ANNULAR PLATE - Bill of Material

Profile

Profile A
Unit Tag No

Job Weight
Plate

Unusable
S. No Plate No Weight

@ Plate
Weight

Usable
Qty

Scrap

Scrap
Plate
( KG )
Qty 8

Unit WT 627.49

1 Plate 1 10 741.8 10.00 7418.3 6274.9 282.6 860.7

1.5x6.3x10

Total 10 7418.3 6274.9 282.6 860.7

7993548 0.1372
627.49
0.137167
 BOTTOM

BOTTOM PLATE - Bill of M

Profile B1 B2 B3 B4 B5
Unit Tag No
S. No Plate No Plate Weight
Qty
( KG )
Qty 1 10 4 4 4

Unit WT 452.12 593.46 227.95 506.04 398.53

1 Plate 1 1 593.5 1.00

1.5x6.3x8

2 Plate 2 10 593.5 10.00

1.5x6.3x8

3 Plate 3 4 593.5 4.00

1.5x6.3x8

4 Plate 4 4 593.5 4.00

1.5x6.3x8

5 Plate 5 4 593.5
1.5x6.3x8

6 Plate 6 2 593.5
1.5x6.3x8

7 Plate 7 2 593.5
1.5x6.3x8

8 Plate 8 2 593.5 4.00

1.5x6.3x8

29

B1 B2 B3 B4 B5
7199400 9450000 3629703 8058011 6345952
452.12 593.46 227.95 506.04 398.53

1.00 10.00 4.00 4.00 4.00

0.00 0.00 0.00 0.00 0.00

Page 3
 BOTTOM

TOM PLATE - Bill of Material

PROFILE

B6 B7 B8 B9 B10 B11

Job Weight
@ Plate
Weight

Usable
Scrap
Plate
8 2 4 4 4 4

315.62 183.54 93.94 156.26 200.65 56.08

593.5 452.1 0.0

5934.6 5934.6 0.0

4.00 2373.8 2248.5 0.0

4.00 2373.8 2219.1 0.0

4.00 4.00 2373.8 2065.1 188.4

2.00 2.00 1186.9 998.3 122.5

2.00 2.00 1186.9 819.1 223.6

2.00 1186.9 1099.7 0.0

17210.3 15836.6 534.5

B6 B7 B8 B9 B10 B11
5025815 2922586 1495892 2488186 3195108 892970
315.62 183.54 93.94 156.26 200.65 56.08

8.00 2.00 4.00 4.00 4.00 4.00 0.0

0.00 0.00 0.00 0.00 0.00 0.00

Page 4
 BOTTOM
Unusable
Scrap

141.3 141.3 55.8606

0.0 0.0

125.4 125.4

154.7 154.7

120.3 308.7

66.1 188.6

144.2 367.8

87.3 87.3

839 5.30%

Page 5
 SHELL PLATE - B

Profile S1 S1a S2 S2a S3 S3a

Unit Tag No
Plate No Plate Weight
Qty ( KG )
Qty 9.0 1.0 9.0 1.0 9.0 1.0

Unit WT 1384.7 1359.2 1384.7 1359.2 1186.9 1163.9

Plate 1 - 2M x 6.3M x 14thk 18 1384.7 9.0 9.0

Plate 2 - 2M x 6.3M x 14thk 2 1384.7 1.0 1.0

Plate 3 - 2M x 6.3M x 12thk 9 1186.9 9.0

Plate 4 - 2M x 6.3M x 12thk 1 1186.9 1.0

Plate 5 - 2M x 6.3M x 10thk 18 989.1

Plate 6 - 2M x 6.3M x 10thk 2 989.1

Plate 7 - 2M x 6.3M x 8thk 9 791.3

Plate 8 - 2M x 6.3M x 8thk 1 791.3

Plate 9 - 1.5M x 6.3M x 6thk 18 445.1

Plate 10 - 1.5M x 6.3M x 6thk 2 445.1

80

12600000 12368000 12600000 12368000 12600000 12356000

14 14 14 14 12 12

1384.7 1359.2 1384.7 1359.2 1186.9 1163.9

 9.0 1.0 9.0 1.0 9.0 1.0

0.0 0.0 0.0 0.0 0.0 0.0

HT thk
1 2.0 10 17.0
2 2.0 8 17.0
3 2.0 8 17.0
4 1.5 8 17.0
5 1.5 6 17.0
6 1.5 6 17.0
7 1.5 6 17.0
8 1.5 6 17.0

13.5

8.0 6.0 17030.0 3.1 53527.1 -3127.1 53447.0

7.0 6.0 17030.0 3.1 53527.1 -3127.1 53447.0

6.0 6.0 17030.0 3.1 53527.1 -3127.1 53447.0

5.0 6.0 17030.0 3.1 53527.1 -3127.1 53447.0

4.0 6.0 17030.0 3.1 53527.1 -3127.1 53454.0

3.0 8.0 17030.0 3.1 53533.4 -3133.4 53454.0

2.0 8.0 17030.0 3.1 53533.4 -3133.4 53460.0

1.0 10.0 17030.0 3.1 53539.7 -3139.7 53460.0

SHELL PLATE - Bill of Material
Profile

S4 S4a S5 S5a S6 S6a S7 S7a S8 S8a

Job Weight
@ Plate
Weight
Plate
9.0 1.0 9.0 1.0 9.0 1.0 9.0 1.0 9.0 1.0

989.1 968.8 989.1 968.8 791.3 774.3 445.1 435.1 445.1 435.1

24925.3 24925.3

2769.5 2718.5

10682.3 10682.3

1186.9 1163.9

9.0 9.0 17803.8 17803.8

1.0 1.0 1978.2 1937.7

9.0 7121.5 7121.5

1.0 791.3 774.3

9.0 9.0 8011.7 8011.7

1.0 1.0 890.2 870.3

76160.7 76009.3

12600000 12342000 12600000 12342000 12600000 12330000 9450000 9238500 9450000 9238500

10 10 10 10 8 8 6 6 6 6

989.1 968.8 989.1 968.8 791.3 774.3 445.1 435.1 445.1 435.1
9.0 1.0 9.0 1.0 9.0 1.0 9.0 1.0 9.0 1.0

0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

53.5
53.5
53.5
53.5
53.4
53.4
53.4
53.4

80.1

80.1

80.1

80.1

73.1

79.4

73.4

79.7
 S.NO PL WIDTH DIA CIRCUM
Unusable
Usable
Scrap

Scrap

1 14 2 20000 62884 56700

2 14 2 20000 62884 56700

0.0 0.0 3 12 2 20000 62878 56700

0.0 51.0 4 10 2 20000 62871 56700

0.0 0.0 5 10 2 20000 62871 56700

0.0 23.0 6 8 2 20000 62865 56700

0.0 0.0 7 6 1.5 20000 62859 56700

0.0 40.5 8 6 1.5 20000 62859 56700

0.0 0.0

0.0 17.0

0.0 0.0

0.0 19.9 15

0.0 151.4
 S.NO PL WIDTH DIA CIRCUM

6184 1 12 2 20000 62878

6184 2 12 1.5 20000 62878

6178 3 10 2 20000 62871

6171 4 10 2 20000 62871

6171 5 8 2 20000 62865

6165 5 8 2 20000 62865

6159 5 8 2 20000 62865

6159 5 8 2 20000 62865

6 8 2 20000 62865

7 6 2 20000 62859

8 6 1.5 20000 62859

21
56700 6178

56700 6178

56700 6171

56700 6171

56700 6165

56700 6165

56700 6165

56700 6165

56700 6165

56700 6159

56700 6159
 ROOF PLATE - Bill of Ma

Profile RP 1 RP 2 RP 3 RP 4 RP 5
Unit Tag No
Plate No Plate Weight
Qty ( KG )
Qty 1.0 2.0 2.0 4.0 4.0

Unit WT 423.5 239.8 440.3 353.3 134.8

Plate 1 - 1.5 M x 6.3M x 6thk 2.0 445.1 2.0

Plate 2 - 1.5 M x 6.3M x 6thk 2.0 445.1 2.0

Plate 3 - 1.5 M x 6.3M x 6thk 2.0 445.1 2.0

Plate 4 - 1.5 M x 6.3M x 6thk 4.0 445.1 4.0

Plate 5 - 1.5 M x 6.3M x 6thk 12.0 445.1

Plate 6 - 1.5 M x 6.3M x 6thk 4.0 445.1 4.0

Plate 7 - 1.5 M x 6.3M x 6thk 4.0 445.1

Plate 8 - 1.5 M x 6.3M x 6thk 4.0 445.1

Plate 9 - 1.5 M x 6.3M x 6thk 4.0 445.1

38.0

RP 1 RP 2 RP 3 RP 4 RP 5

8991686 5090514 9347689 7500000 2862979

6 6 6 6 6

423.5 239.8 440.3 353.3 134.8

 2.0 2.0 2.0 4.0 4.0

-1.0 0.0 0.0 0.0 0.0

HT thk
1 2.0 10 17.0
2 2.0 8 17.0
3 2.0 8 17.0
4 1.5 8 17.0
5 1.5 6 17.0
6 1.5 6 17.0
7 1.5 6 17.0
8 1.5 6 17.0

13.5
OOF PLATE - Bill of Material
Profile

RP 6 RP 7 RP 8 RP 9 RP 10 RP 11 RP 12 RP 13

Job Weight
@ Plate
Weight

Usable
Scrap
Plate
12.0 4.0 4.0 4.0 4.0 4.0 2.0 4.0

445.1 241.1 421.9 139.0 269.7 347.6 43.2 44.7

890.2 847.0 0.0

2 890.2 565.9 315.1

890.2 880.6 0.0

1780.4 1413.0 367.4

12 5341.1 5341.1 0.0

4 1780.4 1503.8 226.1

4 1780.4 1687.5 0.0

4 4 1780.4 1634.8 0.0

4 4 1780.4 1569.0 0.0

16913.6 15442.8 908.6

RP 6 RP 7 RP 8 RP 9 RP 10 RP 11 RP 12 RP 13

9450000 5119189 8957076 2951408 5725917 7379855 916709 948190

6 6 6 6 6 6 6 6

445.1 241.1 421.9 139.0 269.7 347.6 43.2 44.7

12.0 4.0 4.0 0.0 0.0 0.0 2.0 0.0

0.0 0.0 0.0 4.0 4.0 4.0 0.0 4.0

RP 1 RP 2 RP 3 RP 4
1.0 2.0 2.0 4.0

PL 1 2.0 2.0
PL 2 1.0 2.0 1.0
PL 3 4.0 4.0
PL 4 8.0
PL 5 3.0 3.0
PL 6 1.0
PL 7 3.0
53.5 PL 8 1.0
53.5 PL 9 2.0
53.5 PL 10 1.0
53.5 PL 11 1.0
53.4 PL 12
53.4 PL 13
53.4 2.0 2.0 4.0 4.0
53.4
-1.0 0.0 -2.0 0.0
Unusable
Scrap

43.2

9.2

9.6

0.0

0.0

50.5

92.9

145.6

211.4

562.3
RP 5 RP 6 RP 7 RP 8 RP 9 RP 10 RP 11 RP 12 RP 13
4.0 ### 4.0 4.0 4.0 4.0 4.0 2.0 4.0

8.0
3
### 1 1
### 3 3
1 2
2 2 2
2 1
1 2

8.0 ### 4.0 4.0 4.0 2.0 4.0 4.0 4.0

-4.0 ### 0.0 0.0 0.0 2.0 0.0 -2.0 0.0

 WIND GIRDER- Bill of Material
Profile

Profile W1 W2a W2b W2c W2d W2e

Unit Tag No
Plate No Plate Weight
Qty ( KG )
Qty 18.0 7.0 1.0 1.0 3.0 1.0

Unit WT 21.2 44.5 10.6 12.7 14.1 7.2

Plate 1 - 1.5M x 6.3M x 6thk 1 445.1 16.0 1.0 1.0

Plate 2 - 1.5M x 6.3M x 6thk 1 445.1 2.0 7.0 2.0

Plate 3 - 1.5M x 6.3M x 6thk 1 445.1 1.0 1.0

449300 945000 225000 270000 300024 153774

6 6 6 6 6 6

21.2 44.5 10.6 12.7 14.1 7.2

54425.0

6300 7 44100.0

1500.0 18.0 7.0 1.0 1.0 3.0 1.0

1800.0 0.0 0.0 0.0 0.0 0.0 0.0

2000.0
2000.0
2000.0
1025.0
54425.0

0.0
 HT thk
1 2.0 10 17.0
2 2.0 8 17.0
3 2.0 8 17.0
4 1.5 8 17.0
5 1.5 6 17.0
6 1.5 6 17.0
7 1.5 6 17.0
8 1.5 6 17.0

13.5
al
Profile

W3
Job Weight

Unusable
@ Plate
Weight

Usable
Scrap

Scrap
Plate

30.0

0.8

20.0 445.1 378.5 0.0 66.6

6.0 445.1 387.1 0.0 58.0

4.0 445.1 18.5 414.8 11.9

1335.3 784.1 414.8 136.4

17625

0.8

30.0

0.0
53.5
53.5
53.5
53.5
53.4
53.4
53.4
53.4
 BILL OF MATERIAL

RAW MATERIAL REQUIRED

S.No Job Description
LENGTH WIDTH THK QTY Weight

1 Annular Plate 6300 1500 10 9 6676.4

Bottom Plate 6300 1500 8 20 11869.2

2
Strip Plate 1250 750 6 1 44.2

6300 2000 10 9 8901.9

6300 1500 10 8 5934.6

3 Shell Plate
6300 2000 8 17 13451.8

6300 1500 6 43 19139.1

4 Roof Plate 6300 1500 5 27 10014.6

5 Wind Grider 6300 1500 6 3 1335.3

Total Weight 77367.0

ABSTRACT

RAW MATERIAL REQUIRED RAW MATERIAL ISSUE

S.No DESCRIPTION
LENGTH WIDTH THK Weight LENGTH WIDTH

1 PLATE 6300 2000.0 10.0 8901.9 6300 2000.0

2 PLATE 6300 2000.0 8.0 13451.8 6300 2000.0

3 PLATE 6300 1500.0 6.0 20518.5 6300 1500.0

4 PLATE 6300 1500.0 8.0 17803.8 6300 1500.0

5 PLATE 6300 1500.0 10.0 6676.4 6300 1500.0

6 PLATE 6300 1500.0 5.0 10014.6 6300 1500.0

Total Weight 77367.0

 Job Weight

7418.3

0.0

76009.3

15442.8

98870.3

RAW MATERIAL ISSUE

DIFFERENT
( ISSUE - REQUIRED)
THK Weight

10.0 13000.0 4098.1

8.0 7500.0 -5951.8

6.0 26200.0 5681.5

8.0 12600.0 -5203.8

10.0 5000.0 -1676.4

5.0 10000.0 -14.6

74300 -3067.0
Usable Unusable
Scrap Scrap

6274.9 282.6

0.0 0.0

0.0 151.4

908.6 562.3

7183.5 996.3
6.3 1.5 10 9 6676.425

6.3 1.5 8 20 11869.2

6.3 2 10 9 8901.9

6.3 2 8 17 13451.76

6.3 1.5 6 43 19139.085

6.3 1.5 5 27 10014.638

Scrap % = Unusable Scrap x 100 / Job Weight

= 1619.6 x 100 / 68744.9

= 1.008%

Scrap % ( another met

Scrap x 100 / Material Weight

= 3236.2 x 100 / 71981.8