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SERVICE MANUAL
MICRO Hi-Fi SYSTEM
SERVICE MANUAL

MODEL : XC102 (XCS102F)

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN32840891 APRIL, 2007

MODEL : XC102 (XCS102F)
 CONTENTS
SECTION 1
GENERAL
SERVICING PRECAUTIONS ......................................1-2
• NOTES REGARDING HANDLING OF THE PICK-UP
• NOTES REGARDING COMPACT DISC PLAYER REPAIRS
ESD PRECAUTIONS ...................................................1-4
LOCATION OF USERS CONTROLS.........................1-5
SPECIFICATIONS ........................................................1-7
SECTION 2
EXPLODED VIEWS
CABINET EXPLODED VIEW......................................2-1
CD MECHANISM EXPLODED VIEW.........................2-3
SPEAKER EXPLODED VIEW ....................................2-5
MODEL : XCS102F................................................2-5
PACKING ACCESSORY VIEW...................................2-9
SECTION 3
AUDIO PART ELECTRICAL
AUDIO ELECTRICAL
TROUBLESHOOTING GUIDE....................................3-1
1. POWER (SMPS) ................................................3-1
2. P-SENS...............................................................3-2
3. VKK CHECK.......................................................3-2
4. MICOM PART CHECK I ....................................3-2
5. MICOM PART CHECK II ...................................3-3
6. IC103(KS4CD21CS) CHECK............................3-4
7. FLD DISPLAY CHECK ......................................3-5
8. PWM MODULATION PART CHECK................3-6
9. POWER AMP PART CHECK............................3-7
10. AUX FUNCTION CHECK ..................................3-8
11. TUNER FUNCTION CHECK.............................3-9
12. PORTABLE IN FUNCTION CHECK...............3-10
INTERNAL BLOCK DIAGRAM OF ICs ...................3-11
1. AK5358 ...............................................................3-11
2. BU4052...............................................................3-11
3. LC78692NW ......................................................3-12
4. PS9829B............................................................3-13
5. PT6324...............................................................3-13
6. STR-W6753 .......................................................3-14
7. TAS5142.............................................................3-15
8. U1739EJ2V1UD00/KF2_E ...............................3-16
9. UTC MC4580.....................................................3-17
1-1
WIRING DIAGRAM ....................................................3-18
BLOCK DIAGRAM.....................................................3-20
1. SMPS BLOCK DIAGRAM...............................3-20
2. MAIN & FRONT BLOCK DIAGRAM ...............3-22
SCHEMATIC DIAGRAMS .........................................3-24
1. SMPS SCHEMATIC DIAGRAM.......................3-24
2. MAIN SCHEMATIC DIAGRAM ........................3-26
3. AMP SCHEMATIC DIAGRAM..........................3-28
4. FRONT SCHEMATIC DIAGRAM.....................3-30
PRINTED CIRCUIT BOARD DIAGRAMS ...............3-32
1. MAIN P.C.BOARD............................................3-32
2. SMPS P.C.BOARD ..........................................3-36
3. FRONT P.C.BOARD ........................................3-38
SECTION 4
CD PART ELECTRICAL
CD ELECTRICAL TROUBLESHOOTING GUIDE....4-1
1. CD PART TROUBLESHOOTING .....................4-1
2. USB PART TROUBLESHOOTING...................4-9
WAVEFORMS OF MAJOR CHECK POINT ............4-10
1. MICOM INTERFACE WAVEFORM.................4-10
2. SLED DRIVE AND MOTOR WAVEFORM......4-11
3. FOCUS DRIVE AND MOTOR
WAVEFORM ......................................................4-11
4. SPINDLE DRIVE AND MOTOR
WAVEFORM ......................................................4-12
5. TRACK DRIVE AND MOTOR
WAVEFORM ......................................................4-12
6. RF, FOCUS AND TRACKING
ERROR WAVEFORM .......................................4-12
SCHEMATIC DIAGRAMS .........................................4-13
1. CD SCHEMATIC DIAGRAM ...........................4-13
2. USB SCHEMATIC DIAGRAM.........................4-15
PRINTED CIRCUIT BOARD DIAGRAM..................4-17
CD P.C.BOARD ....................................................4-17
SECTION 5
REPLACEMENT PARTS LIST ........5-1
 SECTION 1 GENERAL
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

5) Cleaning the lens surface

If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cotton
swab should be used, taking care not to distort this.

6) Never attempt to disassemble the pick-up.

Spring by excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab. (Do not
use any other liquid cleaners, because they will damage the lens.) Take care not to use too much of this
alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

1-2
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature of humidity is high, where strong
magnetism is present, or where there is excessive dust.

2. Notes for repair

1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1MΩ)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

CLEARING MALFUNCTION
You can reset your unit to initial status if malfunction occur(button malfunction, display, etc.).
Using a pointed good conductor(such as driver), simply short the RESET jump wire on the inside of
the volume knob for more than 3 seconds.
If you reset your unit, you must reenter all its settings(stations, clock, timer)

NOTE: 1. To operate the RESET jump wire, pull the volume rotary knob and release it.
2. If you wish to operate the RESET jump wire, it is necessary to unplug the power cord.

1-3
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are
integrated circuits and some field-effect transistors and semiconductor chip components. The following
techniques should be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain
off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and
wear a commercially available discharging wrist strap device, which should be removed for potential
shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive
surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static"
can generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together
by conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch
the protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless
motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor
can generate static electricity sufficient to damage an ESD device).

[CAUTION. GRAPHIC SYMBOLS]

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL
TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE
OF UNINSULATED "DANGEROUS VOLTAGE" THAT MAY BE OF SUFFICIENT
MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO

ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY
INFORMATION IN SERVICE LITERATURE.

1-4
LOCATION OF USERS CONTROLS
FRONT / BACK PANEL

1 13

2 12
14
3
15
4 11 17
5 16
6
7 10
8 9

1. (POWER) 8. • DEMO
2. CD • TIMER
3. • (PLAY/PAUSE) • CLOCK
• (SKIP/SEARCH) • SET (RDS - OPTIONAL)
TUNE.-/+ 9. (USB connector)
• (STOP) 10.PORT.IN jack
• VOLUME CONTROL KNOB 11. AUX (PORTABLE)
4. USB 12.TUNER
5. • XDSS plus 13.DISPLAY WINDOW
• XTS pro 14.POWER IN (POWER CORD)
• EQ Master 15.AM/FM ANTENNA TERMINAL
• ST./MONO 16.AUX IN (AUXILIARY INPUT) connector
• PROG. 17.SPEAKER TERMINAL
• CD
6. DISC TRAY
7. (Headphone jack) : ø3.5mm

1-5
REMOTE CONTROL

DIMMER
MUTE
POWER
• USB
• FUNCTION
PRESET/FOLDER( / ) VOLUME ( / )

SLEEP CLOCK

(PLAY/PAUSE) •
(STOP) •
•
(SKIP/SEARCH) PROGRAM/MEMO
TUN.-/+ • D.SKIP
REPEAT •
RDS (Radio Data System) FUNCTION
EQ master • • RDS : OPTIONAL
XDSS plus • • PTY : OPTIONAL
XTS Pro • • PTY SEARCH : OPTIONAL
RANDOM •
MP3 Info
NUMERIC (MP3/WMA file information display)

1-6
SPECIFICATIONS
• GENERAL
Power supply Refer to the back panel of the unit.
Power consumption Refer to the back panel of the unit.
Net Weight 3.0kg
External dimensions (WxHxD) 174 x 245 x 278mm

• TUNER
FM Tuning Range 87.5 ~ 108.0MHz or 65 ~ 74MHz, 87.5 ~ 108.0MHz
Intermediate Frequency 10.7MHz
Signal to Noise Ratio 60/55dB
Frequency Response 50 ~ 10000Hz
AM Tuning Range 522 ~ 1620kHz or 520 ~ 1720kHz
Intermediate Frequency 450kHz
Signal to Noise Ratio 30dB
Frequency Response 140 ~ 1800Hz

• AMPLIFIER
Output Power 50W + 50W
T.H.D 0.5%
Frequency Response 40 ~ 20000Hz
Signal-to-noise ratio 75dB

• CD
Frequency response 40 ~ 20000Hz
Signal-to-noise ratio 75dB
Dynamic range 75dB

• SPEAKERS
Type 2 Way 2 Speaker
Impedance 4Ω
Frequency Response 80 ~ 20000 Hz
Sound Pressure Level 82dB/W (1m)
Rated Input Power 50W
Max. Input Power 100W
Net Dimensions (WxHxD) 160 x 243 x 174mm
Net Weight (1EA) 2.02kg

1-7
MEMO

1-8
SECTION 2 EXPLODED VIEWS
CABINET EXPLODED VIEW
A43
256
266
258
G

454
CABLE2

FRONT 454
250 CABLE3
454

H
454
F

256
254 A47
259 J
255

454
SMPS L

454
C E
D
263

252 264
A26 I

454

257
B

A
E
G
K

CD
A52

C K
J
A B
267 454

MAIN

L 305
D
A46
H
290 I
F
CD MECHANISM (CDM-330) EXPLODED VIEW

A26
A02 001
018
A01
002
439

014
013 020
003

017

015
012A
010
432
036
431 016
012

012A

019
432

026
012
A03 037
SPEAKER EXPLODED VIEW
MODEL : XCS102F

857

A80

A80A

WIRE80
852 853
854

856
850

851

858
855
MEMO MEMO

2-7 2-8
PACKING ACCESSORY VIEW

808 Battery 824 Antenna Loop (AM)

900 Remote Control 825 Antenna (FM)

801 Instruction Ass'y 803 Packing

803 Packing

804 Bag

802 Box

2-9
 SECTION 3 AUDIO PART ELECTRICAL
AUDIO ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)
POWER (SMPS)

YES

Check the fuse NO

Replace the fuse
F901

YES

Check
the DC V of C905. NO
Check BD901, LF901, 902
If DC V is over
400V

YES

Chcek the
DC V of C909, C903, NO NO
Check IC901, 902 Replace IC 901,902
C921 If DC V is in 14~19V
and it is steady.
YES

YES Check short of

P9701, P9702 line

Check the NO
DC V of C981, C945. Check short of P9702 line
If DC V is 6.1V

YES

Chcek the
NO
DC V of C950, C951 Check short of P9701 line
If DC V is in
31.5V

YES

OK

3-1
2. P-SENS
P-SENS

YES

Check
NO
the PIN6 of P9702 Check power circuit Trouble shooting
If DC V is over 5.6V

YES

OK

3. VKK CHECK
VKK check

YES

Check
the PIN3 of P9702 NO
Check power circuit Trouble shooting
If DC V is over -28V ±2

YES

OK

4. MICOM PART CHECK I

MICOM part check I

YES

Check P-SENS NO Refer to

(P7904)_PIN6. SMPS troubleshooting.

YES

Check both Check Check the

NO if input voltage of NO NO Replace IC101
end voltage of IC101 periphery of IC101 (KIA7042).
IC101(KIA7042) is
(KIA7042). over 5V. (KIA7042).

YES YES
YES
Check voltage of IC100 Check if IC101(KIA7042) of
78KO/KF2_PIN1. output voltage is over 4.3V.

YES YES

OK OK

3-2
5. MICOM PART CHECK II
MICOM part check II

YES

Check if NO Refer to
voltage of P7904_PIN5 SMPS troubleshooting.
is 5.6V.

YES

Check NO Check if output of

both end voltage of D101(RL104) is 5V.
D101
YES

NO
Check D101. Replace D101.

YES YES

OK

Check NO NO Check if output of IC101

Q101_ emitter/collector Check Q102_base
0.6V HIGH. (KIA7042) is over 4.3V.
5V.
YES
YES YES

Check if IC103_PIN8 and NO

Q102_collector 0.6V LOW. Check IC101. Replace IC101.
IC100_PIN19, 20, 59 are 5V.

YES

YES YES
OK

X101 : 32.768kHz NO
X100 : 9.8304MHz Check Q102. Replace Q102.
Check the operation.

YES
YES

OK OK

3-3
6. IC103(KS4CD21CS) CHECK
Check
IC100(78KOKF2)_
PIN 22, 24

YES

PIN22 NO Check micom NO Refer to

DATA PIN24 CLK voltage 5V. micom troubleshooting

YES

YES NO
Check micom. Replace micom.

YES

OK OK

3-4
7. FLD DISPLAY CHECK
FLD display check

YES

Check NO
P7904_PIN1, 2, 3 voltage Refer to SMPS
input.

YES

Check if both end votage

of F1, F2 are over 3.7V.
VKK : over 26V.
YES

Check WF31
connection and power. NO
Check WF31 connection.
Pin1 : FL-22 Pin2 : FL+26
Pin3 : VKK- over
26V. YES

Check each NO
Replace WF31.
PIN voltage.
YES YES

OK

If voltage is not 5V,

Check check input and output
IC301(PT6324) voltage. NO
of D301(1SR35).
Pin50 VKK : -26V
PIN9.52 : +5V YES

NO
Check IC301. Replace IC301.
YES
YES

OK
IC100 - >
Check IC301 IC100
DATA communication. 75 PIN - > STB
PIN PIN NO
77 PIN - > 4PIN DI
75PIN - > 3PIN STB 78 PIN - > 1PIN CLK
76PIN - > 2PIN D Check data output.
78PIN - > 1PIN
CLK YES
76 PIN - > DO - - >
YES Check DATA in Check IC100.
YES

NO
FLD light on? Check IC100. Replace IC100

YES YES

OK OK

3-5
8. PWM MODULATION PART CHECK
PWM modulation
part check
YES

P7905_PIN9 NO Refer to
3.3V checking SMPS troubleshooting.

YES NO NO
Check X601 Replace X601.
Check IC604(PS9829) 12.288MHz.
VDD PIN voltage(3, 7, 8,
10, 22, 29, 39, 47, 56, 65, YES
72, 94).
Check X601_PIN2 3.3V. OK
YES

Check NO Check IC605_ NO Check FB614 NO

X601 12.288MHz BEAD input, output and Replace FB614
PIN8 3.3V.
operation. voltage.
YES
YES YES OK

Check IC605_ NO Check X601 NO

Replace X601.
Check IC605_ PIN3 input 2.288MHz
PIN3 input and PIN2 YES
YES
output.
Check IC605_ NO
Replace IC605. OK
PIN2 output
YES
YES
OK

IC604 NO Check R680 NO

(PS9829) PIN86 CLK Replace R680.
(470Ω) output.
input check
YES
YES
OK
Check
IC100(78KOKF2) Check
NO LINE registor output. NO Replace R670, R671
21->PWM_CLK
22->PWM_DATA DATA:R671, CLK:R670 and R665
43->PWM_REST RST:R665
output. YES
YES OK

Check IC604 Check

(PS9829) DATA input. NO DVD ASS`Y(PS9829) NO Refer to
78 PIN->DATA communication CD troubleshooting.
79 PIN->CLK (P7403).
YES
YES
Check NO Check each LINE
IC604(PS9829) DATA registor output.
Check PWM input.
modulator output.
FL:75(+)74(-) YES
FR:71(+)70(-) OK

YES
NO
OK Check IC604(PS9829).

3-6
9. POWER AMP PART CHECK

Power AMP part check

YES

P7905_3PIN : +12V, NO
Refer to SMPS troubleshooting.
PIN13, 14, 15 : 35V.

YES

Check IC700 PIN21, 26, 29, 34 input voltage.

YES

Check NO Check each LINE registor output voltage.

IC700 PIN1,17, 18, 19, 36 IC700 : R701, 702, 726, 727
+12V input.

YES

Check PWM modulator input.

Each IC PIN4, 6, 14, 16

YES

Power IC700 PIN20, 27, 29, 34 output.

YES

NO
Check output line coil. Replace the coils

YES

OK

3-7
10. AUX FUNCTION CHECK
AUX function check

YES

Check JK800 connection.

YES

Check Check
IC200(BU4052)_ NO IC200(BU4052)_PIN16 NO Check µ-COM(IC301)_
PIN4, 11 input VDD, PIN8 VSS PIN83, 84 commucation.
waveform. power.

YES

YES
Replace IC200

Check IC200(BU4052)_
PIN3, 13 output waveform.

YES

Check Check
NO IC801(MC4580)_PIN4 NO Refer to
IC801(MC4580)_PIN 2, 6
VSS, PIN8 VDD SMPS troubleshooting.
input waveform.
power.

YES YES

OK Replace IC801

3-8
11. TUNER FUNCTION CHECK

TUNER function check

YES

Check TUNER NO
Check TUNER module voltage(PIN2 : 9V).
module(TU601) operation.

YES

Check IC200(BU4052)_PIN1, 12 input

waveform.

YES

Check
IC200(BU4052)_PIN3, 13 NO Check IC200(BU4052)_
output waveform and IC601 PIN16 VDD, PIN8 VSS power.
(BU4052)_PIN2,15 input
waveform.
YES

YES Replace IC200.

Check IC801(MC4580)_ NO Check IC801(MC4580)_

PIN2, 6 input waveform. PIN4 VSS, PIN8 VDD power.

YES

YES
Replace IC801.

OK

3-9
12. PORTABLE IN FUNCTION CHECK
PORTABLE IN function check

YES

Check JK32 connection.

YES

Check Check
IC200(BU4052)_ NO IC200(BU4052)_PIN16 NO Check µ-COM(IC301)_
PIN5, 14 input VDD, PIN8 VSS PIN83, 84 commucation.
waveform. power.

YES

YES
Replace IC200

Check IC200(BU4052)_
PIN3, 13 output waveform.

YES

Check Check
NO IC801(MC4580)_PIN4 NO Refer to
IC801(MC4580)_PIN 2, 6
VSS, PIN8 VDD SMPS troubleshooting.
input waveform.
power.

YES YES

OK Replace IC801

3-10
INTERNAL BLOCK DIAGRAM OF ICs
1. AK5358

VA AGND VD DGND MCLK

Clock Divider

AINL Decimation
Modulator Filter
LRCK
SCLK
Decimation
AINR
Modulator Filter
Serial I/O
SDTO
Interface
VCOM Voltage Reference

CKS2 CKS1 CKS0 PDN DIF

2. BU4052

3-11
3. LC78692NW

VPDOUT2
AMUTEB

DVDD15
LRVDD
LRREF

VVDD2
VCOC2
LRVSS

VPREF
VVSS2
XVDD

DVDD
RCHO

XOUT

DOUT
LCHO
SLCO

XVSS

DVSS
XIN
80

79

78

77

76

75

74

73

72

71

70

69

68

67

66

65

64

63

62

61
LPF CLOCK DOUT PLL2
EFMIN 1 GENERATOR Control 60 LRSY

RFOUT 2 59 DATACK
Audio Output
LPF 3 1 Bit 8FS DIGITAL Control 58 DATA
SLICE DAC FILTER
PHLPF 4 LEVEL DEEMPHASIS 57 TEST1
MP3 Stream
CONTROL
AIN 5 & Control 56 STDATA
ATTENUATION CONTROL WMA
CIN 6 RF 55 STCK
DECODER
SIGNAL
BIN 7 PROCESSOR 54 STREQ
Bass-Boost
DIN 8 53 TEST0
MONITOR Memory I/F
SLCISET 9 52 CONT0
INTERPOLATION MUTE
VREF
RFMON 10 51 CONT1
ROM Memory
VREFO 11 DECODER 50 CONT2
TES, HFL, ERROR CORRECTION 1M Bit
JITTC 12 DEFECT 49 INTB1
TEXT System
EIN 13 Control 48 INTB0
JITIER Synchronization
FIN 14 Detection 47 RESB
EFM
PCNCNT 15 APC 46 DO
Demodulation SUBCODE MCU
TEOUT 16 DECODER I/F 45 DI
D/A
TEIN 17 SERVO 44 CL

LDD 18 CONTROL 43 CE
A/D
LDS 19 42 DVSS

AVSS 20 CD PLL PORT PLL3 41 DVDD

CONTROL
21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40
AVDD

FDO

TDO

SLDO

SPDO

VVSS1

PDOUT1

PDOUT0

PCKIST

VVDD1

DMUTEB

PUIN

DEFECT

FSEQ

C2F

DVDD

DVSS

DVDD15

VVDD3

VVSS3

3-12
4. PS9829B

MBCK
MLRCK Input
MSDIN[0:3] Serial Audio
&
Output
Output
SBCK Interface
SLRCK
MUX
SSDIN[0:3]
Serial DMIX_MCLK
Audio OLRCK
Down
Sample OBCK
Mixer Output
Rate Interface DMIX_SDOUT
Converter
Automatic
Gain PWM1_P/M
Input Limiter
PWM2_P/M
Mapper PWM3_P/M

Output Mapper
PWM4_P/M
4 Band Bass Main Trim
Mixer PWM5_P/M
MIC_MCLK EQ Manager Volume Volume
Mic, PWM6_P/M
MIC_BCK
Input
MIC_LRCK PWM7_P/M
Processor PWM
MIC_SDIN PWM8_P/M
Modulator
Internal Clock Internal Reset PWM_HP_L_P/M
SPI/I2C
PWM_HP_R_P/M
SO/SDA
SCK/SCL Host
Internal Controls Reset & Power Down
SI/I2C_AD0 Interface PWM_SWL_P/M
/CS/I2C_AD2 (I2C, SPI)
POP EPD_ENA
EXT_MUTE Power Supply
PLL NR
OVERLOAD
CLK_IN

/RESET

PLL_DVDD
PLL_DVSS
PLL_AVDD
PLL_AVSS

IO_VDD
IO_VSS
DVDD
DVSS

5. PT6324

SG1/KS1
Control SG2/KS2
DIN/DOUT SG3/KS3
Serial SG4/KS4
CLK Data SG5/KS5
Interface Display Memory SG6/KS6
STB SG7/KS7
SG7/KS7
SG8/KS8
SG9/KS9
OSC SG10/KS10
CSC Timing Generator
SG11/KS11
Segment Driver
SG12/KS12
SG13/KS13
Key Matrix Memory SG14/KS14
SG15KS15
SG16/KS16
SG17
LED SG18
LED1
Driver SG19
SG20
SG21
SG22
SG23
SG24

GR1
GR2
GR3
GR4
GR5
Dimming Circuit GR6
GR7
Grid GR8
Driver GR9
GR10
GR11
GR12
GR13
GR14
GR15
GR16

K1 K2 VDD GND VEE

3-13
6. STR-W6753

4
Vcc
D
DRIVE 1
Protection
Reg
latch
Reg&
Iconst
R Delay
Burst Q 2
Start Control
S S
Stop
OVP Burst 3
GND
6
FB

FB
R Q
S
Q
S
OSC R OCP

MaxON BSD

BD
OCP/BD
7
Bottom Selector
OLP
Soft Start Counter SS/OLP
5

3-14
7. TAS5142

OTW
System
Microcontroller SD

TAS5508

OTW
SD
BST_A
Bootstrap
BST_B Capacitors
VALID RESET_AB
RESET_CD

PWM_A
OUT_A
Left- 2nd-Order L-C
Output
Channel Input Output Filter
H-Bridge 1
Output HúBridge 1 OUT_B for Each
PWM_B
Half-Bridge

2-Channel
H-Bridge
BTL Mode

PWM_C OUT_C
2nd-Order L-C
Right- Output
Output Filter
Channel H-Bridge 2
Input OUT_D for Each
Output H-Bridge 2 Half-Bridge
PWM_D
GVDD_A, B, C, D

M1
PVDD_A, B, C, D

GND_A, B, C, D

BST_C
Hardwire
M2 Bootstrap
Mode
OC_ADJ

Control BST_D Capacitors

AGND
VREG
GND

M3
VDD

4 4 4

PVDD GVDD
PVDD Power VDD
32 V Supply Hardwire
VREG
System Decoupling OC Limit
Power Supply
Power Decoupling
Supply

GND
GND

GVDD (12 V)/VDD (12 V)

12 V

VAC

3-15
8. U1739EJ2V1UD00/KF2_E

TO00/TI010/P01 16-bit timer/

TI000/P00 event counter 00
Port 0 7 P00 to P06
RxD6/P14 (LINSEL)

TO01/TI011/P06 16-bit timer/ Port 1 8 P10 to P17

TI001/P05 event counter 01

Port 2 7 P20 to P27

TOH0/P15 8-bit timer H0

Port 3 4 P30 to P33

TOH1/P16 8-bit timer H1 Port 4 8 P40 to P47

Internal low-speed Port 5 8 P50 to P57

oscillator

Port 6 8 P60 to P67

Watchdog timer
Port 7 8 P70 to P77
8-bit timer
TI50/TO50/P17
event counter 50
Port 12 5 P120 to P124

8-bit timer Port 13 P130

TI51/TO51/P33
event counter 51
78K/0
CPU Flash Port 14 6 P140 to P145
Watch timer core memory
BANKNote 1
Buzzer output BUZ/P141
RxD0/P11 Serial
TxD0/P10 interface UART0
Clock output
PCL/P140
control
Serial
RxD6/P14 interface UART6
TxD6/P13 Power on clear/
LINSEL POC/LVI
low voltage EXLVI/P120
Internal Internal control
indicator
SI10/P11 high-speed expansion
Serial RAM RAM
SO10/P12 interface CSI10 KR0/P70 to
Key return 8
SCK10/P10 KR7/P77

SI11/P03
Reset control
SO11/P02 Serial
SCK11/P04 interface CSI11
SCK11/P05 Multiplier &
divider
SIA0/P143
SOA0/P144 OCD0ANote 2/X1, OCD1ANote 2/P31
On-chip debugNote 2
Serial OCD0BNote 2/X2, OCD1BNote 2/P32
SCKA0/P142
interface CSIA0
STB0/P145
RESET
BUSY0/P141
XT1/P121
System
X2/EXCLK/P122
EXSCL0/P62 control
Serial XT1/P123
SDA0/P61
interface IIC0 XT2/EXCLKS/P124
SCL0/P60
Internal high-speed
ANI0/P20 to 8 oscillator
ANI7/P27
A/D converter
AVREF
AVSS Voltage
REGC
RxD6/P14 (LINSEL) VDD, VSS, FLMD0 regulator
EVDD EVSS
INTP0/P120
INTP1/P30 to
4
INTP4/P33 Interrupt
INTP5/P16 control

INTP6/P140,
2
INTP7/P141

3-16
9. UTC MC4580
9-1. PIN CONFIGURATION

9-2. TEST CIRCUIT

3-17
WIRING DIAGRAM

AUX [Total CNT Q'ty : 10ea]

2 CH SPK TERMINAL
JACK
1. SMPS MAIN : 2ea
2. MAIN CD : 2ea

MODULE
TUNER
SMPS PCB 3. MAIN FRONT : 1ea
1 CD SINGLE MD 4. FRONT CD : 1ea
5. CD MD : 3ea

16P
5P 6P
15P

RED RED

CD PCB
5P
P

4P

30P
MAIN
PCB
8P
3P 29P

PORT
USB
IN
H/P FRONT PCB

3-18 3-19
BLOCK DIAGRAMS
1. SMPS BLOCK DIAGRAM

T
R
RECTIFICATION AMP
SMOOTHING Switch A
CIRCUIT IC # 1 N AMP (+) 3 1.5V
P9701
S
#1
ZNR & FEED BACK
FILTER
3.5V (278R35)

T 12V (78R12)
R
AC INPUT MAIN 5V(P-SEN S)
Switch
A
IC # 2 N 6.1V (KIA278R05)
P9702
S -12V
#2
-31. 5V(VKK)

FL1-FL2 (4. 5V)

FEED BACK
3-20 3-21
2. MAIN & FRONT BLOCK DIAGRAM
XC102 : 2 CH (50W X 2Ch)
W/O DECK
XC62 : 2 CH (30W X 2Ch )
W /SINGLE DECK

VFD DR
DRIVE
IVE IC FLD (DISPLAY)
XC62
XC62 ONLY
ON PT632
PT6324
DECK/ HD

SOL "B" 9.8304

9. 8304 MHz MAIN
MA N BOARD
OARD AMP
AMP BOARD TAS5142
TAS5142_PDN
DN
MOTOR TAS5142
TAS5142_SD
12.288
12. 288 MHz
MODE B
DECK HALF B 9829_DA
9829 _DAT
MD NEC
NEC
PS9829B FL
AUDIO
AU
AU DIO
AUDIO
DIO PS9829B FL+/ -, FR+/-
FL FR+/- TAS5142
TAS5142
MICOM
MICOM
MICOM
MI COM 9829 ESET
9829_RESET PWM
PWM Power
Power Amp
Amp
9829_CLK MODULATOR
MODU TOR
MODULATOR
MODU TOR FR
P/B L/R REC MUTE
REC L/R
RE P/B MUTE LEVELMETE
TER
REC BIAS
H/P_SW
PWM OUT
PWM
HA1227 REC L/R
RE
TAPE IC
TAP I L

AK5358 OP AMP
MP
CLK.DA
CLK DATA
TA CD DATA.CLK
R
RDS
TUNER DATA.CLK CD DATA.CL
ATA.CLK
MODULE PLL DAT.CLK
HEAD PHONE
HE HONES
LEVEL
VEL SHIFT IC
BU4052 DATA
BU4052 AK5358 R
REST
ST 74VHCT244
74 44
TUNER L/
TUN L/R
TAPE
TAPE L/R
BU4052 OP AMP
MP AK5358
AK535
AUX INP
INPUT AUX L/ R CD
SANYO
PORT INPUT
PORT LC78692NW
LC78692N
PORT L/R
/R USB DA+.-. 5V

3-22 3-23

SCHEMATIC DIAGRAMS
1. SMPS SCHEMATIC DIAGRAM
3-24
IMPORTANT SAFETY
WHEN SERVICING THIS CHASSIS, UNDER NO
CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN
BE MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE LG CORPORATION. ALL COMPONENTS
SHOULD BE REPLACED ONLY WITH TYPES
IDENTICAL TO THOSE IN THE ORIGINAL CIRCUIT.
SPECIAL COMPONENTS ARE SHADED ON THE
3-25
NOTE :
SCHEMATIC FOR EASY IDENTIFICATION. THIS 1. Shaded( ) parts are critical for safety. Replace only
CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
with specified part number.
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
PERFORMANCE IMPROVEMENT CHANGES INTO
THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
LITERATURE IS PRINTED.
2. MAIN SCHEMATIC DIAGRAM

3-26 3-27
3. AMP SCHEMATIC DIAGRAM

3-28 3-29
4. FRONT SCHEMATIC DIAGRAM

3-30 3-31
PRINTED CIRCUIT BOARD DIAGRAMS
1. MAIN P.C.BOARD
(TOP VIEW)

3-32 3-33
MAIN P.C.BOARD
(BOTTOM VIEW)

3-34 3-35
2. SMPS P.C.BOARD

3-36 3-37
3. FRONT P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

3-38 3-39
MEMO MEMO

3-40 3-41
 SECTION 4 CD PART ELECTRICAL
CD ELECTRICAL TROUBLESHOOTING GUIDE
1. CD PART TROUBLESHOOTING
Turn on CD

YES

NO
OPEN CLOSE check Connector check (PN804)

NO
Check voltage CN806
PIN1 : 12, PIN2 : 6.3V
YES NO
Check voltage PN805
PIN22 : CLOSE, PIN23 : OPEN

“Reading” NO Connector check

Display check (PN802, PN803, PN804, CN806)
NO

YES Check micom interface circuit (PN805)

(CE, BTL-MUTE, CD-IN, CD-OUT, CLK, WRQ, FSEQ)

NO
Reading OK check Connector check (PN801,PN802)

NO

Check pick up movement

NO

YES Check AM5810FP (IC802)

NO

Check LC78692 (IC801)

Check PN805 audio data

If PALY, AUDIO NO PIN10 : DA_LRCK (IC801 PIN60 LRSY)
OUTPUT check PIN11 : DA_BCK (IC801 PIN59 DATACLK)
PIN12 : DA_DATA0 (IC801 PIN58 DATA)
YES

OK

4-1
1-1. OPEN CLOSE NG

Connector locking check (PN804)

YES

Check power
supply circuit (PN805, CN806) NO
CN806 PIN1 : 12V, PIN2 : 6.3V Defective main power supply
PN805 PIN8 : +5V_AD

YES

Check voltage
change of OPEN CLOSE
IC803 INPUT voltage PIN6 : 12V, NO
Defective micom
PIN7:6.3V (PN805 PIN2 :
BTL_MUTE, 23 : OPEN,
22 : CLOSE)

YES

Check voltage change LO+, LO- OF IC803 NO

Defective IC803
(PN805 PIN23 : OPEN, PIN22 : CLOSE)

YES

Defective mechanism

4-2
1-2. “READING” DISPLAY CHECK (= ONLY “CD” DISPLAY)

Conector locking check

(PN802, PN804, PN805, CN806)

YES

Check power
supply port (PN805, CN806) NO
CN806 PIN1 : 12V, PIN2 : 6.3V, Defective connector or main power supply
PIN4 : 5V PN805
PIN8 = 5V_AD

YES

Check voltage
NO
The PIN2 of IC804 Defective IC804
IC804 PIN2 : 3.3V

YES

Check reset
NO
signal of PN805 Defective micom or connector
PN805 PIN19 : 5V

YES

Check micom interface circuit (PN805)

PN805 PIN1, 3, 4, 15, 19, 26 signal check
(1 : CE, 3 : DI, 4 : CLK, 15 : D0, 19 : RST, NO
Defective micom or connector
18 : FSEQ, 26 : WRQ) PIN3 DI : From DSP
to micom PIN15 DO : From micom to DSP
Check the waveform #1

YES

Defective IC801

4-3
1-3. READING OK CHECK (= “NO DISC” DISPLAY)

Connector locking check

(PN801, PN802)

NO Check PN802 NO Defective pick up or

Does sled move? PIN3, 4 (SL+, SL-) IC802 or IC801

YES
B

Does lense move? NO Check PN801 NO Defective pick up or

(= UP & DOWN) PIN13, 16 (FA+, FA-) IC802 or IC801

YES
C

NO NO
Does laser light? Check PN801 PIN10 (LD) Defective pick up or IC801

YES
D

NO Check PN802 NO Defective pick up or

Does spindle rotate? PIN5, 6 (SP+, SP-) IC802 or IC801

YES E

NO Check PN801 NO Defective pick up or

Is reading OK?
PIN14, 15 (TA+, TA-) IC802 or IC801

4-4
1-4. READING OK CHECK #A (= “NO DISC” DISPLAY)

Does
SL+ waveform Does slin
appear at (IC802 PIN13 NO waveform appear at NO
and PN802 PIN3) (IC802 PIN5) Defective IC801
waveform #2 waveform #2
sled motor sled drive
wave wave

YES

YES
Defective IC802

NO
Check PN802 connector line Defective PN802 connector

YES

Defective pick up sled motor

1-5. READING OK CHECK #B (= “NO DISC” DISPLAY)

Does
FA+ waveform Does
appear at (IC802 PIN16 NO fain-waveform NO
and PN801 PIN13) appear at (IC802 PIN25) Defective IC801
waveform #3 focus waveform #3
coil drive focus drive
wave wave

YES

YES
Defective IC802

NO
Check PN801 connector line Defective PN801 connector

YES
Defective pick up
focus actuator

4-5
1-6. READING OK CHECK #C (= “NO DISC” DISPLAY)

Is 3.3V
Is ?V applied applied to
to PIN10 of PN801 NO PIN30, 36, 39, 41, 61, NO
Defective IC804
laser supply voltage 68, 75 of IC801 RF IC
check supply voltage
check

YES

Is 2.3V
NO
PIN18 (LDO) of IC801 Defective IC801
laser control voltage
YES check

YES

Defective Q801 or D801

NO
Check PN801 connector line Defective PN801 connector

YES

Defective pick up laser part

4-6
1-7. READING OK CHECK #D (= “NO DISC” DISPLAY)

Does
Does
SP+ waveform
spin waveform
appear at (IC802 NO NO
appear at (IC802 PIN6) Defective IC801
PIN11 and PN802 PIN5)
waveform #4
waveform #4 spindle
spindle drive
motor drive
wave
wave

YES

YES
Defective IC802

NO
Check PN802 connector line Defective PN802 connector

YES

Defective pick up
spindle motor

4-7
1-8. READING OK CHECK #E (= “NO DISC” DISPLAY)

Does
TA+ waveform Does
appear at (IC802 PIN17 tain - waveform
NO NO
and PN801 PIN14) appear at (IC802 PIN22) Defective IC801
waveform #5 tracking waveform #5
coil drive tracking drive
wave wave

YES

YES
Defective IC802

Check PN802 NO
Defective PN802 connector
connector line

YES

Does
ARF signal appear? NO
Defective pick up or IC801
(IC801 PIN 2)
waveform #6

YES

Does FE, TE signal

appear? (IC801 NO
Defective pick up or IC801
PIN10 : RFMON, PIN16 : TE)
waveform #6

* REMON is FE

4-8
2. USB PART TROUBLESHOOTING
Turn on USB

YES

“Checking” or NO Connector check

“USB” display check (PN805, CN806, PN810 )
NO

Check power supply circuit (CN806)

YES NO

Check micom interface circuit (PN805)

PIN13 : RX (IC805 PIN49 : TXD)
PIN14 : TX (IC805 PIN33 : RXD)

NO
Reading OK check Check PN810 1PIN : 5V

NO

Check PN810 PIN2(D-), 3(D+)

YES NO

Check OTI6888 (IC805)

If PLAY, AUDIO NO Check signal STCK, STREQ, STDATA

OUTPUT check STCK : IC805 PIN52, IC801 PIN55
STREQ : IC805 PIN53, IC801 PIN54
STDATA : IC805 PIN54, IC801 PIN56
YES NO

OK Connector check (CN806)

4-9
WAVEFORMS OF MAJOR CHECK POINT
#1.MICOM INTERFACE WAVEFORM #1.MICOM INTERFACE WAVEFORM
(PN805 PIN26, 19, 3, 15) during power on (PN805 PIN26, 19, 3, 15) during normal play

PIN26 : WRQ
PIN26 : WRQ

PIN19 : RESET PIN19 : RESET

PIN3 : DI (IC801 PIN46 DATA OUT)

PIN3 : DI (IC801 PIN46 DATA OUT)

PIN15 : DO (IC801 PIN45 DATA IN) PIN15 : DO (IC801 PIN45 DATA IN)

#1.MICOM INTERFACE WAVEFORM #1.MICOM INTERFACE WAVEFORM

(PN805 PIN4, 1, 18) during power on (PN805 PIN4, 1, 18) during normal play

PIN4 : CL PIN4 : CL

PIN1 : CE PIN1 : CE

PIN18 : FSEQ
PIN18 : FSEQ

4-10
#2.SLED DRIVE AND MOTOR WAVEFORM #2.SLED DRIVE AND MOTOR WAVEFORM
(IC802 PIN5, 13) when focus search (IC802 PIN5, 13) during normal play

PIN5 : SLIN PIN5 : SLIN

PIN13 : SL+ PIN13 : SL+

#3.FOCUS DRIVE AND MOTOR WAVEFORM #3.FOCUS DRIVE AND MOTOR WAVEFORM
(IC802 PIN25, IC802 PIN16) (IC802 PIN25, IC802 PIN16)
• When focus search failed or there is no • There is disc on tray and focus search success
disc on tray

PIN25 : FAO PIN25 : FAO

PIN16 : FA+
PIN16 : FA+

4-11
#4.SPINDLE DRIVE AND MOTOR WAVEFORM #5.TRACK DRIVE AND MOTOR WAVEFORM
(IC802 PIN6, 11) when TOC reading (IC802 PIN22, IC802 PIN17) during normal play

PIN22 : TAO
PIN11 : SP+ PIN6 : SPIN

PIN17 : TA+

#6.RF, FOCUS AND TRACKING ERROR WAVEFORM

(IC801 PIN2, 10, 16) during normal play

PIN2 : RFOUT

PIN 16 : TE

PIN10 : RFMON(FE)

4-12
SCHEMATIC DIAGRAMS
1. CD SCHEMATIC DIAGRAM

4-13 4-14
2. USB SCHEMATIC DIAGRAM

4-15 4-16
PRINTED CIRCUIT BOARD DIAGRAM
CD P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

4-17 4-18
MEMO MEMO

4-19 4-20