Cooling

MONTH Date Observation

At 11:30 two adjacent blades of CT Fan#1 got

broken and fan was stopped. One blade damaged
April 15-Apr-20 the volute of CT Fan#1 and entered in CT Fan#1
area by damaging its volute too.

Old 2 blades of CT Fan#1 were replaced with 4 new

24-Jun-20
Blades.

25-Jun-20 Blade angle of CT Fan#1 was changed.

June 26-Jun-20 Blade angle of CT Fan#1 was changed.

30-Jun-20 CT Fan#1 was tripped due to high Vibration

 THERMAX LTD
SITE NAME : TATA METALIKS LTD. (1 X 10 MW CPP)
Cooling Tower Fan#1 Breakdown/Maintenance Report
ROOT CAUSE/REASON FOR
BREAKDOWN/MAINTENANCE ACTION TAKEN

>Cracks in blades and damaged bush of

> 2 damaged blades were removed and 2 blades
coupling
>Schedudled PM of CT fan was missed of april were place diagonally.
> Damaged volute was supported by metal stripes
month due to Lockdwown for COVID-19

> 2 nos. of old Blades were removed

Fan was running on 2 blades > 4 nos. of new blades were coupled
> Blade angle was maintained 7°

Vaccum was not proper > Blade angle was changed to 9.5°

Vaccum was not proper > Blade angle was changed to 11°

> Gear box base bolt got broken > All new blades were removed
> Huge amount of water was filled in all > Old 2 blades were coupled
blades which unbalanced the fan > Base was supported by angles
> Blade angle was maintained 10°
(1 X 10 MW CPP)
Maintenance Report
Date of equipment
taken in service Time to Repair Result

Fan was working properly, vibration was normal and vaccum

15-Apr-20 6 Hrs was normal

24-Jun-20 5 Hrs Fan was working properly, vibration was normal.

25-Jun-20 0.75 Hrs Vaccum was improved from previous

26-Jun-20 0.75 Hrs Vaccum was improved.

30-Jun-20 10.5 Hrs Fan was working properly, vibration was normal and vaccum
was normal
Remarks