Surface Preparation and Protective Coating: Governing Document

Governing document Classification: Internal
Surface preparation and protective coating
Project development (PD)

Technical and professional requirement, TR0042, Final Ver. 6, valid from 2015-12-11
Owner: Chief Engineer Materials Technology
Validity area: Available for implementation/On- and offshore

Governing document: Surface preparation and protective coating Classification: Internal
1 Objective, target group and provision ............................................................................................................. 3

1.1 Objective ................................................................................................................................................. 3
1.2 Target group ........................................................................................................................................... 3
1.3 Provision ................................................................................................................................................. 3
2 Validity ............................................................................................................................................................... 3
3 Requirements for surface protection .............................................................................................................. 4
3.1 Principles for selection and application of coating systems .................................................................... 4
3.1.1 Selection of coating systems .................................................................................................................. 4
3.1.2 Application of coating systems ................................................................................................................ 4
3.2 Addendum to NORSOK M-501, clause 4.2 “Planning” ........................................................................... 4
3.2.1 Major projects ......................................................................................................................................... 4
3.2.2 Smaller projects and fabrication contracts .............................................................................................. 4
3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials” ............................................................. 4
3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces” .......................................................... 4
3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports” ....................................................... 5
3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment” ........................................... 5
3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations” ................................................. 5
3.8 Addendum to NORSOK M-501, clause 9.2 “Sprayed on passive fire protection – Materials” ................. 5
3.9 Addendum to NORSOK M-501, clause 10.2.5 “Qualification of supervisors, foremen and QC
personnel” ............................................................................................................................................... 5
3.10 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures” ............................................ 6
3.11 Addendum to NORSOK M-501, clause 11 “Inspection and testing” ....................................................... 6
3.12 Addendum to NORSOK M-501, Annex A – “Coating systems”............................................................... 6
3.12.1 Film thickness ......................................................................................................................................... 6
3.12.2 Non-metallic pads ................................................................................................................................... 6
3.12.3 Pipe welds .............................................................................................................................................. 6
3.12.4 Pipes in sealed/closed pipe penetrations ................................................................................................ 6
3.12.5 Colours ................................................................................................................................................... 7
4 Coating system selection tables ...................................................................................................................... 7
5 Additional information .................................................................................................................................... 12
5.1 Definitions and abbreviations ................................................................................................................ 12
5.2 Changes from previous version ............................................................................................................ 13
5.3 References ........................................................................................................................................... 16
App A Coating systems .............................................................................................................................................. 17
App B Template for CPS ............................................................................................................................................ 26
Project development (PD), Technical and professional requirement, TR0042, Final Ver. 6, valid
from 2015-12-11
Page 2 of 26
This document and its content, is for authorised company use only
1 Objective, target group and provision
1.1 Objective
This document gives the requirements and clarifications for surface preparation, selection of coating
materials, application and inspection of protective coatings. The requirements are applicable during the
construction and installation of offshore and onshore installations, including associated equipment and
facilities. This document shall also be used as guideline for maintenance.
This document facilitates:

 compliance of health, safety and environmental (HSE) impacts with governing requirements
 optimal protection of the installation with a minimum need for maintenance
 application friendly coating systems
 maintenance friendly coating systems
 standardization and simplification
1.2 Target group

The target group for this document is personnel involved in project planning, project execution and
operation of plants/installations. This includes contractors, manufacturers and third parties employed to
perform work in compliance with this document.
1.3 Provision
Provision is made in Statoil Management System (TR3100 Material Technology, technical requirement
and standards).
2 Validity
This document is mandatory for all surface protection work.
The document is recommended, but not mandatory for:

 Items manufactured under a valid Frame Agreement for the project. Specific requirements for surface
protection shall be given in the Frame Agreement.
 Subsea equipment
 Items and equipment for permanent storage and use in indoor dry and HVAC controlled areas.
 “Off-the-shelf” items – Items that are not specially designed or custom made in accordance with
applicable project specifications.
 Items and components that are part of equipment and machinery and not listed in section 4 in this
document.
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3 Requirements for surface protection
3.1 Principles for selection and application of coating systems
3.1.1 Selection of coating systems

 Coating products, also called “products” and coating systems, also called “systems”, are pre-selected
in cooperation with each coating manufacturer based on HSE properties, technical properties and
proven track record.
 Pre-selected products and coating systems given in Appendix A are mandatory for each coating
manufacturer with regard to system build up and coating products.
 Alternative coating products and coating systems to those listed will only be accepted for test
purposes. Objects or areas for testing shall be selected and agreed between all parties.
 Experience data from tests shall be evaluated in conjunction with revision of Appendix A.
 A product or system may be removed from Appendix A at any time in case of change in a product’s
properties and/or experience or failure to comply with expected quality.
3.1.2 Application of coating systems

Planning, execution, inspection and documentation of surface protection shall be in accordance with
Norsok M-501 and supplementary requirements given in this document.
3.2 Addendum to NORSOK M-501, clause 4.2 “Planning”
3.2.1 Major projects

Major projects are executed in three phases, Front End Engineering Design (FEED), Detailed Engineering,
and Construction.
The following applies:
 In the FEED phase, coating systems shall be selected in accordance with Section 4 in this document
 In the Detail Engineering Phase a Coating Selection Matrix, based on the tables in Section 4 shall be
prepared. The Coating Selection Matrix shall list each surface to be coated, including tanks/vessels,
and assign the corresponding coating system to that surface. The Coating Selection Matrix shall
include requirements for preparation of steel substrates in accordance with ISO 8501-3.
 In the Construction phase, after a coating manufacturer is selected for each part of the project, the
Coating Selection Matrix shall be updated to reduce the number of coating systems and products to
the necessary minimum, and facilitate an efficient production.
3.2.2 Smaller projects and fabrication contracts

For smaller projects and fabrication contracts, selection of coating systems and coating products shall be
in accordance with section 4 and App A in this document.
3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials”

Coating products and coating systems are listed in App A in this document.
3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces”

The following additional requirement applies:
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 Nut bearing areas on flanges, including bolt holes, shall only be coated with primer/first coat prior to
installation. Any remaining layers around the nut bearing areas shall be applied after installation.
 Nut bearing areas, including bolt holes in stainless steel, shall not be coated or coated with primer
only.
 Bolts and nuts shall be in accordance with TR3101 and TR3102 and may be left uncoated.
3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports”

The inspection logs and inspection reports shall be signed by the Responsible Inspector. The report shall
include the inspector’s full name, e-mail address, type and number of inspection certificate, and
company/employer name
3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment”

Paint products, abrasives and chemicals for surface protection shall comply with requirements in TR1668
and Norsok S-002 clause 5.4 “Chemical substances and products”. In addition abrasives shall not contain
more than 1 weight% quartz or crystalline silica.
All coating shall be removed from surfaces prior to hot work in order to avoid hazardous thermal
decomposition of the paint. Hot work is defined as methods generating a temperature of >150°C, e.g.
welding, cutting and grinding. The coating shall be removed with a “cold” method, and form an area of 15
cm on either side of the hot area. This is also applicable for the rear side of heated surfaces. Methods for
removing coating shall be tested and certified for heat generation.
3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations”

Steel preparation shall be in accordance with ISO 8501-3. Section 4 in this document defines
requirements for steel preparation for each object to be coated.
3.8 Addendum to NORSOK M-501, clause 9.2 “Sprayed on passive fire protection – Materials”
Provided protective properties and long term integrity are documented, fibre reinforced solutions may be
used on larger sections. For underside of deck directly above sea, metal mesh solution shall be used.
The edge of the fibre mesh on plate fields shall be reinforced and anchored with wire mesh and studs.
Coat-back length for secondary structure and support shall be minimum 150mm from the girder. Shorter
coat-back length may be used if sufficient fire integrity is documented (ref. TR1055).
3.9 Addendum to NORSOK M-501, clause 10.2.5 “Qualification of supervisors, foremen and QC
personnel”
The responsible coating inspector shall be a part of the quality assurance system and independent from the
production department.
Company may accept alternative qualification of the coating inspector in the following cases:
 Standardized products like valves, actuators etc.
 Smaller equipment and structures located in shielded areas
 Smaller structures with cathodic protection that will be permanently submerged
Condition:
 The acceptance shall be formalized by a Concession Request (CR) including documentation of the
inspector’s alternative qualification.
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 The approval of the CR will normally be given based on verification of the paint shop and observation
of ongoing work.
 The concession will be given to the “Responsible Inspector” in person.
 The concession is only valid as long as the “Responsible Inspector” actively carries out that specific
function.
 Lack of compliance with inspection requirements will be handled in accordance with section 3.11 in
this document.
3.10 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures”

The CPS (Coating Procedure Specification) shall be prepared and qualified by CPT (Coating Procedure
Test) by each individual company who executes the coating work. The CPS shall be prepared in English
and in the language(s) of the workers performing the work.
A mandatory template for the CPS is given in Appendix B.
Each CPS and CPT shall be included in the ITP (Inspection and Test Plan).
3.11 Addendum to NORSOK M-501, clause 11 “Inspection and testing”

Inspection shall be carried out in accordance with Norsok M-501, Table 3. Inspection reports shall be
signed by the “Responsible Inspector”, identified by name, e-mail address and number and type of
qualification certificate. In case of failure to comply with requirements in Table 3, a notification will be sent
to the “Responsible Inspector”. A copy of the signed inspection report and a picture documenting the
deviation will be attached to the notification. A “Responsible Inspector” who fails to comply with the
requirements on three occasions, will lose the right to carry out inspection on projects, regardless of his
formal qualifications as inspector.
3.12 Addendum to NORSOK M-501, Annex A – “Coating systems”
3.12.1 Film thickness

Coating thicknesses above the maximum dry film thickness specified by the coating manufacturer shall be
re-blasted and recoated. This requirement is valid for each layer and the total thickness.
3.12.2 Non-metallic pads

Where aluminium punched whole deck plates, hot dip galvanized or composite grating are resting on
painted surfaces, the painted landing area shall be protected from damage with non-metallic pads glued to
the landing surface.
3.12.3 Pipe welds
Paintwork on pipes, including welds, can be completed prior to leak testing according to ASME B31.3. All
welds are to be left un-insulated prior to testing.
3.12.4 Pipes in sealed/closed pipe penetrations
The part of pipes that penetrates a sealed/closed pipe penetration shall be coated according to coating
requirements for insulated pipes. The coated area shall include the pipe-penetration and 0.5 meter on
each side.
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3.12.5 Colours
3.12.5.1 General requirements

Recommended RAL grades for different colours are given in NORSOK M-501 appendix B. Where
particular colours are specified by the project or where requirements for colour coding are governing,
these requirements shall apply. For other areas, the default colours are: RAL 9002 (grey white) for
topsides structures and equipment; RAL 1004 (yellow) for submerged structures; and RAL 9002 for
subsea equipment.
3.12.5.2 Requirements for valves

Unless otherwise specified, the colour shall be RAL 9002 for valves and accessories.
Colour coding for actuators is dependent upon failure action:
 Fail open: RAL 6002 (green)
 Fail close: RAL 3000 (red)
 Fail lock: RAL 9002 (grey white)
3.12.5.3 Special requirements for valves in firefighting systems

All valves in systems defined as firefighting systems shall have valve bodies, hand wheels and gear boxes
with approved colour coding in RAL 3020, safety red. e.g.:
 WF - Seawater, Fire Fighting
 CF - Chemical, AFFF
3.12.5.4 Onshore specific requirements

Underground valves with extended spindles shall have the visible parts above ground painted with RAL
3020, safety red.
4 Coating system selection tables

The tables have one column for Default system and one column for Alternative system. The following
applies:
 Coating system listed under Default shall be selected for the object to be painted. If several coating
systems are listed under Default, all coating systems are regarded as equal.
 Coating systems listed under Alternative are subject to acceptance by Company. Acceptance may be
based on service life of the installation or the item to be coated. Acceptance may be given based on a
Technical Query and does not require a Non Conformance Request.
Requirements for steel preparation are given according to ISO 8501-3.
Table 1: Carbon steel – structural items and internal tank/vessel coating

Item System Steel Comments
Default Alternative preparation
Permanently submerged T≤50°C 7B 7A, 7C P1
Carbon steel
Permanently submerged T> 50°C 7C P1

Splash zone 7A P3
Between splash zone and underside 7A 2A, 2B P3
cellar deck
Underside of deck and areas directly 2A 2B, 7A P3 Incl pipes/
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above sea outfitting
Bridges 2A 2B, 7A P3
Flare boom 2A P3
Crane boom and A-frame 2B P3
Lifeboat stations/Rescue areas 2B P3
Escape routes and solid walkways 4A P3
Lay down areas 4A P3
Deck - Exposed area 4B 4A P3
Deck - Unexposed area 4C 4A, 4B P3
Deck - dry and HVAC controlled area 4D 4C P2
Structures - Exposed areas 1A 1B, 2B, 7A P3
Structures - Unexposed area 1B 1A, 2B P3
Structures - dry and HVAC controlled 8 1A, 1B P1
areas
Caisson – Internal 7B Polymer P3 * Subject to
Iiner * qualification
and company
approval
Passive fire protection 5A P2
Potable water, service water 3A P3
Cargo, diesel 3C P3
Internal tanks
Ballast, voids 3B P3
Open drain 3 P3 Normally 3B,
Closed drain 3 P3 but dependent
upon
conditions
Note: For hot dipped galvanized steel and aluminium surfaces, see table 5.
Table 2: Carbon steel – Topside pipes, vessels and equipment

Insulated* pipes/vessels 2A P3 * Perforated
Topside valves, piping, vessels
cladding (class
3) shall be
treated as
Carbon steel
uninsulated
Uninsulated pipes/vessels < 120°C 1A 1B, 2A, 2B P3
Uninsulated pipes/vessels > 120°C 2A P3
Actuators, accumulators, gear boxes 1A 2A, 2B P3
Uninsulated valves < 120°C 1A 2A, 2B P3
Uninsulated valves > 120°C 2A P3
Insulated valves 2A P3
Bulk supplied valves 1A P3 Primer and tie
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coat only
Hand wheels HDG+6B
Generators, motors, transformers - 1A 1B, 2B P3
Exposed
Generators, motors, transformers - 1B C5-M-M P3 ISO 12944-5
Unexposed
Miscellaneous mechanical 1A 1B, 2B P3
Topside equipment
equipment - Exposed
Miscellaneous mechanical 1B C5-M-M P3 ISO 12944-5
equipment – Unexposed
Frames, foundations, structures - 2A HDG, 2B P3
Exposed
Frames, Foundations, Structures - 1A HDG, 2A, P3
Unexposed 2B
Structural walls and enclosures - 1A 1B, 2B P3
Exposed
Structural walls and enclosures - 1B 1A, 2B P3
Exposed
Note: Insulated and class 3 refers to work done in accordance with Norsok R-004 and TR1660
Table 3: 316 Stainless steel

Outfitting N/A 6A P2 When colour
Lifeboat stations/Rescue areas N/A 6A P2 When colour
Structures in dry and HVAC N/A 6A P2 When colour
controlled areas
Potable water, service water N/A
Diesel N/A
Internal
tanks
Ballast, voids N/A

316 Stainless steel
Open drain N/A

Closed drain N/A
Uninsulated valves in dry and HVAC N/A 6A P1 If colour
controlled area
Topside valves, piping,
Uninsulated valves < 60°C in N/A 6A P2 If colour

Exposed and Unexposed area
Insulated valves < 150°C in Exposed 6C 2A P3
vessels
and Unexposed area

Uninsulated valves from 60 to 150°C 2A P3
Insulated and uninsulated valves 2A P3
>150°C in Exposed and Unexposed
area
Uninsulated actuators, N/A 6A P2 If colour
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accumulators, gear boxes
Insulated Actuators, Accumulators, 6C
Gear boxes
Hand wheels N/A 6A If colour
Uninsulated pipes carrying HC in 6A 2A P3
Exposed and Unexposed area <
60°C
Insulated pipes < 60°C all areas 6C 2A P3 Note 2
Insulated and uninsulated pipes > 2A P3
60°C in Exposed and Unexposed
area
Uninsulated pipes > 60°C in dry and 6A P3
HVAC controlled area
Insulated pipes > 60°C in dry and 6C P3
Uninsulated vessels < 60°C in HC 6A 2A P3
systems in Exposed and Unexposed
area
Insulated vessels < 60°C in HC 6C 2A P3
area
Insulated and uninsulated vessels > 2A P3
60°C in HC systems in Exposed and
Unexposed area
Uninsulated vessels < 60°C in dry 6A 2A P3 Welds only
and HVAC controlled area
Insulated vessels < 60°C in dry and 6C 2A P3
Frames, foundations, structures, N/A 6A P2 If colour
Equipment
equipment with surface temperature

< 60°C
Note 1: All stainless steel shall as a minimum have edge preparation as P2.
Note 2: In fully dry, HVAC controlled areas, coating is not required
Table 4: 22Cr Duplex, 25Cr Duplex, 6Mo

Outfitting N/A 6A P2 If colour
Duplex,
Duplex,
Lifeboat stations/Rescue areas N/A 6A P2 If colour

22Cr
25Cr
6Mo
Structures in dry and HVAC N/A 6A P2 If colour

controlled areas
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Potable water, Service water N/A
Diesel N/A
Internal
tanks
Ballast, Voids N/A

Open drain N/A
Closed drain N/A
Valves in dry and HVAC controlled N/A 6A P1 If colour
area
Uninsulated valves ≤ X°C in N/A 6A P2 If colour
Uninsulated valves T > X°C in 2A P2
Insulated valves ≤ 150°C in Exposed 6C 2A P3
and Unexposed area
Insulated valves > 150°C in Exposed 2A P3

and Unexposed area
Uninsulated Actuators, N/A 6A P2 If colour
Accumulators, Gear boxes
Insulated Actuators, Accumulators, 6C
Gear boxes
Insulated 25Cr Duplex and 6Mo N/A 6C P3
pipes and valves ≤ 2’’
Insulated pipes T< 150°C all areas 6C 2A P3
Insulated pipes T≥ 150°C all areas 2A P3
Uninsulated pipes T≤ X°C N/A 6A P1
Uninsulated pipes T> X°C 2A P3
Insulated vessels T< 150°C all areas 6C 2A P3
Insulated vessels T ≥ 150°C all area 2A
Uninsulated vessels T<X°C all areas N/A 6A P1 If colour
Uninsulated vessels T≥X°C in HC 2A P3
area
Frames, Foundations, Structures, N/A 6A P2 If colour
Equipment
equipment with surface temperature

< X°C
Stainless steel type 22%Cr 25%Cr 6 Mo

Duplex Duplex
Maximum temperature allowed avoiding 100°C 110°C 120°C
chloride induced stress corrosion cracking (“X”
in the table above).
Note: All stainless steel shall as a minimum have edge preparation as P2.
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Table 5: Coating system selection other surfaces

Item System Surface Comments
Structural items N/A 6A
Aluminium
Equipment, actuators etc. N/A 6A

Other surfaces
Handrails and ladders - Exposed 6B

HDG carbon steel
area
Handrails and ladders - Unexposed N/A 6B
area
Frames, foundations, structures - 6B
Exposed area
Frames, foundations, structures - N/A 6B
Unexposed area
5 Additional information
5.1 Definitions and abbreviations

Shall Requirement strictly to be followed in order to conform to the document and from
(requirement) which no deviation is permitted, unless a «deviation» is approved.
Should Indicates that among several possibilities one is recommended as particularly
(recommendation) suitable, without mentioning or excluding others, or that a certain course of action is
preferred but not necessarily required, or that (in the negative form) possibility or
course of action is deprecated but not prohibited.
May Indicates a course of action permissible within the limits of the document.
Can Statements of possibility and capability, whether material, physical or causal.
RAL Colour definitions issued by RAL (Deutsches Institut für Gütesicherung und
Kennzeichnung e.V.)
Exposed area An area that is directly exposed to the environment or where louver panels is the only
protection
Unexposed area An area shielded from environmental loads by fixed walls and natural ventilated by
louver panels
Dry and HVAC A fully enclosed area with ventilation by a HVAC system
controlled area
Deck coating A coating system with non-skid properties applied on deck areas
HDG Hot dip galvanized
HVAC Heating, Ventilation and Air-Conditioning
HSE Health Safety and Environment
ITP Inspection and test plan
FEED Front End Engineering Design
CPS Coating procedure specification
CPT Coating procedure test
HC Systems Systems containing hydrocarbons like fuel gas, diesel, petrol, methanol in addition to
produced oil, condensate and gas.
CSDS Coating system data sheet
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DFT Dry film thickness. Thickness of a coat or a coating system remaining on the surface
after hardening
Tank Same as vessel, often used in combination with internal coating
Temperature Maximum operation temperature
5.2 Changes from previous version

Previous Version (TR0042 ver. 5.01) New Version (TR0042 ver. 6)
Sec. Affected text Sec. Modification, reasoning and effect

1.1 This document gives the This document gives the requirements and
requirements clarifications – Added to better cover the
content of the document.
2, 2nd para Subsea equipment – Added to the not
mandatory list due to complex qualifying
process for suppliers and coverage by
cathodic protection give additional safety –
Results in lower cost
2, last HSE requirements given in section Removed – HSE requirements shall be
sentence 3.6 are mandatory for all coating handled by TR1668 – Less room for
products and surface protection interpretations
work
3.1.1 All 3.1.1 Paragraphs are merged to simplify and the
requirements regarding annual revision
are removed – Cost saving.
3.2.1, 2nd including tanks 3.2.1 and Including tanks/vessels – The two words
para Table 1 are often used for the same and definition
is added – Less room for
misunderstanding
3.4, 1st Nut bearing areas, including bolt Nut bearing areas on flanges, including
para holes bolt holes – The requirement is only valid
for this – Less complexity
3.4, 3rd Added “Bolts and nuts shall be selected in
para accordance with TR3101 and TR3102 and
may be left uncoated” – To avoid
unnecessary coating and maintenance
activities during projects and operations –
Simplification and cost saving.
3.6 For items not covered by this 3.6 Paint products, abrasives and chemicals
document, the following applies: for surface protection shall comply with
requirements in TR1668 and Norsok S-
Paint products and chemicals for 002 clause 5.4 “Chemical substances and
surface protection shall comply products”. In addition abrasives shall not
with requirements in TR0926 and contain more than 1 weight% quartz or
Norsok S-002 clause 5.4 crystalline silica
“Chemical substances and
products”. Removed the HSE requirements covered
in TR1668 and ISO S-002 and referring to
Products containing hormone these. Only kept requirements not covered
mimics, Lead, Cadmium, – Simplification.
Chromate, Mercury or tarry
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substances shall not be used.
Polyurethanes and other

isocyanate-based products shall
not be used.
3.8 New clarifications of sprayed on passive
fire protection – Opening up for use of
fibre solutions and lower coat-back lengths
– Cost, weight and time saving in projects
without compromising the integrity.
3.8 3.9 Added: The responsible coating inspector
shall be a part of the quality assurance
system and independent from production
department. – Strengthening the quality
assurance system – Right quality the first
time is saving money.
3.9 If the CPT is performed on a test 3.10 Removed – Costly requirement with
panel the panel shall be stored for limited additional value
the validity period of the CPT.
3.9 3.10 Added: Each CPS and CPT shall be
included in the ITP (Inspection and Test
Plan) – Require a plan and time line for
better follow up the process – Better
efficiency.
3.11.4 Pipes in insulated pipe 3.12.4 Pipes in sealed/closed pipe penetrations –
penetrations To avoid misunderstanding – Not
necessarily insulation materials – To avoid
misunderstanding
4, table 1 Added system no 7C as alternative for
permanently submerged T≤50°C has all
the same qualification requirement as 7B –
Simplification, saving cost
4, table 1 Underside of deck… default 4, table 1 Moved system 2B to alternative system –
system 2A/2B System 2A is mandatory and system 2B
and 7A must be in agreement with
company – Secure life time consistency –
Better control of own requirement.
4, table 1 Note: For hot dipped galvanized steel and
aluminium surfaces, see table 5. – To
avoid misunderstanding that these areas
surfaces are not covered by the document.
4, table 2 Carbon steel – Pipes, vessels and Carbon steel – Topside pipes, vessels and
equipment equipment – Emphasizing that these
requirements are not applicable for subsea
– Avoid misunderstanding
4. Table 2 Insulated* pipes/vessels Simplified, merging the requirements into
one row – to avoid misunderstanding
4. Table 2 Insulated valves Specified as uninsulated < 120°C, > 120°
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and insulated with the correct
requirements – To avoid misunderstanding
4. Table 2 Generators, Engines Generators, motors, transformers – Added
transformers and motors and removed
engines – To avoid misunderstanding
4. Table 2 Miscellaneous mechanical equipment –
Added to include all relevant equipment –
To avoid misunderstanding
4. Table 2 Added: Note: Insulated and class 3 refers
to work done in accordance with Norsok
R-004 and TR1660 – Clarifying
information.
4. Table 3 Uninsulated valves < 60°C in 4- Table 3 Default N/A, alternative 6A steel
Exposed and Unexposed area – preparation P2, if colour – Facilitated
Default 6A, alternative 2A, steel requirements due to robust structure for
preparation P3, welds only valves – Cost saving
4. Table 3 Insulated valves < 60°C in Exposed 4. Table 3 Insulated valves < 150°C in Exposed and
and Unexposed area Unexposed area
Insulated and uninsulated Valves Insulated and uninsulated valves >150°C
>60°C in Exposed and Unexposed in Exposed and Unexposed area –
area Changed the temperature based on the
generic temperature resistance of system
6C – Lower application and coating cost
and better application robustness – Cost
and time saving.
4. Table 4 Insulated 25Cr Duplex and 6Mo 4. Table 4 Insulated 25Cr Duplex and 6Mo pipes and
pipes ≤ 2 valves ≤ 2’’ – Added valves to avoid
misunderstanding – Cost saving
4. Table 5 Added “Equipment, actuators etc.” under
Aluminium – To emphasize no need for
coating on aluminium – Cost saving.
5.1 Added definitions for ITP, HC systems and
Tank.
App A Added web page addresses for the
coating suppliers to find the CSDSs online
– Easier access
App A Updating of a CSDS may only be Removed. Unnecessary requirement.
done in conjunction with annual
revision of Appendix A
App A Additional requirement regarding coating
systems:
System 7A shall be of flake and/or fibre
reinforced type.
System 9 is in this document the same as
system 1A. – Emphasizing requirements
that are not written in the document – To
avoid misunderstanding.
App A Generally: Revised the coating systems
from 2015-12-11
Page 15 of 26

from the suppliers and added additional
systems from a new supplier.
App A, Pyroclad X1 and Jotachar JF750 App A, Pyroclad X1 and Jotachar JF750 are
system 5A are subject to technical evaluation system 5A moved to approved list and Firetex M90-
and Company approval. 02, Chartek 7E and Chartek 8E are
subject to technical evaluation and
Company approval. – More products
approved and for approval – Cost and
weight saving
App A, Added Note 2: If system 5A is used on
system 5A stainless steel the zinc based primer
system (first and second layer) shall be
replaced with relevant primer system for
stainless steel. – To avoid
misunderstanding and ensure the quality
on stainless steel.
5.3 References
ASME B31.3 Process piping
ISO 8501-3 Preparation of steel substrates before application of paints and related products -
Visual assessment of surface cleanliness - Part 3: Preparation grades of welds, edges
and other areas with surface imperfections
ISO 12944 Paints and varnishes – Corrosion protection of steel structures by protective paint
systems
NORSOK M-501 Surface preparation and protective coating
NORSOK R-004 Piping and equipment insulation
NORSOK S-002 Working environment
TR1055 Performance Standards for Safety Systems and Barriers - Offshore
TR1660 Piping and equipment insulation
TR1668 Prohibited and Restricted Chemicals
TR3101 Fasteners
TR3102 Materials selection for development and modification projects for upstream facilities
from 2015-12-11
Page 16 of 26
App A Coating systems

The following coating systems are approved by Statoil for use in all projects.
For each coating system, the coating manufacturers have developed a CSDS (Coating System Data
Sheet) labelled with the name and revision date of this document. The CSDSs shall be a part of the CPS
and are available on the respective Coating Manufacturer’s web page:
www.carboline.com
www.hempel.com
www.international-pc.com
www.jotun.com
www.ppg.com
www.sherwin-williams.com
The coating systems are in accordance with Coating System numbering in Norsok M-501 with the
following adjustment:
System 1A: System 1 with inorganic zinc-rich primer

System 1B: System 1 with zinc-rich epoxy primer
System 4A: Deck coating for walkways, escape routes and laydown areas
System 4B: Deck coating for exposed areas (except walkways, escape routes and laydown areas)
System 4C: Deck coating for unexposed areas (except walkways, escape routes and laydown areas)
System 4D: Deck coating for dry and HVAC controlled areas (except walkways, escape routes and
laydown areas)
Additional requirement regarding coating systems:
System 7A shall be of flake and/or fibre reinforced type.

System 9 is in this document the same as system 1A.
COATING SYSTEM 1A
Supplier Product Minimum DFT Max DFT µm
Carboline Carbozinc 11 75 150
Carboguard E 19 primer 25 50
Carbomastic 18 FC 130 300
Carboxane 2000 TC 75 150
Total 305 650
Hempel Galvosil 15700 60 100
Hempadur Mastic 4588W mist coat (diluted) 25 50
Hempadur Mastic 4588W 160 400
Hempaxane Light 55030 60 120
Total 305 670
International Interzinc 2280 60 150
Interplus 356 (5% thinned) 25 50
Interplus 356 160 400
Interfine 1080/2080 60 120
Total 305 720
Jotun Resist 86 75 125
Penguard Tie Coat 100 25 75
Jotamastic Plus 130 450
Hardtop Optima 75 125
Total 305 775
PPG Sigmazinc 9 60 120
SigmaCover 410 mist coat 25 50
SigmaCover 410 140 230
PSX 700 80 160
Total 305 560
from 2015-12-11
Page 17 of 26
COATING SYSTEM 1B
Carboxane 2000 Topcoat 75 150
Total 280 600
Hempel Hempadur AvantGuard 750-1736G 60 150
Total 280 670
Interfine 1080/2080 60 120
Total 285 720
Jotun Barrier 75 150
Total 280 725
PPG SigmaZinc 68SP 60 120
PSX 700 80 160
Total 280 560
COATING SYSTEM 2A
Thermally sprayed aluminium (TSA) Min. thickness 200m
Supplier Product Film thickness
Carboline Thermaline 4674 Sealer coat
Hempel Silicone Aluminium 56914 Sealer coat
International Intertherm 50 Sealer coat
Jotun Solvalitt Sealer coat
PPG Sigmatherm 540 Sealer coat
Sherwin-Williams Leighs M505 Sealer coat
COATING SYSTEM 2B
Thermally sprayed zinc (TSZ) Min. thickness 100m
Carboline Carboguard E 19 Primer 25 40
Total 225 490
Hempel Hempadur 15570 25 50
Total 225 570
International Intergard 269 40 75
Interfine 1080/2080 60 120
Total 225 495
Jotun Penguard Tie Coat 100 25 75
Total 225 650
PPG SigmaCover 410 mist-coat 25 50
PSX 700 80 160
Total 230 460
COATING SYSTEM 3A
Carboline Plasite 4660 300 800
Plasite 4660 300 800
Total 600 1600
from 2015-12-11
Page 18 of 26
Hempadur 35560 300 500

Total 600 1000
International Interline 975 300 750
Interline 975 300 750
Total 600 1500
Jotun Tankguard DW 300 500
Tankguard DW 300 500
Total 600 1000
PPG Sigmaguard CSF 650 300 600
Sigmaguard CSF 650 300 600
Total 600 1200
Sherwin-Williams Dura-Plate UHS 300 600
Dura-Plate UHS 300 600
Total 600 1200
COATING SYSTEM 3B
Carboline Carbomastic 18 FC 175 300
Total 350 600
Hempel Hempadur Quattro 17634 160 400
Hempadur Quattro 17634 160 400
Total 320 800
Intergard 787 160 400
Total 320 800
Jotun Jotacote Universal aluminium 160 450
Jotacote Universal colour 160 450
Total 320 900
PPG SigmaPrime 700 160 320
SigmaPrime 700 160 320
Total 320 640
Sherwin-Williams Dura-Plate 301 160 300
Dura-Plate 301 160 300
Total 320 600
COATING SYSTEM 3C
Carboline Phenoline 187 primer 150 300
Phenoline 187 Finish 150 300
Total 300 600
Hempel Hempadur Quattro 17634 150 400
Hempadur Quattro 17634 150 400
Total 300 800
International Intershield 300 160 400
Intershield 300 160 400
Total 320 800
Jotun Jotacote Universal aluminium 160 450
Total 320 900
PPG Sigmaguard CSF 650 300 600
Sigmaguard CSF 650 300 600
Total 600 1200
Sherwin-Williams Dura-Plate 301 160 300
Dura-Plate 301 160 300
Total 320 600
COATING SYSTEM 3D
Plasite 4660 300 800
Total 600 1600
Hempadur 85671 100 200
Hempadur 85671 100 200
from 2015-12-11
Page 19 of 26
Total 300 600

Total 250 400
Jotun Tankguard Storage 150 200
Tankguard Storage 150 200
Total 300 400
PPG Novaguard 840 400 600
Total 400 600
Sherwin-Williams Epo-Phen FF 175 225
Epo-Phen FF 175 225
Total 350 450
COATING SYSTEM 3E
Plasite 4660 300 800
Total 600 1600
Hempadur 85671 100 200
Hempadur 85671 100 200
Total 300 600
Total 250 400
Jotun Tankguard Storage 150 200
Tankguard Storage 150 200
Total 300 400
PPG Novaguard 840 400 600
Total 400 600
Epo-Phen FF 175 225
Total 350 450
COATING SYSTEM 3F
Plasite 4660 300 800
Total 600 1600
International Environline 405HTR 500 1000
Total 500 1000
Jotun Tankguard Storage SF 200 500
Tankguard Storage SF 200 500
Total 400 1000
PPG NovaGuard 4801 500 1000
500 1000
Total 1000 2000
Sherwin-Williams Nova-Plate 325 500 1000
Total 500 1000
COATING SYSTEM 3G
Total 75 150
Total 100 125
Total 60 120
Jotun Tankguard Zinc 100 170
Total 100 170
PPG SigmaGuard 750 75 150
Total 75 150
Sherwin-Williams Zinc-Clad II 75 100
Total 75 100
from 2015-12-11
Page 20 of 26
COATING SYSTEM 4A
Carboline / Hummervoll HI EP Sealer 200
HI EP Deck Coat 838
Quartz-sand 0,8-1,2mm 1058
HI EP Flex Top Coat 751
Alu oxid 1,0-3,0mm 153
Total 3000
COATING SYSTEM 4B
HI EP Deck Coat 838
HI EP Deck Top Coat 751
Total 3000
Hempadur Spray-Guard 35493 3000 3500
Total 3020 3550
Interzone 1000 750 1500
Interzone 1000 750 1500
GMA 734 1350 1500
Intergard 740 100 200
Total 3075 4950
SigmaShield 1090 3000 5000
Total 3075 5150
Sherwin-Williams Epigrip C425 75 125
Epidex M153 2925 3500
Total 3000 3625
COATING SYSTEM 4C
HI EP Deck Coat 256
HI EP Deck Top Coat 447
Total 1600
Hempadur Spray-Guard 35493 1500 3500
Total 1520 3550
Intershield 300 175 500
GMA 734 1350 1350
Interguard 740 100 200
Total 1800 2550
Jotun Jotamastic 80 WG 150 300
Jotamastic 80 WG 150 300
Jota Armour WG 1200 3000
Total 1500 3600
PPG SigmaShield 880 710 1000
SigmaShield 880 + Alu oxid 710 1000
PSX700 80 160
Total 1500 2160
Sherwin-Williams Epigrip C425 75 125
Epidex M153 1725 3500
Total 1800 3625
COATING SYSTEM 4D
from 2015-12-11
Page 21 of 26
Carboline System no. 1A or 1B in accordance with Norsok M-501, system no.

Hempel 1, Note 2: When this coating system is used for accessible deck
International areas, a non-skid aggregate shall be added to the second last coat.
Jotun Prior to applying the coating where the non-skid aggregates are
PPG added, the primer and the succeeding coat(s) shall be applied to a
minimum DFT of 175 μm and fully cured.
COATING SYSTEM 5A
Note Maximum thickness to be approved by the fire protection material supplier.
The below systems are based on one of the following epoxy based passive fire protection products:
Chartek 7
Firetex M90
Jotachar JF750
Pyroclad X1
Firetex M90-02, Chartek 7E and Chartek 8E are subject to technical evaluation and Company approval.
Carboguard E 19 Primer 30 40
Epoxy based Passive Fire Protection - -
Hempel Hempadur Avant Guard 750-1736G 60 150

Hempadur 15570 25 50
Hempadur 15570 25 50

Intergard 269 30
Epoxy based passive fire protection - -
Interfine 1080/2080 60 120
Jotun Barrier 50 75
PPG SigmaZinc 68SP 60 75

Amercoat 71 TC 50 75
Amercoat 71 TC 50 100
PSX 700 80 160
Sherwin-Williams Zinc-Clad IV 75 125

Epigrig L574 25 35
Epoxy based Passive Fire Protection
Note 1: No approved system for Tie- and Topcoat
Note 2: If system 5A is used on stainless steel the zinc based primer system (first and second layer) shall
be replaced with relevant primer system for stainless steel.
COATING SYSTEM 6A
Carboline Carboguard E 19 Primer 50 100
Total 225 550
Total 225 520
from 2015-12-11
Page 22 of 26

Interfine 1080/2080 60 120
Total 225 495
Jotun Penguard Primer 40 90
Total 225 665
PSX 700 80 160
Total 230 460
COATING SYSTEM 6B
Carboline Carboguard E 19 primer 50 100
Total 225 550
Total 225 520
Interfine 1080/2080 60 120
Total 225 495
Jotun Penguard Primer 40 90
Total 225 665
PSX 700 80 160
Total 230 460
COATING SYSTEM 6C
Carboline Thermaline 400 EU 125 200
Thermaline 400 EU 125 200
Total 250 400
Hempadur 85671 125 200
Total 250 400
International Intertherm 228HS 125 175
Intertherm 228HS 125 175
Total 250 350
Jotun Epoxy HR Alum 125 200
Epoxy HR Colour 125 200
Total 250 400
PPG Sigmatherm 230 125 190
Sigmatherm 230 125 190
Total 250 380
Epo-Phen FF 125 175
Total 250 350
COATING SYSTEM 7A
Carboline Carboglas 1601SG 750 1500
Carboglas 1601SG 750 1500
Total 1500 3000
Hempel Hempel Polyester GF 35990 750 1250
Hempel Polyester GF 35990 750 1250
Total 1500 2500
International Interzone 1000 / Interzone 1000 WG 750 1500
from 2015-12-11
Page 23 of 26
Interzone 1000 / Interzone 1000 WG 750 1500

Total 1500 3000
Jotun Baltoflake Ecolife 750 1500
Baltoflake Ecolife 750 1500
Total 1500 3000
PPG Sigmashield 4800 750 850
Sigmashield 4800 750 850
Total 1500 1700
Sherwin-Williams Duraglass 41V 750 1000
Duraglass 41V 750 1000
Total 1500 2000
COATING SYSTEM 7B
Carboline Carboguard 878 175 300
Carboguard 878 175 300
Total 350 600
Hempel Hempadur Mastic 4588W-19000 175 400
Total 350 800
International Interzone 3507 200 450
Interzone 3507 150 450
Total 350 900
Jotun Jotacote Universal Alum 200 450
Total 350 900
PPG SigmaCover 2 175 350
Total 350 700
Sherwin-Williams Epigrip M922 175 500
Epigrip M922 175 500
Total 350 1000
COATING SYSTEM 7C
Note For approved maximum temperature check coating system datasheet
(CSDS) for the different systems.
Plasite 4660 300 800
Total 600 1600
Hempadur 35900 250 500
Total 500 1000
International Interzone 3507 200 450
Interzone 3507 150 450
Total 350 900
PPG PhenGuard 930 100 175
PhenGuard 935 125 175
PhenGuard Subsea 780 125 175
Total 350 525
Sherwin-Williams Nova-Plate UHS 250 500
Nova-Plate UHS 250 500
Total 500 1000
COATING SYSTEM 8
Note No special system requirements other than the HSE requirement given in TR1668. Only subject to project
approval.
COATING SYSTEM 9
Carboguard E 19 primer 25 50
Total 300 650
from 2015-12-11
Page 24 of 26

Hempadur Mastic 4588W diluted 25 50
Total 245 550
Interfine 1080/2080 60 120
Total 305 720
Jotun Resist 86 75 125
Total 305 775
PPG Sigmazinc 9 60 120
SigmaCover 410 mist coat 25 50
PSX 700 80 160
Total 305 560
from 2015-12-11
Page 25 of 26
App B Template for CPS

CPS shall be made in accordance with this template
Responsibility: The contractor who is going to perform the coating work shall prepare the CPS
Language: The CPS shall be written in English and the language of the operators performing the coating
work
Content of the CPS:
Introduction – A short description of the purpose of the coating work with reference to governing
documents
Scope – A listing of which objects to be coated
Facilities – A short description of the facilities where the coating work will be carried out
Organisation and qualifications – A short description of the Coating contractor’s organisation including
 Description of qualification of operators
 Description of qualification of foremen/supervisors
 Description of qualification of inspector
HSE – A description of Coating contractor’s routines and procedures including use of PPE (personal
protective equipment).
Performing of coating work – A short step by step description of each activity of the work. Start with
reception of the objects to be coated and of the materials to be used. Stop after the final release of the
coated items.
The description shall include products, tools and equipment.
Where one main activity can be divided into sub-activities, such as where application of paint includes both
application of stripe coat(s), and application of full coat(s), each of the sub-activities shall be described
with respect to sequence, tools and relevant over coating interval(s).
Inspection, Testing and Reporting – Description of routines and roles for inspection and testing and
reporting, including an example of the paint report that will be used.
CPT – Routines for notification of time for CPT.
Documents – Describe how relevant documents like CSDS (Coating System Data Sheet), Technical data
sheets and Safety data sheets are made available to people involved in the coating process.
from 2015-12-11
Page 26 of 26

Surface Preparation and Protective Coating: Governing Document

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Surface Preparation and Protective Coating: Governing Document

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Governing document Classification: Internal

Surface preparation and protective coating

Project development (PD)

Owner: Chief Engineer Materials Technology

Validity area: Available for implementation/On- and offshore

1 Objective, target group and provision ............................................................................................................. 3

1 Objective, target group and provision

This document facilitates:

1.2 Target group

The document is recommended, but not mandatory for:

3 Requirements for surface protection

3.1 Principles for selection and application of coating systems

3.1.1 Selection of coating systems

3.1.2 Application of coating systems

3.2 Addendum to NORSOK M-501, clause 4.2 “Planning”

3.2.1 Major projects

3.2.2 Smaller projects and fabrication contracts

3.3 Addendum to NORSOK M-501, clause 4.5 “Coating materials”

3.4 Addendum to NORSOK M-501, clause 4.8 “Unpainted surfaces”

3.5 Addendum to NORSOK M-501, clause 4.12 “Records and reports”

3.6 Addendum to NORSOK M-501, clause 5 “Health, safety and environment”

3.7 Addendum to NORSOK M-501, clause 6.1 “Pre-blasting preparations”

3.10 Addendum to NORSOK M-501, clause 10.3 “Qualification of Procedures”

A mandatory template for the CPS is given in Appendix B.

3.11 Addendum to NORSOK M-501, clause 11 “Inspection and testing”

3.12 Addendum to NORSOK M-501, Annex A – “Coating systems”

3.12.1 Film thickness

3.12.2 Non-metallic pads

3.12.3 Pipe welds

3.12.4 Pipes in sealed/closed pipe penetrations

3.12.5.1 General requirements

3.12.5.2 Requirements for valves

3.12.5.3 Special requirements for valves in firefighting systems

3.12.5.4 Onshore specific requirements

4 Coating system selection tables

Requirements for steel preparation are given according to ISO 8501-3.

Table 1: Carbon steel – structural items and internal tank/vessel coating

Permanently submerged T> 50°C 7C P1

Item System Steel Comments

Table 2: Carbon steel – Topside pipes, vessels and equipment

Item System Steel Comments

Table 3: 316 Stainless steel

Ballast, voids N/A

Open drain N/A

Uninsulated valves < 60°C in N/A 6A P2 If colour

and Unexposed area

Item System Steel Comments

equipment with surface temperature

Table 4: 22Cr Duplex, 25Cr Duplex, 6Mo

Lifeboat stations/Rescue areas N/A 6A P2 If colour

Structures in dry and HVAC N/A 6A P2 If colour

Item System Steel Comments

Ballast, Voids N/A

Insulated valves > 150°C in Exposed 2A P3

equipment with surface temperature

Stainless steel type 22%Cr 25%Cr 6 Mo

Table 5: Coating system selection other surfaces

Equipment, actuators etc. N/A 6A

Handrails and ladders - Exposed 6B

5.1 Definitions and abbreviations

5.2 Changes from previous version

Sec. Affected text Sec. Modification, reasoning and effect