Beruflich Dokumente
Kultur Dokumente
TYPE:C-Type Series
CONTROLLER:FANUC 0iMD / 18iMB / 31iB
VERSION NO.:AFEQFI03
DATE:2012/05/03
C O N T E N T S
1、 OPERATOR’S CONTROL ......................................................................................................1-1
1.1 OPERATOR’S CONTROL PANEL ...............................................................................................1-2
1.1.1 LCD/MDI Panel............................................................................................................1-2
1.1.2 Machine Operator's Panel .............................................................................................1-8
1.1.3 Magazine Operator's Panel .........................................................................................1-24
2、 POWER UP AND POWER DOWN.........................................................................................2-1
2.1 INSPECTION BEFORE OPERATION ...........................................................................................2-2
2.1.1 Checking before Power Up...........................................................................................2-2
2.1.2 Power Up ......................................................................................................................2-4
2.1.3 Checking After Power Up.............................................................................................2-5
2.1.4 Checking by Manual .....................................................................................................2-5
2.2 DOOR INTERLOCK SAFETY INSTRUCTION...............................................................................2-6
2.3 POWER DOWN ........................................................................................................................2-7
2.3.1 Emergency Stop ............................................................................................................2-8
2.3.2 Other Stops....................................................................................................................2-9
2.3.3 Power Down ...............................................................................................................2-13
2.4 POWER ON PROCEDURE LIST................................................................................................2-14
2.5 POWER OFF PROCEDURE LIST ..............................................................................................2-16
3、 OPERATION INSTRUCTION.................................................................................................3-1
3.1 MODE SELECTION ..................................................................................................................3-2
3.2 MANUAL OPERATION .............................................................................................................3-4
3.2.1 Reference Point Return .................................................................................................3-4
3.2.2 Jog Feedrate Operation .................................................................................................3-5
3.2.3 Handle Wheel Operation...............................................................................................3-7
3.2.4 Spindle Manual Operation ............................................................................................3-8
3.2.5 Spindle Tool Unclamping Manual Operation ...............................................................3-9
3.2.6 Tool Magazine Manual Operation ..............................................................................3-11
3.2.7 Chip Conveyor Manual Operation and Trouble Shooting ..........................................3-12
3.2.8 Coolant Tank ...............................................................................................................3-13
3.3 MDI OPERATION ..................................................................................................................3-14
3.3.1 MDI Function .............................................................................................................3-14
3.4 AUTOMATIC OPERATION ......................................................................................................3-18
3.4.1 Executing Automatic Operation..................................................................................3-18
3.4.2 Block Skip...................................................................................................................3-19
3.4.3 Manual Absolute .........................................................................................................3-20
3.4.4 Program Restart ..........................................................................................................3-25
3.5 PROGRAM CHECK AND TEST ................................................................................................3-29
3.5.1 Machine Lock .............................................................................................................3-29
3.5.2 Z Axis Cancel..............................................................................................................3-29
3.5.3 Dry Run.......................................................................................................................3-29
3.5.4 Feedrate Override........................................................................................................3-30
3.5.5 Jog Override................................................................................................................3-30
3.5.6 Rapid Override............................................................................................................3-30
3.5.7 Spindle Speed Override ..............................................................................................3-31
3.6 TOOL SETTING .....................................................................................................................3-32
3.6.1 Tool Number Setting Initialization .............................................................................3-32
4、 TROUBLE SHOOTING...........................................................................................................4-1
4.1 TROUBLE SHOOTING GUIDE ...................................................................................................4-2
I
CONTENTS
II
CONTENTS OF FIGURE
C O N T E N T S O F F I G U R E
Figure 1-1 LCD/MDI panel(18i-MB 10.4" color) ...................................................................... 1-2
Figure 1-2 Software operator's panel (18i-MB 10.4" color)......................................................... 1-4
Figure 1-3 Software operator's panel (0i-MD 8.4" color) ............................................................ 1-4
Figure 1-4 Software operator's panel (0i-MD 10.4" color) .......................................................... 1-4
Figure 1-5 Software operator's panel (31i-B 10.4" color)............................................................ 1-5
Figure 1-6 Machine operator’s panel ........................................................................................ 1-8
Figure 1-7 Magazine operator’s panel .................................................................................... 1-24
Figure 1-8 Magazine operator’s panel .................................................................................... 1-26
Figure 3-1 Alarm message(18i-MB 10.4"LCD) ....................................................................... 3-34
Figure 3-2 Parameter setting screen(18i-MB 10.4"LCD) .......................................................... 3-34
Figure 3-3 PMC Control system screen(18i-MB 10.4"LCD)..................................................... 3-35
Figure 3-4 PMCPRM screen(18i-MB 10.4"LCD) .................................................................... 3-35
Figure 3-5 PMC DATA screen(18i-MB 10.4"LCD).................................................................. 3-36
Figure 3-6 PMC G. DATA screen 1(18i-MB 10.4"LCD) ........................................................... 3-36
Figure 3-7 PMC G. DATA screen 2(18i-MB 10.4"LCD) ........................................................... 3-37
Figure 3-8 PMC G. DATA screen 3(18i-MB 10.4"LCD) ........................................................... 3-37
Figure 3-9 PMC G. DATA screen 4(18i-MB 10.4"LCD) ........................................................... 3-38
Figure 3-10 COUNTR screen(18i-MB 10.4"LCD)................................................................... 3-38
Figure 3-11 Alarm message(0i-MD 8.4"LCD)......................................................................... 3-39
Figure 3-12 PMCMNT system screen(0i-MD 8.4"LCD) .......................................................... 3-39
Figure 3-13 PMCMNT DATA screen(0i-MD 8.4"LCD) ........................................................... 3-40
Figure 3-14 PMCMNT DATA screen 1(0i-MD 8.4"LCD)......................................................... 3-40
Figure 3-15 PMC DATA screen 2(0i-MD 8.4"LCD) ................................................................ 3-41
Figure 3-16 PMCMNT DATA screen 3(0i-MD 8.4"LCD)......................................................... 3-41
Figure 3-17 PMC DATA screen 4(0i-MD 8.4"LCD) ................................................................ 3-42
Figure 3-18 COUNTR screen(0i-MD 8.4"LCD) ...................................................................... 3-42
Figure 3-19 Alarm message(0i-MD 10.4"LCD) ....................................................................... 3-43
Figure 3-20 PMC MAINTE system screen(0i-MD 10.4"LCD).................................................. 3-43
Figure 3-21 PMC MAINTE DATA screen(0i-MD 10.4"LCD)................................................... 3-44
Figure 3-22 PMC MAINTE DATA screen 1(0i-MD 10.4"LCD) ................................................ 3-44
Figure 3-23 PMC MAINTE DATA screen 2(0i-MD 10.4"LCD) ................................................ 3-45
Figure 3-24 PMC MAINTE DATA screen 3(0i-MD 10.4"LCD) ................................................ 3-45
Figure 3-25 PMC MAINTE DATA screen 4(0i-MD 10.4"LCD) ................................................ 3-46
Figure 3-26 COUNTR screen(0i-MD 10.4"LCD) .................................................................... 3-46
Figure 3-27 Alarm message(31i-B 10.4"LCD) ........................................................................ 3-47
Figure 3-28 PMC MAINTE system screen(31i-B 10.4"LCD) ................................................... 3-47
Figure 3-29 PMC MAINTE DATA screen(31i-B 10.4"LCD) .................................................... 3-48
Figure 3-30 PMC MAINTE DATA screen 1(31i-B 10.4"LCD) ................................................. 3-48
Figure 3-31 PMC MAINTE DATA screen 2(31i-B 10.4"LCD) ................................................. 3-49
Figure 3-32 PMC MAINTE DATA screen 3(31i-B 10.4"LCD) ................................................. 3-49
Figure 3-33 PMC MAINTE DATA screen 4(31i-B 10.4"LCD) ................................................. 3-50
Figure 3-34 COUNTR screen(31i-B 10.4"LCD)...................................................................... 3-50
Figure 3-35 Remove the fixed teeth ....................................................................................... 3-56
Figure 3-36 Install gauge ...................................................................................................... 3-56
Figure 3-37 Tool magazine.................................................................................................... 3-57
Figure 3-38 Operator panel screen(18i-MB 10.4"LCD) ............................................................ 3-57
Figure 3-39 Operator panel screen(0i-MD 8.4"LCD) ............................................................... 3-58
Figure 3-40 Operator panel screen(0i-MD 10.4"LCD) ............................................................. 3-58
III
CONTENTS OF FIGURE
IV
1、OPERATOR’S CONTROL
1、 OPERATOR’S CONTROL
1-1
1、OPERATOR’S CONTROL
LCD/MDI consisted of LCD (18i-MB 10.4" color) and keyboard, shown as Figure 1-1.
A. Key function
1-2
1、OPERATOR’S CONTROL
The software operator's panel is shown as following figure which can be determined by
the following procedure:
2. Select the manual by pressing this button which located under the
Î
LCD.
3-1. Select the OPR soft-key by pressing the button located under the
OPR
LCD(For 18i-MB 10.4" color LCD, 0i-MD 8.4" color LCD).
OPERAT 3-2. Select the OPERAT PANEL soft-key by pressing the button
PANEL located under the LCD(For 0i-MD 10.4" color LCD).
4. Press the page button down, then the following picture will be
displayed.
1-3
1、OPERATOR’S CONTROL
1-4
1、OPERATOR’S CONTROL
1. This key is used to shift the cursor a short distance in the reverse
direction.
Several pages are included in the chapter selected with each function button. The page is
selected with PAGE button.
NOTE: The data displayed on the screen disappears when one of the function buttons and
the "CAN" key are pressed. Thereafter, when either function button is pressed,
the corresponding screen is displayed again. When the unit is not used with the
long-term power turned on; then turn off the screen. This is effective to prevent
the image quality from deteriorating.
1-5
1、OPERATOR’S CONTROL
B. Keyboard functions
3. This key is used to shift the cursor a short distance in the left
side direction.
1. This key is used to change over the page on the LCD screen
in the forward direction.
2. This key is used to change over the page on the LCD screen
in the reverse direction.
1-6
1、OPERATOR’S CONTROL
1-7
1、OPERATOR’S CONTROL
E RGENC
M STOP
NC X Y Z 4TH 5TH
E
MODE
M RR E S T Z % %
O
A
A
E
MDI HANDLE
ER
GEN
25 50
DNC JOG 90 100 110 80 90
80 120 F0 100
70 130 70 100
AUTO RAPID 60 140
50 150 60 110
EDIT ZRN 40 160
30 170 50 120
20 180
10 190
0
%
200
mm/min
Z Y V F2
END DRN MLK ZLK STOP FORWD FORWD BACK SCTN OFF
X X F1 Z
Y Z V
1-8
1、OPERATOR’S CONTROL
A. Emergency stop:
E RGE NC
If you press the Emergency Stop button on the machine
M STOP operator's panel, the machine movement stops in a movement,
E
Y
mechanical reference point will disappear. Spindle stops
rotating automatically. The button is locked when pressed. The
M RR E S T Z button can be unlocked by twisting it.
O
A
A
E
ER
GEN
B. Rotary switches:
1. MODE selector:
AUTO RAPID
MDI The common of the multiple blocks can be
EDIT ZRN
input from the LCD/MDI panel to the MDI
operation buffer memory. The program in
the MDI operation buffer memory can be
edited in the same method as that for the
program registered in the memory. Press the
START key of the operating panels the
program in the MDI operation buffers
memory will be executed.
1-9
1、OPERATOR’S CONTROL
DNC JOG
by Rapid feed rate override switch. Actuate
and hold the corresponding axis key, the
AUTO RAPID
machine axis moves continuously at the set
EDIT ZRN
traversing rate. Release the axis key held so
far, the traverse movement will stop.
1-10
1、OPERATOR’S CONTROL
C. Key switches:
1. Program Protect switch:
The Program Protect key-switch should be turned to the
ON or EDIT position (left turn) and key removed except
when part program editing is required. Part program can be
deleted from memory or modified in any way when switch
is in the OFF position (right turn). With this control, it can
be operated by following process:
2. SET/AUTO KEY:
1) Auto mode
1-11
1、OPERATOR’S CONTROL
2) Setting mode
1-12
1、OPERATOR’S CONTROL
D. Push-buttons:
1. Spindle CW push-button (included red lamp):
The spindle CW push-button is an illuminating, momentary type,
push-button. The light must be "OFF" for spindle CCW mode
CW operation. Effective by mode selected in Handle position
(push-button illuminated). Spindle rotates in clockwise direction.
1-13
1、OPERATOR’S CONTROL
6. X + push-button:
The X+ push-button is momentary type switch that allows the
operator to jog the X axis in plus X direction. It is enabled when
X mode is selected in JOG position. Press the push-button to return
to the reference point by mode selector in "HOME" position.
7. X - push-button:
The X- push-button is momentary type switch that allows the
8. Y + push-button:
The Y+ push-button is momentary type switch that allows the
operator to jog the Y axis in plus Y direction. It is enabled when
Y mode is selected in JOG position. Press the push-button to return
to the reference point by mode selector in "HOME" position.
9. Y - push-button:
The Y- push-button is momentary type switch that allows the
10.Z + push-button:
The Z+ push-button is momentary type switch that allows the
operator to jog the Z axis in plus Z direction. It is enabled when
Z mode is selected in JOG position. Press the push-button to return
to the reference point by mode selector in "HOME" position.
11.Z - push-button:
The Z- push-button is momentary type switch that allows the
12.4th + push-button:
The 4th + push-button is momentary type switch that allows the
operator to jog the 4th axis in CW direction. It is enabled when
mode is selected in JOG position. Press the push-button to return
to the reference point by mode selector in "HOME" position.
13.4th - push-button:
The 4th - push-button is momentary type switch that allows the
operator to jog the 4th axis in CCW direction. It is enabled when
mode is selected in JOG position.
1-14
1、OPERATOR’S CONTROL
1-15
1、OPERATOR’S CONTROL
1-16
1、OPERATOR’S CONTROL
H.INT
31.Handle Interruption push-button:
Press the button, the axis can be moved by means of handwheel.
1-17
1、OPERATOR’S CONTROL
ZLK
32.Z axis lock button:
Z Press the button, Z axis will be locked (light is illuminated).
ON
34.Power ON button:
Press this button to turn the control ON.
OFF
35.Power OFF button:
Press the button to turn the control OFF.
1-18
1、OPERATOR’S CONTROL
1-19
1、OPERATOR’S CONTROL
E. LED Lamps:
1. X Axis Home position L.E.D.
The X axis Home position light will be flashed whenever
the X axis move to the reference points and will light up
when the X axis returned to the HOME position.
ALARM
a. NC alarm light
b. Way lubrication abnormal indicator.
NC c. Low air indicator.
STATUS
a. ATC ready indicator.
b. M02 / M30 indicator.
c. Spindle high gear indicator.
1-20
1、OPERATOR’S CONTROL
F. LED Display:
a. Tool number of spindle.
Display current tool number of spindle.
MAG SPD
1-21
1、OPERATOR’S CONTROL
1. Axial position selector Selecting which axis you want to move. (X, Y, Z,4th,5th)
When switch is placed at X1 position
X1: each graduation the M.P.G. represents
0.001 mm.
1-22
1、OPERATOR’S CONTROL
DOOR
1-23
1、OPERATOR’S CONTROL
CY
STOP
CALL
TOOL
NUMBER
1-24
1、OPERATOR’S CONTROL
1-25
1、OPERATOR’S CONTROL
1-26
2、POWER UP AND POWER DOWN
DOWN
2-1
2、POWER UP AND POWER DOWN
DANGER
2-2
2、POWER UP AND POWER DOWN
2-3
2、POWER UP AND POWER DOWN
2.1.2 Power Up
Power-up procedure is a systematic method of safely turning on the control and the
prepared machine for operation. The following are comprehensive descriptions of the 3 axes
procedure:
2-4
2、POWER UP AND POWER DOWN
2-5
2、POWER UP AND POWER DOWN
1. The following activities are not allowed when the door is opened. It could cause alarm.
(1) Press the CYCLE START button to execute the program.
(2) Moving X, Y, Z axis (JOG, RAPID or ZRN).
(3) Manual coolant ON (Except wash gun).
(4) Execute the manual tool magazine while magazine door opened.
2. The following activity will be ineffective when press the Door open button.
(1) program is executing
(2) spindle is rotating (CW, CCW, locating, or shift) or stalling
(3) X, Y or Z axis is moving (Feedate, JOG, RAPID, ZRN)
(4) chip conveyor is ON (clockwise, counterclockwise)
(5) cooler is spraying
3. To force the door open without pressing the door open button will be cause the machine
in E-stop status.
4. Spindle speed will be limited in 50 rpm, and Feedrate will not be higher than 2,000
mm/min.
2-6
2、POWER UP AND POWER DOWN
CAUTION
All personnel must know the location of Emergency Stop
buttons and how to use them in case of Emergency.
To prevent damage the controller, machine tool or drives during shutdown, follow the
Power-Down procedure listed below:
1. Establish a condition which ensures that the machine tool will not be damaged
when control is shutdown. Ideally, establish an end-of-program condition with
all axes at Home position. If this can not be accomplished, a cycle stop is
adequate, but try to position the axes clear of the workpieces.
Note: The machine is placed in E-Stop before the control is turned OFF is to
remove power in two distinct steps; first from the drive motor, then from
the drives. Removing all power at once can damage the machine.
2-7
2、POWER UP AND POWER DOWN
2-8
2、POWER UP AND POWER DOWN
There are several methods to stop machine during machine in AUTO or MDI operation.
The descriptions are as below:
2-9
2、POWER UP AND POWER DOWN
D. Single Block
It is illuminated while the push-button is being pressed. One block of the program is
executed, then machine will be hold on, the execution is stopped.
ON:
It will be illuminated while the push-button is being pressed.
One block of the program is executed, and then the execution
SBK is stopped. If the Cycle Start button is pressed, the next block
is executed and then the execution is stopped again. At the end
of each program block, the machine is placed in a Feed Hold
condition.
OFF:
It will be de-activated while the bush-button is being released.
Note 1: When G28 & G30 are in the same block, the
execution will stop in G28 or G30 whatever
which G code is executed.
Note 2: In Canned cycle, machine will stop at the end
of point 1, 2 and 6 during Single Block is
activated.
Note 3: When Single Block is activated, machine will
not be executed during a block containing an
M98P__; M99; and G65. But machine will be
executed during a block containing an
address other than O, N or P, and M98__, or
M99.
Rapid Traverse Note 4: NC will be shifted into Single block status
Feedrate Traverse automatically when the mode selector change
to EDIT or MDI mode while program is in
executing.
2-10
2、POWER UP AND POWER DOWN
E. Feedhold button
F. Spindle Reset
STOP The Spindle stop push-button can also be used to manually release
the tool holder from the spindle, once pressed the button, the
button light will be flashed then push the footswitch for tool
unclamping which is located in front of the operator‘s door. The
drawbar will stay in the open position as long as the button is held
depressed. The button light will be flashed in 30 seconds valid for
tool unclamping from Spindle. The spindle unclamping function
will be invalid once light flashing stopped. This push-button is
available only when spindle rotation is stopped and machine is out
of cycle.
2-11
2、POWER UP AND POWER DOWN
G. Reset
The Reset push-button is active anytime control is ON. It cancels
active spindle speeds and slides motions, resets G and M codes to
start-up conditions and cancels active offsets. If Tool Change is
progressing when "Reset" is pressed, ATC will progress
continuously until "Reset" is held depressed. "Reset" is also used
to clear an alarm State after fault has been corrected. To return a
program in memory to the beginning, press "Program"
push-button.
2-12
2、POWER UP AND POWER DOWN
When the control loses power, either because of a power fail or because the Power Off
push-button has been pressed, the control system disables all outputs, including the machine
power permission control relay. If the control power is lost during any data entry operation, the
correctness of the data being entered cannot be guaranteed and should be verified. All
information previously entered into the system is retained; active information such as an
operator entered MDI block is lost. There are some mechanical safety devices on the machine
that can protect the operator or third party. A list is as below:
After power returning back, power up by the procedure mentioned above. Returning all
cutting conditions before power lost, then cycle start continuously.
2-13
2、POWER UP AND POWER DOWN
‧DO NOT touch any switches or buttons when hands are wet.
DANGER ‧CHECK the machine environment is clean so that
convenient for operation.
‧CHECK cooler oil, coolant and pneumatic pressure are
sufficient to work.
ON
3. Press the Power On button on the machine operator’s panel to
switch the numerical control on.
G
E R ENC
M STOP
E
A
E
ER
GEN
5. Set the Mode Selector in Handle position. Move all axes away
200mm from Home position by Manual Pulse Generator.
2-14
2、POWER UP AND POWER DOWN
(c.1) Manual:
The Zero return procedure can be operated by the manual
Z Y V
push-button of each axis. Press and release -X push-button,
END X axis will move to the Home position. Press the +Y and
X X F1
+Z push-buttons, Y axis and Z axis will move to the Home
position.
Y Z V
(c.2) Auto:
AUTO Press the Auto Home return button, Z axis will move to its
Home position automatically. After Z axis is at its Home
position, X axis will follow the Z axis procedure and then
the Y axis.
HOME
7. All axes Home position LED lamps will light up when all axes
X Y Z 4TH 5TH
returned to the Home position.
2-15
2、POWER UP AND POWER DOWN
A
E
ER
GEN
OFF
4. Press the Power Off button on the machine operator’s panel
to switch the numerical control off.
2-16
3、OPERATION INSTRUCTION
3、 OPERATION INSTRUCTION
3-1
3、OPERATION INSTRUCTION
According to the safety regulation whenever mode selection, all movement must be stopped.
If mode exchange between AUTO / MDI and HANDLE / JOG / HOME, spindle, all axial
movements will be stopped.
Returning to the mode of AUTO, press the CYCLE Start button, machine will be start.
Returning to the HANDLE mode, it must be started from the beginning.
Whenever cancel or stop temporary to execute the program in AUTO mode, please follow the
regular procedure to avoid any mode exchange.
3-2
3、OPERATION INSTRUCTION
At MDI mode:
<1> Key-in the sample program as mentioned left:
a. Push the CYCLE START button, then spindle will be
rotating in 300 rpm in CW, then program M03 S300
will be disappeared.
O0000;
b. Change the mode to HANDLE, spindle will be stopped.
M03 S300;
c. Mode selector turning back to MDI, then push the
%
CYCLE START button, spindle rotation will be
ineffective.
d. Press the RESET button to end all procedure.
3-3
3、OPERATION INSTRUCTION
HOME (2) If press X- button, Z axis will move to its home position.
After Z axis is at its home position, Z axis position will be
X Y Z 4TH 5TH
reset in "0".
There are three possibilities to interrupt the home return
AXIS
function:
Press the Reset push-button on LCD/MDI panel.
Turn the mode selector away from HOME position.
Z Y V Press the Emergency Stop button.
END
X X F1 (3) After Z axis is at its home position, Y axis will follow the Z
axis procedure, and then the X axis 4th axis.
Y Z V
% (4) Each selected axis will be moving to its HOME position with
Rapid feedrate to the designed deceleration position, then
25 50
F0 100
move to the HOME position with 200 mm/min feedrate. The
feedrate override switch can be adjusted while the axis is
moving.
3-4
3、OPERATION INSTRUCTION
A. Jog Mode
JOG
operator to jog the X axis in the plus X direction with its Jog
Override Feedrate. Axial movement will stopped by released
AUTO RAPID
the push-button. Depress X- push-button (button is
EDIT ZRN illuminated) that allows the operator to jog the X axis in the
minus X direction with its Jog Override Feedrate. Y, Z, 4th
axes are the same as X axis procedure.
60
70 130
140
by the program. An override of 0 to 3,600 mm/min. divide to
50 150 16 step, this switch provides to the JOG feedrate switch.
40 160
30 170 Tolerance will be ±3%。
20 180
10 190
0 mm/min 200
AXIS
(3) Select the axis what you want to move.
JOG or RAPID mode is selected, all axis can be moved by
Z Y V
pressing X+,X- or Y+, Y-, etc. momentary push-button (button
is illuminated) that allows the operator to jog the X axis in the
X
END
3-5
3、OPERATION INSTRUCTION
DNC JOG with its Rapid Override Feedrate. Axial movement will
AUTO RAPID
stopped by released the push-button. Depress X-
push-button (button is illuminated) and that allows the
EDIT ZRN
operator to move the X axis in the minus X direction with its
Rapid Override Feedrate. Y, Z, 4th axes are the same as X
axis's procedure.
X F1
move the X axis in the plus or minus X direction with its
Rapid Override Feedrate. Axial movement will stopped by
Y Z V released the push-buttons.
3-6
3、OPERATION INSTRUCTION
MODE
MDI HANDLE
(1) Set the mode selector in HANDLE position.
DNC JOG Select the axis to be moved by the axes selector, the selected
AUTO RAPID
axis can be moved by Manual Pulse Generator (M.P.G.).
Handle Multiplication can be set by actuating one of the three
EDIT ZRN
steps X1, X10, X100.
(2) Set the Axis select mode
The axis to be moved is selected by setting of Axis select
mode. The Handle wheel allows the operator to move a slide
in increments when Mode Select Switch is in X, Y, Z or 4th
position.
(3) Set the Handle Multiplication Switch
The value of each hand wheel increment depends on the
setting of Handle multiplication switch and the axis to be
jogged depends on the setting of Axis select Mode. A list of
movement amount per degree is as below:
Note 2:
Rotating the Handle too fast when X100 is
selected, moves the tool or table at a rate as fast as
the rapid traverse rate. A sudden stop gives the
machine tool a shock.
3-7
3、OPERATION INSTRUCTION
3-8
3、OPERATION INSTRUCTION
CAUTION
DO NOT approach the spindle while it’s running.
BE SURE that the power been turned off before servicing the
spindle unit.
CHECK AND MAKE SURE that the spindle is stopped while
cleaning the spindle taper.
3-9
3、OPERATION INSTRUCTION
BM-2500
Max. tool dia./adjacent
130/250
(mm)
Max. tool length (mm) 300
Max. tool weight (kg) 15
DNC JOG
3-10
3、OPERATION INSTRUCTION
1. Before your requested tools are put into the magazine, pre-check tool tips are in
good condition and tighten and clean the tool holder.
2. The specification of the tool must be as below:
BT40 BT50
Max. tool diameter 90 127
Max. tool length 250 300
Max. tool weight 8 15
3-11
3、OPERATION INSTRUCTION
A. Operation
FORWD Press this button on the operator panel, and then the chips shall be
coming out from the conveyor. Users could stop the conveyor by
pressing this button again.
FORWD
Press the button to active the chip screw, to stop it by press the button
once again.
C. Trouble shooting
1. Use hook to remove the chip from the conveyor.
2. Check the conveyor condition.
FORWD
Press this button once for forwarding
BACK
Press this button for reversing.
3. If it still does not move, it means the motor might be broken. Please contact with
your agency.
3-12
3、OPERATION INSTRUCTION
1. Manual operation
2. Command
M08: Coolant ON
M09: Coolant OFF
3. Water gun
3-13
3、OPERATION INSTRUCTION
The MDI mode provides the operator with the means to manually enter and execute
program information one block of information at a time. MDI blocks are executed independent
of the Active NC program. Each MDI block is completely executed before the next MDI block
can be entered.
The MDI mode is terminated by depressing one of the other mode keys. If an MDI block
is displayed in the MDI Block entry area when the MDI mode is terminated, the block is
erased. The control state which was active when the MDI mode was entered is retained when
the MDI mode is terminated, unless the state is changed from end of block to end of program
while in the MDI mode, in which case the end of program state is retained.
Note: The MDI mode can not be terminated if the cycle of an MDI block has been started
and has not been completed (in cycle or suspended in the middle of the block).
3-14
3、OPERATION INSTRUCTION
A. Programming
MODE
MDI HANDLE
DNC JOG
‧ The program No. O0000 will be inserted automatically. To program in MDI mode is
the same as program editing.
‧ The length of a program which can be prepared is limited to one page of a LCD
screen. In the above case, the longest program is 6 lines with specification of the
parameter, if the mode is switched to that of no modal information display, up to 10
lines of program can be prepared. If the number of lines of program exceeds the
limit, % will disappear and insertion and modification operation will become
impossible.
‧ To delete a program by press the RESET push-button (when parameter no. 057 is set
as MBCLR=1) or O「DELETE」.
3-15
3、OPERATION INSTRUCTION
B. Program Execution
Set the cursor on the head of the program. (Start from an intermediate
point is possible) Press the START push-button on the FANUC Panel
or Cycle Start push-button on the Control Panel. Machine will start to
run. When the program end (M02, M30) or % is executed, the
program will be erased automatically and the operation is end. By
command of M99, return to the head of the program is performed.
3-16
3、OPERATION INSTRUCTION
If the custom macro option is provided, even in the MDI mode, custom macro
2. program preparation and execution is possible. However, when a macro program
which call another macro program, macro call is not possible.
A program to be prepared in the MDI mode uses program memory vacant area. If
3. there is no vacancy in the program memory, program preparation in the MDI mode
is not possible.
4. Program prepared in the MDI mode will be erased in the following cases:
a. In MDI operation, if M02, M30 or % is executed.
b. In AUTO mode, if memory operation is performed.
c. In EDIT mode, if any editing is performed.
d. Background editing is performed.
The editing operation during the stop of MDI operation will start from the cursor
5.
position which makes start, but not from the current cursor position.
3-17
3、OPERATION INSTRUCTION
The program which stored in memory can be executed in AUTO mode, only one
program can be performed at the same time. To search the program number and enable it as
follows:
(1) Set the mode selector in EDIT position. When once an expected
MODE
program is selected, load the program by pressing the RESET
MDI HANDLE
push-button on the FANUC operator's panel.
DNC JOG
AUTO RAPID
(2) Set the mode selector in AUTO position.
EDIT ZRN
(3) Press the soft-key under the mode selection of MONITOR, the
programming O number will be showing up.
(2) Press the CYCLE START push-button, the button light will come
on.
3-18
3、OPERATION INSTRUCTION
(1) ON: Depressed the push-button, button light will come ON.
BDT
The function is active when the push-button is illuminated.
The control will ignore any block containing a Slash code
( / ) when mode selector is in AUTO or MDI position.
(2) OFF: Released the push-button, button light will turn OFF.
When the push-button is not illuminated, the data block is
executed, even any block containing a Slash code ( / ).
For example:
N1 G54;
N2 G90 G81 X50 .Z-20. R3 .F100;
/ N3 X30.; ( Slash code is in front of the block )
N4 X10.;
N5 G80;
M30;
3-19
3、OPERATION INSTRUCTION
This ON/OFF soft-key selects whether the amount of manual movement is to be added to
the absolute value.
For example:
:
N001 G01 G90 X100.0 Y100.0 F1000 ;
N002 X200.0 Y150.0;
N003 X300.0 Y200.0;
When block N002 has been executed after manual operation (X axis + 20.0, Y axis
+100.0) at the end of movement of block N001.
( 220, 250 )
(1)
( 200, 150 )
Manual
Operation
( 100, 100 )
Manual Absolue is ON
3-20
3、OPERATION INSTRUCTION
When the Feed Hold button is pressed while block N002 is being executed, manual
operation (Y axis +75.0) is performed, and the cycle start button is pressed and
released.
(300, 275)
(150, 125)
(100, 100)
When the Feed Hold button is pressed while block N002 is being executed, manual
operation (X axis +75.0) is performed, the control unit is reset with RESET button,
and block N002 is read again.
( 300, 275 )
( 200, 150 )
( 100, 100 )
3-21
3、OPERATION INSTRUCTION
When there is only one axis in the following command, only the commanded axis
returns.
(4)
N1 G01 G90 X100.0 F500 ;
N2 X200.0 ;
N3 Y150.0;
Manual absolute is ON
Manual
Operation
When the following commands are incremental commands, operation is the same as
when the MANUAL ABSOLUTE push-button is OFF.
NOTE:
The following conditions will be happened when manual operation is
performed during cutter radius compensation.
Tool Path
Program Path
Manual
Operation
3-22
3、OPERATION INSTRUCTION
Program path
(Absolute command)
Tool Path
(before manual operation)
Manual Operation
Example 1:
Assume that the Feed Hold was applied at point PH while moving from PA to
PB of programmed path PA, PB, and PC and that the tool was manually moved
to PH'. The block end point PB moves to the point PB' by the amount of
manual movement, and vectors VB1 and VB2 at PB also move to VB1' and
VB2'. Vectors VC1 and VC2 between the next two blocks PB - PC and PC -
PD are discarded and new vectors VC1' and VC2' (VC2' = VC2 in the example
above) are produced from the relation between PB' - PC and PC - PD.
However, since VB2' is not a newly calculated vector, correct offset is not
performed at block PB' - PC. Offset is correctly performed after PC.
3-23
3、OPERATION INSTRUCTION
Program Path
(Absolute Command)
Manual Operation
Tool Path
VA1'
Example 2:
Manual
Operation
Program Path
(Absolute Command)
Tool Path
Vectors VB1 and VB2 are shifted by the amount of manual operation.
Sub-sequence processing is the same as case (a) described above.
An MDI operation can also be intervened as well as manual operation. The
movement is the same as that by manual operation.
3-24
3、OPERATION INSTRUCTION
This function specifies Sequence No. of a block to be restarted when a tool is broken
down or when it is desired to restart machining operation after a day off, and restart the
machining operation from that block. It can also be used as a high speed tape check function.
a. Press Feed Hold to escape the tool, and replace it with a new one. Modify the offset
amount if it varies.
d. Depressed the Program Restart push-button on the machine control panel. The
button light will come on.
e. Find the program head, press RESET push-button during memory operation.
Selected AUTO mode position and press O and ↑.
f. Press P Sequence No. ↓, and search the block with Sequence No. to be restarted.
When the same sequence No. appears many times, for example, when the
subprogram is accessed several times in searching Sequence No. in the subprogram,
specify the frequency of a block with its sequence No. in upper 4 digits, and specify
Sequence No. in lower 4 digits as illuminated below.
P 1 2 3 4 0 1 2 3 【↓】
└───┘└───┘
Frequency Sequence No.
When the block is the first time, the upper 4 digits can be omitted. Further, the
leading zero can be omitted expect Sequence No. when the frequency is specified.
3-25
3、OPERATION INSTRUCTION
g. After completion of block search, the LCD screen is changed to the program restart
screen. Please refer to the screen as below.
(DESTINATION) shows the position where the machining operation is restarted.
(DISTANCE TO GO) shows the distance between the current tool position and the
machining restart position. The figure at the left side of the axis name shows the
order (parameter setting) described later when the tool moves to the restart position.
M...Shows M code commanded recently 35 times in the past.
T.....Shows T code commanded recently 2 times in the past.
S.....Shows S code command in the last.
B.....Shows B code command in the last.
Display the most previously commanded code in the head. Each code is cleared
with the program restart command and the cycle start command in reset conditions.
h. Released Program Restart push-button, button light will turn off. At this time, the
figure at the left side of axis name (DISTANCE TO GO) flickers as well as Restart
message at the right side.
i. Check the screen, and if M, S, T or B code should be output, select the MDI mode
and output M, S, T or B code from MDI. Each code in this case is not displayed on
the program restart screen.
Selected “Handle” mode, push Spindle CW button to rotate which speed will be
following the spindle speed executed by last block.
j. During memory operation, select AUTO mode and check that the distance of
DISTANCE TO GO is correct, and the tool does not hit the workpiece or others. If it
is about to collide with an obstacle, move the tool manually to the location where it
does not collide, then press CYCLE START button. At this time, the tool moves to
the machining restart position in the Dry Run mode by one axis in the order set to
the parameters No. 0124 to 0127, thus restarting machining operation in succession.
3-26
3、OPERATION INSTRUCTION
3-27
3、OPERATION INSTRUCTION
b. Move the tool manually to the program starting point (machining start point), and
keep the modal data and coordinate system in the same conditions as at the
machining start.
d. Pressed the Program Restart push-button on the machine operator's panel. Button
light will come ON.
e. Press PRGRM to display the program. When it is not the specified one, search the
specified program.
Find the program head block. Press RESET During memory operation, select
f. AUTO mode, and press O ↑.
Press Q "sequence NO." ↓ and search a block with Sequence No. to be re-started.
When the same sequence No. appears many times, specify the frequency of a block
g.
with its sequence No. in upper 4 digits, and specify Sequence No. in lower 4 digits.
Upon complete of block searching, the display on the LCD screen is changed to the
h. Program Restart screen.
Release the Program Restart push-button, this function will be ineffective. At this
i. time, the figure at the left side of axis name (DISTANCE TO GO) blinks.
Check the screen, and select the MDI mode if there are M, S, T or B codes to be
specified, and output M, S, T or B codes from MDI, In this case, each code is not
j.
displayed on the program restart screen.
During memory operation, return the operation mode to "AUTO" mode, check that
the distance (DISTANCE TO GO) is corrected, and that the tool does nor hit against
a work and others when moving to the machining restart position. If it is likely to hit
k. against an obstacle, move the tool manually to the position where it does not collide,
then press the CYCLE START button, At this time, the tool moves to the machining
re-start position in the DRY RUN mode by one axis in the order preset to the
parameters (No.0124 to 0127).
For further details, please refer to the Section 4.5 PROGRAM RESTART of Chapter
4.AUTOMATIC OPERATION of FANUC OPERATOR’S MANUAL Volume 2.
3-28
3、OPERATION INSTRUCTION
3-29
3、OPERATION INSTRUCTION
%
90 100 110
80 120 With this dial, it is possible to override the Feedrate designated by
70 130
60 140 the program in MDI or AUTO mode. An override of 0 to 200 % can
50 150
40 160
be applied to override all axes in G01 command. M48, M49 or Rigid
30 170 Tapping function are always override 100%, this dial is not available.
20 180
10 190
0 mm/min 200
3-30
3、OPERATION INSTRUCTION
3-31
3、OPERATION INSTRUCTION
BM-2500
Max. tool dia./adjacent
130/250
(mm)
Max. tool length (mm) 300
Max. tool weight (kg) 15
3-32
3、OPERATION INSTRUCTION
3-33
3、OPERATION INSTRUCTION
A. Arm Type
2. Press SYSTEM key; then push the soft key "PMC" to enter next screen (Figure 3-2);
3-34
3、OPERATION INSTRUCTION
3-35
3、OPERATION INSTRUCTION
6. When tools are dislocated or in the initial setup, it will need to reset the data values
from address D0001~D0099 (Figure 3-6);
3-36
3、OPERATION INSTRUCTION
7. During the initial installation, please make sure the initial values of the address
D00101 to D00199 are tool state code. (Figure 3-7);
8. If there are not the large diameter tools, set the initial values of D0201~D0216 are 0
(Figure 3-8);
3-37
3、OPERATION INSTRUCTION
9. Setting the total pockets number of tool magazine in D0300 (Figure 3-9);
10. Change to the “COUNTR” screen and rotate the tool magazine pocket to No.1
position. Setting C028[CURRENT]=0 (Figure 3-10);
3-38
3、OPERATION INSTRUCTION
12. Press SYSTEM key; then push the soft key "PMCMNT" to enter next screen (Figure
3-12);
3-39
3、OPERATION INSTRUCTION
14. When tools are dislocated or in the initial setup, it will need to reset the data values
from address D0001~D0099 (Figure 3-14);
3-40
3、OPERATION INSTRUCTION
15. During the initial installation, please make sure the initial values of the address
D00101 to D00199 are tool state code. (Figure 3-15);
16. If there are not the large diameter tools, set the initial values of D0201~D0216 are 0
(Figure 3-16);
3-41
3、OPERATION INSTRUCTION
17. Setting the total pockets number of tool magazine in D0300 (Figure 3-17);
18. Change to the “COUNTR” screen and rotate the tool magazine pocket to No.1
position. Setting C028[CURRENT]=0 (Figure 3-18);
3-42
3、OPERATION INSTRUCTION
20. Press SYSTEM key; then push the soft key "PMC MAINTE" to enter next screen
(Figure 3-20);
3-43
3、OPERATION INSTRUCTION
22. When tools are dislocated or in the initial setup, it will need to reset the data values
from address D0001~D0099 (Figure 3-22);
3-44
3、OPERATION INSTRUCTION
23. During the initial installation, please make sure the initial values of the address
D00101 to D00199 are tool state code. (Figure 3-23);
24. If there are not the large diameter tools, set the initial values of D0201~D0216 are 0
(Figure 3-24);
3-45
3、OPERATION INSTRUCTION
25. Setting the total pockets number of tool magazine in D0300 (Figure 3-25);
26. Change to the “COUNTR” screen and rotate the tool magazine pocket to No.1
position. Setting C028[CURRENT]=0 (Figure 3-26);
3-46
3、OPERATION INSTRUCTION
28. Press SYSTEM key; then push the soft key "PMC MAINTE" to enter next screen
(Figure 3-28);
3-47
3、OPERATION INSTRUCTION
30. When tools are dislocated or in the initial setup, it will need to reset the data values
from address D0001~D0099 (Figure 3-30);
3-48
3、OPERATION INSTRUCTION
31. During the initial installation, please make sure the initial values of the address
D00101 to D00199 are tool state code. (Figure 3-31);
32. If there are not the large diameter tools, set the initial values of D0201~D0216 are 0
(Figure 3-32);
3-49
3、OPERATION INSTRUCTION
33. Setting the total pockets number of tool magazine in D0300 (Figure 3-33);
34. Change to the “COUNTR” screen and rotate the tool magazine pocket to No.1
position. Setting C028[CURRENT]=0 (Figure 3-34);
3-50
3、OPERATION INSTRUCTION
Table 1. "COUNTR"
3-51
3、OPERATION INSTRUCTION
Example1:
The totality of tool magazine pockets: 24
All tools are in different normal size diameters. (Table 2 & Table 3)
Address Data
D0000 99
D0001 1
D0002 2
: :
D0024 24
: :
D0100 99
D0101 33
D0102 33
: :
D0124 33
: :
D0200 99
D0201 0
: :
D0216 0
Table 2. "DATA" 1
3-52
3、OPERATION INSTRUCTION
Example2:
The totality of tool magazine pockets: 24
No. 23 Pocket is a large diameter tool set.
No. 22 & No. 24 must set the value in "0" state, because the No.23 pocket is set in a
large diameter tool. (Table 4 & Table 5)
Address Value
D0000 99
D0001 1
D0002 2
: :
D0022 0
D0023 23 No. 23 Pocket is a large diameter tool set.
D0024 0
: :
D0100 99
D0101 33
: :
D0121 33
D0122 99
D0123 66
D0124 99
: :
D0200 99
D0201 23
: :
D0216 0
Table 4 "G. DATA" 2
3-53
3、OPERATION INSTRUCTION
Example3:
The totality of tool magazine pockets: 24
There are two large diameter tools separately within 2 pockets: No.21 & No.23.
No. 20, No.22 and No. 24 must set in "0" state, because each of No.21 and No.23 is set
in a large diameter tool (Table 6 & Table 7).
Address Value
D0000 99
D0001 1
D0002 2
: :
D0020 0
D0021 21
D0022 0
D0023 23
D0024 0
D0100 99
D0101 33
D0102 33
: :
D0120 99
D0121 66
D0122 99
D0123 66
D0124 99
D0200 99
D0201 21
D0202 23
D0203 0
: :
D0216 0
Table 6 "G. DATA" 3
3-54
3、OPERATION INSTRUCTION
If there is one large diameter tool pocket defined; then we must set in "no using" pockets
state for the both-side, last and next, pockets of the defined large diameter tool pocket.
3-55
3、OPERATION INSTRUCTION
Remove the fixed teeth of spindle (Figure 3-35), and mark them to make for
restoring to original position after completing the installation.
3-56
3、OPERATION INSTRUCTION
3. Use the tool wrench to manually change the arm (Figure 3-37) or turn on the “ATC
JOG” function (18i-MB 10.4"LCD Figure 3-38, 0i-MD 8.4"LCD Figure 3-39,
0i-MD 10.4"LCD Figure 3-40, 31i-B 10.4"LCD Figure 3-41); then press the
CYCLE STRAT button.
3-57
3、OPERATION INSTRUCTION
3-58
3、OPERATION INSTRUCTION
3-59
3、OPERATION INSTRUCTION
4. Until the arm rotates to the side of spindle, use the tool to correct the center points
are all in same position (Figure 3-42).
5. Make sure the magazine position and angle are correct, screw the nut, and then set 2
pins in each location (Figure 3-43).
3-60
3、OPERATION INSTRUCTION
7. Rotate the arm to catch the tool which is in spindle. Then, adjust spindle Z position
to rotate the tool smoothly (Figure 3-45).
3-61
3、OPERATION INSTRUCTION
8. Switch to machine coordinate screen, at the Step 7 we need to lift Z axis up 0.5mm.
Then, input this machine coordinate value to PARAMETER 1241.
3-62
3、OPERATION INSTRUCTION
3-63
3、OPERATION INSTRUCTION
3-64
3、OPERATION INSTRUCTION
3-65
3、OPERATION INSTRUCTION
3-66
3、OPERATION INSTRUCTION
3-67
3、OPERATION INSTRUCTION
3-68
3、OPERATION INSTRUCTION
3-69
3、OPERATION INSTRUCTION
3-70
3、OPERATION INSTRUCTION
3-71
3、OPERATION INSTRUCTION
3-72
3、OPERATION INSTRUCTION
3-73
3、OPERATION INSTRUCTION
B. Drum Type
1. COUNTER SET:
(1) PRESS [SYSTEM]
(2) [PMC]
(3) [PMCPRM]
(4) [COUNTR]
2. G-DATA SET:
(1) PRESS [SYSTEM]
(2) [PMC]
(3) [PMCPRM]
(4) [COUNTR]
(5) [DATA]
(6) [G-DATA]
3-74
3、OPERATION INSTRUCTION
3. If tool pocket number 1 is at the ready position, press the tool magazine index
forward push-button, tool pocket number 1 will move forward and tool pocket
number 2 will at the ready position. Pressing the tool magazine index reverse
push-button, tool pocket number 2 will move backward and tool pocket number 1
will at the ready position.
4. Set 20 in # if there are 20 tools. Set 1 in *if the tool pocket number 1 is at the
ready position.
3-75
3、OPERATION INSTRUCTION
5. Key in M06T1 then make sure HD.T=1 and NX.T=1 displayed as the following
screen.
3-76
3、OPERATION INSTRUCTION
7. Key in M06T2, then the tool number 1 which was held in the spindle will be put in
the tool pocket number 1. HD.T=2 and NX.T=2 is displayed on the screen.
Manually load the tool number 2 in the spindle. Key in M06T3 to M06T20 to repeat
steps 5 and 6 until 20 tools are put in the tool pockets.
3-77
4、TROUBLE SHOOTING
4、 TROUBLE SHOOTING
4-1
4、TROUBLE SHOOTING
This chapter is describing how to find and fix the problems coming out from the PMC
(Programmable Machine Controller), other than Alarms from NC or Servo system may describe
by FANUC manual. Check the following items, if the machine still can not function properly;
then please contact our Representative or our Office in your territory and give the following
particulars: (1) Machine Model; (2) Serial No. (All are on the machine nameplate); (3) Condition
of the machine (as much detail as possible).
In case of any short circuit or thermal break caused by any mechanical overloaded or
mis-operation, when electrical malfunction occurs, a prior knowledge of the components
governing the various machine functions can be very useful in isolation the problem to a specific
area of the control circuit.
Once the problem area has been defined, the electrical components controlling that function
should be checked for proper operation. The coils of any of the electrically held control devices
included within the problem area should be checked to see if they are in the proper state;
energized or de-energized as specified in the electrical diagrams. This can be accomplished by
checking the state of the indicating mechanism on the control device. If a coil is found to be in
the incorrect state, then the components and related circuitry controlling the state of that
component must be checked using a volt-ohm meter or similar checking device. First checks to
be certain that 220 Volt supply is being delivered to the problem area. The circuit components
will generally operate within a range of 198 to 240 volts. If the supply voltage is below the
minimum value, it may be inadequate to energize the circuit components. In this case, check the
transformer output to see if it is within the prescribed range (220 Volt ±10%). If not, check the
power source to see if line voltage is being delivered to the electrical system. If the power source
and transformer outputs appear to be adequate but the voltage being delivered to the problem area
is low, there is probably a “short” somewhere in system between the transformer and the problem
area.
With the proper voltage being supplied to the problem area, check across each of the circuit
components until a loss of voltage is detected, thereby indicting the component causing the
problem.
It is quite possible that the coil of the electrically held control device is in the proper state but
a system malfunction still exists. In this case, the related circuit components controlling the state
of that coil would appear to be functioning properly electrically, thereby indicting that it is not
necessary to check out the circuit as previously described. In this situation, the contacts should be
inspected for mechanical binding, welded contacts, dirt, dust, corrosion or similar abnormality.
If the components previously checked appear to be functioning properly and a malfunction
still exists, check the electrical circuit for such abnormalities as defective motor, stuck solenoid,
broken or loose wiring, short circuit, etc.
Some common component problems and their possible cause and cures are listed on the
Trouble shooting guide.
4-2
4、TROUBLE SHOOTING
4-3
4、TROUBLE SHOOTING
4-6
4、TROUBLE SHOOTING
4-7
4、TROUBLE SHOOTING
4-8
4、TROUBLE SHOOTING
4-9
4、TROUBLE SHOOTING
4-10
4、TROUBLE SHOOTING
4-11
4、TROUBLE SHOOTING
4-12
4、TROUBLE SHOOTING
There are two travel limits at both ends of the axes: one is setting by Software parameter
setting, and another is setting by Hardware setting.
When the axes movement over travel to its soft limit, machine will be alert and displayed as
below:
"OVER TRAVEL"
Machine will stop immediately. In this case, please move the axis in its reverse direction by
press axial movement push-button and press the reset button, and machine will be ready for
operation.
4-13
4、TROUBLE SHOOTING
When the axes movement over travel to its hard limit, machine will be alert and displayed as
below:
"NOT READY"
To solve this alarm, please refer to the following procedure:
MODE
MDI HANDLE
DNC JOG
END
2. Press Over travel button, in the mean time, release the axes as
following procedure.
END
4. Release the Over travel button.
RESET 5. Press the Reset button on the FANUC panel to cancel the alarm
message.
4-14
4、TROUBLE SHOOTING
1. The tool arm is stopped beside the spindle during tool change operation.
Step 1: Press the Emergency Stop button.
Step 2: Keeps the Z axis at the second reference point.
Step 3: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “ON”
Step 4: Set the mode selector in HANDLE position.
Step 5: Keep pressing the Cycle Start button on the machine operator’s panel until
the tool arm move to its home position.
Step 6: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “OFF”
Step 7: After the tool arm move to its home position, please check the spindle tool
number, current tool pocket number, and current tool number in the pocket.
Step 8: Reference Point Return operation is performed.
4-15
4、TROUBLE SHOOTING
The tool change interruption solution procedures of different conditions are as follows:
1. The tool magazine is stopped beside the spindle during tool change operation.
The Z axis is at the second reference point under spindle clamping condition.
Step 1: Press the Emergency Stop button.
Step 2: Be sure the air pressure is adequate.
Step 3: Turn the key switch to the SETTING mode.
Step 4: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “ON”
Step 5: Set the mode selector in MDI position.
Step 6: Key in M27 command then the tool magazine will move to its home
position.
Step 7: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “OFF”
Step 8: After the tool magazine move to its home position, please check the spindle
tool number and current tool pocket number.
Step 9: Reference Point Return operation is performed.
The Z axis is at the second reference point under spindle unclamping condition.
Step 1: Press the Emergency Stop button.
Step 2: Be sure the air pressure is adequate.
Step 3: Turn the key switch to the SETTING mode.
Step 4: Move up the Z axis to the top by the use of the handwheel.
Step 5: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “ON”
Step 6: Turn the key switch to the AUTO mode.
Step 7: Set the mode selector in MDI position.
Step 8: Key in M27 command then the tool magazine will move to its home
position.
Step 9: Press the buttons on the LCD/MDI panel.
【OFFSET SETTING】ÆPages Æ【OPR】Æ ATC JOG “OFF”
Step 10: After the tool magazine move to its home position, please check the spindle
tool number and current tool pocket number.
Step 11: Reference Point Return operation is performed.
4-16
4、TROUBLE SHOOTING
4-17
5、APPENDIX
5、 APPENDIX
5-1
5、APPENDIX
1. APC (Auto Pallet Changer) is an accessory of machine. Please read user’s manual before
action.
2. Please follow the illustration in APC operation manual.
3. If any problems or breakdown occurred, please refer to following instruction to get the
problem fixed.
5.1.1 Operations
5.1.3 Cautions
Before pallet change, make sure no tools on the spindle; otherwise, the warning message
“ERROR 3061” will occur.
The instruction code of tool return is stated as following:
G91G30Z0;
T0;
DO NOT forget to add “G91G30Z0;T0;” in the end of processing program input.
5-2
5、APPENDIX
MAN UP DOWN
GE
ER N
EM
CY
CW CCW
5-3
5、APPENDIX
MAN 1. Light on “MAN” first, the rest of function buttons on APC panel can be
managed (“DOOR OPEN” button and “READY” button are excluded).
2. “MAN” only works in HANDEL mode.
JOG 1. “JOG” works for pallet lifting up, going down, and rotating.
2. “JOG” only works in HANDLE mode as “MAN” is on. (This model is
used for maintenance and malfunction operations)
5-4
5、APPENDIX
5.3.5 APC Pallet Goes Down APC
5-5
5、APPENDIX
DOOR
1. “DOOR” light on indicates APC electric door interlock is locked.
2. This function works only if door interlock is electric controlled.
5-6
5、APPENDIX
The following section illustrates the use occasion and caution notes of APC Manual
Operation Panel Board. Please DO follow the instruction below.
Operation manual of APC Control Pane Board is used to exclude or modulate error or
breakdown when facing malfunction.
5.4.2 Cautions
Please keep an eye on the following two points when manually modulate the panel board
to do pallet change:
5-7
5、APPENDIX
5-8
5、APPENDIX
5-9
5、APPENDIX
M code Function
M00 Program Stop
M01 Optional Stop
M02 End of Program
M03 Spindle Forward
M04 Spindle Reverse
M05 Spindle Stop
M06 Automatic Tool Change
M07 Air Blow ON
M08 Coolant ON
M09 All Coolant OFF (Cancel M07, M08, M28, M51)
M10 4th Axis Unclamp
M11 4th Axis Clamp
M13 Spindle Forward - Flood Coolant ON
M14 Spindle Reverse - Flood Coolant ON
M15 ATC Door Open
M16 ATC Door Close
M19 Spindle Orientation
M21 Tool Pocket Down & Magazine Move in
M23 Spindle Unclamp
M25 Spindle clamp
M27 Arm Up & Magazine Move Out
M28 Flood Coolant ON (OPTION)
M29 Rigid Tapping Mode ON
M30 End of Program
M39 Retraction For Rigid Tapping
M45 5th Axis Unclamp
M46 5th Axis Clamp
M48 Override Cancel On
M49 Override Cancel Off
5-10
5、APPENDIX
M code Function
M51 Coolant Through Spindle ON (OPTION)
M56 ATLM & Air Clean ON
M57 ATLM & Air Clean OFF
M59 TS27R Start
M60 OMP60 Start
M61 Chip Wash Pump ON
M62 Chip Conveyor ON
M63 Chip Screw ON
M64 Chip Remove System OFF
M65 APC Clean ON
M66 APC Clean OFF
M70 Mirror Cancel
M71 X Axis Mirror Effective
M72 Y Axis Mirror Effective
M73 Z Axis Mirror Effective
M74 4th Axis Mirror Effective
M75 Counter OFF
M76 Counter ON
M78 APC Ready Check Finish
M79 RECTIFICATION TOOL
M80 APC Ready Check ON
M81 Smoke Exhaust ON
M81 Smoke Exhaust OFF
M85 Oil Mist ON
M86 Oil Mist OFF
M87 Air Extraction ON
M88 Air Extraction OFF
M98 Call Sub-program
M99 Return to Main Program
5-11