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Bechtel Confidential
Bechtel 2008. This item contains confidential information proprietary to Bechtel that is not to be used,
disclosed, or reproduced in any format by any non-Bechtel party without Bechtel's prior written permission.
All rights reserved
PROTECTED EQUIPMENT:
PFD P&ID
25418-10431-M501-0000- 25418-10431-M601-0000-F0011/1581-125317-301-M6-
B00026225317-301-M5-1T25- 1T25-00013
00001
GENERAL PARAMETERS:
Set Pressure Considerations: The set pressure of PSV-171/175/211/114/121/194743A/B is set at 2740.5 kg/cm2g which
are equal to the design pressure of 1041-K-001A casing1031-D-002A/B/C.
The set pressure of PSV-25011 is set at 17.2 barg which is equal to the design pressure of V-2501.
Accumulated Relief Pressure: The allowable accumulated overpressure above the equipment design pressure and
MAWP for single valve is relief pressure above the set pressure is 10% for non-fire scenarios and 21% for fire scenario.
The relieving pressure is calculated at 2717.2*1.10 = 29.7 18.92 kg/cm2gbarg for non-fire scenarios and 40.52717.2*1.21
= 32.6749.01 20.81 kg/cm2gbarg for fire.
Relief Disposition: Dry High Pressure flare for hydrocarbon disposalDischarge opens to atmosphere at safe location..
Back Pressure Limitations: The total back pressure shall notmay exceed 10% of set pressure. Since the discharge line
opens to atmosphere the total back pressure is not expected to exceed 410% of the set pressure, a balanced
bellowsconventional type relief valve is selected.
Type of Relief Device: :: The: The selected relief valve is Balanced bellowsConventional type valve.
Sparing Considerations: PSV-25011B 171/175/211743 B ishashavedoesn’t have a spare a fully installed spare.
Load Sharing with Other Relief Valves: The relief load is not shared with other relief valves in other services.
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 2 of 9
Revision 000
Isolation Requirements Utilizing Rupture Disks: No requirements since no rupture disk is used.
Burst Pressure Considerations for Rupture Disks: Not applicable since no rupture disk is used.
Inlet Pressure Drop Limitation: The inlet pressure drop limitation is determined per API 520.
Bonnet Venting for Balance BellowsConventional type: The bonnet will be vented to the atmosphere at a safe location.
Code Requirement: The pressure relief valve will be ASME Code stamped.
Instrumentation Used to Manage Relief Load: There is no instrumentation used to manage relief loads.
Procedural and Operator Safeguards Used to Manage Relief Loads: Operating and maintenance procedures are used to
prevent overpressure during shutdown and maintenance activities.
Relief Valve Leakage Requirement: Since the relief disposition is to a flareatmosphere, there are no special leakage
requirements.
Draining Requirements: Relief contains condensable HCair. SinceSo no Provide positive slope toward header is
required and avoid pockets.
Start-up/Shutdown/Turndown Capacity: Start-up, shutdown procedure and plant operated at turndown capacity have
been reviewed. There is no additional relief loads required.
Management of Changes: The relief load calculation and the relief valve size shall be reviewed and reconfirmed when
Control Valve LV-25113 or PV-25073 size and/or characteristic changes.None.
RELIEF SCENARIOS:
1. Blocked Outlet
Since the PSV is mount on air receiver with CSO valve in the inlet of PSV. No Relief Required.
1.1 Blocked Vapor Outlet:
Possible 1.1.1causes: Closure of UXV-703 on compressor outlet or normal closed Surge Valves FV-
709/710/711or Hot gas By-pass valves UXV-704/705/706 or closure of LV-696 on Propylene Accumulator (E-
004) outlet.
In the event of this cause Propylene gas will continue to flow to the closed point. As the compressor outlet is
essentially isolated and the volume of the discharge system fixed, the pressure in the system will rise until the
relief valve set pressure has been reached and the relief valve opens. The relief valve must be therefore pass the
total forward flow from the compressor with no credit taken for the anti-surge valve to take any protection action.
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 3 of 9
Revision 000
1.1.2 C-2501A/B stops and XV-25300/25350 closes, blocking the vapor outlet line. P-1801A/B pump shut-
in pressure is above the V-2501 relieving pressure. Vessel pressure increases. Feed from V-2502 stops when the
pressure in V-2501 reaches the pressure in V-2502. Relief Is Required.
The compressor may be shutdown due to high discharge pressure. In this case, the compressor discharge pressure will
decrease quickly due to pressure relief and PSV-743A/B will close again.1.2Blocked Liquid Outlet:
A blocked outlet could also occur when the propylene Accumulator D-004 liquid outlet is blocked, such as by
closing LV-696.In this event, Propylene could overflow D-004 and block the Propylene flow path through the
propane Condenser, E-001A/B, causing overpressure. This situation will create a relief scenario for PSV-760A/B
at the propylene Accumulator, D-004.However, because PSV-743A/B are set at the same pressure as PSV-760A/B
and are located upstream of PSV-760A/B,full relief load of this blocked liquid outlet scenario is assumed to be
through PSV-743A/B;.Although PSV-760A/B may lift during this scenario, no credit is taken for PSV-760A/B
when sizing PSV-743A/B.Both compressors outlet are considered to be blocked .The maximum relief rate is the same
as that of the blocked compressor discharge case described above. V-2501 liquid outlet isolation valve XV-25071 or
V-2501 level control valve LV-25070 closes. Level in V-2501 rises to HHLL at which time C-2501A/B is tripped by
SIS Interlock 25-25 initiating the closure of XV-25300 and XV-25350 via SIS interlock 25-12 and 25-13 resulting in
blocked vapor outlet. Equivalent to Blocked Vapor Outlet, Scenario 1.1.2 Relief Is Required.
Not applicable - no process heat source to the system. Relief is not requiredNo Relief required..
2.1 C4 Product Chiller E-2540:
V-1811 level control valve LV-18058 goes wide open increasing the butane rate to E-2540 tube side. Additional
propane vapor is generated in the shell side. V-2501 pressure increases. Relief Is Required.
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 4 of 9
Revision 000
4. Auto Control Valve Failure
Not applicable – No Relief required.Malfunction of Master pressure controller in compressor discharge manifold
can lead to overspeed of Steam Turbine / variable speed motor which can lead to overpressure in individual
compressor discharge and the common manifolds.
Malfunction of triple throttle valve at turbine inlet leading to compressor overspeed.
Auto control failures are considered as single control valve failure events (incorrect signal from DCS, broken spring,
local air failure to control valve, etc.):
(11) XV-25114 Normally this valve is open. No Relief The flow to V-2501 from V-2502 is
V-2502 Liquid Outlet Isolation Required. stopped. No Relief Required.
Valve
(12) LV-25070 Level in V-2501 decreases leading to Same as Blocked Liquid Outlet, Scenario
C3 Flash Drum (V-2501) Level vapor breakthrough to T-2501. 1.2. Relief Is Required.
Control Valve V-2501 pressure decreases. No Relief
Required.
(13) XV-25071 Normally this valve is open. No Relief Same as Blocked Liquid Outlet, Scenario
V-2501 Liquid Outlet Isolation Required. 1.2. Relief Is Required.
Valve
(14) XV-25300 or HV-25301 Normally this valve is open. No Relief Same as Blocked Vapor Outlet, Scenario
C-2501A 2nd Stage Side Feed Required. 1.1.1 when C-2501A is in operation.
Isolation Valve Relief Is Required.
(15) LV-25102 E-2530 shell side level increases until If the valve closes when required to be
C3 Vaporizer (E-2530) Shell hydraulic static head reaches open, level in V-2501 rises to HHLL at
Side Level Control Valve equilibrium at which time the flow which time C-2501A/B is tripped by SIS
from V-2501 stops. Level in V-2501 Interlock 25-25 initiating the closure of
drops, but is not lost. No Relief XV-25300 and XV-25350 via SIS
Required. interlock 25-12 and 25-13 resulting in
blocked vapor outlet. Equivalent to
Blocked Vapor Outlet, Scenario 1.1.2.
Relief Is Required.
(16) XV-25604 Normal position of valve when E-2530 If valve closes when required to be open,
C3 Vaporizer (E-2530) Shell is in operation. No Relief Required. vapor to T-2501 stops and pressure in
Side Inlet Isolation Valve T-2501 decreases. Level in V-2501 may
increase to HHLL resulting in Blocked
Vapor Outlet, Scenario 1.1.1. Relief Is
Required.
(17) LV-25602 E-2542 shell side level increases; If the valve closes when required to be
C4 Vaporizer (E-2542) Shell however, this does not affect the tube open, level in V-2501 rises to HHLL at
Side Level Control Valve side fluid outlet temperature. V-2501 which time C-2501A/B is tripped by SIS
pressure does not change. No Relief Interlock 25-25 initiating the closure of
Required. XV-25300 and XV-25350 via SIS
interlock 25-12 and 25-13 resulting in
blocked vapor outlet. Equivalent to
Blocked Vapor Outlet, Scenario 1.1.2.
Relief Is Required.If the valve closes
when required to be open, the E-2542
shell side liquid level decreases. The
tube side outlet temperature increases
resulting in higher temperature vapor to
V-2501. V-2501 pressure increases.
Relief Is Required.
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 5 of 9
Revision 000
(18) XV-25350 or HV-25351 Normally this valve is open. No Relief Same as Blocked Vapor Outlet, Scenrio
C-2501B 2nd Stage Side Feed Required. 1.1.1 when C-2501B is in operation.
Isolation Valve Relief Is Required.
(19) PV-25077 Depressurize the system. No Relief If valve is closed when required to be
V-2501 Vent to Flare Pressure Required. open, equivalent to Blocked Vapor
Control Valve Outlet, Scenario 1.1.1. Relief Is
Required.
(20) TV-25067 V-2502 level drops potentially leading If valve is closed when required to be
C-2501A 2nd Stage Cold to vapor breakthrough. Relief rate will open, C-2501A 2nd stage recycle to
Recycle Quench Temperature be less than Auto Control Failure – V-2501 is not cooled. Equivalent to
Control Valve LV-25113 Driven Open, Scenario 4.3. Auto Control Failure – FV-25109 Driven
Relief Is Required. Open, Scenario 4.9. Relief Is Required.
(21) TV-25277 V-2502 level drops potentially leading If valve is closed when required to be
C-2501B 2nd Stage Cold to vapor breakthrough. Relief rate will open, C-2501A 2nd stage recycle to
Recycle Quench Temperature be less than Auto Control Failure – V-2501 is not cooled. Equivalent to
Control Valve LV-25113 Driven Open, Scenario 4.3. Auto Control Failure – FV-25279 Driven
Relief Is Required. Open, Scenario 4.10. Relief Is
Required.
(22) TV-25001 V-2502 level drops potentially leading If valve is closed when required to be
C-2501A 1st Stage Cold Recycle to vapor breakthrough. Relief rate will open, V-2501 is not affected. No Relief
Quench Temperature Control be less than Auto Control Failure – Required.
Valve LV-25113 Driven Open, Scenario 4.3.
Relief Is Required.
(23) TV-25278 V-2502 level drops potentially leading If valve is closed when required to be
C-2501B 1st Stage Cold Recycle to vapor breakthrough. Relief rate will open, V-2501 is not affected. No Relief
Quench Temperature Control be less than Auto Control Failure – Required.
Valve LV-25113 Driven Open, Scenario 4.3.
Relief Is Required.
(24) HV-25075 V-2501 pressure decreases. No Relief Normal position of valve. No Relief
V-2501 System EDP Valve Required. Required.
(25) LV-18058 Equivalent to Abnormal Heat Input, Butane flow to E-2540 tube side stops.
Debutanizer Reflux Drum Scenario 2.1. Relief Is Required. Level in E-2540 shell side increases.
(V-1811) Level Control Valve V-2501 pressure may decrease slightly.
No Relief Required.
(26) XV-18076 or XV-18096 Normal position of valve during Valve closes during normal operation is
V-1840A/B propane product normal operation. No Relief Required. equivalent to Loss of Feed, Scenario 6.
sequence valves No Relief Required.
The worst case is misoperation of
XV-18076 or XV-18096 during the Normal position of valve during hot
hot regeneration cycle of V-1840A or regeneration of V-1840A/B. No Relief
B sending hot regeneration gas to Required.
V-2501. PV-25073 goes wide open to
maintain backpressure. Relief Is
Required.
5. Reflux Failure
6. Loss of Feed
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 6 of 9
Revision 000
Loss of feed doesn’t pressurize air receiver. No rRelief required. Loss of forward flow. Individual Anti-surge valves
open or compressor will be shutdown/possible surge but will not cause relief. No Relief Required.
If flow from V-1801, V-2502, E-2540, E-2548, or E-2530 is lost, V-1205 pressure decreases. No Relief Required.
7. Fire
A pool fire is possible in this area. A pool fire could occur around beneath the Propyleane Flash Drum
Compressor K-001A & associated pipingV-2501. The fire load based on the total wetted surface area and is
calculated for the above equipment but is limited to 7.6 meters above any surface at which a substantial spill or
pool fire can be sustained.However, tThe fire case would be vapor expansion and this could only occur if all the
inlet and outlet of air receiver are closed. Due to fire, This relief is negligible compared to the case of a blocked
outletair expands & the receiver gets overpressure. .This equipment is located below the 25 ft elevation for fire
considerations. Fire load will be evaluated for liquid vaporization. The total surface area is calculated for the
above equipment with an additional 15% margin added to the calculated wetted surface area to cover the
contingency of exposed piping surface area. Credit is taken for fire-fighting and good drainage. Environmental
factors and pool fire flame heights are applied as provided in the Relief System Design Basis. Relief IsnNrR
Required.PSV is required to take care of overpressure.
Relief is required.
9. Power Failure
On general power failure, Power to compressor motor is lost. As K-001A is running on steam ,Power failure will
not affect it.The Debutanizer Propylene Compressor K-001B will not be running and hence there will be no
source of overpressureNot applicable.Reflux Pump P-1801A/B, Debutanizer Reflux Pump P-1802A/B,
Pressurized C4 Loading Pump P-2548A/B, and C3 Boil-Off Compressor C-2501A/B stop. However, this will not
cause over pressure of V-2501A/B because the feed to V-2501 stops. No Relief Required.
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 7 of 9
Revision 000
Worst Case is loss of C3 Boil off Compressor C-2501A or C-2501B. This Scenario is same as Blocked Vapor
Outlet, Scenario 1.1.2. Relief Is Required.
Not applicable. No Relief Required.
Same as General Power Failure Scenario 9.1. No Relief Required.
9.3.2 C3 Boil off Compressor C-2501A/B trips blocking the vapor outlet from V-2501. V-2501 pressure increases.
This scenario is the same as Blocked Vapor Outlet, Scenario 1.1.2. Relief Is Required.
9.3.3 Pressurized C4 Loading Pump P-2548A/B trips resulting in failure of cold side fluid to E-2548. Equivalent to
Abnormal Heat Input, Scenario 2.2. Relief Is Required.
9.3.4 Debutanizer Reflux Pump P-1802A/B trips resulting in loss of butane to E-2540. Propane vapor rate from E-2540
decreases. V-2501 pressure may decrease slightly. No Relief Required.
On air failure the following valves on streams entering or leaving the propylene compressor K-001A go to their
fail position.
general instrument air failure, the following valves will go to their fail positions:
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 8 of 9
Revision 000
(26) XV-18076 &
FC V-1840A/B butane product sequence valves
XV-18096
On general instrument air failure, the C3Propylene flash drumcompressor K-001A is isolated from the processD-
001/D-002/D-003/F-065/,66, and and the system is depressuresdepressuredNo relief flow scenario through PV-
761A (FO) at the Propylene Accumulator D-004.to the dry flare through vent valve PV-25077 reducing the
system pressure. While EDP valve HV-25075 is fail open, it is equipped with a dedicated IA volume tank to
prevent simultaneous opening of all of the EDP valves in case of a general instrument air failure. No Relief is
Requiredrequired.
Failure of heating medium does not pressurize the systemNot applicable. No Relief Required.
12. Other
Electronic documents, once printed, are uncontrolled and may become outdated.
Bechtel Confidential
ã Bechtel 2008
. This item contains confidential information proprietary to Bechtel that is not to be used, disclosed, or reproduced in any format by any non-Bechtel party
without Bechtel's prior written permission. All rights reserved.
2534187-10341301-JVMYYYN-1T250M0001-25011B0009F0004 Page 9 of 9
Revision 000