ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

Eaton Germany GmbH

Hydraulics Group
Dr.-Reckeweg-Str. 1
76532 Baden-Baden, GERMANY

TITEL: GH466 Hose produced at EATON Cerkezköy Hose Plant

Summary Test Report

DATUM: 22.09.2015

WRITTEN: SPECIALIST ENGINEER

Bjoern Theberath

APPROVED: ENGINEERING DIRECTOR HH&F

Juergen Schmidt

This report shall not be reproduced, except in full without the written approval of
Eaton Test Laboratory

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 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

REFERENCES:

Hose Specification:
- SAE 100R15

EATON Internal Test Reports:

- TR-015048A
- TR-015238A
- TR-014439A
- TR-013860A
- IMP.10031
- TR-013318A
- TR-013245A
- TR-013859A
- TR-013962A
- TR-013963A
- TT13-0769
- T001-2014

External Test Reports:

- 920.0ISO110/15
- 921.0ISO110/15
- 922.0ISO110/15

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TEST SPECIMENS:

Hose GH466-20
Fitting Type Crimp
Crimp Diameter / Socket 54,3 ± 0,15 mm / 1WB20
Manufacturing Location EATON POLİMER KAUÇUK (Turkey)

Hose GH466-24
Fitting Type Crimp
Crimp Diameter / Socket 63,2 ± 0,15 mm / 1WB24
Manufacturing Location EATON POLİMER KAUÇUK (Turkey)

Hose GH466-32
Fitting Type Crimp
Crimp Diameter / Socket 78,9 ± 0,10 mm / 1WB32
Manufacturing Location EATON POLİMER KAUÇUK (Turkey)

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TEST REPORT 2015 – T021

ELONGATION / CONTRACTION TEST

A) On the depressurized assembly, mark an exact 25 centimeter
gage length on the outside diameter of the hose and centered on
the hose (minimum distance of 50 mm from the socket)
B) Pressurize the sample with water or system fluid for 30 seconds
minimum at the hose operating pressure.
C) With the hose assembly still under pressure, measure and record
PROCEDURE
the distance between the gage marks with a steel scale.
D) Calculate percent elongation (positive value) or contraction
(negative value) as described below: Elongation or contraction is
expressed as a percentage. It shall be calculated using the
following formula: [(Lf – Lo)/Lo} * 100 where, Lo = original,
unpressurized length Lf = final, pressurized length

TEMPERATURE Room temperature

TEST FLUID Hydraulic Oil

TEST PRESSURE Operating Pressure (see below)

+2% Elongation
TOLERANCE
-2% Contraction

TEST PRESSURE PASSED

HOSE
[bar] YES / NO

GH466-20 420 YES

GH466-24 420 YES

GH466-32 420 YES

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BURST PRESSURE
The assemblies were attached by one end to a pressure
source and extended straight without restraint. The free end
PROCEDURE was suitably capped or plugged and pressure was applied at
a uniform rate (pressurization time not to exceed 30 seconds)
until failure.

TEMPERATURE Room temperature

TEST FLUID Hydraulic Oil

MIN. BURST PRESSURE

PASSED
SAMPLE REQUIRED
YES / NO
[bar]
GH466-20 >1.680 YES

GH466-24 >1.680 YES

GH466-32 >1.490 YES

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STANDARD IMPULSE TEST

All sizes through -12 sizes shall be bent in a 180° arc with a radius
at the inside of the bend equal to the specified minimum bend
radius. All sizes larger than -12 shall be bent in a 90° arc with the
radius at the inside of the bend equal to the specified minimum
bend radius. The rate of pressure impulse shall be 35 - 75 cycles
PROCEDURE
per minute and the impulse pressures as measured by an
electronic measuring device, shall conform to the graph in Figure
1. If the engineering document specifies cool-down leakage, it
shall be performed during impulse testing as specified in ES
2850T15.

MEDIUM Hydraulic Oil

BEND ANGLE 90° for all sizes

OIL
100°C
TEMPERATURE

FREQUENCY 1,0 Hz ± 0,25

IMPULSE
BEND RADIUS CYCLES PASSED
HOSE PRESSURE
[mm] [-] YES / NO
[bar]
GH466-20 420 504 500.000 YES

GH466-24 500 504 500.000 YES

GH466-32 630 504 500.000 YES

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FLEX IMPULSE TEST

Impulse equipment capable of performing flex

PROCEDURE
impulse testing as specified in ISO 6802.

MEDIUM Hydraulic Oil

FLEX DRIVE CYCLE RATE 34-38% of impulse cycles per minute rate

OIL TEMPERATURE 100°C

FREQUENCY 1,0 Hz ± 0,25

IMPULSE
BEND RADIUS CYCLES PASSED
HOSE PRESSURE
[mm] [-] YES / NO
[bar]
GH466-20 420 504 2.000.000 YES

GH466-24 500 504 2.000.000 YES

GH466-32 630 504 2.000.000 YES

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FLEX IMPULSE TEST HOSE GEOMETRY

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ADHESION TESTING

PROCEDURE According to EN28033

ADHESION REQIRED >2,5N/mm

MIN. ADHESION
PASSED
SAMPLE REQUIRED
YES / NO
[N/mm]
Hose Inner Tube >2,5 YES

Hose Cover >2,5 YES

Note:
As adhesion testing is independent from the hose construction (compound related only),
there is no specific size indicated.

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FLUID COMPATIBILITY TESTING (AGING)

PROCEDURE According to ISO 1817

MAX.
AGING ALLOWED
TUBE / MEDIUM TEMPERATURE PASSED
TIME VOLUME
COVER TYPE [°C] YES / NO
[h] CHANGE
[%]
Tube IRM 903 70 120 100 YES

Tube IRM 903 168 100 60 YES

Water+Ethanol
Tube 50:50
168 70 25 YES

Tube Water 168 70 25 YES

Cover IRM 903 168 70 100 YES

Water+Ethanol
Cover 50:50 168 70 100 YES

Cover Water 168 70 100 YES

Note:
As fluid compatibility testing is independent from the hose construction (compound
related only), there is no specific size indicated.

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COLD FLEXIBILITY TESTING

PROCEDURE According to EN 24672

AGING
AGING TIME CRACKING PASSED
SAMPLE TEMPERATURE
[h] OBSERVED YES / NO
[°C]
Hose Inner Tube -40 24 NO YES

Hose Cover -40 24 NO YES

Note:
Cold flexibility testing has been performed with small size hoses only (to achieve highest
strain while sample is bended) to ensure proper compound performance.

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ABRASION

PROCEDURE According to ISO 6945

TEST TEMPERATURE Room temperature

MAX. ALLOWED
WEIGHT CYCLES PASSED
SAMPLE WEIGHT LOSS
[N] [-] YES / NO
[g]
Hose Cover 25 2.000 0,5 YES

Note:
Abrasion testing according to ISO 6945 has been performed with similar hoses using the
same cover recipe to ensure proper performance.

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OZONE RESISTANCE

PROCEDURE According to ISO 7326

OZONE CONCENTRATION 50pphm

TEST TEMPERATURE 40°C

TEST TIME 72 hrs

COVER CRACKING PASSED

SAMPLE
OBSERVED YES / NO

Hose Cover No YES

Note:
Ozone resistance according to ISO 7326 has been performed with similar hoses using the
same cover recipe to ensure proper performance.

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ISO 15540 FLAME TEST

SPECIFICATION According to ISO 15540

TEST DURATION 30 min.

TEST TEMPERATURE 800°C

PROOF
LEAKAGE PASSED
HOSE PRESSURE
OBSERVED YES / NO
[bar]
GH466-20 840 No YES

GH466-24 840 No YES

GH466-32 840 No YES

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CONCLUSIONS:
All samples tested meet or exceed the performance requirements as
detailed in this report.

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