PT. Adhi Karya (Persero) Tbk.

Infrastructure Department II
Construction Division IV

DESIGN CALCULATION
The sorting plant will consist of several parts calculated based on the amount of waste entering the sorting plant.
Some assumptions used :
- The density of mixed solids entering is 169.4 kg/m3
- The weight of waste entering is 35 tons
- Trash capacity for 2 days
- The maximum height of waste is 2.5 m
- The weight of residual waste is 30.5 tons

Design Calculation :
a. The reception room is calculated as follows :
Waste height (t) = 2.5 m

wieight of waste 35 t
Waste volume = = = 206.612 m3
density of mix waste 0.1694 t/m3

waste volume 206.612 m3

Room area = = = 82.645 m2
waste height 2.5 m

Dimension of the sorting area = 6 x 14 = 84 m2 x 2 days = 168 m2

The design of the collection building will be adjusted to the capacity of incoming solid waste and the density of mixed solid waste entering is 169.4 kg/m3
With leachete channel collected at one point like a collector. So we get an area of Anorganic Reception Area of 168 m2

b.
The length of the conveyor belt is in accordance with the total workforce of 14 persons (divided by 2 left and right), a container with volume of 4 m3 is placed
between the sorters, so that it takes 14 containers. In addition to storage buildings in the form of 10 m3 containers of 8 in accordance with the types of stalls.

Dimension of sorting equipment is

- Length = 47.275 m
- width = 15.586 m
Estimate room for sorting equipment are = 47.275 x 15.586 = 736.828

c. Storage area for container

Storage area for residual using container with capacity 10 m3
and residual waste 30.5 t/day
- Volume of residual waste 30,500 kg / 169.4 kg/m3 = 180.047
- Container needs 180.05 m3 /10 m3/container = 18.005 container ≈ 19 container
- Room for container storage = 19 x 4.645 x 2.5 = 220.638 m2

d. Storage room press baler :

- Justification : 1. Height of bale = 0.75 m
2. Length of bale = 1.2 m
3. Width of bale = 1.1 m
- Weight of waste to baler : 4.5 ton/day, with density 450 kg/m3 (after pressing)
- Volume to pressing = 1.2 m x 1.1 m x 0.75 m = 0.99 m3
- Weight of bale = 0.99 m3 x 169.4 kg/m3 = 167.706 kg
Waste weight 4500 kg
- Number of bale = = = 26.83267146077 ≈ 27 bale
Weight of bale 167.706 kg
- Stack height = 0.75 x 4 =3 m
- Dimension of baler machine = 6.785 x 1.53 = 10.38 m2
1.2 x 1.1 x 0.75
- Storage area for bale = + 10.38 = 10.71 m2
3

e.
There is sufficient access in and out of incoming garbage trucks. The access is in a location close to the landfill entrance and Sorting residues are
placed separately to facilitate routine disposal by using dump truck. Residual placement in 2 containers according to calculations.

f. Total building for sorting plant

Reception area = 168.000 m2
Sorting equipment = 736.828 m2
Storage area for container = 220.638 m2
Storage area for baler = 10.71 m2
1,136.18 m2
Clearence area = 16% x 1,052 = 168.36 m2
TOTAL BUILDING 1,304.54 m2

We use 26 x 72 = 1,872.00 m2