Beruflich Dokumente
Kultur Dokumente
------------------------------------------------------------------------------------------------------------------------------------------
• Let's assume you need to replace the AIR CLEANER PRIMARY FILTER ELEMENT.
Use any of the functional words in the item description to locate the desired item. Example: The first listing
for the Air Cleaner Primary Filter Element in the Word Index is: Air Cleaner Primary Filter Element. The
index shows the component will be found on page C-21 that is the Parts List page number for the Air
Cleaner Installation.
A
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C21
Air Cleaner Primary Filter Element . . . . . . . . . . . C21
Air Cleaner Safety Filter Element . . . . . . . . . . . . C21
Air Conditioner On/Off Switch . . . . . . . . . . . . . . . .A65
Air Pre-cleaner. . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Air Recirculation Filter . . . . . . . . . . . . . . . . . A59, A65
Airduct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Airscreen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C49
Alarm, Audible . . . . . . . . . . . . . . . . . . . . . . . . . . .E19
Alarm, Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . .E11
• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to order
Genuine Manufacturer Replacement Parts, a functional description, the quantity required to assem-
ble one complete assembly, and any additional notes/ dimensions required to help place your parts
order.
• For the example: The Air Cleaner Primary Filter Element is listed under the Air Cleaner (Item 1),
Comm. Number 13421789, Quantity of 1.
• When the Comm. # is not known - Use the Table of Contents:
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Air Cleaner Installation
ENGINE
Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe
major repairable components of that group. Find the listing that refers to the Air Cleaner Assembly.
• Since the Air Cleaner Primary Filter Element is what needs to be replaced, refer to the parts listing for
the Air Cleaner Assembly. The Air Cleaner used on your machine is found in Functional Group C,
this makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on page C-21 for the Air Cleaner (13421789).
• If you already know the Comm. Number (part number) for the item required, a NUMERICAL INDEX is
provided in the back of the manual to assist you. Look up the Comm. Number desired and the
Numerical Index will show the Functional Group, Section, and Page Number where the item can
be found.
For our Primary Air Cleaner Filter Element Example: The Comm. Number 13525845 is found in the
Numerical Index, it shows that component will be found on pages C-21 that is the Parts List page for the
Air Cleaner Installation.
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A
ABBREVIATIONS USED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F
LUBRICANTS, FILTERS AND MANUALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H
RECOMMENDED SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . J
Section B - DRUM
FRONT FRAME INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2
DRUM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6
BEARING HOUSING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
ECCENTRIC SHAFT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-10
CARRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-12
VIBRATION MOTOR (13197447) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-14
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-16
DRUM DRIVE MOTOR (13460407) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-18
REAR FRAME INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-28
HYDRAULIC TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-32
FUEL TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-34
FUEL TANK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-36
BRAKE SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-38
THERMAL BYPASS VALVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-40
STANDARD DRUM SCRAPER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-42
PREMIUM SCRAPER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-44
INSIDE SCRAPER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-46
BOLT-ON SHELL INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-48
WEIGHTED SCRAPER INSTALLATION - EU - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-50
A
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
Section C - ENGINE
ENGINE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
PUMP STACK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6
PROPULSION PUMP (13166780) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . C-10
VIBRATION PUMP (13289947) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-16
AIR CLEANER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-20
INSULATED STUD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-22
FUEL LINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-24
RADIATOR/OIL COOLER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-26
RADIATOR/OIL COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-28
COOLANT RECOVERY BOTTLE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-30
LOW EXIT EXHAUST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-32
AIR PRE-CLEANER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-34
HOOD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-36
FUEL STRAINER INSTALLATION - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-40
GRID HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-42
BLOCK HEATER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-44
B
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
Section D - OPERATORS COMPARTMENT
OPERATORS PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
CONTROL CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-6
EMERGENCY STOP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-8
FUSE COVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-10
PEDESTAL AND SEAT INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-12
STRAIGHT PEDESTAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-14
GAUGE PANEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-16
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-18
CAB WITH HEATER INSTALLATION (NA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-20
CAB ASSEMBLY (18000489) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-22
HEATER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-36
HEATER (13237888) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-46
CAB/HOOD DRAW LATCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-48
SEATBELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-50
CAB WITH HEATER INSTALLATION (NON-NA OR EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-52
CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - NA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-54
HEATING AND AIR CONDITIONING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-56
COMPRESSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-68
CONDENSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-70
NO ROPS/HOOD LATCH DRAW INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-72
TILT STEERING WHEEL (CAB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-74
CAB W/HEAT AND AIR CONDITIONING (NON NA OR EU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-76
CAB/HOOD DRAW LATCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-78
SEATBELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-80
TILT STEERING WHEEL (CAB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-82
CAB WITH HEAT INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-84
CAB INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-86
CAB ASSEMBLY - EU (80793201) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-88
CAB/HOOD DRAW LATCH INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-94
PRE-CAB WITH HEAT INSTALLATION - EU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-96
HEATER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-98
HEATER (13237888) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-108
HEATER VALVE (13200027) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-110
CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-112
PRE-CAB WITH HEAT AND AIR CONDITIONING INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . D-114
HEATER AND AIR CONDITIONING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-116
COMPRESSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-126
CONDENSOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-128
HEATER/EVAPORATOR (13237367) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . D-130
HEATER VALVE (13200027) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-132
ROPS/FOPS INSTALLATION - EU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-134
SEATBELT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-136
ROPS/HOOD DRAW LATCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-138
SUSPENSION SEAT INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-140
SEAT ASSEMBLY (13884747) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-142
FIRE EXTINGUISHER MOUNTING PLATE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-148
FIRST AID MOUNTING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-150
VANDAL COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-152
GAUGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-154
SHOCK MOUNTED OPERATORS PLATFORM INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . D-156
TILT STEERING WHEEL - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-158
SAFETY MANUAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-160
C
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
Section E - ELECTRICAL
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2
FUSE BLOCK ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-16
BATTERY INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-18
AUDIBLE ALARM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-20
ROTATING BEACON LIGHT INSTALLATION (NON-CAB) - OPTIONAL. . . . . . . . . . . . . . . . . . . . . . . . . . . E-24
ROTATING BEACON INSTALLATION (CAB) - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-26
ROAD LIGHT INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-28
RH FRONT ROADLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-32
LH FRONT ROADLIGHT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-34
RH REAR SIGNAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-36
LH REAR SIGNAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-38
SPEEDOMETER/VPM METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-40
IMPACTOMETER/AUTOVIBRATION METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-42
GPS INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-44
VARIABLE FREQUENCY/DUAL AMPLITUDE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . E-46
VIBRATION PUMP (13304753) - INTERNAL BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-48
WORKLIGHTS INSTALLATION (STRAIGHT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-52
WORKLIGHTS INSTALLATION (TILT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-56
DENSITY METER INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-60
COMPACTOMETER KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-62
Section H - HYDRAULICS
REAR FRAME HOSING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-2
HYDRAULIC FILTER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-6
TRACTION ENHANCEMENT SYSTEM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-8
TRACTION CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-12
LOOP FLUSHING VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-14
LOOP FLUSHING VALVE (59077602) - INTERNAL BREAKDOWN. . . . . . . . . . . . . . . . . . . . . . . . . . H-16
TOW VALVE INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-18
BRAKE/SHUNT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-20
STRIKE OFF BLADE INSTALLATION - NA - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-22
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-26
FOOT PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-28
STRIKE-OFF BLADE INSTALLATION - NON-NA - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-30
PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-34
FOOT PEDAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H-36
LOST STEERING PRESSURE SWITCH INSTALLATION - OPTIONAL . . . . . . . . . . . . . . . . . . . . . . . . . . . H-38
D
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
Section I - SCHEMATICS
ELECTRICAL SCHEMATIC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-3
HYDRAULIC SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I-6
E
TABLE OF CONTENTS
SD-100/105TF Series - Effective With S/N 193763
TITLE PAGE
F
STANDARD ABBREVIATIONS
AC Alternating Current
A/R As Required Ref Reference
ARC Authorized Rebuilt Component RH Right Hand
Assy Assembly RHSS Round Head SelfTapping Screw
BHCS Button Head Cap Screw ROPS Roll-Over Protection System
Cu Yd Cubic Yard RPM Revolutions Per Minute
Cyl Cylinder SAE Society of Automotive Engineers
DC Direct Current Sec Section
Dia Diameter SFH Slotted Fillister Head
Eff Effective SHCS Socket Head Cap Screw
FHCS Flat Head Cap Screw SMV Slow Moving Vehicle
F-N-R Forward-Neutral-Reverse S/N Serial Number
FOPS Falling Object Protection System SPST Single Pole/Single Throw
F/P Fork Positioning S.T. Self-Tapping
Gr Grade Std Standard
HHCS Hex Head Cap Screw Str Straight
HHMS Hex Head Machine Screw Sw S wivel
HSBHCS Hex Socket Button Head Cap Tach Tachometer
Screw Temp Temperature
ID Inside Diameter Thd Thread
LH Left Hand Thk Thick
M Metric Typ Typical
MIK Maintenance Interval Kit UNC Unified Coarse
mm Millimeter UNF Unified Fine
Nat Asp Naturally Aspirated Univ Universal
Neg Negative Var Variable
NSS Not Sold Separately V Volt
NSVA Non Serviceable Assembly VPM Vibrations Per Minute
OD Outside Diameter Wgt Weight
Pos Positive w/ With
PSI Pounds per Square Inch w/o Without
Q/A Quick-Attach Wp Weatherproof
Rev01/02/01
G
LUBRICANTS, FILTERS AND
MANUALS
H
SD-100/105TF Series LUBRICANTS, FILTERS AND MANUALS
LUBRICANTS
Multi Purpose Premium Engine Oil - SAE 15W-40 59022343 59023507 57022327 59022335
Mobil SHC 630 or equivalent ISO VG 220 lubricant 13248430 13248448 59877597 59022459
Mobil SHC 624 or equivalent ISO VG 32 Lubricant 13248414 13248422 59046177 59046165
FILTERS
Engine Filters: Quantity
Engine Oil Filter 13284617 1
Fuel Filter 19295872 1
Fuel Filter 43802263
MANUALS
Parts Manual 43931435
I
RECOMMENDED SERVICE PARTS
J
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Radiator/Oil Cooler Installation
Cap 0 1 0 59154807
Lower 0 0 1 13279666
Recovery Bottle 0 0 1 58802851
Front Frame Installation
Hitch Pin 0 0 1 59299545
Cable 0 0 1 59436741
Roll Pin 2 2 0 95098679
Cable 0 0 1 59607861
Bearing 0 2 0 13245337
Grease Fitting Cap 0 0 6 50270248
Pivot Pin 2 2 0 59190975
Bushing 0 2 0 59450528
Ferrule 0 0 2 59607853
Rear Frame Installation
Seal Kit 0 0 2 13228234
Hydraulic Cylinder 0 0 2 13188339
Sight Gauge 0 1 0 59277772
Filtered Vent Breather 1 1 0 59093351
Pressure Switch 0 0 1 59110312
Tank Filter 0 3 0 58855099
Gasket 0 0 1 13305099
Roll Pin 2 2 0 95098679
Insulation Grommet 0 1 0 54494638
Fuel Cap 0 1 0 13213574
Bearing 0 2 0 13245337
Grease Fitting Cap 0 0 3 50270248
Magnetic Plug 0 0 1 59144428
Pivot Pin 2 2 0 59190975
Filter Installation
Return Filter 1 1 1 13190723
Return Filter Element 1 1 1 59764498
Hydraulic Pressure Filter 2 2 2 13408240
Battery Installation
K
RECOMMENDED SERVICE PARTS SD-100/105TF Series - Effective With S/N 193763
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Cover Plate 0 0 2 59583450
Battery 2 2 0 54635859
Battery Master Switch 0 0 1 13209648
Operators Platform Installation
Screw 0 1 0 95860052
Clevis 0 1 0 59929059
Emergency Stop Switch 0 1 0 59111450
FSR Control 0 1 0 13289921
Dust Boot 0 1 0 59108605
Alternate Action Kit Switch 1 1 0 13382445
Horn 1 1 1 13469010
Dust Boot 0 1 0 59108100
Seal Kit 0 0 1 54747340
Nut 0 1 0 95943346
Steering Valve 0 0 1 13218987
Low Exit Exhaust Installation
Clamp 0 0 1 59495028
Clamp 0 2 0 59534313
Exhaust 0 0 1 59179218
Muffler 0 0 1 13169537
Clamp Seal 0 0 1 13093075
Axle Installation
Shaft Seal Assembly 0 0 1 13263553
O-ring 2 2 0 59993881
Axle Drive Motor 0 0 1 13157797
Bearing 0 4 0 59146613
Electrical Installation
Electrical Connector 0 0 1 59436865
Backup Alarm 0 0 1 13236203
Nut 0 8 0 95943346
No ROPS/Hood Latch Draw Installation
Latch 0 2 0 59162149
Unique Operators Platform Installation
Hi/Low Amplitude Switch 0 0 1 54666060
Hi/Low Travel Switch 0 0 1 54666086
Seat Assembly 0 0 1 54670302
Park Brake Test Switch 0 0 1 54666102
L
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Hi/Low Rpm Switch 0 0 1 54666078
Cover 0 1 0 58892902
Seat Switch Harness 0 0 1 13165071
Nut 0 1 0 59126961
Horn Button 1 1 0 59159558
Dual Switch Seat Kit 0 0 1 13167945
Park Brake Switch 0 1 0 54666094
Steering Wheel 0 1 0 13158647
Dual Switch Seat Kit 0 0 1 13198270
Drum Assembly
Sight Gauge 0 1 0 59277772
O-ring 5 5 5 50278019
Vibration Motor 0 0 1 13197447
Seal 0 0 1 59941203
Oil Seal 0 0 1 59277764
Drum Drive Motor 0 0 1 13460407
Pipe Plug 2 2 0 59600593
Shock Mount 0 16 0 13304787
Wear Sleeve 0 0 1 59277756
Magnetic Plug 0 0 2 59144428
Coupling 1 1 0 59613612
V-ring Seal 0 0 1 13167390
Tire And Wheel Assembly
Nut 0 20 0 59163758
Valve 0 2 0 59524447
Valve Cap 2 2 2 59929711
Engine Installation
O-ring 2 2 0 59993881
Center Bonded Mount 0 0 2 59127720
Valve Assembly 0 0 2 58921495
Charge Relief Kit 0 0 1 59446138
O-ring 2 2 2 50278019
Overhaul Gasket/Seal Kit 0 0 1 58813791
Steering Pump 0 0 1 58858820
Switch 0 0 1 58905803
Propulsion Pump 0 0 1 13166780
Seal Kit 0 0 1 58898677
M
RECOMMENDED SERVICE PARTS SD-100/105TF Series - Effective With S/N 193763
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Shaft Seal Assembly 0 0 1 59231787
O-ring Kit 0 0 1 59972877
Coupling 0 1 0 59286336
Engine Oil Filter 1 1 1 13284617
ROPS/FOPS Installation - Option
Seat Belt 1 1 0 13342720
Latch 0 2 0 59162149
Premium Scrapter Installation - Option SD-100D/105DX
Scraper Bar 0 0 1 13213913
Inside Scraper Installation - SD-100F/105F
Scraper Tooth 7 7 0 59175661
Back-up Alarm Installation
Temperature Switch 0 1 0 13406780
High Temperature Alarm 0 0 1 58870924
Rotating Beacon Light Installation - Option
Rotating Beacon 1 1 1 13176797
Vandal Cover Installation
Cable 0 0 1 59607861
Ferrule 0 0 2 59607853
Worklights Installation
Worklights 0 0 4 13406764
Bulb 0 4 0 13468137
Lamp 0 2 0 13321443
F/R Worklights Switch 0 0 1 13197108
Gauge Package
Engine Oil Pressure Sender 0 1 0 58878000
Temperature Gauge 0 0 1 58893983
Sender 0 0 1 58913856
Engine Oil Press Guage 0 1 0 58822313
Voltmeter 0 1 1 58877796
Cab W/Heat Installation
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 2 0 13321443
Seat Belt 1 1 0 13342720
Rear Wiper Switch 0 1 0 59196444
N
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Washer 0 1 0 59195925
Blank Switch 0 0 1 58835398
Air Filter 0 1 0 13262464
Washer 0 0 1 13228242
Latch 0 2 0 59162149
Rear Wiper Arm 0 1 0 59072694
Grid Heater Installation
Engine Oil Filter 1 1 1 13284617
Rotating Beacon w/Cab Installation - Option
Rotating Beacon 1 1 1 13176797
Sound Kit w/Pre-cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Inside Scraper Installation - Option
Scraper Bar 0 0 1 13213913
Speedometer/VPM Meter Installation - Option
Speedometer 0 1 0 13179445
Speed Sensor Adapter 0 1 0 13176789
Speed Sensor 0 1 0 59249284
Speed Sensor 0 1 0 13254503
VPM Gauge 0 1 0 13179452
Impactometer/Autovibration Meter Installation - Option
Auto Vibration Switch 0 1 0 13190772
Speed Sensor 0 1 0 59249284
Speed Sensor 0 1 0 13254503
Impactometer 0 1 0 13169404
Air Cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Bolt-on Shell Installation - Option
Scraper Tooth 14 14 0 59175661
Traction Enhancement System Installation
Loop Flushing Valve 0 0 1 59077602
Reducer 0 1 0 59743013
Speed Sensor 0 1 0 59249284
Traction Control Valve 0 0 1 13165659
O-ring 1 1 1 50278019
Strike Off Blade Installation - Option
Grease Fitting Cap 0 0 2 50270248
O
RECOMMENDED SERVICE PARTS SD-100/105TF Series - Effective With S/N 193763
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Pump 0 0 1 13205497
Pin 0 2 0 59683805
Dump Switch 0 0 3 58788852
Bearing 0 2 0 50273986
Tow Valve Installation - Option
Manifold 0 0 1 13304878
Pressure Switch 0 0 1 59110312
Variable Frequency/Dual Amplitude Installation - Option
Frequency Dial Knob 0 1 0 59047019
Vibration Variation Selection Switch 0 0 1 58878562
Overhaul Gasket/Seal Kit 0 0 1 58813791
Speed Sensor Adapter 0 1 0 13176789
Speed Sensor 0 1 0 13254503
O-ring Kit 0 0 1 59972877
O-ring 1 1 1 50278019
Containerized Cab Option
Rear Wiper Arm 0 1 0 59072694
Sound Kit w/Pre-cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Blade Option
Grease Fitting Cap 0 0 2 50270248
Pump 0 0 1 13205497
Pin 0 2 0 59683805
Steering Pump 0 0 -1 58858820
Dump Switch 0 0 3 58788852
Bearing 0 2 0 50273986
Shock Mount 0 3 0 13304787
Vandal Cover Installation
Cable 0 0 1 59607861
Ferrule 0 0 2 59607853
Cab w/Heat Installation - Option
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 2 0 13321443
Rear Wiper Switch 0 1 0 59196444
Washer 0 1 0 59195925
P
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Blank Switch 0 0 1 58835398
Air Filter 0 1 0 13262464
Latch 0 2 0 59162149
Washer 0 0 1 13228242
Cab w/Heat And Air Conditioning Installtion - Option
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 2 0 13321443
Rear Wiper Switch 0 1 0 59196444
Washer 0 1 0 59195925
Switch: Blank 0 0 1 58835398
Air Conditioning Switch 0 1 0 13156963
Air Filter 0 1 0 13262464
Washer 0 0 1 13228242
Latch 0 2 0 59162149
Cab w/Heat (Non Na Or Eu)
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 2 0 13321443
Seat Belt 1 1 0 13342720
Rear Wiper Switch 0 1 0 59196444
Washer 0 1 0 59195925
Blank Switch 0 0 1 58835398
Air Filter 0 1 0 13262464
Washer 0 0 1 13228242
Latch 0 2 0 59162149
Rear Wiper Arm 0 1 0 59072694
Cab w/Heat and Air Conditioning (Non Na Or Eu)
F/R Worklights Switch 0 0 1 13197108
Heater 0 1 0 13200027
Front Wiper Switch 0 1 0 59196451
Lamp 0 2 0 13321443
Seat Belt 1 1 0 13342720
Washer 0 1 0 59195925
Rear Wiper Switch 0 1 0 59196444
Q
RECOMMENDED SERVICE PARTS SD-100/105TF Series - Effective With S/N 193763
Y1 Y2 Y3
Assembly Description CPN
Qty Qty Qty
Blank Switch 0 0 1 58835398
Air Conditioning Switch 0 1 0 13156963
Air Filter 0 1 0 13262464
Washer 0 0 1 13228242
Latch 0 2 0 59162149
Rear Wiper Arm 0 1 0 59072694
Worklights Installation
Worklights 0 0 4 13406764
Bulb 0 4 0 13468137
Lamp 0 2 0 13321443
F/R Worklights Switch 0 0 1 13197108
Premium Scrapter Installation - Option
Scraper Bar 0 0 1 13213913
Back-up Alarm Installation
Temperature Switch 0 1 0 13406780
High Temperature Alarm 0 0 1 58870924
Grid Heater Installation
Engine Oil Filter 1 1 1 13284617
Suspension Seat Installation - Option
Seat Belt 0 0 1 13262837
Sound Kit w/Pre-cleaner Installation - Option
Air Pre-cleaner 1 1 0 59081323
Eu Weighted Scraper Installation - Option
Scraper Bar 0 0 1 13213913
+ Designates parts that are to be replaced within the specified time intervals as stated in the
R
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
maintenance schedule.
LUBRICANTS
Multi Purpose Premium Engine Oil - SAE 15W-40 59022343 59023507 57022327 59022335
Mobil SHC 630 or equivalent ISO VG 220 lubricant 13248430 13248448 59877597 59022459
Mobil SHC 624 or equivalent ISO VG 32 Lubricant 13248414 13248422 59046177 59046165
S
RECOMMENDED SERVICE PARTS SD-100/105TF Series - Effective With S/N 193763
+ Designates parts that are to be replaced within the specified time intervals as stated in the
maintenance schedule.
T
SD-100/105TF Series - Effective With S/N 193763 RECOMMENDED SERVICE PARTS
+ Designates parts that are to be replaced within the specified time intervals as stated in the
maintenance schedule.
U
Section A - AXLE AND MAIN
FRAME
13166335 REV 0G
16
15
17
12
13
12
1 10
2
5
4
3
15
7
14
6
9
11
13329735 REV 01
54
74 73
72
71
70
55
56 69
57
75
58 68
59 67 66
60
65
61
29
30 62
63
35 64
52 37
34
45
37
32 38
29 33 39
40
51
41
36 42
43
44
53
49
48 50
PLANET
GEAR
47 CARRIER
13329735 REV 01
4
3
8
2
6
1
5
1 1
24
28
25
27
23
26
13329735 REV 01
9
10
12
22
11
14 17
16 12
10
18 9
19
20
21
18
15
13244785 REV 02
19
18
15
17
14
13 16
12
13 12
11
6 5 9
10
2
3
7
8
1
4
4
2
59290700 REV 01
13883202 REV 0B
32 10
43
26
29
31
36 34
33
31
36
32 66 27
9
43 36
25
16
27
29
13883202 REV 0B
40
16
42 41
1
4
6
15
35
36
36
5
38
13883202 REV 0B
28
17
16
14
17
7 3
36
39
30 2
12
23
24 11 19 21
22
20
37 18
13883210 REV 03
7 6
10
4
5
11
12
11
13
10
3
13883210 REV 03
14
18
17
8 19
15
17
20
20
16
9
13459367 REV 01
2 8
5
6
HOOD 9
LH SIDE 5
2
11
10
18
1 17
10
4
15 13
16
6
16
15
3
LH ROPS
SUPPORT
PLATFORM
15
16
7 13
RH ROPS
10 SUPPORT
PLATFORM
8
HOOD 6
RH SIDE
9 16
15
10
14
17
18
13169842 REV 0M
12 12
SEAT ROTATED
180 DEGREES
FOR CLARITY
PART
OF 13
10
13 1
1
8
HOOD
3
2
10
PART
OF 13
4
3
43803394 REV 00
4
2
11
10
12 16 ROPS
13 15
3 1
5
9
6
15
12
13
LH SIDE
7
15
16
6
13 ROPS
12
15
10
14 8
9
RH SIDE
13529839 REV 00
3 4 2
COWLING
13883210 REV 03
7 6
10
4
5
11
12
11
13
10
3
13883210 REV 03
14
18
17
8 19
15
17
20
20
16
9
13883426 REV 00
19297118 REV 00
23
21
38
20
37 19
36
35
34
33
29
19
32 30 20
21
42
33
30
31 34
2
23
21
24
4
4
25 21
15 22
13
27 11
28 12
17 26
10 26
18
41 41 28
39
40 5
5 27
16
18
40
3
9
7
7
6 6
14
15 14 15
43866532 REV 00
25
30
29
23
26 16
8
18 24
41
15
36 40
37
4
28
31 14
27 17
32
42
43
45 20
8
35
21
34
39
12
1
38
3 11
22
8 9
10 19
7
6
33
20 10
8
2
43866490 REV 00
14 2
13
12
16
11
18
17
15
3
3
15
5
7
8
10
9
43866508 REV 00
1
3
10
7
6
5
8
43866516 REV 00
7
8
10
11
12
13197447 REV 00
4
1
19
18
17
16
15
14
13
12
10
11
7 9
6
13350525 REV 03
7 2
10
8
1
9
13
11 3
12 13
10
4
6
8
8 5
6 1 7 9
5 5 4 4 11 3
8
12
9
11 2
6 PART
5 OF
4 1
8
88
13
86
90
87
89
22
21
20
14
19
13 11
18
12
10 16
B B
17
8 A 9 11
15
10
7 5 2 4 11
15
6 3 10
VIEW A - A
1
VIEW B - B
13303847 REV 0C
26 33 34 38 4
22
11 37
12 6
36
13
12
46
14 27 SUPPLY
28 LINE
55
RETURN
16 LINE
18
8
54 9 1
46 32
50
49 25
7 34
30
35
32 60
24
23
46 51
5
52
53 31
7
2
20
10 21
3
18
15
18 17
29
19
18
13303847 REV 0C
26 33 34 38 4
22
11 37
12 6
36
13
12
46
14 27 SUPPLY
28 LINE
55
RETURN
16 LINE
18
8
54 9 1
46 32
50
49 25
7 34
30
35
32 60
24
23
46 51
5
52
53 31
7
2
20
10 21
3
18
15
18 17
29
19
18
15
11
14
10 16
12
9
8
13
5
4
13184205 REV 03
9 9
4
5
3
11
2
10
9
9
6 2
13182084 REV 02
1 5
8
7
6
4
13209291 REV 04
M5
M4
H/L
3
BR
K
3
4
7
13185855 REV 03
2 1
13519764 REV 00
13158530 REV 02
10
13182175 REV 03
9
7
13182290 REV 01
7
5
4 1
13158530 REV 02
10
8
1
7
5
7
6
9
43809748 REV 0B
13
11 6
13
10
13
14 11 23
20
9 13
18
21
23
14 1
2
4
15
12
1 22
16
24
17
23
19
5
7
8
3
16
22
27 30
37
25
2
55
3 9
36 55
34
11
16
35
57
4 10
12 38
17 52
53
1
ENGINE
2 1
12
54 49
43
47 56
22
2
48
32
24
11
21 26 14
31
33
29 23
46
45
28
51 8 11
19 42
18 5
6 20
7
13
15
12
11
15
6 5 16
1 7 9
10
2
7
2 3
1
18
21
20
19
22
24
25
23
27
29
26
28
30
34
31 35
33
32
37
38
32
39
41
33
40
31
42
19
21
23 16
18
24
17
22 20
12 19
17
14
15
18
14 16
13
19
8
9
8
10
9
10
1 11 4 2
25
19
5
6
1
11
43810183 REV 00
13 12
11
14
2
5
15
4
7
9
16
19
17
18
1
13322821 REV 00
8
4
43851989 REV 01
11
6 1
4 2
10
6 2
14 1
8
13
6
12 1
3
3
5
6
12 5
1
8
14
9
13
12 3
13299763 REV 0A
3
2
13299177 REV 0D
42 16 11
35
41 9
28
14 43
35 31
30
35
15 28
36 33
28 33
13
35
17 30
23
10 39 37
12 19
31 5 7
24
30 1 22
18
4 20 22
28 2
33 32 21
19
38 8
28
6
40
28
33
25
29
13299698 REV 00
10 11
8
3 7
5 1
8
9 6
11
8
10
10
4
7
8
9
43809615 REV 00
6
5
1 7
12 11
4
14
8 14
2
12
1 13
12
10
5 12
9
3
13208848 REV 03
13883210 REV 03
7 6
10
4
5
11
12
11
13
10
3
13883210 REV 03
14
18
17
8 19
15
17
20
20
16
9
13235015 REV 00
13889258 REV 01
3 6
4
1
3 10
4
4
7 7
5
8
1
9
4
8 5
B+
6 2 4
5
1
43829332 REV 00
13169198 REV AC
60 1 38
29 14
5
6 28
31
40
39
48
38
37 49
50
33
11
33
41 58
20
15 1
5
19
58 6
6 7
3
4
55 15
8 2
34
41 51
10
35
41
9
13169198 REV AC
11
21
47
12
24
43
23
17 41
25
55
42 49
SEE 46
45
UNIQUE 54
PARTS
16 61 33
33
13
49
44
26
21
27
18
13169743 REV 0F
4
5
3
13
8
6
14
12
10
9
11
13169735 REV 0A
13215207 REV 00
13239041 REV 0E
17
18
19 1
20
21 11
12
16
14
15
13
5 5
3
4
9 4
10
23 18
24
18
24
25
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
13324827 REV 00
5
7
13244504 REV 01
43
20
22
SEAT
23
11
21
42
42
6
5
4 15
43
42
9
10
8
SEAT
41
PART 14
OF 43
10 13
12
40 14
3 19
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
12 4
3
51
51
33 33
43
43
39
38
14
5
14 36
33 41
33 73 41
34
41 72
33 71
33 73
43
72
42 71
33
20
43
33
20
35 21 35
37
14
43
35
35
35
15
13
36
33
33 34
16 42 73
41
33
73
16 72
43
72
16
71
11
43
51
33
51 10
6 43
60
65
52
27 22
61
52
64
66
62
46
28
29 31
30 31
45
45
44
53
17
17
27 54 27
32 30
55
19
SECTION A-A
17
C
48
C
A
D
SECTION B-B A D
50
49
SECTION D-D SECTION C-C
69
68
25 31
57 56
7
6 47
40
26
8
9
40
1
10
18 19 18
31
30
24
23 31 26 25
43825991 REV 0D
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
43825991 REV 0D
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
43825991 REV 0D
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
69
27
70
49
44 26 27 31
26
20
52
52
48
53
52
15 38
43825991 REV 0D
60
61
60
34
10
34
34
34
34
34 57
55
56
47
43825991 REV 0D
68
47
67
40
67
40
11 11
11
10 10
UNDERSIDE OF
10
OPERATORS
PLATFORM
13244652 REV 00
11
7
2
13
12 3
14 5
4
9
15 13
10
16
19330497 REV 00
9
2 HOOD
LH SIDE
10
6
15
18
LH CAB
16 DOOR SIDE
13
19
12 11
17
19
5 4
19
12
7 CAB
RH SIDE
13
16
HOOD
RH SIDE
9 17
19
18
14
8 4
43803394 REV 00
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
49
69
27
70
44 26 27 31
26
20
52
52
48
53
52
15 38
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
61 58
55
60
40
60
10
34
34
34
55
34
34
57
34
47
56
68
71
20
68
58 11
11
47 39
10
10
57 67
68
43825181 REV 0C
6
5
5
5
3
2
6
5
5
5
6
6 5
6
5
6
7 2
3
5
1 5
5
7
13324835 REV 0B
6
5
5
4
6
5
2 3
10
5
12
4 1
11
10
8
8
8 9
9
HOOD 9
LH SIDE 5
2
11
10
18
1 17
10
4
15 13
16
6
16
15
3
LH ROPS
SUPPORT
PLATFORM
15
16
7 13
RH ROPS
10 SUPPORT
PLATFORM
8
HOOD 6
RH SIDE
9 16
15
10
14
17
18
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
19330778 REV 0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
19330497 REV 00
9
2 HOOD
LH SIDE
10
6
15
18
LH CAB
16 DOOR SIDE
13
19
12 11
17
19
5 4
19
12
7 CAB
RH SIDE
13
16
HOOD
RH SIDE
9 17
19
18
14
8 4
43803394 REV 00
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
Dwg 80804354_0001
4
6
3
4
6
10 8
7
8 9
2 2
42
33
1
12 11
32
15
14
55
1
51
39 40
36
37 38
34 35
47
54
52
50
48
41
49
46
9
13
3
4 5 6 10
8 7
30
27
31
26 25
56
24
56
28
29
45
44
53
54
51
50
54 23
20
15
43
19 17
16
18
22
21
19330497 REV 00
9
2 HOOD
LH SIDE
10
6
15
18
LH CAB
16 DOOR SIDE
13
19
12 11
17
19
5 4
19
12
7 CAB
RH SIDE
13
16
HOOD
RH SIDE
9 17
19
18
14
8 4
Dwg 19330778/0E
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
43825991 REV 0D
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
43825991 REV 0D
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
43825991 REV 0D
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
69
27
70
49
44 26 27 31
26
20
52
52
48
53
52
15 38
43825991 REV 0D
60
61
60
34
10
34
34
34
34
34 57
55
56
47
43825991 REV 0D
68
47
67
40
67
40
11 11
11
10 10
UNDERSIDE OF
10
OPERATORS
PLATFORM
13244652 REV 00
11
7
2
13
12 3
14 5
4
9
15 13
10
16
Dwg D13244645/00
6
4
7 8 2
5
9
PART OF 4 17
25 30
3 24
32
22
31
21 20
39
2 19
28 15
29
18 14
12 13
27
5 28
37 35
29
24
23
16 1
38 11
33
10
14
51
5
16 50
4
7 17
4 18
18
24
8
21
21
1
8
22
25 6
19
11
32
2 24 11 65 54
30 10 10
59
28 23
41
29
13 8
58
55
53
33
12
64
27
62
63
27
31
42
43
38
52
46
VIEW A
(90°)
1
52 35
66
52
52
15
57
20 39
58
VIEW A
69
27
70
49
44 26 27 31
26
20
52
52
48
53
52
15 38
60
61
60
34
10
34
34
34
34
34 57
55
56
47
68
47
67
40
67
40
11 11
11
10 10
UNDERSIDE OF
10
OPERATORS
PLATFORM
43825181 REV 0C
6
5
5
5
3
2
6
5
5
5
6
6 5
6
5
6
7 2
3
5
1 5
5
7
13324835 REV 0B
6
5
5
4
6
5
2 3
10
5
12
4 1
11
10
8
8
8 9
9
20
13
12
9
7
19 8 6
18 14
1 5
2 3
4
10
16
17
11
15
Dwg D13244645/00
6
4
7 8 2
5
9
12 12
SEAT ROTATED
180 DEGREES
FOR CLARITY
PART
OF 13
10
13 1
1
8
HOOD
3
2
10
PART
OF 13
4
3
43803394 REV 00
4
2
11
10
12 16 ROPS
13 15
3 1
5
9
6
15
12
13
LH SIDE
7
15
16
6
13 ROPS
12
15
10
14 8
9
RH SIDE
13169925 REV 0J
14
2
12 1
11
16
15
5
A-A
8
13
11
3
8
9 5
17
18 1 2 4
10
19
20
20
22
4 21
13233689 REV 00
1 3
13233697 REV 01
1
4
3
13413141 REV 00
8 7
9 8
11
10
1
2
5 3
2
13235270 REV 05
8
1
6 7
9 9
10 3
9 9
3 3
14
2
12 1
11
16
15
5
A-A
8
13
11
3
8
9 5
17
18 1 2 4
10
19
20
20
22
4 21
43818871 REV 00
14
18
10 13
11 12
17 8 19
16 7
15
Dwg D59292730/00
EXISTING
MANUAL HARDWARE
POUCH
(REF)
3
4
13304324 REV 0T
39
39
40
40
35 38
41
CHASSIS
CHASSIS
HARNESS
HARNESS
17 3
16
12
12
13304324 REV 0T
CHASSIS 27
HARNESS
TO TEMP SWITCH
ON ENGINE
ALTERNATOR
B+
TO
GND FUEL TANK
OIL
PRESSURE
SWITCH
BK
RD
15
TO
COOLANT BACK-UP ALARM
TEMP. SENSOR
(BEHIND ALT.)
CHASSIS
HARNESS
VIEW "M"
FUEL TANK
VIEW "N"
CHASSIS
HARNESS
11
10
7 9 7
11
10
VIEW "O"
13304324 REV 0T
WATER TEMP.
SENSOR
CHASSIS
HARNESS
ECM J16
ECM POWER
J53
WIF SENSOR
ECM GROUND
TYRAP
WIF TO
ENGINE HARNESS VIEW "K"
INSULATED
STUD
RD
BK CHASSIS
HARNESS
TO TO
BATTERY
LH WALL
(POS.)
VIEW "L"
BATTERY BOX
13304324 REV 0T
44 43
35
32 44
30 32 32
7
44 44
32
35
43 29
30
32
44
43
VIEW "P"
53
VIEW "Q"
52
49
50
51
13304324 REV 0T
EXHAUST
35 LH ENGINE
TO MOUNT
33 AIR CLEANER
32 CHASSIS
HARNESS
VIEW "I"
CHASSIS
HARNESS
AUDIBLE AIR
ALARM CLEANER
HARNESS
AIR
CLEANER
BRACKET
TYRAP
P15
TO NEUTRAL
DIAGNOSTIC
SWITCH
CONNECTION
VIEW "H" 12
TO
25
VIEW FROM REAR
2-SPEED OF PROP. PUMP AT
AXLE LH ENGINE MOUNT
26
BRACKET
19
18
33
18 32
10
3 36
34
20 29
23
13304324 REV 0T
VIEW "B"
(AUDIBLE ALARM-
OPTION ONLY)
SEAT
12 BOTTOM
15 OF CONSOLE
VIEW "A"
UNDERSIDE OF
PLATFORM
SEE VIEW N
SEE VIEW K
SEE VIEW J SEE VIEW I
SEE VIEW C
SEE VIEW B
SEE VIEW A
SEE VIEW O
SEE VIEW P
SEE VIEW M
SEE VIEW L 2
SEE VIEW D
SEE VIEW H
SEE VIEW Q
1
SEE VIEW G
SEE VIEW F
SEE VIEW E VIEW "C"
13304324 REV 0T
STEERING
11
HORN ORBITAL 12 VIEW "D" & "E" 10
IMPACTOMETER
CHASSIS
HARNESS
VIB
CONTROL
22
DRUM DRIVE
HIGH / LO ENABLE
BRAKE
RD
BK
MAIN
ULTRA HARNESS
GRADE
TYRAP
31 TO BATT.
5 24 CABLE
TO
BATT.
(POS.)
24
TO
LH WALL
BATT.
BOX
"D" MACHINES
24
13209986 REV 02
3
4
8
4
5
43809474 REV 0A
INSULATED
STUD
5
17
16
12
15
13
14
12 MAIN
HARNESS
13
5
17
4
12
19
12
3
11
13
(NEG)
(POS)
1
13
20
11
43822360 REV 0A
17
3
1
16
18
15
19
21
21
19
20
43822360 REV 0A
10
14
5
2
12
12
11
1
2
43821131 REV 00
1
2
13887203 REV 01
16
15 10 10 14
14 5
9
9 15
7 16
8
5 8
35 6 6
7
34
29
28
27
33
50
36
13887203 REV 01
3
23
21
21 24
22
18
26 25 19 17
20 32
37 13 12
25 15
30 16
12
31 11
4
1
14
13358726 REV 00
2
6
4 9
1
8
7
3
8
10
13358718 REV 00
6 2
4
8 1
7
3 8
10
13358700 REV 00
1 5
3 7
5
13
6
11 10
8
3
2 11
4 9
12
4
6
14
13358684 REV 01
10
8
7
5
1
3
8
13
11
10 8
3
6
14
11 2 15
16
12 9 4
17 6
18
4
13235585 REV 05
9
10
8
4
7 1
4 12
9
10
10
11 2
7
3
13429543 REV 00
8 4
1 7 11
5
11
TOP OF
ROPS
8
8
9
9
12
10
11 3
13
9
8 1
9 2
8
4 7
16
8
15 17
8
9
8
10
9
10
3
2
11 4
19 24
5
6
1
11
19
21
16
17
22
18
23
17
20
19
12
14
13
15
14 16 18
19
43819622 REV 00
STARTER
INSULATED
STUD
17
TO
BATTERY
BOX BOTTOM OF
PLATFORM
BATTERY
BOX
3
BATTERY
BOX
FROM 16
BOTTOM OF 14
PLATFORM
WORKLIGHT
GROUND
3
MAIN
"D" MACHINES 3 HARNESS
15 14
3
20
19
BK
12
"DX & F" MACHINES
18 21
DETAIL A
43819622 REV 00
ROPS
11
2
3
3
13
7
3
1
9
1 7
4
DETAIL A
5
3
43819622 REV 00
STARTER
INSULATED
STUD
17
TO
BATTERY
BOX BOTTOM OF
PLATFORM
BATTERY
BOX
3
BATTERY
BOX
FROM 16
BOTTOM OF 14
PLATFORM
WORKLIGHT
GROUND
3
MAIN
"D" MACHINES 3 HARNESS
15 14
3
20
19
BK
12
"DX & F" MACHINES
18 21
DETAIL A
43819622 REV 00
ROPS
11
2
3
3
13
7
3
1
9
1 7
4
DETAIL A
5
3
19288380 REV 00
19288232 REV 00
13855697 REV 0B
31
27
40 25
25
24
24 34
27
4
39
28
30
25
25
33
24
11 27 24
20 3
29 10
**Only Offered Parts Listed** BOM 43809482, 59290601, 13304670, 59290619, 59290627
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
3 59290361 Decal: SD-100D 1
- 13304167 Decal: SD-100F 1
- 59290429 Decal: SD-105DX 1
- 59290445 Decal: SD-105F 1
4 59290379 Decal: SD-100D 1
- 13304175 Decal: SD-100F 1
- 59290437 Decal: SD-105DX 1
- 59290452 Decal: SD-105F 1
7 13855572 Decal: Signature 2
10 13447578 Decal: Curved Stripe 1
11 13199344 Decal: Hydraulic Oil 1
20 58978255 Decal: Hydraulic Oil Level 1
24 59246603 Decal: Tie Down 4
25 59246611 Decal: Lift Point 4
27 59605915 Decal: Grease 4
28 43826445 Decal: Lube Chart 1
29 59290858 Decal: Hydraulic Pressure Test 1
30 13208038 Decal: Missing Shock 1
31 13480116 Decal: Fuse Chart 1
33 13325378 Decal: Hood Release 1
34 This item not used with this Assembly 1
39 13447636 Decal: Curved Stripe 1
40 13208012 Decal: Master Disconnect 1
13855697 REV 0B
27
AIR CLEANER
BRACKET
2 2
37
19
38 5
26
5
19
14 14
7 32
8
13415211 REV 00
Dwg 18007740/0C
VISOR
34
42
USE WITH CAB ONLY VISOR
43 7
27
25
24 27 37
4
38
7
28
30
25
36 27 24
20 11 3
29 10
**Only Offered Parts Listed** BOM 13309927, 59289959, 59289975, 59289991, 59290015,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 13225552 Decal: Checklist (German) 1
- 13226055 Decal: Checklist (French) 1
- 13226071 Decal: Checklist (Spanish) 1
- 13226097 Decal: Checklist (Portuguese) 1
- 13197306 Decal: Checklist (UK) 1
- 13384367 Decal Checklist (Italian) 1
3 This item not used with this Assembly
4 This item not used with this Assembly
7 13855572 Decal: Signature (Not Shown) 3
10 13447560 Decal: Stripe 1
11 58978222 Decal: Hydraulic Oil 1
20 58978255 Decal: Hydraulic Oil Level 1
24 58978289 Decal: Tie Down 4
25 58992603 Decal: Lift Point 4
27 59605915 Decal: Grease 5
28 43843440 Decal: Lubechart (German) 1
- 43843457 Decal: Lubechart (French) 1
- 43843465 Decal: Lubechart (Spanish) 1
- 43843473 Decal: Lubechart (Portuguese) 1
- 43826445 Decal: Lubechart (UK) 1
- 43843481 Decal: Lubechart (Italian) 1
29 59290858 Decal: Hydraulic Pressure Test (Not Shown) 1
30 13225875 Decal: Missing Shock (German) 1
- 13225909 Decal: Missing Shock (French) 1
- 13225933 Decal: Missing Shock (Spanish) 1
- 13225966 Decal: Missing Shock (Portuguese) 1
- 13208038 Decal: Missing Shock (UK) 1
- 13384383 Decal: Missing Shock (Italian) 1
31 13226006 Decal: Fuse (German) 1
- 13226014 Decal: Fuse (French) 1
- 13226022 Decal: Fuse (Spanish) 1
- 13226030 Decal: Fuse (Portuguese) 1
- 13480116 Decal: Fuse (UK) 1
- 13384391 Decal: Fuse (Italian) 1
33 58952466 Decal: Natural Frequency (German) 1
- 13255054 Decal: Natural Frequency (French) 1
- 13255062 Decal: Natural Frequency (Spanish) 1
- 13255070 Decal: Natural Frequency (Portuguese) 1
- 58877549 Decal: Natural Frequency (UK) 1
34 13225545 Decal: Checklist (German) 1
- 13226063 Decal: Checklist (French) 1
- 13226089 Decal: Checklist (Spanish) 1
- 13255005 Decal: Checklist (Portuguese) 1
- 13197314 Decal: Checklist (UK) 1
- 13384417 Decal: Checklist (Italian) 1
Dwg 18007740/0C
VISOR
34
42
USE WITH CAB ONLY VISOR
43 7
27
25
24 27 37
4
38
7
28
30
25
36 27 24
20 11 3
29 10
**Only Offered Parts Listed** BOM 13309927, 59289959, 59289975, 59289991, 59290015,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
36 13325378 Decal: Lower Hood 1
37 13198353 Decal: Genuine Parts 1
38 13447628 Decal: Curved Stripe 1
42 13385323 Decal: Warning Runaway German 1
- 13385349 Decal: Warning Runaway French 1
- 13385364 Decal: Warning Runaway Spanish 1
- 13385380 Decal: Warning Runaway Portugese 1
- 13384680 Decal: Warning Runaway Italian 1
43 13385331 Decal: Tow Tag German 3
- 13385356 Decal: Tow Tag French 3
- 13385372 Decal: Tow Tag Spanish 3
- 13385398 Decal: Tow Tag Portugese 3
- 13384672 Decal: Tow Tag Italian 3
Dwg 18007740/0C
18 AIR CLEANER
BRACKET
2
3
25
26 29
27 28
11
5
17
4 12
9 1 10
24 23 6
21 22 20
16
15
13
14 7
8
19 FOR DX ONLY
**Only Offered Parts Listed** BOM 13309927, 59289959, 59289975, 59289991, 59290015,
ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES
1 13225552 Decal: Checklist (German) 1
- 13226055 Decal: Checklist (French) 1
- 13226071 Decal: Checklist (Spanish) 1
- 13226097 Decal: Checklist (Portuguese) 1
- 13197306 Decal: Checklist (UK) 1
- 13384367 Decal Checklist (Italian) 1
2 58918947 Decal: Warning 2
5 59020040 Decal: Pressure Hazard Warning 2
6 58978271 Decal: Read Manual 1
7 13855572 Decal: Signature (Not Shown) 3
8 13855655 Decal: Signature 1
14 58978248 Decal: Railing Warning 2
19 58978198 Decal: Rotating Fan 2
24 58978289 Decal: Tie Down 4
25 58992603 Decal: Lift Point 4
26 59131920 Decal: Radiator Fill (German) 1
- 59131912 Decal: Radiator Fill (French) 1
- 59131946 Decal: Radiator Fill (Spanish) 1
- 59131938 Decal: Radiator Fill (Portuguese) 1
- 59087999 Decal: Radiator Fill (UK) 1
- 13384375 Decal: Radiator Fill (Italian) 1
27 59605915 Decal: Grease 5
32 This item not used with this Assembly
35 13394531 Decal: Sound Power (Not Shown) 1
36 13325378 Decal: Hood Lower 1
39 This Item not used with this assembly
40 This Item Not Used with This Assembly 1
41 This Item Not Used with This Assembly 1
44 13396486 Decal: Fuse (German) 1
- 13396478 Decal: Fuse (French) 1
- 13396494 Decal: Fuse (Spanish) 1
- 13437603 Decal: Fuse (Portuguese) 1
- 13437611 Decal: Fuse (Italian) 1
45 13437983 Decal: Read Manual 1
46 13437991 Decal: Rollove 1
50 13285002 Decal: Warning - Buckle Up (Not Shown) 1
51 13285010 Decal: Warning Tag - ROPS (Not Shown) 1
52 13285028 Decal: Warning Tag - ROPS Installation (Not 1
Shown)
** 59947507 Beige Paint 1 Gallon
** 35304286 Beige Paint 1 Spray Can
13375693 REV 0F
13375693 REV 0F
13185723 REV 05
20
17
15
19
17
12
1
16
17 17
17 13
12 2 "INLET" 6
"OUTLET"
7 4
"PROP"
8
"INLET"
"OUTLET"
9 "VIBE"
4 10
"INLET"
11
"OUTLET" 5
"STEER"
PART
OF
3
PART
OF
3
3
13
7
8
10
2
34
7
10
32 9
25
15
17 27 22
18
28
5
30 4
2
28 20
21
16
19
11
26
30
14
13188727 REV 05
11
10
3 2
13188693 REV 00
3
6
1
10 11
10
9
7
6 7 7
6 8
13233838 REV 0E
14
16
12
10
11
13
17
13
2 6
18
15
1
4
6 5
7
14
8
9
13217559 REV 04
"DRN"
"M5"
3
"H/L"
3
2
"CHG"
"M4"
3 "BRK"
"BRK"
"DRN"
7 4
15
16 17 43
15 42
46
66 6
LH RH
41
40
39
61
18 60
46 63
42
43
13 59
3 4 62
39
4
40
41 12
5 63
11
22
4
21 35
20 51 48
36
3
4 13
12
11
9
10 1
11 8
12 7
48 45 64 32
36 28
33 31
29
"B"
"P"
24
"T"
55
"A"
44
35 2
30
33
34 50
25
54
30
"OUT"
"IN"
31
49
47
27
31 26
52
55
22
58 54
21
38
20
34
14
23
38 20
19
21
37
13870571 REV 01
6 2
13271440 REV 01
3
5 8
1 6
15
16 17 43
15 42
46
66 6
LH RH
41
40
39
61
18 60
46 63
42
43
13 59
3 4 62
39
4
40
41 12
5 63
11
22
4
21 35
20 51 48
36
3
4 13
12
11
9
10 1
11 8
12 7
48 45 64 32
36 28
33 31
29
"B"
"P"
24
"T"
55
"A"
44
35 2
30
33
34 50
25
54
30
"OUT"
"IN"
31
49
47
27
31 26
52
55
22
58 54
21
38
20
34
14
23
38 20
19
21
37
13272570 REV 03
6 2
13271440 REV 01
3
5 8
1 6
STEERING
PUMP
DRIVE ENABLE
SOLENOID
BRAKE RELEASE
SOLENOID
3
SCHEMATICS
GENERAL INFORMATION
Hydraulic and electrical schematics are included here for the convenience of the owner/operator. Additional copies of the schematics are available . See your Volvo dealer for assistance if required.
For ultimate machine life and maximum performance, we recommend the use of genuine Volvod brand parts.
The electrical and hydraulic schematics included herein are applicable to the SD-100/105 Tier III Vibratory Compactors.
Electrical Schematic
• Electrical Schematic - SD-100/105 Tier III - Drawing No. 18007682, Page I-3.
Hydraulic Schematic
• Hydraulic Schematic - SD-100/105 Tier III - Drawing No. 13462213, page I-6.
18007682_0A01
18007682_0A02
18007682_0A03
A Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-19
Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-155 Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-29
Adapter Plate . . . . . . . . . . . . . . . . . . . . . . E-11, E-31 Battery Hold Down . . . . . . . . . . . . . . . . . . . . . . E-19
Adhesive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-35 Battery Master Switch . . . . . . . . . . . . . . . . . . . . E-19
Adjuster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19 Beacon Light Harness . . . . . . . . . . . . . . . . . . . . E-25
Adjustment . . . . . . . . . . . . . . . . . . . . . .D-141, D-147 Beacon Light Switch . . . . . . . . . . . . . . . . . . . . . D-91
Adjustment Arm . . . . . . . . . . . . . . . . . . .D-69, D-127 Bearing Housing Assembly . . . . . . . . . . . . . . . . . B-7
Adjustment Rail . . . . . . . . . . . . . . . . . . .D-143, D-147 Bearing Housing Drive . . . . . . . . . . . . . . . . . . . . B-7
Adjustment Spindle . . . . . . . . . . . . . . . . . . . . . .D-145 Bearing Housing Spindle . . . . . . . . . . . . . . . . . . . B-9
Air Cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-21 Bearing Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-143
Air Cleaner Bracket . . . . . . . . . . . . . . . . . . . . . . .C-21 Bearing Taper Roller . . . . . . . . . . . . . . . . . . . . . . B-9
Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . .C-5 Beige Paint . . . . . . . . . . . . . . . . . . . . . . . . G-5, G-13
Air Cleaner Primary Filter Element . . . . . . . . . . .C-21 Bellows . . . . . . . . . . . . . . . . . . . . . . . . D-141, D-145
Air Cleaner Safety Filter Element . . . . . . . . . . . .C-21 Bevel Gear Set . . . . . . . . . . . . . . . . . . . . . . . . . . A-9
Air Conditioning Switch . . . . . . . . . . . . . . . . . . . .D-57 BHCS . . . . . . . . . . . . . . . . . . . . . . . .D-7, D-15, E-13
Air Intake Bellows . . . . . . . . . . . . . . . . . . . . . . . .C-21 BHSCHS . . . . . . . . . . . . . . . . E-29, E-31, E-37, E-39
Air Intake Hose . . . . . . . . . . . . . . . . . . . . . . . . . .C-21 Blade Bracket . . . . . . . . . . . . . . . . . . . . . H-23, H-31
Air Pre-cleaner . . . . . . . . . . . . . . . . . . . . . A-35, C-35 Blade Control Wiring Harness . . . . . . . . . H-25, H-33
Air Pre-cleaner Stack . . . . . . . . . . . . . . . . A-35, C-35 Blade Scraper . . . . . . . . . . . . . . . . . . . . . H-23, H-31
Air Recirculation Filter . . . . .D-37, D-57, D-99, D-117 Blade Valve Assembly . . . . . . . . . . . . . . . H-25, H-33
Air Recirculation Filter Assembly . D-37, D-57, D-99, Blank Switch . .D-21, D-53, D-55, D-77, D-97, D-115
D-117 Block Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . C-45
Air Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13 Block Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . D-131
Airduct . . . . . . . . . . . . . . . . . . . . . . . A-21, A-37, C-37 Blower . . . . . . . . . . . . . . . . . . . . D-47, D-109, D-131
Airscreen . . . . . . . . . . . . . . . . . . . . . A-21, A-37, C-37 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-131
Alternate Action Switch Kit . . . . . . . . . . . . . . . . . .D-7 Blower Wheel . . . . . . . . . . . . . . D-47, D-109, D-131
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . .C-5, C-43 Bolt Cover . . . . . . . . . . . . . . . . . . . . . . . . D-25, D-27
Amber Reflector . . . . . . . . . . . . . . . . . . . . E-33, E-35 Bolt-on Shell . . . . . . . . . . . . . . . . . . . . . . . . . . . B-49
ARC - Propulsion Pump . . . . . . . . . . . . . . . .C-7, C-9 Bottom Duct Hose . . . . . . . D-37, D-57, D-99, D-117
ARC - Vibration Motor . . . . . . . . . . . . . . . . . . . . . . B-7 Bottom Fresh Air Duct Hose D-37, D-57, D-99, D-117
ARC - Vibration Pump . . . . . . . . . . . . . . . . . C-7, E-47 Bottom Hood Support . . . . . . . . . . .A-23, A-39, C-39
Arm Rest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-143 Bowl . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-35, C-35
Arm w/Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19 Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19
Arm Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-91 Bracket No ROPS Latch Mounting . . . . . . . . . . A-41
Articulation Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 Brake Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Audible Alarm Harness . . . . . . . . . . . . . . . . . . . . E-21 Brake Disc Kit . . . . . . . . . . . . . . . . . . . . . . . . . . B-21
Auto Vibration Switch . . . . . . . . . . . . . . . . . . . . . E-43 Brake Lamp . . . . . . . . . . . . . . . . . . . . . . . .E-37, E-39
Auto/Manual Module Harness . . . . . . . . . . . . . . . E-43 Brake Shunt Two Speed Manifold . . . . . . . . . . . B-39
Auto/manual Selector Harness . . . . . . . . . . . . . . E-43 Brake Shunt Valve Assembly . . . . . . . . . . . . . . B-29
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Brake/Shunt Valve Assembly . . . . . . . . . . . . . . H-19
Axle Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Bulb D-89, D-91, E-25, E-27, E-29, E-37, E-39, E-55,
E-59
B Bumper Set . . . . . . . . . . . . . . . . . . . . . . . . . . . D-141
Backrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-145
Backup Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-5 C
Back-Up Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . B-23 Cab And Heating and Air Conditioning Harness D-53,
Backup Ring . . . . . . . . . . . . . . . . . . . . . . . C-19, E-49 D-55, D-77
Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-29 Cab and Heating and Air Conditioning Harness D-21
Ball Bearing . . . . . . . . . . . . . . . . . . . B-15, C-19, E-49 Cab Assembly . . . . . . D-21, D-53, D-55, D-77, D-87
Band Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-21 Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-89
Bar Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-45 Cab Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . D-35
W
Washer Bottle . . . . . . . . . . . . . . . . . . . . .D-97, D-115
Washer Bottle Cap . . . . . . . . . . . . . . . . .D-97, D-115
Washer Bottle Pump . . . . . . . . . . . . . . . .D-97, D-115
Washer Hose . . . . . . . . . . . . . . . . . . . . . . . . . . .D-31
Washer Plain . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-97
Water Wiper . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-91
Weather Strip . . . . . . . . . . . . . . . . . . . . . . . . . . .D-11
Webbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-145
Wet Arm Kit . . . . . . . . . . . . . . . . . . . . . . . .D-31, D-35
Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-13
Wheel Stud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
Window Bumper Kit . . . . . . . . . . . . . . . . . . . . . .D-27
Window Handle
LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-93
RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-89
Window Hinge . . . . . . . . . . . . . . . . . . . . . .D-25, D-27
Window Hinge Pin Kit . . . . . . . . . . . . . . . .D-25, D-27
Window Hold Back . . . . . . . . . . . . .D-23, D-25, D-27
Window Latch . . . . . . . . . . . . . . . . . . . . . .D-89, D-93
Window Latch Kit . . . . . . . . . . . . . .D-23, D-25, D-27
Window Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-89
Windshield Washer Hose Fitting . . . . . . . .D-31, D-35
Wing Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-153
Wiper Blade Rear 20" . . . . . . . . . . . . . . . . . . . . .D-31
Wiper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-91
Wiper Motor . . . . . . . . . . . . . . . . . .D-29, D-31, D-35
Wiper Motor w/Fastening Mount . . . . . . . . . . . . .D-91
Wire Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-19
Wire Harness . . . . . . . . . . . . . . . . . . . . . . . . . .D-131
Wiring Harness . . .D-41, D-47, D-103, D-109, D-121
Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . .D-67
Wood Screw . . . . . . . . . . . .D-37, D-59, D-99, D-117
Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D-35
Work Lights Harness . D-21, D-53, D-55, D-77, E-55,
E-59
Work Lights Selector Harness . . . . . . . .D-97, D-115
Working Light . . . . . . . . . . . . . . . . . . . . . . . . . . .D-89
Worklight Harness . . . . . . . . . E-53, E-55, E-57, E-59
Worklights . . . . . . . . . . . . . . . . . . . . . . . . . E-55, E-59
Y
Y-splicer . . . . . . . . . . . . . . .D-37, D-57, D-99, D-117