VRF Air-Conditioner: Installation, Operation and Maintenance Manual

VRF Air-Conditioner
Installation, Operation
FORM NO.: YVOH(V)-2A3-01IOM(YGF)(1214)
and Maintenance Manual
INDEX VRF Air-Conditioner IOM
Index
Foreword................................................................................................................................... 3
Part 1 Introduction ................................................................................................................... 5
1. Outdoor Unit Parameters ..................................................................................................... 5
2. Basic Model ......................................................................................................................... 5
3. Module Combination(Recommended) ................................................................................ 6
4. Unit Outline Dimension ...................................................................................................... 6
5. Combination Ratio of Indoor Capacity ............................................................................... 7
6. Permitted Piping Length and Height Difference ................................................................. 7
7. Equivalent Pipe Length Calculation .................................................................................... 8
Part 2 Installation..................................................................................................................... 9
1. Unit Inspection..................................................................................................................... 9
2. Move and Transportation..................................................................................................... 9
3. Accessories Confirmation.................................................................................................. 10
4. PLACING THE UNIT....................................................................................................... 11
5. Location Selection ............................................................................................................. 11
6. Outdoor Unit Installation Space Requirement................................................................... 13
7. System Piping Work ........................................................................................................... 14
8. Unit Isolating Valve............................................................................................................ 15
9 Connection within Multiple Outdoors ................................................................................ 17
Part 3 Refrigerant Line .......................................................................................................... 19

1. Refrigerant Pipe Size Selection ......................................................................................... 19
2. Brach Selection.................................................................................................................. 20
3. Pipe Thickness and Rigidity .............................................................................................. 24
4. Branch Installation Specifications ..................................................................................... 24
5. Piping Machining Method ................................................................................................. 25
6. Oil Trap.............................................................................................................................. 26
7. Nitrogen Protection for Brazing ........................................................................................ 27
8. Pipe Support Requirement ................................................................................................. 27
9. Precaution for Piping Connection...................................................................................... 27
Part 4 Refrigerant Line Maintenance..................................................................................... 29

1. Pipe Cleaning..................................................................................................................... 29
2. Air Tight Test .................................................................................................................... 29
3. Vacuum and Dry................................................................................................................ 31
4. Piping Insulation................................................................................................................ 32
Part 5 Refrigerant Charge ...................................................................................................... 33

1. Additional Refrigerant Charge Calculation ...................................................................... 33
2 Refrigerant Charge Instruction ......................................................................................... 34
3 Precaution .......................................................................................................................... 35
6U3O-B0IA-NA-EN
INDEX VRF Air-Conditioner IOM
Part 6 Drainage Pipe .............................................................................................................. 36

1. Drainage Pipe Layout ........................................................................................................ 36
2. The requirement for drain pipe gradient............................................................................ 36
3. Drain Pipe Size .................................................................................................................. 36
4. Connection Type................................................................................................................ 37
5. Tightness Check and Drainage Check............................................................................... 37
6. Drain Pipe Instulation ........................................................................................................ 37
Part 7 TElectric Work ............................................................................................................ 38

1. Power Supply and Communicating Wiring..................................................................... 38
2. Unit Power Distribtuion..................................................................................................... 39
3. Power Cable....................................................................................................................... 40
4. Wiring Diagram for Multiple Outdoor Units..................................................................... 40
5. Communicating Wire between Indoor and Outdoor Units............................................ 41
6. Unit Internal Wiring....................................................................................................... 41
7. Electrical Schematics......................................................................................................... 43
Part 8 Test Run ...................................................................................................................... 45

1. Safety Notes....................................................................................................................... 45
2. Parameter Setting............................................................................................................... 46
3. LED Display ...................................................................................................................... 46
4. Diagnostic Code................................................................................................................. 47
5. Operation Sequence for Initial Start .................................................................................. 49
Part 9 Use and Maintenance .................................................................................................. 51

1. Caution about unit operation ............................................................................................. 51
2. Unit Operation Map........................................................................................................... 53
3. Unit Daily Maintenance..................................................................................................... 53
4. Description of After-sales Service..................................................................................... 53
All the illustration and information in this manual are only for reference. The
manufacturer has the right to change necessarily, without prior notice, at any time due
to reasons in relation to sale or production.
Amicable tips:
Units adopt the environment friendly refrigerant R410A which is harmless to the
ozonosphere.In the event of refrigerant, please make sure the room with leakage point is
in good ventilation to avoid lack of oxygen and asphyxia.
This manual is an integral part of the unit and shall be properly kept for reference at any time
after reading. At the same time, please hand this manual over to other operators for
reference.
6U3O-B0IA-NA-EN
Foreword VRF Air-Conditioner IOM
Foreword
During the production of the DC inventer VRF air-conditioner unit, the design and
production standards have been strictly observed, to ensure that the unit is provided with
high-quality operating state, high reliability and excellent adaptability.
This manual covers the necessary information for correct installation, commissioning,
startup and maintaince of the unit. Please read this manual thoroughly before installing,
starting or service the unit so that the unit can be operated optimally.
In case of personal risk and unit failure, don’t operate the unit if you have not completely
understood the working principle of the unit, or not had sufficient general safety knowledge
or adopted relevant safeguard measures.
So, we suggest that the installation, starting and debugging of the unit shall be done by
specially trained personnel.
Warrenty only works on the basis of the following prerequisites:
Warrenty only works on the basis of the following prerequisities:

The installation work must be carried only by specially trained personnels. The
startup of the unit must be carried out by the professional technicians of JCI YORK Repair
Service Center or personnels of a service agency designated and authorized by JCI
YORK.
Only those genuine spare parts supplied by JCI YORK can be used.
As for all the operation and maintenance specified in this manual, please strictly
abide by the requirements in terms of time and frequency.
Any violation of the above mentioned prerequisites would automatically void the
warranty.
The personnel responsible for the installation of the units shall ensure the security of the
installation process and take the responsibility for all the installation work of refrigerant piping,
water circulation, electric and other necessary ancillary equipments.
JCI YORK shall not be liable for any personal injury or property damage due
to improper installation and commissioning, unnecessary repaire, and violation
on the previsions and instructions in this manual.
In case of any doubt during the installation process, please contact JCI YORK Company
or the regional offices.
6U3O-B0IA-NA-EN
3
Foreword VRF Air-Conditioner IOM
Other notices
Checkout
Upon receiveing the unit, damages that may occur in the transportation process
should be immediately checked. Any signification damage, if there is, should be
written in the carrier transportation documents, and claims should be pursued
according to the instructions. If the parts other ,than surface ,were damaged, please
immediately notify the local service personnel of JCI YORK Company.
Storage
If the unit is to be stored for a period of time before installation, protective measures
shall be taken to prevent the damage, corrosion or wear.
The storage temperature shall not exceed 52℃. Direct sunlight shall be avoided.
The air-cooled coil heat exchanger on the unit shall be covered. Especially, it shall
be stored in the open region of construction, lest the fin will be blocked and stained.
To reduce the possibility of accidental damages (e.g. damaged by the collision, etc.),
the unit should be kept in zones where the least activities occur.
Regular inspection should be carried during the storage period.
6U3O-B0IA-NA-EN
4
Introduction VRF Air-Conditioner IOM
Part 1 Introduction
1. Outdoor Unit Parameters
Table 1-1
YVOH080 YVOH100 YVOH120 YVOH140 YVOH160 YVOH180
Model
VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3
Cooling Capacity kw 25.2 28 33.5 40 45 50
Heating Capacity kw 28 31.5 37.5 45 50 56
Power Supply -- 380V 3N～50Hz
Max Input Power kw 9.6 10.8 13 15.8 17.5 18.7
Max Input Current A 17 19 23 28 31 33
Circuit Breaker
A 25 25 40 40 40 50
Current
Height mm 1700
Size Width mm 1000 1300
Depth mm 760
Weight kg 210 210 225 295 310 315
Type -- R410A
Refg.
Weight kg 8 8 8.5 10 13 14.5
Gas mm 19.05 22.23 25.4 28.58
Pipes Liquid mm 9.52 12.7 15.88
Oil mm 6.35
Maximum
Quantity of unit 16 20 24 28 32 36
Connected IDUs
Note： Cooling test condition：Indoor 27℃DB，19℃WB，Outdoor 35℃DB；

Heating test condition：Outdoor 7℃DB，6℃WB，Indoor 20℃DB；；
Tubing Length: 10m (Height difference 0m)
2. Basic Model
Table 1-2
Maximum Basis Model
System Quantity of
Capacity Connected YVOH080 YVOH100 YVOH120 YVOH140 YVOH160 YVOH180
Indoor Unit VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3
8HP 16 ●
10HP 20 ●
12HP 24 ●
14HP 28 ●
16HP 32 ●
18HP 36 ●
6U3O-B0IA-NA-EN
5
3. Module Combination(Recommended)
Table 1-3
Maximum Combination
System System
Quantity of YVOH100 YVOH120 YVOH140 YVOH160 YVOH180V
Capacity Model
Indoor Unit VVEE-*A3 VVEE-*A3 VVEE-*A3 VVEE-*A3 VEE-*A3
20HP YVOH200 40 ●●
22HP YVOH220 44 ● ●
24HP YVOH240 48 ●●
26HP YVOH260 52 ● ●
28HP YVOH280 56 ● ●
30HP YVOH300 60 ● ●
32HP YVOH320 ●●
34HP YVOH340 ● ●
36HP YVOH360 ●●
38HP YVOH380 ●● ●
40HP YVOH400 ●● ●
42HP YVOH420 ● ● ●
64
44HP YVOH440 ● ●●
46HP YVOH460 ● ●●
48HP YVOH480 ●●●
50HP YVOH500 ●● ●
52HP YVOH520 ● ●●
54HP YVOH540 ●●●
4. Unit Outline Dimension

Air-out
Air-out
Signal line hole

Signal line hole Power line hole
Power line hole
Tubing hole
Tubing hole Air-in
Air-in
Air-in Air-in
Air-in Air-in
Unit fixed bolt hole

Unit fixed bolt hole 4-11X22
4-11X22
Figure 1-1 YVOH080/100/120 VVEE Figure1-2 YVOH140/160/180 VVEE
6U3O-B0IA-NA-EN
6
5. Combination Ratio of Indoor Capacity

In the Johnson Cotrols YORK Inventer VRF System, the combination ratio shall comply
with the following two conditions:
50% ≤
∑ Rated Total Indoor Units Capacity ≤ 130%
∑ Rated Total Outdoor Units Capacity
and Σ(Rated cooling capacity of Indoor Units) ×α (coincidence factor) ≤ Σ(Rated cooling
capacity of outdoor Units).
Note: α is the indoor unit coincidence factor (α≤1.0) that is the rated capacity ratio of
allowed simultaneous running indoor units and the all indoor units.
If the two conditions mentioned above are not met, then another effort at unit selection is
necessary.
CAUTION：The heating capacity will be reduced when the total capacity of all
! running indoor units is higher than the total capacity of all outdoor units.
6. Permitted Piping Length and Height Difference
Figure 1-3 System Connection Sketch
Referto table 1-4 for Permitted Piping Length and Height Difference for VRF system.
Table 1-4
Outdoor Unit Capacity 25.2～150kW
Maximum pipe length Actual pipe length (m)
160
Maximum Permitted Pipe between outdoor and =a+b+c+d+e+f
Length (m) indoor units: Eqivalent pipe length (m) 195
a+b+c+d+e+f Total pipe length ≤1000
High difference between Outdoor is upper 50
Maximum Elevation outdoor and indoor units
Difference (m) = H1 Indoor is upper 90
High difference between any two indoor units = H2 15
Permitted pipe length after Equivalent pipe length from the first branch to last indoor
≤40
branch (m) (m) unit (m): b+c+d+e+f
6U3O-B0IA-NA-EN
7
7. Equivalent Pipe Length Calculation

Equivalent pipe length is the converted pipe length after considering the pressure drop
caused by elbow, oil bend and branch, etc.
Equivalent pipe length = Acutal pipe length + Quantity of elbow x (Equivalent length of
elbow) + Quantity of oil bend x (Equivalent length of oil bend) + Equivalent length of branch.
Wherein, the equivalent length of the “Y” type branch junction is 0.5m and the equivalent
length of “Comb” type branch junction is 1.0m.
Refer to table 1-5 for equivalent length conversion table of elbows and oil storage
elbows.
Table 1-5
Pipe Equivalent Equivalent of Pipe Equivalent Equivalent of
Diameter Length of Oil Storage Diameter Length of Oil Storage
(mm) Elbow (m) Elbow (m) (mm) Elbow (m) Elbow (m)
Φ9.52 0.18 1.3 Φ28.58 0.50 3.7
Φ12.70 0.20 1.5 Φ31.75 0.55 4.0
Φ15.88 0.25 2.0 Φ34.90 0.60 4.4
Φ19.05 0.35 2.4 Φ38.10 0.65 5.0
Φ22.23 0.40 3.0 Φ41.30 0.75 5.4
Φ25.40 0.45 3.4 Φ54.10 0.95 7.0
6U3O-B0IA-NA-EN
8
Unit Installation VRF Air-Conditioner IOM
Part 2 Installation
1. Unit Inspection
All the DC Inventer VRF outdoor units is packaged by corrugated carton or crate and it is
accurately charged with refrigerant R410A to gurantee the system operates normally.
Upon receiving the unit, damages that may occur in the transportation process should
be immediately checked. Any significant damage, if there is, should be written in the carrier
transportation documents, and claims should be pursued according to the instructions. If the
parts ,other than the surface, were damaged, please immediately notify the local maintenance
personnel of JCI York Company.
Besides, please check the unit model number, attached accessories and documents
(check if it is same with the package list), in case any missing, please write the notes in the
carrier’s transportation documents, and claim shall be notified to the local maintainace
personnel of JCI YORK Company immediately.
2. Move and Transportation

2.1 Transportation
Transport the unit to the installation site as near as possible before taking the package
off.
Follow the instruction showed in “Figure 2 Cord Location”to move the unit when using a
crane.
Figure 2-1 Cord Location
! CAUTION：Transportation and Storage

·The package strength is limited. Pay attention to the followings:
·Treading the package is prohibited. Placing any stuff is prohibited.
·Do not take off any package in order to protect the unit;
·Transportation in stacking is prohibited;
·Use two cords to hang the unit when using crane;
2.2 Hanging Method

In order to move the unit easily, the purchaser shall use proper elevator, forklift or crane.
When using crane, the cords shall pass around the pallet. Hoist the unit and make sure it is
being lift at its center of gravity. Lift it after safety is confirmed.
6U3O-B0IA-NA-EN
9
(1) Removing any filled material is prohibited.
(2) Use metal cord to hang the unit as figure 2-2 for reference.
(3) Refer to Figure 2-3 for the unit without wood pallet.
Figure 2-2 Hoisting Sketch
CAUTION：Take more attention and make sure the outdoor unit is stable while
! hanging the unit. Must notice that the unit weight distribution is not
uniform.
3. Accessories Confirmation
Followings are standard accessories attached with the outdoor unit together. Please
check carefully.
Default Accessories
Table 2-1
YVOH080VV YVOH100 YVOH120 YVOH140 YVOH160 YVOH180
Model EE VVEE VVEE VVEE VVEE VVEE
Quality
1 1 1 1 1 1
Certificate
Packing List 1 1 1 1 1 1
Warranty Card 1 1 1 1 1 1
Factory Record
1 1 1 1 1 1
Label
Gas Pipe
φ25.05→ φ25.05→ φ25.05→ φ31.95→ φ31.95→ φ31.95→
φ19.05 φ22.23 φ25.4 φ25.4 φ28.58 φ28.58
Liquid Pipe - - - - -
φ12.7→
φ15.88
lastic Bushing ×2 ×2 ×2 ×2 ×2 ×2
IOM Document 1 1 1 1 1 1
6U3O-B0IA-NA-EN
10
4. PLACING THE UNIT

Outdoor units shall be installed and fixed securely on a sufficiently strong concrete
foundation that is solid and has been embedded bolt holes. The foundation height shall be
150mm higher than ground, and its width shall be 1.5 times of the span of unit support legs.
Placing the unit on wood base is prohibited in order to prevent making noise. The foundation
size and hole dimensions are shown as figure 2-4 and table 2-2.
Hole Size (mm) Table 2-2
Dimensions B – Mounting Hole
Model A - Model Width
Hole Distance Quantity
YVOH080/100/120 1000 680 4
YVOH140/160/180 1300 980 4
Figure 2-3
The outdoor unit must be horizontal, and be checked on the level after installation is
completed. Check the horizontal level after absorber has been installed if they are eqipped.
Recommend to install the oscillating damper between foundation and unit base. Use
rubber absorbers with thickness 20mm or more. Or select damping type spring absorbers
according to unit weight and excitation source. Absorber device shall be selected properly
and be installed according to the requirement and avoid the solid sound transmission and the
resonance phenomena. Normally the construction should be implemented by trained
profenssional persons. Following table is the reference for absorber selection. Select proper
absorber acoording to the load and vertical rigidity.
Table 2-3
Absorber Optimum Load/Rated Loading Vertical Rigidity
Model
Quantitiy (kg) (kg/cm)
YVOH080 4 53 19
YVOH100 4 53 19
YVOH120 4 56 20
YVOH140 6 49 27
YVOH160 6 52 28
YVOH180 6 53 29
5. Location Selection
1） The foundation shall be reliable, horizontal and convenient for installation.
2） Outdoor unit makes noise and discharged air. Shall select the place where the noise and
discharged air do not disturb other persons.
3） No any heat resource is close to outdoor unit so as not to affect the performance of heat
exchange.
4） No corrosive and/or flammble gas is close to the outdoor unit so as not to damage the
unit.
5） Outdoor unit shall be located far away from electromagnetic waves so as not to affect the
unit running.
6） Drainageway is necessary to drain the rainwater and defrosted water .
7） There shall be enough space around the unit for maintenace and service.
6U3O-B0IA-NA-EN
11
8） When the outdoor unit is installed in interior room, the refrigerant concentration shall not
exceed the value specified by local code in case the refigerant leaks.
9） When the outdoor unit is installed on rooftop, the lightening conductor shall be higher
than the outdoor unit in order to prevent the damage resulted from lightning stroke.
10） Try to avoid the strong wind affect the unit operating when the outdoor unit is installed
on the rooftop.
11） There shall be enough space for air circuit so as not to have air circuit short cylce.
! CAUTION:
z Please make sure the heat exchanger is not blocked by anthing.
z DO NOT mount air duct for the discharged fan due to the capability of the fan system is
not enough for external load. Otherwise, the unit would not operate normally.
z Please contact your agency for detail support if it is necessary.
6U3O-B0IA-NA-EN
12
6. Outdoor Unit Installation Space Requirement
Figure 2-4
6U3O-B0IA-NA-EN
13
7. System Piping Work

Each outdoor unit shall be connected by pipe.
Note:Shall confirm all refrigerant pipe is in the same one refrigerant cycle system.
z Pipe construction in field site
Refer to figure 2-5 for pipe connection
Oil tube joint

Refrigerant sprue
Air pipe joint Liquid pipe joint
Figure 2-5
z Pipe direction
Fix the refrigerant pipe appropriately to prevent vibration and external force acting on the stop
valves.
1) The pipe can be constructed outward from the coverplate illustrated by figure 2-6 (Please
use knockout holes when pipe acrosses the coverplate. See detail in figure 2-11 for
reference). Or to construct the pipes across the base pan (Please knock out holes on
base pan. See details in figure 2-12 for reference.)
Figure 2-6 Figure 2-7
Notes for knockouts:

a. Do not scratch the unit shell when punch the knockouts.
b. Please use hammer knock down the holes. Clean the deburring and then paint
antirust paint.
6U3O-B0IA-NA-EN
14
c. Power cable shall be protected by bushings (unit accessories) or wiring tapes.
d. Please stuff all gaps by badigeon (prepare in the site) to prevent small animal goes
into the outdoour unit.
2) Follow the instruction of clause 8 to operate stop valves.
3) Pipe connection shall comply with table 3-1 and the installation manual.
4) Shall insulate all pipes to the outdoor units.
8. Unit Isolating Valve
! WARNING: Do not open the isolating valves before the vacuum and drying are
completed.
8.1 Isolating Valve Structure Introduction
Figure 2-8（Liquid Isolating Valve） Figure 2-9（Gas Isolating Valve）

①Vavle core ②Valve nut ③ Valve rod ①Valve ball ②Valve rod
④Bonnet ⑤Nipple Nut ③Bonnet④Valve nut ⑤Valve core
8.2 Connection Between Refrigerant Pipe and Outdoor Unit

Isolating Valve
1）Ensure the isolating valve is completed closed.
2）Ensure they are concentric when connecting the flare nut.
Apply refrigerant oil around the both side of flare nut (refrigerant
oil is provided in the site, model is: FVC68D), and tight it 3~4 turns by Figure 2-10
hand. Then, tighten the nut firmly with specified torque. Be sure to use
two wrenches together to tighten the nut. Use proper torque. That too loose or tight may result
in refrigerant leakage.
3）When soldering, use plate metal to protect compressor and its blimp. Do not let the flame
touch the isolating valve body.
4）Shall charge nitrogen gas when soldering. Use water or wet cloth to cool the valve body
so as not to damage the seal.
5）Have to clean the tube end 20mm range near the brazing joint that will be brazed. No oil,
dirt, rust and/or oxide so as not to affect the solder quality.
6U3O-B0IA-NA-EN
15
6）Need to perform heat insulation on all gas pipe, liquid pipe and oil pipe.
7）After completing the pipe connection, please reinstall the cover sheet for isolating valves.
! WARNING: The outdoor isolating valves may be damaged by transportation. Please

inspect the tightness to avoid unnecessary loss before the installation.
! CAUTION: When inspecting the outdoor valve tightness, screw off the bonnets and nuts
first, then check the leakage by leak detector. Connect the pipe after no leak has
been confirmed.
! CAUTION: When screwing off and tightening the parts of isolating valve, specified
torque must be followed so as not to cause any damage and leakage of
refrigerant. In order to prevent the damage on seal resulted from too high torque,
please use inner hexagon wrench. Tighten it around 10-20°
Detail drawing for isolating valve connection
Figure 2-11
Figure 2-12
8.3 Requirement of tighting torque on liquid and oil isolating valve (N·m)
Table 2-4
Conncetion
Size Valve rod Bonnet Valve core Valve nut
Nut
1/4" 15～16
7～8 20～21
3/8" 0.55～0.65 8～10 31～32
1/2" 8～9 24～26 40～41
6U3O-B0IA-NA-EN
16
9 Connection within Multiple Outdoors

9.1 Outdoor unit sequency: There is a limit for the outdoor unit sequency. Please comply with
the following.
<Requirement>: The outdoor capacity shall meet the following A≥B≥C
Figure 2-13
9.2 When multiple outdoors are installed in parallel (figure 2-14), the last one in the end shall
be set as main unit and others are secondary
9.3 When the distance between any two neighbor outdoors are more than 2m (figure 2-15), a
vertical elbow on suction line is necessary. The elbow shall be away to either unit within 2m
and the height shall be higher than 200mm.
9.4 When the outdoor positions are not in the same horizontal level (figure 2-16)
Figure 2-16
6U3O-B0IA-NA-EN
17
9.5 Oil piping connection (figure 2-17)
Figure 2-17
It is ¼” flared nut to connect multiple outdoors. Oil line is not needed if only one outdoor unit is
installed. Connect the oil line directly between two outdoors, and use tee junction for three
parallel units. The oil line shall not be longer than 5m between any two neighbor units.
9.6 Incorrect Installation
Figure 2-18
Figure 2-19
! CAUTION: The connection pipe must be lower than isolating valves
6U3O-B0IA-NA-EN
18
Refrigerant Line VRF Air-Conditioner IOM
Part 3 Refrigerant Line

1. Refrigerant Pipe Size Selection
1.1 Piping Location
Figure 3-1
1.2 Piping Size Selection
1）Szie of piping A, piping B and piping C are determined by outdoors capacity.
Table 3-1
Outdoor Unit A/B/C A (When totoal pipe is longher than 90m)
Capacity Liquid Line (mm) Gas Line (mm) Liquid Line (mm) Gas Line (mm)
8HP Φ19.05 Φ22.23
Φ9.52 Φ12.7
10HP Φ22.23 Φ25.4
12～14HP Φ25.4 Φ28.58
Φ12.7 Φ15.88
16HP
Φ28.58 Φ31.75
18～24HP Φ15.88 Φ19.05
26～34HP Φ34.9 Φ38.1
Φ19.05 Φ22.23
36～54HP Φ38.1 Φ41.3
2）Oil balance pipe D is Φ6.35mm.

3）Pipe E and F size
Table 3-2
Total Capacity of Downstream Liquid Line Gas Line
Indoor Units (kW) (mm) (mm)
X≤16 Φ15.88
16＜X＜26 Φ9.52 Φ19.05
26≤X＜31.5 Φ22.23
31.5≤X＜41 Φ12.7 Φ25.4
41≤X＜48 Φ12.7
Φ28.58
48≤X＜71 Φ15.88
71≤X＜104 Φ34.9
Φ19.05
104≤X Φ38.1
6U3O-B0IA-NA-EN
19
! CAUTION: Pipe E shall be downsized to pipe A if it is larger than pipe A.
4）Pipe G size:
Table 3-3
Total Capacity of Downstream Liquid Line Gas Line
Indoor Units (kW) (mm) (mm)
X＜3 Φ9.52
Φ6.35
3≤X＜6 Φ12.7
6≤X≤16 Φ15.88
Φ9.52
X＞16 Φ19.05
5）Pipe H and Filter-drier f (provided in the site) are determined by outdoor unit capacity
Table 3-4
A≤ 90m A＞90m
Total Outdoor H f H f
Unit Capacity （mm） Recommended （mm） Recommended
Type Type
Filter-Drier Model Filter-Drier Model
8～10HP Φ9.52 BFK083 Bi flow Φ12.7 BFK164 Bi flow
Note:
1) In order to ensure the unit running properly and prevent the negative influence coming from impurities and
water, etc., we recommend to install a filter-drier in parallel with liquild line at the outlet of outdoor in the site;
2) The aforementioned fiter-drier in table above are only for reference. Please use the real purchased part by
installers.
2. Brach Selection
2.1 The first brach “a” to the brach “b” of outdoor unit
Table3-5
Total Outdoor Unit Y type branch model number
Capacity Liquid Line Gas Line
8～10HP YBP-YL2B YBP-YG2B
12～24HP YBP-YL3B YBP-YG3B
Larger than 24HP YBP-YL4B YBP-YG4B
2.2 Other Y type branch selection

Table 3-6
Total Capacity of Y type branch model number
Downstream Indoor Units
Liquid Line Liquid Lin
(kW)
X＜26 YBP-YL1B YBP-YG1B
26≤X＜31.5 YBP-YL2B YBP-YG2B
31.5≤X＜71 YBP-YL3B YBP-YG3B
71≤X YBP-YL4B YBP-YG4B
6U3O-B0IA-NA-EN
20
2.3 Dimension of Y type branch Table 3-7
Adapter bonnet size
Model Size of connection kit (mm)
O.D x I.D
YBP-YL1B
Φ19.05×Φ22.23(1 pcs)
Φ15.88×Φ19.05(1 pcs)
Φ12.7×Φ9.53(1 pcs)
YBP-YG1B
YBP-YL2B
Φ22.23×Φ25.4(1 pcs)
Φ19.05×Φ22.23(1 pcs)
YBP-YG2B
6U3O-B0IA-NA-EN
21
Φ15.88×Φ19.05(1 pcs)
Φ12.7×Φ15.88(1 pcs)
YBP-YL3B
Φ28.58×Φ31.75(1 pcs)
Φ25.4×Φ28.58(1 pcs)
Φ19.05×Φ22.23(1 pcs)
YBP-YG3B
Φ19.05×Φ22.23(1 pcs)
Φ9.53×Φ6.35(1 pcs)
YBP-YL4B
Φ38.1×Φ41.3(1 pcs)
Φ34.93×Φ38.1(1 pcs)
Φ28.58×Φ35.1(1 pcs)
YBP-YG4B
Φ22.23×Φ19.05(1 pcs)
Φ22.23×Φ15.88(1 pcs)
6U3O-B0IA-NA-EN
22
2.4 Comb Type Branch Size
Table 3-8
Liquid Line Gas Line
6U3O-B0IA-NA-EN
23
2.5 Comb Type Branch Selection
Table 3-9
Total Capacity of Downstream Comb Type Branch Model Number
Indoor Units (kW) Liquid Line Gas Line
X＜26 YBP-CL1B YBP-CG1B
26≤X＜41 YBP-CL2B YBP-CG2B
41≤X＜71 YBP-CL3B YBP-CG3B
3. Pipe Thickness and Rigidity

Pipe shall use dephosphorization seamless copper tube. The material and size shall comply
with GB/T 1527 《Copper and Copper Alloy Drawn Tube》and GB/T 17791 《Seamless
Copper Tube for Air-Conditioning and Refrigeration》. The copper thickness and rigidity are
required to meet the following.
Table 3-10
Outside Diameter (mm(inch)) Minimum Thickness (mm) Rigidity Grade
Φ6.35（1/4） 0.8
Φ9.52（3/8） 0.8
Φ12.7（1/2） 0.8 O Type (Coil)
Φ15.88（5/8） 1
Φ19.05（3/4） 1.2
Φ19.05（3/4） 1
Φ22.23（7/8） 1
Φ25.4（1） 1
Φ28.58（1-1/8） 1 ½H Type (Straight Pipe)
Φ31.75（1-1/4） 1.1
Φ34.9（1-3/8） 1.3
Φ38.1（1-1/2） 1.4
4. Branch Installation Specifications

4.1 Requirement before/after Y type branch
＞ 1000mm
＞ 500mm
＞ 500mm
Indoor unit Indoor unit
Figure 3-2
4.2 Requirement for branch placement
1）Y type branch must be placed in horizontal or vertical
Figure 3-3
6U3O-B0IA-NA-EN
24
2）Comb branch type must be placed in horizontal
Figure 3-4
4.3 Connection method for branches

4.3.1 System consists of Y type branches only (Figure 3-5).
4.3.2 System consists of Comb type branches only (Figure 3-6).
4.3.3 System consists of Y type and Comb type branches (Figure 3-7).
4.3.4 Incorrect Connection (Figure 3-8).
! CAUTION: Comb type branch shall not be followed by any other branches.
5. Piping Machining Method

1） Cutting: Cutter shall be used so as not to deform the copper tube. Polish, remove the
burr and clean the tube interior after cutting.
2） Bending: Pipe bending machine shall be used and the part inserted to copper tube shall
6U3O-B0IA-NA-EN
25
be clean. The bending radius shall be 3.5 times or more of exterior diameter. The ratio of
minor axis and origial diamter at the deflection end shall be more than ¾.
3） Flaring: The bell has been machined by tube flaring kit. The bell and tube shall be
cencentric. No crack or gauffer, and seal surface shall be smooth. The bell size shall follow
the requirements below:
Table 3-11
Tube Size d(mm) Bell Size A( mm)
Φ6.35 8.3-8.7
Φ9.53 12.0-12.4
Φ12.7 15.4-15.8
Φ15.88 18.6-19.0
Φ19.05 22.9-23.3
Figure 3-9 Bell

4） Expanding tube: Need to expand the tube when brazing two same size copper tubes.
Use casing roller to expand the tube, and no crack after expanding. The insert depth an gap
need to meet the requirement below.
Table 3-12
Tube Exterior Minimum Inserted Gap between Two
Sketch
Sizes D (mm) Depth B ( mm) Tubes (mm)
Φ6.35 6
Φ9.52 0.025～0.105
7
Φ12.7
Φ15.88 8
Φ19.05
0.025～0.135
Φ22.23 10
Φ25.4
Φ28.58
12
Φ31.75 0.025～0.175
＞Φ35 14
6. Oil Trap
It is necessary to set oil trap at 10m intervals in height to ensure that th lubrication oil
can be returned to the compressor when the height difference between outdoor and indoor
units are more than 10m. The height of oil trap is 10cm or 3~5 times of tube diameter.
Figure 3-10
6U3O-B0IA-NA-EN
26
7. Nitrogen Protection for Brazing

Nitrogen protection must be adopted during brazing so as to prevent making oxides.
Charge the nitrogen until the brazing is completed and the brazing joint is cooled. Nitrogen
pressure shall be about 0.2kgf/cm2. A little positive nitrogen pressure is enough for brazing.
Brazing joint may not be firm if the nitrogen pressure is too high. Seal the left tube end by a
cover and leave a niche to save the nitrogen gas flow.
Brazing Gun Pressure
Copper Nitrogen
Manual Regulation
Sealing Tape Nitrogen Cylinder
Figure 3-11
8. Pipe Support Requirement

Pipe must be supported and fixed securely. Set the support at 1~2m intervals.
Table 3-13
Pipe Diameter (mm) x≤Φ15.88 Φ15.88＜x≤Φ25.4 x＞Φ31.75
Interval (m) 1.0 1.5 2.0
9. Precaution for Piping Connection

1） Piping work must be performed by the specially trained personnel who is trained by
YORK Company or designated by YORK Company. The personnel who is responsible for
soldering must be certified.
2） The piping size and process must comply with specification.
3） Pipe openings must be sealed to prevent water and impact.
4） Must be sure pipe is dry, clean and tight during installation
5） The brazing joints shall not be located at any covert places like wall corner so that it
would be convenient for leakage detect and service.
6） Meausre the actual length of all real connection pipes on the site so as to add
additional refrigerant.
7） Piping installation must comply with layout design. Must to put on record if any
change happens for future reference.
8） It is recommended to use elbow if needed. Bending radius must be larger than 3.5
times of pipe’s diameter.
9） Pipe openings must be sealed when the pipe crosses the wall and floor so as to
prevent water and impurity entering pipe inside.
10） Pipe shall be protected by sleeves when crossing walls or floors. Need to consider
the heat insulation thickness and other piping requirement to determine the sleeve size. Do
not use pipe sleeve to support piping. Need to fill unflammable soft material in the gap
between the pipe and the sleeve.
11）Refer to table 3-14 for the tightening torque on connection screws,
6U3O-B0IA-NA-EN
27
Refrigerant Line YORK Commerical VRF Air-Conditioner IOM
Table 3-14 Bell

Pipe Pipe
Tightening
Diameter Diameter
Torque (N·m)
(mm) (inch)
Φ6.35 1/4 15～16
Φ9.53 3/8 31～32
Φ12.7 1/2 40～41
Φ15.88 5/8 45～46 Screw
Coupling
Φ19.05 3/4 55～57
Figure 3-12
If no torque wrench is available, please follow the steps below: Using a wrench to
tighten flare nuts causes tightening torque to suddenly grow much tighter after a certain
position. From that position, tighten the nut further by the appropriate angle listed in table
below.
Table 3-15
Pipe Diameter (mm) Tightening Angle
Φ6.35、Φ9.52 60°-90°
Φ12.7、Φ15.88 45°-75°
Φ19.05 30°-60°
12） When the pipe crosses the beam, do not use right-angle to avoid liquild and gas
slugs. Following sketch is recommended.
Pipe Beam
Pipe Beam Pipe
Pipe
Figure 3-13
Beam
Pigure 3-13
13） The brazing joint shall be away from the bend at least more than both one diameter,
100mm at least.
14）If it’s needed to lay aside the pipes for 1~2 days, piping must be sealed by adhesive
tape to prevent moisture and dust entering piping inside. If it’s needed to lay aside the pipes
for a long period, please purge the piping by dry nitrogen (refer to Part 4 Refrigerant Line
Mamtenance ), then charge nitrogen to 0.4MPa.
! WARNING: Do not expose the pipe openings.
6U3O-B0IA-NA-EN
28
Refrigerant Line Maintenance VRF Air-Conditioner IOM
Part 4 Refrigerant Line Maintenance

1. Pipe Cleaning
After brazing piping but before connecting to indoor units, piping shall be cleaned by dry
nitrogen to remove the moisture and dust. Clean the gas line and liquid line separately. Refer
to the figure below; do not take off the seal on indoor units to avoid dirt entering it. Clean the
pipe one by one if piping is very long.
Figure 4-1
Operating Steps:
1）Leave one opening only and block others for cleaning by nitrogen.
2）Open the nitrogen bottle valve and adjust the pressure to 5kfg/cm2. Check if nitrogen is
blowed out of the opening.
3）Hold the insulating material to block the tube outlet. When the pressure becomes too great
to be propped up, remove the insulating material very quickly. Repeat the step again.
4）Place a light color rag or white paper at the outlet to check if there is still dirt or moisture.
Repeat the blowing until there’s no dirt or moisture. Please seal the piping well if the
connection won’t be completed right now.
5）Clean other pipes in the same way.
2. Air Tight Test

¾ Test Phase
Phase 1: Check the air tightness of the refrigerant line at indoor side when it is connected to
indoor units but is not connected to outdoor units.
Figure 4-2
Phase 2: Connect the refrigerant line to outdoor units after phase 1 passes the air tightness
test. Charge about 0.4 MPa of gas mixture of refrigerant and nitrogen (The pressure of the
6U3O-B0IA-NA-EN
29
gas mixsture shall not higher than the refrigerant pressure in outdoor units). Then use halide
leak detector to check the connection at outdoor units.
! WARNING: Must charge the nitrogen slowly to both liquid line and gas line simultanously
and slowly to avoid damages.
! WARNING: Do not open the isolating valves.
! CAUTION：
1） Nitrogen pressure varies with ambient temperature. Do not mix any moisture and other
gases to refrigerant piping. Record the temperature while charging and checking so as to
correct the temperature variation.
2）Vaccum the piping to remove the air and moisture before the air tightness test so as to
eliminate the effect on nitrogen pressure and find out the leakage easily.
3） Take care not to damage the isolating valve while connecting the refrigerant line to
outdoor unit. Otherwise, it may cause refrigerant leakage. Please refer to the method in page
11, “Isolating Valve”.
¾ Operating Steps
Step 1: Charge the dry nitrogen gas slowly. Maintain the pressure for three minutes after it
rises to 1.5MPa. Go to step 2 if no pressure drops; Otherwise, find out the leak point.
Step 2: Go on charging the dry nitrogen gas slowly. Maintain the pressure for three minutes
after is rises to 3.0MPa. Go on step 3 if no pressure drops; Otherwise, find out the leak point.
Step 3: Go on charging the dry nitrogen. Maintain the pressure for ten minutes after it rises to
4.0MPa. Start timing if no pressure drops. Otherwise, find out the leakage point. Record the
ambient temperature and pressure at that time and check the temperature and pressure
again after 24hrs. Air tightness test will be passed if no pressure drops with the correction by
variation of ambient temperature. Otherwise, find out the leak point and repeat the test again
until it is passed.
¾ Equation for pressure drop
The pressure variation caused by ambient temperature is calculated by the following equation.
273 + t1
Δp = p1 − p2
273 + t 2
Here, △p—— Pressure variation （MPa）；
p1—— Absolute pressure at the test beginning （MPa）；
p2—— Absolute pressure at the test end （MPa）；
t1—— Ambient temperature at the test beginning （℃）；
t2—— Ambient temperature at the test end （℃）。
¾ Operating Instruction
1） It can reduce the complexity of leakage check to perform the air tightness test into small
stages.
2） The pressure gauge needs to meet the requirement of range and precision. The precision
shall be higher than 1.5 grades and the pressure gauge shall be certified. The range of the
6U3O-B0IA-NA-EN
30
pressure gauge must be higher than test pressure. Recommended range is 1.5 – 2.0 times of
tested pressure.
3） Vaccum and pressure maintaining on oil balance pipes are necessary for the application
of multiple outdoor units as well. Open all the oil isolating valves on the connected outdoor
units if air tight test is passed.
4） If the units are needed to be laid aside for a period, nitrogen pressure must be released
so as not to damage the unit. Do not release the pressure less than the barometric pressure
so as not to mix the air to refrigerant piping. Recommend to release the pressure to 0.4MPa.
5） The screw caps on isolating valves must be tightened up to seal the system and reduce
the aging of the seals.
! CAUTION: The tightening torque must comply with specifications. Please refer to table
2-4 in page 12, Requirement of tighting torque on liquid and oil isolating valve(N·m).
3. Vacuum and Dry

Vacuuming and drying are the process to pump out the moisture. Please connect the vacuum
pump as following illustration and then vacuum and dry the piping.
Figure 4-3
Operating Steps
1） Vaccum the piping system at least two hours. It demonstrates that there are moisture
and/or leakage if the vacuum degree cannot get down to -100.7kPa or lower. Go on
vacuumming pipe system one more hour. Shall to check the leak point if the vacuum degree
still keeps higher than -100.7kPa after the three hours.
2）Close the shutoff valve and vacuum pump after -100.7 kPa is reached. Lay aside the
system for one hour. It is passed if vacuum degree does not rise. Otherwise, there are
moisture or leak points.
! CAUTIONS:
1）Vacuum the system from both liquid line and gas line simultaneously. Do not power off the
vacuum pump while vacuuming. Otherwise the lubration oil in vacuum pump will be suck to
refrigerant piping system.
2）The displacement of vacuum pump shall not be less than 40L/min. Need to make sure the
vacuum gauge is available for -100.7kPa and lower.
3）Shall install the electrical check valve to prevent the lubration oil being sucked into
refrigerant pipe system.
4）After vacuum and before refrigerant charging, do not change the connection valves in
6U3O-B0IA-NA-EN
31
order to avoid the air entering refrigerant piping system.
4. Piping Insulation
Piping insulation will prevent condensing, drip, scald and heat loss.
Notes about piping insulation：
1）The insulation material shall be adiathermal, antiflaming and thermostability, etc.
2）All the refrigerant pipes including the branches, couplings and so on shall be thermally
insulated well.
3）The gas line and liquid line shall be thermally insulated separately and then tie up them
together. Do not press the insulation much by tape so as to ensure the insulation performance.
4）The requirements for thermal insulation: heat conductivity λ ≤ 0.040W/( m• K) at 20℃ and
damp obstruction ≥800
5）Thermal insulation thickness: Thickness ≥15mm when pipe diameter D ≤12.7mm;
Thickness ≥20mm when pipe diameter D >12.7mm. Thickness depends on the heat
conductivity of heat insultion. Thickness may be reduced a little if heat conductivity is small;
Add thickness appropriately if environment temperature and humidity are higher.
6U3O-B0IA-NA-EN
32
Refrigerant Charge VRF Air-Conditioner IOM
Part 5 Refrigerant Charge

1. Additional Refrigerant Charge Calculation
It is necessary to supplement refrigerant according to the actual pipe length, indoor models
and outdoor models, although the outdoor unit has been charged refrigerant by factory.
Please report the additional charge amout to the service center after it is completed.
Note: Design engineer shall calculate the additional charge amount for each system after the
engineering drawings are completed. Construction builder must follow the requirement to
supplement the additional refrigerant. Each refrigerant system shall be labeld individually so
as not to make the confusion.
1） Calculation method (M kg)

table 5-1
# Symb Requirement Charge
ol Amount kg）
1 M1 Refrigerant amount for liquid pipes (M1 kg)
Liquid Pipe Refrigerant Actual Liquid
Charged
Size (mm) Amount(kg/m) Pipe Length
Amount(kg)
(m)
Φ6.35 0.02 L1= 0.02×L1
Φ9.52 0.06 L2= 0.06×L2
Φ12.70 0.125 L3= 0.125×L3
Φ15.88 0.18 L4= 0.18×L4
Φ19.05 0.27 L5= 0.27×L5
Φ22.23 0.35 L6= 0.35×L6
Total Refrigerant Amount for Liquid Pipes= kg
2 M2 Refrigerant amount for indoor models（M2 kg）
Only the following indoor unit models need refrigerant supplement
Model Number Refrigerant Quantity of Charged
Correction Indoor Units Amount (kg)
（kg）
YDCP026 0.13 N1= 0.13×N1
YDCP054 0.21 N2= 0.21×N2
YDCP062 0.25 N3= 0.25×N3
YDCP088 0.32 N4= 0.32×N4
YDCF0510 -0.3 N5= -0.3×N5
YDCF1080 -0.5 N6= -0.5×N6
YDCF1680
YDCF2100
-1.0 N7= -1.0×N7
YDCF2500
YDCF3000
YDCF3500 -1.2 N8= -1.2×N8
YDCF4000 -1.4 N9= -1.4×N9
YDCF5000
-2.0 N10= -2.0×N10
YDCF6000
Total Refrigerant Amount for Indoor Units=
kg
6U3O-B0IA-NA-EN
33
3 M3 Refrigerant amount for outdoor models（M3 kg）
Model Number Refrigerant Quantity of Charged
Correction Outdoor Units Amount (kg)
（kg）
YVOH080 -1.2 A1= -1.2×A1
YVOH100 -1.2 A2= -1.2×A2
YVOH120 -1.2 A3= -1.2×A3
YVOH140 -1.5 A4= -1.5×A4
YVOH160 0.8 A5= 0.8×A5
YVOH180 0.5 A6= 0.5×A6
Total Refrigerant Amount for Outdoor Units= kg
4 M Calculation method（M）
Total Additional Refrigerant Charge Amount: M= M1+M2+M3
Commen: If calculated additional charge amount is less than
zero,then M=0kg
Total Additional Charg Amount, M= kg
Reminder：
Please comply with the aforementioned method to calculated additional charge amount and
make sure the totoal additional charge amount will not exceed the maximum allowed
refrigerant amounts defined in following table. If the calculated additional charge amount
exceeds the maximum value in the table below, please modify the pipe layout design and
reduce the pipe length. Then, repeat the charge calculation and make it follow the
requirement below
<Maximum allowed additional charge amount>
talbe 5-2
YVOH080 YVOH120 YVOH160 YVOH200 YVOH260
～
～
Outdoor Unit
YVOH100 YVOH140 YVOH180 YVOH240 YVOH540
Maximum allowed
additional charge amount 25 31 38 43 52
（kg）
2 Refrigerant Charge Instruction

2.1 Please check and make sure the following requirements are met before the charging
（1）The liquid stop valve and gas stop valve shall be full close both after vacuum work
(before charging work)
（2）All the indoor units have been powered on in the system (Purpose is to make all indoor
EXV is in full close)
2.2 Charging procedure
(1) Close all ports of pressure gauge and take off the vacuum pump. Connect the refrigerant
cylinder and pipes (shall be purged at first). Then put the cylinder upside-down (port down) on
the platform scale (make sure to charge in liquid phase);
(2) Charge the refrigerant to the service port of liquid stop valve. Total amount shall comply
with the requirement of “1 Additional Refrigerant Charge Calculation”. Refer to the instruction
of figure 5-1
6U3O-B0IA-NA-EN
34
3 Precaution
1）Calculation result shall be archived for future check.
2）Shall charge refrigerant to liquid pipe in liquid phase. (Charge refrigerant to gas pipe is
prohibited.)
3）If cannot charge all required refrigerant to system, it is allowed to charge liquid refrigerant
to “charge port” with compressor on when do running test (refer to figure 5-2). All gas valves
and liquid valves shall be full opened first before running. In case of accelerating charging,
please connect refrigerant cylinder to each outdoor.
4) Refrigerant amount shall be measured by electronic scale. Charging work shall be
monitered so as not to overcharging.
5) Please record the final charge amount on “Additonal Refrigerant Charge Record” that is on
the control cover panel.
6) Do not release the refrigerant to atmosphere. Please reclaim the system refrigerant by
appropriate equipment befre service and maintenance. If the reclaimed refrigernat cannot be
reused, it is necessary to send the refrigerant to the authorized agency for dispose.
6U3O-B0IA-NA-EN
35
Drain Piping VRF Air-Conditioner IOM
Part 6 Drainage Pipe

1. Drainage Pipe Layout
1.1 The condensate water shall be rationally drained. Condensate water pipe should be
placed nearby the unit. Condensate water shall be drained to the rest room, kitchen where
there is floor drain, or outside directly.
1.2 If centralized drainage is used, try to reduce the quantity of the indoor units that are
connected to one condensing water pipe. The drain pipe of each unit shall be higher than the
centralized drain pipe so as to ensure the condensate water drains to main pipe from above
to below. Need to make sure the main pipe size is applicable. Main pipe size shall be upsized
along with the indoor unit quantity increases.
! CAUTION：
1） Shall not connect the unit drain pipe cesspipe, rain pipe or other drain pipes
together.
2） The supports for drain pipe shall be at 0.8~1.0m interval so as to prevent bend
and air trap.
3） Try to make the pipe as short as possible so that the draining is good.
4） Thermal insulation is needed on drain pipes.
5） Exhaust pipe shall be set at main pipe and the exhaust port shall be downward.
(Figure 6-1 or 6-2)
Exhaust port
Exhaust port
Horizontal drain
F
管
Vertical drain
2. The requirement for drain pipe gradient

1）Vertical drain pipe shall be gradient at least 8‰ downward along with the water flow.
2）Shall not reverse the gradient.
3. Drain Pipe Size

3.1 Pipe Material
The material of condensate water pipe should be plastic conduit (like U-PVC). Pipes shall be
connected by specialized people. Using polyethylene-aluminum compound pipe or galvanized
steel pipe is not recommended.
3.2 Collecting Pipe Selection
Table 6-1
Permitted Flow Rate at Horizontal (l/h) Permitted Flow
If it is allowed to be
PVC Pipe Rate at Vertical
Gradient 1：50 Gradient 1：100 collecting pipe
(l/h)
PVC25 39 27 220 No
PVC32 70 50 410 No
PVC40 125 88 730 Yes
6U3O-B0IA-NA-EN
36
Drain Piping VRF Air-Conditioner IOM
PVC50 247 175 1440 Yes

PVC63 473 334 2760 Yes
PVC75 -- -- 5710 Yes
PVC90 -- -- 8280 Yes
4. Connection Type Horizontal drain pipe

Drain pipe of indoor units
Vertical drain pipe
Horizontal drain pipe
Figure 6-3 Figure 6-

4
5. Tightness Check and Drainage Check

5.1 Plug up the drain port and fill the drain pipe with water. Check if there is water leakage.
5.2 Fill the drain pan with 3 liter of water and measure the water flow at the drain pipe outlet.
Check the indoor unit one by one. When measuring the water flow, please consider if there is
a little water attached on pipe wall.
6. Drain Pipe Instulation

1）The thermal insulation material for drain pipe is rubber and plastic foam with 10mm
thickness.
2）If it is not one completed insulation sleeve, must glue the incision of insulation well.
3）The joint of two insulating pipes and the slit edges shall be glued or be clamped by clip.
6U3O-B0IA-NA-EN
37
Electrical Work VRF Air-Conditioner IOM
Part 7 Electric Work

! WARNING：
1) Shall not share the same power supply with other electrical products so as to avoid the risk
of overload. Must install a fuse or a circuit breaker that is in accordance with the unit’s working
voltage (with earth leakage protection).
2) Only the accessories specified by JCI YORK can be used and please request the
installation and technical support from the manufacturer or the authorized dealers. It may
cause some risks, like unit malfunction or electric shock, if the control accessories are not
installed properly
! CAUTION：
1）The indoor and outdoor units must be well grounded. Do not connect the ground line to
any fuel gas pipe, water pipe, lightning conductor or telephone wire. It may cause the danger
of electrical shock if being grounded improperly. Please check if the unit grounded terminals
and grounding electrode are firmed on a regular basis.
2）Wiring the power wires and communicating wires separately when connecting the indoor
and outdoor units so as not to interrupt the unit operation and communication.
Table 7-1
Current Distance
< 10A 300mm
50A 500mm
> 100V
100A 1000mm
>100A 1500mm
1. Power Supply and Communicating Wiring

1.1 Caution：
− All the electric work shall be performed by certified professionals.
− Double core shielded twisted-paire cable (RVSP2x0.75mm2) shall be used for
communicating wires so that the weak current is not distrubed.
− All wires and components shall be specified and tested, need to comply with national
codes as well.
− Every unit (indoor unit, outdoor unit) shall be equipped with circuit breaker (with earth
leakage protection) .
− Wiring must be firm and be covered to prevent loosing. Looseness will cause
overheat, short-out or fire.
− Appropriate connection pins shall be used for communicating wires between outdoor
and indoor units and the power cable of controller to ensure the connection is valid.
− The communicating wires outside the room shall be placed in special sleeve to
prevent damage and aging.
− All wires shall be labeled to avoid misconnection.
− Power cable shall be waterproofing when dressing it. Please avoid hydrop and water
to flow wire joints that will cause damages.
− Communicating wires shall be labeled well to avoid misconnection when there are
several separated refrigerant systems.
The power supply for indoor units and outdoor units shall be the same one. The power
cables and communicating wires shall be separated in different sleeves and kept at a certain
distance. Electromagnetic coupling would casue malfunction possibly if power cable and
communicating wires are parallelly placed. Power cable and communication wires shall be at
a specified distance.
6U3O-B0IA-NA-EN
38
1.2 Wire Size

1）Power Cable for Unit Table 7-2
Recommended Recommended Wires
Max Input Circuit Breaker
Model Power Supply Current Main Power Main Power
（with earth leakage
(A) Supply ≤20m Supply ＞20m
protection）
2 2
YVOH080 380V 50Hz 17 25A 4P RVV4mm RVV6mm
2 2
2 2
2 2
2 2
2 2
2 2
2 2
YVOH240 380V 50Hz 46 63A 4P RVV10mm2 RVV16mm2
2 2
2 2
! CAUTION：
1) The aforementioned cable and circuit breaker are selected at the requirement of “40℃
ambient temperature slot”.
2）Wire size shall comply with national standard and higher than the recommended size.
3）All field installation and wiring shall be performed by the certified professional electrician
and comply with national standard and local codes.
2. Unit Power Distribtuion
! CAUTION：
1）One individual refrigerant system must be wired with one individual circuit breaker (with
earth leakage protection)。
2）Multiple refrigerant systems cannot share one circuit breaker (with earth leakage
protection). Never allow part of indoor units in one refrigerant system share a circuit breaker
6U3O-B0IA-NA-EN
39
of power supply (with earth leakage protection) with another refrigerant system.
3）Power distribution must comply with national standard and local codes.
3. Power Cable
Figure 7-1
! CAUTION：
1）Power cable of outdoor unit shall be protected reliably. Construction must comply with
local codes. The wire terminals shall use cold pressing copper.
2）Unit must be grounded well.。
3）Outdoor unit must be equipped with a fuse or circuit breaker (with earth leakage
protection).
4）The power supply must comply with national standard and local codes.
4. Wiring Diagram for Multiple Outdoor Units

Refer to figure 7-2 for communicating wiring for multiple outdoor units. It is not necessary if
there is only one outdoor unit.
Figure 7-2
! CAUTION：1）X and Y can not be misconnected.
6U3O-B0IA-NA-EN
40
2）Need to protect the communicating wires to avoid aging and damge when
performing wire routing.
5. Communicating Wire between Indoor and Outdoor Units
Figure 7-3
! CAUTION：
1） Cannot misconnect the communicating terminal A, B (TB2). Otherwise, malfunction
occurs and the system cannot start up.
2） Communicating wires from indoor units can be connected to major outdoor units only.
6 Unit Internal Wiring

The figure 7-4 is wiring layout for models with single condensing fan. Figure 7-5 is for models with dual
condensing fans. Please follow the illustrations below to connect the power cable and communication wires.
Use the cable ties attached with unit together to strap the wires.
6U3O-B0IA-NA-EN
41
The balloon explanation:

① The communication wires are recommended being lay out across the hole at the bottom-
left on the base pan. (Recommeded)
② Power cable and grounded wires are recommended being lay out across the hole at the
bottom-right on the base pan. (Recommeded)
③ Communication wires could be routing across the left knockouts at the front
panel.(Optional)
④ Power cable and grounded wires could be routing across the right knockouts at the front
panel (Optional)
⑤ The communicating wires shall be separated with and laid out away from power cable and
grounde wire according to the distance of table 7-1.
⑥ Communicating wire shall be fixed on the beam by ties attached with unit.
⑦ Communicating wire shall be fixed on the beam by ties prepared in the site.
⑧ Communicating wire shall be fixed on left vertical shaft by ties prepared in the site
⑨ Power cable and grounded wires shall be fixed on the beam by ties prepared in the site.
⑩ Power cable and grounded wires shall be fixed on right vertical shaft by ties prepared in
the site
①tt Communicating wires, power cable and grounded wires shall be laid out across the
11
knockouts at the front panel.
! Note：
1) Wires shall be routing away from the sharp edges, screw cusp and hot copper tube, etc
so as not to be damaged.
2) Has to deal with the burrs and put on the plastic bushings (unit accessory) first before
laying out the wires so as not to damage the wires.
3) Communicating wires and power cable shall be separated and kept away according to the
table 7-1.
4) Please double check the all wiring and terminals are firm at the end of wiring work.
6U3O-B0IA-NA-EN
42
YVOH080/100/120接线原理图
可选件OPTION 380V/400V/415V 3N ～ 50Hz 压缩机设置机组地址备注型号 TYPE SW302 代码CODE 描述DESCRIPTION
SW301
COMP. SETTING 备注 UNIT ADDRESS REMARK
SW301 ON 断路器(带漏电保护）
1#压缩机 REMARK 1#机组 ON 默认 YVOH80 NOTE QF
—— 1 2 3 4 5 6 7 8 BREAKER (WITH RCD)
SW1 MC1 1#UNIT 7 8 DEFAUT 1、QF（WITH RCD）IS SUPPLIED BY CUSTOMER。
ON 2、SW1（EXTERNAL SWITCH）IS AN OPTION AND TB1/2/3 端子 TERMINAL BLOCK
允许 ON 默认 2#机组 ON YVOH100
—— INSTALLED IN THE FIELD BY CUSTOMER。
YES 1 2 3 DEFAUT 2#UNIT 1 2 3 4 5 6 7 8 AP1/AP7 滤波板 FILTER BOARD
-TB2 QF 7 8 3、“■”POSITION OF DIP SWITCH。
ON AP2 驱动器DRIVER
3#机组 ON YVOH120
33
34
4、ALL OUTDOOR UNITS MODEL HAVE ALREADY
Electrical Work
设置 SW301 备注 1 2 3 4 5 6 7 8
31
CON403 SETTING REMARK 3#UNIT 7 8 BEEN SET CORRECTLY IN FACTORY。 AP3 BLDC电源板 BLDC POWER BOARD
1 2 3 4 默认 ON 默认 AP4 主板 CONTROL BOARD
7. Electrical Schematics
DI4 DI3 -TB1 L1 L2 L3 N PE DEFAUT 4 5 6 DEFAUT

AP6 整流桥 BRIDGE
LR 电抗器 REACTOR
62 C1/2 电容 CAPACITANCE
61 R1/2 电阻 RESISTANCE
1
2
3
MC1 压缩机 COMPRESSOR MOTOR
LPS HPS
MF1 风机电机 FAN MOTOR
61
RT7 RT4 RT5 RT6 RT2 RT3 RT1
62
HP1 HP1 高压开关 HIGH PRESSURE SWITCH
L N G SW1 外部联锁 EXTERNAL SWITCH
63
-AP7
31
33
L' N' -AP4 HPS 高压传感器 HIGH PRESSURE SENSOR
16 CON404 CON403 CON402 CON401 CON707 CON703 CON712 CON710 CON706 CON705 CON702 CON701 LPS 低压传感器 LOW PRESSURE SENSOR
54
55
65
64
17 1 2 3 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 1 2 3 1 2 3 1 2 3
1 2 1 2 3 4 1 2 1 2 AI14 AI12 AI13 AI11 AI6 AI9 AI10 AI4 AI5 AI3 AI2 AI1
排气温度传感器
RT1
- AC-N AC-L + DI5 DI4 DI3 DI2 DI1 DISCHARGE TEMPERATURE SENSOR
18 -AP6
1
2
3
1 2 4 Y 环境温度传感器
INV COMM Y RT2
3 AMBIENT TEMPERATURE SENSOR
-TB3
-
+
2 G2 室外机通讯气分入口温度传感器
AC-N
AC-L
A B C -AP3 CON203 RT3
OD COMM
43
1 ACCUMULATOR INLET TEMPERATURE SENSOR
-AP1 PCON2 X X
A' B' C' G SW302 SW301
4 4 盘管出口温度传感器
BLDC1 BLDC PORT1 ON ON B RT4
1 2 3 4 3 3 B COIL OUTLET TEMPERATURE SENSOR
21 - N L + CON7 2 2
8
3 PE CON1001 室内机通讯液管温度传感器
1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 G1 RT5
20 ID COMM LIQUID TEMPERATURE SENSOR
23
2 N A
5
24
6
7
19
PCON1
4 4 A 过冷出口温度传感器
19 BLDC2 BLDC PORT2 RT6
1 L 3 3 CON201 SUB-COOLER OUTLET TEMPERATURE SENSOR
9 -AP2 CON6 2 2
CON1002 过冷进口温度传感器
FAN1 FAN2 1 1 RT7
R S T SUB-COOLER INLET TEMP SENSOR
6 5 4 3 2 1 6 5 4 3 2 1 EXV1
DCP-IN EXV1 1 2 3 4 5 CON501 FV 四通电磁阀 FOUR-WAY SOLENOID VALVE
+ PCON5 PCON4
-R1 -C1 -LR 气体旁通电磁阀
EXV2 SV1
- 1 2 3 4 5 CON502 GAS BYPASS SOLENOID VALVE
DCP-OUT 气体平衡电磁阀
EXV3
SV2
GAS BALANCE SOLENOID VALVE
10
B 4 MF1 EXV3 1 2 3 4 5 CON503
A 3 SV3 油平衡电磁阀
DCN-IN U V W DO9 DO8 DO5 N N DO4 DO3 DO2 DO1 N L PE OIL BALANCE SOLENOID VALVE
+ 0V 2
-R2 -C2 5 4 3 2 1 N 3 2 1 N 3 2 1 6 5 4 3 2 1 3 2 1N 3 2 1N N 3 2 1 5 4 3 2 1
12V 1 CH1/2 曲轴箱加热带 CRANKCASE HEATER
-
CN602 PCN301 PCN607 PCN606 PCN604 PCN603 PCN602 PCN601 CON901
11 DCN-OUT EXV1/3 电子膨胀阀 EXPANSION VALVE
U V W
16
23
22
25
26
24
12
17
18
51
52
53
SV3 SV2 CH2 CH1 SV1 FV
54
导线WIRE
供应商接线 WIRING BY VENDER
工厂接线 WIRING BY FACTORY
23
24
U V W PE
用户接线 WIRING BY CUSTOMER
MC1
警告：机组必须断电1分钟后，才能再次供电和维护。
WARNING:DO NOT POWER ON AND CARRY OUT MAINTENANCE UNLESS THE UNIT HAS BEEN POWERED OFF FOR AT
LEAST 1 MINUTE.
VRF Air-Conditioner IOM
6U3O-B0IA-NA-EN
6U3O-B0IA-NA-EN
YVOH140/160/180接线原理图
可选件 380V 3N ～ 50Hz 压缩机设置机组地址备注型号 TYPE SW302 代码CODE 描述DESCRIPTION
SW301 NOTE
COMP. SETTING 备注 UNIT ADDRESS REMARK
SW301 ON 断路器(带漏电保护）
1#压缩机 2#压缩机 REMARK 1#机组 ON 默认 YVOH140 1、QF（WITH RCD）IS SUPPLIED BY CUSTOMER。 QF
1 2 3 4 5 6 7 8 BREAKER (WITH RCD)
SW1 MC1 MC2 1#UNIT 7 8 DEFAUT 2、SW1（EXTERNAL SWITCH）IS AN OPTION AND
ON INSTALLED IN THE FIELD BY CUSTOMER。 TB1/2/3 端子 TERMINAL BLOCK
允许允许 ON 默认 2#机组 ON YVOH160
YES YES DEFAUT 1 2 3 4 5 6 7 8 3、“■”POSITION OF DIP SWITCH。 AP1/AP7 滤波板 FILTER BOARD
QF 1 2 3 2#UNIT 7 8
-TB2 4、ALL OUTDOOR UNITS MODEL HAVE ALREADY
允许禁止 ON ON AP2 驱动器DRIVER
3#机组 ON YVOH180 BEEN SET CORRECTLY IN FACTORY。
33
34
YES NO 1 2 3 4 5 6 7 8
31
CON403 1 2 3 3#UNIT 7 8 5、EXV2 ONLY USED IN YVOH160/180 UNITS。 AP3 BLDC电源板 BLDC POWER BOARD
Electrical Work
1 2 3 4 设置 SW301 备注 AP4 主板 CONTROL BOARD

DI4 DI3 -TB1 L1 L2 L3 N PE SETTING REMARK AP5 电流互感器板 CT BOARD
13 默认 ON 默认
DEFAUT DEFAUT AP6 整流桥 BRIDGE
4 5 6
14 62 LR 电抗器 REACTOR
15 61 C1/2 电容 CAPACITANCE
1
2
3
1
R1/2 电阻 RESISTANCE
2 LPS HPS
CON1 3 KM1 接触器 CONTACTOR
61
RT10 RT7 RT4 RT5 RT6 RT2 RT3 RT1
62
-AP5 4
CT1 5 HP2 HP1 MC1/2 压缩机 COMPRESSOR MOTOR
6
L N G MF1/2 风机电机 FAN MOTOR
63
-AP7
31
33
L' N' -AP4 HP1/2 高压开关 HIGH PRESSURE SWITCH
13
15
14
16 CON404 CON403 CON402 CON401 CON707 CON703 CON712 CON710 CON706 CON705 CON702 CON701 SW1 外部联锁 EXTERNAL SWITCH
1 3 5
65
64
17 1 2 3 1 2 3 4 5 6 1 2 1 2 3 4 5 6 1 2 3 4 1 2 3 1 2 3 1 2 3
1 2 1 2 3 4 1 2 1 2 AI14 AI12 AI13 AI11 AI6 AI9 AI10 AI4 AI5 AI3 AI2 AI1 HPS 高压传感器 HIGH PRESSURE SENSOR
-KM1 DI5 DI4 DI3 DI2 DI1
18 - AC-N AC-L +
-AP6
1
2
3
2 4 6
LPS 低压传感器 LOW PRESSURE SENSOR
1 2 4 Y
INV COMM Y 排气温度传感器
3 RT1/10
-TB3
-
+
室外机通讯 DISCHARGE TEMPERATURE SENSOR
44
2 G2
AC-N
AC-L
A B C -AP3 CON203
1 OD COMM
55
56
57
-AP1 X 环境温度传感器
PCON2 SW302 SW301 X RT2
A' B' C' G 4 4 AMBIENT TEMPERATURE SENSOR
58
BLDC1 BLDC PORT1 ON ON B 气分入口温度传感器
1 2 3 4 3 3 B
21 RT3
- N L + CON7 2 2 ACCUMULATOR INLET TEMPERATURE SENSOR
8
U V W PE 3 PE CON1001 室内机通讯
1 1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 G1
20 ID COMM 盘管出口温度传感器
23
2 N A RT4
5
24
6
7
19
PCON1
4 4 A COIL OUTLET TEMPERATURE SENSOR
MC2 19 BLDC2 BLDC PORT2
1 L 3 3 CON201 液管温度传感器
-AP2 CON6 2 2
RT5
9 CON1002 LIQUID TEMPERATURE SENSOR
FAN1 FAN2 1 1
R S T
过冷出口温度传感器
6 5 4 3 2 1 6 5 4 3 2 1 EXV1
RT6
EXV1 SUB-COOLER OUTLET TEMPERATURE SENSOR
DCP-IN 1 2 3 4 5 CON501
+ 过冷进口温度传感器
-LR PCON5 PCON4 RT7
-R1 -C1 EXV2 SUB-COOLER INLET TEMP SENSOR
- EXV2 1 2 3 4 5 CON502
DCP-OUT FV 四通电磁阀 FOUR-WAY SOLENOID VALVE
EXV3 气体旁通电磁阀
10
B 4 MF1 MF2 EXV3 1 2 3 4 5 CON503 SV1
GAS BYPASS SOLENOID VALVE
DCN-IN A 3 U V W N L PE
DO9 DO8 DO5 N N DO4 DO3 DO2 DO1 气体平衡电磁阀
+ 0V 2 SV2
-R2 -C2 5 4 3 2 1 N 3 2 1 N 3 2 1 6 5 4 3 2 1 3 2 1N 3 2 1N N 3 2 1 5 4 3 2 1 GAS BALANCE SOLENOID VALVE
12V 1
- 油平衡电磁阀
CN602 PCN301 PCN607 PCN606 PCN604 PCN603 PCN602 PCN601 CON901 SV3
11 DCN-OUT OIL BALANCE SOLENOID VALVE
U V W
16
23
30
29
28
27
25
22
26
24
12 CH1/2/3/4 曲轴箱加热带 CRANKCASE HEATER
17
18
EXV1/2/3 电子膨胀阀 EXPANSION VALVE
KM1
51
52
53
SV3 SV2 CH4 CH3 CH2 CH1 SV1 FV
54
导线WIRE
供应商接线 WIRING BY VENDER
工厂接线 WIRING BY FACTORY
23
24
U V W PE
用户接线 WIRING BY CUSTOMER
MC1
警告：机组必须断电1分钟后，才能再次供电和维护。
WARNING:DO NOT POWER ON AND CARRY OUT MAINTENANCE UNLESS THE UNIT HAS BEEN POWERED OFF FOR AT
LEAST 1 MINUTE.
VRF Air-Conditioner IOM
Test Run VRF Air-Conditioner IOM
Part 8 Test Run

1. Safety Notes
WARNING: Unit must be powered on for at least 8 hours prior to the initial start or restart
!
after a long period of being power-off.
! WARNING: Do not try to repair the unit by yourself. Improper service may result in
electric shock or controller damage. Please contact manufacturer when service
! requirement is needed.
WARNING: Shut off the power supply prior to servicing the unit. Do not wash the unit
directly so as not to cause controller malfunction or electric shock.
! WARNING: Do not use sharp object to press the buttons so as not to damage the
controller; Do not warp or pull the controller’s wires so as not to make it malfunction; Do
not clean the controller by benzene, diluent or chemical. Otherwise, it may cause color
fading or component malfunction.
! WARNING: All the indoor units shall be powered on during the using season of the air-
conditioner. If not, the air-conditioner may do not work because there are not many active
indoor units that system detects
! CAUTION: If the mainboard of the unit -*A3 units is replaced by new one because of
service or other reasons, please reset the Silent Modes Setting to “2 Normal Static
Pressure Mode”.
! CAUTION: Do not try to reset Silent Modes Setting by yourself. Please contact the
professional technicians of JCI YORK Repair Service Center or personnels of a service
agency designated and authorized by JCI YORK.
Step Operation LED

Silent Modes Setting
1 Outdoor is off，LED is OFF OFF
Press “UP” and “Set” simultaneously. Hold them for five seconds. LED will be
2 dxx
flashing as “dxx” that is indoor unit quantity.
Press “Fun” three times to enter the Unit Mute Mode change. LED will be
3 C2x
flashing as “C2x”.
4 Press “Up” to change the LED value to “C22”, Normal Static Pressure Mode. C22
5 Press “Set” one time to save the reset. LED will stop flashing. C22
There are three methods to quit.
1: Press and hold “Set” for five seconds;
6 OFF
2: No any operation in ten seconds;
3: Shut off the units;
6U3O-B0IA-NA-EN
45
Buttons
2. Parameter Setting
Table 8-1
1# 2#, 3#
Operation Outdoor Outdoor Remark
Unit Unit
Unit Model Yes Yes Has been set in plant
The quantity of Yes No Set it when system is initialized
connected indoor unit
in the system
Compressor switch in Has been set in plant. It can be reset when
Yes Yes
the unit compressor fails.
Address pin Yes Yes Set it when system is initialized
System Number Yes No Need to set it when to use individual billing system
software is applied
Low noise running Yes No Has been set in plant
Address allocation Yes No Set it when system is initialized
Program reset Yes Yes Set it when tuning and servicing
Test run Yes No Be available at tuning the unit
3. LED Display
Table 8-2
Normal Display SEG801 SEG802 SEG803 Every Unit Can Display
Initialization at Display the software version,
X/Flashing X/Flashing X/Flashing
power on like 101 means V1.01
Outdoor Unit
O F F
OFF
Heating
OFF H 1
Standby
Heating OFF
H 2
Running
Heating Oil OFF
Return or H 3
Defrost
Cooling OFF
C 1
Standby
Cooling OFF
C 2
Running
Cooling Oil OFF
C 3
Return
Display highest level diagnostic
Alarm Display E/Flash X X
code
6U3O-B0IA-NA-EN
46
4. Diagnostic Code
Table 8-3
Diagnostic Code
Failure Description
1# Outdoor Unit 2# Outdoor Unit 3# Outdoor Unit
External Link Error E01 E51 EA1
Power Supply Protection Trip E02 E52 EA2
Four-way Switch Vavle Failure E03 E53 EA3
Converter Mismatching E04 E54 EA4
Lack Phase E05 E55 EA5
Phase Sequency Error E06 E56 EA6
Communication Error to Main Unit E07 E57 EA7
Fan 1 Speed Too Low E09 E59 EA9
Fan 1 Over Speed E0A E5A EAA
Fan 2 Speed Too Low E0b E5b EAb
Fan 2 Over Speed E0C E5C EAC
INV High Pressure Trip E0d E5d EAd
FIX1 High Pressure Trip E0E E5E EAE
FIX2 High Pressure Trip E0F E5F EAF
High Pressure Transducer Trip E11 E61 Eb1
Low Pressure Transducer Trip E12 E62 Eb2
High Pressure Cutout Trip (Any HPC
E13 E63 Eb3
trip)
Low Pressure Cutout Trip E14 E64 Eb4
Low Pressure Trasducer Trip E15 E65 Eb5
High Pressure Transducer Trip
E16 E66 Eb6
Frequently
Low Pressure Transducer Trip
E17 E67 Eb7
Frequently
High Pressure Cutout Trip Frequently E18 E68 Eb8
Low Pressure Cutout Trip Frequently E19 E69 Eb9
INV DLT Trip E1A E6A EbA
INV DLT Trip Frequently E1b E6b Ebb
INV Trip Frequently E1C E6C EbC
INV Communicating Trip E1d E6d Ebd
BLDC1 Trip Frequenntly E1E E6E EbE
BLDC2 Trip Frequenntly E1F E6F EbF
Compressor Liquid Flooding E20 E70 EC0
IPM Over Current/ PIM Over Current E21 E71 EC1
Compressor Driver Failure E22 E72 EC2
Compressor Over Current E23 E73 EC3
Lack Phase of Input Voltage E24 E74 EC4
Sampling Failure on Compressor
E25 E75 EC5
Phase Current
IGBT Shell/PIM Modual Overheat
E26 E76 EC6
Halt
Reserved E27 E77 EC7
DC Busbar Overvoltage E28 E78 EC8
6U3O-B0IA-NA-EN
47
Diagnostic Code
Failure Description
1# Outdoor Unit 2# Outdoor Unit 3# Outdoor Unit
DC Busbar Undervoltage E29 E79 EC9
AC Input Undervoltage E2A E7A ECA
Reserved E2b E7b ECb
Sampling failure on Input Voltage
E2C E7C ECC
Transducer
Reserved E2d E7d ECd
IGBT Shell/PIM Modual Transducer
E2E E7E ECE
Failure
Communicating Error between DSP
E2F E7F ECF
and Communication Board
Communicating Error to Main Control
E30 E80 ED0
Board
High Pressure Transduce Failure E41 E91 EE1
Low Pressure Transduce Failure E42 E92 EE2
INV DLT Transducer Failure E43 E93 EE3
FIX1 DLT Transducer Failure E44 E94 EE4
FIX2 DLT Transducer Failure E45 E95 EE5
Ambient Temperature Sensor Failure E46 E96 EE6
Temperature Sensor at Accumulator
E47 E97 EE7
Inlet Failure
Deforest Senser Failure E48 E98 EE8
Liquid Line Temperature Sensor
E49 E99 EE9
Failure
Subcooling Inlet Temperature Sensor
E4A E9A EEA
Failure
Subcooling Outlet Temperature
E4b E9b EEb
Sensor Failure
FIX1 Compressor Overcurrent E4C E9C EEC
FIX2 Compressor Overcurrent E4d E9d EEd
FIX1 Compressor Undercurrent E4E E9E EEE
FIX2 Compressor Undercurrent E4F E9F EEF
Address Error for Indoor Unit
EF1 - -
Distribution
Communicating Error on All Indoor EF2 - -
Active Indoor Unit less than 50% of
EF3 - -
Setting Value
Outdoor Unit #2 Communication
EF9 - -
Error
Outdoor Unit #3 Communication
EFA - -
Error
System Running-Time Limit EFB - -
Note: Please contact service when above diagnostic code happens.
6U3O-B0IA-NA-EN
48
5. Operation Sequence for Initial Start

5.1 Set the indoor unit quantity
Table 8-4
Step Operation LED
1 Power off Outdoor unit; LED is OFF; OFF
Press the buttons “UP” and “Set” simultaneously, and hold them for 5 seconds, LED
2 dxx
displays the indoor unit quanitity, dxx;
Button “UP” is used to set the indoor unit quantity, and the LED flashs (range is 0-64).
Detail pattern is following:
3 dxx
Method 1: Press button “UP” one time Add one indoor unit;
Method 2: Press button “UP” and hold it, add indoor units rapidly;
Press button “Set” one time to complete the setting for indoor unit quantity. Setting is
4 dxx
saved and LED is off.
Here are three methods to quit the parameter setting mode:
Method 1: Press button “Set”, hold it 5 seconds;
5 OFF
Method 2: No operate on main board for 10 seconds;
Method 3: Power off the unit;
5.2 Set BAS Address

Table 8-5
Step Operation LED
2 dxx
Press button “Func” on main board one time. LED displays the address of BAS, bxx ,
3 bxx
and flashs;
Press button “Up” to modify the BAS address. Corresponding LED flashs. Detail
method is following:
4 bxx
Method 1: Press button “UP” one time, modify the address one by one;
Method 2: Press button “UP” and hold it, modify the address rapidly;
Press button “Set” one time to complete the setting for BAS address. Setting is saved
5 bxx
and LED off.
6 OFF
Method 2: No operation on main board for 10 seconds;
5.3 Set the Outdoor Unit Quantity

Table 8-6
Step Operation LED
2 dxx
Press button “Func” on main board twice. LED displays the outdoor unit quantity, C1x,
3 C1x
and flashs.
Press button”UP” to modify the outdoor unit quantity. Corresponding LED flashs.
4 Detail method is following: C1x
Method 1: Press button “UP” one time add one outdoor unit;
Press button “Set” one tim to complete the setting for outdoor unit quantity. Setting is
5 C1x
saved and LED stops flashing.
6 OFF
6U3O-B0IA-NA-EN
49
5.4 Address Allocation Setting

Table 8-7
Step Operation LED
2 Press button “Func” on main board and hold it for 5 seconds. LED displays “P01”; P01
Press button “Set” on mainborad. Start to allocate address automatically. LED flashs
3 Axx
and displays the indoor unit address code, Axx;
LED stops flashing after allocation is completed. LED displays the address of last
4 Axx
indoor unit;
5 Press button “Set” to return up one level interface and LED displays “P01”; P01
6 OFF
5.5 Force to Shut down Unit

Table 8-8
Step Operation LED
1 System is running; ON
2 Press button “Set” on mainboard and hold it for 5 seconds. System will be shutdown. OFF
6U3O-B0IA-NA-EN
50
Use&Maintenance VRF Air-Conditioner IOM
Part 9 Use and Maintenance

1. Caution about unit operation
¾ Inspection before start
1）Unit must be powered on for at least 8 hours prior to the initial start or restart after a long
period of being power-off.
2）Inspect if there are any covering around the unit. It’s necessary to clean the snows and ice
prior to start the heat pump unit in winter.
3）Please confirm the IOM is on hand so as to operate the unit well.
4）Test run shall be performed before normal operation. Check the cooling and heating
effects, draining pipe, heat insulation and water leakage, etc.
5）If restarting the unit after long period power off, it’s needed to request equipement service
provider to perform electric inspection.
6）If there are any questions please contact your equipement service provider.
¾ Safety Cautions
1）The unit installation and service shall comply with national standard and electric standard,
and be performed by certified professional personnels. Otherwise, it may damage the unit or
yourself or other people.
2）Neither to adjust the safety devices nor touch the electrical parts with being powered on
so as no to cause electrical damage and personal injury.
3）Please power off the unit immediately and contact with the equipement service provider
once any abnormal conditions or regular failures happen.
4）Do not pour water or other liquid to indoor or outdoor units so as not to damage
component or electric parts. If it’s needed to clean the heat exchanger, please power the unit
off and prevent the water touching electrical parts.
5）Please power off the main power supply if unit is off for a long period. Otherwise, accident
may happen.
6）Do not place or spray flammable gas like insecticide, paint or enamel around the unit if it is
powered on.
7）While unit is running, do not touch the air discharge port by hand or other object to avoid
personal injury or unit damage by touching fan blade in accident.
8）The heat exchanger fin is sharp. Do not touch fin to avoid scratch.
9）Shall ensure enough ventilation in the place where there is a heating device to prevent
oxygen deficit.
10）R410A is safe, nontoxic, unflammable refrigerant, but it is still necessary to ensure the
air-conditioner is installed in spacious space. According to local rule or standard, it shall be
ensured that the refrigerant gas concentration does not exceed the limit requirement in case
system refrigerant leaks. However, local rule or standard shall be complied with while using
this equipement. Check the refrigerant concentration for the smallest room. If the
concentration exceeds the limit, must modify the system or add the exhaust equipment.
¾ Precation for use
6U3O-B0IA-NA-EN
51
1）This unit is comfort air-conditioner. Please contact the dealer if you have special
requirement.
2）Please ensure the indoor unit, wire controller, etc. are at least 3m away from television,
radio and other similar electric equipment to avoid the error signal and radiated interference.
3）Please set appropriate room temperature, especially where the aged, child or patient live.
4）Please introduce appropriate fresh air through windows or doors at 3 hours intervals if the
system has no fresh air equipment.
5）While the whole system is running, please use remote controller to turn off the indoor unit.
Do not force to power off the indoor unit that is not be required running. Otherwise, the unit
may be damaged.
6）Please shut off the air-conditioner when spray the insecticide so as not to deposit the
chemical substances in the unit.
7）Do not face to the airfow outlet of indoor unit for a long time to avoid physical uncomfort.
8）Please avoid the sunlight hitting the room inside to prevent the load rising in cooling mode.
9）Please close the door and window to avoid capacity loss during air-conditioner is running.
10）Please do not place the heating device under the air-conditioner to avoid deformation.
11）Do not stack stuffs around the air inlet or outlet so as not to affect the unit operation.
12）Please set the appropriate temperature target during the unit is running in order to
improve the comfort.
13）In order to get the best performance, please adjust the indoor blade to make airflow
towards the ceiling in cooling mode and towards the ground in heating mode.
¾ Precaution when failure happens
Please power the unit off immediately and contact the local dealer when any of the following
failures happen.
1）Power cable is abnormal overheat or damaged;
2）There is burnt;
3）Water leaks from indoor units;
4）Button “ON/OFF” does not work;
5）Fuse or leakage protection trips frequently;
6）Sundries drops to the unit;
7）Unit cannot operate after protection inspection;
8）There is abnormal conditions on one indoor unit comparing with the normal operating
status of other indoor units.
¾ Precaution for compressor change
Do not pour the lubraiton oil of replaced compressor because refrigerant is dissolved in it and
lubration oil will pollute the environment. Please return the compressor lubration oil to
authorized agency or deal with it according to local environment policy.
6U3O-B0IA-NA-EN
52
2. Unit Operation Map

Table 9-1
Cooling Heating
Dry Bulb
-5～52℃ -20～24℃
Outdoor Temperature
Side Wet Bulb
/ -21～17℃
Temperature
Dry Bulb
21～32℃ 15～27℃
Indoor Temperature
Side Wet Bulb
15～23℃ /
Temperature
3. Unit Daily Maintenance

¾ Maintenance during a long period of being powered off .
1）Please operate the fan half day to dry the internal compoenents.
2）Please power the unit off for energy saving if it will be off for a long period, because there
is energy loss when unit is powered on.
3）Please press the ON/OFF button on remote controller to shutdown the unit, and then
power it off; ；
4）Take off the bettery out of the controller if unit will be off for a long period.
1）Contamination will deposit on the unit to reduce the system performance. However,
regular cleaning and drying are recommended;
2）Clean,on a regular basis, the dust accumulated at indoor unit filter and the inlet/outlet of
air flow to keep good appearance and air cleaness.
3）Do not power off some certain indoor units during system is on in order to avoid the effect
other indoor unit operation.
¾ Maintenace on Outdoor Unit
1）Contamination will deposit on the unit to reduce the system. However, regular
maintenance and service are recommened after a long period of operation;
2）Regular inspect with the inlet and outlet of the outdoor air discharge item. Ensure they are
not blocked by any dirt or dust.
¾ Inspection for the unit restart after it is powered off for a long period.
1）Inpect the air discharge oulet of indoor and outdoor units to ensure they are not blocked.
2）It’s recommed to ask equipment service provider to perform the electic inspection to
ensure the wire and connection are both secure.
4. Description of After-sales Service

1）Please inform the service department when the failure happens, so that we can provide
the best service.
2）When unit failure happens, please record the failure condition and send service
department the unit model number, series, installation date, usage condition and so on.
6U3O-B0IA-NA-EN
53
YORK Guangzhou Air Conditioning & Refrigeration Co,. Ltd

Phone: +86 763 4861111
Fax: +86 763 4681114
© 2014 Johnson Controls, Inc. www.johnsoncontrols.om FROMNO: YVOH(V)-2A3-01IOM(YGF)(1214)

SUPRESENES: NOTHING
* Johnson Controls is committed to the continuous product improvement.

Please note the product design may change without notification.
** This manual is for reference only. For the specific product specifications and performance,
please refer to the purchase agreement.
SAP NO.: 5000082

VRF Air-Conditioner: Installation, Operation and Maintenance Manual

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

VRF Air-Conditioner: Installation, Operation and Maintenance Manual

Hochgeladen von

Copyright:

Verfügbare Formate

VRF Air-Conditioner

Part 3 Refrigerant Line .......................................................................................................... 19

Part 4 Refrigerant Line Maintenance..................................................................................... 29

Part 5 Refrigerant Charge ...................................................................................................... 33

Part 6 Drainage Pipe .............................................................................................................. 36

Part 7 TElectric Work ............................................................................................................ 38

Part 8 Test Run ...................................................................................................................... 45

Part 9 Use and Maintenance .................................................................................................. 51

Warrenty only works on the basis of the following prerequisites:

Warrenty only works on the basis of the following prerequisities:

Note： Cooling test condition：Indoor 27℃DB，19℃WB，Outdoor 35℃DB；

4. Unit Outline Dimension

Signal line hole

Unit fixed bolt hole

Figure 1-1 YVOH080/100/120 VVEE Figure1-2 YVOH140/160/180 VVEE

5. Combination Ratio of Indoor Capacity

6. Permitted Piping Length and Height Difference

Figure 1-3 System Connection Sketch

7. Equivalent Pipe Length Calculation

2. Move and Transportation

Figure 2-1 Cord Location

! CAUTION：Transportation and Storage

2.2 Hanging Method

Figure 2-2 Hoisting Sketch

4. PLACING THE UNIT

6. Outdoor Unit Installation Space Requirement

7. System Piping Work

Refer to figure 2-5 for pipe connection

Oil tube joint

Figure 2-6 Figure 2-7

Notes for knockouts:

8.1 Isolating Valve Structure Introduction

Figure 2-8（Liquid Isolating Valve） Figure 2-9（Gas Isolating Valve）

8.2 Connection Between Refrigerant Pipe and Outdoor Unit

! WARNING: The outdoor isolating valves may be damaged by transportation. Please

Detail drawing for isolating valve connection

9 Connection within Multiple Outdoors

Figure 2-14 Figure 2-15

9.5 Oil piping connection (figure 2-17)

9.6 Incorrect Installation

! CAUTION: The connection pipe must be lower than isolating valves

Part 3 Refrigerant Line

2）Oil balance pipe D is Φ6.35mm.

! CAUTION: Pipe E shall be downsized to pipe A if it is larger than pipe A.

2.2 Other Y type branch selection

3. Pipe Thickness and Rigidity

4. Branch Installation Specifications

Indoor unit Indoor unit

2）Comb branch type must be placed in horizontal

4.3 Connection method for branches

Figure 3-5 Figure 3-6

4.3.2 System consists of Comb type branches only (Figure 3-6).

Figure 3-7 Figure 3-8

5. Piping Machining Method

Figure 3-9 Bell

7. Nitrogen Protection for Brazing

8. Pipe Support Requirement

9. Precaution for Piping Connection

Table 3-14 Bell

! WARNING: Do not expose the pipe openings.

Part 4 Refrigerant Line Maintenance

2. Air Tight Test

3. Vacuum and Dry