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404 / Superalloys

have a melting temperature and properties very dation resistance (chromium, aluminum); phase hexagonal phase of composition Ni,Ti that may
similar to those of the base metal. stability (nickel); and increased volume fractions exist in a metastable form as y’ before transform-
of favorable secondary precipitates (cobalt). ing to q. Other types of intermetallic phases,
Other elements are added to form hardening pre- such as 6, orthorhombic Ni,Nb, or y“, bct or-
Properties and Microstructure cipitates such as y‘ (aluminum, titanium) and y ” dered (D022) Ni3Nb strengthening precipitate,
The principal microstructural variables of su- (niobium). Minor elements (carbon, boron) are have been observed.
peralloys are the precipitate amount and its mor- added to form carbides and borides; these and Carbides also are an important constituent of
phology, grain size and shape, and carbide distri- other elements (magnesium) are added for pur- superalloys. They are particularly essential in the
bution. Nickel and iron-nickel-base alloys of the poses of tramp-element control. Some elements grain boundaries of cast polycrystalline alloys
titaniudaluminum type have their properties (boron, zirconium, hafnium) also are added to for production of desired strength and ductility
controlled by all three variables; nickel-niobium promote grain-boundary effects other than pre- characteristics. Carbide levels in wrought alloys
alloys have the additional variable of 6 phase cipitation or carbide formation. Lanthanum has always have been below those in cast alloys, hut
distribution; cobalt-base superalloys are not af- been added to some alloys to promote oxidation some carbide has been deemed desirable for
fected by the first variable. Structure control is resistance, and yttrium has been added to coat- achieving optimum strength properties. As clean-
achieved through composition selection/modifi- ings to enhance oxidation resistance. A major ad- liness of superalloys has increased, the carbide
cation and by processing. For a given nominal dition to nickel-base superalloy chemistry in re- levels in wrought alloys have been lowered. Car-
composition, there are property advantages and cent years has been the element rhenium, which bides, at least large ones, become the limiting
disadvantages of the structures produced by de- has extended the temperature capability of the fracture mechanics criteria for modem wrought
formation processing and by casting. Cast super- CGDS and SC alloys. Rhenium appears to pro- superalloy application.
alloys generally have coarser grain sizes, more duce these improvements by significantly reduc- Carbides may provide some degree of matrix
alloy segregation, and improved creep and rup- ing the coarsening rate for y’. Many elements strengthening, particularly in cobalt-base alloys,
ture characteristics. Wrought superalloys gener-
(cobalt, molybdenum, tungsten, rhenium, chro- and are necessary for grain-size control in some
ally have more uniform, and usually finer, grain
mium, etc.), although added for their favorable wrought alloys. Some carbides are virtually unaf-
sizes and improved tensile and fatigue properties.
alloying qualities, can participate, in some cir- fected by heat treatment, while others require
Nickel- and iron-nickel-base superalloys of the
cumstances, in undesirable phase formation ( 0 , such a step to be present. Various types of car-
Ni-Ti/Al type typically consist of y ’ dispersed in
a y matrix, and the strength increases with in-
p, Laves, etc.). bides are possible depending on alloy composi-
creasing V, y’. The lowest Vf amounts of y’ are Some of these elements produce readily dis- tion and processing. Some of the important types
found in iron-nickel-base and first-generation cernible changes in microstructure; others pro- are MC, M6C, M23C.5, and M7C3, where M stands
nickel-base superalloys, where Vf y’ is generally duce more subtle microstructural effects. The for one or more types of metal atom. In many
less than about 0.25 (25 ~01%).The y’ is com- precise microstructural effects produced are cases, the carbides exist jointly; however, they
monly spheroidal in lower V , y’ alloys but often functions of processing and heat treatment. The usually are formed by sequential reactions in the
cuboidal in higher V , y’ (20.35)nickel-base su- most obvious microstructural effects involve pre- solid state following breakdown of the MC which
peralloys. The nickel-niobium-type superalloys cipitation of geometrically close-packed (gcp) normally is formed in the molten state. The com-
typically consist of y” dispersed in a y matrix, phases such as y’, formation of carbides, and for- mon carbide-reaction sequence for many superal-
with some y’ present as well. The inherent mation of topologically close-packed (tcp) loys is MC to M23C6, and the important carbide-
strength capability of the y’- and y”-hardened phases such as 0 . Even when the type of phase is forming elements are chromium (M,,C,, M7C3);
superalloys is controlled by the intragranular dis- specified, microstructure morphology can vary titanium, tantalum, niobium, and hafnium (MC);
tribution of the hardening phases; however, the widely-for example, script versus blocky car- and molybdenum and tungsten (M6C). Boron
usable strength in polycrystalline alloys is deter- bides, cuboidal versus spheroidal y ‘. cellular ver- may participate somewhat interchangeably with
mined by the condition of the grain boundaries, sus uniform precipitation, acicular versus blocky carbon and produces such phases as MB,,, M3B2,
particularly as affected by the carbide-phase 0 , and discrete y’ versus y’ envelopes. Typical and others. One claim made for boron is that pri-
morphology and distribution, and in the case of nickel-base superalloy microstructures as they mary borides formed by adjustment of borodcar-
nickel-niobium alloys, additionally by the distri- evolved from spheroidal to cuboidal y’ are de- bon ratio are more amenable to morphological
bution of the 6 phase. picted in Fig. l l . modification through heat treatment.
Satisfactory properties in Ni-TilAl alloys are The y’ phase is an ordered (L12) intermetallic All superalloys contain some chromium plus
achieved by optimizing the y‘ Vfand morphology fcc phase having the basic composition other elements to promote resistance to environ-
(not necessarily independent characteristics) in Ni3(Al,Ti), Alloying elements affect y’ mismatch mental degradation. The role of chromium is to
conjunction with securing a dispersion of dis- with the matrix y phase, y’ antiphase-domain- promote Cr2O3 formation on the external surface
crete globular carbides along the grain bounda- boundary (APB) energy, y’ morphology, and y’ of an alloy. When sufficient aluminum is present,
ries (Fig. 10). Discontinuous (cellular) carbide or stability. A related phase, 9. is an ordered (DOZ4) formation of the more protective oxide A1203 is
y’ at grain boundaries increases surface area and
drastically reduces rupture life, even though ten-
sile and creep strength may be relatively unaf-
fected.
Wrought nickel- and iron-nickel-base superal-
loys generally are processed to have optimum
tensile and fatigue properties. At one time, when
wrought alloys were used for creep-limited appli-
cations, such as gas turbine high-pressure turbine
blades, heat treatments different from those used
for tensile-limited uses were applied to the same
nominal alloy composition to maximize creep-
rupture life. Occasionally, the nominal composi-
tion of an alloy such as IN 100 or U 700/Astroloy
varies according to whether it is to be used in the
cast or the wrought condition.

Evolution of Microstructure
Superalloys contain a variety of elements in a y’ -formers-w 2.5Ti, 1.3Al 2.9 Ti, 2.9 Al 3.5 Ti, 4.3 Al 4.7 Ti, 5.5 Al 1.5 Ti, 5.5 Al,1.5 Ta
Carbide formers- 20 Cr, 2.5Ti 19Cr, 4 Mo, 2.9Ti 15‘3, 5.2 Mo, 3.5Ti lOCr, 3Mo, 4.7Ti, 1 V SCr, 2.5M0, low, 1.5Ta
large number of combinations to produce desired Examples- Nimonic 80A U-500 N-l15/U-700/R-77 IN-100/R-100 Mar4246
effects. Some elements go into solid solution to
provide one or more of the following: strength ~ i11 ~Qualitative
, description of the evolution of microstructure and chromium content of nickel-base superalloys.
(molybdenum, tantalum, tungsten, rhenium); oxi- Source: Adapted from Ref 3. Original source: Ref4
Superalloys / 405

promoted when oxidation occurs. A chromium with tramp elements at high local concentrations. has been discussed above. Tables 5 and 6 provide
content of 6 to 2 2 wt% generally is common in Elements such as magnesium tend to tie up some information pertaining to typical heat treatment
nickel-base superalloys, whereas a level of 20 to detrimental elements such as sulfur in the form cycles for a variety of common superalloys.
30 wt% Cr is characteristic of cobalt-base super- of a compound, and titanium tends to tie up the The three most significant process-related
alloys, and a level of 15 to 25 wt% Cr is found in element nitrogen as TiN. In such cases, these and microstructural variables other than those result-
iron-nickel-base superalloys. Amounts of alumi- other similar compounds often are visible in the ing from composition/heat treatment interactions
num up to approximately 6 wt% can be present in microstructure. are the size, shape, and orientation (in aniso-
nickel-base superalloys. tropic structures) of the grains. Grain size varies
A discussion of the function of alloying ele- considerably from cast to wrought structure, gen-
ments in terms of microstructure would be in- Function of Processing erally being significantly smaller for the latter.
complete without mention of the tramp elements. Processing is considered to be the artkcience Special processing-for example, directional so-
Elements such as silicon, phosphorus, sulfur, of rendering the superalloy material into its final lidification or directional recrystallization-can
lead, bismuth, tellurium, selenium, and silver, form. Processing and alloying elements are inter- effect changes not only in grain size but also in
often in amounts as low as the parts per million dependent. The general microstructural changes grain shape and orientation, which significantly
(ppm) level, have been associated with property- brought about by processing result from the over- alter mechanical and physical properties. Corro-
level reductions, but they are not visible opti- all alloy composition plus the processing se-
cally or with an electron microscope. Microprobe quence. The role of heat treatment on phases will
and Auger spectroscopic analyses have deter- be referred to when prior microstructural effects Table 6 Typical heat treatments for
mined that grain boundaries can be decorated are considered; the role of composition on phases
precipitation-strengthenedcast superalloys

Table 5 Typical solution-treating and aging cycles for wrought superalloys


Polycrystalline (conventional)castiie
B-1900lE-1900+ 1080"C (1975"F)/4/AC+900°C (1650"Fy
Hf WAC
Iron-basealloys IN-100 1080"C(1975"F)/4/AC+87O"C(1600"Fy
WAC
A-286 980 1800 1 Oilquench 720 1325 16 Air cool
IN-713 Awast
Discaloy 1010 1850 2 Oilquench 730 1350 20 Aircool 1095"C (2000°F)ll/AC +955 "C (175O"Fy
IN-7 18
650 1200 20 Air cool 1/AC+720°C(13250F)/8/FC+6200C
N-155 1165-1 190 21S 2 1 7 5 1 Water 815 1500 4 Air cool (1150 "F)/WAC
quench IN-7 18 1150"C (210O0F)/4EC+ 1190°C(2175"W
Incoloy 903 845 1550 1 Water 720 1325 8 Furnace cool withHIP 4/15 ksi @ Ill')(1600 "FylO/AC+
+ 870°C
quench 955 "C (1750"F)/l/AC + 730 T (1350"Fy
620 1150 8 Aircool 8/Fc + 655 'C (1225'F)/WAC
Incoloy 907 980 1800 1 Aircool 775 1425 12 Furnace cool IN-738 1120°C(2050nF)/UAC+s45"C(1550"D/
620 1150 8 Aircool 24IAC
Incoloy 909 980 1800 1 Air cool 720 1325 8 Furnace cool IN-792 1120°C(20500F)/4RAC+1080°C
620 1150 8 Aircool (1975"F)/4/AC+845 T(1550"FY24/AC
Incoloy 925 1010 1850 1 Aircool 730(a) 1350(a) 8 Furnace cool IN-939 1160"C (2120"F)/4RAC + 1OOO"C
620 1150 8 Air cool (1830°F)/61RAC+9000C(16500F)/
Nickel-base allop 24/AC+700°C(12900Fy16/AC
Asmloy 1175 2150 4 Air cool 845 1550 24 Aircool MAR-M246+ 1220°C(22300F)/2/AC+8700C(16000Fy
1080 1975 4 Air cool 760 1400 16 Aircool Hf 24/AC
Custom Age 625PLUS Air cool MAR-M 247 1080"C (1975"F)/4/AC + 870°C (1600 "Fy
1038 1900 1 720 1325 8 Furnace cool
XYAC
620 1150 8 Air cool
Ren6 41 1065"C (1950"F)/3/AC+ 1120"C (2050 OF)/
Inconel901 1095 2000 2 Water 790 1450 2 Aircool
0.5/AC + 900 "C (1650 "F)/4/AC
quench
Red 77 1163"C (2125°Fy41AC + 1080°C (1975 "Fy
720 1325 24 Aircool
4/AC+925 0C(17000F)/Z41AC+7600C
Inconel 625 1150 2100 2 (b) ... ... ... ... (1400 "Fy16/AC
Inconel 706 9251010 17W1850 ... ... 845 1550 3 Air cool
R e d 80 1220°C(22250F)/Z/GFQ+1095°C
720 1325 8 Furnace cool (2~°F)/4/GFQ+10500C(19250Fy
620 1150 8 Aircool 4/AC + 845 "C (1550°F)/16/AC
Inconel 706(c) 980 1800 1 Aircool 730 1350 8 Furnace cool Udimet 500 1150"C (2100"F)/4/AC+ 1080°C (1975 O F y
620 1150 8 Aircool 4/AC+760°C(14000~161AC
Inconel 718 980 1800 1 Aircool 720 1325 8 Furnace cool Udimet700 1175 "C (2150 "F)/4/AC+ 1080°C (1975 "Fy
620 1150 8 Aircool 4/AC+845"C(155O0F)/24/AC+760"C
Inconel 725 1040 1900 1 Air cool 730(a) 1350 8 Furnace cool (140 "F)/16/AC
620 1150 8 Air cool waspaloy 1080nC(19750F)/4/AC+8455C(15500Fy
InconelX-750 1150 2100 2 Aircool 845 1550 24 Aircool 4/AC+76O0C(l400"F#16/AC
705 1300 20 Aircool
Nimonic 80A 1080 1975 8 Air cool 705 1300 16 Aircool Columnar-grain (CG)castings
Nimonic 90 1080 1975 8 Aircool 705 1300 16 Aircool DSMAR-MZ47 1230°C(22W~FQ+9800C(18X10Fy
Red41 1065 1950 1R Air cool 760 1400 16 Air cool 5/AC+870 T(l600"F)/20/AC
Udimet 500 1080 1975 4 Aircool 845 1550 24 Aircool DS MAR- 1230"C (2250 "F)/4/GFQ+ 1080"C
760 1400 16 Aircool MZ#tHf (1975 oF)/4/AC+870°C(16000Fy32/AC
Udimet 700 1175 2150 4 Airca; 845 1550 24 Aircool DS Re&80H 1190 "C (2175WGFQ+ 1080°C (1975OF)/
1080 1975 4 Aircool 760 1400 16 Aircool 4/AC+870°C(16CQo~16/AC
W=Paloy 1080 1975 4 Air cool 845 1550 24 Air cool Singlecrystal castings
Cobalt-baseallop CMSX-2 1315°C(2Aoo0~FQ+9800C(18X10Fy
S 816 1175 2150 1 @) 760 1400 12 Air cool 5/AC + 870 OC (1600oF)/20AC
PWA1480 1290°C(23500Fy4Xjr9+ 1080°C
Note: Alternate treatments may be used to improve specific propelties. (a) If furnace sizdoad prohibits fast heat up to initial age (1975 "F)/4/AC+ 870°C (1600oF)'3UAC
temperature, a controlled ramp up from 590 to 730 "C (1 100 to 1350 OF) is recommended. (b) To provide adequate quenching af- R e k N4 1270°C(2320"F)/'2.KiFQ+ 1080°C
ter solution treating, it is necessary to cool below about 540 "C (1000 "F)rapidly enough to prevent precipitation in the interme- (1975 "F)/4/AC + 900°C (1650"FyICVAC
diate temperature range. For sheet metal parts of most alloys, rapid air cooling will suffice. Oil or water quenching is frequently
required for heavier sections that are not subject to cracking. (c) Heat treatment of Inconel 706 to enhance tensile properties in- AC, air cooling; FC, furnace cooling: GFQ, gas furnace
stead of creep resistance for tensile-limited applications quench; RAC, rapid air cooling
406 / Superalloys

sion reactions, however, are primarily functions range of particle sizes available. Before the age- wrought alloys, the y’ usually exists as a bimodal
of composition. hardening peak is reached during precipitation, (duplex) distribution of fine y’, and all of the
the operative strengthening mechanism involves aluminum + titanium contributes effectively to
cutting of y’ particles by dislocations, and the hardening process. In cast alloys, the charac-
Effects of Prior strength increases with increasing y ’ size (Fig. ter of the y’ precipitate developed can be ex-
Microstructure on Properties 13) at constant Vf of y’. After the age-hardening tremely variable because of the effects of segre-
peak is reached, strength decreases with continu- gation and cooling rate. Large amounts of y-y’
Nickel- and iron-nickel-base superalloys may ing particle growth because dislocations no eutectic and coarse y’ may be developed during
be hardened by y’ or y” precipitation (in an fcc y longer cut y’ particles but rather bypass them. solidification. Subsequent heat treatment can
matrix). The y’ in iron-nickel-base and first-gen- This effect can be demonstrated for tensile or modify these structures. Bimodal and trimodal y ’
eration nickel-base alloys generally is spheroi- hardness behavior in low V f y’ alloys (A-286, distributions plus y-y’ eutectic can be found in
dal, whereas the y‘ in later-generation nickel- Incoloy 901, Waspaloy), but is not as readily ap- cast alloys after heat treatment. Solution heat
base alloys generally is cuboidal (Fig. 12). The parent in high V f y’ alloys such as MAR-M 246, treatments at temperatures sufficiently high to
y ” phase is disk shaped, The V f of y’ is generally IN 100, and so forth. For creep rupture, the ef- homogenize the alloy and dissolve coarse y’ and
approximately 0.2 or less in wrought iron-nickel- fects are less well defined; however, uniform the eutectic y-y ’ constituents for subsequent
base superalloys but may exceed 0.6 in nickel- fine-to-moderate y’ sizes (0.25 to 0.5 pm) are reprecipitation as a uniform fine y’ have im-
base superalloys. There are insufficient alloy preferred to coarse or hyperfine y’ for optimum proved creep capability. However, incipient melt-
compositions to provide knowledge of a range properties. ing temperatures limit the homogenization possi-
for Vf y ” in y”-hardened alloys. Alloy strength in titaniudaluminum hardened ble in many polycrystalline or CGDS super-alloys.
y’ Precipitation. Strengthening by precipitate alloys clearly depends on Vf y’. The V , y’ and For a columnar-grain nickel-base superalloy, a
particles is related to many factors; in the case of thus strength can be increased to a point by add- direct correlation has been found to exist be-
y’, the most direct correlations can be made with ing more hardener elements (aluminum, tita- tween creep-rupture life at 980 “C (1800 “F) and
V f of y’ and with y’ particle size. However, the nium). Alloy strengths increase as aluminum + the V , of fine y’ (Fig. 15).
correlation between strength and y’ size may be titanium content increases (Fig. 14). and also as In general, to achieve the greatest hardening in
difficult to prove in commercial alloys over the the aluminum-to-titanium ratio increases. In y’-hardened alloys it is necessary to solution heat
treat the alloys above the y’ solvus. One or more
aging treatments are used to optimize the y’ dis-
tribution and to promote transitions in other
phases such as carbides. In some alloys, several
intermediate and several lower-temperature ag-
ing treatments are used; in cast alloys or in very
high V , y‘ wrought alloys, a coating cycle or
high-temperature aging treatment may precede
the intermediate-temperature aging cycle. When
multiple aging treatments are used, a superalloy
may show the bimodal or trimodal y’ distribution
described above. An essential feature of y’ hard-
ening in nickel-base superalloys is that a tem-
perature fluctuation that dissolves some y ’ does
not necessarily produce permanent property dam-
age, because subsequent cooling to normal oper-
ating conditions reprecipitates y’ in a useful
form.
In the final analysis, it is not possible to judge
alloy performance by considering just the y’
phase. The strength of 7’-hardened grains mu?
be balanced by grain-boundary strength. If the y -
Fig. 12 Wrought nickel-base superalloys showing spheroidal nature of early (low V, y‘) alloys (Waspaloy, left) and hardened matrix becomes much stronger relative
cuboidal nature of later (higher V,y’) alloys (U 700, right).Note secondary (cooling)y ’ between primaly cuboi- to grain boundaries, then premature failure oc-
dal y ’particles in U 700. Original magnification, 680Ox
curs because stress relaxation at the grain
boundaries becomes difficult.

A - 180 1
- 345 Test conditions:
1255 W221 MPa
2
- 276 z. C

2
-
C
- 207
L
.s
- 130 In

iij
/ /* - 67
102
Mean particle diameter, A
103
_/’

1 1 1 1 1 1
0 Wrought
m Cast
1 1 1
2o
0 L
10 15 20 25 30 35 40 45 50 55
0 1 2 3 4 5 6 7 8 9 10 4 fine y’, vol%
~ i13~Strength
. (hardness)vesus particle diameter in a Al +Ti content, Wh
nickel-base sutmalloy. Cutting occurs at low Fig. 15 Increase in creep-rupture life with increase in V,
particle sizes, bypassing ‘at larger sizes.Note that aging Fig, 14 Effect of aluminum + titanium content on of fine y ‘,demonstrated in a columnar-grain,di-
temnerature
-~ r - .,
also affects strength in coniunction with oarti- strenath of wrought and cast nickel-base super-
all0ysat870”C‘il600~F)-
rectionally solidified nickel-base superalloy, PWA 1422
(variant of MarM-200, with hafnium addition)
cle size.
Superalloys / 407

y ” Precipitation. The y ” phase relationship to The y ” phase, not normally a stable phase, can Another effect produced by grain-boundary
properties has not been studied extensively. convert to y’ and 6 Ni3Nb on longtime exposure. M2,C6 carbide precipitation is the occasional for-
Strength will be a function of Vf of y”; however, The strength of y’ is additive to that of y ” phase. mation, on either side of the boundary, of a zone
any quantitative relationships established for A lack of notch ductility in IN 718 has been asso- depleted in y’ precipitate. These PFZs may have
y’-hardened alloys will not hold for y”-hardened ciated with a y ” precipitate-free zone (PFZ); the significant effects on rupture life of nickel- and
alloys because of a difference in precipitate mor- y ” PFZ can be eliminated and ductility restored iron-nickel-base superalloys. If such zones
phology (the y ’-hardened alloys use initial pre- by appropriate heat treatment. Alloys hardened should become wide or much weaker than the
cipitates which are cuboids or spheres, while the with y ” phase achieve high tensile strengths and matrix, deformation would concentrate there, re-
y ” precipitates are disks). The nickel-niobium al- very good creep-rupture properties at lower tem- sulting in early failure. The more complex
loys tend to have reversion or dissolution of the peratures, but the conversion of y ” to y and 6 (higher Vf y’) alloys do not show significant PFZ
strengthening phase at relatively low tempera- above approximately 675 “C (1250 OF) causes a effects, probably because of their higher satura-
tures. Bimodal y ” distributions are not necessar- sharp reduction in strength. tion with regard to y‘-forming elements. An ef-
ily found, but y ” coupled with y’ distributions Carbide Precipitation: Grain-Boundary fect seen concurrently with PFZ and not clearly
form. Hardening. Carbides exert a profound influence separated from it is the y’ envelope produced by
Heat treatments for the nickel-niobium alloys on properties by their precipitation on grain breakdown of T i c and consequent formation of
attempt to optimize the distribution of the y” boundaries. In most superalloys, M2,C6 forms at M23C6 or M6C + y’ (from the excess titanium).
phase as well as to control grain size. Although the grain boundaries after a postcasting or post- Not only is the role of the y’ envelope insuffi-
for many years, a sequence of solution treatment solution treatment thermal cycle such as aging. ciently established, but there is also the remote
followed by two-step aging was the preferred Chains of discrete globular M23C6 carbides were possibility that the excess titanium-rich area is
route to an appropriate y” distribution after an found to optimize creep-rupture life by prevent- really either q or a metastable y’ that could trans-
article was forged, this is no longer the case. This ing grain-boundary sliding in creep rupture while form to q in use.
sequence has been replaced in most instances by concurrently providing sufficient ductility in the Carbide Precipitation: Matrix or General
surrounding grain for stress relaxation to occur Hardening. Carbides affect the creep-rupture
a direct-age process after cooling of the nickel-
without premature failure. strengths of cobalt-base superalloys and some
niobium alloy article from the forging tempera-
In contrast, if carbides precipitate as a continu- nickel- and iron-nickel base superalloys by for-
ture. Uniform y ” distributions with attendant y’
ous grain-boundary film, properties can be se- mation within grains. In cobalt-base cast superal-
precipitate are formed. See the following discus-
verely degraded. MZ3C6 films were reported to loys, script MC carbides are liberally inter-
sion and the prior discussion of direct aging in
reduce impact resistance of M252, and MC films spersed within grains, causing a form of
IN 718 in the “Deformation Processing” section. were blamed for lowered rupture lives and ductil- dispersion hardening that is not of a large magni-
The practical use of y ” precipitation is re- tude owing to its relative coarseness. The distri-
ity in forged Waspaloy. At the other extreme,
stricted to nickel-base alloys with niobium addi- bution of carbides in cast alloys can be modified
when no grain-boundary carbide precipitate is
tions in excess of 4 wt%. IN 718 is the outstand- present, premature failure will also occur be- by heat treatment, but strength levels attained at
ing example of an alloy in which y ” formation cause grain-boundary movement essentially is all but the highest temperatures are substantially
has been commercially exploited. The V, of y ” in unrestricted, leading to subsequent cracking at less than those of the y’-hardened alloys. Conse-
IN 718 is substantially in excess of that of y’. grain-boundary triple points. quently, cast cobalt-base alloys generally are not
Both y ” and y‘ will he found in alloys where y ” The role of carbides at grain boundaries in heat treated except in a secondary sense through
is present, but y “ will be the predominant iron-nickel-base superalloys is less well docu- the coating diffusion heat treatment of 4 h at
strengthening agent. Although the strengthening mented than for nickel-base alloys, although det- 1065 to 1120 “C (1950 to 2050 OF) sometimes
behavior of y ” phase has not been studied, simi- rimental effects of carbide films have been re- applied.
lar considerations to y’ behavior as described ported. Studies of specific effects of Wrought cobalt-base superalloys have carbide
earlier probably pertain; that is, there will be an grain-boundary carbides in cobalt-base alloys are modifications produced during the fabrication se-
optimum y“ size and Vf for strength. The most even more sparse, because the carbide distribu- quence. Carbide distributions in wrought alloys
significant feature of y ” is probably the ease with tion in cobalt-base alloys arises from the original result from the mill anneal after final working.
which it forms at moderate temperatures after casting or on cooling after mill annealing for Properties are largely a result of grain size, re-
prior solutioning by heat treatment or joining wrought cobalt-base alloys. The significantly fractory-metal content, and carbon level, which
processes. Because of this behavior, a y”-hard- greater carbon content of cobalt-base alloys leads indicates the Vf of carbides available for harden-
ened alloy can be aged, after welding, to produce to much more extensive grain-boundary carbide ing.
a fully strengthened structure with exceptional precipitation than in nickel- and iron-nickel-base True solutioning, in which all minor constitu-
ductility. alloys. Carbides at grain boundaries in cast co- ents are dissolved, is not possible in most cobalt-
balt-base alloys appear as eutectic aggregates of base superalloys, because melting often occurs
M&, M23C6, and fcc y cobalt-base solid solu- before all the carbides are solutioned. Some en-
1000
800
tion. No definitive study of the effects of varied hancement of creep rupture behavior has been
carbide forms in grain boundaries on the me- achieved by heat treatment. Rupture-time im-
600 chanical behavior of cobalt-base superalloys has provements can be gained by aging a modified
400 been reported. Vitallium alloy (Fig. 16); larger increases have
The lamellar eutectic (carbides-y Co) nature of been produced by increasing the carbon content
300
carbides (MZ3C6-M6C)in cast cobalt-base super- of the alloy. Solution treating and aging is not
200 alloys is interesting. A somewhat similar mor- suitable for producing stable cobalt-base superal-
.
I=
phology of M2&6, occurring when it is precipi- loys for use above 815 “C (1500 “F) because of
- tated in cellular form in nickel- and carbide dissolution or overaging.
f 100 iron-nickel-base alloys, leads to mechanical- Matrix carbides in nickel- and iron-nickel-base
5 80 property loss in such alloys, but lamellar eutectic superalloys also may be partially solutioned. MC
a 60 does not seem to degrade cast cobalt-base alloy carbides will not totally dissolve, however, with-
properties. Cellular growth in nickel-base alloys out incipient melting of the alloy and tend to be
40
was found to occur when a high supersaturation unstable, decomposing to MZ3C6at temperatures
30 of carbon produced by solution heat treatment below about 815 to 870 “C (1500 to 1600 “F)or
was not relieved by an intermediate precipitation possibly converting to M6C at temperatures of
treatment prior to aging at 705 to 760 “C (1300 to 980 to 1040 “C (1800 to 1900 OF) if the alloy has
1400 OF). The ductility of a nickel-base superal- a sufficiently high molybdenum + tungsten con-
101
?02 10 25 50 75 90 99 loy also was impaired by a different type of pre- tent. Matrix carbides generally contribute very
cipitation-namely, Widmanst%ttenM6C at grain small increments of strengthening to nickel- and
% expected to have less than given life and twin boundaries. However, formation of in- iron-nickel-base superalloys.
Fig. 16 Effect of heat treatment on a cobalt-base super- tragranular Widmanstatten M6C after exposure of An interesting microstructural trend has taken
alloy (HS-31, also known as X-40), showing in- B-1900 nickel-base alloy did not appear to re- place with the advent of single crystals of nickel-
crease in strength resulting from carbide precipitation duce properties. base superalloys. Because no grain boundaries
408 / Superalloys

exist, there is little need for the normal grain- essing may be used to produce the same result. fits result from the ability to form alloys such as
boundary strengtheners such as carbon. Conse- Carbon content may be reduced if it is not spe- IN 100, which are unforgeable by some standard
quently, very few matrix or subboundary car- cifically required to enable the alloy to attain the procedures.)
bides exist in first-generation S C alloys. desired strength levels. Reduced carbon is the The third area is casting control of grain size
Although the initial trend was to remove carbon rule in SC and powdered superalloys. Of course, and morphology, especially by controlled solidi-
completely from SC nickel-base superalloys, the the alloy may be coated with an appropriate pro- fication. Cast-alloy grain sizes have been made
subsequent realization that subboundaries in sin- tective coating that leaves the carbides in a sub- more uniform and, in some cases, have been re-
gle crystals could benefit from carbides has led surface location. duced to enhance fatigue or tensile properties.
to a relaxation of carbon restrictions, and low Although there is limited documentation, it Directional grain structures have improved
amounts of carbon are now permitted in many frequently is assumed that noncarbide-forming strength (Fig. 17). Improved creep-rupture and
single-crystal alloys. (Hafnium, boron, and zirco- elements do influence the formation of carbides. fatigue resistance have resulted from the elimina-
nium in limited amounts also may be permitted.) Cobalt, for example, has been claimed to modify tion of transverse grain boundaries and the favor-
As noted above, the trend in wrought nickel-base the carbides in nickel-base alloys, and phospho- able orientation of a low modulus direction to
superalloys continues to be toward reduced car- rus has produced a more general, more finely dis- reduce strains. In the extreme, grains have been
bon and reduced carbide size. persed, and smaller carbide precipitation than eliminated in SC alloys with additional gains in
Perhaps the most common other role of matrix carbon alone in a heat-resisting iron-base alloy. creep-rupture behavior (Fig. 17).
carbides (also shared by grain-boundary car- The modifying effect on carbides may be intra- Porosity in superalloys has led to fatigue and
bides) is a negative one: They may participate in granular or intergranular depending on the modi- creep-rupture failure. Reduced porosity owing to
the fatigue cracking process by premature crack- fier and the base-alloy system. HIP has resulted in improved properties. Efforts
ing or by oxidizing at the surface of uncoated Boron, Zirconium, and Hafnium. Within to date have centered on nickel-base cast alloys,
alloys to cause a notch effect. Oxidized carbides limits, significant improvements in mechanical but the process should enhance properties of any
or precracked carbides from machining or ther- properties can be achieved by additions of boron, cast alloy with nonsurface-connected casting po-
mal stresses can initiate fatigue cracks. Pre- zirconium, and hafnium. However, only limited rosity. (In the biomedical field, use of HIP has
cracked carbides can be related to prior casting microstructural correlations can be made. The provided significant improvements in fatigue life
processes. Carbide size is important, and reduced presence of these elements may modify the in- of cast Vitallium alloy hip replacements.)
carbide volumes and sizes in nickel-base alloys itial grain-boundary carbides or tie up deleteri-
result in a reduction in precracked carbides. The ous elements such as sulfur and lead. Reduced
longer solidification times and lower gradients of Effects of Thermal Exposure on
grain-boundary diffusion rates may be obtained,
early directional solidification processes often with consequent suppression of carbide agglom- Mechanical Properties
resulted in moderately large carbides. However, eration and creep cracking. Hafnium contributes Superalloys generally behave much like other
improved gradients and the reduced carbon con- to the formation of more y-y' eutectic in cast alloy systems on thermal exposure during testing
tents of SC alloys (few or no carbides) have re- alloys; the eutectic at grain boundaries is thought or in service, but with some differences due to
sulted in substantial improvements in fatigue re- (in modest quantities) to contribute to alloy duc- the nature of the y' precipitates. Most alloys with
sistance, particularly over similarly oriented tility. The effects of these elements are limited to secondary hardening phases undergo property
CGDS alloys with normal carbon levels. This ef- nickel- and iron-nickel-base alloys; virtually no degradation due to coalescence of the secondary
fect is most noticeable in low-cycle fatigue cobalt-base alloys contain them. Hafnium in par- phases, a process that reduces their effectiveness.
(LCF) and thermomechanical fatigue (TMF). No ticular contributes strongly to improved ductility This behavior occurs in superalloys and is mani-
evidence is available to interpret the effect of the in transverse boundaries in CGDS alloys. fested by such phenomena as y' agglomeration
absence of carbides on high-cycle fatigue (HCF), Processing. Three major processing tech- and coarsening; carbide precipitation and y' en-
but beneficial effects could be anticipated. niques are used for controlling superalloy proper- velope formation also occur. In addition, the su-
Oxidized carbides can be minimized or pre- ties. Thermomechanical working is used for peralloys may show a tendency to form less-de-
vented by several methods. Casting procedures wrought nickel- and iron-nickel-base alloys to sirable secondary phases such as 0.
and/or chemical composition may be modified to store energy by producing a fine grain size and These detrimental phases generally reduce
produce smaller primary carbides. Powder proc- controlling dislocation densitylconfiguration. property levels of the superalloys in which they
Improvements in tensile properties and LCF have form because of their inherent properties andlor
30
resulted. the consumption of elements intended for y and
Mar-M2OO M A second processing route involves the use of y'. Some of these phases can be prevented from
207 MPa (30ksi) ? I powder metallurgy to produce reduced carbide forming by application of compositional control
size and greater homogeneity in materials with a guided by the concept of the electron-vacancy
resultant improvement in fatigue resistance and number, N,. Formation of tcp phases such a s 0 ,
fracture mechanics life limits. Furthermore, in Laves, and p is found to be related to excess
conjunction with isothermal processing, alloy electron vacancies in the transition-element base
grain sizes of ASTM 8 to 12 are being routinely metals (iron, nickel, and cobalt). By ascribing N,
produced in very-high-strength alloys, resulting values to the alloying elements of the y matrix, a
in additional fatigue-life benefits. (Major bene- weighted N, can be calculated for 'y. and, by ex-
Time, h

~ i17~Comparison
. of creep properties of MAR-M 200
alloy, polycrystalline conventionally cast (C),
columnar-graindirectionally solidified (D), and singlecrys-
tal directionally solidified (M)

1 ,ooo
100
a" 500
5 50 2
$200 6
P
5 loo
20 g
10 v,
50
10 20 50 100 200 500 1,ooo 2000 5,00010,000
Rupture life, h Rupture life, h
Fig. 19 Agglomeration of y ' in Udimet 700 resulting
Fig. 18 Stress-mpture behavior of U 700, showing re- from creep testing. Left, as heat treated. Right, Fig. 20 Stress-mpture behavior of B-1900 nickel-base
duction in strength that occurs when a phase after 91.2 h at 252.3 MPa (36.6 ksi) and 893 "C (1640 O F ) . superalloy, showing break in slope believed to
forms. Source: Ref 5 (original source: Ref 6) 4000x be caused by y'coanening
Superalloys/ 409

Table 7 Effed of temperatureon the mechanical propertiesof wrought nickel-, iron-, and cobalt-base superalloys

Nickel+
Asmloy BX 1415 205 1240 180 1160 168 1050 152 965 140 910 132 16 16 21
Cabot 214 ... 915 133 715 104 560 84 560 81 510 74 495 72 38 19 9
D-979 BX 1410 204 1295 188 720 104 1005 146 925 134 655 95 15 15 17
Hastelloy c-22 Sheet 800 116 625 91 525 76 405 59 275 40 240 35 57 61 63
Hastelloy (3-30 sheet 690 100 490 71 ... ... 315 46 170 25 ... ... 64 75 ...
Hastelloy S BX 845 130 775 112 575 84 455 65 340 49 310 45 49 50 70
Hastelloy X Sheet 785 114 650 94 435 63 360 52 290 42 260 38 43 45 37
Haynes 230 (a) (3) 870 126 720 105 575 84 390 57 275 40 285 41 48 56 46
Inconel 587(c) BW 1180 171 1035 150 830 120 705 102 620 90 605 88 28 22 20
Inconel 597(c) BX 1220 177 1140 165 930 135 760 110 720 104 665 % 15 15 16
Inconel 600 BX 660 % 560 81 260 38 285 41 220 32 180 26 45 41 70
Inconel 601 sheet 740 107 725 105 290 42 455 66 350 51 220 32 40 34 78
Inconel617 BX 740 107 580 84 440 64 295 43 200 29 180 26 70 68 84
Inconel617 sheet 770 112 590 86 470 68 345 50 230 33 230 33 55 62 59
Inconel 625 BX %5 140 9 10 132 550 80 490 71 415 60 415 60 50 50 45
Inconel 706 BX 1310 190 1145 166 725 105 1005 146 910 132 660 % 20 19 32
Inconel718 BX 1435 208 1275 185 950 138 1185 172 1065 154 740 107 21 18 25
Inconel718Direct Age BX 1530 222 1350 1% ... ... 1365 198 1180 171 ... ... 16 15 ...
Inconel 718 Super BX 1350 196 1200 174 ... ... 1105 160 1020 148 ... ... 16 18 ...
Inconelx750 BX 1200 174 1050 152 ... ... 815 118 725 105 ... ... 27 26 ...
M-252 BW 1240 180 1230 178 945 137 840 122 765 111 720 I04 16 15 10
Nimonic 75 BX 745 108 675 98 3 10 45 285 41 200 29 160 23 40 40 67
Nimonic 80A BX lo00 145 875 127 600 87 620 90 530 77 505 73 39 37 17
Nimonic 90 BX 1235 179 1075 156 655 95 810 117 725 105 540 78 33 28 12
Nimonic 105 BX 1180 171 1130 164 930 135 830 120 775 112 740 107 16 22 25
Nimonic 115 BX 1240 180 1090 158 1085 157 865 125 795 115 800 116 27 18 24
Nimonic 263 Sheet 970 141 800 116 650 94 580 84 485 70 460 67 39 42 21
Nimonic 942(c) BX 1405 204 1300 189 900 131 1060 154 970 141 860 125 37 26 42
Nimonic PE. 11(c) BX 1080 157 1000 145 760 110 720 105 690 100 560 81 30 30 18
Nimonic PE.16 BX 885 128 740 107 510 74 530 77 485 70 370 54 37 26 42
Nimonic PK33 Sheet 1180 171 1000 145 885 128 780 113 725 105 670 97 30 30 18
P p m a 86O(c) BX 1295 188 1255 182 910 132 835 121 840 122 835 121 22 15 18
Red41 BW 1420 206 1400 203 1105 160 1060 154 1020 147 940 136 14 14 11
R e d 95 BX 1620 235 1550 224 1170 170 1310 190 1255 182 1100 160 15 12 15
Udime.t4oO(c) BX 1310 190 1185 172 ... ... 930 135 830 120 ... ... 30 26 ...
Udimet 500 BX 1310 190 1240 180 1040 151 840 122 795 115 730 106 32 28 39
Udimet 520 BX 1310 190 1240 180 725 105 860 125 825 im 125 lo5 21 20 15
Udimet 630(c) BX 1520 220 1380 200 965 140 1310 190 1170 170 860 125 15 15 5
Udimet 700 BX 1410 204 1275 185 1035 150 965 140 895 130 825 120 17 16 20
Udimet710 BX 1185 172 1150 167 1020 148 910 132 850 123 815 118 7 10 25
Udimet720 BW 1570 228 ... ... 1455 211 1195 173 ... ... 1050 152 13 ... 9
UnitempAF2-1DA6 BX 1560 226 1480 215 1290 187 1015 147 1040 151 995 144 20 19 16
WaspalOY BX 1275 185 1170 170 650 94 795 115 725 105 675 98 25 23 28
Iron-base
A-286 BX 1005 146 905 131 440 64 725 105 605 88 430 62 25 19 19
Alloy 901 BX 1205 175 1030 149 725 105 895 130 780 113 635 92 14 14 19
Discaloy BX loo0 145 865 125 485 70 730 106 650 94 430 62 19 16 ...
Haynes 556 sheet 815 118 645 93 470 69 410 60 240 35 220 32 48 54 49
Incoloy 8oo(c) BX 595 86 510 74 235 34 250 36 180 26 150 22 44 38 83
Incoloy 801(c) BX 785 114 660 % 325 47 385 56 310 45 290 42 30 28 55
Incoloy 802(c) BX 690 100 600 87 400 58 290 42 195 28 200 29 44 39 15
Incoloy 807(c) BX 655 95 470 68 350 51 380 55 255 37 225 32.5 48 40 34
Incoloy 825(d)(e) ... 690 100 -590 -86 -275 -40 310 45 -234 -34 180 -26 45 -44 -86
Incoloy 903 BW 1310 190 ... ... ... ... 1105 160 ... ... ... ... 14 ... ...
Incoloy 907(d)(f) ... -1365 -198 -1205 -175 -655 -95 -1110 -161 -960 -139 -565 -82 -12 -11 -20
Incoloy 909 BX 1310 190 1160 168 615 89 1020 148 945 137 540 78 16 14 34
N-155 BX 815 118 650 94 428 62 400 58 340 49 250 36 40 33 32
v-57 BX 1170 170 lo00 145 620 90 830 120 760 110 485 70 26 19 34
19-9D Q ) ... 815 118 615 89 ... ... 570 83 395 57 ... 1.. 43 30 ...
16-25-6(g) ... 980 142 ... ... 415 60 770 112 ... ... 345 50 23 ... 11
Cobalt-base
AirResist 213@1) ... 162 ... ... 485 70 625 91 ... ... 385 56 14 ... 47
ElgiIoy@I) ... ... ... ... ... 480(+ 70-290 ... ... ... ... 34 ... ...
2000(i)
Haynes 188 Sheet 960 139 740 107 635 92 485 70 305 44 290 42 56 70 43
L-605 sheet lo05 146 800 116 455 66 460 67 250 36 260 38 64 59 12
MAR-M918 sheet 895 130 ... ... ... ... 895 130 ... ... ... ... 48 ... ...
MP35N BX 2025 294 ... ... ... ... 1620 235 ... ... ... ... 10 ... ...
MP159 BX 1895 275 1565 227 ... ... 1825 265 1495 217 ... ... 8 8 ...
Stellite6BQ sheet 1010 146 ... 1.. ... ... 635 92 ... ... ... ... 11 ... ...
H a w 1M(h) .I. 925 134 ... ... ... ... 317 46 ... ... ... ... 8 ... ...
(a) Cold-rolled and solution-annealed sheet, 1.2 to 1.6 mm (0.048 to 0.063 in.) thick. @) Ref 11. (c) Ref 7. (a) Ref 8. (e) Annealed. (0 Recipitation hardened. (g) Ref 9. (h) Ref 10. (i) Work
strengthened and aged. Source: Ref 12,except as noted
410 / Superalloys

periment, upper limits for N, can be set for a In addition to the formation of a singular detri- just as N, control minimizes formation of detri-
given alloy composition to ensure the absence of mental phase, a more complex microstructure mental tcp phases.
tcp phases in reasonable exposure times. Unfor- can appear under coatings. A specific secondary Transformation of Hardening Phase. In
tunately, simple calculations of this type have reaction zone (SRZ) was reported for alloys of iron-nickel-base superalloys, the strengthening
not been found applicable to 6 or q formation, the N4 and N5 type. This zone produced a trans- precipitate usually degrades in a moderate tempera-
which can be detrimental in certain morphologies formation front which often occurred as a cellu- ture regime, 650 to 760 "C (1200 to 1400 OF), form-
andlor in excess amounts. Trial-and-error adjust- lar reaction in which y and P phase (about 50% ing structures and precipitate morphologies that
ments of composition and processing generally Re) formed in a matrix of y' phase. Strength was are less effective in strengthening the alloy. In
are required to ensure that 6 and q precipitation dramatically reduced, especially when SRZ alloys hardened by large amounts of titanium, q
do not occur and cause a significant loss of prop- formed in dendritic areas. Modified alloys have phase replaces y'. The precipitation of q may
erties. negated the formation of this complex structure, occur in two forms: at the grain boundaries as
cellular product or intragranularly as Widman-
stBtten plates. The cellular precipitation is often
Table 8 1000 h rupture strengths of wrought nickel-, cobalt-, and iron-base superalloys associated with loss of mechanical properties,
particularly notch stress rupture (NSR). Intra-
granular plates also may cause some property
loss, but data are not available. In some nickel-
A h Y base superalloys with higher titaniudaluminum
Nickel-base ratios (e.g., IN 738, IN 792, and IN 939). q has
Asmloy BW 710 112 425 62 170 25 55 8 been reported, but no information on property
Cabot 214 ... ... ... ... ... 30 4 15 2 degradation is available.
D-979 BW 5 15 75 250 36 70 10 ... ... In a nickel-niobium alloy such as IN 718,
Hastelloy S BW ... ... 90 13 25 4 ... ... plates of orthorhombic 6 phase will form on ex-
HastelloyX Sheet 215 31 105 15 40 6 15 2 posure after sufficiently long times at elevated
Haynes 230 ... ... ... 125 18 55 8 15 2 temperatures. Because of its relatively coarse
Inconel 587(a) BW 1.. ... 285 41 ... ... ... ... morphology, properties deteriorate when excess
Inconel 597(a) BW ... ... 340 49 ... ... ... ... amounts of platelike or acicular 6 form.
Inconel600 BW ... ... ... ... 30 4 15 2 Formation of Transition-Element Phases.
Inconel 601 Sheet 195 28 60 9 30 4 15 2
Of great concern in all superalloys has been the
Inconel 617 BW 360 52 165 24 60 9 30 4
Inconel617 Sheet ... ... 160 23 60 9 30 4 formation of detrimental secondary phases not
Inconel 625 BW 370 54 160 23 50 7 20 3 directly associated with the primary hardening
Inconel 706 BW 580 84 ... ... ... ... ... ... precipitate phases, y' and y". Laves phases have
Inconel 718 BW 595 86 195 28 ... ... ... ... been found in the iron-nickel-base superalloys IN
Inconel718 Direct Age BW 405 59 ... ... ... ... ... ... 718, Incoloy 901, and A-286. Room-temperature
Inconel 718 Super BW 600 87 ... ... ... ... ... ... yield strength and ductility of IN 718 are reduced
InconelX750 BW 470 68 ... ... 50 I ... ... by Laves formation, whereas Laves in A-286
M-252 BW 565 82 270 39 95 14 ... ... does not affect properties. Laves in the cobalt-
NmoNc 75 BW 170 25 50 7 5 1 ... ... base alloy L605 severely degrades room-tem-
Nimonic 80A BW 420 61 160 23 ... ... ... ... perature ductility.
Nimonic 90 BW 455 66 205 30 60 9 ... ... Phases such as Laves, o, and in acicular
Nimonic 105 BX ... t
.. 330 48 130 19 30 4
form generally are detrimental owing to their
NimoNc 115 BW . . I ... 420 61 185 27 70 10
Nmonic 942(a) BW 520 15 270 39 ... ... ... 1..
morphology, lack of ductility, and the tying up of
Nmonic PE. 11(a) BW 335 49 145 21 ... ... ... ... some hardening elements. Sigma-phase forma-
Nmonic PE.16 BW 345 50 150 22 ... ... ... ... tion in several nickel-base alloys has been shown
Nmonic PIC33 Sheet 655 95 310 45 90 13 ... ... to reduce stress-rupture life (Fig. 18). Sigma gen-
Pyromet86o(a) BW 545 79 250 36 ... ... ... ... erally forms with exposure and is controlled by
Red41 BW 705 102 345 50 115 17 ... ... establishing composition limits (phase control
Red 95 BW 860 125 ... ... ... ... ... ... electron vacancy number, N,) or by preventing
Udimet400(a) BW 600 87 305 44 110 16 ... ... an alloy from operating in the o-forming tem-
Udimetrn BW 760 110 325 47 125 18 ... ... perature range. The extent of the effect that tcp
Udimet 520 BW 5 85 85 345 50 150 22 ... ... and other secondary phases have on properties
Udimet 700 BW 705 102 425 62 200 29 55 8
Udimet710 BW 870 126 460 67 2m 29 70 10 varies with the type of alloy (cast versus
udimet 720 BW 670 97 ... ... ... ... ... ... wrought), property being measured, initial
UnitempAFZIDA6 BW 885 128 360 52 ... ... ... ... microstructure, and environmental effects
WaspalOY BW 6 15 89 290 42 110 16 ... ... (coated versus uncoated, test atmosphere).
Iron-base Morphological Changes in 7'. Changes in y'
during testing produce effects on properties that
A-286 BW 3 15 46 105 15 ... ... ... ...
may not be readily observed because of the si-
Alloy901 Sheet 525 76 205 30 ... ... ... ...
Discaloy BW 275 40 60 9 ... ... ... ... multaneous occurrence of other microstructural
Haynes 556 Sheet 275 40 125 18 55 8 20 3 changes. Most commonly, y' coarsens following
Incoloy m a ) BW 165 24 66 9.5 30 4.4 13 1.9 well-established kinetics and agglomerates in a
Incoloy80l(a) BW ... ... ... ... ... ... ... ... creep-rupture test (Fig. 19). tending to form
Incoloy 802(a) BW 170 25 110 16 69 10 24 3.5 platelets of y ' on the [OOl] planes perpendicular
Incoloy W ( a ) BW ... ... 105 15 43 6.2 19 2.7 to the applied stress. The coarsening of y' can
Incoloy903 BW 5 10 74 ... ... ... ... ... ... cause reduced rupture life (Fig. 20). Overheating
Incoloy 909 BW 345 50 ... ... ... ... ... ... can cause accelerated coarsening as well as solu-
N-155 BW 295 43 140 20 70 10 20 3
tioning of some fine y'. Properties may be re-
v-57 BW 70 ... ... ... ... ... ... duced, but reprecipitation of fine y' occurs in the
Cobalt-base case of mild overheating excursions.
Haynes 188 Sheet ... ... 165 24 70 10 30 4 Carbide Morphologyflype Changes. As ex-
L-605 Sheet 270 39 165 24 75 11 30 4 posure time increases, there is a tendency for fur-
MAR-M918 Shea ... ... 60 9 20 3 5 1 ther reduction in the primary MC carbide
Haynes 15o(b) ... ... ... 5.8 ... ... ... ... amounts and for further morphological changes
together with a tendency to form increased
(a)Ref7.@)Ref9.(c)At815"C(l500"F). Source: Ref 12,exceptasnoted
amounts of the secondary carbides M2$, and
Superalloys / 411

M6C. If carbide films form andlor acicular car- well as solutioning of some fine y’. Properties degraded only by thermal exposure, service ex-
bides of the M6C type form, alloy ductility and may be reduced in such circumstances, but when posure under stress generally produces property
strength can be reduced. Agglomeration of car- the overheating has been mild, reprecipitation of losses (due in part to cavitation or wedge creep
bides, however, can lead to increased ductility fine y’ occurs with a return to normal tempera- cracking), which cannot be recovered by simple
accompanied by strength reduction. tures, and some property recovery occurs. Prop- heat treatment alone-at least for the more com-
In cast cobalt-base superalloys, precipitation erty recovery, however, does not occur in the case plex commercial superalloys. The use of HIP
of additional intragranular carbides during ser- of additional thermal exposure of tcp, 6, or q plus re-solution and aging treatment of exposed
vice bas led to sharply increased rupture strength phases in superalloys. Nor is recovery achieved superalloys has suggested that some improve-
and reduced rupture ductility. The precipitation by thermal exposure after excessive carbide pre- ments can be achieved under suitable circum-
of an intragranular acicular Widmanstatten car- cipitation (as may occur in cobalt-base superal- stances, but the extent to which such salvage
bide brought about by aging in another cobalt- loys) or after extensive y’ coarsening (as in processing is economically viable is uncertain.
base alloy degraded both rupture life and ductil- nickel- and iron-nickel-base superalloys).
ity. Recovery of properties is desired as a means of TypicalMechanical
Property Recovery after Thermal Exposure. prolonging component life. If, as above, addi-
As noted, changes in y’ occur with exposure to tional thermal exposure fails to promote better
Properties of Superalloys
elevated temperatures. Most commonly, y’ coars- properties, then re-solution heat treatment and In this discussion, “typical” means the most
ens and agglomerates, particularly under stress. aging is required to restore property levels. likely value to be reached for a given property in
Overheating can cause accelerated coarsening as While this process may be satisfactory in alloys a standard test if one were to conduct random

Table 9 Effect of temperature on the mechanical propertiesof cast nickel-base and cobalt-base alloys

Nickel-base
IN-713C 850 123 860 125 ... ... 740 107 705 102 ... ... 8 10 ...
IN-713 L€ 895 130 895 130 ... ... 750 109 760 110 ... ... 15 11 ...
8-1900 970 141 1005 146 270 38 825 120 870 126 195 28 8 7 11
IN-625 7 10 103 510 74 ... ... 350 51 235 34 ... ... 48 50 ...
IN-718 1090 158 ... ... ... ... 915 133 ... ... ... ... 11 ... ...
IN-100 1018 147 1090 150 (380) (55) 850 123 885 128 (240) (35) 9 9 ...
IN-162 1005 146 1020 148 ... ... 815 118 795 115 ... ... 7 6.5 ...
IN-731 835 121 ... ... 275 40 725 105 ... ... 170 25 6.5 ... ...
IN-738 1095 159 ... ... ... ... 950 138 ... ... ... ... ... ... ...
IN-792 1170 170 ... ... ... ... 1060 154 ... ... ... ... 4 ... ...
M-22 730 106 780 113 ... ... 685 99 730 106 ... ... 5.5 4.5 ...
MAR-M 200 930 135 945 137 325 47 840 122 880 123 ... ... 7 5 ...
MAR-M 246 965 140 1000 145 345 50 860 125 860 125 ... ... 5 5 ...
MAR-M 247 965 140 1035 150 ... ... 815 118 825 120 ... ... 7 ... ...
MAR-M421 1085 157 995 147 ... ... 930 135 815 118 ... ... 4.5 3 ...
MAR-M432 1240 180 1105 160 ... ... 1070 155 910 132 ... ... 6 ... ...
MC-102 675 98 655 95 ... ... 605 88 540 78 ... ... 5 9 ...
Nmocast75 500 72 ... ... ... ... 179 26 ... ... ... ... 39 ... ...
Nimocast 80 730 106 ... ... ... ... 520 75 ... ... ... ... 15 ... ...
Nimocast 90 700 102 595 86 ... ... 520 75 420 61 ... ... 14 15 ...
Nmmast 242 460 67 ... ... ... ... 300 44 ... ... ... ... 8 ... ...
Nimocast 263 730 106 ... ... ... ... 510 74 ... ... ... ... 18 ... ...
ried 77 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
R e d 80 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
udimetm 930 135 895 130 ... ... 815 118 725 105 ... ... 13 13 ...
Udimet7lO 1075 156 ... ... 240 35 895 130 ... ... 170 25 8 ... ...
CMSX-Z(a)@) 1185 172 1295(c) 18W) ... ... 1135 165 1245(c) 181(c) ... ... 10 1 7 ~ ...
GMR-235@) 7 10 103 ... ... ... ... 640 93 ... ... ... ... 3 ... Wd)
IN-939@) 1050 152 915(c) 133(c) 325(d) 47W 800 116 635(c) 9 2 ~ 205 ( 0 30(@ 5 7(c) Wd)
MM ~ @ ) ( e ) 1035 150 1035(c) 150(c) 550(4 80(d) 825 120 8Wc) 125(c) 345 (d) Wd) 7 5(c) 12(6)
IN-7 13Hf@)(f)
Red 125H a ) @ )
loo0
1070
145
155
895(c)
107O(c)
Wc)
155(c)
380(d) 55W 760
825
110
120
620(c) WC)
125(c)
240U 35@) 11
5
6(c) moo
550(d) 80(d) 8Wc) 345@ Wd) 5@) Wd)
MAR-M 246 Hf@)@) 1105 160 107O(c) 155(c) 565(d) 8Ud) 860 125 8Wc) 125(c) 345@ 5Wd) 6 7(c) Wd)
MAR-M 200 Hf@)(i) 1035 150 1035(c) 150(c) 540(d) 7 W) 825 120 8Wc) 125(c) 345@ so(d) 5 5(c) Wd)
PWA-1480(a)@) ... ... 113o(c) WC) 68W) 9960 895 130 905(c) 131(c) 495(d) 7Ud) 4 8(c) ma)
1020 148 875(c) 127(c) ... ... 905 131 795(c) 115(c) ... ... 6 7(c) ...
UDM 5W) 945 137 945w 137(c) ... ... 850 123 725(c) 105(c) ... ... 3 5(c) ...
SEL-15@) 1060 1% lO!w) 158(c) ... ... 895 130 815(c) 118(c) ... ... 9 5(c) ...
Cobalt-base
AiResist 13(i) 600 87 4 2 ~ ~ )W c ) ... ... 530 77 330(d 48@) ... ... 1.5 4.5(c) ...
AiResist 215(i) 690 100 57W) 834) ... ... 485 70 3158 W) ... ... 4 1W ) ...
FSX414 ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...
Haynes 1002 770 112 560 81 115 17 470 68 345 50 95 14 6 8 28
MAR-M 302 930 135 795 115 150 22 690 100 505 73 150 22 2 ... 21
MAR-M 322(i) 830 im 595(c) 86(c) ... ... 630 91 345w WC) ... ... 4 6.5(c) ...
MAR-M 509 785 114 570 83 1.. ... 570 83 400 58 ... ... 4 6 ...
WI-52 750 109 745 108 160 23 585 85 440 64 105 15 5 7 35
X 4 745 108 550 80 ... ... 525 76 275 40 ... ... 9 17 ...
(a) Single crystal r0011. @) Data from Ref 12. (c) At 760 “C (1400 “F).(d) At 980 “c (1800 OF). (e) RR-7080. (4MM M)4. (9)M 005. (h)MM 006.(i) MM 009. (i)Data from Vol 3,9th ed., Metals
Handbook, 1980. (k) At 650 “C (1200 OF). Source: Nickel Development Institute, except as noted
412 / Superalloys

testing. Typical properties are merely a guide for and aluminum can contribute in an interactive base superalloys and many iron-nickel-base al-
comparison. Exact chemistry, section size, heat fashion to oxidation protection. The higher the loys have chromium levels in this range, most
treatment, and other processing steps must be chromium level, the less aluminum may be re- nickel-base alloys-especially those with high
known to generate property for design. Tables 7 quired to form a highly protective A1203 layer. creep-rupture strengths-do not, because a high
and 8 summarize property behavior for wrought However, the aluminum contents of many super- chromium content is not compatible with the
alloys; Tables 9 and 10 provide similar informa- alloys are insufficient to provide long-term high V , y' required.
tion for cast alloys. A1,0, protection, and so protective coatings are Higher titaniudaluminum ratios also seem to
applied (see below). These coatings also prevent reduce attack on uncoated superalloys, and alloys
Environmental Effects selective attack that occurs along grain bounda- with improved resistance to hot corrosion, based
ries and at surface carbides (Fig. 21) and inhibit on slightly increased chromium contents and ap-
internal oxidation or subsurface interaction of propriate titaniudaluminum modifications, have
General Oxidation 02/N2 with y' envelopes, a process believed to been produced. For maximum uncoated hot-cor-
occur in nickel-base superalloys. rosion resistance, however, chromium contents in
Superalloys generally react with oxygen, and excess of 20 wt% appear to be required. Such
oxidation is the prime environmental effect on alloys are not capable of achieving the strengths
these alloys. At moderate temperatures-ap- Hot Corrosion of the high Vf y' alloys such as MAR-M 247.
proximately 870 "C (1600 OF) and below-gen- Consequently, coatings that protect the base met-
era1 uniform oxidation is not a major problem. At In lower temperature operating conditions,
1870 "C (11600 OF), accelerated oxidation in a al (overlay coatings seem to provide the best sur-
higher temperatures, commercial nickel- and co-
gas path may occur in superalloys through the face protection), or sometimes environmental in-
balt-base superalloys are attacked by oxygen.
operation of selective fluxing agents. One of the hibitors, are used to suppress hot-corrosion
The level of oxidation resistance at temperatures
better-documented accelerated oxidation process- attack in high-strength (high Vf y') nickel-base
below approximately 980 "C (1800 "F) is a func-
tion of chromium content (Cr2O3 forms as a pro- es is hot corrosion (sometimes known as sulfida- superalloys.
tective oxide); at temperatures above approxi- tion). The hot corrosion process is separated into
mately 980 "C (1800 OF), aluminum content two regimes: low temperature and high tempera- Coatings
becomes more important in oxidation resistance ture. The principal method for combating hot
(A1203 forms as a protective oxide). Chromium corrosion is the use of a high chromium content Development of increased strength (increased
(220 wt%) in the base alloy. Although cobalt- Vf y') in nickel-base superalloys led to reduc-

Table 10 Stress-rupture strengths for selected cast nickel-basesuperalloys


Ruphmstressat:
815oc(15oo'FJ 870 o c (1600"FJ 98)"C(1800*FJ
100h lOOOh 100 h 1Mo b 100h IOOOh
Auov MPahii MPabi MPanlm? MPaksil mRsn M Pam

Nickel-base
IN-713LC 425 (62) 325 (47) 295 (43) 240 (35) 140(20) 105 (15)
IN-713C 370(54) 305 (44) 305 (44) 215 (31) 130(19) 70(10)
IN-738 C 470(68) 345 (50) 330 (48) 235 (34) 130(19) 90(13)
IN-738 LC 430 (62)(a) 315 (46) 295 (43)(a) 215 (31) 140(20)(a) 90(13)
IN-100 455 (66) 365 (53) 360 (52) 260 (38) 160(23) 90(13)
MAR-M 247 (MM0011) 585 (85) 415 (60) 455 (66) 290 (42) 185(n) 125(1 8)
MAR-M 246(a) 525 (76) 435 (62) 440 (63) 290 (42) 195(28) 125(18)
MAR-M246Hf(MM006) 530(77) 425 (62) 425 (62) 285 (41) zm(30) 130(19)
MAR-M 200 495 VWa) 415 (@)(a) 385 (56)(a) 295 (43)(a) 170(25) lU(18)
MAR-M 200 Hf (MMooS)@) ... ... ... 305 (44) ... lU(18)
B-1900 510(74) 380 (55) 385 (56) 250 (36) 180(26) llO(16)
Red 77(a) ... ... 310(45) 215 (31.5) 130(19) 62 (9.0)
Red 80 ... ... 350 (51) 240 (35) 160(23) 105(15)
IN-625(a) 130(19) 110(16) 97 (14) 76(11) 34 (5) 28 (4)
I
IN-l62(a) 505 (73) 370 (54) 340 (49) 255 (37) 165(24) llO(16)
IN-731(a) 505 (73) 365 (53) ... ... 165(24) 105(15)
IN-792(a) 515(75) 380 (55) 365 (53) 260 (38) 165(24) 105 (15)
M-22(a) 515(75) 385 (56) 395 (57) 285 (41) 200 (29) 130(19)
MAR-M421(a) 450(65) 305 (44) 310(46) 215 (31) 125(18) 83(12)
MAR-M 432(a) 435(63) 330 (48) 295 (40) 215 (31) 140(20) 97(14)
MC-l02(a) 195(28) 145 (21) 145 (21) 105 (15) ... ...
Nimocast %a) 160(23) llO(17) 125 (18) 83 (12) ... ...
Nimocast242(a) 110(16) 83(12) 90(13) 59(8.6) 45 (6.5) ...
Udimet 5OO(a) 330(48) 240 (35) 230 (33) 165(24) 90(13) ...
Udimet7lO(a) 420(61) 325 (47) 305 (44) 215 (31) UO(22) 76(11)
CMSX-2(b) ... ... ... 345 (50) ... 170(25)
GMR-235@) ... ... ... 180 (26) ... 75 (11)
IN-939@) ... ... ... 195 (28) ... 60(9)
0020) ... ... ... 305 (44) ... lU(18)
IN-713Hf(MMW)@) ... ... ... 205 (30) ... 90(13)
Ren6 125Hf (MM005)@) ... ... ... 305 (44) ... 115(17)
SEL-150) ... ... ... 295 (43) ... 75 (11)
UDM 56@) ... ... ... 270 (39) ... lB(18)
Cobalt-base
HS-21 150(22) 95(14) 115(17) 90(13) 60 (9) 50 CI)
(b) X-40 (HIS-31) 180(26) 140(20) 130(19) 105 (15) 75(11) 55 (8)
MAR-M509 270(39) 225 (33) 200 (29) mm) 115(17) 90(13)
Fig- 21 Effects of oxidation on superalloys. (a) Acceler- FSX-414 150(22) 115(17) llO(16) 85 (12) 55 (8) 35 ( 5 )
ated oxidation of MC catbide (arrow)at surface w-52 1.. 195(28) 175 (25) 150(22) 90(13) 70(10)
of MAR-M 200 at 925 "C (1700 "0. (b)Accelerated oxida-
tion of grain boundaly in Udimet 700 at 760 "C (1400 OF). (a) Ref 12. @)Ref 13
loooX
Superalloys / 413

tions in chromium content and to greater oxida- temperature environments as much as 165 "C Ease of application and low cost relative to
tion attack and susceptibility to hot corrosion. (300 "F) above their customary operating range. improvement in component life
Although aluminum contents of some alloys were The TBCs are ceramics, most notably plasma- Ability to be stripped and reapplied without
increased in order to enhance resistance to oxida- sprayed partially stabilized zirconia (PSZ). These significant reduction of base-metal dimensions
tion, intergranular and carbide attack worsened ceramic coatings use an underlay of a corrosion- or degradation of base-metal properties
as operating temperatures escalated. Further- protective layer-typically an overlay coating
more, some of the more oxidation-resistant alloys such as an MCrAlY that provides for oxidation
were found to be very poor in hot-corrosion re- Other Environmental Effects
resistance and the necessary roughness for top-
sistance. To protect against local oxidation, and coat adherence. Thermal barrier coatings do not Stress-corrosion cracking can occur in nickel-
later, against hot corrosion and similar fluxing provide oxidation protection for superalloys. and iron-nickel-base superalloys at lower tem-
reactions, coatings were applied to superalloys. Effects of Coatings on Mechanical Behav- peratures. Hydrogen embrittlement at cryogenic
In recent years, thermal barrier coatings (TBCs) ior. Coatings seem to have little deleterious ef- temperatures has been reported for such alloys.
have been developed to provide substantial re- fect on tensile and creep-rupture properties. In Furthermore, so-called inert environments-vac-
ductions in temperatures on superalloy surfaces. fact, creep-rupture life may be enhanced by pro- uum, for example, or gases such as helium or
These coatings are commonly used in conjunc- tection of the superalloy surface from oxidation argon-may produce mechanical behavior sub-
tion with corrosion protective coatings. or fluxing-agent attack. Thermomechanical fa- stantially different from baseline uncoated prop-
Coatings are of two types: aluminide (diffu- tigue can be greatly affected by a coating be- erties, which usually are determined in static-air
sion) coatings and overlay coatings. Use of coat- cause the ductilities of coatings tend to be low at tests.
ings is a preferred method of protecting snperal- low temperatures. Ductilities of aluminide coat-
loy surfaces from environmental attack because: ings generally are lower than those of overlay
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