Specification Approval Sheet

Product Name： Li-ion battery

Model： ICR18650C5

Spec： 3.6V/2500mAh

Document Number： YKJSXG1407009

Approved By Check up Make

Signature Date

Customer Company Name：

Confirmation Company Stamp：

 Specification Approval Sheet

Specification Modification Records

Modification
Descriptions Issued Date Approved By
Time

0 First Issue 2014-07-03

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 Specification Approval Sheet

Content
1.Scope…………………………………………………………………………… 4

2.Type…………………………………………………………………………….4

3. Specification …………………………………………………………………………4
4 Storage.……………………………………………………………………………….5

5.PCM………………………………………………………………5

6.Test condition………………………………………………………………5-

7 Appearance………………………………………………………………………………6

8.Performance…………………………………………………………………………….6

9.Notice…………………………………………………………………………….9

10 Others………………………………………………………………………………...10

11. Assembly diagram…………………………………………………………………11

Appendix…………………………………………………………………………………………13

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 Specification Approval Sheet

1.Scope
This specification applies to the ICR18650C5 (2500 mah) cylindrical lithium-ion secondary

battery produced by NC POWER TECHNOLOGY LTD

2.Type and Model

2.1 Type：Cylindrical lithium-ion secondary battery

2.2 Model：ICR18650C5-2500mAh
3. Specification

No. Item Spec Note

Charge Voltage
1 4.2V
Over charge protection
2 4.28±0.025V
voltage
Nominal Voltage
3 3.7V
Typ:2500mAh@ At ≥25℃ temperature, the
Nominal Capacity
4 0.2C Discharge capacity of charge and
Min：2450mAh discharge at 0.2C5A
Cell surface
Charge Current
Temperature

5
Charge Current ＜0ºC Charge shall be prohibited
0ºC~10ºC 0.1C Max（CV：4.1V Max）
10ºC~15ºC 0.2C Max
15ºC~25ºC 0.5C Max
25ºC~45ºC 1.0C Max
At 23℃±2℃，First discharge
cell to 2.75V at 0.2C5A, then
CC charge at 0.2C5A，When
Standard charge
6 CC/CV cell reach to 4.2V ，CV
method
charge till charge current
smaller or equal to
0.01C5A。
After half charging, measure
Impedance
7 150mΩ the internal resistance with
AC1KHz
8 Max discharge current 1C
9 over discharge 2.9±0.08V

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protection voltage
Discharge:
-10℃~ +60℃
Operating Temperature （Discharge）
10
Charge:
0℃~ +45℃
（Charge）
Relative humidity
: 45~75%RH
Cells must be stored at 3.6V
~ 3.9V. Over long storage
long term storage periods cells should be
11 temperature -5 ℃~+35℃ cycled every 90 days. The
method is to do a
charge-discharge cycle with
standard method, then
charge to 3.6V ~ 3.9V.

12 Weight about: 50g

13 PCM YK-ML78HD
Length：67mm Max
Width：19mm Max
14 Assembly size
Thickness ： 22mm
Max

4. Storage
Cell should charge 40-50% capacity and store at room temperature .Suggest
recharge each half year to avoid over discharge. Recharge 1 hour at 0.2C
when long storage.

5. PCM
5.1 The cell/battery pack shall contain a PCM that can protect the cell/
battery pack properly.
PCM shall have the following functions to ensure safety and prevent
deterioration of cell performance:
(1) overcharging prevention
(2) over-discharging prevention
(3) over current prevention.
5.2 Overcharging Protection
Overcharging prevention stops charging if any cell of the battery pack
reaches 4.35V.
5．3 Over-discharging protection

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 Specification Approval Sheet

The Over-discharging protection monitors the voltage of every cell in the pack
and works to avoid a drop in the cell voltage to 2.8V or less.

6Test condition
Unless specifically stated otherwise, tests must be done within one month of
delivery and the number of charging-recharging cycles is fewer than 5. The
following is test conditions:
Test conditions:
Ambient Temperature： 25ºC  1ºC
Ambient Humidity： 45~75%RH

7. Appearance
Not allowing any visual defects which will affect the electronic characteristics, such
as leakage and damage.
8. Cell performance
8.1 Electrical Performances

Item Test method Standard

8.1.1
。At 23℃±2℃，First discharge cell to 2.75V at 0.2C5A, then
Standard
CC charge at 0.2C5A，When cell reach to 4.2V ，CV charge
Charging
till charge current smaller or equal to 0.01C5A。
8.1.2 Quick 。At 23℃±2℃，First discharge cell to 2.75V at 1.0C5A, then
Charging CC charge at1.0C5A，When cell reach to 4.2V ，CV charge
till charge current smaller or equal to 0.01C5A。
Discharg
8.1.3 e
At 25℃, lay up cell 0.5h-1h after standard charging, then
0.2C5A capacity
discharge to 2.75V at 0.2C5A. Repeat test for 5 cycles,
discharging ≥2450mA
stop the test when one is ok
h

0.5C5A
discharge
At 23℃±2℃, lay up cell 0.5h-1h after standard charging, capacity
8.1.4 then discharge to 2.75V at 0.2C5A.Then discharge to /0.2C5A
Rate 2.75V at 0.5C5A after standard charging cell; Then discharge
discharging discharge to 2.75V at 1.0C5A after standard charging cell, capacity≥
record discharge capacity at different discharge current. 95%；
1.0C5A
discharge

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 Specification Approval Sheet

capacity
/0.2C5A
discha
rge
capaci
ty ≥
90%
Test should done at 23℃±2℃，during test, check one
time capacity each 50 cycles. The step are as
follow:
Repeat 1-50cycles, lay up 0.5h-1h during charging and
discharging, till any one 50th cycles discharge time lower
than 3h. Recycle one time as per 50th cycles, if still lower Cycle life
8.1.5 Cycle than 3h,then life is ending. ≥
life Cycle Charging Discharging 1000
s Chargin Chargin Cut Dischargin Cut off
g curent g limited off g current voltag
volage curent e
1～49 0.5ItA 4.2V 0.1ItA 0.5ItA 2.75V
50 0.2ItA 4.2V 0.02It 0.2ItA 2.75V
A
-10℃ dis
capacity
8.1.6 High After standard charging the cell, store 3h at 25℃ and /25℃ dis
and low discharge at 0.5C5A to 2.75V；Then standard charging capacity
temperatur the cell, store 3h at 60℃ and discharge at 0.5C5A to ≥55%
e 2.75V；Then standard charging the cell, store 3h at 10℃ 60℃ dis
discharge and discharge at 0.5C5A to 2.75V；record discharge capacity
performanc capacity at different temperature. Compared them with /25℃ dis
e discharge capacity at 25℃, calculate capacity percentage. capacity
≥90%

Rest
8.1. After standard charging the cell, discharge at 0.2C5A to capacity
Electricity 2.75V，repeat three times, record the third capacity as ≥original
maintenan original capacity., then after standard charging the cell, capacity
ce store 28 days at ×90%
And 20℃±5℃，then discharge at 0.2C5A to 2.75V，record cell Recovery
capacity rest capacity; then after standard charging the cell , capacity
recovery discharge at 0.2C5A to 2.75V，record cell recovery capacity ≥original
capacity

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 Specification Approval Sheet

×95%

8.2 Safety performance

item Test method standard
After discharge at 0.5C5A to 2.75V，CC/CV
at 3C5A /4.6V, test stop when meet below
No explosion, no
8.2.1 Over any one condition：
fire
charge a) cell continuous charge time reach to 7h ；
b) Cell temperature drop to 20% lower than
the peak .
After standard charging cell, placed the cell
with a thermocouple to a fume hood b at
55 ℃ ± 5 ℃, shorted circuit its positive and cell outer
negative (total line resistance 80 ± 20mΩ) temperature
8.2.2 Short
with copper wire,monitoring cell temperature should be less
circuit
change during test, when the temperature than 150℃ and no
drops to 20% lower than the peak, end the explosion,no fire
test

The cell is placed in a thermal chamber after

8.2.3 Heat No explosion, no
standard charging. Temperature is raised to
shock fire
130±2ºC at the rate of (5±2ºC)/min and held
for 30 minutes
After standard charging the cell, discharge at No explosion, no
8.2.4 Forced
0.2C5A to 2.75V at 20℃±5℃,then reverse fire
discharging
charge 90min at 1C5A。

8.3Environmental tests

Item Test method Standard

After standard charging cell, placed it into a No leakage, no,
vacuum oven. After sealing the vacuum discouraged, no
8.3.1 Low
container, gradually reduced the internal break, no fire,
pressure
pressure to not more than 11.6kPa and hold no explosion
6h.

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 Specification Approval Sheet

After standard charging cell, fixed the cell to

vibration table, not make the battery
deformation. Using sine vibration and
logarithmic sweep mode within 15min from
7Hz to 200Hz and return to 7Hz. Along 3
perpendicular direction to vibration the
sample ( Each direction must be
Cell voltage≥90%
perpendicular to the plane where the positive
original voltage,
and negative), Each direction repeated 12
no leakage, no
8.3.2 Vibration times as per above logarithmic sweep,
discouraged, no
vibration 3h.
break, no fire and
Logarithmic sweep follows: 7Hz ~ 18Hz,keep
no explosion
peak acceleration of 9.8m/s2 . Keep the
amplitude at 0.8mm (the displacement of
1.6mm) until a peak acceleration of 78.4m/s2
(frequency of about 50Hz). Keep Peak
acceleration to 78.4m/s2 until the frequency
increased to 200Hz.

After standard charging cell, free fall from No leakage, no

8.3.3 Free the height of 1m to a concrete slab, each face no fire, no
drop of each battery drops 1, a total of six tests. explosion

9. Notices:
9.1 Please read these specifications carefully before testing or using the cell as
improper handling of a Li-ion cell may result in lose of efficiency, heating,
ignition, electrolyte leakage or even explosion.
9.2 While testing the cell by charging and discharging, please use
test-equipment especially designed for Li-ion cell. Do not use ordinary
constant current and constant voltage (CC/CV) power supplies. These do
not protect the cell from being overcharged and over-discharged, resulting
in possible loss of functionality or danger.
9.3 When charging and discharging cells or packing them into equipment,
reversing the positive and negative terminals will result in overcharging and
over-discharging of the cell(s). This could lead to serious loss of efficiency
and even explosions.
9.4 Do not solder directly on the cell. Do not resolve the cell.

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 Specification Approval Sheet

9.5 Do not put cell(s) in pockets or bags together with metal products such as
necklaces, hairpins, coins, screws, etc. Neither stores them together
without proper isolation. Do not connect the positive and negative electrode
directly with each other through conductive materials. This can result in a
short circuit of the cell.
9.6 Do not beat, throw or trample the cell, do not put the cell into washing
machines or high-pressure containers.
9.7 Keep the cell away from heat sources such as fires, heaters, etc. Do not
use or store cell(s) at locations where the temperature can exceed 60such
as in direct sunlight. This may lead to the generation of excessive heat,
ignition and lose of efficiency.
9.8 Do not get cells wet or throw them into water. When not in use, place the
cells in a dry environment at low temperatures.
9.9 While during use, testing or storing cells, cells become hot, distribute a
smell, change color, deform or show any other abnormalities, please stop
using or testing immediately. Attempt to isolate the cell and keep it away
from other cells.
9.10 Should electrolyte get into the eyes, do not rub the eyes, rinse the eyes
with clean water and seek medical attention if problems remain. If
electrolyte gets onto the skin or clothing, wash with clean water
immediately.
9.11 After full charge the battery,if the discharge time is less than 60% of
normal discharge time , please immediately stop using and change it or
contact with the customer service personnel to repair.
9.12 Don’t charge the cells and keep them in a charged state for a long
time.( Display units should dismantle the battery) .
10.Others
10.1 Package
when packing.Product name、model 、nominal voltage、quantity、gross weight、
date of production and corresponding impedance、capacity should be marked
outside the package box.
10.2 Transport
The cell should be packed in box for transport, avoid acute vibration, shock or
extrusion, exposed to the sun and rain during transport. We can use
car,train,ship and plane for transport.
10.3 Repair period is 6 months after leaving the factory.
10.4 We will take no responsibility for any accident when the cell is used under
conditions outside of this specification
10.5 Any issues not covered in this specification should be discussed between the
customer and us.

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 Specification Approval Sheet

11Assembly drawing

11.1.cell drawing

Max. 18.40mm
+

Max.65.0mm

A side
-

B side
B

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 Specification Approval Sheet

11.2．Assembly diagram（not in scale）

热缩套管

P+(红)
UL1569 AWG26#
P+/T/P- 50±2mm

P-(黑)

PVC

PCM YK-ML78HD
18650 3.6V
2500mAh 9WH
xxxxxxxxxxxxxxxx
67mm Max

22mm Max

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 Specification Approval Sheet

Appendix
(YK-ML78HD)PCM date sheet
1 Electrical characteristics 电气特性
Topt=25℃
Item Symbol Content Criterion
项目 符号 详细内容 标准
Over charge detection voltage
VDET1 过充电检测电压 4.28±0.025V

tVDET1 Over charge detection delay time 0.1±0.05S

过充电检测延迟时间
Over charge release voltage
VREL1 4.08±0.05V
过充电解除电压
Charge Over current detection voltage
VCIP 0.10±0.04V
Charge 充电过电流检测电压
充 电 Charge Over detection current
ICIP TYP 3.5A
充电过电流保护电流
Detection delay time
TCIP 12±5mS
检测延迟时间
Release condition Cut Charger
保护解除条件 断开充电器
最大持续充电电流 ≤3.0A
Max continuous Charge current
VDET2 Over discharge detection voltage 2.9±0.08V
过放电检测电压
Over discharge detection delay time
tVDET2 25±15mS
过放电检测延迟时间
Over discharge release voltage
VREL1 3.0±0.08V
过放电解除电压
VDIP Discharge 放电过电流检测电压
Over current detection voltage 0.15±0.025V
Discharge
放 电 Discharge Over detection current
IDIP 4.3-6.5A
放电过电流保护电流
Detection delay time
TDIP 10±5mS
检测延迟时间
Release condition Cut load
保护解除条件 断开负载
最大持续放电电流 ≤3.0A
Max continuous Discharge current
Detection condition Exterior short circuit
保护条件 外部电路短路
Short Detection delay time
protection TSHORT 500~700 us
检测延迟时间
短路保护
Release condition Cut short circuit
保护解除条件 断开短路电路
Interior RDS Main loop electrify resistance VC=4.2V,RDS≤45mΩ

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 Specification Approval Sheet

resistance 主回路通态电阻
内阻
Current Current consume in normal operation 3.0μA Type 6.0μA Max
consumption IDD 工作时电路内部消耗
消耗电流

2 Parts list主要元件清单
Pack
Location Part name Specification
NO. type Q’ty 数量
元件编号 元件名称 元件规格
封装形式
Battery protection
1 U1 HY2111-GB SOT-23-6 1
IC
2 U2 Silicon MOSFET DMN2016UTS TSSOP8 1
3 R1 Resistance SMD 100Ω±5% 0402 1
4 R2 Resistance SMD 2.0KΩ±5% 0402 1
5 C1 Capacitance SMD 0.1μF /16V 0402 1
YK-ML78HD
6 PCB Print circuit board 1
50×4.0×0.6mm

3 Application Circuit
线路板原理图

4 PCB layout
Top over view

top layer

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 Specification Approval Sheet

bottom layer

5 保护板尺寸图

6 Terminal explanations
端口说明：
1、 B+：Connect to cell +
2、 B-：Connect to cell –
3、 P+：Connect to output +
4、 P-：Connect to output –
7 Absolute maximum ratings
Parameter Rating unit
Operating temperature range -40～+85 ℃
Operating humidity range Less than 85% RH %RH
Storage temperature range -55～+125 ℃
Storage humidity range Less than 85% RH %RH
Voltage between terminals of P+ Vss-0.3 to Vss+12 V
and P-
Voltage between terminals of B+ Vss-0.3 to Vss+12 V
and B-
8 LEAD-FREE Product

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