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POWER DESIGN

Inductor Current Rating for a Buck-Boost Converter


By Ron Lenk, Tyco Electronics Corp., Menlo Park, Calif.

uck-boost converters produce a regulated When the converter is operated as a flyback, the inductor

B output voltage either less than or greater


than the input voltage. When the input
voltage is higher than the output, the con-
verter acts as a buck. When the input is
lower than the output, the converter boosts. Two simple
formulae determine the current rating of the inductor. The
rating is either the dc saturation current rating associated
current depends on whether it’s operated in CCM or DCM.
In DCM, output power (P) depends on input voltage (VIN),
duty cycle (DC), inductance (L) and frequency (f) according
to the following formula, which ignores efficiency

P=
Vin2 DC 2
2Lf

with buck-converter operation or the energy-storage rat- We also know that the peak current (Ipk) is
ing associated with operation of a nonisolated flyback. [1] I pk =
Vin t on Vin DC
= .
Here, “buck-boost” refers to a chip-controlled type that L Lf
can switch between configurations and modes as required. Substituting from the first equation, we have
A buck-boost converter operates in three different configu-
2P 2V0I0
rations. When input voltage is higher than output voltage, I pk = =
it operates as a conventional buck converter. In the figure, Lf Lf
Q1 is pulse-width modulated, with Q2 acting as the syn- It is in DCM, so this formula is valid only so long as half
chronous rectifier of the buck. Q4 is on 100% of the time, the peak-to-peak current is less than the output current,
and Q3 is always off, so the inductor current flows directly which can be expressed as
to the output. V0
I0 ≤ .
In the second configuration, the input voltage is lower 2Lf
than the output, and the buck-boost acts as a nonisolated The maximum occurs when the equality is fulfilled,
flyback. The red lines show that this time, Q1 is on 100% yielding
of the time, and Q2 is always off. Q3 acts as the boost tran-
V0
sistor, and Q4 is the synchronous rectifier. In this configu- I pk,max = .
ration, the converter can be either in continuous (CCM) Lf
or discontinuous conduction mode (DCM). In CCM, again using the zero-ripple approximation, the
In the third configuration, the input voltage is equal to inductor current is again just equal to the output current.
the output voltage, and in the approximation in which the Thus, for all configurations and modes of operation of
transistors have no resistance, both Q1 and Q4 are on 100% the buck-boost converter, the maximum current the induc-
of the time, and Q2 and Q3 are always off, so that the input tor must carry will be either I0 or Vo/Lf, whichever is greater.
and output are directly connected, as expected. So, selecting an inductor that won’t saturate is easy. Just use
With this description, it’s easy to calculate the maximum one of the two formulae shown above that gives the great-
current the inductor must carry in the three configura- est current value, and then add some safety margin.
tions and two modes. When operating as a buck, the cur- Choosing the inductance value can be done on the basis of
rent carried by the inductor is equal to the output current, limiting ripple current in the buck configuration, and decid-
I0. [2] This value represents the large inductance approxima- ing where the transition between DCM and CCM modes oc-
tion and is accu- curs in boost configuration. Results may be extended to the
rate to the extent case where there’s significant voltage drop across the transis-
Vin Q1 Q4 Vout that ripple current tors, particularly where Q2 and Q4 are diodes. The resulting
+
can be ignored. analysis is a simple exercise in algebra. PETech
This approxima- 1. Ron Lenk, “Practical Design of Power Supplies,” IEEE Press/
Q2 Q3
tion is also true in McGraw Hill, 1998.
the third mode be- 2. This approximation is true for all practical buck-boost con-
Fig. 1. Buck-boost configuration. Yellow arrows
show the direction of current flow as a buck. cause input and verters with which the author is familiar.
Red arrows show the direction of current flow output are directly For more information on this article,
when acting as a flyback. connected. CIRCLE 339 on Reader Service Card

Power Electronics Technology May 2004 60 www.powerelectronics.com

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