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Abstract: This paper investigated the stabilization efficacy of alkali-activated ground-granulated blast furnace slag (GGBS) for a marine soft
clay, compared with that of portland cement (PC). The influence of activators, including NaOH, Na2 CO3 , carbide slag (CS), NaOH-CS,
Na2 CO3 -CS, and Na2 SO4 -CS, on the stabilization efficacy was investigated. A range of tests were conducted to investigate the properties of
stabilized clays, including unconfined compressive strength (UCS), X-ray diffraction (XRD), scanning electron microscopy (SEM), and
mercury intrusion porosimetry (MIP). The results indicated that Na2 CO3 -GGBS had no stabilization efficacy for this marine soft clay.
NaOH-GGBS-stabilized clay yielded the highest UCS at 7, 28, and 90 days; however, the UCS decreased from 90 to 180 days because
of the microcracking. CS-GGBS-stabilized clay had higher 90-day and 180-day UCS than that of PC-stabilized clay, but significantly lower
7-day and 28-day UCS. NaOH, Na2 CO3 , and Na2 SO4 could enhance the strength development rate of CS-GGBS-stabilized clay. However,
the UCS of NaOH-CS-GGBS and Na2 CO3 -CS-GGBS-stabilized clays decreased from 90 to 180 days as well. Na2 SO4 -CS-GGBS was found
to be the optimum binder for this marine soft clay, yielding at least twice higher UCS than that of PC stabilized clay at any age studied.
Considerable ettringite was produced in the Na2 SO4 -CS-GGBS stabilized clay, which contributed to the enhanced strength. DOI: 10.1061/
(ASCE)MT.1943-5533.0001100. © 2014 American Society of Civil Engineers.
Author keywords: Soft clay; Alkali activation; Ground-granulated blast furnace; Unconfined compressive strength; Microstructure.
Introduction furnace slag, (GGBS) has gained popularity (Roy 1999; Shi
et al. 2006).
There is a large amount of marine soft clay, with high water con- GGBS is a by-product of the steel industry, which consists of a
tent, high compressibility, and low shear strength, along the coast substantial proportion of a glassy phase with a substantial content
of China. The deep cement mixing method is one of the most of Ca, Si, Al, and Mg-based compounds, most likely being present
widely used marine soft clay improvement methods in China; it as a solid solution, with potential cementitious reactivity. The
mixes portland cement (PC) with in situ soft clay to form stabilized generation of 1 t of GGBS consumes only approximately 1,300 MJ
clay with high strength (Bergado et al. 1996; Porbaha 1998; Holm energy and generates 0.07 t of CO2 emissions (Higgins 2007).
2003; Terashi 2003; Kitazume and Terash 2013). The PC clay sta- Currently, the price of GGBS in China is 60–80% that of PC.
bilization is primarily through the PC hydration reactions, leading GGBS needs to be chemically activated to increase its hydration
to the formation of calcium silicate hydrates (CSH), calcium alu- rate and produce compounds such as CSH, CAH, or CASH (Wang
minates hydrates (CAH), and calcium aluminum silicate hydrates and Scrivener 1995; Song et al. 2000; Shi et al. 2006). A range of
(CASH) (Bergado et al. 1996; Porbaha et al. 2000; Chew et al. chemicals can be used as GGBS activators, among which NaOH,
2004; Kitazume and Terash 2013). However, there are significant Na2 CO3 , Na2 O · nSiO2 (water glass), and Na2 SO4 are the most
environmental effects associated with PC production in terms of widely available and economical (Shi et al. 2006). Previously
high CO2 emissions (approximately 0.95 t CO2 =t PC), energy reported results from Russia and China have suggested that the best
consumption (approximately 5,000 MJ=t PC), and consumption activator for compressive strength was water glass solution
of nonrenewable resources (approximately 1.5 t limestone and (Bakharev et al. 1999); however, water glass usually results in fast
clay/t PC) (Higgins 2007). Portland cement production is setting and thereby causes mixing and placement problems (Shi
responsible for 5–8% of artificial CO2 emissions (Scrivener and et al. 2006). The activation mechanism of the GGBS is very com-
Kirkpatrick 2008). Hence, the development of alternative sustain- plex. Wu et al. (1990) suggested that activators facilitate the break-
able novel binders, such as alkali-activated ground-granulated blast age of the Si-O and Al-O bonds in the GGBS and enable the
formation of hydration products. Song et al. (2000) found that the
1
Ph.D. Student, Institute of Geotechnical Engineering, Southeast Univ., hydration rate of NaOH-activated GGBS depended on the pH of
Nanjing 210096, China; presently, Postdoctoral Fellow, Dept. of Civil and the starting solution. They further suggested that the pH of the mix-
Environmental Engineering, Univ. of Alberta, Edmonton, AB, Canada T6G ing solution should be higher than 11.5 to effectively activate the
2W2 (corresponding author). E-mail: yaolin@ualberta.ca hydration of GGBS. Song et al. (2000) summarized that the main
2
Graduate Student, Institute of Geotechnical Engineering, Southeast hydration product of GGBS was CSH with a low Ca=Si ratio, re-
Univ., Nanjing 210096, China. E-mail: lichen0907nj@163.com gardless of the activator used, but the morphology and composition
3
Professor, Institute of Geotechnical Engineering, Southeast Univ., of the hydration products change with the activator type and other
Nanjing 210096, China. E-mail: liusy@seu.edu.cn
hydration conditions.
Note. This manuscript was submitted on January 13, 2014; approved on
April 7, 2014; published online on July 24, 2014. Discussion period open For soil stabilization, the most commonly used GGBS activator
until December 24, 2014; separate discussions must be submitted for in- is, however, lime [CaO or CaðOHÞ2 ] (Higgins 2005; Nidzam and
dividual papers. This paper is part of the Journal of Materials in Civil Kinuthia 2010). Lime-GGBS has been used for soil-stabilization
Engineering, © ASCE, ISSN 0899-1561/04014146(7)/$25.00. applications for more than 10 years, and most of the applications
Fig. 4. Typical scanning electron micrographs of stabilized clays: (a) 90-day NaOH-GGBS; (b) 180-day NaOH-GGBS; (c) 90-day CS-GGBS;
(d) 180-day CS-GGBS; (e) 90-day Na2 SO4 -CS-GGBS; (f) 180-day Na2 SO4 -CS-GGBS
and Na2 SO4 -CS-GGBS-stabilized clays at 90 and 180 days. MIP free water in the clay and filled its porosity, which enhanced the
was conducted with an entrance pore radius from 0.007 to 340 μm; strength of stabilized clay. However, excessive ettringite would also
however, the results with an entrance pore radius greater than cause cracks in the stabilized soil, thus reducing its strength
10 μm are not presented in Figs. 5 and 6, as they are indentical (Rajasekaran 2005), especially when the initial stabilized soil
for all of the samples. Fig. 5 shows that the CS-GGBS-stabilized has a low porosity. Fig. 5 shows that the porosities of both CS-
clay has the highest 90-day total intrusion volume (total porosity), GGBS and Na2 SO4 -CS-GGBS-stabilized clays decreased from
because of the low hydration rate of CS-GGBS as indicated by the 90 to 180 days, because of the hydration products produced from
UCS results. The Na2 SO4 -CS-GGBS-stabilized clay yielded al- the residual GGBS, which also resulted in the UCS increase shown
most the same 90-day porosity as that of NaOH-GGBS-stabilized in Fig. 2. On the contrary, the porosity of NaOH-GGBS-stabilized
clay, although the 90-day UCS of the former was lower than the clay increased from 90 to 180 days, corresponding to its UCS
latter. This result might be attributed to the following reasons. decrease (Fig. 2).
NaOH-GGBS had the highest hydration rate as a result of the high- Fig. 6 shows the differential pore-size distributions derived from
est alkalinity of NaOH, and produced the most CSH, the major Fig. 5. The CS-GGBS-stabilized clay had more large-sized pores
binding product among the hydration products. For the 90-day (0.5–2 μm) than the other two stabilized clays at the same age.
Na2 SO4 -CS-GGBS-stabilized clay, less CSH was produced Compared with the CS-GGBS-stabilized clay at the same age,
than that in the 90-day NaOH-GGBS-stabilized clay, resulting the Na2 SO4 -CS-GGBS-stabilized clay had negligible pores with
in lower strength. In contrast, the formation of ettringite a diameter greater than 0.6 μm, but more small-sized pores with
(3CaO · Al2 O3 · 3CaSO4 · 32H2 O) stabilized a large quantity of a diameter ranging from 0.1 to 0.4 μm. As discussed previously,
Conclusions
Na2 CO3 -GGBS had no stabilization efficacy for the marine soft
clay used in this study. NaOH-GGBS-stabilized clay had the high-
est UCS at ages 7, 28, and 90 days; however, the strength of the
Fig. 5. Mercury intrusion curves of NaOH-GGBS, CS-GGBS, and stabilized clay decreased from 90 to 180 days. CS-GGBS-stabilized
Na2 SO4 -CS-GGBS-stabilized clays at 90 and 180 days clay had higher 90 and 180-day UCS than that of PC-stabilized
clay, but significantly lower 7 and 28-day UCS.
The addition of NaOH, Na2 CO3 , and Na2 SO4 increased the
this pore change was primarily attributed to the formation of ettrin- strength development rate of CS-GGBS-stabilized clay. However,
gite, which stabilized free water, filled the large-size pores in the the UCS of NaOH-CS-GGBS-stabilized clay decreased from 90
clay, and converted them to relatively small-sized pores. The to 180 days as well. The effect of Na2 CO3 on CS-GGBS was
NaOH-GGBS-stabilized clays had fewer large-sized pores than through the production of NaOH from the reaction between
the other two types of stabilized clays, but more small-sized pores Na2 CO3 and CS, and a similar strength decrease occurred
with a diameter ranging from 0.06 to 0.1 μm. This resulted because for Na2 CO3 -CS-GGBS-stabilized clay from 90 to 180 days.
NaOH had the highest activating effect and produced the most Na2 SO4 -CS-GGBS was found to be the optimum binder for stabi-
small-sized CSH, which filled most of the large-sized pores in lizing this soft clay, yielding at least twice higher UCS than that of
the stabilized clay, and converted them to small-size pores. From PC-stabilized clay at any age studied. This result indicated good
90 to 180 days there was a reduction in large-sized pores and an resistance of CS-GGBS-stabilized clay to Na2 SO4 attack.
increase in relatively small-sized pores in both CS-GGBS and XRD and SEM results indicated that the hydration products for
Na2 SO4 -CS-GGBS-stabilized clays, as shown in Fig. 6. However, NaOH-GGBS-stabilized clays included CSH, CAH, and AFm,
the NaOH-GGBS-stabilized clays exhibited an opposite trend, which were similar to those of the CS-GGBS-stabilized clay. MIP
i.e., an increase of pores with relatively large-sized diameter rang- results revealed that microcracking and increasing porosity occurred
ing from 0.08 to 0.5 μm and a decrease of relatively small-sized in the NaOH-GGBS-stabilized clay from 90 to 180 days, which
pores with a diameter ranging from 0.02 to 0.07 μm. Furthermore, might be the main reason for its strength decrease. More investigation
Fig. 5 shows that the total pore volume of Na2 SO4 -CS-GGBS- is required to further understand the strength-loss mechanism.
stabilized clay increased from 90 to 180 days. These unusual pore In addition to the NaOH resulting from the reaction between
changes of NaOH-GGBS-stabilized clay indicated that microcrack- Na2 SO4 and CS, CaSO4 was also produced, which contributed
ing occurred in stabilized clay from 90 to 180 days, which deceased to the production of ettringtite and the absence of CAH and
the strength of stabilized clay. However, the reasons that caused this AFm. The formation of ettringtite could stabilize free water in the
clay, reduce its porosity, and enhance its strength. However, exces-
sive ettringite would also reduce its strength. Because the main
mechanism of Na2 SO4 to improve the efficacy of CS-GGBS for sta-
bilized clay is through CaSO4 , the use of Na2 SO4 might be replaced
with phosphogypsum, an industry waste whose main composition is
CaSO4 , for environmental and economical consideration.
Acknowledgments
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