Project Number SAR#3431 Design

Plan Date Validation Plan and Report

7/24/2019 Green = test passed
Project Description Long medical drill - Straits Malaysia Report Date 7/24/2019 Amber = test
Plan Author Chayoot Pungpak uncovered error
Red = test failed
Validation Plan Validation Report
Test Name Procedure Acceptence criteria Responsibility Duration Test Start Test Bundle File Pass /
Sample Size Sample Size Actual Results
Test # (hrs) Complete Fail
Machine Testing
Both flutes are formed on the tool
Grinding 2 flutes with wheel clearance No interference with the collet adaptor Gerald Tan 2 24-Jul-19 24-Jul-19 2 Pass
without any interference
Geometry after the grinding is close to the 0.3 4 um
Grind 3.2mm X 343mm brad point Run all grinding operations to achieve the
1 customer's drawing. Maximum runout of 5 Gerald Tan 2 24-Jul-19 24-Jul-19 2 Pass
tip threaded guide pin required shapr stated in the drawing.
um
No interference, not difficult to insert the 0.03
Insert the tool into the workholding Gerald Tan 2 24-Jul-19 24-Jul-19 2 Pass
tool
Mounting Integral PCA SPRG Adaptor
B32/45 WITH 70MM Spacer to FX the head Tight fit and visually accepted with rigidity Gerald Tan 1 0.1 24-Jul-19 24-Jul-19 1 Pass
stock
Enough force to clamp tool with no tool 0.03
Clamping force sliding out from the collet after apply some Gerald Tan 2 24-Jul-19 24-Jul-19 2 Pass
force to the tool
2 Mechanical installation Able to tighten the workholding to the
Tightening all screws headstock without any special tool Gerald Tan 1 0.1 24-Jul-19 24-Jul-19 1 Pass
required.
Set runout on spacer, collet adaptor and tool Set-up time is not over 45 minute Gerald Tan 1 24-Jul-19 24-Jul-19 1 0.5 Pass
0.8
blank and check using a dial guage. Runout maximum of 4 um Gerald Tan 2 24-Jul-19 24-Jul-19 2 2 um Pass
No visual interferance with the pop-up
Installation pop-up steady Gerald Tan 1 0.3 24-Jul-19 24-Jul-19 1 Pass
steady
3 Surface Finish Visual inspection of the surface finish Visually accepted surface condition Gerald Tan 2 1 24-Jul-19 24-Jul-19 2 No unappealing surface finish Pass
4 No vibration or damage to the A-Axis and No vibration, the workhold still
Run a-axis forward and backward 360 degree remain rigid
Reliability the workholding remain intact to the Gerald Tan 1 5 25-Jul-19 25-Jul-19 1
and stop for 1 second. Repeat for 5 hours
headstock
Total 6.3

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