ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T041

Eaton Germany GmbH

Hydraulics Group
Dr.-Reckeweg-Str. 1
76532 Baden-Baden, GERMANY

TITEL: SH222 Hose produced at EATON Cerkezköy Hose Plant

Summary Test Report

DATUM: 12.12.2016

WRITTEN: SPECIALIST ENGINEER

Bjoern Theberath

APPROVED: ENGINEERING DIRECTOR HH&F

Juergen Schmidt

This report shall not be reproduced, except in full without the written approval of
Eaton Test Laboratory

Page 1 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T041

REFERENCES:

Hose Specification:
- -

EATON Internal Test Reports:

- TR-017688A
- TR-017689A
- TR-017690A
- TR-017692A
- TR-017693A
- TR-015202A
- TR-015238A

External Test Reports:

- -

Page 2 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING
TEST REPORT
TEST SPECIMENS:
Hose
Fitting Type
Crimp Diameter / Socket
Crimp Diameter / Socket
Manufacturing Location
Hose
Fitting Type
Crimp Diameter / Socket
Crimp Diameter / Socket
Manufacturing Location
Hose
Fitting Type
Crimp Diameter / Socket
Crimp Diameter / Socket
Manufacturing Location
Hose
Fitting Type
Crimp Diameter / Socket
Crimp Diameter / Socket
Manufacturing Location
Hose
Fitting Type
Crimp Diameter / Socket
Crimp Diameter / Socket
Manufacturing Location
Page 3 of 9
REPORT NUMBER:
2015 – T041
SH222-4
Crimp
15,7 ± 0,15 mm / 1SB4
17,1 ± 0,15 mm / TTC
EATON POLİMER KAUÇUK (Turkey)
SH222-6
Crimp
21,2 ± 0,15 mm / 1SB6
21,2 ± 0,15 mm / TTC
EATON POLİMER KAUÇUK (Turkey)
SH222-8
Crimp
23,9 ± 0,15 mm / 1SB8
25,2 ± 0,15 mm / TTC
EATON POLİMER KAUÇUK (Turkey)
SH222-12
Crimp
30,7 ± 0,15 mm / 1SB12
32,7 ± 0,15 mm / TTC
EATON POLİMER KAUÇUK (Turkey)
SH222-16
Crimp
37,7 ± 0,15 mm / 1SB16
39,5 ± 0,15 mm / TTC
EATON POLİMER KAUÇUK (Turkey)
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

ELONGATION / CONTRACTION TEST

A) On the depressurized assembly, mark an exact 25 centimeter
gage length on the outside diameter of the hose and centered on
the hose (minimum distance of 50 mm from the socket)
B) Pressurize the sample with water or system fluid for 30 seconds
minimum at the hose operating pressure.
C) With the hose assembly still under pressure, measure and record
PROCEDURE
the distance between the gage marks with a steel scale.
D) Calculate percent elongation (positive value) or contraction
(negative value) as described below: Elongation or contraction is
expressed as a percentage. It shall be calculated using the
following formula: [(Lf – Lo)/Lo} * 100 where, Lo = original,
unpressurized length Lf = final, pressurized length

TEMPERATURE Room temperature

TEST FLUID Hydraulic Oil

TEST PRESSURE Operating Pressure (see below)

+2% Elongation
TOLERANCE
-4% Contraction

TEST PRESSURE PASSED

HOSE
[bar] YES / NO

SH222-4 400 YES

SH222-6 350 YES

SH222-8 300 YES

SH222-12 300 YES

SH222-16 240 YES

Page 4 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

BURST PRESSURE
The assemblies were attached by one end to a pressure
source and extended straight without restraint. The free end
PROCEDURE was suitably capped or plugged and pressure was applied at
a uniform rate (pressurization time not to exceed 30 seconds)
until failure.

TEMPERATURE Room temperature

TEST FLUID Hydraulic Oil

MIN. BURST PRESSURE

PASSED
SAMPLE REQUIRED
YES / NO
[bar]
SH222-4 >1.600 YES

SH222-6 >1.400 YES

SH222-8 >1.200 YES

SH222-12 >1.200 YES

SH222-16 >960 YES

Page 5 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

STANDARD IMPULSE TEST

All sizes through -12 sizes shall be bent in a 180° arc with a radius
at the inside of the bend equal to the specified minimum bend
radius. All sizes larger than -12 shall be bent in a 90° arc with the
radius at the inside of the bend equal to the specified minimum
bend radius. The rate of pressure impulse shall be 35 - 75 cycles
PROCEDURE
per minute and the impulse pressures as measured by an
electronic measuring device, shall conform to the graph in Figure
1. If the engineering document specifies cool-down leakage, it
shall be performed during impulse testing as specified in ES
2850T15.

MEDIUM Hydraulic Oil

180° size -4, -6, -8, -12

BEND ANGLE
90° size -16
OIL
100°C
TEMPERATURE

FREQUENCY 1,0 Hz ± 0,25

IMPULSE
BEND RADIUS CYCLES PASSED
HOSE PRESSURE
[mm] [-] YES / NO
[bar]
SH222-4 70 500 500.000 YES

SH222-6 90 438 500.000 YES

SH222-8 120 375 500.000 YES

SH222-12 170 375 500.000 YES

SH222-16 210 300 500.000 YES

Page 6 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

Page 7 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

ADHESION TESTING

PROCEDURE According to EN28033

ADHESION REQIRED >2,5N/mm

MIN. ADHESION
PASSED
SAMPLE REQUIRED
YES / NO
[N/mm]
Hose Inner Tube >2,5 YES

Hose Cover >2,5 YES

Note:
As adhesion testing is independent from the hose construction (compound related only),
there is no specific size indicated.

Page 8 of 9
Test Report Form, TR-3
Last Revised on 4/19/05
 ENGINEERING REPORT NUMBER:

TEST REPORT 2015 – T021

CONCLUSIONS:
All samples tested meet or exceed the performance requirements as
detailed in this report.

Page 9 of 9
Test Report Form, TR-3
Last Revised on 4/19/05