Ra Fps-008-Welding

Anglo Platinum
Group Smelters
Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Version No 3 Last Revision Date 22 January 2009
Purpose
This form aligns the HIRA process called for in accordance with Procedure no. ALLSM-EPR-ENG-STD-0001 and must be filled in as a
Record of a specific Work Procedure.
SMELTER Mortimer Smelter
Production Section
Area
Type of Work Procedure: FPS-008- WELDING Date:
1. Baseline Construction / Installation Procedure (Construction of New Workplace and/or Equipment) Yes No N.A.
Purpose of Work Procedure.
i.e. Smelter No. 2 expansion project
2. Issue Based Construction/Installation Procedure (Construction / Installation pertaining to a change) Yes No N.A.
i.e. re-routing of HT supply cable
3. Continuous HIRA for Non Routine Maintenance Work (Major Furnace/Smelter Rebuild , Overhaul etc) Yes No N.A.
i.e. Rebuild of No. 1 Smelter
4. Operating Procedure
(Describe: i.e. Tap Hole Closing Procedure)
5. Maintenance Procedure
(Describe: i.e. Daily Inspection of No.1 Vent Fan)
HIRA Facilitator. Name: Signature:
Responsible Man./Subordinate Man. Name: Signature:
Responsible Engineer. Name: Signature:
Operational Form / Template Page 1 of 11

This document is maintained on an electronic database.
The printed version should be compared as it may be outdated. Date Printed: 24 October 2020
Anglo Platinum
Group Smelters

Responsible SHEQ Man./Safety Officer Name: Signature:
Team Member Occupation Name Signature Team Member Occupation Name Signature

Anglo Platinum
Group Smelters

Occupation And Risk Rating

Designation of Extreme
Responsible High
Can this Risk Risk Control Measure
Person Medium
Task Hazards Identified Associated Risk Be Eliminated Including Personal
i.e.
Yes / No Protective Equipment
Engineer/Supervis
or/ Low
Foreman
Planning of task Not planning task at Production loss No Supervisor to identify Supervisor Low
hand hazards in specific work
places with employees
and complete Toolbox
talk.
Obtain welding Hand injuries caused Not using required PPE The use of PPE (safety Employees Low
equipment from by the welding machine shoes with spats,
stores. due to pinching. reflective overall, safety
glasses, hard hat, safety
gloves) must be
enforced at all times
even when obtaining
Welder equipment from
store.
Incorrect handling of Not handling material in Employees made aware Employees Low
welding machine. the correct manner at toolbox talk to use the
correct method when
picking up material, with
their legs and not their
back.
Workers must not bend

over material to pick up

Anglo Platinum
Group Smelters


Can this Risk Risk Control Measure Designation of Extreme
Task Hazards Identified Associated Risk Be Eliminated Including Personal Responsible High
Yes / No Protective Equipment Person Medium
i.e. Low
Engineer/Supervis
they are to crouch down
and then lift. If load is
too heavy for the
individual additional staff
is to be used.
Defective equipment Not visually inspecting Visual pre-use Welder medium
welding equipment inspection done before
Welding equipment
leave stores.
NB-if any of the
following defects are
found during inspection
the Welding equipment
must be returned back
to the store.
1. Damaged plugs.
2. Joints in cable.
3. Damaged earth
clamp.
4. Poor visual
condition.
Defective equipment to
be reported and
deviations to be
recorded on register
Obtain the Hot work is done in an Not obtaining hot work Prior to any work that Employees, Low
necessary Hot Work area where it has not permit prior to work to could lead to flammable Supervisor

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
Permit if required in been authorised. commence material igniting a hot
certain areas. work permit is to be
obtained after it has
been verified that the
work area is safe for the
planned work.
Ensure fire extinguisher
is available
Set-up welding Trained persons doing Not using trained person Only trained and Welder Low
equipment where hot work. to do hot work experienced persons
welding must take are to do hot work.
place and inspect
area. (Surface)
Fire hazard is created Not removing or covering Area inspected and all Welder, Low
by the welding splatter combustible materials combustible materials Supervisor
and heat. removed if possible or
must be covered to
prevent the possibility of
a fire or damage to
equipment and water.
In areas where the fire

hazard is very high e.g.
welding near rubber-
lined tanks etc. a
firewatcher is to be in
place with additional fire
equipment.

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
If necessary have a fire
hose running into
rubber-lined tanks in the
area.
Tripping hazard caused Not eliminating tripping The welding cables from Welder Low
by welding cables lying hazards by laying cables the welding machine to
all over the work area. away from walkways or the work area must be
overhead laid in an orderly
manner and away from
walkways by running
them overhead and over
walkways and stairways.
Coiled cables will Not uncoiling length of Uncoil complete length Welder Low
cause a magnetic field cable before connecting of cable before
and build up heat. power connecting or switching
on power supply.
Plugging welding Not ensuring appropriate Ensure that the power Welder Low
machine into the voltage of power supply supply is of the
incorrect power supply appropriate voltage and
correct plug.
Welding earth place Not placing earth clamps All earth clamps must Welder Medium
more than 1m away less than 1m away from not be placed more than
from striking point. striking point 1m away from striking
point.
Arc eyes or temporary Not placing welding Welding screens are to Supervisor, medium
blindness to passer- screens where welding be erected, placed or Welder

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
by’s and welding could affect others hung to prevent the
sparks can lead to welding arc to affect
burns to passer–by’s others and to contain
and damage to welding sparks.
equipment.
No fire extinguisher at No fire extinguisher at Fire extinguishers will be Welder Medium
the point were hot work welding work area close to point where
is taking place. welding takes place in
the event of a fire
starting at the work
station.
Wet welding Placing welding machine Place welding machine Welder Medium
equipment. in moist or wet area in safe dry place or
protect against moist or
splashing of water. No
welding in the rain or
when standing in water
Arcing causes damage Not placing welding Earth cable to be Welder Medium
to instrumentation and screens connected as close as
generating heat. possible to welding
operations and area
around welding activity
must be barricaded and
welding screens placed.
Falling equipment from Not securing equipment All equipment is to be Supervisor, medium
elevated areas. in elevated areas secured in elevated Welder
Set-up welding areas by means of
equipment where slings/chain to secure

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
welding must take structure.
pace and inspect
area. (Elevated If welding machine is too
big it is advisable to
have long distance
cables used and the
machine left on the
ground level.
Employees falling from Employees not attaching Artisan and assistants Artisan, medium
elevated areas. safety harness above must attach the safety Assistant
themselves ,they can harness to a suitable
slip& fall point above themselves.
The fastening point

must be firm and stable
to support your weight in
the event of a fall.
All workers must be

trained in working at
heights.
Incorrect slinging Not using correct slinging In the event that Rigger, medium
methodology method equipment cannot safely Rigger Ass
be carried to elevated
area, only qualified
Riggers or trained semi-

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
skilled riggers are to
sling loads.
Set-up welding Unprotected areas can Not barricading the drop Barricade off below the Welder medium
equipment where cause hot slag to fall zone elevated work area with
welding must take onto other persons. yellow and black tape
pace and inspect and barricading and the
area. (Elevated) necessary warning
(Conti.) signage. (See drop zone
procedures)
Fire blankets are to be

used to limit the amount
of slag that can fall from
elevated area.
Commence welding Employees not wearing Injuries Applicable PPE (safety Welder medium
operation. PPE shoes with spats,
reflective overall, double
eye protection, hard hat,
safety gloves, leather
spats, apron) to be
used. (Welding Helmet,
Safety glasses, leather
gloves, leather apron,
safety boots, welding
spats, leather gauntlets
etc.) The working area
must be protected by

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
means of screens.
Standing in water or Welding while having wet Welder to ensure that Welder medium
wearing wet clothes. clothes on or standing in he is not standing in
water water or that he is
wearing any wet or most
clothes during welding
operations.
Welding fumes can Not avoiding welding Ensure good Welder medium
lead to unhealthy fumes could result in ventilation / direction of
working conditions to injuries and or health the wind to avoid
employees. risks. welding fumes. Dust
masks to be worn where
necessary.
Where applicable,
mechanical ventilation
must be used to extract
fumes.
Completion of task. Smouldering sparks or Not visually inspecting Do inspection after Welder Low
slag can set the area area after welding welding operations has
alight. operations is complete been completed.
Bad housekeeping. Not doing housekeeping It is the responsibility of Welder Low
ongoing everyone on site to
ensure that good

Anglo Platinum
Group Smelters


i.e. Low
Engineer/Supervis
housekeeping is
maintained on a
ongoing basis.


Ra Fps-008-Welding

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Anglo Platinum

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

SMELTER Mortimer Smelter

Type of Work Procedure: FPS-008- WELDING Date:

Responsible Man./Subordinate Man. Name: Signature:

Responsible Engineer. Name: Signature:

Operational Form / Template Page 1 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Responsible SHEQ Man./Safety Officer Name: Signature:

Operational Form / Template Page 2 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Workers must not bend

Operational Form / Template Page 3 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Operational Form / Template Page 4 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

In areas where the fire

Operational Form / Template Page 5 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Operational Form / Template Page 6 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Operational Form / Template Page 7 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

The fastening point

All workers must be

Operational Form / Template Page 8 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Fire blankets are to be

Operational Form / Template Page 9 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Operational Form / Template Page 10 of 11

Ref No ALLSM-EPR-ENG-STD-0001-FRM-002 Date of Implementation 03 January 2008

Occupation And Risk Rating

Operational Form / Template Page 11 of 11

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