Systems Seminar
Control System Description
Evolution Of Controls
Preheater Lime Kiln
3 © Metso
Evolution of Preheater lime Plant Control
4 © Metso
Evolution of Preheater lime Plant Control
5 © Metso
Evolution of Preheater lime Plant Control
6 © Metso
Evolution of Preheater lime Plant Control
7 © Metso
Evolution of Preheater lime Plant Control
8 © Metso
Evolution of Preheater lime Plant Control
9 © Metso
Evolution of Preheater lime Plant Control
10 © Metso
Evolution of Preheater lime Plant Control
11 © Metso
Evolution of Preheater lime Plant Control
12 © Metso
Evolution of Preheater lime Plant Control
13 © Metso
Evolution of Preheater lime Plant Control
14 © Metso
Developing Your Controls
Instrumentation & Controls
16 © Metso
Control System Description
ISA Instrument Identification Name Chart
17
Control System Description
ISA Instrument Identification Symbols
18
Control System Description
ISA Instrument Identification Symbols
19
Control System Description
Overview
20
Control System Description Link To Drawing
Stack O2/CO Analyzer
21
Control System Description Link To Drawing
Stone Bin and Preheater Exhaust
22
Control System Description
Preheater Even Modules
23
Control System Description
Preheater Odd Modules
© Metso
Control System Description
Hydraulic Power Unit
25
Control System Description
Kiln, Drawing
26
Control System Description
Cooler
27
Control System Description
Cooler Discharge
28
Graphics - Overview
29 © Metso
Graphics - Baghouse
30 © Metso
Graphics - Preheater Control
31 © Metso
Graphics - Kiln
32 © Metso
Graphics - Cooler
33 © Metso
Graphics - Burner
34 © Metso
Control System Description
KILN #1 PID STATUS and PID CONTOLLER
35
Control System Description
Motor Control
36 © Metso
Controls Explanation
Instrumentation & Controls
38 © Metso
What Is A Loop? What Is A PID?
39 © Metso
Explain PID
• P – Proportional (Gain)
• I – Integral
• D – Derivative
40 © Metso
Trended Loop
41 © Metso
PID Tuning
• Settings
- Forward / Reverse
- PID Settings
- Options
• PV Tracking
• Cascade
• Bias
• Get The Right Parameters
- Software
- Experience
- Luck
42 © Metso
Instruments
Instrumentation & Controls
44 © Metso
Instruments
45 © Metso
Instruments
46 © Metso
Instruments - Microwave Cooler Level Sensor
47 © Metso
Instruments - Cooler Air Flow Measurement
48 © Metso
Instruments Kiln Exit Temperature
49 © Metso
Instruments - Firing Hood Temp Thermocouple
50 © Metso
Instruments - Preheater Outlet Temp Odd &
Even
51 © Metso
Instruments - Preheater Module Temperature
52 © Metso
Instruments - Preheater Inlet Thermocouple
53 © Metso
Instruments - Baghouse Tempering Damper
54 © Metso
Instruments - Cooler Feeders
55 © Metso
Instruments - Cooler Feeder Vibration
56 © Metso
Instruments - Inward and Outward T/Cs
57 © Metso
Instruments - Stack CO and O2 Analyzer
58 © Metso
Instruments - Stack CO and O2 Analyzer
59 © Metso
Instruments - Stack CO and O2 Analyzer
60 © Metso
Next Section