25-36-22 Oven PN 8201-01-0000& PDF

SELL
manual
OVEN PN 8201-01-0000 -
OVEN PN 8201-51-0000-
OVEN PN 8201-02-0000
OVEN PN 8201-52-0000
OVEN PN 8201-03-0000"
OVEN PN 8201-53-0000
OVEN PN 8201-04-0000-
OVEN PN 8201-54-0000
OVEN PN 8201-07-0000-'
COMPONENT MAINTENANCE MANUAL

WITH ILLUSTRATED PARTS LIST
OVEN BASIC PN 8201
BUDERUS SELL GmbH

D-63^8 HERBORN W.-GERMANY
ORIGINAL ISSUE O C - . O f t — O O REVISION 4

APR 3 0 / 8 7 <^0 00 £.£. APR 15/93
OVEN BASIC PN 8201
LETTER 0F TRANSMITTAL
TO: HOLDERS 0F COMPONENT MAINTENANCE MANUAL WITH ILLUSTRATED PARTS LIST CHAPTER
N0. 25-36-22 REVISION 3 , DATED NOV 15/89.
PAGES REVISED ARE LISTED BELOW, TOGETHER WITH HIGHLIGHTS 0F THE REVISION.
PLEASE REMOVE AND DISCARD THE AFFECTED PAGES AND INSERT REVISION 4 , DATED
APR 15/93.
HIGHLIGHTS
PAGE NUMBER DESCRIPTION 0F CHANGE
Title Page Updated and oven part number added.
LEP 1 and LEP 2 Revised to reflect this revision.
R/R 1 Revised to indicate current revision number of

Component Maintenance Manual with IPL.
SBL 1 Revised to indicate incorporated Service Bulletin.
1 and 2 Oven configuration PN 8201-07-0000 and control

module configuration PN 8201-57-4000 added.
9 thru 11 Oven configuration added.
101 Chart completed.
104 Oven configuration added.
108, 110, 111 Figure numbers added.
112, 113, 114 Text changed and added.
115, 116, 117 Figure nubers 108B thru 108D added.
118 Text added.
119 Text changed and figure number corrected.
120 thru 122 Figure numbers added.
HIGHLIGHTS
PAGE 1 OF 2
25-36-22 APR 15/93
OVEN BASIC PN 8201
PAGE NUMBER DESCRIPTION 0F CHANGE
123 Figure number added, text changed and figure

number corrected.
124 and 125 Figure number added and figure number corrected.
126 Figure numbers added and text changed.
127 and 128 Figure number added.
128.1 and 128.2 Figure numbers added and text added.
128.3 Figure number added.
128.4 Text and figure number corrected.
140.7 thru 140.12 Figure number 115C added.
145 and 146 Température changed.
153 and 154 Température changed.
155 thru 160 Figure number 116B added.
161 thru 166 Figure number 116C added.
167 Text changed.
301 thru 306 Text revised according to updated illustrated

parts list.
404 Text changed.
602 Figure numbers added.
702 thru 707 Text revised according to updated illustrated

parts list.
801 and 802 Figure numbers 801 thru 803 added.
901 Chart completed.
902 and 903 Text added.
1002 thru 1054 Illustrated parts list updated and configuration

PN 8201-07-0000 and 8201-57-0000 added.
HIGHLIGHTS
PAGE 2 OF 2
25 «,00 —00
""00""^-^ APR 15/93
.OVEN BASIC PN 8201-
LIST 0F EFFECTIVE PAGES
PAGE DATE PAGE DATE PAGE DATE

TITLE PAGE APR 15/93 109 SEP 4/87 144 SEP 4/87
110 APR 15/93 145/146 APR 15/93
LIST 0F EFFECTIVE PAGES 111 APR 15/93 147 NOV 15/89
LEP 1 APR 15/93 112 APR 15/93 148 NOV 15/89
LEP 2 APR 15/93 113 APR 15/93 149 SEP 4/87
114 APR 15/93 150 SEP 4/87
RECORD 0F REVISIONS 115 APR 15/93 151 NOV 15/89
R/R 1 APR 15/93 116 APR 15/93 152 NOV 15/89
R/R 2 BLANK 117 APR 15/93 153/154 APR 15/93
118 APR 15/93 155 APR 15/93
RECORD 0F TEMPORARY 119 APR 15/93 156 APR 15/93
REVISIONS 120 APR 15/93 157 APR 15/93
RTR 1 APR 30/87 121 APR 15/93 158 APR 15/93
RTR 2 BLANK 122 APR 15/93 159/160 APR 15/93
123 APR 15/93 161 APR 15/93
SERVICE BULLETIN LIST 124 APR 15/93 162 APR 15/93
SBL 1 APR 15/93 125 APR 15/93 163 APR 15/93
SBL 2 BLANK 126 APR 15/93 164 APR 15/93
127 APR 15/93 165/166 APR 15/93
TABLE 0F CONTENTS 128 APR 15/93 167 APR 15/93
T/C 1 APR 30/87 128.1 APR 15/93 168 BLANK
T/C 2 BLANK 128.2 APR 15/93
128.3 APR 15/93 DISASSEMBLY
DESCRIPTION AND OPERATION 128.4 APR 15/93 301 APR 15/93
1 APR 15/93 129 NOV 15/89 302 APR 15/93
2 APR 15/93 130 NOV 15/89 303 APR 15/93
3 SEP 4/87 131 NOV 15/89 304 APR 15/93
4 SEP 4/87 132 SEP 4/87 305 APR 15/93
5 NOV 15/89 133/134 NOV 15/89 306 APR 15/93
6 NOV 15/89 135 NOV 15/89
7 SEP 4/87 136 NOV 15/89 CLEANING
8 NOV 15/89 137 NOV 15/89 401 APR 30/87
9 APR 15/93 138 SEP 4/87 402 NOV 15/89
10 APR 15/93 139/140 NOV 15/89 403 NOV 15/89
11 APR 15/93 140.1 NOV 15/89 404 APR 15/93
12 BLANK 140.2 NOV 15/89 405 NOV 15/89
140.3 NOV 15/89 406 BLANK
TESTING AND FAULT 140.4 NOV 15/89
ISOLATION 140.5/140.6 NOV 15/89 CHECK
101 APR 15/93 140.7 APR 15/93 501 APR 30/87
102 APR 30/87 140.8 APR 15/93 502 APR 30/87
103 APR 30/87 140.9 APR 15/93 503 NOV 15/89
104 APR 15/93 140.10 APR 15/93 504 NOV 15/89
105 SEP 4/87 140.11/140.12 APR 15/93
106 APR 30/87 141 NOV 15/89 REPAIR
107 SEP 4/87 142 SEP 4/87 601 NOV 15/89
108 APR 15/93 143 NOV 15/89 602 APR 15/93
PAGE LEP 1
25-36-22 ^ 15/93
OVEN BASIC PN 8201
LIST 0F EFFECTIVE PAGES
PAGE DATE PAGE DATE PAGE DATE

ASSEMBLY 1024 APR 15/93
701 APR 30/87 1025 APR 15/93
702 APR 15/93 1026 APR 15/93
703 APR 15/93 1027 APR 15/93
704 APR 15/93 1027.1 APR 15/93
705 APR 15/93 1027.2 APR 15/93
706 APR 15/93 1028 NOV 15/89
707 APR 15/93 1029 APR 15/93
708 NOV 15/89 1030 NOV 15/89
1031 APR 15/93
FITS AND CLEARANCES 1032 APR 15/93
801 APR 15/93 1033 NOV 15/89
802 APR 15/93 1034 APR 15/93
1035 APR 15/93
SPECIAL TOOLS. FIXTURES 1036 APR 15/93
AND EOUIPMENT 1037 APR 15/93
901 APR 15/93 1038 APR 15/93
902 APR 15/93 1039 APR 15/93
903 APR 15/93 1040 APR 15/93
904 BLANK 1041 NOV 15/89
1042 APR 15/93
ILLUSTRARED PARTS LIST 1043 APR 15/93
1001 APR 30/87 1044 NOV 15/89
1002 APR 15/93 1045 APR 15/93
1003 SEP 4/87 1046 APR 15/93
1004 APR 15/93 1047 APR 15/93
1005 APR 15/93 1048 APR 15/93
1006 APR 15/93 1049 APR 15/93
1007 APR 15/93 1050 APR 15/93
1008 NOV 15/89 1051 NOV 15/89
1009 APR 15/93 1052 APR 15/93
1010 APR 15/93 1053 APR 15/93
1011 APR 15/93 1054 APR 15/93
1012 APR 15/93
1013 APR 15/93
1014 APR 15/93
1015 APR 15/93
1016 APR 15/93
1017 APR 15/93
1018 APR 15/93
1019 APR 15/93
1020 APR 15/93
1021 APR 15/93
1022 APR 15/93
1023 APR 15/93
PAGE LEP 2
25-36-22 APR 15/93
OVEN BASIC PN 8201
"-— ———————————!——————————————— •"—————— •"•———— '••""—————
RECORD 0F REVISIONS
REV. ISSUE DATE REV. ISSUE DATE

N0. DATE INSERTED BY N0. DATE INSERTED BY
1 SEP 4/87
2 MAY 17/89
3 NOV 15/89
4 APR 15/93
RETAIN THIS RECORD IN THE FRONT 0F THE MANUAL ON RECEIPT 0F REVISIONS, INSERT
REVISED PAGES IN THE MANUAL AND ENTER REVISION NUMBER, ISSUE DATE, DATE INSERTED
AND INITIALS.
PAGE R/R 1
25-36-22 APR 15/93
^H^
OVEN BASIC PN 8201
RECORD 0F TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE DATE

REV. N0. NUMBER DATE BY REMOVED
PAGE
25-36-22 APR
OVEN BASIC PN 8201
SERVICE BULLETIN LIST
Service Service
Bulletin Incorporated Bulletin Incorporated
E33-3-137SB MAR 07/91
E33-3-138SB FEB 03/92
E33-3-139SB APR 30/92
E33-3-140SB AUG 24/90
E33-3-142SB APR 30/92
PAGE SBL 1
OC—Ofi—00
^0 00 £.£. APR 15/93
^H-^
OVEN BASIC PN 8201
TABLE 0F CONTENTS
PAGE
DESCRIPTION AND OPERATION ........................................ 1
TESTING AND FAULT ISOLATION ...................................... 101
UNASSIGNED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
DISASSEMBLY 301
CLEANING . . . 401
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
ASSEMBLY (Including Storage) 701
FITS AND CLEARANCES 801
SPECIAL TOOLS, FIXTURES AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901
ILLUSTRATED PARTS LIST ........................................... 1001
OC Qfi 00 PAGE T/c 1

Z D 00 LL. APR 30/87
OVEN BASIC PN 8201
DESCRIPTION AND OPERATION
1. GENERAL
A. This manual provides descriptive information, spécifie shop maintenance

procédures and illustrated parts list applicable to oven basic part number
8201.
DOORS HINGED ON LH SIDE RH SIDE
PN 8201-01-0000 PN 8201-51-0000
PN 8201-02-0000 PN 8201-52-0000
PN 8201-03-0000 PN 8201-53-0000
PN 8201-04-0000 PN 8201-54-0000
PN 8201-07-0000
B . Thé oven is designed to reconstitute frozen food and to maintain it at thé

desired température.
C. Thé oven is manufactured to close tolérances and tooled to ensure uniform-

ity and interchangeability between parts and units. Quality control is
conforming to health requirements and inspection, essential to airplane
equipment spécifications. Stainless steel and high quality materials hâve
been used to provide long service and ease of cleaning under ail inflight
conditions.
D. For technical data of thé ovens refer to figure 4.

For principal features refer to figure 1 thru 3.
E. Control Module
CENTIGRADE FAHRENHEIT
( 1 ) Control module configuration PN 8201-01-4000 PN 8201-51-4000
PN 8201-03-4000 PN 8201-53-4000
PN 8201-57-4000
( 2 ) Refer to fig 1 thru .3 for applicable control module.
PAGE 1
25-36-22 APR 15/93
^SSSf^
OVEN BASIC PN 8201
OVEN PN 6201-01-0000 WENS ARE EQUIPPED

OVEN PN 8201-51-0000 WITH ACONTROL MODULE
OVEN PN 8201-0^-0000 PN 8201-01-AOOO OR
OVEN PN 8201-5À-0000 PN 8201-51-^000
OVEN PN 8201-07-0000 PN8201-0&-AOOO
PN8201-S7-AOOO
NOTE; OVEN PN 8201-51-0000

OVEN PN 8201-5^-0000
ARE PROVIDED WITH A
RIGHT SIDE HINGED DOOR
OVEN ASSY
FIGURE 1
PAGE 2
25-36-22 APR 15/93
^fS^
COMPONEÏ1T MAINTENANCE MAMTIAL
OVEN BASIC PN 8201
OVEN PN 8201-02-0000 OVENS ARE EQUIPPED

OVEN PN 8201-52-0000 WITH A CONTROL MODULE
PN 8201-01-^000 OR
PN 8201-51-AOOO
VAPOR OUTLET
NOTE: OVEN PN 8201-52-0000 1S
PROVIDED WITH A
RIGHT SI DE HINGED DOOR
OVEN ASSY
FIGURE 2
25-36-22^?
^ss^-
OVEN BASIC PN 8201
OVEN PN 8201-03-0000 OVENS ARE EQUIPPED

OVEN PN 8201-53-0000 WITH A CONTROL MODULE
PN 8201-03-AOOO OR
PN 8201-53-AOOO
VAPQR OUTLET / NOTE : OVEN PN 8201-53-0000 IS

——— PROVIDED WITH A
RIGHT SIDE HINGED DOOR
OVEN ASSY
FIGURE 3
PAGE 4
25-36-22 SEP 4/87
^SSr^-
OVEN BASIC PN 8201
2. DESCRIPTION
A. Oven Général Setup
( 1 ) Thé oven consists of a double walled insulated oven casing and oven
door.
( 2 ) Thé electrical heating éléments, blower assy, température sensor and
overheat cutoff switch are mounted to thé oven cavity rearwall.
( 3 ) An airflow insert which is slid into thé oven, holds thé entrée
shelves and provides even distribution of thé recirculated air.
( 4 ) Oven connector and wiring are installed to rearwall of oven outer ca-
sing. Thé electrical components are installed to oven rearwall and in
thé oven control module.
( 5 ) Thé oven control module is installed on top of thé oven.
( 6 ) Alignment bolts are provided in thé lower section of thé rearwall, for
oven attachment and correct interfacing with thé galley compartment.
( 7 ) Two holes are provided in thé front lower area for oven attachment
with 10-32UNF3A countersunk screws.
CAUTION: THE MAXIMUM SCREW TORQUE VALUE IS 70 KPCM ( 6 1 LBSIN.).
B . Principal Features
( 1 ) Oven casing
( a ) Thé oven casing consists of thé outer casing, thé insulated inner
casing and thé front frame.
( b ) Thé outer casing is a riveted assy of aluminum alloy sheet.
( c ) A recess with handle, for carrying, is provided on top of thé
1 oven.
( d ) Thé inner casing is a fonned and spot welded stainless steel sheet
assy wrapped in insulating material.
^r- ^c QQ PAGE 5
ZD ""JO ~"ZZ NOV 15/89
^H^
OVEN BASIC PN 8201
(e) Front frame
1 Thé front frame forms thé structural closure between thé inner
and outer casing simultaneously keeping thé door seal in posi-
tion.
2_ Thé front frame is made of lacquer coated plastic material.
( 2 ) Door assy
( a ) Thé door assy consists of thé insulated outer panel, thé inside
plate and thé door latch.
( b ) Thé inside plate and latch parts are made of stainless steel ex-
cept thé door handle which is made of plastic material.
( c ) Outer panel
^_ Thé outer panel is made of lacquer coated plastic material.
( 3 ) Control module
( a ) Thé control module accomodates ail major electrical components for

thé oven. It is a spot welded assy, made of plastic coated alu-
minum.
( b ) A control panel is mounted on thé front side of thé control
module.
( c ) A réceptacle interfacing with thé oven is located on thé rear
plate of thé control module.
( d ) Thé control panel contains thé following electrical components:
l_ Socket outlet (fed up to 1000 W at 115 V AC only).

(Control module PN 8201-01-4000 and PN 8201-51-4000 only.)
2_ Switch (oven on-off).
3^ Timer.
^_ Illuminated switch for température setting including

indicator for adjusted température and cycle light.
]?AGE 6
^C_QR—00
L^J 00 £.£. NOV 15/89
^BSr^
OVEN BASIC PN 8201
( e ) Thé inside mounted parts are:
1_ Relay for blower assy.

î_ Relay for heating éléments.
3_ Terminal strip and ground studs.

( 4 ) Thé electrical installation of thé oven casing consists of thé
following détails:
( a ) Connector for power supply mounted in thé middle of thé lower

section on thé rearwall of thé oven.
( b ) Connector for control module mounted in thé upper installation

area behind thé control module.
( c ) Heating éléments mounted to thé oven rearwall.
( d ) Blower assy mounted to thé oven rearwall.
( e ) Overheat cutoff switch mounted in thé left upper part of thé

sidewall.
( f ) Thermostat mounted to thé left sidewall.

( g ) Terminal strips are mounted to thé oven rearwall.
( h ) Wiring is in compliance with thé wiring diagram and is grouped in

a wire bundle accordingly.
25~36""22 SEP 4/87

^fSSSr^
OVEN BASIC PN 8201
( 5 ) Blower assy
( a ) Thé blower motor is an internally ventilated threephase asynchron-
ous motor.
( b ) Operating data: 115/200 V ; 400 Hz
190 W at 7300 RPM.
( c ) Thé blower assy is mounted to thé rearwall of thé oven cavity and
connected with a wire bundle to thé oven wiring.
( d ) For further détails and illustrated parts list refer to manual

25-35-95.
( 6 ) Heating éléments
( a ) Two, three filament heating éléments are provided on thé cavity

rearwall of thé oven. Power is 3 times 610 watts at 115 volts per
élément.
( b ) Power terminal connection for thé heating éléments passes through
thé cavity rearwall and thé rearwall of thé outer casing to thé
terminal strip.
( 7 ) Overheat cutoff switch
( a ) Thé overheat cutoff switch is installed on thé rearwall of thé

oven and cuts off power in case of oven overheating.
( 8 ) Airflow insert
( a ) Thé airflow insert is a welded aluminum assy. Thé cutouts in thé

insert are designed, in conjunction with thé entrée shelf configu-
ration, to provide uniform distribution of thé recirculated air.
( 9 ) Vapor outlet
( a ) A vapor outlet is provided in thé lower section of thé door.
PAGE 8
25-36-22 NOV 15/89
OVEN BASIC PN 8201
C . Table of Leading Particulars
OVERALL Width 285 mm

DIMENSIONS 11.22 inches
Height 561 mm
22.08 inches
Depth 570 mm
22.44 inches
WEIGHTS Empty 1 6 . 5 kg
3 6 . 4 Ibs
Gross 43.5 kg
weight 9 5 . 9 Ibs
Capacity 27.0 kg
(incl. insert and 5 9 . 5 Ibs
shelves)
OPERATING Voltage 115/200 V 400 Hz 3 phases
DATA Control
voltaee 115 V 400 Hz
LOADING Heating 3660 Watts
Motor 190 Watts
Control 20 Watts
Total loads 3870 Watts
OPERATING 8201-01-0000 8201-03-0000 8201-07-0000
TEMPERATURES 8201-51-0000 8201-53-0000
8201-02-0000
8201-52-0000
8201-04-0000
8201-54-0000
Reconstitution 150°C / 350°F 100°C / 210°F 250° F
150°C / 350°F
Grill 230°C / 450°F 230°C / 450°F ^50* F
SHELVES PER OVEN 8
USEFUL Width 208 mm ( 8 . 1 9 inches)

AREA FOR
DISHES Length 360 mm (14.17 inches)
PER
SHELF
Heieht 35 mm ( 1.38 inches)
TABLE OF TECHNICAL DATA

FIGURE 4
25-36-22 APR 15/93

OVEN BASIC PN 8201
3. OPERATION
A. Général
( 1 ) Heat transfer to thé food is accomplished by recirculation of electri-

cally heated air. Two air circulation schemes operated by a common
blower assembly are utilized.
( 2 ) Recirculation of oven cavity air
Thé circulation fan générâtes an airflow to which thé food to be re-

constituted is exposed with optimum distribution via thé airflow in-
sert. Thé funnel at thé rear side of thé airflow insert collects and
directs thé circulated air to thé circulation fan. From thé circula-
tion fan thé air passes over thé energized heating élément and is di-
rected to thé entrées by means of thé specially designed airflow in-
sert.
( 3 ) Cooling air
( a ) Thé cooling air, required for cooling thé motor is circulated by

thé motor fan (inner). Thé cooling air is sucked in, on both sides
of thé control module, through holes and slots in thé frame, pas-
sing over thé motor winding and is discharged into thé room behind
thé oven and is exhausted by thé airplane ventilation System.
B . Operating Modes
Thé oven has two basic operating modes: Reconstitution and grill.
( 1 ) Reconstitution modes 100°C (210°F) and 150°C ( 3 0 0 ° F )

or 121°C (250°F) on oven PN 8201-07-0000
( a ) During reconstitution thé deep-frozen food is warmed up from a

nominal température of -18°C ( 0 ° F ) to thé necessary serving tem-
pérature.
( b ) Upon initiation of thé reconstitution cycle, thé blower and thé

heating éléments are energized.
( c ) When thé reconstitution température is achieved, thé heating élé-

ments are switched off and on by thermostat via relay as required
to maintain a constant mean température.
PAGE 10
0L\J
^—Q ft—O
OU
O
LéL APR 15/93
OVEN BASIC PN 8201
( 2 ) Grill mode 230°C ( 4 5 0 ° F ) or

177°C ( 3 5 0 ° F ) on oven PN 8201-07-0000
CAUTION; DO NOT OPERATE EMPTY OVEN AT A TEMPERATURE 0F 230°C FOR MORE
THAN 5 MINUTES.
( a ) Thé grill mode is provided, to grill steaks - or other - from a
nominal température of +2°C ( + 3 5 ° F ) .
( b ) During thé grill mode thé blower and thé heating éléments are
switched off and on by thermostat as required to maintain a con-
stant mean température.
C. Door Latch Mechanism

( 1 ) Latch général setup
( a ) Thé door latch consists of a spring loaded latching linkage which
engages into thé lower and upper strikes in thé oven front frame.
Thé operating knob is installed on door front side.
( 2 ) Opening thé door
( a ) By turning thé operating knob in LH direction thé latching linkage
will disengage from thé strikes.
( 3 ) Closing thé door
( a ) Slam door lightly to close. Thé spring loaded linkage will engage
into strikes. Thé knob must manually be put into vertical position
in order to achieve secure latching.
D. Overheat Protection (Manual Reset)

( 1 ) Thé overheat cutoff switch installed on oven rearwall, switches off
heating éléments at thermostat malfunction. Thé oven must be removed,
thé malfunction be remedied and thé overheat cutoff switch be reset.
PAGE 11
OC—OÛ—00
&0 00 LC. APR 15/93
OVEN BASIC PN 8201
TESTING AND FAULT ISOLATION
1. GENERAL
This section provides procédures based on test point/location method for

bench/shop testing and fault isolation of thé oven unit.
2. TEST EQUIPMENT
NOTE; Equivalent substitutes may be used for listed items.
EOUIPMENT/PART N0. DESCRIPTION MANUFACTURER

Bench power 115/200 V AC, 3 phases, 400 Hz, COMMERCIALLY
supply AC 5 KVA capacity with ammeters ca- AVAILABLE
pable of measuring 0 to 15 amp
per phase.
Connector for PN DPXAMA26-33S CANNON
control module ELECTRIC GMBH
uower supDlv POSTSTRASSE
Connectors for oven PN BUC6-33 75 UND 17
power supply PN DPXAMA26-34P POSTFACH 1120
7056 WEINSTADT
GERMANY
Résistance measuring 0 to 1000 ohms ± 0 . 5 Z reading COMMERCIALLY
device AVAILABLE
Voltage measuring 0 to 250 V AC, 400 Hz COMMERCIALLY
device AC AVAILABLE
Insulation résistance Megohm bridge or hand crank gene- METRAWATT GMBH
measuring device. rator. Range: 0 to 500 megohms at TH.-MANN-STR.16-20
Type METRAWID M 500 V DC POSTFACH 1333
8500 NUERNBERG 50
GERMANY
Measuring device for 1000 and 1500 V AC, ELEKTROTECHNISCHES
dielectric test. 50 or 60 Hz LABORATORIUM
Type UH27 DIPL ING RICHARD
KARL BAUMANN
7015 KORNTAL
GERMANY
Température measuring Thermocouple instrument with thermo- COMMERCIALLY
device couple soldered to copper plate of AVAILABLE
20x20x0.5 mm (0.79x0.79x0.02 inch).
Ranee:-20°C to 500°C ( - 4 ° F to 932°F)
TEST EQUIPMENT
FIGURE 101
PAGE 101
25-36-22 APR 15/93
^sss^
OVEN BASIC PN 8201
| —|——————i.————|- A ^ Ci a u r |
^Â)
————3
(3HASE3IS
(SROUl^'IU
A B C AC GROUND
115/200 V
3 Phases
400 Hz
1 . Oven (without control module)
2. Connector BUC6-33
3. Power supply 115/200 V AC, 400 Hz
4. Connector - Test panel DPXAMA26-34P
5 . Test panel (refer to wiring diagram fig 103)
EQUIPMENT SCHEMATIC FOR TESTING OVEN

WITHOUT CONTROL MODULE
FIGURE 102
102
25-36-22 PAGE
APR 30/87
^6B-^
OVEN BASIC PN 8201
3. TEST SETUP FOR TESTING OVEN WITHOUT CONTROL MODULE
A. Setup Bench Test Facillty per Fig 102
( 1 ) Provide capability of measuring 0 to 15 amp selectively on each phase

of thé 115/200 V AC, 400 Hz supply circuit.
( 2 ) Provide test panel per wiring diagram flg 103.
B . Prétest Hookup and Checkout (Fig 102)
( 1 ) Check that bench power is deenergized.
( 2 ) Connect bench power connecter ( 2 ) with oven unit ( 1 ) .
( 3 ) Connect test panel ( 5 ) with oven unit ( 1 ) using test panel con-
necter ( 4 ) .
( 4 ) Energize bench power supply ( A C ) .
C. Thé setup and oven are now ready for operational test and fault isolation.
OC—QC—OO PAGE 103

ZOÔ""' £.£. APR 30/87
OVEN BASIC PN 8201
-^L 16
?———————
1
6
^0
3 ^
——————————————————0^——————————————— 8
1
——————————————————\j»\ ^j——————————————— 9
1
< i————————————————————(J^11^)———————————————— 10
( i————&^———o—L-^
HEATING ON | )
o | )
0————————————————————————— 23
1 o 150°C/300°F * 22 * or 121°C/250°F
on oven PN
—————0^0 100°C/210°F 8201-07-0000
21
0
230°C/450°F ** ** or 177°C/350°F
4 on oven PN
i 14 8201-07-0000
^
13
0^ 12
2^^ ^ 1 ^Th 6 15
BL(OWEr^^N——————^ "0————
/"» l ./ PVPT Tï*
INDICATOR
7
1. Switch Single pôle, double through (ON-OFF-ON)

2. Switch Single pôle, single through
3. Relay Three pôle, single through, coil voltage 115V, 400 Hz
4. Relay Three pôle, single through, coil voltage 115V, 400 Hz
5. Connector DPXAMA26-34P
6. Indicator 115 V , 400 Hz ;
7. Switch single pôle, double through
TEST PANEL (CONTROL MODULE SIMULATOR)

FIGURE 103
PAGE 104
25-36-22 APR 15/93
^Bj^
OVEN BASIC PN 8201
(A) Q9 (A)
1. Control module
2. Connecter - Test panel DPXAMA26-33S

3. Test panel (refer to wiring diagram fig 105)
4. Power supply 115/200 V AC, 400 Hz
EQUIPMENT SCHEMATIC FOR TESTING CONTROL MODULE

FIGURE 104
25-36-22
^jiiih*^
COMPONËNT MAINTENANCE MANUAL
OVEN BASIC PN 8201
4. TEST SETUP FOR TESTING CONTROL MODULE
A. Setup Bench Test Facility per Fig 104
( 1 ) Provide bench power supply.
( 2 ) Provide test panel. Refer to wiring diagram fig 105.
B. Prétest, Hookup and Checkout (Fig 104)
( 1 ) Check that bench power is deenergized.

( 2 ) Connect bench power supply ( 4 ) with test panel ( 3 ) .
( 3 ) Connect test panel ( 3 ) with control module ( 1 ) using test panel

connector ( 2 ) .
( 4 ) Energize bench power supply.
C. Thé setup and control module are now ready for operational test and fault
isolation.
PAGE 106
OC QC 00
^0""OD""ZZ APR 30/87
^SSSr^
OVEN BASIC PN 8201
l
PHASE A l
115/200 V
3 PHASES PHASE B 9 2
400 Hz
PHASE C 3
AC GROUND 7
16
CASE GROUND 6
21
22
< •————— 23
BLOWER
INDICATORS
/
—\
—( >
^
—i
2
3
A
B
12
13
/
—( )-
——i )-
4
5
C
A
14
HEATING
INDICATORS ^ 6 B 9
.r
CYCLI
SWIT(
o^^&
-lO
—r 7 r 10
15
1 Connecter DPXAMA26-33 S
2 thru 7 Indicator 115 V , 400 Hz
8 thru 10 Switch Single pôle, single through
TEST PANEL (OVEN SIMULATOR)

FIGURE 105
25-36-22 PAGE
SEP
OVEN BASIC PN 8201
5. OPERATIONAL TEST AND FAULT ISOLATION FOR OVEN WITHOUT CONTROL MODULE
| Refer to Wiring Diagrams Fig 115, 115A. 115B or 115C.
A . Heating Elément Circuit
Refer to test panel items 1 and 7 of fig 103, items 5 , 6 , 10, 11 of oven
| wiring diagrams fig 115, 115A, 115B or 115C.
( 1 ) Circuit function
Refer to chapter DESCRIPTION AND OPERATION 3 . B .
( a ) Heating éléments ( 5 , 6 ) are switched on and off by heating

relay (3/5 fig 116/116A/116B/116C).
( b ) Heating relay (3/5 fig 116/116A/116B/116C) is switched on and off

by thermostat ( 1 0 , fig 115, 115A, 115B or 115C).
( 2 ) Test préparation
CAUTION; DO NOT OPERATE OVEN WITHOUT ENERGIZED BLOWER.
( a ) Set switch BLOWER ( 2 , fig 103) of test panel to ON position.
( b ) Set switch ( 7 , fig 103) of test panel to ON position.
( c ) Set température setting switch ( 1 , fig 103) of test panel to

| 1500C/3000F, resp. 121°Cl250°¥ on oven PN 8201-07-0000.
( d ) Press down red manual reset button of overheat cutoff switch ( 1 1 ,

| fig 115, 115A, 115B or 115C).
O C — 0 0 — 0 0 PAGE 108
C.\J 00 C.L APR 15/93

Ûp^
OVEN BASIC PN 8201
( 3 ) Test procédure
CAUTION: UO NOT OPERATË OVEN WITHOUT ENERGIZED BLOWER.
Heating current déviâtes from

thé following values (see to
ammeters of power supply):
Phase A :
Phase B : -Refer to fig 117.
Phase C:
YES
N0 1
Heating current too
3.
No heating current|
high or too low (any/all phases). |
(any phase).
AC power on contacts
4, 5 and 6 of terminal
strip ( 1 3 ) available.
YES N0
1.
AC power available on con-
1Replace heating
éléments.
tacts PI, P2, P3 of overheat
icutoff switch (11). ______
YES
N0 1
Replace over-
AC ground available on heat cutoff
contacts 1 1 , 21 or 31 switch ( 1 1 ) .
1 pf thermostat ( 1 0 ) .
N0
YES ±
Check function of [Replace ther-

test panel (control Imostat (10).
module simulator,
fig 103).
î
Heating élément circuit is correct.
Proceed to check blower circuit
per B. below.
TEST PROCEDURE - HEATING ELEMENT CIRCUIT

FIGURE 106
PAGE
25-36-22 SEP
OVEN BASIC PN 8201
B . Blower Circuit
Refer to thé test panel item 2, fig 103.

Items 8,14 of oven wiring diagrams fig 115. 115A, 115B or 115C.
Refer to manual 25-35-95 for operational test and fault isolation of

blower assy.
( a ) Blower motor ( 8 ) is energized by 115/200 V , 400 HZ, 3 phases via

blower relay ( 4 / 5 , fig 116, 116A, 116B or 116C) of control
module.
( a ) Set test panel switch BLOWER ON ( 2 , fig 103) to ON position.
PAGE 110
OjK—Oft—00
L\J 00 LL ÂPR 15/93
OVEN BASIC PN 8201
|Blower ( 8 ) isL
loperating. r
N0
YES
Current déviâtes from
thé following values
(refer to ammeters of
IBlower (8) blocked
bv airflow insert.
power supply):
Phase A: 0 . 9 5 ± 0.1 amp.
Phase B: 0 . 9 5 ± 0.1 amp.
Phase C: 1.05 ± 0.1 amp. YES JRepair or replace
(due to control current 1airflow insert.
of 0.1 amp).
AC power available on
Current values contacts 4 , 5 and 6 of
N0 too low terminal strip (14) and
(anv phase). AC ground available on
contact 1.__________
|Current values too
Ihigh. Replace
blower ( 8 )
Abnormal blower
motor noise is
audible.
N0
YES
I
Blower ( 8 ) touches 1
airflow insert.
YES
I
N0
( Replace
blower ( 8 )
Blower rotation
is counterclock- |Repair or replace
wise._______ iairflow insert.
YES
N0
1 Correct wiring per wiring diagram
fie 115. 115A. 115B or 115C as reouiredl
Blower circuit is correct. Pro-
ceed to check thermostat circuit
per C. below.
TEST PROCEDURE - BLOWER ASSY

FIGURE 107
PAGE
25-36-22 APR
OVEN BASIC PN 8201
I C . Thermostat Circuit 100°C or 210°F; 121°C or 250°F; 150°C or 3 0 0 ° ? ;

177°C or 350°F and 230°C or 450°F
Refer to test panel items 1 , 2 and 7 of fig 103.

| Item 10 of oven wiring diagrams fig 115, 115A, 115B or 115C.
( 1 ) Circuit function, général
( a ) Thé thermostat ( 1 0 ) opérâtes on thé principle of fluid-expansion

which is caused by influence of température. This thermal ex-
pansion is used for opération of three switch contacts.
I NOTE; Measure thé température after thé thermostat has switched

off thé heating éléments for three times.
PAGE 112
0^—Qft—OO
L\J W eLL. APR 15/93
OVEN BASIC PN 8201
( 2 ) Thermostat circuit 100°C or 210°F
Refer to item 10 of wiring diagram fig 115A.
( a ) Circuit function
Contact 31/32 of thermostat (10) is switching heating éléments on
and off via heating relay installed in thé control module.
( b ) Test préparation
1 Provide capability of measuring -20°C to 500°C ( - 4 ° F to 932°F)

in thé middle of thé oven cavity.
NOTE: Airflow insert must be installed.

2. Set test panel switch BLOWER ON ( 2 , fig 103) to ON position.
3. Set test panel switch HEATING ON ( 7 , fig 103) to ON position.
.4. Set température setting switch ( 1 , fig 103) of test panel to

100°C/210°F.
NOTE; Measure thé température after thé thermostat has switched

( c ) Test procédure
Thermostat ( 1 0 ) , contact 31/32
shuts off at 105°C ± 10 K
(221°F ± 1 8 ° ) and switches on at
90°C ± 10 K ( 1 9 4 ° F ± 1 8 ° ) .
N0
YES
Readjust contact 31/32 of thermostat ( 1 0 )
by turning thé appropriate adjusting screw
(refer to fig 114). If thermostat (10) re-
mains inactive (does not switch on or off)
after adiusting, replace thermostat ( 1 0 ) .
Thermostat circuit 100°C or 210°F is correct.

Proceed to check thermostat circuit
150°C or 300°F per ( 3 ) below.
TEST PROCEDURE - THERMOSTAT CIRCUIT 100°C OR 210°F
FIGURE 108
PAGE 113
25-36-22 APR 15/93
OVEN BASIC PN 8201
Refer to item 10 of wiring diagram fig 115C.
Contact 31/32 of thermostat ( 1 0 ) is switching heating éléments on

1 Provide capability of measuring -20°C to 500°C ( - 4 ° F to 9 3 2 ° F )

NOTE; Airflow insert must be installed.

250°F.


100°Ç ± 10 K (212°F t 1 8 ° ) .
N0
YES
Readjust contact 31/32 of thermostat (10)
after ad Justine. replace thermostat ( 1 0 ) .
Thermostat circuit 121°C or 250°F is cor-

rect. Proceed to check thermostat circuit
150°C or 300°F per ( 4 ) below.
TEST PROCEDURE THERMOSTAT CIRCUIT 121°C OR 250°F

FIGURE 108A
PAGE 114
25-36-22 APR 15/93
OVEN BASIC PN 8201
Refer to item 10 of wiring diagrams fig 115, 115A or 115B.



150°C/300°F.

off thé heating éléments for three limes.
NOTE; Nominal switching température is adjusted to 185°C ( 3 6 5 ° F )
for température setting switch in position 150°C/300°P.

( 3 6 5 ° F ± 1 8 ° ) and switches on at
170°C ± 10 K (338°F ± 1 8 ° ) .
N0
YES
after ad Justine.
tint replace thermostat ( 1 0 ) .

230°C or 450°F ner ( 5 ) below.

FIGURE 108B
PAGE 115
25-36-22 APR 15/93
OVEN BASIC PN 8201
Refer to item 10 of wiring diagram fig 115C.
Contact 11/12 of thermostat ( 1 0 ) is switching heating éléments on

1 Provide capability of measuring -20°C to 500°C ( - 4 ° F to 932°F)

2. Set test panel switch BLOWER ON ( 2 . fig 103) to ON position.
1 Set test panel switch HEATING ON ( 7 , fig 103) to ON position.
t<_ Set température setting switch ( 1 , fig 103) of test panel to

350°F.
NOTE: Measure thé température after thé thermostat has switched


152°C ± 10 K (305°F ± 1 8 ° ) .
N0
YES
Readjust contact 11/12 of thermostat ( 1 0 )
mains inactive after adjusting, replace
thermostat.________________________

230°C or 450°F per ( 6 ) below.

FIGURE 108C
PAGE 116
25-36-22 APR 15/93
OVEN BASIC PN 8201
Refer to item 10 of wiring diagrams fig 115, 115A or 115B.

1 Set test panel switch HEATING ON ( 7 , fig 103) to ON position.

230°C/450°F.


220°C ± 10 K (428°F ± 1 8 ° ) .
N0
YES
(refer to fig 114). If thermostat ( 1 0 ) re-
mains inactive after adjusting, replace
thermostat.________________________

rect. Proceed to check overheat protection
circuit per D. below.

FIGURE 108D
25-36-22 APR 15/93

OVEN BASIC PN 8201
D. Overheat Protection Circuit
Refer to test panel items 1 , 2 , 6 and 7 of fig 103.

Item 11 of oven wiring diagrams fig 115, 115A, 115B or 115C.
( a ) Thé overheat cutoff switch (11) prevents overheating of thé oven
in case of thermostat malfunction by switching off thé power sup-
ply of heating éléments ( 5 , 6 ) . Blower remains energized to cool
down heating éléments.
( a ) Provide capability of measuring -20°C to 5000C ( - 4 ° F to 9 3 2 ° F ) in
thé middle of thé oven cavity.
( b ) Shorten contact 21/22 of thermostat (10) using shorting bus.
( c ) Set test panel switch ( 2 , fig 103) BLOWER ON to ON position.
( d ) Set test panel switch HEATING ON ( 7 , fig 103) to ON position.

( e ) Set température setting switch ( 1 , fig 103) of test panel to
230°C/450°F.

PAGE 118
OC—Où 00
&0 00 €.£. APR 15/93
OVEN BASIC PN 8201
CAUTION; HEAT UP OVEN WITH ENERGIZED BLOWER ONLY AND DO NOT OPERATE
EMPTY OVEN FOR MORE THAN 5 MINUTES.
Overheat cutoff switch (11) (overheat protection)

shuts off at 300°C - 20 K (572°F - 3 6 ° ) . When oven
cavity température is below 250°C (482°F) press
down red manual reset button of overheat cutoff
switch ( 1 1 ) .
NOTE; If switching température exceeds this range
readjust switching température of overheat
switch (11) by turning adjusting screw
(refer to fie 118).
N0
YES JReplace cutoff switch ( 1 1 ) .
1 Overheat protection circuit

is correct.______ __j
Oven opérâtes correctly.

Proceed to operational test
and fault isolation for
control module per 6 . .
TEST PROCEDURE - OVERHEAT PROTECTION CIRCUIT

FIGURE 109
PAGE
PAGE lls
119
OC— Ofi— 00
^0 00 éLéL APR 15/93
OVEN BASIC PN 8201
6 . OPERATIONAL TEST AND FAULT ISOLATION FOR CONTROL MODULE
| Refer to Wiring Diagrams Fig 116, 116A, 116B or 116C.
A . Blower Relay Circuit
Refer to test panel items 2 , 3 , 4 , 8 , 9 , fig 105.

Items l , 4 , 5 , 7 , 9 , 15 of oven control module wiring diagrams fig 116,
| 116A, 116B or 116C.
I ( a ) Blower relay coil (X1/X2, item 4/5, fig 116/116A/116B/116C) is in

séries with OVEN ON switch ( 9 , fig 116/116C or 8, fig 116A/116B)
and timer ( 7 , fig 116/116A/116B/116C).
( b ) Blower relay contacts are switching power supply for oven blower
| and for heating relay coil ( 3 / 5 , fig 116/116A/116B/116C) on
and off.
I ( a ) Set timer ( 7 , fig 116/116A/116B/116C) to 15 minutes.
1 ( b ) Set OVEN ON switch ( 9 . fig 116/116B/116C) to OVEN position or

switch ( 8 , fig 116A) to OVEN ON position.
|Indicators BLOWER ( 2 , 3 , 4 ,
Ifig 105) illuminated.
N0
YES |lndicator deenergizedj Indicators deener-

I(ail phases). gized (any phase).
AC power available on
coil contacts X1/X2 of
blower relay ( 4 / 5 ) . 1 Replace blower)
relay ( 4 / 5 ) .
N0 YES
I AC power available on con-

tact 1 of timer ( 7 ) .
[Replace|
Itimer ( 7 ) . l
PAGE 120
25-36-22 APR 15/93
OVEN BASIC PN 8201
Indicator BLOWER ( 2 , fig 105) is deenergized by

depressing switch phase A ( 8 , fig 105) and in-
dicator BLOWER ( 3 , fig 105) is deenergized by
depressing switch phase B ( 9 . fig 105).
_NO_^jCorrect wiring per wiring

Idiagram fie 116/116A/116B/116C.
YES
Set timer ( 7 ) to|

zéro position.
Indicators BLOWER ( 2 ,
3 . 4 . fig 105) deenergized.
N0_ JAC power still available on

lcontacts X1/X2 of blower relav ( 4 / 5 ) .
N0
YES
iReplace timer ( 7 ) . | I Replace blower relay ( 4 / 5 )
1Blower relay circuit is correct. Proceed to

check heating relav circuit per B . below.
TEST PROCEDURE - BLOWER RELAY CIRCUIT

FIGURE 110
B . Heating Relay Circuit

Refer to test panel items 5 , 6 , 7 , fig 105.
Items 3 , 4 , 5 , 7 , 9 , 15, 16 of oven control module wiring diagram fig
116/116B/116C or items 3 , 4 , 5 , 7, 8 , 15, 16 of oven control module
wiring diagram fig 116A.
PAGE
25-36-22 APR
OVEN BASIC PN 8201
( a ) Heating relay coil (contact X1/X2, item 3/5, (fig 116/116A/116B/

116C) is in séries with température setting switch ( 1 5 , fig 116/
116A/116B/116C) and contact D of blower relay ( 4 / 5 , fig 116/
116A/116B/116C).
( b ) Heating relay contacts are switching on and off power supply for
oven heating éléments when blower is operating.
( a ) Set timer ( 7 , fig 116/116A/116B/116C) to 15 minutes.
( b ) Set OVEN ON switch ( 9 , fig 116/116B/116C) to OVEN position or

switch ( 8 , fig 116A) to OVEN ON position.
( c ) Set température setting switch (15. fig 116/116A/116C) to 150°C or

per fig 116B to 250°F.
|lndicators HEATING ( 5 , 6 . 7 ,
Ifig 105) are illuminated.
N0
|lndicators deenergizedj Indicators

YES 1(ail phases). deenergized
(any phase).
115 V AC available on contact XI
of heating relay coil ( 3 / 5 ) .
N0
JBlower relay circuit is de-

1 Replace heatingj
^lay ( 3 / 5 ) .
YES Ifective. Test; per A. above.
AC ground available on contact

X2 of heating relay coil ( 3 / 5 ) ,
N0
YES
[Replace heating| Replace température

Irelav ( 3 / 5 ) . setting switch ( 1 5 ) ,
PAGE 122
25-36-22 APR 15/93
OVEN BASIC PN 8201
Température indicator 150°C ( 1 5 , fig 116/116A/

1160 or 250°F ( 1 5 . fie. 116B) illuminated.
N0 , 1 Tempe rature setting switch (15) or bulb ( 1 6 ) is defective,

iVerify andreplace defective component.
YES
l—1———————————————————————————————————————»
ISet température setting switch (15) to 100 t> C or 210°F. \
jlndicators HEATING ( 5 , 6 , 7 ,
Ifig 105) illuminated.
FIG
116
'AND
116B YES
N0
1 Replace température
settinR switch ( 1 5 ) .
ONLY
Température indicator 100°C
or 210°F (15) illuminated.
Température setting switch ( 1 5 ) or

N0 bulb ( 1 6 ) is détective. Verify and
YES replace defective component.
Set température setting switch ( 1 5 , fig 116/116A) to|

230°C or switch (15. fig 116B) to 350°F.
I lndicators HEATING ( 5 , 6 , 7 ,
fie 105) illuminated.
N0 ÎReplace température
Isetting switch (15).
YES
1 Température indicator 230°C ( 1 5 , fig 116/116A)

or 350°F ( 1 5 . fig 116B) illuminated.
N0 ^1 Température setting switch ( 1 5 ) or bulb ( 1 6 ) i s j |

Idefective. Verifv and replace détective component.I
YES
Heating relay circuit is correct.

Proceed to test cycle light
circuit per C. below.
TEST PROCEDURE - HEATING RELAY CIRCUIT

FIGURE 111
25-36-22 APR
OVEN BASIC PN 8201
C . Cycle Light Circuit
Refer to test panel item 10, fig 105.
Items 3 , 4 , 5 , 7 , 9 , 15, 16 of oven control module wiring diagram fig

116/116B/116C or items 3 , 4 , 5 , 7. 8 , 15, 1 6 , of oven control module
wiring diagram fig 116A.
( a ) Indicator CYCLE ( 1 5 , fig 116/116A/116B/116C) is connected

parallel to heating éléments of thé oven and is switched on and
off together with heating éléments.
( a ) Set switch CYCLE ( 1 0 , fig 105) to ON position.
jlndicator CYCLE ( 1 5 )
lilluminated.______
N0
YES Indicator CYCLE ( 1 5 ) or

bulbs ( 1 6 ) are détective.
Verify and replace détective
component.
1 Indicator CYCLE ( 1 5 ) is deenergized

by depressing switch CYCLE ( 1 0 . fig 105)
Cycle light circuit is correct.

Proceed to test socket, outlet
circuit per D. below.
TEST PROCEDURE - CYCLE LIGHT CIRCUIT

FIGURE 112
PAGE 124
0L.\J
^—Q ft—O
OU
O
C-L. APR 15/93
OVEN BASIC PN 8201
D. Socket, Outlet Circuit
Refer 'to wiring diagram fig 116/116B/116C only.
Refer to items 7 , 9 , 13 of oven control module wiring diagram

fig 116/116B/116C.
( a ) Outlet ( 1 3 ) is switched on and off by timer ( 7 ) which is con-

nected in séries with oven main switch ( 9 ) .
( a ) Set oven main switch ( 9 ) to OUTLET.
( b ) Set timer ( 7 ) to 15 minutes.
I AC power available on
contacts of outlet ( 1 3 ) .
N0
YES
I
AC power available on con-
nection of outlet ( 1 3 ) .
YES
, NOf________
|AC power available on JReplace outlet ( 1 3 ) " |
1 contact 2 of timer ( 7 ) .
N0 1 YES
*————:——*
[Repli
Lace
Itimer ( 7 ) .
Replace
1 oven
main switch ( 9 ) . j
•4-
I Set timer (7) to|

zéro position, i
——I——»^—— i^——————t
IAC power of outlet ( 1 3 ) deenergized.l
N0
YES iReplace ^
timer (7)T1
Socket. outlet circuit is correct.j

—J.—i^—^-^^^^—.^_>^^_^^__^^_i^^^^^^^^^—^_^-^
1 Oven control module opérâtes correctly.l
TEST PROCEDURE - SOCKET, OUTLET CIRCUIT

FIGURE 113
PAGE
25-36-22 APR
OVEN BASIC PN 8201
7 . DIELECTRIC AND INSULATION RESISTANCE TEST
I Refer to wiring diagrams fig 115, 115A, 115B, 115C, 116, 116A, 116B
and 116C.
CAUTION: DIELECTRIC AND INSULATION TEST CRITERIA VARY FOR INDIVIDUAL COMPO-
NENTS. TO AVOID COMPONENT DAMAGE, CAREFULLY FOLLOW TEST PROCEDURES
AND PRESCRIBED. VOLTAGE WHEN PERFORMING THESE TESTS ON GENERAL WIRING
OR INDIVIDUAL COMPONENTS.
DIELECTRIC AND INSULATION RESISTANCE TEST MUST BE PERFORMED AT THE
END 0F EACH OVERHAUL.
INSULATION RESISTANCE TEST MUST BE PERFORMED AFTER COMPLETION OP DI-
ELECTRIC TEST.
A . Général
CAUTION: PAY ATTENTION TO GENERAL SAFETY RULES.
CAUTION; TO REPEAT DIELECTRIC TESTS ONLY 80 2 0F SPECIFIED VOLTAGE MAY BE

USED.
CAUTION: MAX. FAULT CURRENT ALLOWED MUST NOT EXCEED 2 . 0 MILLIAMPERES.
( 1 ) Dielectric test at 1500 V AC
Dielectric test is performed with each wire in each câble bundle

against ail other wires in thé bundle and against thé oven structure.
( 2 ) Dielectric test at 1000 V AC
Dielectric test is performed with each wire in each câble bundle

against ail other wires in thé bundle and against thé oven structure.
( 3 ) Insulation résistance test
Insulation résistance measuring device used at 500 V DC is a hand

crank generator or battery operated device. Insulation résistance is
measured between each wire in each câble bundle against ail other
wires in thé bundle and against thé oven structure.
Thé insulation résistance must be a minimum of 200 megohms for each
wire.
PAGE 126
OC—Qft—OO
C.\J OU C,d. APR 15/93
COMPONEMT MAINTENANCE MANUAL
OVEN BASIC PN 8201
B . Test Préparation
| Refer to oven control module wiring diagrams fig 116, 116A, 116B or 116C.
( 1 ) Remove bulbs ( 1 6 ) from illuminated switches ( 1 5 , 8 ) .
( 2 ) Activate timer ( 7 ) .
| ( 3 ) Set oven main switch ( 9 ) to OVEN (wiring diagram fig 116/116B/116C)

or switch ( 8 ) to OVEN ON position (wiring diagram fig 116A).
( 4 ) Set température setting switch ( 1 5 ) to 150°C (fig 116/116A/116C)
1 or to 250°F (fig 1 1 6 B ) .
| ( 5 ) Remove relays ( 5 , fig 116/116A/116B/116C) from relay socket and
shorten contacts A1-A2, B1-B2, C1-C2, D1-D2. X1-X2 on both sockets.
C. Measuring Procédure
( 1 ) Dielectric and insulation résistance test procédures for oven without
control module.
CAUTION; DO NOT PERFORM TESTS ACROSS PINS BETWEEN CONNECTOR N0. 1 AND
CONNECTOR N0. 3.
Refer to oven wiring diagrams fig 115, 115A, 115B or 115C.
( a ) Perform pin to pin dielectric and insulation résistance test per

paragraph A . ( l ) and A . ( 3 ) between thé following pins of connec-
ter ( 1 ) ;
Pins A . C . E and F.
PAGE
O C — O f i — 0 0 PAGE 127
lz7
C.\J 00 €..£. APR 15/93
OVEN BASIC PN 8201
( b ) Perform dielectric and insulation résistance test per paragraph

A . ( 2 ) and A . ( 3 ) between pin D of connector No. 1 and thé following
pins of connector No. 3:
Pins 8 , 9 , 1 0 , 1 2 , 1 3 , 1 4 and pin B of connecter No. 1.
CAUTION ; DO NOT PERFORM TESTS BETWEEN THE FOLLOWING PINS OF CON-

NECTOR N0. 3:
PINS 5 , 7 . 8 , 9 , 1 0 , 1 2 , 1 3 , 1 4 , 1 5 , 2 1 , 2 2 , 2 3 .
( 2 ) Dielectric and insulation résistance test procédures for control

module.
Refer to oven control module wiring diagram fig 116/116B.
CAUTION; DO NOT PERFORM TESTS BETWEEN THE FOLLOWING PINS OF CONNECTOR

N0. 1:
1. PINS NUMBER 1 , 8 , 1 2 .
2. PINS NUMBER 2 , 9 , 1 3 .
3. PINS NUMBER 3 , 7 . 1 0 , 1 4 , 2 1 , 2 2 , 2 3 .
( a ) Peform dielectric and insulation résistance test per paragraph

A . ( 2 ) and A . ( 3 ) between pins 6 or 16 of connecter No. 1 and thé
following pins of connecter No. 1:
Pins 1 , 2 , 3 , 5 , 1 5 , 2 1 .
( b ) Perform dielectric and insulation résistance test per paragraph

A . ( 2 ) and A . ( 3 ) between thé following pins of connecter No. 1;
J. Pins number 1 and 2 , 3 , 5 , 1 5 , 2 1 .
2_ Pins number 2 and 3 , 5 , 1 5 , 2 1 .
3. Pins number 3 and 5 , 1 5 , 2 1 .
4. Pins number 5 and 15,21.
5. Pins number 15 and 21.
( c ) Set température setting switch ( 1 5 ) te 230°C (fig 116/116A) or

350°F (fig 116 B ) dielectric and insulation résistance test per
paragraph A . ( 2 ) and A . ( 3 ) between pin 22 and thé following pins
of connecter No. 1:
Pins 1 , 2 , 3 , 6 , 1 5 .
PAGE 128
OC—Q^î—00
€.\J 00 C.L APR 15/93
OVEN BASIC PN 8201
( d ) Set oven main switch ( 9 ) (wiring diagram fig 116 only) to OUTLET
and perform dielectric and insulation résistance test per
paragraph A . ( 2 ) and A . ( 3 ) between pin 3 and thé following pins of
connecter No. 1:
Pins 1 , 2 , 5 , 6 , 1 5 , 2 2 .
( e ) Set timer ( 7 ) (wiring diagram fig 116A only) to OFF position and
perform dielectric and insulation résistance test per paragraph
A . ( 2 ) and A . ( 3 ) between pin 3 and thé following pins of connecter
No. 1:
Pins 1 , 2 , 5 , 6 .
D. Component Electrical Test
Refer to oven wiring diagrams fig 115, 115A, 115B or 115C and oven control
module wiring diagrams fig 116, 116A, 116B or 116C.
( 1 ) Heating éléments ( 5 , 6 )
( a ) Insulation résistance and dielectric strength per paragraph A . ( l )

and A . ( 3 ) .
( b ) Elément résistance per phase: 10.84 ohms ± 0 . 6 ohms.
( 2 ) Thermostat (10)
( a ) Insulation résistance and dielectric strength per paragraph A . ( l )
and A . ( 3 ) .
( b ) Température data:
1 Contacts 11-12 (fig 115, 115A, 115B)
Normally closed below 185°C ( 3 6 5 ° F ) oven cavity température.
Circuit opens at 185°C ± 10K ( 3 6 5 ° F ± 18°F) with increasing
température. Circuit closes at 170°C ± 10K (338°F ± 18°F) with
decreasing température.
2_ Contacts 11-12 (fig 115C)
Normally closed below 177°C (350°F) oven cavity température.
Circuit opens at 177°C ± 10K (350°F ± 18°F) with increasing
température. Circuit closes at 152°C ± 10K (305°F ± 18°F) with
1 Contacts 21-22 (fig 115, 115A, 115B)
| Circuit opens at 235°C ± 10K (455°F ± 1 8 ° ) with increasing
température. Circuit closes at 220°C ± 10K (428°F ± 1 8 ° ) with
OC Où f\f\ PAGE 128.1

^-0 00 £.£. APR 15/93
OVEN BASIC PN 8201
.4. Contacts 31-32 (fig 115A)

Normally closed below 105°C (221°F) oven cavity température.
Circuit opens at 1050C ± 10 K (221°F ± 1 8 ° ) with increasing
température. Circuit closes at 9 0 ° C ± 10 K ( 1 9 4 ° F ± 1 8 ° ) with
5. Contacts 31-32 (fig 115C)

Circuit opens at 121°C ± 10 K (250°F ± 1 8 ° ) with increasing
température. Circuit closes at 100°C ± 10 K (212°F ± 1 8 ° ) with
( 3 ) Overheat cutoff switch ( 1 1 )
| ( a ) Insulation résistance and dielectric strength per paragraph A . ( l )

and A . ( 3 ) .
( b ) Température data
NOTE; Test température in thé center of thé oven cavity with

thermocouple soldered to copper plate of 20 x 20 x 0 . 5 mm
( 0 . 7 9 x 0 . 7 9 x 0.02 inch).
.1 Normally closed below 280°C ( 5 3 6 ° F ) thermostat température.

Circuit opens at 300°C ± 20 K (572°F ± 3 6 ° F ) with increasing
température.
2_ Circuit can be closed by pressing down red manual reset button

at a température below 235°C ( 4 5 5 ° F ) .
( 4 ) Blower assy ( 8 )
Refer to manual 25-35-95 for test instructions.
| ( 5 ) Relays ( 5 , fig 116, 116A, 116B or 116C)
| ( a ) Insulation résistance per A . ( 3 ) .
( b ) Dielectric strength: max. 0 . 5 milliamperes creep.
.1 Coil to ground at 1000 V AC for 1 minute.
2_ Circuit to circuit and circuit to ground at 1500 V AC for

1 minute.
PAGE 128 2
OC—Qft—OO -
£-\J 00 éLC. APR 15/93
COMPOMEMT MAINTENANCE MANUAL
OVEN BASIC PN 8201
( 6 ) Timer ( 7 , fig 116/116A/116B/116C), switch ( 9 , fig 116/116B/116C),

outlet ( 1 3 , fig 116/116B/116C).
( a ) Insolation résistance and dielectric strength per paragraph

A . ( l ) and A . ( 3 ) .
( 7 ) Illuminated switch ( 1 5 , fig 116/116A/116B/116C) and ( 8 , fig 116A).
( a ) Insulation résistance and dielectric strength per paragraph

A . ( 2 ) and A . ( 3 ) .
OC" Qfi 00 PAGE 128.3

C-\J 00 i-C. APR 15/93
OVEN BASIC PN 8201
ADJUSTING SCREWS
CONTACT CONTACT CONTACT

31/32 21/22 11/12
NOTE; SECURE ADJUSTING SCREW

WITH SECURING PAINT
THERMOSTAT
FIGURE 114
PAGE 128.4
25-36-22 APR 15/93
^s^
OVEN BASIC PN 8201
APPLICABLE TO WIRING DIAGRAM FIG 115 SH 5

OVEN PN 8201-01-0000
PN 8201-51-0000
PN 8201-02-0000
PN 8201-52-0000
ITEM NOMENCLATURE QTY PART NO.
1 Plug 1 BUC6-34
2 Blank
3 Plug 1 DPXAMA26-33S
4 Blank
5 Heating élément 1 8101-01-2001
Blank
1 \ Blower assy 1 UM56-12-8 (up to sériai
|
• 8A Blower assy 1
no. 89-01-0594)
UM56-12-8B (from sériai
| no. 89-01-0595 up)
• 9 Blank
10 Thermostat 1 5015-02-0032
11 Overheat cutoff switch 1 5015-02-0030
12 Blank
13 Terminal strip 1 MS27212-6-6
15 Cover 2 MS18029-6S6
1 lb Terminal bus 1 MS25226-10-2
17 Blank
18 Ground stud assy 1 00-882
20 Ground stud assy 1 5026-02-0019
21 and 22 Blank
23 Terminal lug 11 323676
WIRING DIAGRAM - ELECTRICAL COMPONENTS

OVEN - FIGURE 115, SHEET 1 0F 5
PAGE 129
25-36-22 NOV 15/89
^B&^
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to oint routing
Wire No. Size Ijength FROM TO
(cm) Item Contact Item Contact
No. No. No. No.
A01A16A 16 110 1 A 3 1
A02A16B 16 110 1 C 3 2
A03A16C 16 110 1 E 3 3
A04A16N 16 90 1 B 13 3
A05A12N 12 50 1 F 19 -
A06A12N 12 50 1 D 18 -
A07A16N 16 100 3 6 19 -
A08A12N 12 35 19 - 20 -
A09A12N 12 35 18 - 1 -
A10A12N 12 35 8 - 20 -
A11A16N 16 100 3 16 20 -
A12A16A 16 85 3 8 11 P1
A13A16B 16 85 3 9 11 P2
A14A16C 16 85 3 10 11 P3
A15A16A 16 85 11 1 13 4
A16A16B 16 85 11 2 13 5
A17A16C 16 85 11 3 13 6
A18A16C 16 70 3 15 13 6
A19A16N 16 60 3 5 13 3
A20A16N 16 50 13 1 14 3
A21A16N 16 90 3 21 10 11
A22A16N 16 90 3 22 10 21
A23A16N 16 10 10 12 10 22
A24A16N 16 50 10 12 13 2
A25A16N 16 90 3 7 14 1
A26A16A 16 90 3 12 14 4
A27A16B 16 90 3 13 14 5
A28A16C 16 90 3 14 14 6
WIRE LIST
FIGURE 115, SHEET 2 OF 5
PAGE 130
25-36-22 NOV 15/89
^s^
OVEN BASIC PN 8201
ITEM
NYLON PRE-INSULATED TERMINAL LUGS NO.ON
PARTS
SYMBOL STUDMM DIA WIRE SIZE COLOR MFR PN MFR SELL PN LIST
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
€> 2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -23
<X> 5 3.18 22 - 18 RED 36149 AMP
6 3.50 22 - 18 RED 36152 AMP 264628
16 - 14 BLUE 36158 AMP 264632
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -24
12 - 10 YELLOW 320568 AMP 264633
(•) 8 RED 53041 AMP 264746
6 BLUE YAEV6CL1 BURNDY 263931
4 YELLOW YAEV4CL3 BURNDY 264566
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -25
12 - 10 YELLOW 36161 AMP 264640
0 8
8
RED
RED
130682
324043
AMP
AMP
264608
6 BLUE 130683 AMP 265056

4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
0 8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
0 8
6
RED
BLUE
324044
324048
AMP
AMP
263946
263924
4 YELLOW 324051 AMP 264614
^ 3/8 9.52 6 BLUE 324049 AMP 264611
(°) 10 4.83 22 - 18 NON INS. 323153 AMP 264615
FASTON TER- 18 - 16 NON INS. 5-160506-3 AMP 557920
[=0 MINAL LUG
SOLDER CONNECTION
2——-> CRIMP CONNECTION
LIST 0F TERMINAL LUGS
- OVEN -
FIGURE 115, SHEET 3 OF 5
PAGE 131
25-36-22 NOV 15/89
^H^
OVEN BASIC PN 8201
REVISION REFERENCE SHEET

Rev. Sériai No.
Code Revision Description Effectivity
Secondary ground stud item 18 added ail

^>

FIGURE 115, SHEET 4 0F 5
132
25-36-22 PAGE
SEP 4/87
<^ÉB^
OVEN BASIC PN 0201
teî
1 HEATING ELEMENTS
1 6x610W.115V
<I] 11
r'T'i 13 îc6^- RED———————•-LJUL*
r~i n !xb
—————————
ipi.La. 1
HEATING
"•A A •-A01A16A—— 1 8 —A12A16 A ————p-OfO-Œ —————A15A16A ——— iy^ ^—RED——»TnrLf^————i
POWER SUPPIY
115/200V 0B C »—A02A16B—— 2
iP2 A. 2
9 ——A13A16B ————H)-O^T>-Œ ————A16A16 B
tsry
US.
/—BLACK ——înrLr»————
400 Hz ^ BLACK —————^Ln-TLf^—————————1
|P3 lâ. 3
0C E •-A03A16C—— 3 10 —AUA16C————p-O^'0-C —————A17A16C ——-7 &Ê. r——WHITE —————•-Ln-Tl-f^————————j
» » — • <
AC-GROUND
^~
B »—AO^.A16N——————iA
F »—A05A12N—,
L2.8Q°.C
15 ——A18A16 C ——————————— ^WHITE —•-Ln-n-r»——i
A^——A04.A16N ——< ^ wni i L.
CASEGROUND- 5 AIQAIfiN
D •-A06A1ZN-1 i———A07A16N ——— 6 230°C S? vv n 1 1 c-
•^
' /,50°F I
/—— BLACK ———————————————————————
21 ——A21 A16N——ID-Qf ji- A-———————A2Â16N
rt<- 1 rtlMl'1 f"' s-f"\J~ ^^T<
2» "Î\-A 23A16N—i \—— BLACK —————————————————————————
lî>f r^ < 22 ——A22A16N——P-OC^®!——

-"——l •11 185°C lî'i ^\ ûfcy
rh ^ 7 ^ L.J65 0 FJ
1:î,15.116
nc-u
18 19 10
OUTER ÇA SING^ OVEN CONTROL
MODULE c3 BLJOVVER hÔTOR
cM
i S
r^ -———A11A16N ——— 16
7
20
FIG.116
7 ——A25A16N——————————————
r^^*^r^ iw i ^
<
5T
115/ 200VAC.ÀOOHz
^^--——--^.\90\M . 7:300RPM
*6-L^ ——YELLOW ——————————-y^—————————-J^\
< 5 INNER( CASING \ 8î

o g SS23 /-tJHMINUC.————————— -r———W •V^\ — W
^ lîhiy itiLiiTf
liî^
A
12 ——A26A16A——————————————
rtfcWf^lVrt ©5
A A C-GROUND
13 —A27A16B———————————— ——„©S ——GREEN ———————\-————————/W\-^~——
A C ASE GROOND
\ '^\ y
<S MANUAL RESET H —A28A16C——————————————————————- @D
1 W1REE SPECIFICATION : ITEM 28,27

Mil --W?Î27S9/8 (RM <; 13-31F1
14<15
A r/-A09AttN————/
z2s il -AinAnM
APPLICABLE TO:
OVEN PN 8201-01-0000
PN 8201-51-0000
PN 8201-02-0000
PN 8201-52-0000
WIRING DIAGRAM
OVEN
FIGURE 1 1 5 . S H E E T 5 0F 5
OC Q C 00 ^GE 133/134
ZO^'OD—^Z NOV ^f99
^Hh^
OVEN BASIC PN 8201
APPLICABLE TO WIRING DIAGRAM FIG 115A SH 5

OVEN PN 8201-03-0000 and
PN 8201-53-0000
ITEM NOMENCLATURE qTY PART NO.
1 Plug 1 BUC6-34
2 Blank
4 Blank
7 Blank
8 Blower assy 1 UM56-12-8 (up to sériai
no. 89-01-0594)
8A Blower assy 1 UM45-12-8B (from sériai

no. 89-01-0595 up)
9 Blank
10 Thermostat 1 5015-02-0032
12 Blank
15 Cover 2 MS18029-6S6
1 ^ Terminal bus 1 MS25226-10-2
17 Blank
21 and 22 Blank

OVEN - FIGURE 115A, SHEET 1 0F 5
PAGE 135
25-36-22 NOV 15/89
^B^
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to p oint routing
Wire No. Size Length FROM TO
No. No. No. No.
A01A16A 16 110 1 A 3 1
A02A16B 16 110 1 C 3 2
A03A16C 16 110 1 E 3 3
A04A16N 16 90 1 B 13 3
A05A12N 12 50 1 F - -
A06A12N 12 50 1 D 18 -
A07A16N 16 100 3 6 19 -
A08A12N 12 35 19 - 20 -
A09A12N 12 35 8 - 18 -
A10A12N 12 35 8 - 19 -
A11A16N 16 100 3 16 20 -
A12A16A 16 85 3 8 11 P1
A13A16B 16 85 3 9 11 P2
A14A16C 16 85 3 10 11 P3
A15A16A 16 85 11 1 13 4
A16A16B 16 85 11 2 13 5
A17A16C 16 85 11 3 13 6
A18A16C 16 70 3 15 13 6
A19A16N 16 60 3 5 13 3
A20A16N 16 50 13 1 14 3
A21A16N 16 90 3 21 10 21
A22A16N 16 90 3 22 10 11
A23A16N 16 10 10 12 10 22
A24A16N 16 50 10 12 13 2
A25A16N 16 90 3 7 14 1
A26A16A 16 90 3 12 14 4
A27A16B 16 90 3 13 14 5
A28A16C 16 90 3 14 14 6
A29A16N 16 10 10 22 10 32
A30A16N 16 90 10 31 3 23
WIRE LIST
FIGURE 115A, SHEET 2 OF 5
OÇ Q^ —0^ PAGE 136

ZO "\jU ^.L. NOV 15/89
^ss^
OVEN BASIC PN 8201
ITEM
PARTS
SYMBOL STUD MM DIA WIRE SIZE COLOR MFR PN MFR SELL PN LIST
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
0 2.84 16 - 14
16 - 14
BLUE
BLUE
324159
323676
AMP
AMP 264624 -23
(D 5
6
3.18
3.50
22 - 18
22 - 18
RED
RED
36149
36152
AMP
AMP 264628
16 - 14 BLUE 36158 AMP 264632
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -24
12 - 10 YELLOW 320568 AMP 264633
(-) 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -25
12 - 10 YELLOW 36161 AMP 264640
0 8
8
RED
RED
130682
324043
AMP
AMP
264608
6 BLUE 130683 AMP 265056

4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
0 8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16' 7 . 9 3 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
324044 AMP
0 8
6
RED
BLUE 324048 AMP
263946
263924
4 YELLOW 324051 AMP 264614
3/8 9.52 6 BLUE 324049 AMP 264611
-fr-
w 10 4.83 22 - 18 NON INS. 323153 AMP 264615
«=0
s MINAL LUG
SOLDER CONNECTION
CRIMP CONNECTION

- OVEN -
FIGURE 115A, SHEET 3 0F 5
PAGE 137
25-36-22 NOV 15/89
^g9p^
OVEN BASIC PN 8201

Sériai No.
Revision Description Effectivity

FIGURE 115A,SHEET 4 0F 5
138
25-36-22^ 4/87
Êfflh^
C O M P O N E N T MAINTENANCE MANUAL
O V E N BASIC PN 8201
i>J »
1 HEATING ELEMENTS
1 CD 11 6x610W.115V
ry-i 1:& 6^- RED——»T-nrLr»————
c r-~i r-~l 3jb
HEATING
0A A •—A01 Â16A 1 fi ——A12A16A————p-O'f'^--^—————A15A16A ———i S>4.
^ , •
^—RED————»Tj~LTLr»——————
POWER SUPPIY
115/200V 0B C •—A02A16B—— 2
|P2 .A 2|
9 ——A13A16B————p-0-TT)-d—————A16A16 B ——— gsc'
/— BLACK ——»-i-nnr»————
^.00 Hz ^— BLACK ——^TrLnr^———i
&J.
0C E »—A03A16C—— 3 10 ——AUA16C————|e>-0* '^^-q—————A17A16 C———-, 66. -—WHITE ——•-irLnr^———i

ll ï\c'
L-28Û°.C J /^
AC-GROUND B B—AOÂ16N————————lA
15 • "AloAlOL————————•" • "—- •— —————— ^—WHITE ———îrLTLr»————i
F •-A05A12N—— A^——A04.A16N——<
CASC GROUND- ^ C
——A19A16N
<->Uf^lU11 —————————————————————————————^
^ .————.,,.———.———
D ••—A06A12N-1 i————A07A16N———— 6
1 185°C/365°F 1
2
•
/ ULAl^l\
22 ——A22A16N -^Q-r)^r~^ ———————A24A16N ———
/^7
^————l l———^^~1
/%7 ^
2]
23
0 0
• 230 C/A50 F^-A23A16N-l
A21A16N -(2Jg>-Q(-^^2 ———————1
j KTOÎO'F^^9^^-)
AînAifiN r^.i^Y* f~~SS2 ' 1:3,15.116
nc.u
Ï
\—— BLACK ——————————————————————————
[^^—^^———————————————————————
18 19 OVEN CONTROL
MODULE
"•"lo"'"1 1
3
M BLOVVER hÔTOR
<t 115 / 200VAC.400Hz
^———A11A16N ——— 16
^ FIG 116A
n ——A 2SA16
r^<fc«/r^ N ———————————————————————————
IV l'i wu
^--——---^190\lA / , 7:300RPM
^n ——YELLOW ——————————-^————————-i^\
S S 20
\ f iî
§ 1 ^2) ÔRANGE————————^L^JQ-T-^1
^ g2 ' U/HITF /
A
A26A16A——————————————————————————————i@S ——RED—————————[————————————————7
L ^J
12 ^Ûr^ wr^
A AC-GROUND
A ^fv & <^' r^
!-<t-~ ——GREEN ————————\-—————————TW-^:——l
13 ——A27A16B———————————————————————————— 'Sti^>
A CASE GROUND
<D MANUAL RESET H ——A28A16C——————————————————————————— m ——BLACK ——————————-^-—————————.^
- •y
1 ^ï /
WIRE SPECIFICATION : ITEM 28 A ( /-A09AI2N————
Q^ \
MIL-W22759/8 (BM S 1 3 - 3 1 F ) [ /l A10A12 N
rÎVr\*^ 1^
APPLtCABLE TO;
OVEN PN 8201-03-0000
PN 8201-53-0000
W I R I N G DIAGRAM
OVEN
25-36-22 Ê
139/140
15/89
^BQ^-
COMPONENT MA INTENANCE MANUÂL
OVEN BA SIC PN 8201
APPLICABLE TO WIRI NG DIAGRAM FIG 115B SH 5

OVEN PN 8201-04-0000
PN 8201-54-0000
ITEM NOMENCLATURE qTY PART NO.
1 Plug 1 BUC6-34
2 Blank
4 Blank
7 Blank
8 Blower assy 1 UM56-12-8B
9 Elapsed time indicator 1 95C8CE
10 Thermostat 1 5015-02-0032
12 Blank
15 Cover 2 MS18029-6S6
16 Terminal bus 1 MS25226-10-2
17 Blank
22 Blank

OVEN - FIGURE 115B, SHEET 1 OF 5
PAGE 140.1
25-36-22 NOV 15/89
<^Hh^
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to oint routing
No. No. No. No.
A01A16A 16 110 1 A 3 1
A02A16B 16 110 1 C 3 2
A03A16C 16 110 1 E 3 3
A04A16N 16 90 1 B 13 3
A05A12N 12 50 1 F 19 -
A06A12N 12 50 1 D 18 -
A07A16N 16 100 3 6 19 -
A08A12N 12 35 19 - 20 -
A09A12N 12 35 8 - 18 -
A10A12N 12 35 8 - 20 -
A11A16N 16 100 3 16 20 -
A12A16A 16 85 3 8 11 P1
A13A16B 16 85 3 9 11 P2
A14A16C 16 85 3 10 11 P3
A15A16A 16 85 11 1 13 4
A16A16B 16 85 11 2 13 5
A17A16C 16 85 11 3 13 6
A18A16C 16 70 3 15 13 6
A19A16N 16 60 3 5 13 3
A20A16N 16 50 13 1 14 3
A21A16N 16 90 3 21 10 21
A22A16N 16 90 3 22 10 11
A23A16N 16 10 10 12 10 22
A24A16N 16 50 10 22 13 2
A25A16N 16 90 3 7 14 1
A26A16A 16 90 3 12 14 4
A27A16B 16 90 3 13 14 5
A28A16C 16 90 3 14 14 6
A29A22N 22 9 - 14 2
A30A22A 22 14 4 9
WIRE LIST
FIGURE 115B, SHEET 2 0F 5
OC_OC_00 PAGE 140.2

4L3 OU ^^ NOV 15/89
^4ffl^
»->ui'Lruiii.ii'i± l'iAXïnj.EiLimiLiCi riaj.wnLi
OVEN BASIC PN 8201
ITEM
PARTS
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
0 2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -23
<Z) 5
6
3.18
3.50
22 - 18
22 - 18
RED
RED
36149
36152
AMP
AMP 264628
16 - 14 BLUE 36158 AMP 264632
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -24
12 - 10 YELLOW 320568 AMP 264633
® 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -25
12 - 10 YELLOW 36161 AMP 264640
8 RED 130682 AMP 264608
0 8 RED 324043 AMP
6 BLUE 130683 AMP 265056
4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
0 8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
8 RED 324044 AMP 263946
(g) 6 BLUE 324048 AMP 263924
4 YELLOW 324051 AMP 264614
â& 3/8 9.52 6 BLUE 324049 AMP 264611
® 10 4.83 22 - 18 NON INS. 323153 AMP 264615
(=0 MINAL LUG
• SOLDER CONNECTION
-CRIMP CONNECTION

- OVEN -
PAGE 140.3
25-36-22 NOV 15/89
^s^
OVEN BASIC PN 8201

Sériai No.

FIGURE 115B,SHEET 4 0F 5
PAGE 140.4
25-36-22 NOV 15/89
^SB^
C O M P O N E N T MAINTENANCE MANUAL
O V E N BASIC PN 020)
HEATING
POWER SUPPIY
115/200V
^.00 Hz
AC GROUND
CASE GROUND^
'^»
'/
BLOWER MOTOR
115/200VAC.ÔOHz
190W. 7300RPM
APPLICABLE T O :
OVEN PN 8201-04-0000
PN 8201-54-0000
W I R I N G DIAGRAM
OVEN
P I G U R E 1 1 5 B . S H E E T 5 0F 5
nr- Q C ^Q PAGElÔ.5/140.6
ZO—jD^ZZ NOV 15/89
COMPONEMT MAINTENANCE MANUAL
OVEN BASIC PN 8201
APPLICABLE TO WIRING DIAGRAM FIG 115C SH 5

OVEN PN 8201-07-0000
1 Plug 1 BUC6-34
2 Blank
4 Blank
7 Blank
8 Blower asay 1 UM56-12-8B
9 Blank
10 Thermostat 1 5015-02-0032
12 Blank
15 Cover 2 MS18029-6S6
17 Blank
22 Blank

OVEN - FIGURE 115C, SHEET 1 OP 5
PAGE 140.7
25-36-22 APR 15/93
OVEN BASIC PN 8201
WIR
KE CONDUIT LIST
Wire point to point routing
No. No. No. No.
A01A16A 16 110 1 A 3 1
A02A16B 16 110 1 C 3 2
A03A16C 16 110 1 E 3 3
A04A16N 16 90 1 B 13 3
A05A12N 12 50 1 F 19 -
A06A12N 12 50 1 D 18 -
A07A16N 16 100 19 - 3 6
A08A12N 12 35 19 - 20 -
A09A12N 12 35 18 - 8 -
A10A12N 12 35 20 - 8 -
A11A16M 16 100 20 - 3 16
A12A16A 16 85 3 8 11 P1
A13A16B 16 85 3 9 11 P2
A14A16C 16 85 3 10 11 P3
A15A16A 16 85 11 1 13 4
A16A16B 16 85 11 2 13 5
A17A16C 16 85 11 3 13 6
A18A16C 16 70 13 6 3 15
A19A16N 16 60 3 5 13 3
A20A16N 16 50 13 1 14 3
A21A16N 16 90 10 11 3 21
A22A16N 16 90 10 31 3 22
A23A16N 16 10 10 12 10 32
A24A16N 16 50 10 12 13 2
A25A16N 16 90 3 7 14 1
A26A16A 16 90 3 12 14 4
A27A16B 16 90 3 13 14 5
A28A16C 16 90 3 14 14 6
WIRE LIST
FIGURE 115C. SHEET 2 OF 5
O C — O C — 0 0 PAGE 140
-8
L\J 00 Lt. APR 15/93
OVEN BASIC PN 8201
ITEM
PARTS
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
0 2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -23
<D 5
6
3.18
3.50
22 - 18
22 - 18
RED 36149
36152
AMP
AMP 264628
RED
16 - 14 BLUE 36158 AMP 264632
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -24
12 - 10 YELLOW 320568 AMP 264633
® 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -25
12 - 10 YELLOW 36161 AMP 264640
0 8
8
RED
RED
130682
324043
AMP
AMP
264608
6 BLUE 130683 AMP 265056

4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
0 12 - 10 YELLOW 320569 AMP 265058
264610
8 RED 324082 AMP
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
0 8
6
RED
BLUE
324044
324048
AMP
AMP
263946
263924
4 YELLOW 324051 AMP 264614
3/8 9.52 6 BLUE 324049 AMP 264611
-^r-
(o) 10 4.83 22 - 18 NON INS. 323153 AMP 264615
t=0 MINAL LUG
-? • ^
SOLDER CONNECTION
CRIMP CONNECTION

- OVEN -
FIGURE 115C, SHEET 3 0F 5
PAGE 140.9
25-36-22 APR 15/93
OVEN BASIC PN 8201

Sériai No.
Revision Description Effectivitv

PAGE 140.10
25-36-22 APR 15/93
^SSf^-
C O M P O N E N T MAINTE-NANCE MANUAL
O V E N BASIC PN 8 2 0 1
Î
! HEATING ELEMENTS
1 6x610W,115V
CD 11
i .?- i £-
1:'&3/— RED————————•-JU Lr»—————————————
1——1 1——1 .-. "•'0
"0A A •—A01 A16A—— 1

JPI u-, i! /
8 ——A12A16 A ————p-O^T>-£{—————A15A16 A ^£ -—— RED———————•-L-n-n-r»————————————.
HEATING
POWER 5UPPLY
115 / 2 0 0 V 08 C •—A02A16B—— 2
JP2 .A. 2|
9 ——A13A16B————®-C^T>-q————A-i6A16 B SS
/— BLACK——înr"Lr*————
''.OC Hz ^— BLACK————————^LTLTLr^———————————1
0C E •-A03A16C—— 3 10 ——AUA16C————b-0^")-q—————A17A16 C ï-\ (-''
^b^ .——WHITE———————^LTLrLj-»————————
128oicJ
AC-GROUND B •—AO^.A16N————————lA
15 ——A1flA16 C ——————————————————————
/ Y-WHITE———————^LTLTLr»———————|
F •-A05A12 N —i A^—AO^.A16N >——WHITE———————————————————————
CASE GROUND- 5 AlQAIfiN
r\ l.3r\ l\J t •I •——-———————————————————————
D •—A06A12N-i j————A07A16N ——— 6
' 3SO°F 1
—— BLACK——————————————————————————
21 ——A21A16N——b-OC'-®!————————A2^,A16N
CONTINUED ON 111
I A23A16N-, \—— BLACK———————————————————————————
ELEC.INSTALL. 22
——A22A16N——OOC^-S»————————' S î ^-——RED——————————————————————————————
DWG.N0. X i-. 1-1-1
^ 250°F ^
^7 ^7 § 8201-57-2100; 1:3^16 "'u
18 19 OR EQUIVALENT 10 :3
u
^ OVEN CONTROL Ï
C3
MODULE fM BLOWER hMOTOR
r^
<< 115/200V
115/200VAC.^.OOHz
^ Ml InlU 1 < 16
^^-— ———^.^ 190W.7300RPM
1 3 U V Y , /.
7 ^=;-r^J ——YELLOW————————————-^<————————-,^\
7 ——A25A16N——————————————————————————
f^t.^mU li 101
§ S 20'
$ ^ 8
(§2) ÔRANGE——:——————^-—^-00—^^-1 \
!! ©2
/
WHITE—————————i—————————————,
A A C - C3ROUJND
A 12 ——A26A16A—————————————————————— <§s
A C A S E GP<OUJND
M •^
——A27A16B——————————————————————— ©S) ——GREEN—————————\-—————————I^-Q———<
\ ^ /
/
CD MANlJAL RESïET
v
u ——A28A16 C——————————————————————— ^§) ni AFK \ y
WIRE SP ECIF-IC/MION: ITEM 27 ,28
M I L - W 2 2 759 /'8 (BMS 13-31F)
1 4,15 ^ f/—A09A?2N———— / \
â^ \ (—A1QAÎ2N ——————'
1 l ni\/r-i' — ' '
I
APPLICABLE T 0:
OVEN PN 8201-0 7-0 000
WIRING DIAGRAM
OVEEN
FIGURE 1 1 5 C,SHEET 5 0F 5 i
6 1^0.11/1^0.12
PAGE
25-36-22 Ap'R 15/93
^SBSr^
OVEN BASIC PN 8201
APPLICABLE TO WIRING DIAGRAM FIG 116 SH 5

CONTROL MODULE PN 8201-01-4000 and
PN 8201-51-4000
1 Réceptacle 1 DPXAMA26-34P
2 Blank
3 Socket 1 SO-9004
4 Socket 1 SO-9004
5 Relay 2 9524-6507
6 Socket 34 0-5-404-604
1 1 Timer 1 10-0140-001
8 Blank
9 Switch 1 MS35059-21
10 Blank
12 Cover 1 MS18029-6S6
13 Outlet 1 5258-1
14 Blank
15 Illuminated switch 1 10HA1C1F3N11R1
16 Bulb 4 MSC115
17 thru 20 Blank
23 thru 26 Blank
| 28 Terminal lug 4 36158

CONTROL MODULE - FIGURE 116, SHEET 1 0F 5
PAGE 141
25-36-22 NOV 15/89
^Sr^-
OVEN BASIC PN 8201
WIRE CONDUIT LIST

No. No. No. No.
A51A16A 16 30 1 1 11 1
A52A16B 16 30 1 2 11 2
A53A16C 16 30 1 3 11 3
A54A16C 16 40 11 3 7 -
A55A16A 16 30 11 1 3 A2
A56A16B 16 30 11 2 3 B2
A57A16C 16 30 11 3 3 C2
A58A16A 16 30 11 1 4 A2
A59A16B 16 30 11 2 4 B2
A60A16C 16 30 11 3 4 C2
A61A16C 16 20 7 - 9 -
A62A16C 16 40 9 - 4 D2
A63A16C 16 40 9 - 4 XI
A64A16C 16 20 9 - 13 -
A65A16C 16 20 4 D1 3 XI
A66S16N 16 35 3 X2 15 C
A67A16N 16 30 4 X2 11 6
A68A16C 16 20 15 A 15 NC
A69A16C 16 30 11 4 15 C
A70A16C 16 35 4 Cl 11 4
A71A16C 16 30 11 5 15 D
A72A16N 16 30 11 6 15 G
A73A16A 16 35 3 AI 1 8
A74A16B 16 35 3 B1 1 9
A75A16C 16 35 3 Cl 1 10
A76A16N 16 40 15 N0 1 21
A77A16N 16 40 15 NC 1 22
A78A16N 16 20 15 N0 15 B
A79A16C 16 30 11 5 15 C
A80A16A 16 35 4 AI 1 12
A82A16B 16 35 4 B1 1 13
A82A16C 16 30 11 4 1 14
A83A16C 16 30 11 5 1 15
A84A16N 16 30 11 6 1 7
A85A16N 16 30 1 16 21 -
A86A16N 16 30 1 6 22 -
A87A16N 16 50 1 5 13 -
A88A16N 16 50 22 13
WIRE LIST
FIGURE 1 1 6 , SHEET 2 OF 5
OC QC OOê ^2
ZD'"OD"ZZSEP 4/87
^Bfflh^
OVEN BASIC PN 8201
ITEM
PARTS
1-2 1.85- 22 - 18 RED 328657 AMP
9 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
€) 2.84 16 - 14
16 - 14
BLUE
BLUE
324159
323676
AMP
AMP 264624 -27
(D 5 3.18 22 - 18 RED 36149 AMP
6 3.50 22 - 18 RED 36152 AMP 264628
16 - 14 BLUE 36158 AMP 264632 -28
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -29
12 - 10 YELLOW 320568 AMP 264633
® 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -30
12 - 10 YELLOW 36161 AMP 264640
0 8 RED 130682 AMP 264608
8 RED 324043 AMP
6 BLUE 130683 AMP 265056
4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
0 8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
0 8
6
RED
BLUE
324044
324048
AMP
AMP
263946
263924
4 YELLOW 324051 AMP 264614
3/8 9.52 6 BLUE 324049 AMP 264611
^
® 10 4.83 22 - 18 NON INS. 323153 AMP 264615
t=0 MINAL LUG
•^^ CRIMP CONNECTION

- CONTROL MODULE -
FIGURE 116, SHEET 3 0F 5
PAGE 143
25-36-22 NOV 15/89
^H^
OVEN BASIC PN 8201

Sériai No.

FIGURE 1 1 6 , SHEET 4 0F 5
PAGE 144
25-36-22 SEP 4/87
^S9^-
OVEN BASIC PN 8201
l
1 1
3 5 3
11,1 2
A3
i —A51A16A — au •s^
flfc.> A FF A 4
M^^MIUM A2
A1 —————————————————————————————A73A16 A — 8
2 -A52A16B -
—A53A16C--^m. ^~
-A56A16B— B2
—ASPAI^"
rt»/ / r^ UL>
^4^ B3
B1 —————————————————————————————A7ÀA16 B — Q
C3
C1 M/-JM1U^ 10
D3
D2 )—————A68A16C ————i
D1
Ir 0 NOL A76A1fiN ,CQ
^L» ji-^ ^ lilP^ M/UMIOIl 21 m
X2 A66A16N •! "*^D——s^ »- ———A77A16N — 22
.ç
JC ^ 0——g?»- ———A78A16C -i
X1 —TQ111^)——lïC^J in
f^so-C " 230«'C ic. ic
e 300''F 450°F '^/'O 0
LL
c.) ÂYÎTh /T^B.,
(.D •T^ kcP
<
Jn/î-hCYI;LEOsc, CL
4 5 A 1
j
(.
4
in ^ 'o' 0
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Q
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' • j —— • -————' M / 3^ IV ^
A3
< -A58A16A— A2 -o^ A1
(3
Z
———————— ———————— ——A80A16 A— 12
o B3 E
—A59A16B— B2 OPERATING TEMPERATURES
B1 ——————————————————A81A16B— 13 ?
C3 . ..... ACQAKt P
AbaAIOL -*
^ >- —-
—• i CQNTROL MODULE
—A60fiM6C— C2 ï
z
C1 ——A7QA16 C - — §£ ——— ——A82A16 C — U LU
PN 8201-01-4000 150°C 230'C
D3 ——A71A16 C - ^ /—— 0 PN8201-Ot-AOOO
D2 \ ^"«i^ / * 01 A AC f^
D1 ————————• 55^—————A83A16 C— 15
PN8201-51-A.OOO
<c.j
I ——A72A16 N ^s. 0 300'F 450° F
PN8201-54-AOOO
0 ^f-0— X2 -A67A16N ——————————-^ @£ ——————A84A16 N — 7 Q
i<î
D Q-o— X 1 11.12 j——A85A16N— 16
hJ
3
/À21 0
r—A88A16N -\/-A86A16 N — 6
ç ) J
U
Lg^ < -A61A16C—(

(y*
^r"f »«<- ^
MUJMIUU
•
"^
al n (1 m
^22
AB-7A«-ti
5
^^8 ! « OVEN
»*— OFF
Y
-^-^
./
WIRE SPECIFICATION: ITEM 25
7 Q 9 OUTLET
MIL-W 2 2 7 5 9 / 8 (BMS13-31F
WIR(N6 DIAGRAM
CONTROL MODULE
FfGURE 1 1 6 / S H E E T 5 0F 5
^C ^C QO PAGE 1^5/1^6
ZD~JD~ZZ APR 15/93
^B&^
OVEN BASIC PN 8201
APPLICABLE TO WIRING DIAGRAM FIG 1:16A SH 6

CONTROL MODULE P]^ 8201-03-4000 and
P]ïi 8201-53-4000
rIEM NOMENCLATURE QTY PART NO.
2 Blank
3 Socket 1 SO-9004
1 4 Socket 1 SO-9004
5 Relay 2 9524-6507
6 Socket 34 0-5-404-604
• 7 Tlmer 1 10-0140-005
9 Switch 1 MS35059-21
• 10 Terminal bus 1 MS25226-10-2
12 Cover 1 MS18029-6S6
13 Blank
14 Sequencing switch 1 3448-1
15 Illuminated switch 1 10HA1C4N15R1
16 Bulb 8 MSC115
17 thru 20 Blank
25 and 26 Blank
28 Blank

CONTROL MODULE - FIGURE 116A, SHEET 1 0F 6
PAGE 147
25-36-22 NOV 15/89
^SSr^
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to •oint routing
No. No. No. No.
A51A16A 16 30 1 1 11 1
A52A16B 16 30 1 2 11 2-
A53A16C 16 30 1 3 11 3
A54A16C 16 40 11 3 8 C
A55A16A 16 30 11 1 3 A2
A56A16B 16 30 11 2 3 B2
A57A16C 16 30 11 3 3 C2
A58A16A 16 30 11 1 4 A2
A59A16B 16 30 11 2 4 B2
A60A16C 16 30 11 3 4 C2
A61A16C 16 20 8 N0 7 -
A62A16C 16 40 7 - 4 D2
A63A16C 16 40 7 - 4 XI
A64A16C 16 20 8 N0 8 B
A65A16C 16 20 4 D1 3 XI
A66S16N 16 35 3 X2 14 C(D)
A67A16N 16 30 11 6 4 X2
A68A16C 16 20 7 - 8 A
A69A16C 16 30 7 - 8 C
A70A16C 16 35 11 4 4 Cl
A71A16C 16 30 7 - 8 D
A72A16N 16 30 11 6 15 C
A73A16A 16 35 3 AI 1 8
A74A16B 16 35 3 B1 1 9
A75A16C 16 35 3 Cl 1 10
A76A16N 16 40 14 C(B) 14 NC(D)
A77A16N 16 40 14 NC(C) 14 C(A)
A78A16N 16 20 1 23 14 NO(D)
A79A16N 16 30 14 NO(C) 15 A
A80A16A 16 35 4 Al 1 12
A81A16B 16 35 4 B1 1 13
A82A16C 16 30 11 4 1 14
A83A16C 16 30 11 15 15 C
A84A16N 16 30 1 7 11 6
A85A16N 16 30 1 16 21 -
A86A16N 16 30 1 6 22 —
A87A16N 16 30 1 5 8 G
A88A16N 16 50 1 21 14 NC(B)
WIRE LIST
^C _QC _00 PAGE 148
^L"J 00 ^-^ NOV 15/89

^ss»^-
OVEN BASIC PN 8201
WIRE CONDUIT LIST

No. No. No. No.
A89A16N 16 40 1 22 14 NO(B)
A90A16N 16 20 14 NC(A) 15 B
A91A16N 16 20 14 NO(A) 15 D
A92A16C 16 - 11 5 15 B
A93A16N 16 - 11 6 14 C(C)
A94A16C 16 - 11 5 15 A
A95A16C 16 - 11 5 15 D
A96A16N 16 - 21 - 23 -
A97A16N 16 22 24
WIRE LIST
149
25-36-22^ 4/87
^BB^~
OVEN BASIC PN 8201
THIS PAGE INTENTIONALLY LEFT BLANK
PAGE 150
25-36-22 SEP 4/87
^fifr^
OVEN BASIC PN 8201
ITEM
PARTS
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
€) 2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -27
(D 5
6
3.18
3.50
22 - 18
22 - 18
RED
RED
36149
36152
AMP
AMP 264628
16 - 14 BLUE 36158 AMP 264632
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -29
12 - 10 YELLOW 320568 AMP 264633
® 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -30
12 - 10 YELLOW 36161 AMP 264640
0 8
8
RED
RED
130682
324043
AMP
AMP
264608
6 BLUE 130683 AMP 265056

4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
0 8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
0 8 RED 324044 AMP 263946
6 BLUE 324048 AMP 263924
4 YELLOW 324051 AMP 264614
3/8 9.52 6 BLUE 324049 AMP 264611
10 4.83 22 - 18 NON INS. 323153 AMP 264615
a0 MINAL LUG
-s. -^ CRIMP CONNECTION

- CONTROL MODULE -
FIGURE 116A. SHEET 4 0F 6
PAGE 151
25-36-22 NOV 15/89
^SSSr^
OVEN BASIC PN 8201

Sériai No.
Switch contacts changed

PAGE 152
25-36-22 NOV 15/89
^H^
OVEN BASIC PN 8201
[: 3 5S 3
1
SWITCHIN6 SEQUENCE 0F
11.12 —T——'
r" TEMPERATURE SETTINO
SWITCH ITEM 14
i —A51A16A ——Elç-—————A55A16A— A2U>^
-A56A16B— B-,Lr.l^
\
-r^
-^^
s;
•'Bl ————————————————-—————————————— A7Â16B — 9
8 B. 1 ON
^ 2 QFF
^ 3 ON
A
OFF
ON
QN
OFF
OFF
ON
C
OFF
OFF
ON .
D
1^0— C3 CONTACT
—A53A16 C ——? §3; ç-—— -A57A16C— "ho-T-^
10
§3
021-0-^
-o-r^ ,———————A77A16N —————,
01
i———A76A16N .,
X 2 -A 66A1E
^ C XI '1 —"F-o^s-fr
I
•
,
'
•C
1
14,15
^
°^^g
r^Cl
M
—•1 k
^ NC-.
Î——A 79A16N—,
23
WRE SPECIFICATION:
MIL-W 22759/8 ( B M S 1 3 - 3 1 F ;
4^^^ »-Aaa
JC ° p, NC
»-AflS
A16N 71
22
L-J^^^5-
1 c--> Ï> S z
u:o
<
<<
n
——• A
<lthI I Ô^BI 5
rd^D
^
[lOO'C/ÎIO'F 15(W/3»0*F
8
<D
<
| <S
ir
u:
<
JA^G 7 5i
<
in
u
*0 îA|^ rW»—^->-A83A16 c— 15 10
5 U u.
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U ^Q'-^\ P^C. Ï
^
^T 10
S ^23D'C/t50'F CTCLE • o
\n
^ 5 4 3
^»
S
< m
o> '————————————r—
3
i S
^
§
< 0
<
-^
-A55A16A— A2^rT^ Q
A1 -AâOA16 12
z 0
^
B3 <0
—A59A16B — 32 -<3-^ - A 8 1 A 1 6 E3 — 1 3
2
B1
S Û:
S S
—————A60A16C'— C2 - - o
l*
\x
C1 ——A70A-5C——®S- -A82A16C 1t 2
•
Ir;
<4^= 33 LJJ
,—D2 -O^-L
D1 ^
t
L
^-^-
NOL,
-NC.^
1 u ——
j c
^-0
y7
X1
6'7A16N —————î§K
11 12
23^
—A96A16N
^
-A8^16N — •7
Z-A85A16 N — 16
721
0 LU
si
jg
21"
OCC
UO
OPERATING TEMPERATURES •^^-^ B i°
—A97A16N - Â86A16 N— 6
CONTROL MODULE CVEN'ÔN""

^.A^^B
- <
a
< o u
24^7 ^^ 2 2
PN 8201-03-4000 100°C 150°C 230°C
9 PN 8201-53-4000 210°F 300°F À 50° F ^î (0
5
(0
r"^^ ^ < • <
L-^^L.J ^ (^7
TG < V ^
S © £ ————A53A
-A 5 3 A 1 6 C
5 A37A16N -1 < -T^..
———————A58A16C — l — " ^ ^ — ' -"
A71A16C
. 0 ]
.
<D
. .- ..
| ^
^
WIR1NG DIAGRAM
CONTROL MODULE
FIGURE 1 1 6 A , SHEET 6 0F 6
PAGE 153/154
25-36-22 APR 15/93
OVEN BASIC PN 8201
APPLICABLE TO WIR][NG DIAGRAM FIG 116 B SH 5

CONTROL MODULE PN 8201-57-4000
ITEM NOMENCLATURE OTY PART NO.
2 Blank
3 Socket 1 S09004
4 Socket 1 S09004
5 Relay 2 9524-6507
6 Socket 34 0-5-404-604
7 Timer 1 KTF60P2
8 Blank
9 Switch 1 MS35059-21
10 Blank
12 Cover 1 MS18029-6S6
13 Outlet 1 5258-1
14 Blank
16 Bulb 4 MSC115
17 thru 20 Blank
23 thru 26 Blank

CONTROL MODULE - FIGURE 116B, SHEET 1 OF 5
O C — O f i — 0 0 PAGE
PAGE 1J
155
-
C.\J 00 LC. APR 15/93
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to p)oint routing
No. No. No. No.
A51A16A 16 30 1 1 11 1
A52A16B 16 30 1 2 11 2
A53A16C 16 30 1 3 11 3
A54A16C 16 40 11 3 7 -
A55A16A 16 30 11 1 3 A2
A56A16B 16 30 11 2 3 B2
A57A16C 16 30 11 3 3 C2
A58A16A 16 30 11 1 4 A2
A59A16B 16 30 11 2 4 B2
A60A16C 16 30 11 3 4 C2
A61A16C 16 20 7 - 9 -
A62A16C 16 40 9 - 4 D2
A63A16C 16 40 9 - 4 XI
A64A16C 16 20 9 - 13 -
A65A16C 16 20 4 D1 3 XI
A66S16N 16 35 3 X2 15 C
A67A16N 16 30 4 X2 11 6
A68A16C 16 20 15 A 15 NC
A69A16C 16 30 11 4 15 C
A70A16C 16 35 4 Cl 11 4
A71A16C 16 30 11 5 15 D
A72A16N 16 30 11 6 15 G
A73A16A 16 35 3 AI 1 8
A74A16B 16 35 3 B1 1 9
A75A16C 16 35 3 Cl 1 10
A76A16N 16 40 15 N0 1 21
A77A16N 16 40 15 NC 1 22
A78A16N 16 20 15 N0 15 B
A79A16C 16 30 11 5 15 C
A80A16A 16 35 4 AI 1 12
A82A16B 16 35 4 B1 1 13
A82A16C 16 30 11 4 1 14
A83A16C 16 30 11 5 1 15
A84A16N 16 30 11 6 1 7
A85A16N 16 30 1 16 21 -
A86A16N 16 30 1 6 22 -
A87A16N 16 50 1 5 13 -
A88A16N 16 50 22 13
VIRE LIST
FIGURE 116B. SHEET 2 0F 5
PAGE 156
OK—Qft—00
L.\J OU C.L APR 15/93
OVEN BASIC PN 8201
ITEM
PARTS
SYMBOL STUD MM DIAJWIRE SIZE COLOR MFR PN MFR SELL PN LIST
1-2 1.85- 22 - 18 RED 328657 AMP
3 2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
0 2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -27
(D 5
6
3.18 22 - 18 RED
RED
36149 AMP
264628
3.50 22 - 18 36152 AMP
16 - 14 BLUE 36158 AMP 264632 -28
3 16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -29
12 - 10 YELLOW 320568 AMP 264633
@ 8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -30
12 - 10 YELLOW 36161 AMP 264640
0 8 RED 130682 AMP 264608
8 RED 324043 AMP
6 BLUE 130683 AMP 265056
4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW
0 8 RED
320569
324082
AMP
AMP
265058
264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
0 8 RED 324044 AMP 263946
6 BLUE 324048 AMP 263924
4 YELLOW 324051 AMP 264614
@ 3/8 9.52 6 BLUE 324049 AMP 264611
"@ 10 4.83
FASTON TER-
22 - 18
18 - 16
NON INS.
NON INS.
323153
5-160506-3
AMP
AMP
264615
557920
«=o MINAL LUG
^"-• ~>
SOLDER CONNECTION
CRIMP CONNECTION

- CONTROL MODULE -
PAGE 157
25-36-22 APR 15/93
OVEN BASIC PN 8201

Sériai No.

FIGURE 116B. SHEET 4 0F 5
PAGE 158
25-36-22 APR 15/93
^rtMllh^
C O M P O N E N T MAINTENANCE -MANUAL
1
1 1
3 5 3
11,12
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MIL-W 22759/8 (BMS13-31F)
W 1 R I N G DIAGRAM
CONTROL MODULE
FIGURE 1 1 6 B , S H E E T 5 0F 5
OC Q C 00 PAGE 159/160
^^—OU—^Z APR 15/93
OVEN BASIC PN 8201
APPLICABLE TO WIR][NG DIAGRAM FIG 3L16C SH 5

CONTROL MODULE PN 8201-01-4000 and
PN 8201-51-4000
ITEM NOMENCLATURE OTY PART NO.
2 Blank
3 Socket 1 SO-9004
4 Socket 1 SO-9004
5 Relay 2 9524-6507
6 Socket 34 0-5-404-604
7 Timer 1 10-0140-001
8 Blank
9 Switch 1 MS35059-21
10 Blank
12 Cover 1 MS18029-6S6
13 Outlet 1 5258-1
14 Blank
16 Bulb 4 MSC115
17 thru 20 Blank
23 thru 26 Blank

CONTROL MODULE - FIGURE 116C, SHEET 1 OF 5
POST SB E33-3-140S
PAGE 161
25-36-22 APR 15/93
OVEN BASIC PN 8201
WIRE CONDUIT LIST

Wire point to point routing
No. No. No. No.
A51A16A 16 30 1 1 11 1
A52A16B 16 30 1 2 11 2
A53A16C 16 30 1 3 11 3
A54A16C 16 40 11 3 7 -
A55A16A 16 30 11 1 3 A2
A56A16B 16 30 11 2 3 B2
A57A16C 16 30 11 3 3 C2
A58A16A 16 30 11 1 4 A2
A59A16B 16 30 11 2 4 B2
A60A16C 16 30 11 3 4 C2
A61A16C 16 20 7 - 9 -
A62A16C 16 40 9 - 4 D2
A63A16C 16 40 9 - 4 XI
A64A16C 16 20 9 - 13 -
A65A16C 16 20 4 D1 3 XI
A66S16N 16 35 3 X2 15 C
A67A16N 16 30 4 X2 11 6
A68A16C 16 20 15 A 15 NC
A69A16C 16 30 11 4 15 C
A70A16C 16 35 4 Cl 11 4
A71A16C 16 30 11 5 15 D
A72A16N 16 30 11 6 15 G
A73A16A 16 35 3 AI 1 8
A74A16B 16 35 3 B1 1 9
A75A16C 16 35 3 Cl 1 10
A76A16N 16 40 15 N0 1 21
A77A16N 16 40 15 NC 1 22
A78A16N 16 20 15 N0 15 B
A79A16C 16 30 11 5 15 C
A80A16A 16 35 4 AI 1 12
A82A16B 16 35 4 B1 1 13
A82A16C 16 30 11 4 1 14
A83A16C 16 30 11 5 1 15
A84A16N 16 30 11 6 1 7
A85A16N 16 30 1 16 21 -
A86A16N 16 30 1 6 22 -
A87A16N 16 50 1 5 13 -
A88A16N 16 50 22 13
WIRE LIST
POST SB E33-3-140SB
PAGE 162
oc
£.0
où oo
00 £.€. APR 15/93
OVEN BASIC PN 8201
ITEM
PARTS
1-2 1.85- 22 - 18 RED 328657 AMP
2.18
3-4 2.52- 22 - 18 RED 320553 AMP 264647
2.84 16 - 14 BLUE 324159 AMP
16 - 14 BLUE 323676 AMP 264624 -27
5 3.18 22 - 18 RED 36149 AMP
6 3.50 22 - 18 RED 36152 AMP 264628
16 - 14 BLUE 36158 AMP 264632 -28
16 - 14 BLUE 320561 AMP 264618
12 - 10 YELLOW 320567 AMP
12 - 10 YELLOW 320634 AMP
8 4.18 22 - 18 RED 320554 AMP 264629
16 - 14 BLUE 320565 AMP 264631 -29
12 - 10 YELLOW 320568 AMP 264633
8 RED 53041 AMP 264746
10 4.83 22 - 18 RED 36153 AMP 264627
16 - 14 BLUE 320574 AMP 264626 -30
12 - 10 YELLOW 36161 AMP 264640
8 RED 130682 AMP 264608
8 RED 324043 AMP
6 BLUE 130683 AMP 265056
4 YELLOW 324111 AMP 264638
1/4 6.35 22 - 18 RED 320571 AMP 532490
16 - 14 BLUE 320563 AMP 264622
12 - 10 YELLOW 320569 AMP 265058
8 RED 324082 AMP 264610
6 BLUE 324047 AMP 265059
4 YELLOW 324050 AMP 264607
5/16 7.93 22 - 18 RED 320572 AMP 264630
12 - 10 YELLOW 320576 AMP 263925
8 RED 324044 AMP 263946
6 BLUE 324048 AMP 263924
4 YELLOW 324051 AMP 264614
3/8 9.52 6 BLUE 324049 AMP 264611
10 4.83 22 - 18 NON INS. 323153 AMP 264615
MINAL LUG
SOLDER CONNECTION
CRIMP CONNECTION

- CONTROL MODULE -
POST SB E33-3-140SB
PAGE 163
25-36-22 APR 15/93
OVEN BASIC PN 8201

Sériai No.

FIGURE 116C. SHEET 4 0F 5
POST SB E33-3-140SB
PAGE 164
25-36-22 APR 15/93
^s»^
COMPONEblT. -MAlNXEhlA.NCE MANUAL
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•————M33M 10 D ——— B2 -<>nA
—B1 ———————— ——A81 A16 B — 13 ?
'0—C3 ——A69A16C- i CONTROL MODULE
———A60A16C— C2 ——A70A16C- —: É£l ——— ——A82A16 C — M. S PN8201-01-0000 150 *C
Lo—D3 > ————————————
•——A71A15 C - 0
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Â oi*«»i 5
e^D ! » OVEN \.
v
,/
0*« OFF -—-' WIRE SPECIFICATION: ITE M 25
7 Q 9 OUTLET
MIL-W 2 2 7 5 9 / 6 (BMS 1 3 - 3 1 F )
J
POST SB E33-3-UOSB
WIRING DIAGRAM
CONTROL MODULE
^f ^r- n^ PAGE
APR 165/166
15/93
25-36-22
OVEN BASIC PN 8201
AMPERE
Consumption Range PHASE A PHASE B PHASE C
Heating
10.6 ± 0.6 10.6 ± 0.6 10.6 ± 0.6
Power Consumption 3660 W
Blower Motor
0.95 ± 0.1 0.95 ± 0.1 0.95 ± 0.1
Power Consumption 190 W
SUBSYSTEM OPERATING CURRENT

FIGURE 117
ADJUSTING SCREW
MANUAL RESET BUTTON
NOTE; SECURE ADJUSTING SCREW

WITH SECURING PAINT
OVERHEAT CUTOFF SWITCH

FIGURE 118
PAGE
PAGE 16
167
OC—OC—00 '
&0 00 LC. APR 15/93
OVEN BASIC PN 8201
DISASSEMBLY
1. GENERAL
A . Procédures are provided for removal of major subassemblies from thé oven
casing and for disassembly and component removal of thé oven casing.
NOTE; Refer to TESTING AND FAULT ISOLATION to establish most probable
cause of malfunction and thé extent of disassembly required.
2. OVEN REMOVAL FROM GALLEY UNIT
A. Remove thé two screws (1/4-28UNF3A thread) in thé front area, work from
compartment below oven or thé two screws (10-32UNF3A) from thé front
respectively.
3. MAJOR SUBASSEMBLY REMOVAL
A . Door Assy (30/-30A/-30B/-30C/-30D) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Open door.
( 2 ) Insert screwdriver into hole in upper door hinge area. Force down
hinge boit, slightly tilt door from oven and lift out from lower
hinge hole.
( 3 ) Remove washer ( 3 5 ) from door.
| B . Control Module (10/-10A/-10B/-10C) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Loosen fasteners (15 or -15A).

| ( 2 ) Pull out control module (10/-10A/-10B/-10C) from oven casing.
O C — O Û — 0 0 PAG
PAGE" 301
301
£.0 00 éLd. APR 15/93
OVEN BASIC PN 8201
| C . Airflow Insert (20,-20A,-20B) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Lift airflow insert ( 2 0 ) and withdraw from oven.
D. Cover ( 4 0 ) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Loosen fastener studs ( 5 0 ) and take off cover ( 4 0 ) .
E. Blower Assy ( 1 9 5 ) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Disconnect electrical lines from blower.
( 2 ) Remove hexagonal nut (215) and spring washer (220) and withdraw
circulating fan ( 2 1 0 ) .
( 3 ) Remove washer (230) and gasket ( 2 2 5 ) .
( 4 ) Remove nuts ( 2 0 0 ) , lock washers (205) and blower ( 1 9 5 ) from oven.
| F . Blower Assy ( - 1 9 5 A ) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Disconnect electrical lines from blower.
( 2 ) Remove hexagonal nut ( 2 1 5 ) , spring washer (220) and withdraw circulat-

ing fan ( 2 1 0 ) .
j ( 3 ) Remove washer (230) and gasket (-225A).
1 ( 4 ) Unscrew pan-head screws ( 2 0 9 ) and remove blower assy (-195A) with at-
tachment setup from oven structure.
| ( 5 ) Take off spacers ( 2 0 6 , - 2 0 6 A ) , shock mounts ( 2 0 8 ) , pan-head screws

( 2 0 9 ) , washers ( 2 0 9 A ) , spacers (207) and shock mounts ( 2 0 8 ) .
4 . COMPONENT REMOVAL AND DISASSEMBLY FROM MAJOR SUBASSEMBLIES
A . Door Disassembly / Component Removal (Refer IPL Fig 2)
( 1 ) Remove knob assy (30C) and washer (180) from door and remove bail
catches ( 1 9 5 ) from knob assy ( 3 0 C ) .
( 2 ) Remove bushing ( 1 3 5 ) and vapor outlet (130) from door.
PAGE
O C — O û — 0 0 PAGE 302
302
C-\J 00 C.C. APR 15/93
OVEN BASIC PN 8201
( 3 ) Remove countersunk screws (15) and inside plate (10/-10A/-10B) from

outer panel (5/-5A/-5B/-5C/-5D/-5E/-5F/-5G).
( 4 ) Remove insulation mats ( 2 0 , 1 2 5 ) , countersunk screws ( 4 5 ) and insula-

tion disk ( 2 5 ) .
( 5 ) Remove lock washer ( 1 9 0 ) , boit (50A or 50B)) and rods (55.55A) from
( 6 ) Remove pan-head screws ( 7 5 ) , bars ( 6 0 ) , washers ( 7 0 ) and springs ( 6 5 )

from rods ( 5 5 ) .
( 7 ) Remove countersunk screws ( 9 0 ) , bushing (85A) and washer (185) from

( 8 ) Remove pan-head screw ( 1 0 0 ) , setscrew ( 1 7 5 ) , hinge bolts ( 9 5 , 1 1 0 ) and

springs ( 1 0 5 , 1 1 5 ) .
B . Door Seal Removal (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Pull off door seal ( 1 4 5 ) .
NOTE; Start at joint.
C . Electrical System Disassembly / Component Removal (Refer IPL Fig 3)
( 1 ) Wire bundle
( a ) Disconnect ail electrical lines from electrical components and

ground studs ( 6 5 ) , except from plugs ( 5 , 1 0 ) .
( b ) Remove pan-head screws ( 2 4 5 , 2 5 0 ) , washers ( 2 3 5 ) , câble
clamps ( 2 5 5 , 2 6 0 , 2 6 5 ) and spacers ( 2 7 0 ) .
( c ) Remove pan-head screws ( 1 7 0 ) , washers (175) and hexagonal

nuts ( 1 8 0 ) . Remove pan-head screws (240) and washers (235)
from plug ( 5 ) .
( d ) Remove pan-head screws ( 2 4 0 , 1 6 0 ) , washers (235,165) and wire
bundle inclusively plug ( 5 ) and plug ( 1 0 ) .
( 2 ) Thermostat ( 4 0 )
( a ) Remove pan-head screws ( 2 0 0 ) , washer ( 1 9 0 ) and lock washer ( 1 8 5 ) .
PAGE 303
OC—Oû—00
^0 00 d.C. APR 15/93
OVEN BASIC PN 8201
( b ) Remove température sensor and capillary tube from oven inner cas-
ing.
( c ) Remove thermostat ( 4 0 ) .
( a ) Remove pan-head screws ( 1 9 5 ) , washers ( 1 9 0 ) , lock washers ( 1 8 5 ) ,

spacer (205) or distance sleeves (-205A) and overheat cutoff
switch ( 4 5 ) .
( 4 ) Remove pan-head screws (230) and terminal strips ( 5 0 ) .
( 5 ) Heating éléments ( 1 5 , 2 0 )
( a ) Remove hexagonal nuts (220) and washers ( 2 2 5 ) .
( b ) Remove heating éléments ( 1 5 , 2 0 ) and seals ( 1 3 0 ) .
( 6 ) Elapsed time indicator (310)
( a ) Remove nut ( 3 3 5 ) , washer (330) and cylindrical head screw (325)

and remove elapsed time indicator ( 3 1 0 ) .
D. Oven Structure Disassembly / Component Removal

(Refer IPL Fig 1 thru Fig 1B)
( 1 ) Remove pan-head screw (-325,-345) and single revolving catch (-315,

-320,-335,-340). (From sériai no. 9105-2828 u p . )
( 2 ) Remove countersunk screws ( 6 5 ) and take off front frame assy (60/-60A/
-60B/-60C/-60D/-60G/-60K/-60L) and spacers ( 1 4 0 ) .
( 3 ) Remove countersunk screws ( 6 0 F . - 6 0 J ) and strike ( 6 0 E . - 6 0 H ) from front

frame assy ( - 6 0 D . - 6 0 G ) .
( 4 ) Remove hexagonal nuts ( 1 9 0 ) , washers (185) and countersunk

screws ( 1 8 0 ) .
( 5 ) Withdraw inner casing assy (115.-115A) from outer casing assy ( 1 0 0 ) .
( 6 ) Drill out countersunk rivets (305,310) and remove distance sleeves

(300,305) from rear wall. (Post SB E33-3-138SB).
( 7 ) Remove glass cloth tape ( 1 6 5 ) , insulation mats ( 1 5 0 , 1 5 5 , 1 6 0 ) and alu-

minum foil ( 1 6 1 ) from inner casing (115.-115A).
O C _ O C « 0 0 PAGE 304
^0 00 €.€. APR 15/93
OVEN BASIC PN 8201
( 8 ) Remove pan-head screws ( 1 3 0 ) , washers (135) and holders (120,125)

from inner casing (115,-115A).
( 9 ) Remove guide boit ( 2 6 0 ) from outer casing (100) by unscrewing.
( 1 0 ) Remove pan-head screws ( 2 4 0 A ) , washers (245A) and cover (300) from

outer casing ( 1 0 0 ) .
(11) Remove pan-head screws ( 2 4 0 , 2 4 0 A ) , washers (245,245A) and air duct

(235) from outer casing ( 1 0 0 ) .
(12) Pull off gasket (170.-170A.-170B) from inner casing (115.-115A).
NOTE; Gasket (170.-170A,-170B) is bonded with adhesive ( 1 7 5 ) .
( 1 3 ) Remove pan-head screws (80A) and take off strike ( 7 5 ) .
E. Control Module Disassembly / Component Removal (Refer IPL Fig 4)
( 1 ) Wire bundle
( a ) Disconnect ail electrical connections from electrical components,

which are mounted onto thé control module, except from ré-
ceptacle ( 1 0 ) and sockets ( 1 5 ) .
( b ) Remove pan-head screws ( 2 1 0 ) , hexagonal nuts (220) and wash-
ers ( 2 1 5 ) .
( c ) Remove countersunk screws ( 1 9 0 ) .
( d ) Remove wire bundle inclusively réceptacle ( 1 0 ) and relay

holder ( 1 3 0 ) .
( 2 ) Disconnect wires from réceptacle ( 1 0 ) .
( 3 ) Remove relays ( 2 0 ) from sockets (15) and sockets ( 1 5 ) from
holder ( 1 3 0 ) , disconnect wires from sockets ( 1 5 ) .
( 4 ) Remove knob assy (225A) and timer ( 3 0 ) from front panel (250.-250A).
( 5 ) Remove countersunk screws ( 1 6 5 ) and outlet ( 5 0 ) from front

panel (250.-250A).
( 6 ) Remove switch ( 3 5 ) and illuminated switch ( 5 5 ) from front panel
(250.-250A).
PAGE
PAGE 305
305
OC—Où—00
£.0 00 £-€. APR 15/93
OVEN BASIC PN 8201
( 7 ) Remove countersunk screws ( 1 8 5 ) , hexagonal nuts (180) and terminal

strip ( 4 0 ) .
( 8 ) Remove countersunk screws ( 2 3 5 ) , washers ( 2 4 0 ) , hexagonal, nuts (245)

and front panel (250.-250A) from housing ( 2 3 0 ) .
F. Control Module Disassembly / Component Removal (Refer IPL Fig 4A)
( 1 ) Wire bundle
( a ) Disconnect ail electrical connections from electrical components,

which are mounted onto thé control module, except from ré-
ceptacle ( 1 0 ) and sockets ( 1 5 ) . Disconnect wires from ground
studs ( 7 5 , 1 6 5 ) .
( b ) Remove pan-head screws ( 2 1 0 ) , hexagonal nuts (220) and wash-
ers ( 2 1 5 ) .
( c ) Remove countersunk screws ( 1 9 0 ) .
( d ) Remove wire bundle inclusively réceptacle ( 1 0 ) and relay

holder ( 1 3 0 ) .
( 2 ) Disconnect wires from réceptacle ( 1 0 ) .

( 3 ) Remove relays ( 2 0 ) from sockets ( 1 5 ) and sockets ( 1 5 ) from
holder ( 1 3 0 ) , disconnect wires from sockets ( 1 5 ) .
( 4 ) Remove knob assy (225A) and timer ( 3 0 ) from front panel ( 2 5 0 ) .
( 5 ) Remove illuminated switch ( 3 5 ) from front panel ( 2 5 0 ) .
( 6 ) Remove sequencing switch ( 6 5 ) and illuminated switch ( 5 5 ) from front

panel ( 2 5 0 ) .
( 7 ) Remove countersunk screws ( 1 8 5 ) , hexagonal nuts (180) and terminal
strip ( 4 0 ) .
( 8 ) Remove countersunk screws ( 2 3 5 ) , washers ( 2 4 0 ) , hexagonal nuts (245)
and front panel (250) from housing ( 2 3 0 ) .
PAGE 306
0eL\J
^—O f t — LL
OU
OO APR 15/93
ÊSS^-
OVEN BASIC PN 8201
CLEANING
1. GENERAL
A. Thorough cleaning is essential after every flight to meet public health

requirements, prevent corrosion and to ensure satisfactory opération.
Thorough cleaning is also an essential prélude to inspection to détermine
thé existence, extent and exact location of defects.
B. Clean especially ail recessed parts of thé oven. Deposits of food,

spilled liquids, e t c . , are quite likely to be missed in nooks and
crevices and thus allowed to build up and act as cultures for bacteria
and mold spores. Therefore, thorough cleaning and sterilization is ex-
tremely important also during maintenance.
C. Cleaning is also an extremely important overhaul function for light métal

parts that are exposed to repeated wear, minor nicks, scratches and acids
in thé form of liquid or vapors.
D. Cleaning Intervals
( 1 ) Daily During daily cleaning cycles
( 2 ) During minor maintenance After three or four weeks or after

320 flight hours.
( 3 ) During major maintenance After one year or after 4000 flight

hours.
CLEANING INTERVALS
FIGURE 401
401
25-36-22 ^ 30/87
ÊSr^
OVEN BASIC PN 8201
E. Cleaning Materials
Thé following table lists recommended cleaning agents:
NOTE: Equivalent substitutes may be used for listed items.

Substitutes should hâve thé following characteristics:
- hannless to ferrous metals, aluminum etc

- no residual odor
- nonabrasive
( 1 ) AJAX 2000 or 2002 respectively MFR: COMMERCIALLY

AVAILABLE
( 2 ) SCOTCH BRITE N0. 449 MFR. COMMERCIALLY

AVAILABLE
(3) IDEAL FLUESSIG MFR: KERTECHEMIE

(for décorative material, painted THEODOR KERTESS
and aluminum surfaces) + CO
AN DER WEIDE 13
Application: 95 parts water 3000 HANNOVER
5 parts IDEAL FLUESSIG GERMANY
(4) LEONTI SCHEUERPULVER MFR: AUGUST LUHN

(scourlng powder) + CO AG
SCHWARZBACH 91-107
5600 WUPPERTAL 2
GERMANY
(5) RIVONIT EDELSTAHLPFLEGER MFR: HENKEL UND CIE GMBH

HENKELSTRASSE 67
4000 DUESSELDORF 1
GERMANY
( 6 ) SUPER MODEX MFR: KLOSSIN KG

CHEMISCHE FABRIK
8501 CADOLZBURG
GERMANY
CLEANING MATERIALS
FIGURE 402
PAGE 402
25-36-22 NOV 15/89
^Gffl^
OVEN BASIC PN 8201
2. DETAILED CLEANING INSTRUCTIONS
| Refer to Cleanlng Intervals Fig 401.
A. Dally Cleaning
( 1 ) Remove airflow insert from oven and clean.
( 2 ) Cleaning of oven cavity
( a ) Use cloth or sponge, apply cleaning agent (solution of water and

AJAX 2000, or équivalent) according to thé MFG instructions and
rub thé surface, rinse and wipe dry.
( 3 ) Cleaning of oven cavity with SUPER MODEX
WARNING: SUPER MODEX IS A CONCENTRATED CLEANING AGENT AND LIKELY TO

IRRITATE EYES, SKIN AND RESPIRATORY ORGANS. THEREFORE PREVENT
ANY DIRECT CONTACT AND DO NOT INHALE SPRAY.
PREVENT COMPOUND WITH HYDROCHLORIC ACID.
CAUTION: DO NOT SPRAY ON LACQUERED OR ALUMINUM SURFACES.
( a ) Application of SUPER MODEX in cold oven cavity
Spray cleaning agent into oven cavity and allow to react about 20
minutes to 2 hours. Rinse thoroughly with water and wipe dry.
( b ) Application of SUPER MODEX in heated up oven
If oven cavity is extensively contaœinated heat up oven to 120'C
(248*F). Wait until blower fan cornes to a standstill, spray
cleaning agent into oven cavity and allow to react for about 5
minutes. Rinse thoroughly with water and wipe dry.
(4) Clean front slde of oven control module with a clean, lintfree damp
cotton cloth.
PAGE 403
QC OC ^0
^D ~"JD """^L NOV 15/89
OVEN BASIC PN 8201
B . Cleaning During Minor Maintenance
( 1 ) Remove airflow insert from oven and clean.
( 2 ) Cleaning of oven cavity
( a ) Use cloth or sponge, apply cleaning agent (solution of water and

AJAX 2000, or équivalent) according to thé MFG instructions and
rub thé surface, rinse and wipe dry.
In case of obstinate contamination use SCOTCH BRITE N0. 449 or
apply LEONTI SCOURING POWDER to wet cloth, rub thé surface, rinse
well and dry.
( b ) For surface protection polish with RIVONIT EDELSTAHLPFLEGER.
( 3 ) Cleaning of oven cavity with SUPER MODEX
WARNING; SUPER MODEX IS A CONCENTRATED CLEANING AGENT AND LIKELY TO

IRRITATE EYES, SKIN AND RESPIRATORY ORGANS. THEREFORE PREVENT
ANY DIRECT CONTACT AND DO NOT INHALE SPRAY.
PREVENT COMPOUND WITH HYDROCHLORIC ACID.
CAUTION: DO NOT SPRAY ON LACQUERED OR ALUMINUM SURFACES.
( a ) Application of SUPER MODEX in cold oven cavity
Spray cleaning agent into oven cavity and allow to react about 20
minutes to 2 hours. Rinse thoroughly with water and wipe dry.
( b ) Application of SUPER MODEX in heated up oven
If oven cavity is extensively contaminated heat up oven to 120°C

( 2 4 8 ° F ) . Wait until blower fan cornes to a standstill, spray
cleaning agent into oven cavity and allow to react for about 5
minutes. Rinse thoroughly with water and wipe dry.
( 4 ) Clean thé inside cover of door.
( 5 ) Clean thé door seal.
( 6 ) Clean thé air inlet beside control module with compressed air. Use dry
and filtered air.
PAGE
O C — O C — 0 0 PAGE -404
>04
L\J 00 C.C. APR 15/93

^fEfr"^
OVEN BASIC PN 8201
C. Cleaning During Major Maintenance

Refer to Cleaning Intervals Fig 401.
( 1 ) Général
( a ) Major maintenance is performed with thé oven removed from thé air-
plané. This gives thé opportunity for intensive cleaning of thé
oven.
( b ) Carry out ail cleaning steps given in paragraph B. above.
( 2 ) Surface of outer casing

CAUTION: DO NOT USE SCOURING POWDER.
(a) Clean surfaces wlth IDEAL FLUESSIG.

Application: 95 parts of water and 5 parts of IDEAL FLUESSIG.
Use dry, clean and lintfree cloth to wipe surfaces dry.
( 3 ) Electrical System
( a ) Clean electrical parts and wire bundle by means of a soft non-
metallic brush, cloth or sponge and compressed air. Use dry and
filtered air.
( 4 ) Blower
( a ) Clean blower according to instructions given in manual 25-35-95.
PAGE 405
1 ^C_QC_00
^0 OU ^^ NOV 15/89
<JIB^
OVEN BASIC PN 8201
CHECK
1.GENERAL
A. Perfora ail checks according to thé intervals shown in figure 501.

Record ail damages detected in order to retrace thé frequency and in some
cases thé reason and/or source. Ail damages detected must be repaired
immediately.
B . Visually check ail parts, minor assemblies and electrical System for thé
following criteria:
( 1 ) Damage.
( 2 ) Unobjectionable attachment.
( 3 ) Corrosion and surface protection.
( 4 ) Wear.
( 5 ) Unobjectionable sealing.
( 6 ) Attachment of electrical wires and components.
C . Use a strong light and preferably some means of magnification.

Use an inspection mirror in order to examine ail exposed surfaces.
D. Use only tools being in good condition and of appropriate size.
E. Ail repairs must be perfonned by skilled personnel, who, if no physical

values are available, can still judge thé condition.
F . Damages which are unmistakeably traceable to material or manufacturing

errors must be reported to thé galley manufacturer immediately.
G. Inspection and thé following maintenance or overhaul must be perfonned

according to thé reqirements in figure 501.
^\r" ne ^Q PAGE 501

ZO-OO-ZZ APR 30/87
^!9^
OVEN BASIC PN 8201
H. Materials
( 1 ) Grease to lubricate SILICON PASTE P4

door latches or
SILICON GREASE 511
I. Check Intervals
(1) During ininor maintenance After three or four weeks or 320

flight hours.
( 2 ) During major maintenance After one year or 4000 flight hours.
CHECK INTERVALS
FIGURE 501
PAGE 502
25-36-22 APR 30/87
^SSSr^
OVEN BASIC PN 8201
2. CHECK PROCEDURE
A. Minor Maintenance
| Refer to check intervals figure 501.
( 1 ) Check oven attachment screws for tightness.
( 2 ) Check structure in général for évidence of scratches, cracks, holes

and various damages*
( 3 ) Check heating éléments, température sensor and circulation fan for
security of attachments.
( 4 ) Check airflow insert for déformation, évidence of damage and correct
position.
NOTE; Care must be taken that thé airflow insert is not replaced
upside down.
( 5 ) Check door seal for excessive wear and continuous contact when
closed.
( 6 ) Door
( a ) Check that latch bars are positively engaged into strikes when
door is closed.
( b ) Check inner cover of door for security of attachment and faultless
sealing.
( c ) Check door latch for smooth and even opération, latch bars and
strikes for damage.
NOTE: Use SILICON PASTE P4 or SILICON GREASE 511 to lubricate ail
moving parts such as latch bars, hinge bolts etc..
OC OC_00 PAGE 503

Z-3 00 £.£» NOV 15/89
^s^
OVEN BASIC PN 8201
B. Major Maintenance
Refer to check intervals figure 501.
( 1 ) Général
( a ) Major maintenance is performed with thé oven removed from thé air-
plané.
( b ) Carry out ail steps as glven in paragraph A. above.
( 2 ) Check screws in front frame for tightness.

( 3 ) Electrical System
( a ) Open cover from oven rearwall.
( b ) Check power supply réceptacle for tightness and proper contacts.
( c ) Check wires and electrical components for security of attachments,

for damage and évidence of overheating.
( d ) Check soldered and crimped connections on wire ends.
( e ) Check terminal lugs for firm connections on wire ends.
( f ) Replace heating éléments and overheat cutoff switch.
NOTE ; Only necessary at every second major maintenance cycle.

(Approximately every 8000 hours.)
( 4 ) Blower
For detailed instructions refer to manual 25-35-95.
( a ) Check blower for secure attachments and évidence of damage.

( b ) Check blower according to manual 25-35-95.
( c ) Replace blower.
NOTE; Only necessary at every second major maintenance cycle.

(Approximately every 8000 hours.)
^C_QC_0^ PAGE 504

^D OU ^.L. NOV 15/89
^fSS^
OVEN BASIC PN 8201
R E P A 1 R
1. GENERAL
A. Repair Materials
DESIGNATION PART NUMBER SOURCE APPLICATION
Commercially Electrical
(1) Solder available installation
Securing of
(2) Sealant 0274 V D2617 screws
(3) Sealant 3050 V D9518
Repair of
(4) Spacolor 553204-452406 V C2264 damages on
powder coated
surfaces
REPAIR MATERIALS
FIGURE 601
PAGE 601
25-36-22 NOV 15/89
OVEN BASIC PN 8201
B . Repair
( 1 ) In case of wear or damage most components will not be repaired but

replaced.
( 2 ) Remove minor scratches, nicks, pitting or corrosion from métal parts
by polishing with abrasive cloth 220 grit or finer. Refinish as
necessary for surface protection.
( 3 ) Remove minor defects from thread with small triangular file or thread
chaser.
( 4 ) Minor déformations can be eliminated by flattening and straightening.
( 5 ) Déformations and/or damages on airflow insert must be removed by

straightening and/or welding.
NOTE; In case of large damages airflow insert should be replaced.
( 6 ) In case of damages on powder coated surfaces, roughen damaged area by

grinding and apply spray PN 553204-452406.
C. Replacement
( 1 ) Replace ail parts found damaged or worn beyond allowable limits or da-
maged beyond repairs noted herein.
( 2 ) Electrical components will be replaced.
( 3 ) Broken or frayed wires be replaced according to wiring diagrams fig

115, 115A, 115B, 115C, 116, 116A, 116B, 116C.
( 4 ) Worn parts of thé door latch and hinges cannot be repaired. Replace-
ment is necessary.
( 5 ) For repair of wire terminations at bonding areas refer to assembly

procédures.
PAGE 602
0£.0
^—O ft—OO
00 éLC. APR 15/93
^SB^
OVEN BASIC PN 8201
ASSEMBLY
1. GENERAL
A. Procédures are provided for component assembly and installation into thé
oven casing and major assemblies and final assembly of thé major sub-
asseœblies with thé oven casing.
B . Assembly Material
NOTE: Equivalent substitutes may be used for items listed.
Désignation/
Spécification Part Number Source
( 1 ) Graphite anti- Commercially
seize compound MOLIKOTE102 available
( 2 ) Solder Commercially
available
( 3 ) Sealing strip ZN25U12SW15X3-5 V C0074
( 4 ) Glass cloth tape 365 V 04963
( 5 ) Sealant 0274 V D2617
( 6 ) Sealant GC414 V 04011
( 7 ) Sealing
component 3050 V D9518
ASSEMBLY MATERIALS
FIGURE 701
PAGE 701
25-36-22 APR 30/87
OVEN BASIC PN 8201
COMPONENT ASSEMBLY AND INSTALLATION IN MAJOR SUBASSEMBLIES
A . Oven Structure - Component Assembly/Installation

(Refer IPL Fig 1 thru Fig 1B)
( 1 ) Install strike ( 7 5 ) with pan-head screws ( 8 0 A ) .
( 2 ) Install gasket (170,-170A,-170B) with adhesive (175) to oven inner

casing (115,-115A).
( 3 ) Install holders (120,125) with pan-head screws (130) and washers (135)
to inner casing (115,-115A).
( 4 ) Install aluminum foil ( 1 6 1 ) and insulation mats (150,155.160) with

glass cloth tape ( 1 6 5 ) to inner casing (115.-115A).
( 5 ) Install distance sleeves (300,305) with countersunk rivets (305,310)

to rear wall. (Post SB E33-3-138SB).
( 6 ) Slide inner casing (115.-115A) into outer casing ( 1 0 0 ) .
( 7 ) Install countersunk screws (180) with washers (185) and nuts ( 1 9 0 ) .
( 8 ) Install front frame ( 6 0 , - 6 0 A , - 6 0 B . - 6 0 C , - 6 0 D , - 6 0 G , - 6 0 K , - 6 0 L ) with

countersunk screws ( 6 5 ) and spacers ( 1 4 0 ) .
( 9 ) Install strike ( 6 0 E . - 6 0 H ) with countersunk screws ( 6 0 F . - 6 0 J ) to front

frame assy ( - 6 0 D . - 6 0 G ) .
( 1 0 ) Install cover (300) with washers (245A) and countersunk screws (240A)
to outer casing ( 1 0 0 ) .
( 1 1 ) Screw guide boit ( 2 6 0 ) into outer casing ( 1 0 0 ) .
( 1 2 ) Install air duct (235) with pan-head screws (240.240A) and washers
(245.245A) to outer casing ( 1 0 0 ) .
( 1 3 ) Install single revolving catch (-315,-320,-335,-340) with pan-head

screw ( - 3 2 5 , - 3 4 5 ) . (From sériai no. 9105-2828 u p ) .
PAGE 702
0eL\J
^ — O00
^ î — C.C.
OO APR 15/93
OVEN BASIC PN 8201
B . Electrical System - Component Assembly/Installation (Refer IPL Fig 3)
( 1 ) Heating éléments
( a ) Slide seals (130) onto heating élément ends.
( b ) Place heating élément ends into appropriate holes in inner casing
rearwall and fasten with hexagonal screws (220) and washers
(225).
( 2 ) Install terminal strips (50) with screws ( 2 3 0 ) .
( a ) Install overheat cutoff switch ( 4 5 ) with screws ( 1 9 5 ) , lock wash-

ers ( 1 8 5 ) , washers (190) and spacer (205) or distance sleeves
(-205A).
( 4 ) Thermostat ( 4 0 )
( a ) Insert température sensor into holder.
( b ) Install thermostat (40) with screws ( 2 0 0 ) , washers ( 1 9 0 ) and lock
washers ( 1 8 5 ) .
( 5 ) Elapsed tirne indicator (310)

( a ) Install elapsed time indicator (310) with washer ( 3 3 0 ) , cylindri-
cal head screw (325) and nut ( 3 3 5 ) .
( 6 ) Vire bundle
( a ) Position wire bundle inclusively plug ( 5 ) and plug (10) to rear-

wall and top.
( b ) Fasten plug (10) with pan-head screws ( 1 7 0 ) , washers (175) and

hexagonal nuts ( 1 8 0 ) . Fasten plug ( 5 ) with screws (240) and
washers ( 2 3 5 ) .
( c ) Install câble clamps ( 2 5 5 , 2 6 0 , 2 6 5 ) and spacers (270) with pan-head
screws (245,250) and washers ( 2 3 5 ) .
( d ) Connect ail electrical lines with electrical components and ground
studs ( 6 5 ) according to wiring diagrams fig 115, 115A, 115B and
115C in chapter TESTING AND FAULT ISOLATION.
PAGE 703
OC—OC—00
/L\J 00 LC. APR 15/93
OVEN BASIC PN 8201
C . Door Seal (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Insert door seal (145) into gap at front frame.
I NOTE; Thé joint of thé door seal (145) must be situated on thé side
of thé hinge and in thé middle of thé oven height.
Thé door seal (145) must be bonded.
D. Door - Component Assembly (Refer IPL Fig 2)
( 1 ) Install hinge bolts ( 9 5 , 1 1 0 ) , springs (105,115) and pan-head

screws to door.
( 2 ) Install bushing (85A) and washer (185) with countersunk screws ( 9 0 ) to

door outer panel (5/-5A/-5B/-5C/-5D/-5E/-5F/-5G).
( 3 ) Install springs ( 6 5 ) , washers ( 7 0 ) and bars ( 6 0 ) to rods ( 5 5 ) and

fasten with pan-head screws ( 7 5 ) .
( 4 ) Install rods (55/55A) and boit (50A or 50B) to bushing (85A) and
secure with lock washer ( 1 9 0 ) .
( 5 ) Install bail catches ( 1 9 5 ) to knob ( 3 0 A ) .
| ( 6 ) Install washer (180) and knob assy (300) to door.
( 7 ) Install insulation disk ( 2 5 ) with countersunk screws ( 4 5 ) and

insulation mats ( 2 0 , 1 2 5 ) to door.
( 8 ) Install inside plate (10/-10A/-10B) with countersunk screws ( 1 5 ) to

outer panel (5/-5A/-5B/-5C/-5D/-5E/-5F/-5G) and seal with seal-
ant ( 1 4 0 ) .
( 9 ) Install bushing ( 1 3 5 ) and vapor outlet (130) to door.
E. Control Module - Component Assembly (Refer IPL Fig 4)
( 1 ) Install front panel (250.-250A) with countersunk screws ( 2 3 5 ) ,

washers (240) and hexagonal nuts (245) to housing ( 2 3 0 ) .
( 2 ) Install terminal strip ( 4 0 ) with countersunk screws (185) and hexa-

gonal nuts ( 1 8 0 ) .
( 3 ) Install switch ( 3 5 ) and illuminated switch ( 5 5 ) to front panel (250.

-250A).
PAGE 704
O C — 00
C.\J
O f t — €.£.
OO APR 15/93
OVEN BASIC PN 8201
( 4 ) Install outlet ( 5 0 ) with countersunk screws ( 1 6 5 ) and timer ( 3 0 ) to

front panel (250.-250A). Push on knob assy (225A).
( 5 ) Install sockets ( 1 5 ) to holder (130) and connect wires to sockets ( 1 5 )

and réceptacle ( 1 0 ) .
( 6 ) Install holder (130) with countersunk screws ( 1 9 0 ) to housing (230)

and relays ( 2 0 ) to sockets ( 1 5 ) .
( 7 ) Install wire bundle to control module and make connections with appro-
priate components and ground studs ( 7 5 , 1 6 5 ) according to wiring dia-
grams fig 116, fig 116B and fig 116C in chapter TESTING AND FAULT
ISOLATION.
F. Control Module - Component Assembly (Refer IPL Fig 4A)
( 1 ) Install front panel (250) with countersunk screws ( 2 3 5 ) , washers (240)

and hexagonal nuts (245) to housing ( 2 3 0 ) .
( 2 ) Install terminal strip ( 4 0 ) with countersunk screws (185) and hexa-

gonal nuts ( 1 8 0 ) .
( 3 ) Install illuminated switch ( 3 5 ) , sequencing switch ( 6 5 ) and

illuminated switch ( 5 5 ) to front panel ( 2 5 0 ) .
( 4 ) Install timer ( 3 0 ) to front panel ( 2 5 0 ) . Push on knob assy (225A).
( 5 ) Install sockets (15) to holder (130) and connect wires to sockets ( 1 5 )

and réceptacle ( 1 0 ) .
( 6 ) Install holder (130) with countersunk screws ( 1 9 0 ) to housing (230)

and relays ( 2 0 ) to sockets ( 1 5 ) .
( 7 ) Install wire bundle to control module and make connections with appro-
priate components and ground studs ( 7 5 , 1 6 5 ) according to wiring dia-
gram fig 116A in chapter TESTING AND FAULT ISOLATION.
PAGE 705
OC_Q£S
e-^J 00
00
Le..
PAGE
APR
705
15/93
OVEN BASIC PN 8201
3. INSTALLATION 0F MAJOR SUBASSEMBLIES
A. Blower Assy ( 1 9 5 . - 1 9 5 A ) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Install blower assy ( 1 9 5 . - 1 9 5 A ) to oven rearwall and atttach with

lock washers (205) and hexagonal nuts ( 2 0 0 ) .
( 2 ) Gasket (225.-225A)
CAUTION; ONE OR TWO WASHERS, ITEM 230 WILL ONLY BE INSTALLED WHEN
MEASURE " X " (27 MM; 1.063 INCHES) IS EXCEEDED.
(REFER TO FIG 7 0 2 . )
( a ) Install gasket (225.-225A) and washer (230) to motor shaft.
( 3 ) Install circulating fan (210) to blower and secure with spring wash-
er (220) and hexagonal nut (215) (refer IPL fig 1 thru fig 1 B ) .
( 4 ) Make electrical connection between blower and terminal strip ( 5 0 ) and

fasten wire bundle with clamp ( 2 5 5 ) , screw (245) and washer (235)
(refer IPL fig 3 ) .
X - 27 MM ( 1 . 0 6 3 INCHES)
ASSEMBLY 0F GASKET
FIGURE 702
25-36-22 APR 15/93

OVEN BASIC PN 8201
I B . Blower Assy (-195A) (Refer IPL Pig 1 thru Fig 1B)
( 1 ) Install pan-head screws ( 2 0 9 ) with washers ( 2 0 9 A ) , spacers (207) and

shock mounts (208) to blower flanges.
( 2 ) Install shock mounts (208) and spacers (206.-206A) to attachment set-

ups and install blower (-195A) to oven structure.
| ( 3 ) Install gasket (-225A) and washer (230) to motor shaft.
CAUTION; ONE OR TWO WASHERS, ITEM 230, WILL ONLY BE INSTALLED WHEN
MEASURE " X " (27 MM; 1.063 INCHES) IS EXCEEDED (REFER TO
FIG 702).
| ( 4 ) Install circulating fan (210) to blower and secure with spring wash-
er (220) and hexagonal nut ( 2 1 5 ) .
( 5 ) Connect electrical Unes to blower.
C. Cover ( 4 0 ) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Install fastener studs ( 5 0 ) and ring ( 5 5 ) to cover. Fix sealing

strip ( 4 5 ) to cover ( 4 0 ) .
( 2 ) Place cover (40) to oven and attach with fasteners ( 5 0 ) .
D. Airflow Insert (20.-20A.-20B) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Push airflow insert (20.-20A.-20B) into oven cavity.
E. Door Assy (30/-30A/-30B/-30C/-30D) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Place washer ( 3 5 ) on upper door hinge boit.
( 2 ) Place door with lower hinge boit into appropriate front frame. Insert
screwdriver into hole in upper hinge area, push down hinge boit, move
door into correct vertical position and let upper hinge boit engage
into appropriate hole.
F. Control Module (10/-10A/-10B/-10C) (Refer IPL Fig 1 thru Fig 1B)
( 1 ) Insert control module (10/-10A/-10B/-10C) into oven and attach with

fasteners (15 or -15A).
OC , 0 0 QO PAGE 707
CSJ 00 €.£. APR 15/93
^SB»^
OVEN BASIC PN 8201
4. INSTALLATION 0F OVEN INTO GALLEY UNIT
A. Place oven unit into galley unit compartment.
B. Attach oven with either two screws 1/4-28UNF3A in thé front area, work
from compartment below or 10-32UNF3A through oven front into galley unit
structure.
5. STORAGE INSTRUCTIONS
A. Packaging
( 1 ) Thé oven unit should be packed in an ATA 300 category II container

for storage and handling.
NOTE; It is recommended that category 1 containers be used.
( 2 ) Adéquate shock absorbing material should be provided particularly for
thé oven door.
( 3 ) Thé oven should be enclosed in a suitable noisture proof wrapping
( e . g . PVC-bags).
B. Storage
( 1 ) Store in dry location protected from outside environnent.
OC^ 0^ 00 PAGE 708

ZD "\3D ""2-Z NOV 15/89
OVEN BASIC PN 8201
FITS AND CLEARANCES
GENERAL
A. No spécial fits and clearances other than specified are necessary for
proper installation of thé galley unit parts, subassemblies and
assemblies.
B . Revolving Catches
Required min. and max. torque values -M - for revolving catches used in
thé galley units are as follows:
NOTE; In case thé torque values taken are beyond thé min. or max. values,
thé revolving catch must be replaced.
PART NUMBER DIM. Oî<• REVOLU1.CATCH V PART NUMBER

^
OF REVOLVING length width depth min. max. OF ADAPTER
CATCH mm mm mm mN mN
(inch) (inch) (inch) (Ibsin) (Ibsin)
0-132-001700000 30.0 12.5 16.5 0.23 0.28 5035-02-0085A
( 1 . 1 8 ) ( 0 . 4 9 ) (0.65) (2.03) (2.48)
0-132-001800000 30.0 12.5 16.5 0.23 0.28 5035-02-0085A
( 1 . 1 8 ) ( 0 . 4 9 ) (0.65) (2.03) (2.48)
TORQUE VALUES OF REVOLVING CATCHES

FIGURE 801
FROM SERIAL N0. 9105-2828 UP
PAGE 801
25-36-22 APR 15/93
OVEN BASIC PN 8201
C . Location of Revolving Catches
IPC,
PART NUMBER THREAD FIG - ITEM
0-132-001700000 1/4"-28UNF-3A 1 - -340

1B - -320
0-132-001800000 1/4"-28UNF-3A 1 - -335
1B - -315
LOCATION OF REVOLVING CATCHES

FIGURE 802
D. Torque Values of Revolving Catch Attachment Screws
Required torque values - M - for attachment screws of revolving catches

are as follows:
TORÇÎUE M
SCREW THREAD mN Ibsïnch
Pan-Head Screw 1/4"-28UNF-3A 4.0 35.40
TORQUE VALUES OF ATTACHMENT SCREWS

FIGURE 803
PAGE 802
802
OC'—OÛ 00
^0 00 C.C. APR 15/93
OVEN BASIC PN 8201
SPECIAL TOOLS. FIXTURES AND EQUIPMENT
EOUIPMENT/PART N0. DESCRIPTION MANUFACTURER

Bench power 115/200 V AC, 3 phases, 400 Hz. COMMERCIALLY
supply AC 5 KVA capacity with ammeters ca- AVAILABLE
pable of measuring 0 to 15 amp
per phase.
Connector for CANNON
control module PN DPXAMA26-33S ELECTRIC GMBH
power supply POSTSTRASSE
Connectors for oven PN BUC-33 75 UND 17
power supply PN DPXAMA26-34P POSTFACH 1120
7056 WEINSTADT
GERMANY
Résistance measuring 0 to 1000 ohms ± 0 . 5 Z reading COMMERCIALLY
device AVAILABLE
Voltage measuring 0 to 250 V AC, 400 Hz COMMERCIALLY
device AC AVAILABLE
Insulation résistance Megohm bridge or hand crank gene- METRAWATT GMBH
measuring device. rator. Range: 0 to 500 megohms at TH.-MANN-STR.16-20
Type METRAWID M 500 V DC POSTFACH 1333
8500 NUERNBERG 50
GERMANY
Measuring device for 1000 and 1500 V AC, ELEKTROTECHNISCHES
dielectric test. 50 or 60 Hz LABORATORIUM
Type UH27 DIPL ING RICHARD
KARL BAUMANN
7015 KORNTAL
GERMANY
Température measuring Thermocouple instrument with thermo- COMMERCIALLY
device couple soldered to copper plate of AVAILABLE
20x20x0.5 mm (0.79x0.79x0.02 inch).
Ranee:-20°C to 500°C ( - 4 ° ? to 932°F)
Test panel (control Refer to wiring diagram fig 103
module simulator)
Test panel Refer to wiring diagram fig 105
(oven simulator)
SPECIAL TOOLS, FIXTURES AND EQUIPMENT

FIGURE 901
PAGE 901
25-36-22 APR 15/93
OVEN BASIC PN 8201
SPECIAL TOOLS. FIXTURES AND EQUIPMENT
SPECIAL TOOLS
A . Taking thé torque values of revolving catches.
( 1 ) Torque screwdriver
( a ) Measuring range: 0 to 0 . 9 8 mN ( 8 . 6 8 Ibsinch)
( b ) Part N 0 . : 2640
( c ) Supplier: WALTER KARL

HAHNERBERGER STRASSE 82
POSTFACH 17
5600 WUPPERTAL 12
GERMANY
( 2 ) Adapters
( a ) Thé correct adapter size for revolving catch can be determined by

referring to fig 801.
( b ) For adapter sizes refer to fig 902.
FIXTURES AND EQUIPMENT
A . No spécial fixtures and equipment are required for overhaul of thé oven.
PAGE
PAGE 902
902
0C.\J
^—Q f t — LC.
OU
OO APR 15/93
OVEN BASIC PN 8201
Dia ça 60 mm (2.55 inch)
* NOTE; This cutout for PN 5035-02-0085A only.
DIMENSIONS
A B C
PART NUMBER 0F mm nun mm
ADAPTER inch inch inch
5035-02-0085A 15.5 11.0 15.5 *

0.61 0.43 0.61
ADAPTER FOR TORQUE SCREWDRIVER

FIGURE 902
O C — O ^ S — 0 0 PAGE 903
&0 00 CLC. APR 15/93

^ss^
ILLUSTRATED PARTS LIS!
OVEN BASIC PN 8201
ILLUSTRATED PARTS LIST
1. GENERAL
Ail component assemblies, subassemblies and détail parts of thé convection

oven considered to be replaceable for reasons of wear, âge or damage are
illustrated and listed in this list.
2. SCOPE OF INFORMATION
A. Assembly Relationship
Each assembly listed is followed immediately by a listing of its component

parts, properly indented to show their relationship to thé assembly. Parts
are listed in général order of disassembly, with thé exception of attach-
ing parts, which are listed immediately following thé item they attach and
which précède thé components, if any, of that assembly. Item numbers in
thé parts list are keyed to correspondlng item numbers in thé accompanying
exploded view illustration.
B. How to Identify a Part
(1) WHEN THE PART NUMBER IS NOT KNOWN:
Look through thé illustrations and find thé assembly of which thé com-
ponent is a part (identify thé part by appearance). Note thé item num-
ber in thé accompanying parts list to find part number, description
and quantity required for that application.
( 2 ) WHEN THE PART NUMBER IS KNOWN:
Turn to thé Alpha Numerical Index and locate thé part number. Figure
and item number of thé illustration where that part appears is listed
in thé column to thé right of thé part number. Turn to thé figure/item
column in thé parts list to locate thé item number and find part num-
ber, description and quantity required for that particular appli-
cation.
PAGE 1001
25-36-22 APR 30/87
OVEN BASIC PN 8201
C. Abbreviations
Abbreviations used are as follows:
A dash before an item number indicates thé item is not il-

lustrated or does not hâve a leader and assigned index num-
ber on thé exploded view illustration.
AN Army-Navy Standard
AR As required. Indicates that an indefinite quantity is re-

quired.
ASSY Assembly
COMPT Compartment
DET Détail
EFF Effectivity
FIG Figure
LG Long
LH Left-hand
MS Military Standard
NAS National Aircraft Standard
NHA Next Higher Assembly
N0. Number
NP Not Procurable
PN Part Number
RF Référence. Indicates those parts which hâve their require-

ments listed elsewhere in thé parts list.
RH Right-hand
| SB Service Bulletin
SUPSD BY Superseded by
SUPSDS Supersedes
XXX Désignâtes thé end of each group of attaching parts.
25-36-22 APR 15/93

^fiB^
OVEN BASIC PN 8201
D. Nomenclature Column
Thé nomenclature used for each part is thé same as that given for thé tit-
le of thé manufacturer's drawing with any necessary qualifying descrip-
tion.
Nomenclature listed are indented to show relationship of a part with its
assembly. Measurements given in nomenclature column are metric and
imperial/US values and only stated to support thé mechanics.
E. Vendor's Code
Vendor's parts used in thé equipment which are not altered by SELL are
listed by thé vendor's part number, vendor's description of thé part, and
vendor's code listed in parantheses following thé description. Vendor's
code symbols used in this publication are taken from Fédéral Supply Code
of Manufacturers Cataloging Handbook H4/H8 and consist of thé appli-
cable code symbol preceded by thé letter " V " . Thé absence of a code
following a part description in thé illustrated parts catalog means
that thé item is a SELL part. Vendors not having a code listed in H4/H8
hâve been assigned a five digit code preceded by a letter, e . g . " D "
for Germany, and thé letter " V " . Following is a numerically arranged list
of vendor codes used in this publication.
OR.QC—00 PAGE 1003

ZO 00 ZZ c.o /./«y
OVEN BASIC PN 8201
F. Vendor Codes
( 1 ) Thé following vendor codes are used in this illustrated parts list:
SUPPLY CODE ADDRESS
V C0029 SEEGER VERBINDUNGSTECHNIK GMBH

ROEMERWEG 118
7033 HERRENBERG 1 GERMANY
V C1716 WEISS ALFONS KG

HEERVASENSTRASSE 25
7209 GOSHEIM GERMANY
V C3199 GMT
GUMMI-METALL-TECHNIK GMBH
IM EHLET 24
7580 BUEHL GERMANY
V C3939 DOERKEN EWALD AG

WETTERSTRASSE 58
POSTFACH 163
5804 HERDECKE/RUHR GERMANY
V C7039 HEYMANN MANUFACTURING GMBH

ZU DEN MUEHLEN 17
POSTFACH 110504
6300 GIESSEN GERMANY
V C7116 QUICK-OHM GMBH

ELEKTRONIK-BAUTEILE
UNTERDAHL 24
POSTFACH 120465
5600 WUPPERTAL 12 GERMANY
V D0238 EGO
ELECTRO-GERAETEBAU GMBH
POSTFACH 1180
7519 OBERDERDINGEN GERMANY
PAGE 1004
25-36-22 APR 15/93
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
V D1371 CANNON ELECTRIC GMBH

POSTSTRASSE 75 UND 17
POSTFACH 1120
7056 WEINSTADT GERMANY
V D1692 NORTON PAMPUS GMBH

AM NORDKANAL 37
POSTFACH 80
4156 WILLICH 3 GERMANY
V D2617 LOCTITE-DEUTSCHLAND GMBH

ARABELLASTRASSE 17
POSTFACH 810580
8000 MUENCHEN 81 GERMANY
V D2650 WACKER-CHEMIE GMBH

PRINZREGENTENSTRASSE 22
8000 MUENCHEN 22 GERMANY
V D7040 BUSAK UND LUYKEN GMBH UND CO

HANDWERKSTRASSE 5 - 7
POSTFACH 800206
7000 STUTTGART 80 GERMANY
V D8527 HELLERMANN PAUL GMBH

SIEMENSSTRASSE 5
2080 PINNEBERG GERMANY
V D9518 BOSTIK GMBH

CHEMISCHE FABRIK
GATTENHOEFER WEG 36
6370 OBERURSEL GERMANY
PAGE 1005
r)c_0û 00
L^J 00 LC. APR 15/93
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
V WKTLE WKT-LETSCH PRODUKTIONS UND

HANDELS GMBH
MAYBACHSTRASSE 13
6450 HANAU GERMANY
V 00779 AMP INC

2800 FULLING MILL
P 0 BOX 3608
HARRISBURG PA 17105 USA
V 01344 EON CORP

210 E HANVILLE ST
COMPTON ÇA 90220 USA
V 02660 AMPHENOL CORP

INDUSTRIAL TECHOLOGY DIV
358 HALL AVE
P 0 BOX 384
WALLINGFORD CI 06492 USA
V 04011 GOAL CHEMICAL SEALANTS CORP

3137 E 26TH ST
LOS ANGELES ÇA 90023-4206 USA
V 04963 MINNESOTA MINING AND MFG CO

ADHESIVES COATINGS AND SEALERS DIV
3 M CENTER
ST PAUL MN 55144-1000 E L N N 3861 USA
V 10236 ELECTRODYNAMICS INC

A TALLEY INDUSTRIES CO
1200 HICKS ROAD
ROLLING MEADOWS IL 60008-1017 USA
PAGE 1006
25-36-22 APR 15/93
OVEN BASIC PN 8201
SUPPLY CODE ADDRESS
V 35344 LEACH CORP

RELAY DIV
5915 AVALON BLVD
LOS ANGELES ÇA 90003-1309 USA
V 71286 REXNORD INC

SPECIALTY FASTENER DIV
601 ROUTE 46 WEST
P 0 BOX 601
HASBROUCK HEIGHTS NJ 07604-3118 USA
V 74545 HUBBELL HARVEY INC

584 DERBY MILFORD RD
ORANGE CT 06477-2204 USA
V 96182 EATON CORP

AEROSPACE AND COMMERCIAL CONTROLS DIV
MSC PRODUCTS
1640 MONROVIA AVE
COSTA MESA ÇA 92627-4405 USA
PAGE
25-36-22 APR
^Br^
OVEN BASIC PN 8201
G. Numerical Parts List Index
Thé numerical Parts List Index is arranged in alpha-numerical order. Thé

arrangement séquence of each numbered part begins at thé extrême left-hand
position and continues left to right (one position at a time) until thé
location of each part number is determined. Letters " A " thru " Z " are fol-
lowed by numerals " 0 " thru " 9 " . In thé second column and in ail succeeding
positions, thé order of precedence is: first, a space (blank column) or a
dash " - " , if présent, thé letters " A " thru " Z " , then numerals "0" thru
" 9 " . Thé letter "0" is treated as a numéral " O " . Ail parts are listed with
total quantities per unit and with référence to figure and item numbers
indicating thé location of thèse parts.
Because of working with a word processor we hâve difficulties in showing
thé revision symbol on ail Alpha/Numeric Index pages. For that reason
every révision will include a complète Alpha/Numeric Index listing.
PAGE 1008
^Ç _^C ^)^
ZD ^ J U " Z . L . NOV 15/89
OVEN BASIC PN 8201
TOTAL
AIRLINE
PART NUMBER FIGURE ITEM REQUIRED
STOCK N0.
AIRTEX417X 3 125 AR
4 140 AR
4A 140 AR
AN507C632R5 2 15 16
2 35A
AN507C632R8 1 180 2
1A 180 2
1B 180 2
AN507C832R8 4 235 4
4A 235 4
AN565A1032N16 2 - 35
AN960-10 1 255 3
1A 255 3
1B 255 3
3 235 9
AN960-10L 3 90 1
4 90 1
4A 90 1
4A 169 1
AN960-4 3 165 22
3 175 4
4 215 6
4A 215 4
AN960-6 3 330 4
AN960-8 1 209A 3
1 245 5
1 24 5A 7
1A 209A 3
1A 245 5
1B 209A 3
1B 245 5
3 39A RF
3 295 12
4 195. 6
4 240 4
4A 195 6
4A 240 4
AN960C10 3 150 1
AN960C416 2 70 4
AN960C6 1 135 4
1 185 2
1A 135 4
1A 185 2
1B 135 4
1B 185 2
3 225 6
NUMERICAL INDEX
ALPHA
PAGE 1009
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK N0.
AN960D10L 3 80 2
4 85 2
4A 85 2
4A 167 1
AN960D416L 1 290 1
1A 290 1
1B 290 1
BUC6-34 3 5 1
C08 1 105 13
1A 105 13
1B 105 13
DIN125A4-3 3 190 4
DIN127A4 1 205 3
1A 205 3
1B 205 3
3 35 RF
3 185 4
DIN128A6 1 220 1
1A 220 1
1B 220 1
DIN137B6X12 1 295 1
1A 295 1
1B 295 1
DIN5401-4-111 2 -160 1
DIN6799-7 2 190 1
DIN85AM3X8 4 175
4A 175
DIN914M4X8 2 175 1
DIN934M4 1 200 3
1A 200 3
1B 200 3
3 30 RF
DIN934M6A4 1 215 1
1A 215 1
1B 215 1
DPXAMA26-33S 3 10 1
DPXAMA26-34P 4 10 1
4A 10 1
DR8-4-5X5 3 -205A 2
D0804 1 50 13
1A 50 13
1B 50 13
E43 1 175 AR
1A 175 AR
1B 175 AR
FP301-00324 4 160 AR
NUMERICAL INDEX
ALPHA
PAGE 1010
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK N0.
FP301-00324 4A 160 AR
FP301-00954 2 40 AR
3 285 AR
GC414 3 120 AR
4 155 AR
4A 155 AR
G51TA 3 275 AR
KL44 2 145 AR
3 280 AR
LN9198-1603G 1 110 30
1A 110 30
1B 110 30
LN9199-2407G 1 90 4
1A 90 4
1B 90 4
MILT43435T4E3 3 -125A AR
4 -140A AR
MPE33-3-137SB1 1 -320 1
MPE33-3-137SB2 4 -260 1
MPE33-3-140-1SB 1 -325 1
4 -265 1
MPE33-3-140-2SB 1 -330 1
MPSBE33-3-138 1 315 1
1B 310 1
MPSIL047 1 -350 1
1B -330 1
MSC115 4 60 4
4A 60 8
MS18029-6S6 3 55 2
4 45 1
4A 45 1
MS20341-10A 3 85 1
4 105 1
4A 105 1
MS20341-4S 4 180 2
4A 180 2
MS21043-04 3 180 4
3 215 14
4 220 4
4A 220 4
MS21043-06 1 190 2
1A 190 2
1B 190 2
3 335 2
MS21043-08 3 290 12
4 205 6
NUMERICAL INDEX
ALPHA
PAGE 1011
25-36-22 ^ 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK N0.
MS21043-08 4 245 4
4A 205 6
4A 245 4
MS21043-3 3 95 1
3 145 1
4 100 1
4A 100 1
4A 168 1
MS25226-10-2 3 60 1
3 -305 1
MS25226-10-3 3 - 60A 1
MS25281R4 3 255 1
MS25281R5 3 260 2
MS25281R7 3 265 2
MS27212-6-6 3 50 2
4 40 1
4A 40 1
MS35059-21 4 35 1
MS35338-40 3 210 10
MS35338-42 3 300 12
4 200 6
4A 200 6
MS35338-43 3 75 2
4 95 2
4A 95 2
4A 170 1
MS51957-28 1 130 4
1A 130 4
1B 130 4
2 - 35B
NAS1096-3-13 3 70 1
4 80 1
4A 80 1
NAS1802-06-6 3 220 6
NAS514P440-6 4 185 2
4A 185 2
NAS514P632-4 2 45 2
2 90 2
NAS514P632-6 4 190 2
4A 190 2
NAS514P632-9 1 - 60F 2
1 - 60J 2
1 65 16
1 80
1A 65 16
1A 80 4
NUMERICAL INDEX
ALPHA
PAGE 1012
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK N0.
NAS514P632-9 1B 65 16
1B 80 4
NAS514P832-6 4 165 2
NAS600-5 3 230 4
NAS600-6 3 160 12
NAS600-8 3 170 4
4 210 4
4A 210 4
NAS601-12 2 100 1
NAS601-3 2 75 2
NAS601-5 3 325 2
NAS601-6 1 80A 4
3 320 2
NAS602-20 1 209 3
1A 209 3
1B 209 3
3 39 RF
NAS602-6 1 240 5
1 24 OA 7
1A 240 5
1B 240 5
NAS603-13 3 245 4
NAS603-16 3 250 1
NAS603-7 3 240 4
NAS603-9 4A 166 1
NAS604-20 1 -345 1
1B -325 1
R3208 1 55 13
1A 55 13
1B 55 13
TLPKBS530 1 310 2
1B 305 2
UM56-12-8 1 195 1
1A 195 1
1B 195 1
3 25 RF
UM56-12-8B 1 -195A 1
1A -195A 1
1B -195A 1
3 - 25A RF
VA0010 1 225 1
1A 225 1
1B 225 1
WN112M4X12-48NI 3 195 2
WN115M4X8-48NI 3 200 2
NUMERICAL INDEX
ALPHA
PAGE 1013
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
0-123-000400000 1 230 1
1A 230 1
1B 230 1
0-132-001700000 1 -340 1
1B -320 1
0-132-001800000 1 -335 1
1B -315 1
0-5-404-604 4 25 34
4A 25 34
00-1427-1 4 150 2
4A 150 2
00-1427-5 3 270 1
00-1472 4A 155 2
00-882 3 65 2
4 75 2
4A 75 2
00-964 3 205 2
0048-2221-12 3 115 10
4 135 10
4A 135 10
0274 1 275 AR
1A 275 AR
1B 275 AR
2 165 AR
4 170 AR
4A 171 AR
03-2-236-0029 1 210 1
1A 210 1
1B 210 1
10-0140-001 4 30 1
10-0140-005 4A 30 1
10ELA 4 - 65
10HA1C1F3N11R1 4 55 1
10HA1C1F3N3R1 4A 35 1
10HA1C4N15R1 4A 55 1
10HLR 4 - 70
21682A45 1 250 3
1A 250 3
1B 250 3
239581 1 45 AR
1A 45 AR
1B 45 AR
26R6-1BB 1 85 2
1A 85 2
1B 85 2
26S34-9 1 15 2
NUMERICAL INDEX
NUMERIC
PAGE 1014
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
26S34-9 1A 15 2
1B 15 2
4 255 2
4A 255 2
26S39-9 1 - 15A 2
4 -255A 2
265353 2 195 2
2774 1 265 2
1A 265 2
1B 265 2
3050 1 270 AR
1A 270 AR
1B 270 AR
2 140 AR
320565 3 -105 31
4 -120 22
4A -120 19
320574 3 -110 11
3 -110A 9
4 -125 3
4A -125 6
323676 3 -100 14
3 -100A 11
4 -110 2
4A -110 6
3448-1 4A 65 1
36158 4 -115 4
365 1 165 AR
1A 165 AR
1B 165 AR
5001-02-1066-04 2 -150 1
5001-02-1066-06 2 -155 1
5001-02-1076 2 - 30
5011-02-0014 4A 115 1
5013-02-0015 2 180 1
5013-02-0018 1 35 1
1A 35 1
1B 35 1
5015-02-0030 3 45 1
5015-02-0032 3 40 1
5026-02-0019 3 140 1
5030-02-0022 2 130 1
5030-02-0023 2 135 1
5258-1 4 50 1
6001-0180 4 225A 1
6001-0013-01 1 285 1
NUMERICAL INDEX
NUMERIC
PAGE 1015
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
6001-0013-01 1A 285 1
1B 285 1
6001-0013-02 1 280 1
1A 280 1
1B 280 1
6001-0048 4 225
4A 225
6001-0079 1 -225A 1
1A -225A 1
1B -225A 1
6001-0084 1 208 6
1A 208 6
1B 208 6
3 38 RF
6001-0085 1 206 3
1A 206 3
1B -206 3
3 36 RF
6001-0086 1 207 3
1A -207 3
1B 207 3
3 37 RF
6001-0089 1 - 60E 1
1 - 60H 1
6001-0164 1 -206A 3
6001-0166 4 - 61C 1
6001-0180 1 305 2
1B 300 2
4A 225A 1
6001-0231 1 -170B 1
67-27055-0 3 135 3
8001-01-8000 1 - 25A 8
1A - 25A 8
1B - 25A 8
8001-02-8000 1 - 25B 8
1A - 25B 8
1B - 25B 8
8001-06-2102 4 145 1
4A 145 1
8001-06-7000 1 - 20A 1
1A - 20A 1
1B - 20A 1
8029-02-0000-16 1 170 1
1A 170 1
1B 170 1
8029-02-0000-20 1 140 14
NUMERICAL INDEX
NUMERIC
PAGE 1016
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
8029-02-0000-20 1A 140 14
1B 140 14
8029-02-0000-27 1 75 2
1A 75 2
1B 75 2
8029-02-1200-04 1 120 1
1A 120 1
1B 120 1
8029-02-2000-41 3 130 2
8029-02-5000-03 2 60 2
8029-02-5000-05 2 - 85 1
8029-02-5000-08 2 - 50 1
8029-02-5000-19 2 115 1
8029-02-5000-20 2 105 1
8029-02-5000-23 2 65 2
8029-02-5100-30 2 25 1
8101-01-0000-44 1 150 1
1A 150 1
1B 150 1
8101-01-2001 3 15 1
8101-01-2002 3 20 1
8101-01-5002 2 55 2
8101-01-5100-02 2 10 1
8101-01-5100-13 2 125 1
8101-01-5100-18 2 20 1
8101-01-5200-10 2 110 1
8101-01-5200B 1 30 1
1A 30 1
1B 30 1
2 - 1 RF
8101-01-5211B 2 5 1
8101-01-5300 2 - 1B RF
8101-01-5301 2 - 5B 1
8101-01-5302 2 - 10B 1
8101-01-5310 1 - 30B 1
2 - 1D RF
8101-01-5311 2 - 5D 1
8101-01-5320 1 - 30D 1
2 - 1F RF
8101-01-5321 2 - 5F 1
8101-01-7000 1 20 1
1A 20 1
1B 20 1
8101-01-8000 1 - 25 8
1A 25 8
1B - 25 8
NUMERICAL INDEX
NUMERIC
PAGE 1017
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
8101-02-5302 2 - 10A 1
8101-21-5200-05 2 85A 1
8101-21-5200-08 2 50A 1
8101-21-5200-09 2 30A
8101-21-5200-28 2 185 1
8101-30-0000-18 1 145 1
1A 145 1
1B 145 1
8101-51-5002 2 55A 2
8101-51-5200-28 2 95 1
8101-51-5200B 1 - 30A 1
1A - 30A 1
1B 30A 1
2 - 1A RF
8101-51-5211B 2 - 5A 1
8101-51-5300 2 - 1C RF
8101-51-5301 2 - 5C 1
8101-51-5310 1 - 30C 1
2 - 1E RF
8101-51-5311 2 - 5E 1
8101-51-5320 2 - 1G RF
8101-51-5321 2 - 5G 1
8101-71-5200-08 2 50B 1
8201-01-0000 1 - 1 RF
1 - 1A RF
8201-01-0000-08 1 300 1
8201-01-0000-17 1 155 1
1A 155 1
1B 155 1
8201-01-0000-18 1 160 1
1A 160 1
1B 160 1
8201-01-0000-20 1 161 1
1A 161 1
1B 161 1
8201-01-0000-59 1 260 2
1A 260 2
1B 260 2
8201-01-0001 1 40 1
1B 40 1
8201-01-0013 1 235 1
1A 235 1
1B 235 1
8201-01-1020 1 60 1
1B 60 1
8201-01-1021 1 - 70 1
NUMERICAL INDEX
NUMERIC
PAGE 1018
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
8201-01-1021 1B - 70 1
8201-01-1021-02 1 - 95
1B - 95
8201-01-1030 1 - 60B 1
8201-01-1031 1 - 70B 1
8201-01-1040 1 - 60D 1
8201-01-1050 1 - 60K 1
8201-01-1100 1 100 1
1B 100 1
8201-01-1200 1 115 1
1B 115 1
8201-01-1200-03 1 125 1
1A 125 1
1B 125 1
8201-01-2000 1 - 5 1
1A 5 1
3 - 1 RF
3 - 1A RF
8201-01-2000-48 3 155 1
8201-01-2100 4 - 5 1
8201-01-2100-19 4 61 1
8201-01-2101 4 130 1
4A 130 1
8201-01-4000 1 10 1
1A 10 1
4 - 1 RF
8201-01-4010 4 230 1
4A 230 1
8201-01-4013 4 250 1
8201-01-7000 1 - 20B 1
1A - 20B 1
1B - 20B 1
8201-02-0000 1A - 1 RF
1A - 1A RF
8201-02-1100 1A 100 1
8201-02-1200 1A 115 1
8201-03-0000 1B - 1 RF
1B - 1A RF
8201-03-2000 1B - 5 1
3 - 1B RF
3 - 1C RF
8201-03-2100 4A - 5 1
8201-03-2100-19 4A 70 1
8201-03-2100-20 4A 36 1
8201-03-4000 1B 10 1
4A - 1 RF
NUMERICAL INDEX
NUMERIC
PAGE 1019
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
8201-03-4013 4A 250 1
8201-04-0000 1 - 1F RF
8201-04-0000-15 1 -170A 1
1A -170A 1
1B -170A 1
8201-04-1200 1 -115A 1
1A -115A 1
1B -115A 1
8201-04-2000 1 - 5A 1
3 - 1D RF
8201-04-2000-12 3 315 1
8201-04-4000 1 - 10B 1
4 - 1B RF
8201-04-4014 4 -250A 1
8201-07-0000 1 - 1H RF
3 - 1E RF
8201-07-2000 1 - 5B 1
8201-11-0000 1 - 1B RF
8201-21-5300-09 2 - 30B
8201-51-0000 1 - 1C RF
1 - 1D RF
8201-51-1020 1 - 60A 1
1B - 60A 1
8201-51-1021 1 - 70A 1
1B - 70A 1
8201-51-1030 1 - 60C 1
8201-51-1031 1 - 70C 1
8201-51-1040 1 - 60G 1
8201-51-1050 1 - 60L 1
8201-51-2100 4 - 5A 1
8201-51-2100-19 4 - 61A 1
8201-51-4000 1 - 10A 1
1A - 10A 1
4 - 1A RF
8201-52-0000 1A - 1B RF
1A - 1C RF
8201-53-0000 1B - 1B RF
1B - 1C RF
8201-53-2100 4A - 5A 1
8201-53-2100-19 4A - 70A 1
8201-53-2100-20 4A - 36A 1
8201-53-4000 1B - 10A 1
4A - 1A RF
8201-54-0000 1 - 1G RF
8201-57-2100 4 - 5B 1
8201-57-2100-19 4 - 61B 1
NUMERICAL INDEX
NUMERIC
PAGE 1020
25-36-22 APR 15/93
OVEN BASIC PN 8201
TOTAL
AIRLINE
STOCK NO.
8201-57-4000 1 - 10C 1
4 - 1C RF
8201-61-0000 1 - 1E RF
8203-02-0001 1A 40 1
8203-02-1020A 1A 60 1
8203-02-1021-01 1A - 70 1
1A - 95
8203-52-1020A 1A - 60A 1
8203-52-1021-01 1A - 70A 1
9004 4 15 2
4A 15 2
9315-75078 2 171 AR
9335-75083 2 170 AR
95C8CE 3 310 1
9524-6507 4 20 2
4A 20 2
NT1MERICAL INDEX
NUMERIC
PAGE 1021
25-36-22 APR 15/93
^SSSSr^
LLUSTRATED PARTS Ll ST
OVEN BASIC PN 8201
OVEN ASSY
IPL FIGURE 1.SHEET 1 0F 2
PAGE 1022
25-36-22 APR 15/93
OVEN BASIC PN 8201
FIGURE AIRLINE EFF UNITS

ITEM PART NUMBER STOCK NO. 1234567 NOMENCLATURE CODE PER
ASSY
1 - 1 8201-01-0000 OVEN ASSY (UP TO SERIAL N0. A RF
89-01-0594)
- 1A 8201-01-0000 OVEN ASSY (FROM SERIAL NO. B RF
89-01-0595 UP)
R (PRE SB E33-3-139SB)
R - 1B 8201-11-0000 OVEN ASSY RF
R (POST SB E33-3-139SB)
R (REFER MANUAL 25-36-33)
^
R - 1C 8201-51-0000 OVEN ASSY (UP TO SERIAL N0. V RF
89-01-0594)
R - 1D 8201-51-0000 OVEN ASSY (FROM SERIAL N0. D RF
89-01-0595 UP)
R (PRE SB E33-3-142SB)
R - 1E 8201-61-0000 OVEN ASSY RF
R (REPER MANUAL 25-36-33)
R - 1F 8201-04-0000 OVEN ASSY E RF
R - 1G 8201-54-0000 OVEN ASSY F RF
f\
R - 1H 8201-07-0000 OVEN ASSY W RF
- 5 8201-01-2000 .SYSTEM, ELECTRICAL NP ABCD 1
(REFER FIG 3 FOR DET)
- 5A 8201-04-2000 .SYSTEM, ELECTRICAL NP EF 1
R - 5B 8201-07-2000 .SYSTEM, ELECTRICAL NP G 1
R (REFER FIG 3 FOR DET)
10 8201-01-4000 .MODULE ASSY, CONTROL ABCD 1
- 10A 8201-51-4000 .MODULE ASSY, CONTROL ABCD 1
(OPTIONAL)
- 10B 8201-04-4000 •MODULE ASSY, CONTROL EF 1
R - 10C 8201-57-4000 .MODULE ASSY, CONTROL G 1
R ATTACHING PARTS
R 15 26S34-9 .FASTENER (V 71286) ABCDG 2
- 15A 26S39-9 .FASTENER (V 71286) EF 2
X X X
20 8101-01-7000 •INSERT, AIRFLOW 1
R - 20A 8001-06-7000 .INSERT, AIRFLOW 1
R - 20B 8201-01-7000 .INSERT, AIRFLOW 1
- 25 8101-01-8000 .SHELF 8
R - 25A 8001-01-8000 .SHELF 8
R - 25B 8001-02-8000 .SHELF 8
ITEM NOT ILLUSTRATED
PAGE 1023
25-36-22 APR 15/93
^ssa^-
LLUSTRATED PARTS LIST
OVEN BASIC PN 8201
OVEN ASSY
PL FIGURE 1 , SHEET 2 0F 2
OC QC ^^PAGE 102^
Zb~Ob~ZZAPR 15/93
ÔVEN BASIC PN 8201

ASSY
1 30 8101-01-5200B .DOOR ASSY 1
(FOR FUTURE REPLACEMENT A
ORDER 8101-01-5300)
(FOR FUTURE REPLACEMENT B
ORDER 8101-01-5320)
- 30A 8101-51-5200B .DOOR ASSY 1
r\
(FOR FUTURE REPLACEMENT \»
ORDER 8101-51-5300)
(FOR FUTURE REPLACEMENT D
ORDER 8101-51-5320)
- 30B 8101-01-5310 .DOOR ASSY E 1
(REFER PIG 2 FOR DET)
- 30C 8101-51-5310 .DOOR ASSY F 1
R - 30D 8101-01-5320 .DOOR ASSY 3 1
35 5013-02-0018 .VASHER AC 1
40 8201-01-0001 .COVER 1
45 239581 ..STRIP, SEALING AR
50 D0804 .STUD, FASTENER (V C0029) 13
55 R3208 .RING (V C0029) 13
60 8201-01-1020 •FRAME ASSY, FRONT AB 1
(FOR FUTURE REPLACEMENT
R ORDER 8201-01-1030/1040/
R 1050)
- 60A 8201-51-1020 .FRAME ASSY, FRONT CD 1
R ORDER 8201-51-1030/1040/
R 1050)
R - 60B 8201-01-1030 .FRAME ASSY, FRONT ABEG 1
R (FOR FUTURE REPLACEMENT
R ORDER 8201-01-1040/1050)
R - 60C 8201-51-1030 .FRAME ASSY, FRONT CDF 1
R ORDER 8201-51-1040/1050)
R - 60D 8201-01-1040 .FRAME ASSY, FRONT ABEG 1
R ORDER 8201-01-1050)
R 60E 6001-0089 ..STRIKE ABEG 1
R 60F NAS514P632-9 ..SCREW, COUNTERSUNK ABEG 2
R - 60G 8201-51-1040 .FRAME ASSY, FRONT CDF 1
R ORDER 8201-51-1050)
R - 60H 6001-0089 ..STRIKE CDF 1
PAGE 1025
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
1 - 60J NAS514P632-9 ..SCREW, COUNTERSUNK CDF 2
- 60K 8201-01-1050 .FRAME ASSY, FRONT ABEG 1
- 60L 8201-51-1050 .FRAME ASSY. FRONT CDF 1
ATTACHING PARTS
65 NAS514P632-9 .SCREW, COUNTERSUNK 16
X X X
- 70 8201-01-1021 ..FRAME (FOR FUTURE REPLACE- AB 1
MENT ORDER 8201-01-1031)
- 70A 8201-51-1021 ..FRAME (FOR FUTURE REPLACE- CD 1
MENT ORDER 8201-51-1031)
- 70B 8201-01-1031 ..FRAME ABEG 1
- 70C 8201-51-1031 ..FRAME CDF 1
75 8029-02-0000-27 ..STRIKE 2
80 NAS514P632-9 DELETED
80A NAS601-6 ..SCREW, PAN-HEAD 4
85 26R6-1BB ..RECEPTACLE (V 71286) 2
90 LN9199-2407G ..RIVET 4
- 95 8201-01-1021-02 DELETED
100 8201-01-1100 •CASING ASSY, OUTER 1
105 C08 ..CLIP, SPRING (V C0029) 13
110 LN9198-1603G ..RIVET 30
115 8201-01-1200 .CASING ASSY, INNER AC 1
ORDER 8201-04-1200)
-115A 8201-04-1200 .CASING ASSY, INNER BDEFG 1
120 8029-02-1200-04 ..HOLDER 1
125 8201-01-1200-03 ..HOLDER 1
130 MS51957-28 ..SCREW, PAN-HEAD 4
135 AN960C6 ..WASHER 4
140 8029-02-0000-20 .SPACER 14
145 8101-30-0000-18 .SEAL, DOOR 1
(136 CM; 53.54 INCHES LG)
(MADE FROM 0-112-001900000)
150 8101-01-0000-44 •MAT, INSULATION (MADE FROM 1
CERAWOOL BLANKET)
(MADE BY V WKTLE)
155 8201-01-0000-17 .MAT, INSULATION 1
160 8201-01-0000-18 •MAT, INSULATION (MADE FROM 1
CERAWOOL BLANKET)
(MADE BY V WKTLE)
161 8201-01-0000-20 .FOIL, ALUMINUM 1
165 365 .TAPE, GLASS CLOTH (V 04963) AR
170 8029-02-0000-16 •GASKET AC 1
-170A 8201-04-0000-15 .GASKET (FOR FUTURE REPLACE- BDEFG 1
MENT ORDER 6001-0231)
-170B 6001-0231 .GASKET BDEFG 1
PAGE 1026
25-36-22 APR 15/93
ÔVEN BASIC PN 8201

ASSY
1 175 E43 •ADHESIVE (V D2650) AR
180 AN507C632R8 .SCREW, COUNTERSUNK 2
185 AN960C6 .WASHER 2
190 MS21043-06 .NUT, HEXAGONAL 2
R 195 UM56-12-8 •BLOWER ASSY (V D2269) AC 1
(REFER TO MANUAL 25-35-95)
R -195A UM56-12-8B .BLOWER ASSY (V D2269) BDEFG 1
ATTACHING PARTS
200 DIN934M4 .NUT, HEXAGONAL AC 3
205 DIN127A4 .WASHER, LOCK AC 3
R 206 6001-0085 .SPACER BDEFG 3
r*
R -206A 6001-0164 .SPACER 3 3
R 207 6001-0086 .SPACER BDEFG 3
R 208 6001-0084 .MOUNT, SHOCK BDEFG 6
R 209 NAS602-20 .SCREW, PAN-HEAD BDEFG 3
R 209A AN960-8 .WASHER BDEFG 3
X X X
210 03-2-236-0029 ..FAN, CIRCULATING 1
215 DIN934M6A4 ..MUT, HEXAGONAL 1
220 DIN128A6 ..WASHER, SPRING 1
225 VA0010 .GASKET (V D7040) AC 1
R -225A 6001-0079 •GASKET BDEFG 1
R 230 0-123-000400000 .WASHER ABCDEF 1
235 8201-01-0013 .DUCT, AIR 1
R 240 NAS602-6 .SCREW, PAN-HEAD ABCDEF 5
R 24 OA NAS602-6 .SCREW, PAN-HEAD G 7
R 245 AN960-8 .WASHER ABCDEF 5
R 24 5A AN960-8 .WASHER G 7
250 21682A45 .MOUNT (V C3199) AC 3
R 255 AN960-10 .WASHER ACG 3
260 8201-01-0000-59 .BOLT, GUIDE 2
265 2774 .COVER (V C7039) 2
270 3050 .SEALANT (V D9518) AR
275 0274 .SEALANT (V D2617) AR
R 280 6001-0013-02 .STOP BDEFG 1
R 285 6001-0013-01 .STOP BDEFG 1
R 290 AN960D416L .WASHER BDEFG 1
R 295 DIN137B6X12 .WASHER, SPRING BDEFG 1
R 300 8201-01-0000-08 .COVER G 1
R 305 6001-0180 •SLEEVE, DISTANCE 2
R 310 TLPKBS530 •RIVET, COUNTERSUNK 2
R 315 MPSBE33-3-138 .PLACARD, MODIFICATION 1
PAGE 1027
25-36-22 APR 15/93
OVEN BASIC PN 8201
PAGE 1027.1
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
R 1 -320 MPE33-3-137SB1 .PLACARD, MODIFICATION ABG 1
R -325 MPE33-3-140-1SB •PLACARD, MODIFICATION AC 1
R -330 MPE33-3-140-2SB .PLACARD, MODIFICATION AC 1
R -335 0-132-001800000 .CATCH, SINGLE REVOLVING ABG 1
R (FROM SERIAL N0. 9105-2828
R UP)
R -340 0-132-001700000 .CATCH, SINGLE REVOLVING CD 1
R UP)
R -345 NAS604-20 .SCREW, PAN-HEAD 1
R UP)
R -350 MPSIL047 .PLACARD, MODIFICATION ABCDG 1
R UP)
O C — O f i — 0 0 PAGE 10
27.2
^0 00 C.C. APR 15/93
^JHIfc^
ILLTJSTRATED PARTS LIST
OVEN BASIC PN 8201
OVEN ASSY
IPL FIGURE 1A.SHEET1 0F 2
PAGE 1028
2 5 —3 6 —22 Nov 15/89
OVEN BASIC PN 8201

ASSY
1A- 1 8201-02-0000 OVEN ASSY (UP TO SERIAL N0. A RF
89-01-0594)
89-01-0595 UP)
- 1B 8201-52-0000 OVEN ASSY (UP TO SERIAL NO. J RF
89-01-0594)
- 1C 8201-52-0000 OVEN ASSY (FROM SERIAL NO. D RF
89-01-0595 UP)
5 8201-01-2000 .SYSTEM, ELECTRICAL NP 1
10 8201-01-4000 .MODUEL ASSY, CONTROL 1
- 10A 8201-51-4000 .MODULE ASSY, CONTROL 1
(OPTIONAL)
ATTACHING PARTS
15 26S34-9 .FASTENER (V 71286) 2
X X X
20 8101-01-7000 .INSERT, AIRFLOW 1
- 25 8101-01-8000 .SHELF 8
R - 25A 8001-01-8000 .SHELF 8
R - 25B 8001-02-8000 .SHELF 8
30 8101-01-5200B .DOOR ASSY 1
ORDER 8101-01-5300)
ORDER 8101-01-5320)
- 30A 8101-51-5200B .DOOR ASSY 1
(FOR FUTURE REPLACEMENT C
ORDER 8101-51-5300)
ORDER 8101-51-5320)
35 5013-02-0018 .WASHER 1
40 8203-02-0001 .COVER 1
55 R3208 .RING (V C0029) 13
60 8203-02-1020A .FRAME ASSY, FRONT AB 1
ORDER 8203-02-1020)
PAGE 1029
25-36-22 APR 15/93
^rftilh^
ILLÏÏSTRATED PARTS LIST
OVEN BASIC PN 8201
209
209A
^»
ÎQ7./-^®
208 .C'®'
OVEN ASSY
IPL FIGURE 1A,SHEET 2 0F 2
1050
25-36-22 ^ 15/89
OVEN BASIC PN 8201

ASSY
R 1A- 60A 8203-52-1020A .FRAME ASSY, FRONT CD 1
R ORDER 8203-52-1020)
R ATTACHING PARTS
R 65 NAS514P632-9 .SCREW, COUNTERSUNK 16
R X X X
R - 70 8203-02-1021-01 . .FRAME AB 1
R - 70A 8203-52-1021-01 ..FRAME CD 1
R 75 8029-02-0000-27 ..STRIKE 2
R 80 NAS514P632-9 ..SCREW, COUNTERSUNK 4
R 85 26R6-1BB ..RECEPTACLE (V 71286) 2
R 90 LN9199-2407G ..RIVET 4
R - 95 8203-02-1021-01 DELETED
R 100 8201-02-1100 .CASING ASSY, OUTER 1
R 105 C08 ..CLIP, SPRING (V C0029) 13
R 110 LN9198-1603G ..RIVET 30
R 115 8201-02-1200 .CASING ASSY, INNER AC 1
R ORDER 8201-04-1200)
R -115A 8201-04-1200 .CASING ASSY, INNER BD 1
R 120 8029-02-1200-04 ..HOLDER 1
R 125 8201-01-1200-03 ..HOLDER 1
R 130 MS51957-28 ..SCREW, PAN-HEAD 4
R 135 AN960C6 ..WASHER 4
R 140 8029-02-0000-20 .SPACER 14
R 145 8101-30-0000-18 •SEAL, DOOR 1
R (136 CM; 53.54 INCHES LG)
R (MADE FROM 0-112-001900000)
R 150 8101-01-0000-44 .MAT, INSULATION (MADE FROM 1
R CERAWOOL BLANKET)
R (MADE BY V WKTLE)
R 155 8201-01-0000-17 .MAT, INSULATION 1
R 160 8201-01-0000-18 .MAT, INSULATION ((MADE FROM 1
R CERAWOOL BLANKET)
R (MADE BY V WKTLE)
R 161 8201-01-0000-20 •FOIL, ALUMINUM 1
R 165 365 •TAPE, GLASS CLOTH (V 04963) AR
R 170 8029-02-0000-16 .GASKET AC 1
R -170A 8201-04-0000-15 •GASKET BD 1
R 175 E43 •ADHESIVE (V D2650) AR
R 180 AN507C632R8 .SCREW, COUNTERSUNK 2
R 185 AN960C6 .WASHER 2
R 190 MS21043-06 .NUT, HEXAGONAL 2
R 195 UM56-12-8 .BLOWER ASSY (V D2269) AC 1
R (REFER TO MANUAL 25-35-95)
PAGE 1031
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
1A-195A UM56-12-8B .BLOWER ASSY (V D2269) BD 1
ATTACHING PARTS
200 DIN934M4 •NUT, HEXAGONAL AC 3
206 6001-0085 .S PACER BD 3
-207 6001-0086 .S PACER BD 3
208 6001-0084 •MOUNT, SHOCK BD 6
209 NAS602-20 •SCREW, PAN-HEAD BD 3
209A AN960-8 .WASHER BD 3
X X X
210 03-2-236-0029 ..FAN, CIRCULATING 1
215 DIN934M6A4 ..NUT, HEXAGONAL 1
225 VA0010 .GASKET (V D7040) AC 1
-225A 6001-0079 •GASKET BD 1
230 0-123-000400000 .WASHER 1
235 8201-01-0013 •DUCT, AIR 1
240 NAS602-6 .SCREW, PAN-HEAD 5
245 AN960-8 .WASHER 5
250 21682A45 .MOUNT (V C3199) AC 3
255 AN960-10 .WASHER AC 3
260 8201-01-0000-59 .BOLT, GUIDE 2
265 2774 .COVER (V C7039) 2
270 3050 •SEALANT (V D9518) AR
275 0274 •SEALANT (V D2617) AR
280 6001-0013-02 .STOP BD 1
285 6001-0013-01 .STOP BD 1
290 AN960D416L .WASHER BD 1
295 DIN137B6X12 .WASHER, SPRING BD 1
PAGE 1032
25-36-22 APR 15/93
^H^
OVEN BASIC PN 8201
PAGE 1033
25-36-22 NOV 15/89
^fS^
OVEN BASIC PN8201
OVEN ASSY
IPL FIGURE 1B,SHEET 1 DP 2
PAGE 103A
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
1B- 1 8201-03-0000 OVEN ASSY (UP TO SERIAL N0. A RF
89-01-0594)
89-01-0595 UP)
f\
- 1B 8201-53-0000 OVEN ASSY (UP TO SERIAL NO. ^ RF
89-01-0594)
- 1C 8201-53-0000 OVEN ASSY (FROM SERIAL NO. D RF
89-01-0595 UP)
- 5 8201-03-2000 •SYSTEM, ELECTRICAL NP 1
10 8201-03-4000 .MODULE ASSY. CONTROL 1
(REFER FIG 4A FOR DET)
- 10A 8201-53-4000 •MODULE ASSY, CONTROL 1
(OPTIONAL)
(REFER FIG 4A FOR DET)
ATTACHING PARTS
15 26S34-9 .FASTENER (V 71286) 2
X X X
20 8101-01-7000 .INSERT, AIRFLOW 1
- 25 8101-01-8000 .SHELF 8
R - 25A 8001-01-8000 .SHELF 8
R - 25 8001-02-8000 .SHELF 8
30 8101-01-5200B .DOOR ASSY 1
ORDER 8101-01-5300)
ORDER 8101-01-5320)
30A 8101-51-5200B .DOOR ASSY 1
(FOR FUTURE REPLACEMENT C
ORDER 8101-51-5300)
ORDER 8101-51-5320)
35 5013-02-0018 .WASHER 1
40 8201-01-0001 •COVER 1
55 R3208 .RING (V C0029) 13
60 8201-01-1020 •FRAME ASSY, FRONT AB 1
ORDER 8201-01-1030)
PAGE 1035
25-36-22 APR 15/93
^H^
LLUSTRATEDWRTSLIST
OVEN BASIC PN 8201
OVEN ASSY
IPL FIGURE 1B,SHEET 2 0F 2
PAGE 1036
25-36-22APR 15/93
OVEN BASIC PN 8201

ASSY
R 1B- 60A 8201-51-1020 .FRAME ASSY, FRONT CD 1
R ORDER 8201-51-1030)
R ATTACHING PARTS
R 65 NAS514P632-9 .SCREW. COUNTERSUNK 16
R X X X
R - 70 8201-01-1021 ..FRAME (FOR FUTURE REPLACE- AB 1
R MENT ORDER 8201-01-1031)
R - 70A 8201-51-1021 ..FRAME (FOR FUTURE REPLACE- CD 1
R MENT ORDER 8201-51-1031)
R 75 8029-02-0000-27 ..STRIKE 2
R 80 NAS514P632-9 ..SCREW, COUNTERSUNK 4
R 85 26R6-1BB ..RECEPTACLE (V 71286) 2
R 90 LN9199-2407G ..RIVET 4
R - 95 8201-01-1021-02 DELETED
R 100 8201-01-1100 .CASING ASSY, OUTER 1
R 105 C08 ..CLIP, SPRING (V C0029) 13
R 110 LN9198-1603G ..RIVET 30
R 115 8201-01-1200 .CASING ASSY, INNER AC 1
R ORDER 8201-04-1200)
R -115A 8201-04-1200 .CASING ASSY, INNER BD 1
R 120 8029-02-1200-04 ..HOLDER 1
R 125 8201-01-1200-03 ..HOLDER 1
R 130 MS51957-28 ..SCREW, PAN-HEAD 4
R 135 AN960C6 ..WASHER 4
R 140 8029-02-0000-20 . SPACER 14
R 145 8101-30-0000-18 .SEAL, DOOR 1
R (136 CM; 53.54 INCHES LG)
R (MADE FROM 0-112-001900000)
R CERAWOOL BLANKET)
R (MADE BY V WKTLE)
R 155 8201-01-0000-17 •MAT, INSULATION 1
R CERAWOOL BLANKET)
R (MADE BY V WKTLE)
R 161 8201-01-0000-20 •FOIL, ALUMINUM 1
R 165 365 .TAPE, GLASS CLOTH (V 04963) AR
R 170 8029-02-0000-16 •GASKET AC 1
R -170A 8201-04-0000-15 .GASKET BD 1
R 175 E43 .ADHESIVE (V D2650) AR
R 180 AN507C632R8 .SCREW, COUNTERSUNK 2
R 185 AN960C6 .VASHER 2
R 190 MS21043-06 .NUT, HEXAGONAL 2
PAGE 1037
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
1B 195 UM56-12-8 .BLOWER ASSY (V D2269) AC 1
-195A UM56-12-8B .BLOWER ASSY (V D2269) BD 1
ATTACHING PARTS
200 DIN934M4 .NUT, HEXAGONAL AC 3
-206 6001-0085 .SPACER BD 3
207 6001-0086 .SPACER BD 3
208 6001-0084 .MOUNT, SHOCK BD 6
209 NAS602-20 .SCREW, PAN-HEAD BD 3
209A AN960-8 .WASHER BD 3
X X X
210 03-2-236-0029 ..FAN, CIRULATING 1
215 DIN934M6A4 ..NUT, HEXAGONAL 1
225 VA0010 .GASKET (V D7040) AC 1
-225A 6001-0079 .GASKET BD 1
230 0-123-000400000 .WASHER 1
235 8201-01-0013 •DUCT, AIR 1
245 AN960-8 .WASHER 5
250 21682A45 .MOUNT (V C3199) AC 3
255 AN960-10 .WASHER AC 3
260 8201-01-0000-59 .BOLT, GUIDE 2
265 2774 .COVER (V C7039) 2
270 3050 .SEALANT (V D9518) AR
275 0274 .SEALANT (V D2617) AR
280 6001-0013-02 .STOP BD 1
285 6001-0013-01 .STOP BD 1
290 AN960D416L .WASHER BD 1
295 DIN137B6X12 .WASHER. SPRING BD 1
300 6001 .SLEEVE. DISTANCE 2
(POST SB E33-3-138SB)
305 TLPKS530 .RIVET, COUNTERSUNK 2
310 MPSBE33-3-138 .PLACARD, MODIFICATION 1
-315 0-132-001800000 •CATCH, SINGLE REVOLVING AB 1
(FROM SERIAL N0. 9105-2828
UP)
-320 0-132-001700000 .CATCH, SINGLE REVOLVING CD 1
(FROM SERIAL N0. 9105-2828
UP)
PAGE 1038
25-36-22 APR 15/93
ÔVËN BASIC PN 8201

ITEM PART NUMBER STOCK N0. 1234567 NOMENCLATURE CODE PER
ASSY
R 1B-325 NAS604-20 .SCREW, PAN-HEAD 1
R UP)
R -330 MPSIL047 •PLACARD, MODIFICATION ABCD 1
R UP)
PAGE 1039
25-36-22 APR 15/93
^JBh^
OVEN BASIC PN8201
DOOR ASSY
[PL F16URE 2
10^.0
25-36-22^ 15/93
^ffl^
OVEN BASIC PN 8201

ASSY
2 - 1 8101-01-5200B DOOR ASSY A RF
(LEFT SIDE HINGED DOOR)
(REFER FIG 1, 1A AND 1B FOR
NHA)
- 1A 8101-51-5200B DOOR ASSY B RF
(RIGHT SIDE HINGED DOOR)
(REFER FIG 1, 1A AND 1B FOR
NHA)
- 1B 8101-01-5300 DOOR ASSY ^ RF
(REFER FIG 1 , 1A AND 1B FOR
NHA)
- 1C 8101-51-5300 DOOR ASSY D RF
NHA)
- 1D 8101-01-5310 DOOR ASSY E RF
NHA)
- 1E 8101-51-5310 DOOR ASSY F RF
NHA)
- 1F 8101-01-5320 DOOR ASSY G RF
NHA)
- 1G 8101-51-5320 DOOR ASSY H RF
NHA)
5 8101-01-5211B .PANEL, OUTER A 1
(FOR ORDERING INDICATE
AIRLINE EMBLEM)
- 5A 8101-51-5211B .PANEL, OUTER B 1
AIRLINE EMBLEM)
- 5B 8101-01-5301 .PANEL, OUTER C 1
AIRLINE EMBLEM)
- 5C 8101-51-5301 .PANEL, OUTER D 1
AIRLINE EMBLEM)
- 5D 8101-01-5311 •PANEL, OUTER E 1
AIRLINE EMBLEM)
PAGE 1041
25-36-22 NOV 15/89
OVEN BASIC PN 8201

ASSY
2 - 5E 8101-51-5311 .PANEL, OUTER F 1
AIRLINE EMBLEM)
- 5F 8101-01-5321 .PANEL, OUTER G 1
AIRLINE EMBLEM)
- 5G 8101-51-5321 .PANEL. OUTER H 1
AIRLINE EMBLEM)
10 8101-01-5100-02 .PLATE, INSIDE AB 1
- 10A 8101-02-5302 .PLATE, INSIDE CFG 1
- 10B 8101-01-5302 .PLATE, INSIDE DEH 1
20 8101-01-5100-18 .MAT, INSULATION (MADE FROM 1
CERABLANKET 8 MM)
(MADE BY V WKTLE) (V WKTLE)
25 8029-02-5100-30 .DISK, INSULATION 1
- 30 5001-02-1076 DELETED
30A 8101-21-5200-09 DELETED
- 30B 8101-21-5300-09 DELETED
30C 8101-21-5500 .KNOB ASSY 1
- 35 AM565A1032N16 DELETED
35A AN507C632R5 DELETED
- 35B MS51957-28 DELETED
40 FP301-00954 .HOSE, SHRINK (V D8527) AR
- 50 8029-02-5000-08 .BOLT 1
(SUPSD BY ITEM 50A OR 50B)
50A 8101-21-5200-08 .BOLT ACEG 1
(SUPSDS ITEM -50)
50B 8101-71-5200-08 .BOLT BDFH 1
(SUPSDS ITEM -50)
55 8101-01-5002 .ROD ACEG 2
55A 8101-51-5002 .ROD BDFH 2
60 8029-02-5000-03 .BAR 2
65 8029-02-5000-23 .SPRING 2
80 BLANK
- 85 8029-02-5000-05 .BUSHING 1
(SUPSD BY ITEM 85A)
85A 8101-21-5200-05 .BUSHING 1
(SUPSDS ITEM -85)
95 8101-51-5200-28 .BOLT. HINGE 1
PAGE 1042
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
2 105 8029-02-5000-20 .SPRING 1
110 8101-01-5200-10 .BOLT. HINGE 1
115 8029-02-5000-19 .SPRING 1
120 BLANK
125 8101-01-5100-13 •MAT, INSULATION 1
(278 X 431 MM;
10.95 X 16.97 INCHES)
130 5030-02-0022 •OUTLET, VAPOR 1
135 5030-02-0023 .BUSHING 1
140 3050 .SEALANT (V D9518) AR
145 KL44 .ADHESIVE (V D1692) AR
-150 5001-02-1066-04 .SETSCREW 1
(SUPSD BY ITEM 195)
-155 5001-02-1066-06 .SPRING 1
(SUPSD BY ITEM 195)
-160 DIN5401-4-111 .BALL 1
(SUPSD BY ITEM 195)
R 165 0274 .SEALANT (V D2617) AR
170 9335-75083 .LACQUER, COATING (V C3939) AR
171 9315-75078 .HARDENER (V C3939) AR
175 DIN914M4X8 .SETSCREW 1
180 5013-02-0015 •WASHER 1
185 8101-21-5200-28 •WASHER 1
190 DIN6799-7 •VASHER, LOCK 1
195 265353 .CATCH, BALL 2
(SUPSDS ITEMS -150, -155
AND -160)
PAGE 1043
25-36-22 APR 15/93
^rfEffib^
ILLTJSTRATED PAfiTS LIST
OVEN BASIC PN 8201
E L E C T R I C A L SYSTEM
IPL FIGURE 3
1044
25-36-22 ^ 15/89
OVEN BASIC PN 8201

ASSY
3 - 1 8201-01-2000 SYSTEM, ELECTRICAL NP A RF
(REFER FIG 1 AND 1A FOR NHA)
(UP TO SERIAL N0.
89-01-0594)
- 1A 8201-01-2000 SYSTEM, ELECTRICAL NP B RF
(FROM SERIAL N0. 89-01-0595
UP)
- 1B 8201-03-2000 SYSTEM, ELECTRICAL NP ^ RF
(REFER FIG 1B FOR NHA)
UP TO SERIAL N0.
89-01-0594)
- 1C 8201-03-2000 SYSTEM, ELECTRICAL NP D RF
(FROM SERIAL N0. 89-01-0595
UP)
- 1D 8201-04-2000 SYSTEM, ELECTRICAL NP E RF
(REFER FIG 1 FOR NHA)
R - 1E 8201-07-0000 SYSTEM, ELECTRICAL NP F RF
R (REFER FIG 1 FOR NHA)
5 BUC6-34 .PLUG (V D1371) 1
10 DPXAMA26-33S •PLUG (V D1371) 1
15 8101-01-2001 •ELEMENT, RH HEATING 1
20 8101-01-2002 .ELEMENT, LH HEATING 1
R 25 UM56-12-8 .BLOWER ASSY (V D2269) AC RF
R - 25A UM56-12-8B .BLOWER ASSY (V D2269) BDEF RF
ATTACHING PARTS
30 DIN934M4 .NUT, HEXAGONAL AC RF
35 DIN127A4 .WASHER, LOCK AC RF
R 36 6001-0085 .SPACER BDEF RF
R 37 6001-0086 .SPACER BDEF RF
R 38 6001-0084 .MOUNT, SHOCK BDEF RF
R 39 NAS602-20 .SCREW, PAN-HEAD BDEF RF
R 39A AN960-8 .WASHER BDEF RF
X X X
40 5015-02-0032 .THERMOSTAT 1
45 5015-02-0030 .SWITCH, OVERHEAT CUTOFF 1
50 MS27212-6-6 .STRIP, TERMINAL 2
55 MS18029-6S6 .COVER 2
R 60 MS25226-10-2 .BUS, TERMINAL ABCDE 1
R - 60A MS25226-10-3. .BUS, TERMINAL F 1
65 00-882 •STUD ASSY, GROUND 2
70 NAS1096-3-13 ..SCREW, HEXAGONAL CAP 1
75 MS35338-43 ..WASHER, LOCK 2
PAGE 1045
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
3 80 AN960D10L ..WASHER 2
85 MS20341-10A . . N U T , HEXAGONAL 1
90 AN960-10L ..WASHER 1
95 MS21043-3 . . N U T , HEXAGONAL 1
-100 323676 .LUG, TERMINAL (V 00779) ABCDE 14
-100A 323676 •LUG, TERMINAL (V 00779) F 11
-105 320565 .LUG, TERMINAL (V 00779) 31
-110 320574 .LUG, TERMINAL (V 00779) ABCDE 11
-110A 320574 .LUG, TERMINAL (V 00779) F 9
115 0048-2221-12 •PIN, SEALING (V 02660) 10
120 GC414 .SEALANT (V 04011) AR
125 AIRTEX417X .CORD, BINDING (V 01344) ABCDE AR
-125A MILT43435T4E3 .CORD, BINDING F AR
130 8029-02-2000-41 •SEAL 2
135 67-27055-0 .BUSHING ASSY (V D0238) 3
140 5026-02-0019 .STUD ASSY, GROUND 1
145 MS21043-3 . . N U T , HEXAGONAL 1
150 AN960C10 ..WASHER 1
155 8201-01-2000-48 .BRACKET 1
165 AN960-4 .WASHER 22
175 AN960-4 .WASHER 4
185 DIN127A4 .WASHER, LOCK 4
190 DIN125A4-3 .WASHER 4
195 WN112M4X12-48NI .SCREW, PAN-HEAD 2
200 WN115M4X8-48NI .SCREW. PAN-HEAD 2
205 00-964 .SPACER ABCDE 2
-205A DR8-4-5X5 •SLEEVE, DISTANCE (V C7116) P 2
210 MS35338-40 .WASHER, LOCK 10
220 NAS1802-06-6 .SCREW, HEXAGONAL 6
235 AN960-10 .WASHER 9
255 MS25281R4 •CLAMP, CABLE 1
260 MS25281R5 .CLAMP, CABLE 2
265 MS25281R7 .CLAMP, CABLE 2
270 00-1427-5 .SPACER 1
275 G51TA .STRIP, GROMMET (V D8527) AR
280 KL44 .ADHESIVE (V D1692) AR
285 FP301-00954 •HOSE, SHRINK (V D8527) AR
PAGE 1046
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
R 3 290 MS21043-08 •NUT. HEXAGONAL 12
R 295 AN960-8 .WASHER 12
R 300 MS35338-42 .WASHER, LOCK 12
R -305 MS25226-10-2 .BUS, TERMINAL E 1
R 310 95C8CE .INDICATOR, ELAPSED TIME E 1
R (V 10236)
R 315 8201-04-2000-12 .HOLDER E 1
R 320 NAS601-6 .SCREW, CYLINDRICAL HEAD E 2
R 325 NAS601-5 .SCREW, CYLINDRICAL HEAD E 2
R 330 AN960-6 .WASHER E 4
R 335 MS21043-06 .NUT E 2
PAGE 1047
25-36-22 APR 15/93
Ûr^-
OVEN BASIC PN 8201
CONTROL MODULE ASSY

IPL RGURE &
0 C, «î C—0 0 PAGE 10^. 8

ZDOD—ZZ APR 15/93
OVEN BASIC PN 8201

ASSY
4 - 1 8201-01-4000 MODULE ASSY, CONTROL A RF
(REFER FIG 1 AND 1B FOR NHA)
- 1A 8201-51-4000 MODULE ASSY, CONTROL B RF
^*
- 1B 8201-04-4000 MODULE ASSY, CONTROL b* RF
(REFER FIG 1 FOR NHA)
R - 1C 8201-57-4000 MODULE ASSY, CONTROL D RF
R (REFER FIG 1 FOR NHA)
- 5 8201-01-2100 .SYSTEM, ELECTRICAL NP AC 1
- 5A 8201-51-2100 •SYSTEM, ELECTRICAL NP B 1
R - 5B 8201-57-2100 .SYSTEM, ELECTRICAL NP D 1
10 DPXAMA26-34P ..RECEPTACLE ( V D1371) 1
15 9004 ..SOCKET (FOR FUTURE RE- 2
PLACEMENT ORDER S 0-9004)
( V 35344)
20 9524-6507 ..RELAY ( V 35344) 2
25 0-5-404-604 ..SOCKET ( V 35344) 34
R 30 10-0140-001 ..TIMER ( V C1716) 1
R ( BEPLACIMEMT FOR
R KTF60P2)
35 MS35059-21 ..SWITCH 1
40 MS27212-6-6 ..STRIP, TERMINAL 1
45 MS18029-6S6 ..COVER 1
50 5258-1 ..OUTLET ( V 74545) 1
55 10HA1C1F3N11R1 ..SWITCH, ILLUMINATED 1
( V 96182)
60 MSC115 ..BULB ( V 96182) 4
61 8201-01-2100-19 ..LENS AC 1
- 61A 8201-51-2100-19 ..LENS B 1
R - 61B 8201-57-2100-19 ..LENS D 1
R - 61C 6001-0166 ..LENS BD 1
R (PER SB E33-3-137SB)
R ORDER 8201-57-2100-19)
- 65 10ELA DELETED
- 70 10HLR DELETED
75 00-882 ..STUD ASSY, GROUND 2
80 NAS1096-3-13 . . . S C R E W , HEXAGONAL CAP 1
85 AN960D10L ...WASHER 2
90 AN960-10L ...WASHER 1
95 MS35338-43 . . . W A S H E R , LOCK 2
100 MS21043-3 . . . N U T , HEXAGONAL 1
105 MS20341-10A . . . N U T , HEXAGONAL 1
-110 323676 . . L U G . TERMINAL ( V 00779) 2
-115 36158 . . L U G , TERMINAL ( V 00779) 4
-120 320565 . . L U G , TERMINAL ( V 00779) 22
PAGE 1049
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
4 -125 320574 ..LUG. TERMINAL (V 00779) 3
130 8201-01-2101 ..HOLDER 1
135 0048-2221-12 . . P I N , SEALING (V 02660) 10
140 AIRTEX417X ..CORD, BINDING (V 01344) ABC AR
-140A MILT43435T4E3 ..CORD, BINDING D AR
145 8001-06-2102 ..SPRING, SECURING 1
150 00-1427-1 ..SPACER 2
155 GC414 ..SEALANT (V 04011) AR
160 FP301-00324 ..HOSE, SHRINK (VD8527) AR
165 NAS514P832-6 ..SCREW. COUNTERSUNK 2
170 0274 ..SEALANT (V D2617) AR
175 DIN85AM3X8 DELETED
180 MS20341-4S ..NUT, HEXAGONAL 2
185 NAS514P440-6 ..SCREW, COUNTERSUNK 2
195 AN960-8 ..WASHER 6
200 MS35338-42 ..WASHER, LOCK 6
205 MS21043-08 ..NUT, HEXAGONAL 6
210 NAS600-8 ..SCREW, PAN-HEAD 4
215 AN960-4 ..WASHER 6
220 MS21043-04 . . N U T , HEXAGONAL 4
225 6001-0048 DELETED
225A 6001-0180 .KNOB ASSY 1
230 8201-01-4010 .HOUSING 1
240 AN960-8 .WASHER 4
250 8201-01-4013 .PANEL, FRONT ABD 1
-250A 8201-04-4014 .PANEL, FRONT C 1
255 26S34-9 ..FASTENER (V 71286) ABD 2
-255A 26S39-9 ..FASTENER (V 71286) C 2
-260 MPE33-3-137SB2 .PLACARD, MODIFICATION BD 1
-265 MPE33-3-140-1SB .PLACARD. MODIFICATION A 1
PAGE 1050
25-36-22 APR 15/93
^Hh^
OVEN BASIC PN 8201
QC QC ^50 I>AGE 1051

^0""OD Z.Z NOV 15/89
OVEN BASIC PN 8201
CONTROL MODULE ASSY

IPL FIGURE Â
1052
25-36-22:^ 15/93
OVEM BASIC PN 8201

ASSY
4A- 1 8201-03-4000 MODULE ASSY, CONTROL A RF
- 1A 8201-53-4000 MODULE ASSY, CONTROL B RF
- 5 8201-03-2100 .SYSTEM, ELECTRICAL NP A 1
- 5A 8201-53-2100 .SYSTEM, ELECTRICAL NP B 1
10 DPXAMA26-34P ..RECEPTACLE (V D1371) 1
15 9004 ..SOCKET (FOR FUTURE RE- 2
PLACEMENT ORDER SO-9004)
(V 35344)
20 9524-6507 ..RELAY (V 35344) 2
25 0-5-404-604 ..SOCKET (V 35344) 34
R 30 10-0140-005 ..TIMER (V C1716) 1
R ( EEPLACEME5!T FOR
R KTF60P2-)
35 10HA1C1F3N3R1 ..SWITCH, ILLUMINATED 1
(V 96182)
36 8201-03-2100-20 ..LENS A 1
- 36A 8201-53-2100-20 ..LENS B 1
40 MS27212-6-6 ..STRIP, TERMINAL 1
45 MS18029-6S6 ..COVER 1
50 BLANK
55 10HA1C4N15R1 ..SWITCH, ILLUMINATED 1
(V 96182)
60 MSC115 ..BULB (V 96182) 8
65 3448-1 ..SWITCH, SEQUENCING 1
(V 96182)
70 8201-03-2100-19 ..LENS A 1
- 70A 8201-53-2100-19 ..LENS B 1
80 NAS1096-3-13 ...SCREW, HEXAGONAL CAP 1
90 AN960-10L ...WASHER 1
95 MS35338-43 ...WASHER, LOCK 2
100 MS21043-3 . . . M U T , HEXAGONAL 1
105 MS20341-10A . . . N U T , HEXAGONAL 1
-110 323676 ..LUG, TERMINAL (V 00779) 6
115 5011-02-0014 ..SPRING, SECURING 1
-120 320565 ..LUG, TERMINAL (V 00779) 19
-125 320574 ..LUG, TERMINAL (V 00779) 6
130 8201-01-2101 ..HOLDER 1
135 0048-2221-12 ..PIN, SEALING (V 02660) 10
140 AIRTEX417X ..CORD, BINDING (V 01344) AR
145 8001-06-2102 ..SPRING, SECURING 1
150 00-1427-1 ..SPACER 2
155 GC414 ..SEALANT (V 04011) AR
PAGE 1053
25-36-22 APR 15/93
OVEN BASIC PN 8201

ASSY
4A 160 FP301-00324 ..HOSE, SHRINK (V D8527) AR
166 NAS603-9 ...SCREW, PAN-HEAD 1
168 MS21043-3 . . . N U T . HEXAGONAL 1
169 AN960-10L ...WASHER 1
170 MS35338-43 ...WASHER, LOCK 1
171 0274 ..SEALANT (V D2617) AR
175 DIN85AM3X8 DELETED
180 MS20341-4S ..NUT. HEXAGONAL 2
195 AN960-8 ..WASHER 6
200 MS35338-42 ..WASHER, LOCK 6
210 NAS600-8 ..SCREW, PAN-HEAD 4
215 AN960-4 ..WASHER 4
225 6001-0048 DELETED
225A 6001-0180 •KNOB ASSY 1
230 8201-01-4010 .HOUSING 1
240 AN960-8 .WASHER 4
250 8201-03-4013 .PANEL, FRONT 1
255 26S34-9 ..FASTENER (V 71286) 2
PAGE 1054
25-36-22 APR 15/93

25-36-22 Oven PN 8201-01-0000& PDF

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COMPONENT MAINTENANCE MANUAL

BUDERUS SELL GmbH

ORIGINAL ISSUE O C - . O f t — O O REVISION 4

PAGE NUMBER DESCRIPTION 0F CHANGE

Title Page Updated and oven part number added.

LEP 1 and LEP 2 Revised to reflect this revision.

R/R 1 Revised to indicate current revision number of

SBL 1 Revised to indicate incorporated Service Bulletin.

1 and 2 Oven configuration PN 8201-07-0000 and control

9 thru 11 Oven configuration added.

101 Chart completed.

104 Oven configuration added.

108, 110, 111 Figure numbers added.

112, 113, 114 Text changed and added.

115, 116, 117 Figure nubers 108B thru 108D added.

118 Text added.

119 Text changed and figure number corrected.

120 thru 122 Figure numbers added.

PAGE NUMBER DESCRIPTION 0F CHANGE

123 Figure number added, text changed and figure

126 Figure numbers added and text changed.

127 and 128 Figure number added.

128.1 and 128.2 Figure numbers added and text added.

128.3 Figure number added.

128.4 Text and figure number corrected.

140.7 thru 140.12 Figure number 115C added.

145 and 146 Température changed.

153 and 154 Température changed.

155 thru 160 Figure number 116B added.

161 thru 166 Figure number 116C added.

167 Text changed.

301 thru 306 Text revised according to updated illustrated

404 Text changed.

602 Figure numbers added.

702 thru 707 Text revised according to updated illustrated

801 and 802 Figure numbers 801 thru 803 added.

901 Chart completed.

902 and 903 Text added.

1002 thru 1054 Illustrated parts list updated and configuration

LIST 0F EFFECTIVE PAGES

PAGE DATE PAGE DATE PAGE DATE

LIST 0F EFFECTIVE PAGES

PAGE DATE PAGE DATE PAGE DATE

REV. ISSUE DATE REV. ISSUE DATE

RECORD 0F TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE DATE

SERVICE BULLETIN LIST

E33-3-137SB MAR 07/91

E33-3-138SB FEB 03/92

E33-3-139SB APR 30/92

E33-3-140SB AUG 24/90

E33-3-142SB APR 30/92

DESCRIPTION AND OPERATION ........................................ 1

TESTING AND FAULT ISOLATION ...................................... 101

ASSEMBLY (Including Storage) 701

FITS AND CLEARANCES 801

SPECIAL TOOLS, FIXTURES AND EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 901

ILLUSTRATED PARTS LIST ........................................... 1001

OC Qfi 00 PAGE T/c 1

DESCRIPTION AND OPERATION

A. This manual provides descriptive information, spécifie shop maintenance

B . Thé oven is designed to reconstitute frozen food and to maintain it at thé