ECO suite

OSP-P300/P300-e/P300A/P300A-e Series
OPERATION MANUAL
(4th Edition)
Pub No. 6484-E-R3 (SE42-163-R4) July 2016
 6484-E P-(i)
TABLE OF CONTENTS

TABLE OF CONTENTS
SECTION 1 ECO IDLE STOP FUNCTION ...............................................................1
1-1. ECO Idle Stop Command .................................................................................................. 1
1-2. ECO IDLE STOP Parameter Setting Screen..................................................................... 3
1-3. Oil Temperature Controller Automatic Control................................................................... 6
1-4. Operation of ECO Idle Stop ............................................................................................... 7

SECTION 2 ECO OPERATION FUNCTION .............................................................9

2-1. ECO OPERATION Parameter Setting Screen .................................................................. 9
2-2. Status Indicator................................................................................................................ 10

SECTION 3 POWER MONITOR FUNCTION .........................................................11

3-1. How to Display POWER MONITOR Screen.................................................................... 11
3-2. POWER MONITOR Window ........................................................................................... 11
3-3. Setting POWER MONITOR Display ................................................................................ 14

SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN ................................15

4-1. MACHINING REPORT Screen........................................................................................ 15
4-2. MACHINING REPORT File Output.................................................................................. 16
4-3. OPERATING REP screen ............................................................................................... 17
4-4. OPERATING REP File Output ........................................................................................ 18
4-5. Parameter ........................................................................................................................ 19

SECTION 5 ALARM LIST........................................................................................20

5-1. Lathe................................................................................................................................ 20
5-2. Machining center ............................................................................................................. 24

SECTION 6 PRECAUTIONS...................................................................................29
 6484-E P-1
SECTION 1 ECO IDLE STOP FUNCTION

SECTION 1 ECO IDLE STOP FUNCTION

Machine tools are equipped with many auxiliary units including the hydraulic and cooling units adding to the
spindle (s) and the feed axes, and thus consume the power even when the machine tool is not used for
machining a workpiece.
The ECO idle stop function reduces power consumption by stopping the auxiliary units while the machine tool
is not used for machining. The auxiliary units to be stopped and the time to stop can be set on the ECO
parameter screen as desired.

1-1. ECO Idle Stop Command

The ECO idle stop function can be activated either by manual operation or automatically.

(1) Manual ECO idle stop ON

When the ECO IDLE STOP button is pressed with the ECO idle stop
manual conditions met, the ECO idle stop mode is activated. When the
ECO idle stop mode is activated, the lamp at the upper left corner lights up.
When the ECO IDLE STOP button is pressed with the ECO idle stop mode
ON, the ECO idle stop mode is released.
SE942163R0400300020001

(2) Automatic ECO idle stop ON

By setting the automatic ECO idle stop mode ON in advance, the ECO idle stop mode is
activated automatically when the automatic ECO idle stop conditions remain satisfied for the
time set in the parameter below. When the ECO idle stop mode is activated, the lamp at the
upper left corner of the ECO IDLE STOP button lights up.
When the ECO IDLE STOP button is pressed with the ECO idle stop mode ON, the ECO idle
stop mode is released.
ECO parameter screen ECO IDLE STOP setting screen
ECO IDLE STOP auto timer
Unit [min]
Table 1-1
To set the automatic ECO idle stop mode ON, press the [F4] (ECO IDLE STOP AUT) key on the
ECO parameter screen to be described later. Then the function key appears as being pressed,
allowing the automatic ECO idle stop mode to be turned ON.

SE942163R0400300020002

Fig. 1-1
 6484-E P-2
SECTION 1 ECO IDLE STOP FUNCTION

(3) ECO idle stop condition

The conditions to activate the ECO idle stop mode differ between the automatic way and the
manual way.
Lathe Machining center
ECO idle stop condition Condition Condition
Condition Condition
for for
for auto for auto
manual manual
The NC is not running ○ ○ ○ ○
Not during slide hold ○ ○ ○ ○
Not during program stop ○ ○ ∆ ∆
Not during program operation ○ ○ ○ ○
In automatic operation mode ∆ × ∆ ×
Single block OFF ∆ × ∆ ×
Manual interruption OFF ∆ × ∆ ×
Not during spindle/M-spindle control ○ ○ ∆ ∆
Not during ATC/APC/AAC/PPC cycle ○ ○ ○ ○
All machine axes are stationary ○ ○ ○ ○
All axes in-position × × ○ ○
Not during axis travel
○ ○ ○ ○
(including JOG/manual cutting feed)
Not during warm-up operation ○ ○ ○ ○
Not during schedule operation ○ ○ × ×
The turret is not rotating ○ ○ × ×
Table 1-2
○: Included as a condition.
∆: Can be set whether included in the conditions or not by setting the ECO parameter.
×: Not included as a condition.

[Supplement]

 For lathe, the following two conditions are included in "Not during ATC/APC/AAC/PPC cycle".
Not during an expanded ATC manual operation of simplified operation function.
Not during a manual tool call or storage operation with matrix magazine ATC specification.
 Settings for "Not during spindle/M-spindle control" of machining center can be changed using
parameters only during automatic operation mode. It is always included as a condition during
MDI/manual operation mode.
 6484-E P-3
SECTION 1 ECO IDLE STOP FUNCTION

1-2. ECO IDLE STOP Parameter Setting Screen

It is possible to change the parameter related to ECO idle stop on the ECO IDLE STOP parameter
setting screen in the ECO parameter screen.

Procedure :

1 Press the option key in the vertical function keys.

2 The menu keys appear from the option key. Press the ECO Parameter key.

3 When the ECO IDLE STOP key is pressed, the ECO IDLE STOP parameter setting

screen appears.

4 The ECO IDLE STOP parameter setting screen has two or more pages; the main pages
among those are the auxiliary units setting screen and the condition setting screen. Use the
page key to feed the pages.

(1) Auxiliary units setting screen

Set the operations of each auxiliary unit in ECO idle stop mode.

(1)

(3) (2) (4) (5)

SE942163R0400300030001

Fig. 1-2

(1) ECO IDLE STOP ELAPSED TIME

This item displays the time elapsed after the ECO idle stop mode is activated.
 6484-E P-4
SECTION 1 ECO IDLE STOP FUNCTION

(2) Auxiliary unit name

In this section the names of auxiliary units covered by the ECO idle stop function are
displayed.
(3) Status lamp
The operation status of each auxiliary unit is indicated.
ON : The auxiliary unit is stopped as set to be stopped.
Flash : The auxiliary unit is running though set to be stopped.
OFF : The auxiliary unit is set not to be stopped.
(4) ECO IDLE STOP (YES/NO)
Select whether the auxiliary unit is stopped or not when the ECO idle stop mode is
activated.
YES : To be stopped.
NO : Not to be stopped.
(5) DELAY TIME
In this section select the time to stop the auxiliary unit from when the ECO idle stop mode is
activated.
Immed.: The auxiliary unit is stopped immediately after the ECO idle stop mode is
activated.
1min, 5min, 10min, 30min: The auxiliary unit is stopped when the set time has elapsed
after the ECO idle stop mode is activated.

[Supplement]

 The displayed names of auxiliary units differ between the lathe and the machining center. The
screen above is an example display for a machining center.
 The auxiliary units not installed are not able to be set with some exceptions.
 6484-E P-5
SECTION 1 ECO IDLE STOP FUNCTION

(2) Condition setting screen

Set the items related to ECO idle stop mode.

(1)
(2)
(3)

(4)

SE942163R0400300030002

Fig. 1-3

(1) ECO IDLE STOP ELAPSED TIME

The same as the auxiliary units setting screen.
(2) ECO IDLE STOP auto timer
When the automatic ECO idle stop mode is ON, set the time from when the conditions for
automatic activation are met until the auxiliary units are stopped automatically by the ECO
idle stop function.
The remaining time to stop the auxiliary units by the ECO idle stop function is displayed at
the "Remaining" column.
(3) NC start waiting timer after releasing ECO IDLE STOP
When the ECO idle stop mode is to be released by a cycle start command from an external
device, or by a machine operation command, set the time from when the NC start operation
is performed until the NC start is performed. This time is also used as the time from when
the ECO idle stop mode is released until NC start operation or machine operation is
accepted.
(4) ECO idle stop relevant item
In this section the parameters relevant to the ECO idle stop function are displayed.

[Supplement]

The displayed items relevant to the ECO idle stop function differ between the lathe and the
machining center. The screen above is an example display for a machining center.
 6484-E P-6
SECTION 1 ECO IDLE STOP FUNCTION

1-3. Oil Temperature Controller Automatic Control

By monitoring the temperature at the cooling part during the ECO idle stop mode, the oil
temperature controller (cooling unit) is stopped while maintaining the accuracy by being stopped at
an optimum timing automatically.

(1) Target units

The units controlled by the oil temperature controller automatic control function are as follows.
Even when the unit is included in the followings, however, the applicable unit may differ
depending on the machine model or specification.
The units controlled by oil temperature controller automatic control function are set to effective
with the control function as default.
Lathe
- 1st spdl. oil temp ctrl
- 2nd spdl. oil temp ctrl
- M-spdl. oil temp ctrl
Machining center
- Spdl. oil temp ctrl
- Rotary ax. oil temp ctrl
- Linear ax. oil temp ctrl

(2) Enabling oil temperature controller automatic control

The oil temperature controller automatic control is enabled by the following procedure.

Procedure :

1 Display the ECO IDLE STOP parameter setting screen to display the first page with the page
key.

2 Locate the cursor to DELAY TIME of the unit for automatic control. Then select [F7] (AUTO)
from [F1] (MENU).
(If the selected unit is not handled by oil temperature controller automatic control, AUTO will
not appear.)

SE942163R0400300040001

Fig. 1-4

3 Operation of oil temperature controller automatic control

When the ECO idle stop mode is activated, temperature monitoring to the cooling part is
started, stopping the oil temperature controller automatically.
 6484-E P-7
SECTION 1 ECO IDLE STOP FUNCTION

1-4. Operation of ECO Idle Stop

(1) Stopping each auxiliary unit
When the ECO idle stop mode is activated, each auxiliary unit is stopped according to the
conditions set on the ECO IDLE STOP parameter setting screen in advance sequentially.

(2) Status indication

The ECO lamp in the status indication area at the screen top indicates the status of ECO idle
stop.

SE942163R0400300050001

Fig. 1-5

Gray : The ECO idle stop mode is not ON and the ECO operation function is also
ineffective.
Green : The ECO idle stop mode is not ON and the ECO operation function is
effective.
Flash in yellow : The ECO idle stop mode is ON, and some auxiliary units are still running.
(Some auxiliary units are running because the time to stop has not
elapsed yet.)
ON in yellow : The ECO idle stop mode is ON, and all the auxiliary units set to be
stopped have been stopped.
(The auxiliary units set not to be stopped are running.)

(3) Interlock in ECO idle stop mode

The following operations are banned during ECO idle stop mode.

 NC start operation (including sequence return operation) when NC start button is pressed
during automatic/MDI operation mode.

 Machine operation by manual operation.

(4) Releasing ECO idle stop mode

The ECO idle stop mode is released with the following operations.

 Press the ECO IDLE STOP button.

 Reset.

 Cycle start command from an external device

"Cycle start command from an external device" includes the following operations, which are
effective in automatic operation mode.
Cycle start command from external link devices
PPC schedule start command (machining center)
DNC-C NC start command

 Machine operation command from external link devices

 6484-E P-8
SECTION 1 ECO IDLE STOP FUNCTION

[Supplement]

 Reset can be set to ineffective by setting "ECO IDLE STOP canceled by reset" to "NO" on the
ECO IDLE STOP parameter setting screen.
 NC start is executed by a cycle start command from an external device, or by a machine
operation command after the time set in "NC start waiting timer after releasing ECO IDLE
STOP" on the ECO IDLE STOP parameter setting screen has elapsed.
 If the ECO stop mode is activated during program stop with a machining center, the ECO idle
stop mode cannot be released by a cycle start command from an external device since some
units remain stopped.
With a lathe, the ECO idle stop mode is not activated during program stop.
 External link devices include the following devices.
Robot/loader when the robot/loader IF specification is provided.
OGL loader (lathe) when the OGL loader specification is provided.
APC (lathe) when the APC IF specification is provided.
 Machine operation commands from external link devices include the following commands.
Spindle relevant command
Door relevant command
Chuck relevant command
Tailstock relevant command
Steadyrest relevant command
Air blow relevant command
Coolant relevant command

(5) Operation when ECO idle stop mode is OFF

When the ECO idle stop mode is released, units stopped by the ECO idle stop mode are turned
on.
However, the following units will remain OFF. To turn on these units, issue the command again.

 Chip conveyor

 Coolant/chip washing

 Spindle rotation

 Spindle index/M-spindle index

[Supplement]

 With the chip conveyor on a lathe, only the manual command needs to be issued again. The
link command is automatically restored.
 With the coolant/chip washing on a lathe, only the M code command needs to be issued
again. The manual command is automatically restored.
 6484-E P-9
SECTION 2 ECO OPERATION FUNCTION

SECTION 2 ECO OPERATION FUNCTION

The ECO operation function reduces power consumption during machine operation by controlling the auxiliary
units optimally in accordance with the machine running state. Parameters such as program link operation and
operation interval used with each function can be set on the ECO parameter screen.

2-1. ECO OPERATION Parameter Setting Screen

Parameters used with each function can be changed on the ECO operation parameter setting
screen in the ECO parameter screen.

Procedure :

1 Press the option key in the vertical function keys.

2 The menu keys appear from the option key. Press the ECO Parameter key.

3 When the ECO OPERAT. key is pressed, the ECO OPERATION screen appears.

SE942163R0400400020001

Fig. 2-1

(1) ECO operation relevant items

The parameters relevant to ECO operations are displayed.
 6484-E P-10
SECTION 2 ECO OPERATION FUNCTION

[Supplement]

 The displayed items relevant to ECO operations differ between the lathe and the machining
center. The screen above is an example display for a machining center.
 Items may not be set when the function is not effective depending on the specification.

2-2. Status Indicator

The ECO lamp in the status indication area at the screen top indicates the status of ECO operation
function.

SE942163R0400400030001

Fig. 2-2

Gray : The ECO idle stop mode is not ON and the ECO operation function is also
ineffective.
Green : The ECO idle stop mode is not ON and the ECO operation function is effective.
Flash in yellow : The ECO idle stop mode is ON, and some auxiliary units are still running.
(Some auxiliary units are running because the time to stop has not elapsed yet.)
ON in yellow : The ECO idle stop mode is ON, and all the auxiliary units set to be stopped
have been stopped.
(The auxiliary units set not to be stopped are running.)
 6484-E P-11
SECTION 3 POWER MONITOR FUNCTION

SECTION 3 POWER MONITOR FUNCTION

Power consumption of spindles, feed axes, and auxiliary units is displayed.

3-1. How to Display POWER MONITOR Screen

The POWER MONITOR screen is displayed by the following procedure.

Procedure :

1 Press the RUN screen button on the operation panel.

2 Press either [F7] (DISPLAY CHANGE) or [F8] (DISPLAY CHANGE) and then [F1] (RUN
DISPLAY) to display the RUN screen. Or select RUN DISPLAY by pressing the up/down cursor
keys on the DISPLAY CHANGE pop-up window, and then press [F8] (CLOSE).

3 Select the display at the right top by either touching the display at the right top or pressing [F8]
(WINDOW CHANGE) several times.

4 Each time the function key [F2] is pressed, the following display can be switched: machine
status indication (lathe only), animation display, Collision Avoidance System display, and
POWER MONITOR window. Select POWER MONITOR by pressing the key several times.

[Supplement]

The function key [F2] switches the display at the right top of the screen. The display name to
be switched appears at the function key.

3-2. POWER MONITOR Window

POWER MONITOR can display the following four kinds of windows.
a) Instant power circular meter + instant power history (SPN+TOTAL)
b) Instant power circular meter + instant power history (PERIPHERAL + TOTAL)
c) Instant power history +integrated power display
d) POWER MONITOR pop-up window
Displaying windows a) to c)
1 Touch the POWER MONITOR window or [F7] (WINDOW CHANGE) several times with the
POWER MONITOR displayed at the right top window on the RUN screen to select the POWER
MONITOR window.
2 The POWER MONITOR display changes each time [F6] on a lathe or [F3] (MONITOR
CHANGE) on a machining center is pressed.
Displaying window d)
1 Touch any of windows at the left top, left bottom and right bottom on the RUN screen. Or, press
[F8] (WINDOW CHANGE) several times to display a blue frame to any of windows at the left
top, left bottom and right bottom.
2 Press ">" (extension key) several times to display POWER ON/OFF key at the [F3] position on
a lathe or [F5] position on a machining center.
 6484-E P-12
SECTION 3 POWER MONITOR FUNCTION

3 Press [F3] on a lathe or [F5] (POWER ON/OFF) on a machining center.

The function key appears as being pressed, and the POWER MONITOR pop-up screen
appears.

(1) a) b) Instant power circular meter + instant power history (SPN+ TOTAL) / (PERIPHERAL+
TOTAL)

SE942163R0400500030001

Fig. 3-1

(1) INST. POW meter

The instant power is displayed in the circular meter.
The power consumption of SPN, FEED and PERIPHERAL (from the outer ring) is
displayed.
The meter displays the power consumption and the regenerative power in the CW direction
and in the CCW direction from the "0" line (at 9 o'clock), respectively.
The maximum meter value is displayed at 3 o'clock.

[Supplement]

The regenerative power indicates the power generated by the motor at deceleration, allowing the
power to return to the power supply side.

(2) Instant power value display

The current instant power is displayed by value. The unit is [kW].
The respective instant power of SPN, FEED and PERIPHERAL and the total value are
displayed
The power consumption and the regenerative power are displayed by positive value and
negative value, respectively.
(3) Instant power history display
The right end of the chart indicates the current power consumption, and indicates the older
history toward the left end.
The average of the power consumption for a certain period of time is displayed in the
vertical bar; the power consumption is displayed by arranging the vertical bars in
chronological order.
The power consumption and the regenerative power are displayed in blue and green,
respectively.
The time to display the history can be set in the POWER MONITOR parameter.
 6484-E P-13
SECTION 3 POWER MONITOR FUNCTION

(2) c) Instant power history + integrated power display

SE942163R0400500030002

Fig. 3-2

(1) INTE. POW [kWh]

The integrated value of power consumption is displayed. The unit is [kWh].
(2) INST. POW [kW]
This is the same as (2) Instant power value display in instant power circular meter + instant
power history.
(3) Instant power history
This is the same as (3) Instant power history display in instant power circular meter +
instant power history.
(4) Integration Start Time
The date and time when integration of power consumption is started (date and time when
integration reset operation is executed last) is displayed.

(3) d) POWER MONITOR pop-up window

SE942163R0400500030003

Fig. 3-3

The instant power and integrated power of each axis are displayed in the pop-up window.
The displayed items are the same as window c) instant power history + integrated power
display.
With lathes, the turret axis currently selected is displayed by the turret selection key.
 6484-E P-14
SECTION 3 POWER MONITOR FUNCTION

3-3. Setting POWER MONITOR Display

 Integrated power display reset
The integrated value of power consumption displayed on the POWER MONITOR window and
the MacMan screen is reset.
The integrated value is cleared to "0" by selecting the POWER MONITOR window and then
pressing [F4] (INT.POW. RESET).

 POWER MONITOR parameter

The POWER MONITOR display setting can be changed.
The following two parameters can be changed by selecting the POWER MONITOR window and
then pressing [F5] on a lathe or [F6] (POWER PARA.) on a machining center.

(1) Display time of instant power history display (min.)

This parameter changes the time displayed in the instant power history. The time can be set
between 1 and 60 minutes.
POWER MONITOR parameter
1. Display time of instant power history display
unit [min.]
Table 3-1

(2) Number of display data pieces of instant power history display

This parameter changes the number of chart elements displayed in the instant power history.
The number can be set between 1 and 50.
POWER MONITOR parameter
2. Number of display data pieces of instant power history display
Table 3-2
The time of one element in the chart is determined by parameters (1) and (2) by the following
method.
Time (min.) of one element = (1) display time (min.)/(2) number of display data pieces
 6484-E P-15
SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN

SECTION 4 POWER DISPLAY FUNCTION WITH

MACMAN
By utilizing MacMan function, machine power and CO2 emission are recorded. The recorded power and CO2
emission can be output into the file. This allows the user to manage the data individually by using the PC.

4-1. MACHINING REPORT Screen

The power and CO2 emission are displayed on the MACHINING REPORT screen below.

 MACHINING REPORT: DAILY (TODAY)

 MACHINING REPORT: DAILY (YESTERDAY)

 MACHINING REPORT: PERIOD

SE942163R0400600020001

Fig. 4-1

Press the cursor key (right/left arrow keys) and scroll the machining report sideways to display
power and CO2 emission.

 POWER
The power consumed while the main program is being executed [kWh].

 CO2
The CO2 emitted while the main program is being executed [kg-CO2/kWh].
 6484-E P-16
SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN

4-2. MACHINING REPORT File Output

The machining report being displayed is output into the file. The power and CO2 emission are not
added by setting "MACHINING REPORT/OPERATING REPORT does not include POWER/CO2" of
MacMan parameter (other).

Output data example

DAILY MACHINING REPORT[2015/04/01]
MACH NAME:MC.NAME
DATE/TIME:2015/04/01 18:01:20

#MS-100-DW
START START NO.WORK OPER % RUN OPERATE CUT CYCLE MACHINE POWER CO2
DAY TIME
A.MIN
15/04/01 09:01:02 50 78 14211 11200 6200 284 224 19.738 10.876
B.MIN
15/04/01 13:10:15 70 74 16734 12530 10024 239 179 23.242 12.807
#ME-100-DW

Table 4-1
 6484-E P-17
SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN

4-3. OPERATING REP screen

The power and CO2 emission charts are displayed on the OPERATING REP screen below.

 OPERATING REP: DAILY (TODAY)

 OPERATING REP: DAILY (YESTERDAY)

 OPERATING REP: PERIOD

SE942163R0400600040001

Fig. 4-2

Press the page key to switch the display between OPERATING REP (required time) and
OPERATING REP (POWER and CO2).

(1) POWER
The tallied machine running state (power).

 TOTAL
The power consumed while the NC unit power is ON [kWh].
(Entire power = power during running + power during not running)

 OPERATING
The power consumed while the main program is being executed [kWh].
Operations with machine lock ON or in dry-run mode (lathe) are excluded.

 NOT OPERATING
The power consumed while the main program is not being executed [kWh].

(2) CO2
The tallied machine running state (CO2 emission).

 TOTAL
The CO2 emitted while the NC unit power is ON [kg-CO2/kWh].
(The entire CO2 amount = CO2 amount during running + CO2 amount during not running)
 6484-E P-18
SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN

 OPERATING
The CO2 emitted while the main program is being executed [kg-CO2/kWh].
Operations with machine lock ON or in dry-run mode (lathe) are excluded.

 NOT OPERATING
The CO2 emitted while the main program is not being executed [kg-CO2/kWh].

4-4. OPERATING REP File Output

The operating report being displayed is output into the file. The power and CO2 emission are not
added by setting "MACHINING REPORT/OPERATING REPORT does not include POWER/CO2" of
MacMan parameter (other).

Output data example

DAILY OPERATING REPORT[2015/04/01]
MACH NAME:MC.NAME
DATE/TIME:2015/04/01 18:01:30

#MS-100-DM
TIME NEEDED RUN BREAKDOWN
RUNNING 30955 100
OPERATING 23730 77
CUTTING 16224 53
NOT OPERATNG 7225 24
IN-PRO SETUP 7225 24
NO OPERATOR 0 0
PART WAITING 0 0
MAINTENANCE 0 0
OTHER 0 0
SPINDLE RUN 21357 69
EXTRNL INPUT 0 0
ALARM ON 2890 9
POWER PERCENTAGE
TOTAL 42.980 100
OPERATING 34.814 81
NOT OPERATNG 8.166 19
CO2 PERCENTAGE
TOTAL 23.682 100
OPERATING 19.183 81
NOT OPERATNG 4.500 19
#ME-100-DM

Table 4-2
 6484-E P-19
SECTION 4 POWER DISPLAY FUNCTION WITH MACMAN

4-5. Parameter
Set the parameters relevant to power and CO2 emission by pressing the function key [F6] (OTHER)
of MacMan parameter.

MACHINING REPORT/OPERATING REPORT does not include POWER/CO2

When the check box is checked (ON), the power/CO2 are not included in the output data of
machining report and operating report.

Initial value Not checked

Table 4-3

[Supplement]

The output data with DNC-T3 mode are also output according to this parameter.

CO2 emission coefficient

The CO2 emission amount is determined by the following formula. Set the CO2 emission coefficient
used in the formula.

CO2 emission [kg-CO2] = amount of power [kWh] × CO2 emission coefficient [kg-CO2/kWh]

Initial value Setting range

0.551 0 to 1000 [kg-CO2/kWh]

Table 4-4

[Supplement]

 The CO2 emission coefficient varies depending on the country, region, year, company to
purchase the power or other factors.
 The initial value is set based on the value for the year 2014 (alternative value) announced by
Ministry of the Environment, Japan. Change the parameter as needed basis.
 6484-E P-20
SECTION 5 ALARM LIST

SECTION 5 ALARM LIST

5-1. Lathe
2468 ALARM-B Coolant unit not ready
Coolant unit is not ready for system operation.
[Index]
None
[Character-string]
None
[Code]
1-> M-axis coolant unit is not ready.
2-> Main-spindle coolant unit is not ready.

2523 ALARM-B Thermistor error

The thermistor is defective.
[Index]
None
[Character-string]
None
[Code]
XYY
X=C-> The difference of the calculated shift TMP and the past average value is over the
SENSOR CHECK 1.
YY= VPOA number (01-35) used for calculation.
X=D-> The difference of the calculated shift TMP and previous shift TMP is over the SENSOR
CHECK 2.
YY= VPOA number (01-35) used for calculation.
[Probable Faulty Locations]
1) Defective TMP board
2) Disconnection of thermistor cable
3) Defective thermistor

2862 ALARM-B Cooling unit not ready

Spindle or M-spindle rev speed exeeded limit when cooling unit not ready.
[Code]
1-> Spindle rev speed exeeded limit.
2-> M-spindle rev speed exeeded limit.
[Measures to Take]
Wait for cooling unit start and re-command.

3337 ALARM-C Coolant unit error

TEMP SHIFT failed to correct within main-spindle cooling finish time passed from main-
spindle stopped.
[Code]
XXYYYY
XX= An error occurred VPA number.
YYYY= An error occurred value of VPA(/100000) (four digits of signed hexadecimal)
 6484-E P-21
SECTION 5 ALARM LIST

4095 ALARM-D Read of the integrated power data, failed

There is a problem with the power meter or RS232C communication system.
[Index]
None
[Character-string]
None
[Code]
XYY
X:1-> Command frame transmission error.
2-> Response frame reception error.
3-> Error of CRC-16 check
YY: Error code of RS232C driver.
[Probable Faulty Locations]
Power meter or RS232C communication system.

4124 ALARM-D No para. for power estimation

There are no parameters for estimating the power of the motor.
[Object]
NONE: There is no file for estimating the power or file format error.
AXIS: There are no parameters for estimating the power of each axis.
[Character-string]

 There are no parameters for estimating the power of Loader axis.

 At parallel spindle machine, the strings show the alarm occurring side.
[Code]
Pair Number

4284 ALARM-D Thermistor error

The thermistor is defective.
[Index]
None
[Character-string]
None
[Code]
XYY
X=C-> The difference of the calculated shift TMP and the past average value is over the
SENSOR CHECK 1.
YY= VPOA number (01-35) used for calculation.
X=D-> The difference of the calculated shift TMP and previous shift TMP is over the SENSOR
CHECK 2.
YY= VPOA number (01-35) used for calculation.
[Probable Faulty Locations]
1) Defective TMP board
2) Disconnection of thermistor cable
3) Defective thermistor
 6484-E P-22
SECTION 5 ALARM LIST

4371 ALARM-D Coolant unit error

TEMP SHIFT failed to correct within main-spindle cooling finish time passed from main-
spindle stopped.
[Code]
XXYYYY
XX= An error occurred VPA number.
YYYY= An error occurred value of VPA(/100000) (four digits of signed hexadecimal)

7419 ALARM-D ECO idle stop

The machine was operated in the ECO idle stop.
[Measures to Take]
1) ECO idle stop auto off or manual off.

7420 ALARM-D Executing ECO idle stop canceled

Executing ECO idle stop canceled.
Please wait a moment.

7426 ALARM-D Electric power setting tool error

Electric power setting tool error occurred. Peripheral electric power can not be calculated
correctly.
[Character-string]
None
[Code]
XYZAABBB
X: Error tool
1-> Electric power setting tool
2-> Electric power change tool
Y: Error occurred process
1-> File check
2-> Format check
3-> Electric power setting
4-> Electric power change
Z: Error file
1-> Peripheral electric power setting tool initial file
2-> Peripheral electric power parameter file error
3-> Peripheral electric power reference file error
4-> Peripheral electric power change file error
5-> Device net IO data link file
6-> Other
AA: Error status
BBB: Error line number (hexadecimal)
[Probable Faulty Locations]
1) Peripheral electric power setting tool initial file error
2) Peripheral electric power parameter file error
3) Peripheral electric power reference file error
4) Peripheral electric power change file error
5) Device net IO data link file error
6) Shared memory error
[Measures to Take]
Please inquire of our service.
 6484-E P-23
SECTION 5 ALARM LIST

7427 ALARM-D Cooling unit not ready

It is restricted command while cooling unit not ready.
[Code]
1-> NC start command when auto operation mode.
2-> Manual cutting feed command.
[Measures to Take]
Wait for cooling unit start and re-command.
 6484-E P-24
SECTION 5 ALARM LIST

5-2. Machining center

2398 ALARM-B Coolant unit not ready
Coolant unit is not ready.
[Index]
None
[Character-string]
None
[Code]
1: Spindle coolant unit is not ready.
2: Turning spindle coolant unit is not ready.

2614 ALARM-B System variable set condition error

Conditions for setting the system variables are not met.
[Index]
None
[Character-string]
None
[Code]
1: In the thermal deformation compensation of high level function, the conditions for setting
system variables VPA/VPB/VPC/VPD/VPE/VPTMP/VPOA/VPOB are not met.
[Measures to Take]
1: Review the parameters for the thermal deformation compensation.

2631 ALARM-B Thermistor error

Temperature sensor alarm
[Index]
None
[Character-string]
None
[Code]
XYY
X:
C: Temperature difference between calculated shift temperature and past average exceeds
the "SENSOR CHECK 1".
YY: The number of VPOA used for calculation. (01-25)
D: Temperature difference between calculated shift temperature and previous shift
temperature exceeds the "SENSOR CHECK 2".
YY: The number of VPOA used for calculation. (01-25)
[Probable Faulty Locations]
An error of corresponding temperature sensor or disconnection of temperature sensor.
TMP error.
Wrong setting in check temperature parameter.
[Measures to Take]
Check the installation of corresponding temperature sensor.
Replace the temperature sensor.
Replace TMP.
 6484-E P-25
SECTION 5 ALARM LIST

2824 ALARM-B Cooling unit not ready

Spindle rev speed exeeded limit when cooling unit not ready.
[Index]
None
[Character-string]
None
[Code]
1: Spindle rev speed exeeded limit.
2: Lathe spindle rev speed exeeded limit.
[Measures to Take]
Wait for cooling unit start and re-command.

3312 ALARM-C Coolant unit error

Shift temperature correction is not finished after the Spindle Cooling Completion Time passed
from spindle stop
[Code]
XXYYYY
XX: Abnormal VPA number
YYYY: Abnormal VPA value(/100000) (signed hexadecimal 4digit)

4095 ALARM-D Read of the integrated power data, failed

There is a problem with the power meter or RS232C communication system.
[Index]
None
[Character-string]
None
[Code]
XYY
X:1-> Command frame transmission error.
2-> Response frame reception error.
3-> Error of CRC-16 check
YY: Error code of RS232C driver.
[Probable Faulty Locations]
Power meter or RS232C communication system.

4124 ALARM-D No parameters for estimating the power

Parameters for extimating the power are not found.
[Index]
Axis or None (spindle)
[Character-string]
Servo data set[HEX]
[Code]
1: The motor data corresponding to the axis or the set alarm occured is not found.
[Probable Faulty Locations]
Invalid Power Estimation parameter file.
Or NC software failure.
 6484-E P-26
SECTION 5 ALARM LIST

4284 ALARM-D Thermistor error

The temperature sensor is defective.
[Index]
None
[Character-string]
None
[Code]
XYY
X:
C: Temperature difference between calculated shift temperature and past average exceeds
the "SENSOR CHECK 1".
YY: The number of VPOA used for calculation. (01-25)
D: Temperature difference between calculated shift temperature and previous shift
temperature exceeds the "SENSOR CHECK 2".
YY: The number of VPOA used for calculation. (01-25)
[Probable Faulty Locations]
The problem temperature sensor is defective or a sensor cable is disconnected.
TMP board error
Temperature has changed exceeding the check temperature parameter which has been set
for each group. Check the temperature with the sensor.
[Measures to Take]
Check the problem temperature sensor to see if it is properly installed.
Replace the problem temperature sensor.
This alarm is not issued for the sensor 7 and 8 CH in the attachment.
[Related Specification]
The thermal deformation compensation function

4393 ALARM-D Coolant unit error

Shift temperature correction is not finished after the Spindle Cooling Completion Time passed
from spindle stop
[Code]
XXYYYY
XX: Abnormal VPA number
YYYY: Abnormal VPA value(/100000) (signed hexadecimal 4digit)

4842 ALARM-D Excuting ECO idle stop canceled

Excuting ECO idle stop canceled.
[Index]
None
[Character-string]
None
[Code]
1: Excuting ECO idle stop canceled.

4844 ALARM-D ECO idle stop

It is restricted command while ECO idle stop.
[Index]
None
 6484-E P-27
SECTION 5 ALARM LIST

[Character-string]
None
[Code]
1: NC start command.
2: Manual command.
3: NC start command when program stop.
[Measures to Take]
ECO idle stop auto off or manual off.

4845 ALARM-D Cooling unit not ready

It is restricted command while cooling unit not ready.
[Index]
None
[Character-string]
None
[Code]
1: NC start command when auto operation mode.
2: JOG feed command.
[Measures to Take]
Wait for cooling unit start and re-command.

4846 ALARM-D Electric power setting tool error

Electric power setting tool error occurred. Peripheral electric power can not be calculated
correctly.
[Character-string]
None
[Code]
XYZAABBB
X: Error tool
1: Electric power setting tool
2: Electric power change tool
Y: Error occurred process
1: File check
2: Format check
3: Electric power setting
4: Electric power change
Z: Error file
1: Peripheral electric power setting tool initial file
2: Peripheral electric power parameter file error
3: Peripheral electric power reference file error
4: Peripheral electric power change file error
5: Device net IO data link file
6: Other
AA: Error status
BBB: Error line number (hexadecimal)
[Probable Faulty Locations]
1: Peripheral electric power setting tool initial file error
2: Peripheral electric power parameter file error
3: Peripheral electric power reference file error
4: Peripheral electric power change file error
5: Device net IO data link file error
 6484-E P-28
SECTION 5 ALARM LIST

6: Shared memory error

[Measures to Take]
Please inquire of our service.
 6484-E P-29
SECTION 6 PRECAUTIONS

SECTION 6 PRECAUTIONS
 There are some auxiliary units that will not be stopped by the ECO idle stop function.

 Some units share the pump between the coolant system and the chip washing unit. In such a case,
when the auxiliary unit on the side that controlling the pump is stopped, the mated auxiliary unit is also
stopped.

 Various parameters required for power calculation have been set in advance for the spindles and feed
axes. Based on those parameters the power consumption is calculated from the machine operating
status and the servo unit status. Therefore, the calculated power consumption may not be the same as
the actual power consumption depending on the machine usage method or usage environment.

 The power consumption with auxiliary units are calculated based on the average power consumption set
in advance and the auxiliary unit ON/OFF status. Therefore, the calculated power consumption may not
be the same as the actual power consumption depending on the machine usage method or usage
environment. Especially the difference from the actual power consumption may become large with the
auxiliary units controlled based on the external sensor data such as the auxiliary unit employing the
inverter control method or the oil temperature controller.

 When the power meter is installed (optional specification), only the integrated power is acquired from the
power meter. The instant power may not be the same as the actual power consumption depending on the
machine usage method or usage environment since the instant power is determined by calculation.
 LIST OF PUBLICATIONS

Publication No. Date Edition

6484-E March 2015 1st

6484-E-R1 July 2015 2nd

6484-E-R2 January 2016 3rd

6484-E-R3 July 2016 4th

Original Instruction Manual

This manual may be at variance with the actual product due to specification or
design changes.
Please also note that specifications are subject to change without notice.
If you require clarification or further explanation of any point in this manual,
please contact your OKUMA representative.