Beruflich Dokumente
Kultur Dokumente
SINAMICS G130 D 11
Converter Chassis Units
SINAMICS G150
Converter Cabinet Units
Order No.:
German: E86060-K5511-A101-A3
English: E86060-K5511-A101-A3-7600
MICROMASTER/COMBIMASTER DA 51.3
MICROMASTER 411 Inverters
Distributed Drive Solutions
COMBIMASTER 411
Order No.:
German: E86060-K5251-A131-A2
English: E86060-K5251-A131-A2-7600
Industrial Communication IK PI
for Automation and Drives
Part 6: Distributed I/Os ET 200
Frequency Converter ET 200S FC
Order No.:
E86060-K6710-A101-B4-7600 On CD 2 of the selection and configuration aids you will find the SD
configurator for low-voltage motors, MICROMASTER 4 inverters,
inverter chassis units SINAMICS G110 and frequency converters for
distributed I/Os SIMATIC ET 200S FC including:
Low-Voltage Motors M 11 • Dimension drawing generator for motors
• Data sheet generator for motors
• Starting calculation
Order No.: • 3D models in .stp format
German: E86060-K1711-A101-A3 • Extensive documentation
English: E86060-K1711-A101-A3-7600
Hardware and software requirements
• PC with Pentium II or comparable processor
Geared Motors M 15
Helical, Flat, Bevel-helical, • Operating systems
Helical-worm – Windows 98/ME
and Worm Geared Motors – Windows 2000
Order No.: – Windows XP
E86060-K1715-A101-A5 – Windows NT
(available in German only) (Service Pack 5 upwards)
• Minimum of 128 RAM
• 1024 x 768 graphics with more than 256 colors / small fonts
Catalog CA 01 CA 01
The Offline Mall of Automation and Drives • CD-ROM drive
Order No.: • Windows-compatible sound card
CD-ROM: E86060-D4001-A100-C4 (Germ.)
CD-ROM: E86060-D4001-A110-C4-7600 (Engl.) • Windows-compatible mouse
DVD: E86060-D4001-A500-C4 (Germ.) Installation
You can install this catalog directly from the CD-ROM as a complete
or partial version on your hard disk or in the network.
A&D Mall Hotline:
For technical advice and hotline support concerning our CA 01
catalog:
Tel.: +49 (0) 180 50 50 22 2
Internet:
http://www.siemens.com/automation/mall E-Mail: adsupport@siemens.com
Trademarks
0.12 kW to 250 kW
Catalog DA 51.2
2005/2006 MICROMASTER 410
“The low-priced”
0.12 kW to 0.75 kW
Supersedes:
Catalog DA 51.2 · 2003/2004
1
The products in this catalog are also included
in the CD-ROM catalog CA 01.
Order No.:
E86060-D4001-A110-C4-7600 (CD-ROM)
MICROMASTER 420 0.12 kW to 11 kW
Contact your local Siemens representative
for further information “The universal”
© Siemens AG 2005
2
3
The products and sys-
tems described in this
catalog are manufac-
tured/distributed under
application of a certified
quality management
system in accordance MICROMASTER 440 0.12 kW to 250 kW
with DIN EN ISO 9001
“The all-purpose”
(Certified Registration
No. 000357 QM) and
DIN EN ISO 14001
(Certified Registration
No. 081342 UM and
EMS 57390). The cer-
4
tificate is recognized by
all IQNet countries.
Appendix Certificates/Standards
Demonstration case/
Training
s
Overview of motors and
inverters
Siemens contacts
Online services
A
Service & Support
Conditions of sale and
delivery
Export regulations
Sprachumschaltung über
Spezial - Bedingter Text -
Ein-/Ausblenden
Welcome to
Automation and Drives
worldwide.
potential.
Welcome to
Automation and Drives
worldwide.
potential.
With the launch of Totally Integrated Automation, we were the and production areas to shipping. Thanks to the system-
first ones on the market to consistently implement the trend oriented engineering environment, integrated, open commu-
from equipment to an integrated automation solution, and nications as well as intelligent diagnostics options, your plant
have continuously improved the system ever since. now benefits in every phase of the life cycle.
Whether your industry is process- and production-oriented or In fact, to this day we are the only company worldwide that can
a hybrid, Totally Integrated Automation is a unique “common offer a control system based on an integrated platform for both
solution” platform that covers all the sectors. the production and process industry.
Totally Integrated Automation is an integrated platform for the
entire production line - from receiving to technical processing
ERP
Enterprise
Resource
Planning Ethernet
Industrial
System Interface
PROCESS FIELD
PROFIBUS Process
Instrumen-
PC-based Automation tation and
Analytics
AS-Interface HART
Building Sensor
Technology Technology
IQ-Sense
SIWAREX
Weighing
Micro-Automation SIMOCODE pro Technology
and PROFIBUS PA
GAMMA instabus ECOFAST IP65 Motor Manage-
Actuator-Sensor Distributed ment System Drive Systems/
Interface Level Automation System SIMODRIVE SINAMICS SINAMICS
With the launch of Totally Integrated Automation, we were the and production areas to shipping. Thanks to the system-
first ones on the market to consistently implement the trend oriented engineering environment, integrated, open commu-
from equipment to an integrated automation solution, and nications as well as intelligent diagnostics options, your plant
have continuously improved the system ever since. now benefits in every phase of the life cycle.
Whether your industry is process- and production-oriented or In fact, to this day we are the only company worldwide that can
a hybrid, Totally Integrated Automation is a unique “common offer a control system based on an integrated platform for both
solution” platform that covers all the sectors. the production and process industry.
Totally Integrated Automation is an integrated platform for the
entire production line - from receiving to technical processing
ERP
Enterprise
Resource
Planning Ethernet
Industrial
System Interface
PROCESS FIELD
PROFIBUS Process
Instrumen-
PC-based Automation tation and
Analytics
AS-Interface HART
Building Sensor
Technology Technology
IQ-Sense
SIWAREX
Weighing
Micro-Automation SIMOCODE pro Technology
and PROFIBUS PA
GAMMA instabus ECOFAST IP65 Motor Manage-
Actuator-Sensor Distributed ment System Drive Systems/
Interface Level Automation System SIMODRIVE SINAMICS SINAMICS
0 Overview
■ Selection guide
Section 1 Section 2
0/6 Siemens DA 51.2 · 2005/2006
MICROMASTER 410/420/430/440
Overview 0
Section 3 Section 4
Siemens DA 51.2 · 2005/2006 0/7
MICROMASTER 410/420/430/440
0 Overview
■ Options
Various options are available Assignment of operator panels and modules to the inverter ranges
for the MICROMASTER
inverters: Options Order No. MICROMASTER
410 420 430 440
■ Filters
■ Chokes Operator panels
■ Operator panels OP 6SE6400-0SP00-0AA0 %
■ PROFIBUS module BOP 6SE6400-0BP00-0AA0 % %
■ DeviceNet module BOP-2 6SE6400-0BE00-0AA0 %
■ CANopen module AOP 6SE6400-0AP00-0AA1 % %
■ Pulse encoder evaluation AAOP 6SE6400-0AP00-0AB0 % %
module
Modules
■ Gland plates
PROFIBUS 6SE6400-1PB00-0AA0 % % %
■ Mounting kits, etc.
DeviceNet 6SE6400-1DN00-0AA0 % % %
CANopen 6SE6400-1CB00-0AA0 % % %
Pulse encoder evaluation 6SE6400-0EN00-0AA0 % %
% Possible combination
Operator panels
Modules
Description
Description
Circuit diagrams
O p e r a to r p a n e l ( O p tio n )
1 0 0 V to 1 2 0 V 1 A C
2 0 0 V to 2 4 0 V 1 A C
1 P E
F S 1
V o lta g e s u p p ly a n d a n a lo g in p u t
In p u t v o lta g e : 0 V to + 1 0 V , P E L , N
s c a la b le
6
+ 1 0 V
+
-> 4 . 7 k A IN + 7
A
-
8 D
0 V
m a x . 3 3 V
m a x . 5 m A A C
D IN 1 1
D IN 2 2
D IN 3 3 D C
+
2 4 V 4 + 2 4 V (m a x . 5 0 m A ) D C +
-
5 0 V D C -
V o lta g e s u p p ly C P U
(e x te rn a l o r
in te r n a l s o u r c e )
O u tp u t re la y c o n ta c ts R L 1
D C
2 5 0 V A C , m a x . 2 A 1 1
R L 1 -B
( in d u c tiv e lo a d ) 1 2
3 0 V D C , m a x . 5 A R L 1 -C
(re s is tiv e lo a d ) A C
9 S e r ia l
P + in te r -
1 0 fa c e
N -
R S -4 8 5
P E U , V , W
G _ D A 5 1 _ E N _ 0 5 0 3 3 c
M
3 ~
F o r a n a d d itio n a l d ig ita l in p u t ( D IN 4 ) e x te r n a l
c o n n e c tio n s s h o u ld b e m a d e :
D IN 4 7
+
2 4 V 4
-
5
V o lta g e s u p p ly
(e x te rn a l o r
in te r n a l
s o u rc e )
G _ D A 5 1 _ E N _ 0 5 0 3 4 b
Circuit diagrams
Mains connections
View A
Motor connections
View A
A DA51-5035a
Output relay
RL1
RL1-B RL1-C
11 12
1 2 3 4 5 6 7 8 9 10
RS-485
(USS protocol)
Analog input
Digital inputs Voltage
supply 24 V Voltage
supply 10 V
Technical data
1 Precharge current
Control method
Not higher than rated input current
Linear V/f characteristic; quadratic V/f characteristic; multipoint characteristic
(programmable V/f characteristic)
Pulse frequency 8 kHz (standard)/2 kHz to 16 kHz (in 2 kHz steps)
Fixed frequencies 3, programmable
Skip frequency ranges 1, programmable
Setpoint resolution 10 bit analog/0.01 Hz serial
Digital inputs 3 programmable digital inputs, non-floating, PNP, SIMATIC-compatible
Analog input 1, for setpoint (0 V to 10 V, scaleable or for use as 4th digital input)
Relay outputs 1, programmable, 30 V DC/5 A (resistive load); 250 V AC/2A (inductive load)
Serial interface RS-485, for operation with USS protocol
Motor cable lengths Max. 30 m (shielded)/max. 50 m (unshielded)
Electromagnetic compatibility Inverter available with internal EMC filter to EN 61 800-3 (defined limits to EN 55 011, Class B)
Braking DC braking, compound braking
Degree of protection IP20
Operating temperature –10 °C to +50 °C (+14 °F to +122 °F)
Storage temperature –40 °C to +70 °C (–40 °F to +158 °F)
Relative humidity 95 % (non-condensing)
Site altitude Up to 1000 m above sea level without derating
Protection features for Undervoltage, overvoltage, overload, earth faults, short circuits, stall prevention,
I2t motor thermal protection, inverter overtemperature
Typical power losses (heatsink) at 20 W (with 0.37 kW inverter with flat plate heatsink)
full load and maximum operating 37 W (with 0.75 kW inverter with flat plate heatsink)
temperature as specified
Line-side and control electronics 18 W (with 0.37 kW inverter with flat plate heatsink)
losses (at 230 V, 50 Hz, 8 kHz) 34 W (with 0.75 kW inverter with flat plate heatsink)
Recommended thermal resistance 1.8 K/W (with 0.37 kW inverter with flat plate heatsink)
of heatsink 1.2 K/W (with 0.75 kW inverter with flat plate heatsink)
Compliance with standards u, cu (not for versions with flat plate heatsink)
>, c-tick ●
✔
> marking Conformity with low-voltage directive 73/23/EC
Dimensions and weights (without Frame size (FS) H x W x D (mm) Weight, approx. (kg)
options) AA 150 x 69 x 118 0.8
AB 150 x 69 x 138 1.0
0.37 kW inverter with flat plate heatsink 175 x 69 x 102 0.78
0.75 kW inverter with flat plate heatsink 175 x 69 x 102 0.8
■ Derating data
Pulse frequency
The current data apply to an ambient temperature of 50 °C/122 °F unless specified otherwise.
Technical data
ADA51-5039a ADA51-5038a
100 100
Mains voltage
Rated output current
90 %
80 80
%
60
75
60
1
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
The current data apply to an ambient temperature of 50 °C/122 °F 1) The values apply to rated mains voltages of 115 V or 230 V.
unless specified otherwise.
2) Generally suited to heavy industrial applications.
For details please refer to Appendix on page A/4.
■ Overview
EMC filter, Class B A non-filtered inverter together power is less than 1 %, a line For devices with 250 W and
with the optional filter “Filter commutating choke must be 370 W, it is necessary either to
Variants with internal EMC fil-
Class B with low leakage cur- used in order to reduce the fit the recommended input
ter Class B are available for in-
rents” has a leakage current current peaks. chokes or to apply to the pow-
verters with a mains operating
3.5 mA (shielded motor er utility company for authori-
voltage of 1 230 V AC. The line commutating chokes
cable up to 5 m). zation to connect the devices
are designed as footprint
• The requirements are satis- to the public power supply.
chokes and are fitted between
fied using: shielded cables Line commutating choke No limits are currently defined
the inverter and the mounting
with a max. length of 5 m, or in the EN 61 000-3-2 standard
1 10 m with a low-capacitance
Line commutating chokes are
used to smooth voltage peaks
plate.
for professionally used devic-
motor cable (core/core In line with EN 61 000-3-2 reg- es with a connected load
or to bridge commutating
< 75 pF/m, core/shield ulations “Limits for harmonic > 1 kW, which means that the
dips.
< 150 pF/m). The limits com- currents with device input cur- inverters with an output power
ply with EN 55 011 Class B. In addition, line commutating rent 16 A per phase”, there 0.75 kW comply with the
chokes reduce the effects of are special aspects for drives EN 61 000-3-2 standard.
An inverter with internal filter
harmonics on the inverter and with 250 W to 550 W and 230 V
can be used with a 30 mA re-
the power supply. single-phase supplies which
sidual current operated cir-
can be used in non-industrial
cuit-breaker, and is only suit- If the ratio of inverter rated
applications (1st environ-
able for hardwired installation. power to mains short-circuit
ment).
*) With these inverters, the filter or choke cannot be mounted in the substructure. This option must be mounted upright.
■ Overview
Operator Panel (OP) Connection kit for Start-up tools
PC to inverter
With the OP, individual param- • STARTER
eter settings can be made. For controlling and commis- is a graphic start-up soft-
sioning an inverter directly ware for guided start-up for
Values and units are shown on
from a PC if the appropriate MICROMASTER 410/420/
a 5-digit display.
software has been installed 430/440 frequency inverters
An OP can be used for several (e.g. STARTER). under Windows NT/2000/
inverters. It is directly plugged XP Professional. Parameter
The connection kit includes
into the inverter.
an RS-485/RS-232 interface
converter with a 9-pin Sub-D
lists can be read out, al-
tered, stored, entered and 1
printed.
connector.
• DriveMonitor
is a start-up software for list-
oriented programming of
frequency inverters. This
program executes under
Windows 98/NT/2000/ME/
XP Professional.
Documentation
Dimension drawings
(0.47)
Ø 4.5
(0.47)
12
Ø 4.5
12
Ø 4.5 (0.18)
34.5 (0.18)
(0.18) (1.36)
ADA51-5037a
A DA51-5036a
160 (6.30)
160 (6.30)
175 (6.89)
163 (6.44)
1
150 (5.9)
150 (5.9)
G_DA51_EN_05073
(5 138
(4 118
3)
5)
.4
.6
(4 102
2)
.0
69 69 69
(2.72) (2.72) (2.72)
Inverter frame size AA Inverter frame size AB Inverter with flat plate heatsink
6SE6410-2 . . 11-2AA0 6SE6410-2 . . 15-5BA0 6SE6410-2 . B13-7AB0
6SE6410-2 . . 12-5AA0 6SE6410-2 . . 17-5BA0 6SE6410-2 . B17-5BB0
6SE6410-2 . . 13-7AA0
All dimensions in mm (values in brackets are in inches)
73 (2.87) 50
23.5 (1.97) 150 (5.91)
(0.93) 56 (2.2) 50 75.5
(1.97) (2.97)
2 x M4
174 (6.85)
187 (7.36)
G_DA51_EN_05104a
213 (8.39)
G_DA51_EN_05105a
200 (7.87)
200 (7.87)
160 (6.3)
ADA51-5010e
42.5 (1.67)
Footprint chokes Choke for upright mounting
6SE6400-3CC00-4AB3 6SE6400-3CC02-6BB3
6SE6400-3CC01-0AB3
Filter
6SE6400-2FL01-0AB0
2/9 Options
Description
Description
Circuit diagrams
PE
1/3 AC 200 - 240 V
3 AC 380 - 480 V
SI
2 DIN3
6 6
DIN3
~
7 7 =
+
_ 24 V PNP Output +24 V
max. 100 mA
or 8 (isolated) DC+
DC link
NPN Output 0 V
9 9 max. 100 mA DC−
(isolated) CPU
RL1-B
30 V DC/5 A (resistive load)
Relay 10 RL1-C
250 V AC/2 A (inductive load)
11
DAC+ =
0 - 20 mA D
12
max. 500 Ω DAC- A
3~
13
Not 60 Hz
used 50 Hz
P+
1 2
14 RS485 COM link
N- DIP switch
G_DA51_EN_00011
15
PE U,V,W
CB
option automatic
M
2
DIN4 3
4
+ – 9
24 V
Circuit diagrams
View A
DC link
terminals
Mains
connections
Motor
connections
2
View A
DAC+ DAC- P+ N-
G_DA51_EN_05106
12 13 14 15
Output relay
RL1
Analog output RS-485
(USS protocol)
5 6 7 8 9 10 11
PNP NPN
Output relay contacts
1 2 3 4
Technical data
2 Relay outputs
Analog output
1, programmable, 30 V DC/5 A (resistive load); 250 V AC/2A (inductive load)
1, programmable (0 mA to 20 mA)
Serial interfaces RS-485, optional RS-232
Motor cable lengths
without output choke max. 50 m (shielded)
max. 100 m (unshielded)
without output choke see variant dependent options
Electromagnetic compatibility Inverter available with internal EMC filter Class A;
available as options are EMC filters to EN 55 011, Class A or Class B
Braking DC braking, compound braking
Degree of protection IP20
Operating temperature –10 °C to +50 °C (+14 °F to +122 °F)
Storage temperature –40 °C to +70 °C (–40 °F to +158 °F)
Relative humidity 95 % (non-condensing)
Site altitude Up to 1000 m above sea level
without derating
Protection features for • Undervoltage
• Overvoltage
• Overload
• Earth faults
• Short circuit
• Stall prevention
• Locked motor protection
• Motor overtemperature
• Inverter overtemperature
• Parameter interlock
Compliance with standards u, cu, >, c-tick ● ✔
> marking Conformity with low-voltage directive 73/23/EEC
Cooling-air volumetric flow required, Frame size (FS) Cooling-air volumetric H x W x D (mm) Weight, approx. (kg)
dimensions and weights flow required (l/s)/(CFM)
(without options) A 4.8/10.2 173 x 73 x 149 1.0
B 24/51 202 x 149 x 172 3.3
C 54.9/116.3 245 x 185 x 195 5.0
CFM: Cubic Flow per Minute
Technical data
■ Derating data
PWM frequency
Operating temperature
A D A 5 1 -5 0 1 7 e
1 0 0 2
R a te d o u tp u t c u rre n t
%
8 0
6 0
5 0
4 0
2 0
0
-1 0 0 1 0 2 0 3 0 4 0 5 0 6 0 °C 7 0
O p e r a tin g te m p e r a tu r e
100
Rated output current
%
80
60
40
20
0
0 1000 2000 3000 m 4000
Operational altitude
100
Mains voltage
%
80
77
60
40
20
0
0 1000 2000 3000 m 4000
Operational altitude
1) Supplementary conditions: inverter rated power and rated 2) Use of MICROMASTER invert- 3) Generally suited to heavy
Input current at rated operating mains voltage of 240 V or 400 V ers with internal filter is not per- industrial applications. For
point, applicable at short- without a line commutating missible on non-grounded (IT) details please refer to Appen-
circuit voltage of the supply choke. mains supplies. dix on page A/4.
Usc = 2 % with reference to the
■ Overview
EMC filter, Class A Filter Class B with low LC filter In line with EN 61 000-3-2 reg-
leakage currents ulations “Limits for harmonic
Filter for inverters without an The LC filter limits the rate of
currents with device input cur-
internal filter for EMC filter for 1 AC 200 V to rise of voltage and the capac-
rent 16 A per phase”, there
– 3 AC 200 V to 240 V, 240 V inverters, frame sizes A itive charge/discharge cur-
are special aspects for drives
frame sizes A and B and B, without an internal EMC rents which usually occur with
with 250 W to 550 W and
– 3 AC 380 V to 480 V, filter Class A. inverter operation. This means
230 V single-phase supplies
frame size A. that much longer shielded mo-
With this filter, the inverter which can be used in non-in-
tor cables are possible when
All other inverters can be sup- complies with the emission dustrial applications (1st envi-
using LC filters and the ser-
plied with an internal Class A standard EN 55 011, Class B. ronment).
vice life of the motor achieves
filter. The leakage currents are re-
values similar to those with For devices with 250 W and
duced to < 3.5 mA.
The requirements are fulfilled direct mains operation. 370 W, it is necessary either to
using shielded cables with a The requirements are fulfilled Use of an output choke isn’t fit the recommended input
max. length of 25 m. using shielded cables with a required with that. chokes or to apply to the pow-
max. length of 5 m. er utility company for authori-
Please note when using
EMC filter, Class B zation to connect the devices
Leakage currents: LC filters:
to the public power supply.
Filter for inverters without an The leakage currents of the in- • Only V/f, FCC control per- No limits are currently defined
internal filter for verters with/without filter (inter- missible in the EN 61 000-3-2 standard
– 3 AC 200 V to 240 V, nal/external) may exceed • Please observe the derating for professionally used devic-
frame sizes A and B 30 mA. Typical values in prac- of 15 % when selecting the es with a connected load
– 3 AC 380 V to 480 V,
frame size A.
tice are between 10 mA and
50 mA. The exact values de-
appropriate inverter
• Operation only permissible
> 1 kW which means that the
inverters with an output power
2
pend on the design, environ- with 4 kHz pulse frequency 0.75 kW comply with the
With this filter, the inverter ment and cable lengths. Inter- • The output frequency is lim- EN 61 000-3-2 standard.
complies with the emission ference-free operation with re- ited to 150 Hz.
standard EN 55 011, Class B. sidual current operated devic- Output choke
The LC filters can be used for
The requirements are fulfilled es with a trigger value of
all MICROMASTER 420 invert- Output chokes can be sup-
using shielded cables with a 30 mA cannot be guaranteed.
ers of frame sizes A to C. plied for reducing the capaci-
max. length of 25 m. However, operation with resid-
tive currents and dV/dt in the
ual current circuit-breakers
Line commutating choke case of motor cables > 50 m
Additional EMC filter, with a trigger value of 300 mA
(shielded) or > 100 m (un-
Class B is possible. Please refer to the Line commutating chokes
shielded).
Instruction Manual for details. are used to smooth voltage
Available for inverters with an peaks or to bridge commutat- For max. permissible cable
internal Class A EMC filter. ing dips. In addition, line com- lengths, see Technical Data.
With this filter, the inverter mutating chokes reduce the
complies with the emission effects of harmonics on the in- Gland plate
standard EN 55 011, Class B. verter and the power supply. If
The gland plate facilitates the
the line impedance is <1 %, a
The requirements are fulfilled shield connection of power
line commutating choke must
using shielded cables with a and control cables and en-
be used in order to reduce the
max. length of 25 m. sures optimum EMC perfor-
current peaks.
mance.
■ Technical data
LC filter
Max. permissible cable lengths from the motor to the inverter when using output chokes
The following table shows the
maximum permissible cable
lengths from the motor to the
inverter when using output
chokes.
Frame size Output choke Max. permissible motor cable lengths (shielded/unshielded)
for a mains voltage of
(FS) Type 200 V to 240 V ± 10 % 380 V to 400 V ± 10 % 401 V to 480 V ± 10 %
A 6SE6400-3TC00-4AD3 200 m/300 m – –
A 6SE6400-3TC00-4AD2 200 m/300 m 150 m/225 m 100 m/150 m
B 6SE6400-3TC01-0BD3 200 m/300 m 150 m/225 m 100 m/150 m
C 6SE6400-3TC03-2CD3 200 m/300 m 200 m/300 m 100 m/150 m
■ Design
General installation instructions
■ A maximum of two footprint ■ The EMC filter must be
components plus inverter mounted directly below the
are permissible. frequency inverter if pos-
■ If an LC filter is used, it must sible.
be mounted directly on the ■ If mounted on the side, the
wall of the control cabinet line-side components are to
due to weight reasons. be mounted to the left of the
G_DA51_EN_05016d
If an LC filter of frame size C frequency inverter whereas
is used, therefore, only one the output-side compon-
footprint component is per- ents are to be mounted to
missible. If a line choke and the right of the frequency
Position 2
LC filter are used, the line inverter.
choke must be located on
the left of the inverter.
Required spacing: 75 mm.
Position 1
2
Example of installation with frequency inverter,
EMC filter (position 1) and line choke (position 2)
Frame size
A B C
Line commutating choke ✓ ✓ ✓
EMC filter ✓ ✓ ✓
LC filter ✓ ✓ ✓
Output choke ✓ ✓ ✓
2 0.37
0.55
0.50
0.75
6SE6420-2UC13-7AA1
6SE6420-2UC15-5AA1
3RV1021-1EA10
3RV1021-1GA10
0.75 1.0 6SE6420-2UC17-5AA1 3RV1021-1HA10
1.1 1.5 6SE6420-2UC21-1BA1 6SE6400-0GP00-0BA0 3NA3805 3RV1021-1KA10
1.5 2.0 6SE6420-2UC21-5BA1 3RV1021-4AA10
2.2 3.0 6SE6420-2UC22-2BA1 3NA3807 3RV1021-4BA10
3.0 4.0 6SE6420-2UC23-0CA1 6SE6400-0GP00-0CA0 3NA3810 3RV1021-4CA10
4.0 5.0 6SE6420-2UC24-0CA1 3NA3812 3RV1031-4EA10
5.5 7.5 6SE6420-2UC25-5CA1 3NA3814 3RV1031-4FA10
3 AC 380 V to 480 V 0.37 0.50 6SE6420-2UD13-7AA1 6SE6400-0GP00-0AA0 3NA3803 3RV1021-1CA10
0.55 0.75 6SE6420-2UD15-5AA1 3RV1021-1DA10
0.75 1.0 6SE6420-2UD17-5AA1 3RV1021-1EA10
1.1 1.5 6SE6420-2UD21-1AA1 3RV1021-1GA10
1.5 2.0 6SE6420-2UD21-5AA1 3RV1021-1HA10
2.2 3.0 6SE6420-2UD22-2BA1 6SE6400-0GP00-0BA0 3NA3805 3RV1021-1JA10
3.0 4.0 6SE6420-2UD23-0BA1 3RV1021-1KA10
4.0 5.0 6SE6420-2UD24-0BA1 3NA3807 3RV1021-4AA10
5.5 7.5 6SE6420-2UD25-5CA1 6SE6400-0GP00-0CA0 3RV1021-4CA10
7.5 10.0 6SE6420-2UD27-5CA1 3NA3810 3RV1031-4EA10
11 15.0 6SE6420-2UD31-1CA1 3NA3814 3RV1031-4GA10
Inverter
with internal filter Class A
1 AC 200 V to 240 V 0.12 0.16 6SE6420-2AB11-2AA1 6SE6400-0GP00-0AA0 3NA3803 3RV1021-1DA10
0.25 0.33 6SE6420-2AB12-5AA1 3RV1021-1GA10
0.37 0.50 6SE6420-2AB13-7AA1 3RV1021-1HA10
0.55 0.75 6SE6420-2AB15-5AA1 3RV1021-1JA10
0.75 1.0 6SE6420-2AB17-5AA1 3NA3805 3RV1021-4AA10
1.1 1.5 6SE6420-2AB21-1BA1 6SE6400-0GP00-0BA0 3NA3807 3RV1021-4BA10
1.5 2.0 6SE6420-2AB21-5BA1 3RV1021-4DA10
2.2 3.0 6SE6420-2AB22-2BA1 3NA3812 3RV1031-4FA10
3.0 4.0 6SE6420-2AB23-0CA1 6SE6400-0GP00-0CA0 3NA3817 3RV1031-4HA10
3 AC 200 V to 240 V 3.0 4.0 6SE6420-2AC23-0CA1 6SE6400-0GP00-0CA0 3NA3810 3RV1021-4CA10
4.0 5.0 6SE6420-2AC24-0CA1 3NA3812 3RV1031-4EA10
5.5 7.5 6SE6420-2AC25-5CA1 3NA3814 3RV1031-4FA10
3 AC 380 V to 480 V 2.2 3.0 6SE6420-2AD22-2BA1 6SE6400-0GP00-0BA0 3NA3805 3RV1021-1JA10
3.0 4.0 6SE6420-2AD23-0BA1 3RV1021-1KA10
4.0 5.0 6SE6420-2AD24-0BA1 3NA3807 3RV1021-4AA10
5.5 7.5 6SE6420-2AD25-5CA1 6SE6400-0GP00-0CA0 3RV1021-4CA10
7.5 10.0 6SE6420-2AD27-5CA1 3NA3810 3RV1031-4EA10
11 15.0 6SE6420-2AD31-1CA1 3NA3814 3RV1031-4GA10
■ Overview
Basic Operator Panel (BOP) Asian Advanced Operator DeviceNet module Connection kit for PC
Panel (AAOP) to AOP
With the BOP, individual pa- For networking the inverters to
rameter settings can be made. The AAOP is the Chinese ver- the DeviceNet fieldbus system For connecting a PC to an
Values and units are shown on sion of the AOP operator pan- widely used on the American AOP or AAOP. Offline pro-
a 5-digit display. el. It has an enhanced display market. A maximum transmis- gramming of inverters and ar-
and supports the operating sion rate of 500 Kbaud is pos- chiving of parameter kits pos-
languages of Chinese (simpli- sible. Remote control of the in- sible. Includes a desktop at-
fied) and English. verter is possible with the De- tachment kit for an AOP or
viceNet module. Remote con- AAOP, an RS-232 standard
trol and operation at the invert- cable (3 m) with Sub-D con-
er can be combined using an nectors and a universal power
operator panel plugged onto supply unit.
the DeviceNet module.
Operator panel door mount-
The connection to the De-
ing kit for single inverter
viceNet bus system is made
using a 5-pin connector with For mounting an operator pan-
terminal strip. el in a control cabinet door.
Degree of protection IP56.
CANopen module Contains a cable adapter
Basic Operator Panel (BOP)
module with screwless termi-
Using the CANopen commu-
nals for use with user’s own
A BOP can be used for several
inverters. It can be directly Asian Advanced Operator Panel
nications module, an inverter
can be linked to the CANopen
RS-232-cables 1). 2
(AAOP) fieldbus system and remote
mounted on the inverter or in a AOP door mounting kit for
control cabinet door using a control is then possible.
multiple inverters (USS)
mounting kit. PROFIBUS module Remote control and operation
For mounting an AOP or AAOP
at the inverter can be com-
Advanced Operator Panel For a complete PROFIBUS in a control cabinet door.
bined using an operator panel
(AOP) connection with up to Degree of protection IP56. The
plugged onto the CANopen
12 Mbaud. Remote control AOP or AAOP can communi-
The AOP enables parameter module.
of the inverter is possible with cate with several inverters by
kits to be read out of the invert- the PROFIBUS module. Re- The module is connected to means of the RS-485 USS
er or to be written into the in- mote control and operation at the bus system through a protocol. The 4-pin connect-
verter (upload/download) Dif- the inverter can be combined 9-pin Sub-D connector. ing cable from the AOP or
ferent parameter kits can be using an operator panel AAOP to the RS-485 terminals
stored in the AOP. It has a plugged onto the PROFIBUS Connection kit for of the inverter and to the 24 V
plain text display with the pos- module. The PROFIBUS mod- PC to inverter user terminal strip is not
sibility of switching between ule can be supplied by an ex- included 2).
several languages. For controlling an inverter di-
ternal 24 V DC power supply
rectly from a PC if the appro-
and is thus also active when Start-up tools
priate software has been in-
the inverter is disconnected
stalled (e.g. STARTER). • STARTER
from the power supply.
Isolated RS-232 adapter mod- is a graphic start-up soft-
Connection by means of a ule for reliable point-to-point ware for guided start-up for
9-pin Sub-D connector (avail- connection to a PC. Includes a MICROMASTER 410/420/
able as an option). Sub-D connector and an 430/440 frequency inverters
RS-232 standard cable (3 m). under Windows NT/2000/XP
Professional. Parameter lists
can be read out, altered,
stored, entered and printed.
• DriveMonitor
is a start-up software for list-
oriented programming of
Advanced Operator Panel (AOP) frequency inverters. This
program executes under
Up to 30 inverters can be con- Windows 98/NT/2000/ME/
trolled from an AOP via USS. It XP Professional.
can be directly mounted on
the inverter or in a control cab- Both programs are included
inet door using a mounting kit. on the Docu CD which is pro-
vided with every inverter.
Documentation
1) The CD-ROM contains operat- Available on the Internet: STARTER at 2) Available on the Internet at
ing instructions, parameter list, DriveMonitor at http://www4.ad.siemens.de/ http://www.siemens.com/
commissioning tools STARTER http://www4.ad.siemens.de/ WW/view/com/10804985/ micromaster
and DriveMonitor, multilan- WW/view/com/10804984/ 133100
guage. 133100
Dimension drawings
(2.28)
58
173 (6.81)
160 (6.29)
DIN Rail
ADA51-5000e
ADA51-5007c
147 (5.79)
195 (7.68)
Fixing with
2 x M4 bolts, 2 x M4 nuts, 2 x M4 washers,
(5 149
7)
Drill pattern
174 (6.85)
G_DA51_EN_05001d
ADA51-5008b
202 (7.95)
258 (10.16)
138 (5.43)
(6 172
Fixing with
7)
.7
Drill pattern
204 (8.03)
ADA51-5009b
245 (9.65)
ADA51-5002d
309 (12.16)
174 (6.85)
Fixing with
(7 195
8)
Dimension drawings
38 185 (7.28)
(1.5) 156 (6.14)
24 149 (5.87)
73 (2.87)
23.5 (0.94) 120 (4.72)
(0.93) 56 (2.2)
4 x M5
4 x M4
219 (8.62)
232 (9.13)
2 x M4
187 (7.36)
200 (7.87)
204 (8.03)
245 (9.65)
174 (6.85)
187 (7.36)
213 (8.39)
174 (6.85)
200 (7.87)
160 (6.3)
ADA51-5010e
ADA51-5011c
ADA51-5012c
42.5 (1.67) 49.5 (1.95)
138 174 54 (2.13)
(5.43) (6.85)
2
c b
c b
DA51-5013e
c b
c b
DA51-5049
Output choke
for frame size A For frame sizes B and C
6SE6400-3TC00-4AD2 6SE6400-3TC01-0BD3
6SE6400-3TC00-4AD3 6SE6400-3TC03-2CD3
Dimension drawings
■ LC filter
280 (11.02)
287 (11.3)
293 (11.53)
300 (11.81)
340 (13.38)
334 (13.15)
G_DA51_EN_05080
G_DA51_EN_05077
G_DA51_EN_05079
G_DA51_EN_05076
56 120
(2.2) (4.72)
174 (6.85)
320 (12.6)
335 (13.19)
382 (15.04)
G_DA51_EN_05078a
G_DA51_EN_05081
156 (6.14)
3/10 Options
Description
Description
Circuit diagrams
PE
3 AC 380 - 480 V
SI
PE L/L1, N/L2,
+ 10 V
1 L3
or
0V
2 L1, L2, L3
ADC1+
≥ 4,7 k Ω AA/
3 BOP link
ADC1- DD
4
ADC2+ RS232
AA/
10 150.00
ADC2- DD
24 V external 11
BOP-2
DIN1 DIN1
5 5
DIN2 DIN2 ~
~
6 6
Opto isolation
DIN3 DIN3 ==
7 7
DIN4 DIN4 Frame sizes
8 8 C to F B+/DC+
DIN5 DIN5 DC-
16 16
DIN6 DIN6
+ 17 17 Output +24 V
PNP max. 100 mA
_ 24 V or 9 (isolated)
NPN Output 0 V Terminals only
max. 100 mA for measuring
28 28 (isolated) Frame sizes DCNA purposes
PTCA FX and GX
Motor DCPA
14 A
PTC/
PTCB D
KTY 84
3 15
DAC1+
CPU DCNS
DCPS
0 - 20 mA D
12
max. 500 DAC1- A
13 =
DAC2+
0 - 20 mA 26 D 3 ~
max. 500 DAC2- A
27
COM
20 NO Not 60 Hz
Relay 1 used 50 Hz
19 NC
1 2
18 DIP switch
(on control board)
COM
30 V DC/5 A (resistive load)
Relay 2 22 NO
250 V AC/2 A (inductive load)
21
ADC ADC
0 - 20 mA 1 2 DIP
COM current switch
25 NO 0 - 10 V (on I/O
Relay 3 voltage board)
24 NC 1 2
23
G_DA51_EN _00012
P+
29 RS485 COM link
N-
30
PE U, V, W
CB automatic M
option
Circuit diagrams
View A
Mains connections
Motor connections
View A
AIN1 AIN2 RL1-A RL1-B RL1-C RL2-B RL2-C RL3-A RL3-B RL3-C
G_DA51_EN_05107
S1 S2
18 19 20 21 22 23 24 25
DIP Switches:
0 mA to 20 mA
or Output relay contacts
0 V to 10 V
3
DAC1+ DAC1- PTC PTC DIN5 DIN6 DAC2+ DAC2- PE P+ N-
A B 0V
12 13 14 18
15 16 17 26 27 28 29 30
NPN *)
+10 V 0V ADC1+ ADC1- DIN1 DIN2 DIN3 DIN4 +24 V ADC2+ ADC2-
(DIN7) (DIN8)
1 2 3 4 5 6 7 8 9 10 11
PNP *)
Technical data
3 110 kW to 250 kW
without output choke max. 100 m (shielded)
max. 150 m (unshielded)
with output choke see variant dependent options
Electromagnetic compatibility
7.5 kW to 90 kW Inverter with internal filter Class A available
For inverters without filter
7.5 kW to 15 kW EMC filter, Class B to EN 55 011 available as an option
18.5 kW to 90 kW EMC filter, Class B from Schaffner available as an option
110 kW to 250 kW EMC filter, Class A available as an option
Braking DC braking, compound braking
Degree of protection IP20
Operating temperature range
7.5 kW to 90 kW –10 °C to +40 °C (+14 °F to +104 °F)
110 kW to 250 kW 0 °C to +40 °C (+32 °F to +104 °F)
Storage temperature –40 °C to +70 °C (–40 °F to +158 °F)
Relative humidity 95 % (non-condensing)
Installation altitude 7.5 kW to 90 kW Up to 1000 m above sea level without derating
110 kW to 250 kW Up to 2000 m above sea level without derating
Protection features for undervoltage, overvoltage, overload, earth faults, short-circuits, stall prevention, locked motor protection,
motor overtemperature, inverter overtemperature, parameter change protection
Conformity with standards
7.5 kW to 90 kW u, cu, >, c-tick ● ✔
110 kW to 250 kW u available soon, cu available soon, >
> marking Conformity with low-voltage directive 73/23/EEC
Cooling-air volumetric flow required, Frame size (FS) Cooling-air volumetric H x W x D (mm) Weight, approx. (kg)
dimensions and weights flow required (l/s)/(CFM)
(without options) C 54.9/116.3 245 x 185 x 195 5.7
D 2 x 54.9/2 x 116.3 520 x 275 x 245 17
E 2 x 54.9/2 x 116.3 650 x 275 x 245 22
F without filter 150/317.19 850 x 350 x 320 56
F with filter 150/317.19 1150 x 350 x 320 75
FX 225/478.13 1400 x 326 x 356 116
GX 440/935 1533 x 326 x 545 176
CFM: Cubic Flow per Minute
Technical data
■ Derating data
Pulse frequency
Operating temperature
100 1 0 0
Rated output current
R a te d o u tp u t c u rre n t
% 8 5
80 8 0
%
60 6 0
40 4 0
20 2 0 3
0 0
-10 0 10 20 30 40 °C 50 0 1 0 2 0 3 0 4 0 4 5 °C 5 5
Operating temperature O p e r a tin g te m p e r a tu r e
Technical data
100 100
Rated output current
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
100 100
Mains voltage
Mains voltage
% %
80 80
77 77
60 60
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
1) Supplementary conditions: 2) Supplementary conditions: 3) Use of MICROMASTER invert- 4) Generally suited to heavy
Input current at rated operating Input current at rated operating ers with internal filter is not per- industrial applications. For
point, applicable at short-cir- point, applicable at short-cir- missible on non-grounded details please refer to Appen-
cuit voltage of the supply cuit voltage of the supply mains supplies. dix on page A/4.
USC = 2 % with reference to the USC $ 2.33 % with reference to
inverter rated power and rated the inverter rated power and
mains operating voltage of rated mains voltage of 400 V.
400 V without a line commutat-
ing choke.
■ Overview
EMC filter, Class A EMC filter, Class B LC filter and sinusoidal filter • Frame sizes D to F:
The LC filters, frame sizes D
All 7.5 kW to 90 kW inverters Available for inverters 7.5 kW The LC filter/sinusoidal filter
to F, are designed for
are supplied with an internal to 15 kW with an internal Class limits the rate of rise of voltage
mounting upright in the con-
filter Class A. A EMC filter. and the capacitive charge/
trol cabinet. Due to leakage
For inverters 110 kW to discharge currents which usu-
The requirements are fulfilled flux lines caused by physical
250 kW, EMC filters Class A ally occur with inverter opera-
using shielded cables with a sources, a minimum dis-
are available. In this perfor- tion. This means that much
max. length of 25 m. tance of 50 mm to adjacent
mance range, the EMC filters longer shielded motor cables
modules and metal parts is
are only permitted to be used For inverters 18.5 kW to 90 kW are possible when using LC
recommended.
in combination with a line without filters, EMC filters of filters/sinusoidal filters and the
commutating choke. Class B from Schaffner can be service life of the motor • Frame sizes FX and GX:
used. achieves values similar to The sinusoidal filters, frame
The requirements are fulfilled
those with direct mains opera- sizes FX and GX, are de-
using shielded cables with a The requirements are fulfilled
tion. Use of an output choke signed for mounting upright
max. length of 25 m. using shielded cables with a
isn’t required with that. in the control cabinet. Due to
max. length of 25 m to 50 m
leakage flux lines caused by
(depending on the type, de- Please note when using
physical sources, a mini-
tails on request). LC filters/sinusoidal filters:
mum distance of 100 mm to
With this filter, the inverter • Only V/f, FCC control per- adjacent modules and metal
complies with the emission missible parts is recommended.
standard EN 55 011, Class B. • Please observe the derating
of 15 % when selecting the
Leakage currents:
appropriate inverter
The leakage currents of the in- • Operation only permissible
verters with/without filter (inter- with 4 kHz pulse frequency
nal/external) may exceed Note: Please observe derat-
30 mA. Typical values in prac- ing for frame sizes FX and
tice are between 10 mA and GX.
50 mA. The exact values de- • The output frequency is lim-
pend on the design, environ- ited to 150 Hz.
ment and cable lengths. Inter-
The LC filters/sinusoidal filters
ference-free operation with
can be used for all MICRO-
residual current operated de-
MASTER 430 inverters of
vices with a trigger value of
frame sizes C to GX.
3 30 mA cannot be guaranteed.
However, operation with resid-
ual current operated devices
with a trigger value of 300 mA
is possible. Please refer to the
Instruction Manual for details.
■ Technical data
LC filter and sinusoidal filter
■ Overview
Line commutating choke No limits are currently defined Output choke Gland plate
in the EN 61 000-3-2 standard
Line commutating chokes are Output chokes can be sup- Gland plates are available for
for professionally used devic-
used to smooth voltage peaks plied for reducing the capaci- inverters of frame size C. In
es with a connected load
or to bridge commutating tive compensation currents frame sizes D, E and F, the
> 1 kW.
dips. and dV/dt in the case of motor gland plates are integrated.
In addition, line commutating This means that the inverters cables >50 m (shielded) or
The gland plate facilitates the
chokes reduce the effects of with an output power > 100 m (unshielded).
shield connection of power
harmonics on the inverter and 0.75 kW comply with the
For max. permissible cable and control cables and thus
the power supply. If the line EN 61 000-3-2 standard.
lengths, see Technical Data. ensures optimum EMC perfor-
impedance is < 1 %, a line
mance.
commutating choke must be
used in order to reduce the
current peaks.
■ Technical data
Max. permissible cable Note:
lengths from the motor to
Operation up to 150 Hz output
the inverter when using out-
frequency only!
put chokes
The following table shows the
maximum permissible cable
lengths from the motor to the
inverter when using output
chokes.
Frame size Output choke Max. permissible motor cable lengths (shielded/unshielded)
for a mains voltage of
(FS) Type 380 V to 400 V ± 10 % 401 V to 480 V ± 10 %
C 6SE6400-3TC03-2CD3 200 m/300 m 100 m/150 m
D to F 6SE6400-3TC . . -. . D0 200 m/300 m 200 m/300 m
FX 6SL3000-2BE32-1AA0 300 m/450 m 300 m/450 m
FX 6SL3000-2BE32-6AA0 300 m/450 m 300 m/450 m
3 GX
GX
6SL3000-2BE33-2AA0
6SL3000-2BE33-8AA0
300 m/450 m
300 m/450 m
300 m/450 m
300 m/450 m
GX 6SL3000-2BE35-0AA0 300 m/450 m 300 m/450 m
■ Design
General installation instructions
■ A maximum of two footprint ■ The EMC filter must be
components plus inverter mounted directly below the
are permissible. frequency inverter if pos-
■ If an LC filter is used, it must sible.
be mounted directly on the ■ If mounted on the side, the
wall of the control cabinet line-side components are to
due to weight reasons. be mounted to the left of the
G_DA51_EN_05042c
If an LC filter of frame size C frequency inverter whereas
is used, therefore, only one the output-side compon-
footprint component is per- ents are to be mounted to
missible. If a line choke and the right of the frequency
LC filter are used, the line inverter. Position 2
choke must be located on
the left of the inverter.
Required spacing: 75 mm. Position 1
Frame size
C D E F G FX GX
Line commutating choke ✓ ✓ ✓
EMC filter ✓
LC filter
Output choke
✓
✓
3
Recommended combinations of inverters and options
■ Overview
Basic Operator Panel 2 PROFIBUS module CANopen module Start-up tools
(BOP-2)
For a complete PROFIBUS Using the CANopen commu- • STARTER
With the BOP-2, individual pa- connection with up to nications module, an inverter is a graphic start-up soft-
rameter settings can be made. 12 Mbaud. Remote control can be linked to the CANopen ware for guided start-up for
Values and units are shown on of the inverter is possible with fieldbus system and remote MICROMASTER 410/420/
a 5-digit display. the PROFIBUS module. Re- control is then possible. 430/440 frequency inverters
mote control and operation at under Windows NT/2000/
Remote control and operation
the inverter can be combined XP Professional. Parameter
at the inverter can be com-
using an operator panel lists can be read out, al-
bined using an operator panel
plugged onto the PROFIBUS tered, stored, entered and
plugged onto the CANopen
module. The PROFIBUS mod- printed.
module.
ule can be supplied by an ex-
• DriveMonitor
ternal 24 V DC power supply The module is connected to
is a start-up software for list-
and is thus also active when the bus system through a
oriented programming of
the inverter is disconnected 9-pin Sub-D connector.
frequency inverters. This
from the power supply.
program executes under
Connection kit for
Connection by means of a Windows 98/NT/2000/ME/
PC to inverter
9-pin Sub-D connector (avail- XP Professional.
able as an option). For controlling an inverter di-
Both programs are included
rectly from a PC if the appro-
Basic Operator Panel (BOP-2) on the Docu CD which is pro-
DeviceNet module priate software has been in-
vided with every inverter.
stalled (e.g. STARTER).
A BOP-2 can be used for sev- For networking the inverters to
Isolated RS-232 adapter mod-
eral inverters. It can be direct- the DeviceNet fieldbus system
ule for reliable point-to-point
ly mounted on the inverter or in widely used on the American
connection to a PC. Includes a
a control cabinet door using a market. A maximum transmis-
Sub-D connector and an
mounting kit. sion rate of 500 kbaud is pos-
RS-232 standard cable (3 m).
sible. Remote control of the in-
verter is possible with the
Operator panel door mount-
DeviceNet module.
ing kit for single inverter
Remote control and operation
For mounting an operator pan-
at the inverter can be com-
el BOP-2 in a control cabinet
bined using an operator panel
door. Degree of protection
plugged onto the DeviceNet
3 module.
IP56. Contains a cable adapt-
er module with screwless ter- 1) A shielded cable of type
The connection to the minals for use with user’s own Belden 8132 (28 AWG) is
DeviceNet bus system is RS-232 cables 1). recommended.
The maximum cable length is
made using a 5-pin connector 5 m for RS-232.
with terminal strip.
Documentation
1) The CD-ROM contains operat- Available on the Internet: STARTER at 2) Available on the Internet at
ing instructions, parameter list, DriveMonitor at http://www4.ad.siemens.de/ http://www.siemens.com/
commissioning tools STARTER http://www4.ad.siemens.de/ WW/view/com/10804985/ micromaster
and DriveMonitor, multilan- WW/view/com/10804984/ 133100
guage. 133100
Dimension drawings
Drill pattern
204 (8.03)
ADA51-5009b
245 (9.65)
309 (12.16)
ADA51-5002d
174 (6.85)
Fixing with
(7 195
8)
4 x M5 bolts
.6
4 x M5 nuts
185 (7.28) 4 x M5 washers
Inverter frame size C Tightening torque with washers fitted:
3.0 Nm
Inverter frame size C
Ventilation clearance required at top with gland plate
and bottom: 100 mm
Drill pattern
Drill pattern
3
616.4 (24.27)
650 (25.59)
520 (20.47)
486 (19.13)
ADA51-5021b
ADA51-5020b
235 (9.25)
235 (9.25)
(9 245
5)
(9 245
5)
.6
Dimension drawings
Drill pattern
Drill pattern
1110 (43.70)
1150 (45.28)
850 (33.46)
810 (31.89)
ADA51-5023b
ADA51-5022b
(1 320
6)
6)
4 x M8 bolts 4 x M8 bolts
2.
2.
Dimension drawings
Drill pattern
Drill pattern
125 125
(4.92) (4.92)
125 125
(4.92) (4.92)
1508 (59.37)
1533 (60.35)
1375 (54.13)
1400 (55.12)
G_DA51_EN_05075
G_DA51_EN_05074
125 125
(4.92) (4.92)
3
125 125
1. 5
)
(4.92) (4.92)
46
(2 54
4. 6
)
06
(1 35
Fixing with
326 Fixing with 326 6 x M8 bolts
(12.83) 6 x M8 bolts (12.83) 6 x M8 nuts
6 x M8 nuts 6 x M8 washers
Inverter frame size FX 6 x M8 washers Inverter frame size GX
Tightening torque
Tightening torque with washers
with washers fitted: 13.0 Nm
fitted: 13.0 Nm Ventilation clearance
Ventilation clearance required:
required: at top: 250 mm
at top: 250 mm at bottom: 150 mm
at bottom: 150 mm in front: 50 mm
in front: 40 mm
Dimension drawings
■ EMC filter
38 185 (7.28)
(1.5) 156 (6.14)
4 x M5
219 (8.62)
232 (9.13)
204 (8.03)
245 (9.65)
ADA51-5012c
174 54 (2.13)
(6.85)
b1
n4
b
c
n3
a
a1
G_DA51_XX_05103
Dimension drawings
■ LC filter
174 (6.85)
320 (12.6)
335 (13.19)
382 (15.04)
G_DA51_EN_05078a
G_DA51_EN_05081
156 (6.14)
(FS)
a b c n1 n2
6SE6400-3TD03-7DD0 D 278 240 230 115 190
(10.94) (9.45) (9.06) (4.53) (7.48)
6SE6400-3TD04-8DD0 D 290 240 240 125 190
(11.42) (9.45) (9.45) (4.92) (7.48)
6SE6400-3TD06-1DD0 D 345 300 220 120 240
(13.58) (11.81) (8.66) (4.72) (9.45)
a
Dimension drawings
■ Sinusoidal filter
G_DA51_XX_00013
a
n1
c
n2 n3 n4
Sinusoidal filter for frame sizes FX and GX
b
G_DA51_XX_00014
a
3
n1
c
n2 n3 n4
Sinusoidal filter for frame size GX
Dimension drawings
c b c b
G_DA51_XX_05014e
a
a
DA51-5051
Line commutating Dimensions Weight Line commutating Dimensions Weight
choke for (max.) choke for (max.)
a b c kg a b c kg
Frame size C 280 185 50 2.3 Frame size D 520 275 85 9.5
(11.02) (7.28) (1.97) (20.47) (10.83) (3.35)
Frame size E 650 275 95 17.0
(25.59) (10.83) (3.74)
Line commutating choke for frame size C Line commutating choke for frame sizes D and E
b
c
G_DA51_XX_05052
choke (max.)
Type 6SE6400- Frame size a b c n1 n2 kg
3CC11-.... F 228 240 141 95 185 25.0
(8.98) (9.45) (5.55) (3.74) (7.28)
n1
n2
b
c
Dimension drawings
■ Output chokes
c b
G_DA51_XX_05050a
(max.)
a b c kg
Frame size C 245 185 80 5.6
(9.65) (7.28) (3.15)
b
Output for inverter Dimensions Weight
c
choke Frame size (max.)
Type (FS) a b c n1 n2 kg
6SE6400-
G_DA51_XX_05052
b
Output for inverter Dimensions Weight
c choke Frame size (max.)
Type (FS) a b c n1 n2 kg
6SL3000-
2BE32-1AA0 FX 285 300 257 163 224 60.0
(11.22) (11.81) (10.12) (6.42) (8.82)
G_DA51_XX_05053
Output chokes
for inverters of size FX and GX
4/12 Options
Description
Description
Circuit diagrams
PE
1/3 AC 200 - 240 V
3 AC 380 - 480 V
3 AC 500 - 640 V
SI
PE L/L1, N/L2,
+ 10 V
1 or
L/L1, N/L2, L3
0V
2 or
ADC1+ L1, L2, L3
≥ 4,7 k Ω AA/
3 BOP link
ADC1- DD
4
ADC2+ RS232
AA/
10 150.00
ADC2- DD
24 V external 11
BOP/AOP
DIN1 DIN1
5 5
DIN2 DIN2 ~
~
6 6
Opto isolation
DIN3 DIN3 ==
7 7
DIN4 DIN4 Frame sizes
8 8 A to F B+/DC+
DIN5 DIN5 DC-
R
16 16
DIN6 B-
DIN6
DC-
+ 17 17 Output +24 V
PNP
max. 100 mA
_ 24 V or 9 (isolated)
NPN Output 0 V
28 28 max. 100 mA
(isolated) Frame sizes Terminal
DCNA
PTCA FX and GX for
Motor A DCPA external
PTC/ 14 brake unit
PTCB D
KTY 84
15 CPU DCNS
Terminal
DAC1+ DCPS for
0 - 20 mA D dv/dt Filter
12
max. 500 DAC1- A
13 =
DAC2+
0 - 20 mA 26 D 3 ~
max. 500 DAC2- A
27
COM
20 NO Not 60 Hz
Relay 1 used 50 Hz
19 NC
1 2
4 18
COM
DIP switch
(on control board)
30 V DC/5 A (resistive load)
Relay 2 22 NO
250 V AC/2 A (inductive load)
21
ADC ADC
0 - 20 mA 1 2 DIP
COM current switch
25 NO 0 - 10 V on I/O
Relay 3 voltage board
24 1 2
NC
23
G_DA51_EN_05024h
P+
29 RS485 COM link
N-
30
PE U, V, W
CB automatic M
option
Circuit diagrams
Mains connections
View A
Motor connections
View A
AIN1 AIN2 RL1-A RL1-B RL1-C RL2-B RL2-C RL3-A RL3-B RL3-C
G_DA51_EN_05107
S1 S2
18 19 20 21 22 23 24 25
DIP Switches:
0 mA to 20 mA
or Output relay contacts
0 V to 10 V
12 13 14 18
15 16 17 26 27 28 29 30
NPN *)
1 2 3 4 5 6 7 8 9 10 11
PNP *)
Technical data
Technical data
■ Derating data
Pulse frequency
Technical data
100 VT 1 0 0
Rated output current
R a te d o u tp u t c u rre n t
% CT 8 5
80 8 0
70 %
60 6 0
50
40 4 0
20 2 0
0 0
-10 0 10 20 30 40 50 60 °C 70 0 1 0 2 0 3 0 4 0 4 5 °C 5 5
Operating temperature O p e r a tin g te m p e r a tu r e
ADA51-5018c ADA51-5046
100 100
Rated output current
Rated output current
% 85
80 80
%
60 60
40 40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
100 100
Mains voltage
Mains voltage
% %
80 80
77 77
4 60
40
60
40
20 20
0 0
0 1000 2000 3000 m 4000 0 1000 2000 3000 m 4000
Operational altitude Operational altitude
■ Overview
EMC filter, Class A With this filter, the inverter residual current operated de- • Frame sizes D to F:
complies with the emission vices with a trigger value of The LC filters, frame sizes D
Filter for inverters without an
standard EN 55 011, Class B. 30 mA cannot be guaranteed. to F, are designed for
internal filter for
However, operation with resid- mounting upright in the con-
• 3 AC 200 V to 240 V, Additional EMC filter, ual current circuit-breakers trol cabinet. Due to leakage
frame sizes A and B Class B with a trigger value of 300 mA flux lines caused by physical
is possible. Please refer to the sources, a minimum dis-
• 3 AC 380 V to 480 V, Available for inverters with an
Instruction Manual for details. tance of 50 mm to adjacent
frame size A, FX, GX internal Class A EMC filter,
modules and metal parts is
frame sizes A, B and C.
Filters for frame sizes FX and LC filter and sinusoidal filter recommended.
GX are only permitted to be The requirements are fulfilled
The LC filter/sinusoidal filter • Frame sizes FX and GX:
used in combination with a line using shielded cables with a
limits the rate of rise of voltage The sinusoidal filters, frame
commutating choke. max. length of 25 m.
and the capacitive charge/ sizes FX and GX, are de-
All other inverters can be sup- With this filter, the inverter discharge currents which usu- signed for mounting upright
plied with an internal Class A complies with the emission ally occur with inverter opera- in the control cabinet. Due to
filter. standard EN 55 011, Class B. tion. This means that much leakage flux lines caused by
longer shielded motor cables physical sources, a mini-
The requirements are fulfilled
Filter Class B with low are possible when using LC fil- mum distance of 100 mm to
using shielded cables with a
leakage currents ters/sinusoidal filters and the adjacent modules and metal
max. length of 25 m.
service life of the motor parts is recommended.
EMC filter for 1 AC 200 V to
achieves values similar to
EMC filter, Class B 240 V inverters, frame sizes A
those with direct mains opera-
and B, without an internal EMC
Filter for inverters without an tion. Use of an output choke
filter Class A.
internal filter for isn’t required with that.
With this filter, the inverter
• 3 AC 200 V to 240 V, Please note when using
complies with the emission
frame sizes A and B LC filters/sinusoidal filters:
standard EN 55 011, Class B.
• 3 AC 380 V to 480 V, The leakage currents are re- • Only V/f, FCC control
frame size A. duced to < 3.5 mA. permissible
• Please observe the derating
The requirements are fulfilled The requirements are fulfilled
of 15 % when selecting the
using shielded cables with a using shielded cables with a
appropriate inverter
max. length of 25 m. max. length of 5 m.
• Operation only permissible
For inverters 15 kW to 75 kW Leakage currents: with 4 kHz pulse frequency
without filters, EMC filters of Note: Please observe derat-
The leakage currents of the in-
Class B from Schaffner can be ing for frame sizes FX and
verters with/without filter (inter-
used. GX.
nal/external) may exceed
• The output frequency is
The requirements are fulfilled 30 mA. Typical values in prac-
limited to 150 Hz.
using shielded cables with a tice are between 10 mA and
max. length of 25 m to 50 m 50 mA. The exact values de- The LC filters/sinusoidal filters
(depending on the type, de- pend on the design, environ- can be used for all MICRO-
tails on request). ment and cable lengths. Inter- MASTER 440 inverters of
ference-free operation with frame sizes A to GX.
■ Technical data
4 LC filter and sinusoidal filter
■ Overview
Line commutating choke For devices with 250 W and Brake resistors Gland plate
350 W, it is necessary either to
Line commutating chokes are The brake resistors are de- Gland plates are available for
fit the recommended input
used to smooth voltage peaks signed for use with the inverters of frame sizes A, B
chokes or to apply to the
or to bridge commutating MICROMASTER 440 inverter and C. In frame sizes D on-
power utility company for
dips. In addition, line commu- series, frame sizes A to F, with wards, the gland plates are in-
authorization to connect the
tating chokes reduce the ef- internal brake chopper and tegrated.
devices to the public power
fects of harmonics on the in- enable loads with a large mo-
supply. The gland plate enables the
verter and the power supply. If ment of inertia to be braked
No limits are currently defined shields of the power and con-
the line impedance is < 1 %, a quickly. During braking of the
in the EN 61 000-3-2 standard trol cables to be terminated
line commutating choke must motor and the load, excess
for professionally used devic- ensuring optimum EMC per-
be used in order to reduce the energy is fed back to the in-
es with a connected load formance.
current peaks. verter. This causes the voltage
>1 kW which means that the
to rise in the DC link. The in-
In line with EN 61 000-3-2 reg- inverters with an output power
verter transfers the excess en-
ulations “Limits for harmonic 0.75 kW comply with the
ergy to the externally mounted
currents with device input cur- EN 61 000-3-2 standard.
braking resistor.
rent 16 A per phase”, there
are special aspects for drives Output choke
For MICROMASTER 440 in-
with 250 W to 550 W and 230 V Output chokes can be sup- verters of frame sizes FX and
single-phase supplies which plied for reducing the capaci- GX, external SIMOVERT
can be used in non-industrial tive compensation currents MASTERDRIVES brake units
applications (1st environ- and dV/dt in the case of motor and the appropriate brake re-
ment). cables >50 m (shielded) or sistors can be used (see
>100 m (unshielded). Catalog DA 65.10).
For max. permissible cable
lengths, see the Technical
Data.
■ Technical data
Max. permissible cable Note:
lengths from the motor to
Operation up to 150 Hz output
the inverter when using
frequency only!
output chokes
The following table shows the
maximum permissible cable
lengths from the motor to the
inverter when using output
chokes.
Frame size Output choke Max. permissible motor cable lengths (shielded/unshielded)
for a mains voltage of
(FS) Type 200 V to 240 V ± 10 % 380 V to 400 V ± 10 % 401 V to 480 V ± 10 % 500 V to 600 V ± 10 %
A 6SE6400-3TC00-4AD3 200 m/300 m – – –
A 6SE6400-3TC00-4AD2 200 m/300 m 150 m/225 m 100 m/150 m –
B 6SE6400-3TC01-0BD3 200 m/300 m 150 m/225 m 100 m/150 m –
C 6SE6400-3TC03-2CD3 200 m/300 m 200 m/300 m 100 m/150 m –
4 C 6SE6400-3TC01-8CE3 – – – 100 m/150 m
D to F 6SE6400-3TC. .-. . . . 200 m/300 m 200 m/300 m 200 m/300 m 200 m/300 m
FX 6SL3000-2BE32-1AA0 – 300 m/450 m 300 m/450 m –
FX 6SL3000-2BE32-6AA0 – 300 m/450 m 300 m/450 m –
GX 6SL3000-2BE33-2AA0 – 300 m/450 m 300 m/450 m –
GX 6SL3000-2BE33-8AA0 – 300 m/450 m 300 m/450 m –
GX 6SL3000-2BE35-0AA0 – 300 m/450 m 300 m/450 m –
■ Design
General installation instructions
■ A maximum of two footprint ■ The EMC filter must be
components plus inverter mounted directly below the
are permissible. frequency inverter if pos-
■ If an LC filter is used, it sible.
must, if possible, be moun- ■ If mounted on the side, the
ted directly on the wall of line-side components are to
the control cabinet due to be mounted to the left of the
G_DA51_EN_05016d
weight reasons. frequency inverter whereas
If an LC filter of frame size C the output-side compon-
is used, therefore, only one ents are to be mounted to
footprint component is per- the right of the frequency in-
Position 2
missible. If a line choke and verter.
LC filter are used, the line ■ If a braking resistor is used,
choke must be located on it must, if possible, be
the left of the inverter. mounted directly on the
Required spacing: 75 mm. wall of the control cabinet Position 1
due to reasons relating to
temperature increases.
Frame size
A B C D E F G FX GX
Line commutating choke ✓ ✓ ✓ ✓ ✓
EMC filter ✓ ✓ ✓
LC filter ✓ ✓ ✓
Output choke ✓ ✓
Braking resistor ✓ ✓
4 75
90
110
100
125
150
6SE6440-2UD37-5FA1
6SE6440-2UD38-8FA1
6SE6440-2UD41-1FA1
–
–
3NA3144
–
–
3NE1227-0
3NE1230-0
3VL4731- . DC36- . . . .
3VL3725- . DC36- . . . .
3VL4731- . DC36- . . . .
132 200 6SE6440-2UD41-3GA1 – – 3NE1332-0
160 250 6SE6440-2UD41-6GA1 – – 3NE1333-0 3VL4740- . DC36- . . . .
200 300 6SE6440-2UD42-0GA1 – – 3NE1435-0 3VL5750- . DC36- . . . .
3 AC 500 V 0.75 1.0 6SE6440-2UE17-5CA1 6SE6400-0GP00-0CA0 3NA3803-6 l 3RV1021-1EA10
to 600 V 1.5 2.0 6SE6440-2UE21-5CA1 3RV1021-1GA10
2.2 3.0 6SE6440-2UE22-2CA1 3RV1021-1JA10
4.0 5.0 6SE6440-2UE24-0CA1 3NA3805-6 3RV1021-4AA10
5.5 7.5 6SE6440-2UE25-5CA1 3RV1021-4BA10
7.5 10 6SE6440-2UE27-5CA1 3NA3810-6 3RV1021-4DA10
11.0 15 6SE6440-2UE31-1CA1 3NA3812-6 3RV1031-4FA10
15.0 20 6SE6440-2UE31-5DA1 Integrated as standard 3NA3814-6 3NE1803-0 3RV1031-4HA10
18.5 25 6SE6440-2UE31-8DA1 3NA3820-6 3NE1817-0 3RV1042-4JA10
22 30 6SE6440-2UE32-2DA1 3NA3822-6 3NE1818-0 3RV1042-4KA10
30 40 6SE6440-2UE33-0EA1 3NA3824-6 3NE1820-0 3RV1042-4MA10
37 50 6SE6440-2UE33-7EA1 3VL1712- . DD33- . . . .
45 60 6SE6440-2UE34-5FA1 3NA3132-6 3NE1022-0 3VL1716- . DD33- . . . .
55 75 6SE6440-2UE35-5FA1 3NA3136-6 3NE1224-0 3VL3720- . DC36- . . . .
75 100 6SE6440-2UE37-5FA1 3VL3725- . DC36- . . . .
■ Overview
Basic Operator Panel (BOP) The AOP is directly plugged PROFIBUS module CANopen module
into the inverter, or communi-
With the BOP, individual pa- For a complete PROFIBUS Using the CANopen commu-
cates with the latter through a
rameter settings can be made. connection with up to nications module, an inverter
door mounting kit. Together
Values and units are shown on 12 Mbaud. Remote control can be linked to the CANopen
with the “AOP door mounting
a 5-digit display. of the inverter is possible with fieldbus system and remote
kit for multiple inverters”, the
the PROFIBUS module. Re- control is then possible.
AOP permits bus communica-
mote control and operation at
tion with up to 30 inverters at a Remote control and operation
the inverter can be combined
transmission rate of 38 kbaud. at the inverter can be com-
using an operator panel
(RS485, USS). bined using an operator panel
plugged onto the PROFIBUS
plugged onto the CANopen
For servicing purposes, the module. The PROFIBUS mod-
module.
AOP furthermore supports the ule can be supplied by an ex-
download and upread of com- ternal 24 V DC power supply The module is connected to
plete parameter kits. and is thus also active when the bus system through a
the inverter is disconnected 9-pin Sub-D connector.
Asian Advanced from the power supply.
Operator Panel (AAOP) Pulse encoder evaluation
Connection by means of a
module
The AAOP is the Chinese ver- 9-pin Sub-D connector (avail-
Basic Operator Panel (BOP) sion of the AOP operator pan- able as an option). The pulse encoder evaluation
el. It has an enhanced display module permits direct con-
A BOP can be used for several
and supports the operating DeviceNet module nection of the most widely en-
inverters. It can be directly
languages of Chinese (simpli- countered digital pulse en-
mounted on the inverter or in a For networking the inverters to
fied) and English. coders to the inverter.
control cabinet door using a the DeviceNet fieldbus system
mounting kit. widely used on the American They offer the following func-
market. A maximum transmis- tions:
Advanced Operator Panel sion rate of 500 kbaud is pos- ■ Zero speed at full load
(AOP) sible. Remote control of the in- torque
verter is possible with the De- ■ Extremely accurate speed
The AOP enables
viceNet module. Remote con- control
MICROMASTER 440 parame-
trol and operation at the invert-
ter kits to be easily read and ■ Increased dynamic re-
er can be combined using an
modified. In contrast to the sponse of speed and
operator panel plugged onto
BOP, the value and meaning torque control.
the DeviceNet module.
of the parameters can be di-
rectly displayed as plain text The connection to the This module can be used with
in several langauges by fast DeviceNet bus system is HTL and TTL pulse encoders
scrolling of the address. made using a 5-pin connector (High voltage Transistor
Asian Advanced Operator Panel with terminal strip. Logic, 24 V and Transistor
(AAOP) Logic, 5 V).
4
Advanced Operator Panel (AOP)
■ Overview (continued)
Connection kit for Connection kit for PC AOP door mounting kit for Start-up tools
PC to inverter to AOP multiple inverters (USS)
• STARTER
For controlling an inverter di- For connecting a PC to an For mounting an AOP or AAOP Starter is graphic start-up
rectly from a PC if the appro- AOP or AAOP. Offline pro- in a control cabinet door. software for guided start-up
priate software has been in- gramming of inverters and Degree of protection IP56. for MICROMASTER 410/
stalled (e.g. STARTER). Isolat- archiving of parameter kits The AOP or AAOP can com- 420/430/440 frequency in-
ed RS-232 adapter module for possible. Includes a desktop municate with several invert- verters under Windows NT/
reliable point-to-point connec- attachment kit for an AOP or ers by means of the RS-485 2000/XP Professional. Pa-
tion to a PC. Includes a Sub-D AAOP, an RS-232 standard USS protocol. The 4-pin con- rameter lists can be read
connector and an RS-232 cable (3 m) with Sub-D con- necting cable from the AOP or out, altered, stored, entered
standard cable (3 m). nectors and a universal power AAOP to the RS-485 terminals and printed.
supply unit. of the inverter and to the 24 V
• DriveMonitor
user terminal strip is not in-
is a start-up software for list-
Operator panel door mount- cluded 2).
oriented programming of
ing kit for single inverter
frequency inverters. This
For mounting an operator program executes under
panel in a control cabinet Windows 98/NT/2000/ME/
door. Degree of protection XP Professional.
IP56. Contains a cable
Both programs are included
adapter module with screw-
on the Docu CD which is pro-
less terminals for use with
vided with every inverter.
user’s own RS-232 cables 1).
■ Technical data
PROFIBUS module DeviceNet module
6SE6400-1PB00-0AA0 6SE6400-1DN00-0AA0
Documentation
1) The CD-ROM contains operat- Available on the Internet: STARTER at 2) Available on the Internet at
ing instructions, parameter list, DriveMonitor at http://www4.ad.siemens.de/ http://www.siemens.com/
commissioning tools STARTER http://www4.ad.siemens.de/ WW/view/com/10804985/ micromaster
and DriveMonitor, multilan- WW/view/com/10804984/ 133100
guage. 133100
Dimension drawings
(2.28)
58
173 (6.81)
160 (6.29)
DIN Rail
ADA51-5000e
ADA51-5007c
147 (5.79)
195 (7.68)
Fixing with 2 x M4 bolts, 2 x M4 nuts,
2 x M4 washers
(5 149
Drill pattern
174 (6.85)
G_DA51_EN_05001d
ADA51-5008b
202 (7.95)
258 (10.16)
138 (5.43)
(6 172
4 x M4 washers
149 (5.87)
Tightening torque with washers fitted:
Inverter frame size B 2.5 Nm Inverter frame size B with gland plate
Ventilation clearance required
Top and bottom: 100 mm
Drill pattern
204 (8.03)
4
ADA51-5009b
245 (9.65)
309 (12.16)
ADA51-5002d
174 (6.85)
Fixing with 4 x M5 bolts, 4 x M5 nuts,
(7 195
8)
4 x M5 washers
.6
Dimension drawings
Drill pattern
616.4 (24.27)
650 (25.59)
520 (20.47)
486 (19.13)
ADA51-5020b
ADA51-5021b
5)
5)
810 (31.89)
4
ADA51-5023b
ADA51-5022b
(1 320
6)
6)
2.
Dimension drawings
Drill pattern
Drill pattern
125 125
(4.92) (4.92)
125 125
(4.92) (4.92)
1508 (59.37)
1533 (60.35)
1375 (54.13)
1400 (55.12)
G_DA51_EN_05074
G_DA51_EN_05075
125 125
125 125 (4.92) (4.92)
1. 5
(4.92) (4.92)
)
46
(2 54
4. 6
)
06
(1 35
Fixing with
326 Fixing with 326 6 x M8 bolts
(12.83) 6 x M8 bolts (12.83) 6 x M8 nuts
6 x M8 nuts 6 x M8 washers
Inverter frame size FX 6 x M8 washers Inverter frame size GX
Tightening torque
Tightening torque with washers
with washers fitted: 13.0 Nm
fitted: 13.0 Nm Ventilation clearance
Ventilation clearance required:
required: at top: 250 mm
at top: 250 mm at bottom: 150 mm
at bottom: 150 mm in front: 50 mm
in front: 40 mm
Dimension drawings
■ EMC filter
38 185 (7.28)
(1.5) 156 (6.14)
24 149 (5.87)
73 (2.87)
23.5 (0.94) 120 (4.72)
(0.93) 56 (2.2)
4 x M5
4 x M4
219 (8.62)
232 (9.13)
2 x M4
187 (7.36)
200 (7.87)
204 (8.03)
245 (9.65)
174 (6.85)
187 (7.36)
213 (8.39)
174 (6.85)
200 (7.87)
160 (6.3)
ADA51-5010e
ADA51-5011c
ADA51-5012c
42.5 (1.67) 49.5 (1.95)
138 174 54 (2.13)
(5.43) (6.85)
EMC filter for frame size A For frame size B For frame size C
b1
n4
b
c
n3
a
a1
G_DA51_XX_05103
Dimension drawings
■ LC filter
280 (11.02)
287 (11.3)
293 (11.53)
300 (11.81)
340 (13.38)
334 (13.15)
G_DA51_EN_05080
G_DA51_EN_05077
G_DA51_EN_05079
G_DA51_EN_05076
56 120
(2.2) (4.72)
174 (6.85)
320 (12.6)
335 (13.19)
382 (15.04)
G_DA51_EN_05078a
G_DA51_EN_05081
156 (6.14)
Dimension drawings
■ LC filter
b
LC filter for inverter Dimensions
c Type Frame size
G_DA51_XX_05082
(FS)
a b c n1 n2
6SE6400-3TD03-7DD0 D 278 240 230 115 190
(10.94) (9.45) (9.06) (4.53) (7.48)
6SE6400-3TD04-8DD0 D 290 240 240 125 190
(11.42) (9.45) (9.45) (4.92) (7.48)
6SE6400-3TD06-1DD0 D 345 300 220 120 240
(13.58) (11.81) (8.66) (4.72) (9.45)
a
Dimension drawings
■ Sinusoidal filter
G_DA51_XX_00013
a
n1
c
n2 n3 n4
Sinusoidal filter for frame sizes FX and GX
b
G_DA51_XX_00014
a
n1
c
n2 n3 n4
Sinusoidal filter for frame size GX
Dimension drawings
G_DA51_XX_05014e
(8.39) (5.91) (1.97)
a
a
DA51-5013e
c b
DA51-5051
Dimension drawings
■ Output chokes
c b
c b
G_DA51_XX_05050a
3TC00-4AD2 200 75.5 110 1.95
(7.87) (2.97) (4.33)
a
a
DA51-5049
Output choke
for frame size A For frame sizes B and C
6SE6400-3TC00-4AD2 6SE6400-3TC01-0BD3
6SE6400-3TC00-4AD3 6SE6400-3TC01-8CE3
6SE6400-3TC03-2CD3
Output chokes
for inverters of frame sizes FX and GX
All dimensions in mm (values in brackets are in inches)
Dimension drawings
■ Brake resistors
Fig. 1: Fig. 2: Fig. 3: n4
b
b c b
c
n4 n4
n3
DA51-5056
a
n3
a
n3
a
DA51-5055a
DA51-5069
n1 c0
c1
n2
4BD21-2DA0 27 D 3
(11.22)
515
(7.28)
270
(5.91)
175
(7.28)
210
(8.54)
242
(6.69)
195
(5.71)
205
(7.87)
350
(9.06)
315 7.4 4
(20.28) (10.63) (6.89) (8.27) (9.53) (7.68) (8.07) (13.78) (12.40)
4BD22-2EA0 15 E 3 645 270 175 210 242 195 205 480 315 10.6
(25.39) (10.63) (6.89) (8.27) (9.53) (7.68) (8.07) (18.90) (12.40)
4BD24-0FA0 8.2 F 3 650 400 315 382 382 335 270 510 435 16.7
(25.59) (15.75) (12.40) (15.04) (15.04) (13.19) (10.63) (20.08) (17.13)
4BE14-5CA0 120 C 3 285 185 150 185 217 170 145 200 230 3.8
(11.22) (7.28) (5.91) (7.28) (8.54) (6.69) (5.71) (7.87) (9.06)
4BE16-5CA0 82 C 3 285 185 150 185 217 170 145 200 230 3.8
(11.22) (7.28) (5.91) (7.28) (8.54) (6.69) (5.71) (7.87) (9.06)
4BE21-3DA0 39 D 3 515 270 175 210 242 195 205 350 315 7.4
(20.28) (10.63) (6.89) (8.27) (9.53) (7.68) (8.07) (13.78) (12.40)
4BE21-8EA0 27 E 3 645 270 175 210 242 195 205 480 315 10.6
(25.39) (10.63) (6.89) (8.27) (9.53) (7.68) (8.07) (18.90) (12.40)
4BE24-2FA0 12 F 3 650 400 315 382 382 335 270 510 435 16.7
(25.59) (15.75) (12.40) (15.04) (15.04) (13.19) (10.63) (20.08) (17.13)
Brake resistors for inverters of frame sizes A to F All dimensions in mm (values in brackets are in inches)
Notes
A/2 Certificates
Appendix
■ Certificates
Appendix
■ Certificates (continued)
Legend for EC declaration of conformity:
Appendix
Appendix
Electromagnetic No inadmissible electromag- The table below lists the The inverters were installed
compatibility netic emissions occur if the in- results of measurements with shielded motor cables
stallation instructions specific relating to the emissions and and shielded control cables in
to the product are correctly immunity to interference of accordance with the direc-
observed. MICROMASTER inverters. tives.
EMC phenomenon Relevant criteria Limit value
Standard/test
Emitted interference Conducted via mains cable 150 kHz to 30 MHz Unfiltered devices, not tested.
EN 61 800-3 All devices with an internal/external filter:
Depending on the type of filter and on the envisaged
PDS installation:
Category C1:
Limit value complies with EN 55 011, Class B
Category C2:
Limit value complies with EN 55 011, Class A, Group 1.
In addition, all devices with an internal/external filter
comply with the limit value for category C3 installations.
Limit value complies with EN 55 011, Class A, Group 2.
Emitted by the drive 30 MHz to 1 GHz All devices.
Limit value complies with EN 55 011, Class A, Group 1.
ESD immunity ESD through air discharge Test severity level 3 8 kV
EN 61 000-4-2 ESD through contact discharge Test severity level 3 6 kV
Immunity to electrical Electrical field applied to unit Test severity level 3 10 V/m
fields 80 MHz to 1 GHz
EN 61 000-4-3
Immunity to burst Applied to all cable Test severity level 4 4 kV
interference terminations
EN 61 000-4-4
Surge immunity Applied to mains cables Test severity level 3 2 kV
EN 61 000-4-5
Immunity to RFI Applied to mains, motor and Test severity level 3 10 V
emissions, conducted control cables 0.15 MHz to 80 MHz
EN 61 000-4-6 80 % AM (1 kHz)
Appendix
Appendix
Appendix
■ Demonstration case
SIDEMO demonstration case system
The SIDEMO range of modular The demonstration systems
demonstration case systems are fitted in dark blue transport
also includes cases for the cases (400 x 300 x 210 mm).
MICROMASTER inverters. The transport cases can be
stacked.
The MICROMASTER demon-
stration cases can be operat- If the MICROMASTER 420/440
ed on 230 V supplies on their demonstration case is ex-
own or together with other panded with a PROFIBUS
demonstration systems such module (not included in scope
as LOGO!, SIMATIC S7-200, of supply of the case), it is also
SITOP DC-UPS. possible to demonstrate incor-
poration into TIA in combina-
tion with the SIMATIC S7-300
Compact and Touchpanel
TP170B demonstration sys-
tems.
Appendix
■ Training
Training variety combined with self-teach pro-
grams prior to or following
With a total of some completion. SITRAIN also
300 participant-based uses moderated online lear-
courses, we can provide train- ning to provide training live on
ing for the entire range of the Internet at agreed times.
products and a large number
of system solutions. Remote The combination is the key,
learning services, self-teach because blended learning is
software and moderated on- able to communicate com-
line seminars complement our plex subjects and transfer
traditional training offer. knowledge on a networked
basis. Additional benefit:
Customer proximity Travel expenses and down-
We are never very far away. times are reduced as trai-
We have approximately ning is no longer restricted
60 locations in Germany and to a specific time and place.
a presence in 62 countries all The international learning
over the world. Would you portal
prefer individual training to
taking part in one of our Additional information is avai-
300 courses? Our solution: lable on the Internet under:
We can customize our pro- http://www.siemens.com/sitrain
gram to meet your personal
requirements. Training takes All your learning options at a
place in our training centers or glance! Take your time to
on your site. browse our international trai-
Because training is the key Top trainers ning package, call up all
to your success The ideal combination: course dates online, use the
Our trainers are skilled speci- Blended learning available places indicator
®
SITRAIN – Siemens training alists with extensive experi- (updated daily) - and apply
for automation and industrial ence of training provision. The Blended learning combines a directly.
solutions – will be constantly designers of our courses are variety of teaching media and
by your side to help you find directly involved in product sequences. For example, a Alternatively, contact us
solutions for your tasks. development and forward participant-based course in a directly for personal advice:
their knowledge directly to our training center can be ideally
With training provided by the trainers.
market leader in automation,
plant installation and support, A firm basis in practice Training Office, Infoline Germany
you can have complete confi- Phone: +49 (0) 18 05-23 56 11
dence in any decisions you As our trainers have direct ex- Fax: +49 (0) 18 05-23 56 12
make, in particular concer- perience of practical applica-
tions, they are able to render Training Office, US
ning the optimum use of pro-
their theoretical knowledge Phone: +1 800 241 4453
ducts and the efficient running
with real plausibility. However, sitrain.registrar@sea.siemens.com
of systems. You can rectify de-
ficits in existing systems and as we all know that any theory ... and request a copy of our latest training catalog:
rule out expensive planning has its gray areas, we priori-
tize practical exercises, and Language Order No.
errors right from the start.
allocate up to half of the ITC Catalog German E86060-K6850-A101-B6
All in all, this is a massive course program to them. This (paper version)
plus for your company, as means that you can apply List of dates and prices German E86060-P6850-A101-D2
you will benefit in terms of what you have learned imme- including CD-ROM
shorter start-up times, opti- diately in everyday activities. Interactive training English/ E86060-D6850-A100-C4-7400
mized plant sections, faster We use state-of-the-art custo- information system German
troubleshooting and redu- mized training equipment. SITRAINonCD
ced downtimes. The result? Once you have completed on CD-ROM
Profits go up and costs your training with us, you will Overview of training English/ E86060-K6899-A101-B5-7400
come down. feel ready for anything. worldwide German
Appendix
SIMATIC ET 200S FC
Main features “With its wide range of possibilities”, the ET 200S FC makes it possible for the distributed ET 200S system to be used for
new applications in the area of drive technology, where infinite speed control of inductive motors is required. This frequency
converter can handle simple drive tasks (frequency control) as well as complex tasks with vector control. Integrated safety
functions enable drive solutions without high overheads, even in parts of an installation where potential hazards exist.
Rated outputs 750 W, 2.2 kW, 4.0 kW
Input voltage 3 AC 380 V to 480 V +10 % –15 %
Total module width Control module + power unit 80 mm up to 750 W rated output, otherwise 145 mm
Mains frequency 47 to 63 Hz
Overload capacity Overload current 1.5 x rated output current (i.e. 150% overload) for 60 s, cycle time 300 s
Overload current 2 x rated output current (i.e. 200% overload) for 3 s, cycle time 300 s
Output frequency 0 Hz to 650 Hz
Pulse frequency 8 kHz (standard), 2 kHz to 16 kHz (in 2 kHz steps)
Skip frequency 1, programmable
range
Efficiency 96 %
Interfaces • PROFIBUS or PROFINET interface via the ET 200S backplane bus
• Control of the integrated safety functions via PROFIsafe (PM-D F PROFIsafe) or terminals (PM-D F X1)
• RS232 interface with USS protocol for start-up at PC with STARTER start-up software
• Slot for an optional micro-memory card for uploading and downloading parameter settings
• PTC/KTY84 interface for motor monitoring
• Tachometer interface (Sub-D connector) for unipolar HTL incremental encoder
Standards UL, cUL, CE and C-tick, low-voltage directive 73/23/EEC, EMC directive 89/336/EEC
complied with
Functional safety Control board with integrated safety functions in accordance with Category 3 of EN 954-1 or in accordance
with SIL 2 of IEC 61508:
• Safe stop
• Safe braking ramp
• Safely reduced speed
The safety functions “Safely reduced speed” and “Safe braking ramp” are certified for encoderless induction motors –
these safety functions are not approved for pull-through loads such as found in hoisting gear and unwinding units.
Degree of IP20
protection
A
SIMATIC ET 200S FC control boards SIMATIC ET 200S FC power units
Appendix
SINAMICS G110
Main features As “a versatile drive for small outputs”, the frequency inverter of the SINAMICS G110 inverter chassis units can be used for
a wide range of industrial drive applications with variable speeds. The especially compact SINAMICS G110 inverter works
with voltage-frequency control (V/f) and is the ideal frequency inverter in the lower output and performance range of the
SINAMICS family of products. The inverter is available in three frames for connection to single-phase power supply systems.
Output range 0.12 kW to 3.0 kW
Supply voltages 1 AC 200 V to 240 V, ±10 %
Network types IT, TN, TT
Mains frequency 50/60 Hz
Output frequency 0 Hz to 650 Hz
Control method V/f control, linear (M~n)
V/f control, quadratic (M~n2)
V/f control, programmable
Fixed frequencies 3, programmable
Skip frequency 1, programmable
ranges
Digital inputs 3 programmable digital inputs 24 V DC
Analog input 1 analog input for setpoints from 0 V to 10 V, scalable or usable as 4th digital input
(for the analog ver-
sion)
Digital output 1 digital output 24 V DC
Communication RS485 serial interface for operation with USS protocol
interface
(for USS version)
Software • Automatic restart after interruption of operation due to supply failure
functions • Jerk-free connection of inverter to rotating motor
• Programmable ramp-up/ramp-down times
• Ramp rounding
Protection • Undervoltage
functions • Overvoltage
• Earth fault
• Short-circuit
• Stall prevention
• I2t motor thermal protection
• Inverter overtemperature
• Motor overtemperature
Connectable Asynchronous motors
motors
Degree of IP20
protection
Type of cooling for
0.75 kW inverters Ribbed heat sink with convection cooling; version with flat heat sink also available
> 0.75 kW inverters Internal air cooling (integrated fan)
Standards CE, UL, cUL, c-tick
complied with
Examples
A
SINAMICS G110 inverter chassis units
Appendix
■ Overview of motors
Siemens motors are ideally In addition to the motors listed Catalog M 11 contains the This catalog is suitable for IEC
matched to the in the table, explosion-proof complete range of products motors. For motors according to
MICROMASTER inverters. motors, marine motors and with ordering data, technical US standards (NEMA) please
The table provides an over- combustion gas motors are details and explanations. refer to:
view of the most common also available. http://www.sea.siemens.com/
types of motors from Siemens. motors
Squirrel-cage motors
Main Motors with gray cast iron casing Motors with aluminium casing
characteristics
1LG6 1LG4 1LA8 1LA9 1LA9 1LA7 1LA5
Efficiency class *) *) *) EPACT *)
Rating (4-pole) 18.5 – 200 kW 18.5 – 200 kW 250 – 1000 kW 0.06 – 30 kW 0.08 – 40 hp 0.06 – 15 kW 18.5 – 45 kW
Speeds 3000 rpm 3000 rpm 3600 rpm 3000 rpm
1500 rpm 1500 rpm 1800 rpm 1500 rpm
1000 rpm 1000 rpm 1200 rpm 1000 rpm
750 rpm 750 rpm
Voltage (at 50 Hz 230/400 V d/* 400/690 V d/* 230/400 V d/* 60 Hz 460 d* 230/400 V d/*
if not specified 400/690 V d/* 400/690 V d/* 400/690 V d/*
otherwise)
Size 180 – 315 315 – 450 56 – 200 56 – 160 180 – 225
Design IM B3 IM B3 IM B3
IM B5 IM V1 IM B5
IM V1 IM B35 IM V1
IM B14 (Sizes 100 to 160) IM B14 (Sizes 56 to 160)
IM B35 IM B35
Casing Gray cast iron Aluminum
Degree of IP55 (IP65, IP56) IP55 (IP56) IP55 (IP65, IP56)
protection
A
*) 1.1 kW to 90 kW, 2-pole and 4-pole
Appendix
A
Examples Examples Examples
MICROMASTER COMBIMASTER Geared motors
Appendix
Appendix
Appendix
I
■ Service On Site
In the face of harsh competition you need optimum conditions to
keep ahead all the time: With Service On Site we offer
A strong starting position. A sophisticated strategy and team for services for startup and mainte-
the necessary support - in every phase. nance, essential for ensuring
Service & Support from Siemens provides this support with a system availability.
complete range of different services for automation and drives. In Germany
In every phase: from planning and startup to maintenance and 0180 50 50 444 1)
upgrading.
Our specialists know when and where to act to keep the produc-
tivity and cost-effectiveness of your system running in top form.
■ Technical Consulting
Support in the planning and
designing of your project from
detailed actual-state analysis,
target definition and consulting
on product and system ques-
tions right to the creation of the
automation solution. 1)
A
1) For country-specific telephone numbers go to our Internet site at:
http://www.siemens.com/automation/service&support
Appendix
Appendix
■ Subject index
MICROMASTER MICROMASTER
Appendix
Automation Systems for Machine Tools SIMODRIVE NC 60 SIMATIC PCS 7 Process Control System ST PCS 7
• Main Spindle Motors PDF: Add-ons for the SIMATIC PCS 7 ST PCS 7.A
Process Control System
• Feed Motors
pc-based Automation ST PC
• Converter Systems SIMODRIVE 611/POSMO
SIMATIC Control Systems ST DA
Drive and Control Components for Hoisting Equipment HE 1
A&D/3U/En 02.03.05
U1_U4_Ruecken_DA_51_2_en_05-06.FH10 Tue Oct 04 11:42:30 2005 Seite 2
2005/2006
•
Catalog DA 51.2
MICROMASTER 410/420/430/440 Inverters