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Carbon Resources Conversion xxx (2018) xxx–xxx

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Carbon Resources Conversion


CHINESE ROOTS
GLOBAL IMPACT
journal homepage: www.keaipublishing.com/en/journals/carbon-resources-conversion/

Nanocellulose: Extraction and application


Patchiya Phanthong a, Prasert Reubroycharoen c, Xiaogang Hao d, Guangwen Xu e, Abuliti Abudula a,
Guoqing Guan a,b,⇑
a
Graduate School of Science and Technology, Hirosaki University, 1-Bunkyocho, Hirosaki 036-8560, Japan
b
Department of Renewable Energy, Institute of Regional Innovation (IRI), Hirosaki University, 2-1-3, Matsubara, Aomori 030-0813, Japan
c
Department of Chemical Technology, Chulalongkorn University, Bangkok 10330, Thailand
d
Department of Chemical Engineering, Taiyuan University of Technology, Taiyuan 030024, China
e
Institute of Industrial Chemistry and Energy Technology, Shenyang University of Chemical Technology (SYUCT), Shenyang 110142, China

a r t i c l e i n f o a b s t r a c t

Article history: Recently, nanocellulose and its applications gain high attraction in both research and industrial areas due
Received 4 February 2018 to its attractive properties such as excellent mechanical properties, high surface area, rich hydroxyl
Revised 18 April 2018 groups for modification, and natural properties with 100% environmental friendliness. In this review,
Accepted 24 May 2018
the background of nanocellulose originated from lignocellulosic biomass and the typical extraction meth-
Available online xxxx
ods and general applications are summarized, in which the nanocellulose extraction methods related to
ball milling are mainly introduced. Also, an outlook on its future is given. It is expected to provide guid-
Keywords:
ance on the effective extraction of nanocellulose from biomass and its most possible applications in the
Biomass
Cellulose
future.
Nanocellulose fiber Ó 2018 Publishing services by Elsevier B.V. on behalf of KeAi Communications Co., Ltd. This is an open
Extraction access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
Application
Outlook

Contents

1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
2. Lignocellulosic biomass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
3. Nanocellulose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
4. Application of nanocellulose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
5. Extraction of nanocellulose from lignocellulosic biomass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
5.1. Biomass pretreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
5.2. Extraction of nanocellulose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
6. Extraction of nanocellulose with the assistance of ball milling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
7. Conclusions and future prospects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00

1. Introduction more and more important for their daily life since they are friendly
to nature. Nanocellulose is a natural nanomaterial which can be
In the 21st century, when humans become aware of environ- extracted from plant cell wall. With its nanometer size in diameter,
mental conservation, applications of renewable resources become nanocellulose consists of attractive properties such as high
strength, excellent stiffness, and high surface area [1,2]. In addi-
tion, with its structure, nanocellulose contains a plentiful of hydro-
⇑ Corresponding author at: Energy Conversion Engineering Group, Institute of xyl groups which are accessible for surface modification.
Regional Innovation (IRI), Hirosaki University, 2-1-3, Matsubara, Aomori 030-0813, Nanocellulose can be used in various fields in our life, such as
Japan. Fax: +81 17 735 5411.
biomedical products, nanocomposite materials, textiles, and so on.
E-mail address: guan@hirosaki-u.ac.jp (G. Guan).

https://doi.org/10.1016/j.crcon.2018.05.004
0950-0618/Ó 2018 Publishing services by Elsevier B.V. on behalf of KeAi Communications Co., Ltd.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

Please cite this article in press as: P. Phanthong et al., Nanocellulose: Extraction and application, Carbon Resour. Convers. (2018), https://doi.org/10.1016/j.
crcon.2018.05.004
2 P. Phanthong et al. / Carbon Resources Conversion xxx (2018) xxx–xxx

Nowadays, nanocellulose gets high attraction from research and


OH
industries. The study of nanocellulose is not only about its extrac-
tion from biomass, but also the new applications in various fields. OH
The aim of this review is to make a brief summary on the study of O *
* HO O
nanocellulose, including the typical extraction methods and the O
general and special applications. An outlook on its future is also HO O
given. It is expected to provide guidance on the effective extraction OH
of nanocellulose from biomass and its most possible applications in
the future. OH n
Fig. 2. Schematic of cellobiose.
2. Lignocellulosic biomass

Lignocellulosic biomass includes various natural organic mat- duction of fuel ethanol and the valuable chemicals from its oligo-
ters which mostly refer to the plants or plant based materials, mers or monomers which can be used for food, cosmetic, mining
which is the largest amount of sustainable carbon material group industries and so on [15,16].
and the most promising feedstock for the sustainable production Cellulose is the major component in lignocellulosic biomass
of biochemical, bioethanol, and biofuels [3]. Especially, lignocellu- which is mainly localized in the plant cell wall at around 35–50%
losic biomass is a source of natural fiber which can substitute the [6–8]. It is composed of the linear homopolysaccharide of b-1,4-
petroleum-based polymers due to its outstanding environmentally linked anhydro-D-glucose units with the repeating unit of cel-
friendly properties. Furthermore, the wastes from biomass such as lobiose (Fig. 2) [17]. The monomer of cellobiose, named anhy-
agricultural wastes and forest residues have high potential for droglucose unit, consists of three hydroxyl groups which form
reuse as fuel or feedstock for production of high value-added mate- strong hydrogen bond with the adjacent glucose unit in the same
rials without the competition with human and animal food chains. chain and with the different chains, called as intramolecular and
Cell wall structure of lignocellulosic biomass mainly consists of intermolecular hydrogen bonding networks, respectively (Fig. 3)
three kinds of polymer, i.e. lignin, hemicellulose, and cellulose. [17]. These hydrogen bonding networks are strong and tightly
However, the composition and the content of these three compo- packed in the crystalline parts of cellulose fibrils which lead to
nents are varied due to the difference in species, types, and sources the tough, strength, fibrous, insoluble in water, and high resistant
of lignocellulosic biomass [4,5]. Lignin represents about 10–25% by to most organic solvents in plant cell wall [18–20]. The orientation
weight of dry lignocellulosic biomass [6–8]. In plant cell walls, lig- of glucose molecules and hydrogen bonding networks in cellulose
nin serves as the binder which holds between and around cellulose has wide orientation, resulting in different allomorphs of cellulose
and hemicellulose complexion (Fig. 1). With its binding function, [17]. The variation of cellulose allomorphs depends on the source
lignin provides the stiffness, compressive strength, resistant to of lignocellulosic biomass and the treatment method. Generally,
decay, and water impermeability to plant cell wall. Lignin consists there are four types of cellulose allomorph namely cellulose types
of the cross-linked amorphous copolymer synthesized from the I, II, III, and IV [19,20]. Cellulose type I is the general allomorph of
random of three different phenylpropane monomers, i.e., p- cellulose in nature or native cellulose which is the parallel packing
coumaryl, coniferyl, and sinapyl alcohols which contains zero, of hydrogen-bond network. Cellulose type II comes from the chem-
one, and two of methoxyl groups, respectively [9–11]. The ratio ical regeneration of cellulose type I by dissolving in a solvent or
of these three primary monomer units depends on the species swelling in acid or alkaline solution. With these chemical regener-
and sources of lignocellulosic biomass. Recently, the isolation of ations, cellulose type II is composed by the different arrangements
lignin from lignocellulosic biomass and the depolymerization of of antiparallel packing of hydrogen-bond network. Cellulose type
lignin are mainly studied for the production of biofuels and chem- III can be obtained from the ammonia treatment of cellulose I or
icals from natural materials [10,12]. In addition, lignin-based car- II, while cellulose type IV is the modification of cellulose III by
bon materials are also applied for catalysis, energy storage, and heating up to 260 °C in glycerol [19,20]. With its plentiful carbon,
pollutant removal, which are attractively developed [11]. hydroxyl groups, monomers of glucose, cellulose is the most natu-
Hemicellulose represents about 20–35% in lignocellulosic bio- ral source for the production of carbon-based materials, valuable
mass [6–8]. Hemicellulose is the heteropolymer which is com- chemicals, textiles, papers, and so on [20,21].
posed by the short, linear, and branched chains of different kinds
of monomers such as pentoses and hexoses [13,14]. The common
3. Nanocellulose
types of hemicellulose are xylans and glucomannans. Xylans are
abundantly composed in hardwood while glucomannans are
With various hydroxyl groups and strong hydrogen bonding
mostly found in softwood [15,16]. Hemicellulose adheres to the
networks, cellulose fiber is composed of the outstanding physical
cellulose fibrils through hydrogen bonds and Van der Waal’s inter-
and mechanical properties [1,2]. However, cellulose fibrils aggre-
actions (Fig. 1). In addition, it also cross-links with lignin [15]. The
gate with the highly ordered regions (crystalline structure) and
imbedding of hemicellulose with cellulose and lignin relates to the
the disordered regions (amorphous structure) [17]. At the crys-
strength in structure of plant cell wall. Hemicellulose can be
talline parts, the chain molecules are of orderly packing which pro-
hydrolyzed by acid, alkali, or enzymes in mild conditions for pro-
motes high stiffness and strength of cellulose. In other ways, the
amorphous parts contribute to the flexibility of the bulk material
[2]. Within the aggregation of ordered and disordered regions, cel-
lulose fibers contain 3–100 mm of size in diameter with 1–4 mm in
length for general lignocellulosic biomass [20].
Nanocellulose is the natural fiber which can be extracted from
cellulose. The special attention is the size of nanocellulose fiber
which generally contains less than 100 nm in diameter and several
Fig. 1. Main structure of plant cell wall in lignocellulosic biomass which is micrometers in length. Nanocellulose is a biodegradable nanofiber
consisted of lignin, hemicellulose, and cellulose. with light weight, low density (around 1.6 g/cm3) and outstanding

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Fig. 3. Intramolecular ( ) and intermolecular ( ) hydrogen bonding networks in cellulose structure.

strength property. Especially, it has high stiffness up to 220 GPa of Nanofibrillated cellulose, also known as cellulose microfibril,
elastic modulus which is greater than Kevlar fiber. Moreover, microfibrillated cellulose, cellulose nanofiber, cellulose nanofibril,
nanocellulose has high tensile strength up to 10 GPa which is or nanofibrillar cellulose, is the long, flexible, and entangled
greater than cast iron and its ratio of strength to weight is 8 times nanocellulose which can be extracted from cellulose fibrils by
higher than stainless steel. In addition, nanocellulose is transparent mechanical methods. It has the long fibril shapes with 1–100 nm
and full of the reactive surface of hydroxyl groups which can be in diameter and 500–2000 nm in length [23,24]. Also, it contains
functionalized to various surface properties [1,2,17,22]. 100% of cellulose chemical composition with both of crystalline
Nanocellulose can be categorized into three main types; and amorphous regions [1,2]. Fig. 5 shows the schematic of
nanocrystalline cellulose, nanofibrillated cellulose, and bacterial nanofibrillated cellulose which can be extracted from cellulose
nanocellulose ones. Although all types are similar in chemical com- chains by the cleavage of fibrils in longitudinal axis from the force
position, they are different in morphology, particle size, crys- which is applied by mechanical process [17]. Comparing with
tallinity, and some properties due to the difference of sources nanocrystalline cellulose, nanofibrillated cellulose has the longer
and extraction methods [17,20]. length with high aspect ratio (length to diameter), high surface
Nanocrystalline cellulose, also known as cellulose nanocrystals, area, and high extensive of hydroxyl groups which is easily acces-
nanocrystal of cellulose, or cellulose nanowhiskers, is nanocellu- sible for surface modification [20].
lose with high strength, which is usually extracted from cellulose Bacterial nanocellulose is another kind of nanocellulose which
fibrils by acid hydrolysis [1,2]. It has the short-rod-like shape or is different from nanocrystalline cellulose and nanofibrillated cel-
whisker shape with 2–20 nm in diameter and 100–500 nm in lulose. Nanocrystalline and nanofibrillated celluloses can be
length. Also, it contains 100% of cellulose chemical composition extracted from lignocellulosic biomass (top-down process) but
mainly in crystalline regions (high crystallinity around 54–88%) bacterial nanocellulose is produced from building up of low molec-
[17,20]. Fig. 4 shows the schematic of nanocrystalline cellulose ular weight of sugars by bacteria mainly by Gluconacetobacter
which can be extracted from cellulose fibrils by acid hydrolysis. xylinus for a few days up to two weeks (bottom-up process)
The amorphous parts are hydrolyzed and removed by acid while [23–25]. As such, the bacterial nanocellulose is always in the pure
the crystalline parts are still maintained [2,17]. Inference from this form without other components from lignocellulosic biomass such
extraction method is nanocrystalline cellulose contains high as lignin, hemicellulose, pectin and so on. Bacterial nanocellulose
crystallinity with a short-rod shape. has the same chemical compositions as other two kinds of

Fig. 4. Schematic of nanocrystalline cellulose which can be extracted from cellulose chains using acid hydrolyzed amorphous region and left only crystalline region.

Fig. 5. Schematic of nanofibrillated cellulose which can be extracted from cellulose chains using mechanical process to cleavage the fiber into nanometer size in diameter.

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Fig. 6. Schematic of hairy cellulose nanocrystalloids which can be extracted from cellulose chains by chemical treatment. The amorphous parts are solubilized while the
cleaving of some amorphous chains are protruded at both ends of crystalline regions.

nanocelluloses. It is in the form of twisting ribbons with the aver- the tensile strength and stiffness of the polymer reinforced by
age diameters of 20–100 nm and micrometer lengths with large nanocellulose are significantly increased when compared with
surface area per unit [23–25]. the pure base polymers.
Recently, hairy cellulose nanocrystalloid (HCNC) has been Poly(lactic acid) (PLA) is one of the main attracting polymeric
reported by van de Ven and coworkers. It can be extracted from materials for nanocomposite materials due to its renewable prop-
cellulose chains by a chemical treatment method, but neither acid erties. The composites of nanocellulose and PLA are widely studied
hydrolysis nor mechanical methods. As a result, the amorphous because both of them are renewable materials. Robles et al. [38]
regions are solubilized but crystalline regions remained similar studied the using of nanocellulose as the reinforcement in poly
to the extraction of nanocrystalline cellulose using conventional (lactic acid) to form the new composite materials, and found that
methods. It is worth noting that HCNC consists of some cellulose the nanocellulose enhanced the interaction among matrix fillers.
chains which can be cleaved and protruded from both ends of crys- Moreover, the thermal properties and crystallization were also
talline region as shown in Fig. 6 [26–29]. As such, HCNC has high improved.
crystallinity and mainly in rod-shaped dimension similar to With high surface area and abundant of hydroxyl groups,
nanocrystalline cellulose but it also contains both of crystalline nanocellulose can be used for surface modification. The most com-
and amorphous parts similar to nanofibrillated cellulose. HCNC mon method is direct chemical modification or covalent attach-
consists of various kinds of derivatives depending on its protruded ment with hydroxyl groups of nanocellulose surface [1,17]. Also,
tails which are affected from the different chemical reactions the polymer grafting onto nanocellulose or grafting from nanocel-
[26–31]. lulose is widely used for the modification of grafted polymers and
Sterically stabilized nanocrystalline cellulose (SNCC) is one typ- nanocomposite materials. One of the main applications from the
ical derivative of HCNC. It can be produced by chemical reaction surface modification of nanocellulose is the fabrication of
with periodate (IO4 ) followed by heating treatment. The negative amphiphobic surface. Amphiphobic surface is the surface which
charges of periodate ions can break C2AC3 bonds of glucose units. can protect both polar and non-polar liquids [39]. This anti-
Meanwhile, it can also convert the C2AC3 hydroxyl groups into wetting property relates to the special surface with properties of
aldehydes. As a result, the amorphous regions of cellulose chains self-cleaning, anti-bacterial, anti-reflective, corrosion resistant
can be penetrated while the dialdehyde chains can be created and so on [39–41]. The main role of nanocellulose is adding the
and cleaved at the ends of remaining crystalline regions. With hydroxyl group onto the surface of substrates for enhancing the
the high reactivity of dialdehyde chains, SNCC can be functional- hydrophobization with chemicals, leading to the change in wetta-
ized with other chemical groups without any charges [26,28]. bility of surface. Other chemical reactions such as etherification,
Electrosterically stabilized nanocrystalline cellulose (ENCC) is silylation, carbanylation, and amidation, are also used for modifica-
another kind of HCNC. It can be extracted from cellulose chains tion of nanocellulose by reaction with the hydroxyl groups in it for
by periodate/chlorite oxidation reaction. As a result, the rod- various applications and specific properties [17,42]. Phanthong
shaped crystalline parts are extracted and protruded by the dicar- et al. [43] fabricated the amphiphobic nanocellulose-modified
boxylated chains. With dicarboxylated chains, ENCC can be more paper. Firstly, nanocellulose was coated on the surface of filter
highly charged, resulting in higher colloidal stability compared to paper, then the coated-paper was treated by chemical vapor depo-
the general nanocrystalline cellulose [26,27,32,33]. sition with trichloro(1H,1H,2H,2H-tridecafluoro-n-octyl)silane.
The obtained paper showed superhydrophobicity and oleophobic-
4. Application of nanocellulose ity repelling from polar and non-polar liquids in several environ-
ments. This kind of novel nanocellulose-modified paper can be
With the excellent properties and biodegradable, nanocellulose applied in the areas which need the anti-corrosion and self-
is attractive for applications in many fields such as nanocomposite cleaning surfaces.
materials, surface modified materials, and transparent paper with Besides excellent mechanical property, nanocellulose paper is
special functions [23]. transparent, optically clear, and foldable. Such transparent papers
Nanocomposite materials made using nanocellulose always can be applied to electronic devices, solar cells, flexible displays,
have some special properties such as high mechanical strength flexible circuits instead of the conventional papers [44–47]. Nogi
and high thermal properties with lightweight and transparency et al. [48] fabricated the transparent nanocellulose paper from
[2,22,23]. To date, nanocellulose has been used as the filler in poly- wood flour, and found that the obtained paper showed the opti-
mer matrix due to its excellent mechanical properties. Such cally transparent, high-strength (223 MPa), high modulus (13
nanocomposite materials can be applied in many fields in our daily GPa), and minimal thermal expansion (8.5 ppm K 1) which is suit-
life. The windmill blade with high strength structure, lightweight able for electronic devices.
armor, flexible batteries, and others have been made from nanocel- Due to its low toxicity, renewable, good biocompatibility, and
lulose [34–36]. Wang et al. [37] studied the mechanical properties excellent physical properties, nanocellulose is also widely applied
of synthetic polymers made by adding of nanocellulose extracted in medical field [23]. Hakkarainen et al. [49] used the nanofibril-
from soybean to three kinds of different polymers, and found that lated cellulose from the bleached birch pulps for wound dressing,

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and found that the nanofibrillated cellulose can be highly biocom- 5.1. Biomass pretreatment
patible with the skin graft donor sites. Nanocellulose dressing can
be well adhered with wound and easily detached by itself after Nowadays, the agricultural wastes are attractive for being the
skin recovery [23]. Other applications of nanocellulose in the med- source of nanocellulose production. Not only it is high available
ical field such as drug delivery into target cells, implant of soft tis- in nature, but also the using of agricultural residues can improve
sue, blood vessel replacements and so on are also investigated in the value from non-valuable wastes to high profits of nanocellulose
recent years [50,51]. [61–63]. Moreover, the efficient use of the agricultural wastes is
The novel type of hairy cellulose nanocrystalloid which consists good for environment. As indicated above, lignocellulosic biomass
of nanocrystalline cellulose protruding with the functionalized consists of cellulose and non-cellulosic materials such as lignin,
chains at both ends can be also widely applied. Hosseinidoust hemicellulose, and other compounds. The pretreatment of biomass
et al. [52] extracted nanocellulose from softwood pulp sheet by is an important step for removing other non-cellulosic components
chemical treatment. As a result, the nanocrystalline celluloses with and remaining with cellulosic materials for further extraction of
different surface charges were obtained from different amounts of nanocellulose [59,60].
carboxyl contents in protruding chains. It can be found that The two classical methods for biomass pretreatment are acid-
nanocrystalline cellulose with carboxylated chains are not aggre- chlorite treatment and alkaline treatment. The acid-chlorite treat-
gated in serum and can be uptaken by various cells which is suit- ment, also known as delignification process, or bleaching process,
able as the carrier for nanomedicine. Yang et al. [53] fabricated is widely used in pulp industries [64,65]. It can remove most of lig-
transparent films from electrosterically stabilized nanocrystalline nin and other components by the combination of distilled water,
cellulose (ENCC) with three different ways of modification. The sodium chlorite, and acetic acid stirring with lignocellulosic bio-
obtained films consisted of carboxyl groups in protruding chains mass at 70–80 °C for 4–12 h [61–64]. The acetic acid and sodium
of ENCC showed 87% of light transmittance. Moreover, the trans- chlorite are fed to the mixtures at interval time, i.e., at every hour,
parent films showed the hydrophobicity after treating with for controlling the pH value. After that, the mixture is kept stirring
trichloromethylsilane. Such natural films can be applied as flexible overnight, followed by washing with distilled water until reaching
packaging and other biodegradable products. In addition, ENCC can the neutral pH. The obtained solid products are collected and dried
be used for removal of copper ions in wastewater treatment. Shei- in oven at 50 °C, which is defined as holocellulose, mainly includ-
khi et al. [33] extracted ENCC from wood fibers by periodate/chlo- ing hemicellulose and cellulose in the fibers. The white color fiber
rite oxidation, then nanocrystalline cellulose with dicarboxylated of holocellulose indicates the successful removal of lignin and
protruding chains was obtained. With the highly charged property other impurities [62,63,66].
from dicarboxylated chains, ENCC was found to be able to remove The alkaline treatment is the application of alkaline for remov-
copper up to 185 mg/g. This is another application of nanocellulose ing the amorphous polymer of hemicellulose and the remaining of
as a candidate for removal of heavy metal ions from wastewater. In lignin [61–63]. The generally used alkaline is sodium hydroxide
addition, cross-linking bifunctional hairy nanocrystalline cellulose (4–20 wt%), which is always stirred with holocellulose for 1–5 h
and carboxymethylated chitosan were successfully fabricated as [63,64]. Then, the obtained solid products are washed by distilled
aerogels [54]. This biodegradable aerogels contain highly porous water until reaching the neutral pH and finally dried in an oven
and negative charges which related to the excellent performance at 50 °C. The obtained fiber products from this treatment are
on adsorption of methylene blue dye up to 785 mg/g of adsorption mainly in the form of cellulose, and other non-cellulosic materials
capacity. This opened the new application fields of bio-adsorbents have been removed [66].
based on nanocellulose. Recently, many groups used these biomass pretreatment meth-
Besides the above applications, nanocellulose can be also ods for removing non-cellulosic materials in agriculture wastes.
applied in other fields. For instances, it can be used as the For instance, Johar et al. [63] pretreated rice husks with alkaline
thickener in cosmetics, the texturing agent in food, filler of special following by a bleaching process. They found that the content of
textiles, biodegradable package, CO2 adsorbent, and oil recovery cellulose was increased from 35 wt% in untreated rice husks to
[55–58]. 96 wt% in products after alkaline and bleaching pretreatments.
Moreover, lignin, hemicellulose and other non-cellulosic materials
5. Extraction of nanocellulose from lignocellulosic biomass were not detected in products. Other agricultural wastes such as oil
palm empty fruit bunch [59,60], sugarcane bagasse [61,67,68],
Due to the outstanding properties of nanocellulose and possibil- pineapple leaf [62], apple stem [66], coir fiber [69], mulberry bark
ity for the future applications, the study of nanocellulose extrac- [70], rice hulls and bean hulls [71], and cotton linters [72] were
tion from lignocellulosic biomass is very attractive, especially for also pretreated prior to the nanocellulose extraction.
the extraction from agricultural residues. Fig. 7 shows the sche-
matic of nanocellulose extraction from lignocellulosic biomass 5.2. Extraction of nanocellulose
which consists of two main steps. Firstly, the non-cellulosic com-
ponents, such as lignin, hemicellulose, and other compounds, are Several techniques have been developed for the extraction of
removed by the pretreatment. Then, nanocellulose is extracted nanocellulose from cellulosic materials. The different extraction
from cellulose fibrils by various extraction methods [59,60]. methods resulted in the differences in types and properties of

Fig. 7. Schematic of nanocellulose extraction from lignocellulosic biomass.

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the obtained nanocellulose [73]. In this section, the main extrac- from cotton cellulose by high pressure homogenization and the
tion methods are categorized to three techniques: acid hydrolysis, obtained nanocellulose had a diameter of about 20 nm with lower
enzymatic hydrolysis and mechanical process. thermal stability and crystallinity than the raw cotton cellulose.
Acid hydrolysis is one of the main processes for the extraction The decreasing of crystallinity occurred since the intermolecular
of nanocellulose from cellulosic materials. Due to the combination and intra-molecular hydrogen bondings of cellulose were broken
of ordered and disordered regions in cellulose chains, the disor- during the high pressure homogenized process.
dered regions can be easily hydrolyzed by acid and the ordered Ultrasonication is a process for the defibrillation of cellulose
parts are left as the remaining [17,20]. Sulfuric acid is the acid fiber with the hydrodynamic forces of the ultrasound [2,21]. In this
mostly used for acid hydrolysis [74,75]. It can not only strongly iso- method, the mechanical oscillating power is produced, resulting in
late nanocrystalline cellulose, but also make the nanocellulose dis- the formation, expansion, and implosion of microscopic gas bub-
persed as a stable colloid system due to the esterification of bles when the liquid molecules absorb ultrasonic energy [85,86].
hydroxyl group by sulfate ions [76,77]. The main controlling fac- For example, Tang et al. [87] extracted nanocellulose from pure
tors which affect the properties of obtained nanocellulose are reac- wood pulp filter paper by the ultrasonication for 5 h at 70 °C and
tion time, temperature, and acid concentration [20,73]. The main obtained nanocellulose with a size of 10–100 nm in width and a
drawback of acid hydrolysis is the acid wastewater generated from yield of 85.38%.
the washing process in order to neutralize the pH value of the Ball milling is another mechanical method which can defibril-
nanocellulose suspension. The washing process is usually per- late cellulose fibers. Due to the centrifugal force from the rotating
formed by adding cold water followed by centrifugation until neu- jar, the shear forces are created among balls and between balls and
tral pH is reached [63]. Another method for washing the obtained the surface of jar [88,89]. As a result, the cellulose fibrils are
products is using the alkaline such as sodium hydroxide to neutral- cracked to the smaller size in diameter [90–92].
ize pH value [78]. For example, Maiti et al. [79] extracted nanocel- However, the main drawback of mechanical process is the high
lulose from three different types of biomass by acid hydrolysis energy consumption. Therefore, the mechanical process is gener-
with 47% sulfuric acid. After completion of reaction, the acid was ally combined with other pretreatment method for decreasing
moved out by washing with deionized water and centrifugation energy [21].
first and then, 0.5 N of sodium hydroxide was applied for neutral- With various laboratory scale studies in order to develop new
izing the suspension, followed by washing again with distilled extraction methods, some methods have already been applied in
water. pilot scale and at industrial level. The production of nanocellulose
2,2,6,6-Tetramethylpiperidine-1-oxyl radical (TEMPO) can be was firstly started in a pilot plant scale in 2011 [93]. Nowadays,
used as the catalyst with the primary oxidant as hypochlorite in nanocellulose production is expanding in industrial scale which
order to oxidize hydroxyl group of cellulose to carboxylates [80– is widely spread mainly in Canada, USA, Europe, and Asia such as
82]. As such, the obtained nanofibrillated cellulose is approxi- China, Japan, Iran, and India [94]. The extraction methods currently
mately 3–4 nm in diameter and a few microns in length with a car- available in industries are mainly those conventional methods
boxylic acid surface [81,82]. The TEMPO-mediated oxidation is such as sulfuric acid hydrolysis for production of nanocrystalline
realized by TEMPO/NaBr/NaClO in water with a high pH value, cellulose and mechanical treatment for production of nanofibril-
by which TEMPO and NaBr can be dissolved and then, the oxida- lated cellulose [93,94]. This is because they are the successful
tion starts when NaClO is added. Moreover, another alternative extraction ways in lab scale which have been developed for many
TEMPO/NaClO/NaClO2 oxidation system can be also used for this decades prior to launching in industry scale. However, the major
process under neutral or weak acid conditions [24,81]. TEMPO- economic barrier of the current nanocellulose extraction is the
oxidized cellulose nanofibers always contain uniform width (3–4 multi-step process, including high cost of chemicals, high cost of
nm) with a high aspect ratio which can be applied as transparent production and maintenance of equipment operated in acidic envi-
and flexible display, gas-barrier film for packaging, and nanofiber ronments, difficult acid wastewater treatment for the processes
filling for composite materials [81,82]. such as acid hydrolysis method, and high energy consumption
Enzymatic hydrolysis is the biological treatment process, in for the mechanical treatment way. Because of these reasons, the
which enzymes are used for digesting or modifying cellulose fibers better option of extraction method for the scale up is the one-
[21]. Generally, the biological treatment with enzyme can be per- step process which can directly extract nanocellulose from bio-
formed in mild conditions; however, long time of operation is mass residues.
needed [21,83]. To solve this problem, the enzymatic hydrolysis It is worth noting that ball milling method becomes a high
is always incorporated with other methods. Moniruzzaman et al. potential for further development in extraction and application
[83] studied the separation of cellulose fibers from wood chips of nanocellulose. The details will be discussed in the next section.
by pretreatment with ionic liquid for enhancing the accessible sur-
face area, followed by enzymatic hydrolysis with laccase. The
obtained nanocellulose showed higher crystallinity and thermal 6. Extraction of nanocellulose with the assistance of ball milling
stability than the native wood fibers.
Mechanical process is the isolation of cellulose fibrils by apply- The study of ball milling with cellulose started from 1940s
ing high shear force to cleavage the cellulose fibers in longitudinal [95,96]. However, when ball milling was used for grinding native
axis, resulting in the nanofibrillated cellulose [2,21,22]. The mostly cellulose fibers, the amorphous cellulose was obtained. The
used mechanical approaches include high pressure homogeniza- decreasing of crystallinity, size and morphology, and the changing
tion, ultrasonication, and ball milling methods. of crystalline lattice were detected from ball-milled cellulose. Her-
High pressure homogenization (HPH) is always performed by mans and Weidinger [95] studied the recrystallization of amor-
passing cellulose slurry into a vessel with high pressure and high phous cellulose in 1946. The vibrating ball mill was used for
velocity [21]. The impact force and shear force in fluid are gener- defibrillation of ramie fibers, and the powder of wood pulp fibers
ated to cleavage cellulose microfibrils into nanometer size in diam- was obtained after 4 h of milling accompanying by the formation
eter. For examples, Li et al. [68] isolated nanocellulose from of amorphous products. Moreover, from XRD analysis, it can be
sugarcane bagasse by high pressure homogenization. The obtained found that the crystalline pattern was also changed from cellulose
nanocellulose had a diameter of 10–20 nm with lower crystallinity type I to cellulose type II form after ball milling. In the next 10
than the original cellulose. Wang et al. [84] extracted nanocellulose years, Howsmon and Marchessault [96] studied the effect from ball

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milling of wood pulp cellulose up to 150 h of milling in dry state. and the fibers ball milled with solvents (Fig. 9a). In addition, ball-
They found that the depolymerization of cellulose occurred due milling with water affected the morphology by the cracks in the
to the severe mechanical process which led to the significant concentric direction of fiber and the aggregation to globular parti-
decreasing of crystallinity. Moreover, the recrystallization, which cles in some areas (Fig. 9b). However, ball milling with toluene led
depended on the original lattice and conditions of ball milling, to the plate-like particles with no deep crack on the surface of
was investigated. Cellulose type I, II, or IV was the end product fibers (Fig. 9c) while the mixture of globular and plate-like parti-
after recrystallization which depended on the conditions of ball cles was formed from the ball milling with 1-butanol (Fig. 9d).
milling. This is the early study of ball milling of cellulose and bio- Such studies in 2000s became the basic knowledge for ball milling
mass which encouraged other researchers to study it thereafter. of cellulose and the extraction of nanocellulose in the following
Ball milling has been widely used for grinding materials and decades.
particle refinement since 1990s. The main components of ball Due to the significant decrease in size and crystallinity of cellu-
milling machine consist of milling balls (or grinding media) with lose, the ball milling can be used as a pretreatment process prior to
various sizes contained in the milling jar (or milling beaker, milling hydrolysis of cellulose and biomass in order to produce valuable
vessel). Nowadays, there are various types of ball millers widely chemicals. Zhao et al. [101] investigated the crystallinity of ball-
used in industry and laboratory such as planetary ball mill, mixer milled a-cellulose at 60 rpm for 1, 2, and 6 days prior to sulfuric
ball mill, and vibration ball mill [97]. Among these, the planetary acid hydrolysis at 175 °C in a fluidized sand bath. It is found that
ball mill is mostly used for defibrillation of cellulose and biomass. the crystallinity was decreased from 0.77 of the as-received cellu-
Planetary ball mill is a mechanical process originated from the lose to 0.52 of the ball-milled after 6 days. However, with the obvi-
collision between balls to balls and the friction of balls to the wall ous decrease of crystallinity from the ball milling for 6 days, the
of milling jar which moved in rotation as shown in Fig. 8 [88–90]. conversion of cellulose to glucose by acid hydrolysis reached the
The collision from the moving balls and jar led to the grinding of highest. This implies that the increasing of ball milling time led
materials due to the frictional effects. This can lead to the smaller to the increasing of cellulose conversion to glucose. Yu and Wu
size with large surface areas of materials. However, there are var- [102] used the ball milling for the reduction of crystallinity of cel-
ious variable factors which affected the characteristics of ball- lulose prior to the hydrolysis in hot-compressed water in order to
milled products such as, the number and size of balls, the milling produce glucose. They also confirmed that the ball milling was
speed, the state of milling (dry or wet state), the weight ratio effective for the increase in the reaction rate of cellulose hydrolysis
between balls and materials, and milling time [88–92]. with over 80% conversion to glucose after the ball milling for 7 h.
Ago et al. [98] studied the characteristics of cotton-derived cel- Ball milling was also used for pretreatment of actual biomass prior
lulose after ball milling with different water amount (0–50 wt%) at to convert them to sugar. Zakaria et al. used ball milling for the
400 rpm for 2 h. It is found that at dry state (0 wt% of water con- pretreatment of empty fruit branch and frond fiber of oil palm
tent) and with a little amount of water (10 wt%), the crystalline prior to the sugar production by enzymatic hydrolysis [103]. They
type of cellulose was changed from cellulose type I to almost amor- found that the increasing of ball milling time can increase the sur-
phous state. However, with the water content of 30 wt%, the crys- face area of biomass so that the hydrolysis by enzyme was
talline type of cellulose was changed from cellulose type I to the enhanced. With 60 min of ball milling time prior to the hydrolysis,
stable state of cellulose type II. This implies that the specific the frond fiber of oil palm can be converted to glucose with a yield
amount of water in milling jar has great effects on the rearrange- up to 87%. Yuan et al. also used ball milling for the pretreatment of
ment in the crystalline structure by the external force from ball camphorwood sawdust and rape-straw prior to glucose production
milling. Ouajai and Shanks also studied the characteristics of by hydrothermal hydrolysis [104]. They concluded that ball milling
ball-milled hemp cellulose [99]. It is found that the cellulose struc- parameters affected the cellulose conversion in the order of milling
ture was broken into finer parts after ball milling while the surface speed > milling time > mass ratio of balls to biomass. Moreover, the
area was increased almost linearly with the milling time. However, optimum milling condition was 450 rpm of milling speed, 2 h of
the amount of water, mechanical shearing force applied to ball- milling time, and 30:1 of mass ratio between balls and biomass.
milled fibers, and the drying rate led to the recrystallization of This condition led to the conversion of biomass to sugar with a
amorphous cellulose. The effect of solvent added in ball miller yield up to 37.8% which was four-times of conversion of raw mate-
was investigated by Ago et al. in 2007 [100]. Cotton-derived cellu- rial. Ball milling was also used for the pretreatment of cellulose
lose was ball-milled at 200 rpm for 4 and 8 h with 40 %(v/w) of prior to acid hydrolysis in order to effective extraction of nanocel-
water, toluene, 1-butanol, and without any solvents. It is found lulose. Phanthong et al. [105] studied the effect of ball milling of
that ball milling with different kinds of solvents led to different cellulose paper with different milling conditions prior to the sulfu-
morphologies of ball-milled cellulose. This study also confirmed ric acid hydrolysis in a low concentration condition. It is found that
that ball milling without solvent (or dry state) led to the occur- the pretreatment by ball milling resulted in the smaller size of fiber
rence of amorphous with lower crystallinity than the original fibers in diameter which can promote acid hydrolysis in mild conditions.
In the early 2010s, ball milling was directly used for the extrac-
tion of nanocellulose as tabulated in Table 1. Baheti et al. studied
the ball milling of jute fiber wastes in order to produce nanocellu-
lose [88]. In their study, the Jute fiber wastes were pretreated by
chemicals in order to remove lignin and hemicellulose prior to
defibrillate by the ball milling. The comparison of dry state and
wet state (milling with deionized water) of the ball milling was
also performed. They found that after the ball milling of cellulose
from jute fiber wastes for 1 h in dry and wet states, the particle size
distribution derived by the dry state ball milling was wide from
100 to 10,000 nm while the ball milling in the wet state led to a
narrow particle size distribution in the range of 100–1000 nm. This
is because the raw materials were stuck and aggregated on the
milling balls and jar wall in a dry state ball milling which affect
Fig. 8. Schematic of planetary ball milling. the size distribution wide. Moreover, this phenomenon was not

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8 P. Phanthong et al. / Carbon Resources Conversion xxx (2018) xxx–xxx

Fig. 9. SEM images of cotton-derived cellulose after ball milling in (a) dry state, (b) water, (c) toluene, and (d) 1-butanol [100]. [Reprinted by permission from Springer Nature,
Copyright Ó 2007].

Table 1
Progress of nanocellulose extraction by ball milling.

Year Raw material State Milling condition Size of nanocellulose Reference


2012 Jute fiber wastes Wet (deionized water) 3 h, 850 rpm, 10:1 of BMR* <500 nm in diameter Baheti et al. [88]
2015 Northern bleached Wet (10 wt% in water) 1.5 h, 0.4–0.6 mm of ball 100 nm in diameter Zhang et al. [106]
softwood pulp kraft diameters, 40:1 of BMR
2015 Australian native grass Wet (1 %w/v aqueous 30 min, 1000 rpm, 0.4 mm of 8.7 ± 4.8 nm in diameter with few Amiralian et al. [107]
(Triodia pungens) dispersion) ball diameters microns in length
2016 Sugarcane bagasse Wet (50 mL of deionized 1 h, 0.5 mm of ball diameters, 240 ± 12 nm in diameter with Sofla et al. [108]
water) 80:1 of BMR 10 mm in length
2016 Kenaf fibers and wheat Wet (10 mL of 80% ethanol/ 2 h, 12.7 mm of ball diameters 8–100 nm in range Nuruddin et al. [109]
straw water mixture)
2017 Cellulose powder Wet (BMIMCl and distilled 2 h, 400 rpm, 12:1 of BMR 10–25 nm in diameter and Phanthong et al. [110]
water) micrometer scale in length
*
BMR = Weight ratio of balls to materials.

found in a wet state ball milling. It can be concluded that the addi- and raw materials in order to result in the producing of fibrous
tion of water or liquid during the ball milling can protect it from morphology within 100 nm of diameter of nanocellulose products.
the agglomeration of materials inside the instruments and results An Australian native grass (Triodia pungens) was used for the
in the narrow particle size distribution in nanometer scale. How- extraction of cellulose nanofibrils via three different mechanical
ever, with this first study of using ball milling for extraction of processes by Amiralian et al. [107]. Ball milling was used for an
nanocellulose, the obtained size was still as large as around 500 aqueous dispersion of grass (1% w/v) at 25 °C for 0.5–3 h at 1000
nm of diameter which need to further adjust milling conditions and 3000 rpms of milling speed. As a result, at 1000 rpm for 0.5
for decreasing the size smaller than 100 nm. Zhang et al. studied h, cellulose nanofibrils with 8.7 ± 4.8 nm in diameter and few
in detail the ball milling conditions which could affect the produc- microns in length were obtained. However, with a higher milling
tion yield of nanocellulose rather than amorphous particulates speed of 3000 rpm, the obtained nanofibers were obviously shorter
[106]. They used Northern bleached softwood kraft as raw mate- in diameter and length, that is, 8 ± 2 nm in diameter with 341 ± 1
rial, and the sheet of dry pulp was soaked in 10 wt% water over- 00 nm in length. It is obvious that the high milling speed and
night before ball milling at different conditions. It is found that longer milling time can lead to the decreasing of aspect ratio of
the size of milling balls is important for controlling the fiber prod- the final nanocellulose product. In comparison with other two
ucts. Moreover, ball milling time and weight ratio of ball to mate- mechanical methods (high pressure homogenizer and ultrasonica-
rial were also important for controlling the collisions between balls tion), it is found that the high pressure homogenizer was suitable

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for the extraction of nanocellulose from this native grass, and the with BMIMCl, the fibrous network of nanocellulose was obtained
obtained nanocellulose had an average size in diameter of 4.5 nm as shown in Fig. 10D. Moreover, the size of obtained nanocellulose
and several microns in length. However, as for crystallinity, it is was around 10–25 nm in width with a few micrometers in length
found that the yields of nanocellulose extracted by the ball milling as confirmed by TEM image as shown in Fig. 10E. It is expected that
and high pressure homogenizer were almost the same, i.e., 69%. In this one-step method for the nanocellulose extraction can be fur-
contrast, the ultrasonication way resulted in a lower yield. Sofla ther applied for the direct extraction of nanocellulose from
et al. found that nanocellulose can be extracted from ball milling biomass.
of sugarcane bagasse, and the obtained nanocellulose had a higher Ball milling is also well-known for the application in
aspect ratio when compared with the nanocellulose extracted by mechanochemical study. Mechanochemistry combines the
the acid hydrolysis way [108]. Meanwhile, even though the mechanical and chemical processes together. For example, the
obtained nanocellulose had the similar chemical composition, the chemical transformation of the cellulose surface can be realized
crystallinity of nanocellulose from acid hydrolysis had a higher by the mechanical force from ball milling [97]. Liimatainen et al.
value than that from the ball milling since the amorphous region prepared dialdehyde cellulose by ball milling of kraft wood pulp
can be penetrated and removed out by acid. However, a higher in the presence of sodium (meta) periodate as the oxidizing agent
thermal stability was found in nanocellulose prepared by ball [111]. The ball milling was conducted at 3500 rpm at room tem-
milling than that prepared by acid hydrolysis. This study was the perature for 5–60 min. It is found that only 5 min of ball milling
first comparison of chemical and mechanical methods for the can result in the decrease of the microfiber size of kraft wood pulp
extraction of nanocellulose from biomass. Nuruddin et al. studied to a few hundred of nanometers in diameter with the length of
the extraction of nanocellulose from kenaf fibers and wheat straw below 50 mm. In addition, a longer time of ball milling led to the
by ball milling [109]. After 2 h of milling, nanocellulose with the increasing of accessible surface area for the obtained nanocellu-
size of 8–100 nm in diameter was obtained from both of kenaf lose, which is beneficial for the surface modification via oxidizing
fibers and wheat straw, indicating that ball milling can reduce agent. Sirviö et al. prepared the dialdehyde cellulose via
the length and diameter. Even though the crystallinity was slightly mechanochemistry [112], in which bleached birch was milled with
decreased after ball milling, the obtained nanocellulose maintained sodium (meta) periodate as oxidation agent and with metal salt
cellulose type I but was not converted to cellulose type II or (LiCl and CaCl2) as activators. Here, ball milling was conducted at
amorphous cellulose. Moreover, there is no significant change in room temperature with 2000 rpm of milling speed and up to
chemical composition and thermal stability of the obtained 180 min of milling time. It is found that the dialdehyde fiber with
nanocellulose when ball milling was used. a high aspect ratio can be obtained in the first 15 min of milling
For the nanocellulose extraction via ball milling, milling in a time. Moreover, the addition of metal salts can enhance the oxida-
wet state is suitable to maintain the fibrous state and prevent from tion during the ball milling. Hydrophobic films from ball milling of
the defibrillation to amorphous state. Phanthong et al. [110] firstly microfibrillated cellulose with hexanoyl chloride (HC) were pre-
studied the extraction of nanocellulose by the combination of ball pared by Deng et al. [113], in which the effects of the volume of
milling with ionic liquid [110]. Ionic liquid is the group of salts HC added in ball milling (0–4 mL) and the milling time (1–12 h)
which is able to dissolve the cellulose by breaking the intramolec- on the hydrophobicity and mechanical properties of the obtained
ular hydrogen bonding network. However, the dissolution of films were investigated. After the ball milling, the dispersion solu-
cellulose by ionic liquid needs a high temperature or under ultra- tion was coated on the film by dumping on polytetrafluoroethylene
sonication condition. Using ball milling at room temperature was holder under vacuum stage. It is found that at 3 h of milling with 4
successfully activated the dissolution in ionic liquid with a size mL of HC or 6 h of milling with 3 mL of HC were the optimum
decrease of fiber. Fig. 10A–D shows the surface morphologies of milling condition for the mechanical properties. This is because
cellulose powder, cellulose powder after stirring with BMIMCl (1- the longer time of milling led to the decreasing of fibers which
butyl-3-methylimidazolium chloride), ball-milled cellulose pow- reduced the reinforcement in matrix. From this study, it can be
der without BMIMCl, and ball-milled cellulose powder with concluded that hydrophobicity and mechanical properties of film
BMIMCl. It is found that only by ball milling of cellulose powder can be controlled by adjusting the chemical and milling conditions.

Fig. 10. SEM images of (A) cellulose powder, (B) mixing of cellulose powder and BMIMCl without ball milling, (C) ball-milled cellulose powder without BMIMCl, and (D)
nanocellulose from ball milling with BMIMCl, and (E) TEM image of nanocellulose from ball milling with BMIMCl [110]. [Reprinted by permission from Springer Nature,
Copyright Ó 2017].

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