1.6, depth: Unit: mm

3 mm 3 mm
Low-angle lights (CA-DL)

CA-DLR7/12
Item LED Weight Current
color consumption 4-M3, depth: 3 mm
A l=500
CA-DLR7 Red Approx. 40 g 2W B
CA-DLR12 Red Approx. 85 g 3.3 W C
10
SM connector 2P
Dimensions
Model
A B C
CA-DLR7 φ75 φ56 φ46
CA-DLR12 φ125 φ110 φ95 Unit: mm
4-49
Options
Bar lights (CA-DB)

CA-DB*** l=500
Item LED Weight Current A
color consumption B 2-M2, depth: 4 mm
SM connector 2P
CA-DBR5 Red Approx. 35 g 1.7 W D C
CA-DBW5 White Approx. 40 g 2.9 W

E
CA-DBB5 Blue Approx. 40 g 2.9 W
CA-DBR8 Red Approx. 60 g 3.6 W 2-M3, depth: 3 mm F
Unit: mm
CA-DBW8 White Approx. 60 g 4.8 W Dimensions
Model
A B C D E F
CA-DBB8 Blue Approx. 60 g 4.8 W CA-DB*5 60 50 17 15 20 30
CA-DB*8 92 82 17 15 20 50
CA-DBR13 Red Approx. 80 g 4.2 W CA-DB*13 142 132 17 15 20 80
CA-DBW13 White Approx. 90 g 7.3 W

CA-DBB13 Blue Approx. 90 g 7.3 W
Dome lights (CA-DD)

Item LED Weight Current CA-DD*8/15
A SM connector
2P l=500
color consumption
4-φ2.1
CA-DDR8 Red Approx. 70 g 5.8 W Dimensions
Model
A B C D E F
CA-DDW8 White Approx. 70 g 5.8 W A B C D CA-DD*8 26 φ30 20 φ87 φ54 40
E CA-DD*15 55 φ73 50 φ154.5 φ114 66
CA-DDB8 Blue Approx. 70 g 5.8 W
CA-DDR15 Red Approx. 130 g 11 W Unit: mm
F
CA-DDW15 White Approx. 170 g 18.8 W
CA-DDB15 Blue Approx. 170 g 18.8 W
Back lights (CA-DS)

Item LED Weight Current CA-DS*2/3 CA-DS*7/9/15
A A
color consumption C C
E E 4-φ3.5
2-φ3.5
CA-DSR2 Red Approx. 30 g 2.2 W
CA-DSW2 White Approx. 30 g 2.9 W
B F D B F D
CA-DSB2 Blue Approx. 30 g 2.9 W L=500 L=500

CA-DSW3 White Approx. 40 g 5.8 W G
G
CA-DSB3 Blue Approx. 40 g 5.8 W Dimensions Dimensions
Model Model
A B C D E F G A B C D E F G
CA-DSR9 Red Approx. 110 g 14 W CA-DSR2 46 33 43 15 32 32 8.2 CA-DSR9 112 93 106 70 92 92 8.2
CA-DSW/B2 46 33 43 40 32 62 11.7 CA-DSW/B7 97 78 91 60 77 77 11.7
CA-DSW7 White Approx. 90 g 18 W CA-DSR3 46 63 43 40 32 62 8.2 CA-DS*15 170 151 164 120 150 150 17.2
CA-DSW/B3 46 63 43 40 32 62 11.7
CA-DSB7 Blue Approx. 90 g 18 W
E and F are the dimensions of the light emitting surface. Unit: mm
CA-DSW15 White Approx. 320 g 27.4 W
CA-DSB15 Blue Approx. 320 g 27.4 W
4-50
Options
Coaxial lights (CA-DX)

Item LED Weight Current CA-DX**
A
color consumption K 2-* Half mirror Glass plate SM connector 2P
CA-DXR3 Red Approx. 60 g 1.8 W

CA-DXW3 White Approx. 60 g 1.9 W B C L F N
Specifications
l=500
CA-DXB3 Blue Approx. 60 g 1.9 W

E D M 2 x 2-M4 depth 5
CA-DXR5 Red Approx. 230 g 5 W
Dimensions
CA-DXW5 White Approx. 230 g 4.9 W JI G 4-M4, depth: 5 mm Model
A B C D E F G
CA-DXB5 Blue Approx. 230 g 4.9 W CA-DX*3 58.5 30 20 18 6 27 12
H CA-DX*7 97 60 36 32 16 59 40
CA-DXR7 Red Approx. 380 g 6.7 W Unit: mm
CA-DX*7 120 82 50 50 17 79 60
Dimensions
CA-DXW7 White Approx. 380 g 10.1 W Model
H I J K L M N *
CA-DXB7 Blue Approx. 380 g 10.1 W CA-DX*3 10 9 10 41 12 - - M3 depth 3
CA-DX*5 32 10 15 80 40 - - M4 depth 5
CA-DX*7 50 11 14 - - 50 55 M4 depth 5
Square lights (CA-DQ)

Item LED Weight Current CA-DQ**
A
color consumption 8-M2
F G
C Depth: 4 I
4-M3 thru-hole
E
CA-DQR10 Red Approx. 370 g 8.6 W
D
B
CA-DQW10 White Approx. 370 g 11.5 W SM connector 2P J H
(4 locations)
CA-DQB10 Blue Approx. 370 g 11.5 W L=500
(4 locations)
CA-DQR15 Red Approx. 520 g 14.4 W
CA-DQW15 White Approx. 520 g 19.2 W
Dimensions
CA-DQB15 Blue Approx. 520 g 19.2 W Model
A B C D E F G H I J
CA-DQ*10 109 109 63.4 55 17 27.9 70 70 60 60
CA-DQ*15 150 150 95.4 87 17 27.9 110 110 102 102 Unit: mm
Multi-angle ring lights (CA-DR**M)
Item LED Weight Current CA-DR*8M 90˚

4-M3, depth:
26.5
5 mm
color consumption φ55
φ36 φ80
CA-DRR8M Red Approx. 150 g 6.6 W L=500
CA-DRW8M White Approx. 150 g 10.6 W

CA-DR*13M 90˚ 26.5
CA-DRB8M Blue Approx. 150 g 10.6 W 4-M3, depth:
5 mm
CA-DRR13M Red Approx. 260 g 12.5 W
7
φ10
CA- White Approx. 260 g 19.8 W φ86 φ130
L=500
DRW13M
CA-DRB13M Blue Approx. 260 g 19.8 W
4-51
Options
Multi-angle square lights (CA-DQ**M)
Item LED Weight Current CA-DQ*7M 4-M3, depth:

47 5 mm
26.5 26
color consumption
26
70
47
CA-DQR7M Red Approx. 160 g 5.9 W L=500
CA-DQW7M White Approx. 160 g 11.3 W

CA-DQ*10M 100
CA-DQB7M Blue Approx. 160 g 11.3 W 4-M3, depth: 26.5
56
77 5 mm
CA-DQR10M Red Approx. 250 g 11.7 W
CA-DQW10M White Approx. 250 g 16.9 W
100
56
77
L=500
CA-DQB10M Blue Approx. 250 g 16.9 W
CA-DQR12M Red Approx. 310 g 14.7 W
CA-DQ*12M 26.5 120
CA-DQW12M White Approx. 310 g 19.9 W 97 4-M3, depth:
5 mm 76
CA-DQB12M Blue Approx. 310 g 19.9 W
120
97
76
L=500
Spot lights (CA-DP)
Item LED Weight Current CA-DP*2 37

20
12
color consumption*
φ14 0
-0.1 φ8 0
-0.1 φ16
CA-DPR2 Red Approx. 20 g 8.4 W (2.0 W)
CA-DPW2 White Approx. 20 g 8.4 W (2.0 W)
L=500 SM connector 3P
CA-DPB2 Blue Approx. 20 g 8.4 W (2.0 W)
CA-DPU2
88.9
* Current consumption indicates the total power consumed by
both the spot light and the power adapter. Figures in 25 35 21.3
L=500 SM connector 2P
parenthesis ( ) indicate the power consumption of the spot
79.1 2-φ3.6
light. 96.9
Item Compatible lights Weight

CA-DP3R/DP5R
CA-DPU2 • CA-DPR2 Approx. 120 g (With spot light cable (3 m/5 m) connected)
• CA-DPW2 Spot LED light
Illumination side controller side
• CA-DPB2 (60) (25)
13.5 8
Compatible spot light cables
Extension cable (high flex robotic) CA-DP3R/DP5R
Cable length Item

7.4 7.5
3m CA-DP3R CA-DP3R/DP5R
5m CA-DP5R
4-52
Options
LED Light Controller (CA-DC100)
Outside dimensions
Specifications
CA-DC100 15 85 Bottom mounting (OP-42169)
110
116.6
11
t= 1.6
5 81.2
24
45
Mounting screws
39 16
2-M3, max.
screw hole depth 6 mm 20 45
11.2
125 4-φ5
135
(40)
Forward mounting (OP-42168) Specifications
Output Light control: Light emission frequency 100

kHz, pulse width modulation method
135 Lighting connections: 2 channels
Voltage: 12 V
8
Capacity: Maximum 30 W (but 20 W/1 CH)
Inputs 2 external control non-voltage contact inputs
20 2-φ5 t=2 (EXT).
45 98.5 Rating Power supply voltage: 24 V DC x ±10%
Power consumption: 1.8 A (at maximum load)
Side mounting (OP-42170) Environmental Operating ambient temperature: 0 to +45°C
resistance 1) Operating ambient humidity: 35 to 85% RH (no
condensation)
130 1) The environmental resistance characteristics of the LED light
φ5
section assume an ambient operating temperature of 0 to
+40°C, and an ambient operating humidity of 35 to 65% RH (no
condensation).
8 5 x 6 slot hole
t=2 10 40.5
47.5 61 5
4-53
Options
LED Light Cable
Standard cable Item Cable length Weight

(A)
φ4.6 CA-D2 2m 60 g
CA-D5 5m 130 g
12
8
Heat shrinkable Heat shrinkable

tube A tube
U
High flex robotic cable Item Cable length Weight

(A)
φ4.8
CA-D3R 3m 80 g
CA-D5R 5m 140 g
12
8
Heat shrinkable Heat shrinkable

tube A tube CA-D10R 10 m 270 g
CA-D17R 17 m 450 g
Y-split cable Item Cable length Weight

(A)
Heat shrinkable
tube
CA-D1W 0.5 m 50 g
A
12
Heat shrinkable
φ4.6 tube
8
A
12
A
Heat shrinkable Unit: mm
tube
Bare wire to connector cable Item Cable length Weight

(A)
φ4.6 White: + Black: −
OP-84457 1m 30 g
12
Heat shrinkable
tube A Unit: mm
4-54
Options
Fluorescent Ring Light (CV-R11/CA-R20)

CV-R11
Light section (When mounting bracket (large) is attached)
Specifications
41.5 Slotted camera mounting holes 4-M2.5×R4
23 33
φ48
φ92 14.8 21.2 30 74 φ90 36 55 69 φ90
40 16
48
98 15
42.5
Controller
140 110
40
8
110 80
15 15 15 15
Unit : mm
CA-R20
Lamp unit
236
230
130 5
11 3 18
90
45 55 φ212
φ1
49
00
φ2
76
90
φ1
φ12
15 15 15
Amplifier
145
50
8
10 120 10 15 80 15
140 110
4-55
Options
Specifications
Model name CV-R11 CA-R20

Lighting method High-frequency inverted power supply (25 to 35 kHz)
Light color N-EX (neutral white color)
Lamp shape Outer diameter : φ80 mm, Outer diameter φ200 mm,
internal diameter :φ56 mm internal diameter φ176 mm
Lamp life 1) Approx. 2,000 hours Approx. 1500 hours
Rating Power supply 24 V DC±10%
voltage
Current 0.7A 1.5 A
consumption
Environmental Ambient +5 to +50°C +5 to +40°C
resistance operating
temperature
Ambient 35 to 90% RH (no condensation)
operating
humidity
Weight Lamp unit Approx. 150 g Approx. 300 g
Amplifier Approx. 650 g (including the cable) Approx. 950 g (including the cable)
Replacement lamp type OP-25526 OP-51495
1)Lamp 2)
life indicates the average time it takes for the initial luminance to drop to 70% when the lamp is lit continuously under
the environment with no vibration at about 25°C of ambient temperature. The lamp life may be shorter depending on the
operating condition.
2)Initial luminance is the luminance when a new, unused lamp is lit for the first time.
4-56
Options
DC 24 V power (CA-U3)
Forward mounting (using OP-42174)

0.5 0.5 0.5 11.8 120
Specifications
7.62
123
10
65.5 168.5
15
20.5 3
60 28
17
14.5
20 40 12.5 t=2
63 59 4-φ5 122
28
Mounting screws
4-M3, max. screw hole depth 6 mm
Bottom mounting (using OP-42175) Side mounting (using OP-42176)
132
162.5
t=1.6 15
12.5
t=2 17.5 50 12.5
67 85 4-φ5
40 55
150 4-φ5
160
4-57
Options
Specifications
Input Rated input voltage 100 to 240 V AC (±10%), 50/60 Hz

condition Duty 76 - 81%TYP
Rated input current 2.1 A or less (at AC 100 V)
Power factor (100/200 V AC) 0.99/0.95 typ. at max. load
Leak current (100/200 V AC) 0.4/0.75 mA or less
Rush current (100/200 V AC) 18/36 A or less (25°C cold start)
Overvoltage category II
Output Rated output voltage 24 V
condition Rated output current 6.0 A (total of three output terminals)
Ripple noise voltage 1% (P-P) or less
Input fluctuation 0.4% or less
Load fluctuation 0.7% or less
Startup time (100/200 V AC) 1) 1300/700 ms or less
Output holding time 20 ms or more (100 to 240 V AC)
Protection Overcurrent protection 2) 6.0 A or more, fixed current drop or output block
Overvoltage protection 3) Available
Environmental Ambient temperature -10 to 55°C (No freezing)
resistance Relative humidity 25 to 85% RH (No condensation)
Ambient storage temperature -20 to 70°C (No freezing)
Pollution degree 2
Withstanding voltage 3.0 KV AC 50/60 Hz, 1 min (between input and output)
2.0 KV AC 50/60 Hz, 1 min (between input and GND)
500 V DC, 1 min (between output and GND)
Impact resistance 300 m/s2, twice each in 3 axis directions
Vibration resistance 10 to 55 Hz, double amplitude of 1.5 mm or less
2 hours in X, Y, and Z direction respectively (9.8 m/s2 or less
in DIN rail installation)
Insulating resistance 100 MΩ or more in 500 V DC (between input and output)
(between input and GND) (between output and GND)
Applicable Safety Standards UL: UL508, UL60950-1
Standard C-UL: CSA C22.2 No.14, CSA C22.2 No.60950-1
EN: EN60950-1, EN50178
IEC: IEC60950-1
EMC Standard FCC Part 15B, Class A Digital Device
EN55011, Class A
EN61000-6-2
Limits for harmonic EN61000-3-2
current emissions
1) Under 100% load with specified voltage (100 to 200 VAC)
2) An automatic reset is activated when overcurrent occurs. When overcurrent protection is activated, wait for 1 minute or
longer after the input is turned off / disconnected and then turn on / reconnect the input to reset power.
3)
The output circuit is disconnected and reset when overvoltage occurs. When overvoltage protection is activated, wait for 1
minute or longer after the input is turned off / disconnected and then turn on / reconnect the input to reset power.
4-58
Options
LCD Monitor (CA-MP81)
241.2
(Outline of mounting bracket)
Panel thickness 1.0 to 4.0 mm
230
Mounting bracket
Specifications
151
Mounting screws
(Outline of mounting bracket)

191.2 180 127.8 106
(Effective display area)
156 6 34
170.4 255
205
+1
169.5 0
+1
219.5 0 Unit: mm
Specifications
Liquid crystal Display element a-Si TFT Active Matrix

panel Effective display 170.4 (W) x 127.8 (H) mm
area
Resolution 800 (W) x 600 (H) pixels
Display color 262,144 colors
Backlight Life Average life: approx. 50,000 hours (25°C vertical installation)
Input/Output Input signal Analog RGB signal (0.7 Vp-p, 75Ω) horizontal, vertical period signal
Input signal mode 800 (W) x 600 (H) vertical frequency 60 Hz
Connector Mini D-sub 15-pin, female (3WAY, inch screw), input only
Rating Power supply 24 V DC ±10%
voltage
Current 1 A or less
consumption
Ambient 0 to +40°C
temperature
Relative humidity 35 to 85% RH
Structure Panel embedded type, dust-proof, drop-proof structure equivalent to IP65f at
front only
4-59
Options
Touch panel LCD monitor (CA-MP120T)

Panel installation diagram
247.4
75
6.5 186 75
(Effective 35
255
display area) 240
φ10
8.1
28
15 6 (49.5) 342
360
55.5
Panel cut dimensions

Panel thickness 1.6 to 4.0 mm Mounting bracket
Mounting screws
263
(Outline of 242 +1
0
mounting bracket)
157 157 344 +1

0
Specifications
Liquid crystal Display element a-Si TFT Active Matrix

panel Effective display area 245 (W) x 184 (H) mm
Resolution 1024 (W) x 768 (H) dots or 800 (W) x 600 (H) pixels
Display color 262,144 colors
Backlight Life Average life: approx. 100,000 hours (25°C vertical installation)
Input/Output Input signal Analog RGB signal (0.7 Vp-p, 75Ω) horizontal, vertical period signal
Input signal mode 1024 (W) x 768 (H), vertical frequency 60 Hz, or 800 (W) x 600 (H), vertical
frequency 60 Hz
Input signal connector High-density mini D-sub 15-pin, female (3WAY, inch screw)
Touch panel connector D-sub 9-pin, male (2WAY, inch screw)
Handheld controller RJ45 connector
connector
Rating Power supply voltage 24 V DC ±10%
Current consumption 1.5 A or less
Ambient temperature 0 to +40°C
Relative humidity 35 to 85% RH
Structure Panel embedded type, dust-proof, drop-proof structure equivalent to IP65f at
front only
Weight Approx. 2.3 kg
4-60
INDEX
INDEX
Alphabetical order F
Focus .....................................................................2-34
FUNCTION button ....................................................1-9
Numerics
24 V DC power supply ...........................................2-22
I
Illumination .............................................................2-35
A Indirect illumination ................................................ 2-24
Adjustments ...........................................................2-30 Input circuit diagram .............................................. 3-13
Aperture .................................................................2-34 Input/Output Circuit................................................ 3-13
Inserting an SD Card.............................................. 2-35
Installation .........................................................2-1, 2-4
B Installing the Camera ............................................... 2-8
Backlight illumination .............................................2-24
Bottom of the Controller ...........................................2-7
L
INDEX
Lens ......................................................................... 2-9
C Lighting Configuration.....................................2-6, 2-26
CA-DC21E............................................... 1-2, 2-6, 4-16 List of Remote Control Console Operations........... 1-10
Camera 1 connector ................................................1-5 Low-angle Illumination ........................................... 2-25
Camera 2 connector ................................................1-5
Camera Expansion Unit ...........................................2-5
Camera slot ..............................................................1-5 M
CA-NCL10E...................................... 1-3, 2-5, 3-7, 4-19 MENU button............................................................1-9
Capture image .......................................................1-10 Modular connector ................................................... 1-5
CC-Link .............................................................1-3, 2-5
CC-Link Interface .....................................................3-7
Circuit .....................................................................3-13 N
Close-up spacer.....................................................2-20 No. 0 button.............................................................. 1-9
Coaxial Illumination ................................................2-25 No. 1 button.............................................................. 1-9
Communication Expansion Unit ...............................2-5 No. 2 button.............................................................. 1-9
Connecting Cables ................................................2-21 No. 3 button.............................................................. 1-9
Connection ...............................................................2-1 No. 4 button.............................................................. 1-9
Controller..................................................................2-3 No. 5 button.............................................................. 1-9
No. 6 button.............................................................. 1-9
No. 7 Back button ....................................................1-9
D No. 8 selector switch................................................ 1-9
DIN Rail ....................................................................2-7
Dome Illumination...................................................2-25
O
OP-84231 ........................................................1-2, 4-21
E OP-84236 ............................................................... 4-21
ESCAPE button ........................................................1-9 Optional lenses ...................................................... 2-18
Ethernet ....................................................................3-4 Options............................................................1-2, 4-31
Ethernet connector............................................1-5, 1-6 Output circuit diagram ........................................... 3-14
Expansion Unit .........................................................2-5 Outside dimensions ...............................................4-18
I-1
INDEX
P X
Package Contents.................................................... 1-2 XG VisionEditor ...............................................1-3, 2-37
Parallel I/O connector .............................................. 1-5 XG VisionTerminal...........................................1-3, 2-37
Parallel I/O Interface ................................................ 3-9 XG-035C ...................................... 1-2, 2-15, 4-15, 4-23
XG-035M ...................................... 1-2, 2-15, 4-15, 4-23
XG-200C ...................................... 1-2, 2-11, 4-13, 4-22
R XG-200M ...................................... 1-2, 2-11, 4-13, 4-22
Reflected illumination ............................................. 2-24 XG-E700.................................................1-2, 4-18, 4-19
Remote console ....................................................... 1-9 XG-E700A ................................................................ 1-2
Removing an SD Card ........................................... 2-36 XG-H035C.................................... 1-2, 2-15, 4-14, 4-25
Reset signal ........................................................... 1-10 XG-H035M ................................... 1-2, 2-15, 4-14, 4-25
RS-232C Interface.................................................... 3-2 XG-H100C.................................... 1-2, 2-14, 4-14, 4-25
RS-232C port 1 .................................................1-5, 1-6 XG-H100M ................................... 1-2, 2-14, 4-14, 4-25
XG-H200C.................................... 1-2, 2-11, 4-12, 4-25
XG-H200M ................................... 1-2, 2-11, 4-12, 4-25
S XG-H500C.................................... 1-2, 2-10, 4-12, 4-25
SCREEN button ........................................................ 1-9 XG-H500M ................................... 1-2, 2-10, 4-12, 4-25
SD Card ................................................................. 2-35 XG-H7NE.................................................................. 1-3
SD Card slot ............................................................. 1-5 XG-S035C .................................... 1-2, 2-16, 4-15, 4-24
Selector switch ......................................................... 1-9 XG-S035M.................................... 1-2, 2-16, 4-15, 4-24
Specifications........................................................... 4-2 XG-S200C .................................... 1-2, 2-17, 4-13, 4-24
Spot Illumination..................................................... 2-25 XG-S200M.................................... 1-2, 2-17, 4-13, 4-24
Standard System Configuration ............................... 2-2
Supported SD Card Models................................... 2-35
SVGA output terminal............................................... 1-5
T
Terminal Block ......................................................... 1-6
Terminal Block Interface ........................................ 3-11
TRIGGER button ...................................................... 1-9
U
USB connector ......................................................... 1-5
USB Interface ........................................................... 3-5
V
VIEW button ............................................................. 1-9
View Chart ................................................................ 2-9
W
Working Distance ..................................................... 2-9
I-2
Revision history
Revision history
Date printed Revision number Revision contents

September 2011 First edition Edition for version 5.0.0000
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This warranty does not apply to any defects resulting from any action of Buyer, including but not limited to improper
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E 1110-2
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XG-8000 Series: Setup Manual

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96180A

Notations used in this manual

This manual and related manuals

XG-8000 Series system connections, installation and production specifications

Camera External XG-8000 Series Setup

Inspection program development and other support/debugging functions

Program development XG VisionEditor

Creating GUI/Tool simulation

Operation methods of XG-8000 Series

Communication and control with external equipment

External terminals XG-8000 Series

Remote monitoring and data/image collection

Safety information for XG-8000 Series

Operating environment and conditions

Measures to be taken during abnormal performance

Precautions on Regulations and Standards

EMC Directive (2004/108/EC)

Introduction .............................................................2 Adjustments ....................................................... 2-30

Options .............................................................. 4-31

The equipment and accessories listed below are included in • XG-H035C

(2 megapixel 7x-speed color camera) 3

(2 megapixel 7x-speed monochrome

• XG-H8NE (dedicated vision software for XG)

Overview of the XG-8000 Series Machine Vision

XG-8000 Series machine vision system

XG-8702/8502/8002 Application software XG-H8NE

Make adjustments in the Build programs and GUIs

XG-8000 Series controller XG VisionTerminal

Identifying Controls and Connectors

I/O (parallel I/O) connector

 CAMERA2 (camera 2) connector (only when XG-EC80 is

RS-232C connector (Port 1, RJ-11)

Use when connecting the illumination expansion unit CA-DC21E

Data indicator (SD)

Illumination Expansion Unit

Connector on expansion unit side

Power supply LED

Light 2 output connector

Use to connect LED light No. 2.

No. 0/8-way thumbpad

 No. 3 button (TRIGGER)

Special Functions assigned to Buttons and Multiple Key

1. Operation when turning on the power (special button function)

Operation Buttons to use

2. Operation when the power is on (combination keys: default settings)

Operation Buttons to use

Installation and Connection

Standard System Configuration

Example of a standard system setup with two cameras

Controller Handheld Controller SD card (OP-87133, 512MB*)

24 V DC power supply Lens

Example of a standard system setup with four cameras

Camera Expansion Unit Handheld Controller SD card (OP-87133, 512MB*)

Installation and Connection

Installing the Controller

Caution on Direction of Controller Mounting

50mm 50mm 50mm

Installing the Expansion Unit

Installation and Connection

Installing the Camera Expansion Unit

Installing the Communication Expansion Module

Installing the Illumination Expansion Unit

Connecting multiple units

CAMERA2 (camera 2) connector (only when XG-EC80 is

No. 3 button (TRIGGER)

CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75

CA-LHR5 CA-LHR8 CA-LHR12 CA-LHR16 CA-LHR25 CA-LHR35 CA-LHR50

CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75

CA-LHR5 CA-LHR8 CA-LHR12 CA-LHR16 CA-LHR25 CA-LHR35 CA-LHR50

CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75

CA-LHR5 CA-LHR8 CA-LHR12 CA-LHR16 CA-LHR25 CA-LHR35 CA-LHR50

CV-L3 CV-L6 CV-L16 CV-L25 CV-L35 CV-L50

CV-L3 CV-L6 CV-L16 CV-L25 CV-L35 CV-L50

CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75

CV-L3 CV-L6 CV-L16 CV-L25 CV-L35 CV-L50

CA-LH4 CA-LH8 CA-LH12 CA-LH16 CA-LH25 CA-LH35 CA-LH50 CA-LH75