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Haas VF3 vs.

Doosan DNM 5700

APT Machine Tools


(321)280-2482 | www.aptmtools.com | 4180 St. Johns Parkway, Sanford, FL 32771
UNDER THE HOOD
VF casting
14,330 lbs
12,474 lbs

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BASIC CONSTRUCTION
HAAS VF platform Doosan DNM platform

Still
using a
counter
balance
for Z
axis.

3
HAAS COUNTERBALANCE

4
HAAS SPINDLE
Every spindle
drawing I was
able to get
was slightly
different.
When I read
chat online,
the common
complaint was
the tools
wearing at the
large end of
the taper.

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SPINDLE CONSTRUCTION
Haas Spindle
DNM Spindle
 Two Double angle
contact bearings  Four
at the spindle double
nose and two Ball angle
bearings at the top contact
end of the spindle. bearings.
 This means there  Two
is only one bearings
bearing to handle to handle
the end load / the end
thrust from drilling load /
thrust
from
drilling.

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ROLLER –VS- BALL TYPE LM GUIDE

Haas:
Ball Type LM Guide

DNM:
Roller Type
LM Guide
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2-1 High RIGIDITY and More DURABLE

DNM
Guide Ways Wider Guide LM Ways and Ball Screws for GREATER RIGIDITY.

Haas Mori Seiki Mazak DOOSAN


VF Series Dura Vertical VC Smart DNM

Guide Way Ball+Roller Roller Roller Roller


Type

LM Guide X: 1.26” (32mm) X: 1.34” (34mm) X: 1.34” (34mm) X: 1.37” (34mm)


Width Y: 1.26” (32mm) Y: 1.34” (34mm) Y: 1.34” (34mm) Y: 1.77” (45mm)
Z: 1.26” (32mm) Z: 1.77” (45mm) Z: 1.34” (34mm) Z: 1.77” (45mm)

Ball Screw X: 1.26” (32mm) X: 1.42” (36mm) X: 1.42” (36mm) X: 1.57” (40mm)
Dia. X/Y/Z Y: 1.26” (32mm) Y: 1.42” (36mm) Y: 1.42” (36mm) Y: 1.57” (40mm)
Z: 1.26” (32mm) Z: 1.77” (45mm) Z: 1.42” (36mm) Z: 1.57” (40mm)
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Doosan
Z AXIS BALL SCREW
Haas

Double anchored

Pre-tensioned
NOT pre-tensioned

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X & Y BALL SCREWS
Doosan DNM

Haas Axis configuration:


All 3 axis are only Double Anchored
not pre-tensioned.

Pre-tensioned
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ADJUSTING THE HAAS ATC

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THERMAL COMPENSATION
Haas Thermal Comp

Doosan DNM Thermal Comp


The Pre-Tensioned ball screws are “stretched” to the warm state so Thermal
comp can be eliminated. The DNM Series use a Sensorless type
compensation which is established at the factory and creating a Matrix for each
model based on testing over a long period of time in the “Reliability bay” shown
on the next page. No Operator intervention is required.

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TEMPERATURE CONTROLLED
TESTING ROOM
This room is used to test
and map the thermal growth
and straightness deviation
from extreme temperature
swings from an ambient
temperature of 70 degrees.

 There are 5 Thermal


Compensation types
used by Doosan
1) Active Cooling via oil
cooler / heat exchanger
2) Sensor type
3) Sensor less type
4) Straightness
compensation

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BALL BAR EXPECTATIONS
Haas VF Ball Bar from new machine

Reading news groups, the largest complaint among


Haas users concerning accuracy is Squareness. This
one is at 41% of the top 5 issues.
Circularity is .0010”

DNM650II actual
measured
results.
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STANDARD USA SPEC
DNM5700 Standard USA Spec
 Big Plus spindle
 8k,12k or 15k Spindle
 30 or 40 Side Mount Atc
 230 psi Coolant through Spindle
 Probe ready system (minus probe)
 Cabinet cooler
 Chip augers
 Dynamic work offsets & TCP
 G30 & G30P3, P4
 AICC 20 block look ahead
 Remote MPG
 Work light and 3 color tower signal light
 Cyclonic coolant filter
 Oil Skimmer
 2 year warranty (Haas option for 2nd year)
 Tool Load Monitoring
 Adaptive Control
 EZ Guide i Programming & Operation

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BASIC SPECS

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CONTROL PANELS

 Mylar cover, wears from use then leaks


coolant onto pcb underneath.
 No Override knobs, step up/down by
pressing the button many times.
Operators hate this.  Standard QWERTY keyboard
 No QWERTY keyboard  Hard buttons
 Feedrate Override knobs
 Hot Keys
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HAAS CONTROL - PROGRAMMING

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3-1 USER FRIENDLY and More Convenient Features

DNM
Control New Control offers several User Friendly Features as Standard.
(Overview)

USB & PCMCIA Card Ports

10.4” Color LCD

Easy Operation Pkg. Software

QWERTY keyboard

HOT Keys
SCREEN SHOTS

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SCREEN SHOTS

Position & Program Check

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SCREEN SHOTS

Offset & Tool Life management

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SCREEN SHOTS
Big Tool / Tool condition
&
Adaptive machining control

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SCREEN SHOTS

Probing Bore & Slot

25
SCREEN SHOTS

Probing Surface

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SCREEN SHOTS
Probing for B axis alignment
&
Web or 2 point centering

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SCREEN SHOTS
Status & ATC Maintenance mode
for recovery

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1-1. Doosan Adaptive Feedrate Control (DAFC)

DNM (8,000rpm) Standard Control Feature

DNM II (8,000rpm) is equipped with exceptional control feature that


significantly improves efficiency (standard feature)

Adaptive Feedrate Control:


• Monitors the amount of spindle load to adjust feedrate adaptively
• When cutting conditions favorable, NC increases feedrate to reduce cycle
time
• Results an Improved Cycle Time & Cutting Process Protection due to
Optimized Machining Conditions
2-1. Big Plus Standard

DNM 8,000rpm

Standard Big Plus on all DNM Series provides better machining


performance

Big Plus: Dual (Taper & Face)


Contact offers up to 40%
additional Radial Rigidity
• Better finishes
• Greater Stock Removal Rates
• More Accurate Boring
• Less Blending

Big Plus w/o Big Plus


CONCLUSION APT Machine Tools
 Pre-tensioned ball screws
 Big Plus two face contact spindle
 Probe ready
 Oil skimmer
 Adaptive feed control
 Tool load monitoring with “no Load”
 Tighter ball bar spec
 EZ Guide
 EZ OP Operator assistance
 Built to stand the test of time

(321)280-2482 | www.aptmtools.com | 4180 St. Johns Parkway, Sanford, FL 32771


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