Beruflich Dokumente
Kultur Dokumente
G.W India
Bangalore Plant
• Drills
• End Mills
• Reamers
Günther Wirth
Hartmetallwerkzeuge
Betriebs-GmbH
Balzheim
Germany
CATALOGUE
CDMR 06
• Higher
performance
• Increased tool
GWI 01/09
Trial 1
Trial 2
Trial 3
Trial 4
In Collaboration With
Günther Wirth Hartmetallwerkzeuge Betriebs-GmbH
Carl-Otto-Weg 21
D-88481 Balzheim
GERMANY
DRILLS
GW 161 3 30° 130° TiAlN h7 5xØ - 18
GW 173 2 30° 140° TiN h7 5xØ - 19
GW 175 2 30° 140° TiN h7 3xØ - 20
GW 140 2 30° 120° With/Without h6 - - 21
GW 141 2 30° 90° With/Without h6 - - 21
GW 142 2 30° 142° With/Without h6 - - 22
GW 181 2 0° 120° With/Without h7 3xØ IC 23
GW 182 2 0° 120° With/Without h7 7xØ IC 24
GW 183 2 0° 120° With/Without h7 12 x Ø IC 24
GW 1120 2 30° 135° TiAlN h7 20 x Ø IC 25
GW 1130 2 30° 135° TiAlN h7 30 x Ø IC 25
Extended Range of Drills manufactured 26
Cutting Speed and Feed Recommendations for GW 101, 102 27
Cutting Speed and Feed Recommendations for GW 103, 107 28
Cutting Speed and Feed Recommendations for GW 108 29
Cutting Speed and Feed Recommendations for GW 105 30
PARAMETERS
Cutting Speed and Feed Recommendations for GW 114 31
Cutting Speed and Feed Recommendations for GW 118, GW 120 32
CUTTING
Cutting Speed and Feed Recommendations for GW 126 33
Cutting Speed and Feed Recommendations for GW 161 34
Cutting Speed and Feed Recommendations for GW 173 35
Cutting Speed and Feed Recommendations for GW 175 36
Cutting Speed and Feed Recommendations for GW 140, GW 141, GW142 37
Cutting Speed and Feed Recommendations for GW 181, GW 182, GW 183 38
Cutting Speed and Feed Recommendations for GW 1120 39
Cutting Speed and Feed Recommendations for GW 1130 40
Standard Drill Nomenclature 41
Trouble Shooting For Drills 42
Correction Factors For Drills 43
A Coating Guide 44
Standard Reamer Nomenclature 45
GW 600 4 to 6 0° 45° - H7 Long Series 46
- Long Series 46 REAMERS
GW 601 4 to 6 -7° 45° H7
GW 602 3 to 6 -7° 45° - H7 Long Series 47
GW 604 3 to 6 -7° 45° - H7 Short Series 47
Cutting speed and Feed Recommendations for GW 600, GW 601, GW 602, GW 604 48
End Mills Point Geometry 49
GW 216 2 30° - TiAlN h10 51
GW 236 2 30° - TiAlN h10 51
GW 264 2 30° - TiAlN e8 52
GW 306 3 30° - TiAlN e8 52
GW 364 6-8 45° - TiAlN h10 53
END MILLS
Cutting Speed and Feed Recommendations for GW 216, GW236 GW 264, GW 306, GW 364, 62
CUTTING
4
GW 108- Straight cutting
edge and active chisel edge
optium chips, self centring
Drills
drills
0101030… 3,0 6 92 54 0101069… 6,9 8 146 108 0101108… 10,8 12 204 156
0101031… 3,1 6 92 54 0101070… 7,0 8 146 108 0101109… 10,9 12 204 156
0101032… 3,2 6 92 54 0101071… 7,1 8 146 108 0101110… 11,0 12 204 156
0101033… 3,3 6 92 54 0101072… 7,2 8 146 108 0101111… 11,1 12 204 156
0101034… 3,4 6 92 54 0101073… 7,3 8 146 108 0101112… 11,2 12 204 156
0101035… 3,5 6 92 54 0101074… 7,4 8 146 108 0101113… 11,3 12 204 156
0101036… 3,6 6 92 54 0101075… 7,5 8 146 108 0101114… 11,4 12 204 156
0101037… 3,7 6 92 54 0101076… 7,6 8 146 108 0101115… 11,5 12 204 156
0101038… 3,8 6 102 64 0101077… 7,7 8 146 108 0101116… 11,6 12 204 156
0101039… 3,9 6 102 64 0101078… 7,8 8 146 108 0101117… 11,7 12 204 156
0101040… 4,0 6 102 64 0101079… 7,9 8 146 108 0101118… 11,8 12 204 156
0101041… 4,1 6 102 64 0101080… 8,0 8 146 108 0101119… 11,9 12 204 156
0101042… 4,2 6 102 64 0101081… 8,1 10 162 120 0101120… 12,0 12 204 156
0101043… 4,3 6 102 64 0101082… 8,2 10 162 120 0101125… 12,5 14 230 182
0101044… 4,4 6 102 64 0101083… 8,3 10 162 120 0101128… 12,8 14 230 182
0101045… 4,5 6 102 64 0101084… 8,4 10 162 120 0101130… 13,0 14 230 182
0101046… 4,6 6 102 64 0101085… 8,5 10 162 120 0101135… 13,5 14 230 182
0101047… 4,7 6 102 64 0101086… 8,6 10 162 120 0101138… 13,8 14 230 182
0101048… 4,8 6 116 78 0101087… 8,7 10 162 120 0101140… 14,0 14 230 182
0101049… 4,9 6 116 78 0101088… 8,8 10 162 120 0101145… 14,5 16 260 208
0101050… 5,0 6 116 78 0101089… 8,9 10 162 120 0101148… 14,8 16 260 208
0101051… 5,1 6 116 78 0101090… 9,0 10 162 120 0101150… 15,0 16 260 208
0101052… 5,2 6 116 78 0101091… 9,1 10 162 120 0101155… 15,5 16 260 208
0101053… 5,3 6 116 78 0101092… 9,2 10 162 120 0101158… 15,8 16 260 208
0101054… 5,4 6 116 78 0101093… 9,3 10 162 120 0101160… 16,0 16 260 208
0101055… 5,5 6 116 78 0101094… 9,4 10 162 120 0101165… 16,5 18 285 234
0101056… 5,6 6 116 78 0101095… 9,5 10 162 120 0101168… 16,8 18 285 234
0101057… 5,7 6 116 78 0101096… 9,6 10 162 120 0101170… 17,0 18 285 234
0101058… 5,8 6 116 78 0101097… 9,7 10 162 120 0101175… 17,5 18 285 234
0101059… 5,9 6 116 78 0101098… 9,8 10 162 120 0101178… 17,8 18 285 234
0101060… 6,0 8 116 78 0101099… 9,9 10 162 120 0101180… 18,0 18 285 234
0101061… 6,1 8 146 108 0101100… 10,0 10 162 120 0101185… 18,5 20 310 258
0101062… 6,2 8 146 108 0101101… 10,1 12 204 156 0101188… 18,8 20 310 258
0101063… 6,3 8 146 108 0101102… 10,2 12 204 156 0101190… 19,0 20 310 258
0101064… 6,4 8 146 108 0101103… 10,3 12 204 156 0101195… 19,5 20 310 258
0101065… 6,5 8 146 108 0101104… 10,4 12 204 156 0101198… 19,8 20 310 258
0101066… 6,6 8 146 108 0101105… 10,5 12 204 156 01011200… 20,0 20 310 258
0101067… 6,7 8 146 108 0101106… 10,6 12 204 156
0101068… 6,8 8 146 108 0101107… 10,7 12 204 156
7
GW 102 Solid Carbide High Performance Twist Drill
8
40
8
GW 103 Solid Carbide High Performance Twist Drill
40
L1
Item D1, h7 D2,h5 L1 L2 Item D1, h7 D2,h5 L1 L2 Item D1, h7 D2,h5 L1 L2
Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm
9
GW 105 Solid Carbide High Performance Twist Drill
40
L1
Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2
Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm
10
GW 107 Solid Carbide High Performance Twist Drill
40
L1
11
GW 108 Solid Carbide High Performance Twist Drill
5
35
L1
12
GW 114 Solid Carbide Twist Drill
8
40
D1 D2
13
GW 118 Solid Carbide Twist Drill
3xØ solid
carbide
micro γ = 30˚
grain 118˚
D1 D2
Without coating .200
TiN coating .270
L2
L1
14
GW 120 Solid Carbide Twist Drill
D1 D2
Without coating .300
L2 TiN coating .370
L1
15
GW 126 Solid Carbide Twist Drill
3xØ solid
carbide
micro γ = 30˚
grain 150˚
L2
L1
0126030200 3,0 3,0 46,0 16,0 0126070200 7,0 7,0 74,0 34,0 0126110200 11,0 11,0 95,0 47,0
0126033200 3,3 3,3 49,0 18,0 0126072200 7,2 7,2 74,0 34,0 0126115200 11,5 11,5 95,0 47,0
0126035200 3,5 3,5 52,0 20,0 0126075200 7,5 7,5 74,0 34,0 0126120200 12,0 12,0 102,0 51,0
0126040200 4,0 4,0 55,0 22,0 0126080200 8,0 8,0 79,0 37,0 0126125200 12,5 12,5 102,0 51,0
0126042200 4,2 4,2 55,0 22,0 0126085200 8,5 8,5 79,0 37,0 0126130200 13,0 13,0 102,0 51,0
0126045200 4,5 4,5 58,0 24,0 0126088200 8,8 8,8 84,0 40,0 0126135200 13,5 13,5 107,0 54,0
0126050200 5,0 5,0 62,0 26,0 0126090200 9,0 9,0 84,0 40,0 0126140200 14,0 14,0 107,0 54,0
0126052200 5,2 5,2 62,0 26,0 0126092200 9,2 9,2 84,0 40,0 0126145200 14,5 14,5 111,0 56,0
0126055200 5,5 5,5 66,0 28,0 0126095200 9,5 9,5 84,0 40,0 0126150200 15,0 15,0 111,0 56,0
0126060200 6,0 6,0 66,0 28,0 0126100200 10,0 10,0 89,0 43,0 0126155200 15,5 15,5 115,0 58,0
0126062200 6,2 6,2 70,0 31,0 0126102200 10,2 10,2 89,0 43,0 0126160200 16,0 16,0 115,0 58,0
0126065200 6,5 6,5 70,0 31,0 0126105200 10,5 10,5 89,0 43,0 0126180200 18,0 18,0 123,0 62,0
0126068200 6,8 6,8 74,0 34,0 0126108200 10,8 10,8 95,0 47,0 0126200200 20,0 20,0 131,0 66,0
16
GW 161 Solid Carbide 3 Flute Drill
5xØ DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 130°
17
GW 173 Solid Carbide Twist Drill
140°
D1 D2
Shank DIN 6535 - HA .310
Shank DIN 6535 - HB .311
L2
Shank DIN 6535 - HE .312
L1
18
GW 175 Solid Carbide Twist Drill
140°
D1 D2
Shank DIN 6535 - HA .210
Shank DIN 6535 - HB .211
L2
Shank DIN 6535 - HE .212
L1
19
GW 140 Solid Carbide NC. Centre Drill
DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 120˚
L1
20
GW 142 Solid Carbide NC. Centre Drill
DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 142°
21
GW 181 Solid Carbide Four-in-One Drill
3xØ DIN 6535 solid
HA
HB
carbide
micro γ = 0˚
HE grain 120˚
22
GW 182 Solid Carbide Four-in-One Drill
0183040.… 4,0 6 121 82 0183084.… 8,4 10 175 130 0183138.… 13,8 14 233 183
0183042.… 4,2 6 121 82 0183085.… 8,5 10 175 130 0183140.… 14,0 14 233 183
0183045.… 4,5 6 121 82 0183088.… 8,8 10 175 130 0183145.… 14,5 16 260 207
0183048.… 4,8 6 121 82 0183090.… 9,0 10 175 130 0183148.… 14,8 16 260 207
0183050.… 5,0 6 121 82 0183095.… 9,5 10 175 130 0183150.… 15,0 16 260 207
0183053.… 5,3 6 121 82 0183098.… 9,8 10 175 130 0183155.… 15,5 16 260 207
0183055.… 5,5 6 121 82 0183100.… 10,0 10 175 130 0183158.… 15,8 16 260 207
0183058.… 5,8 6 121 82 0183102.… 10,2 12 209 159 0183160.… 16,0 16 260 207
0183060.… 6,0 6 121 82 0183105.… 10,5 12 209 159 0183165.… 16,5 18 284 231
0183064.… 6,4 8 146 106 0183108.… 10,8 12 209 159 0183170.… 17,0 18 284 231
0183065.… 6,5 8 146 106 0183110.… 11,0 12 209 159 0183175.… 17,5 18 284 231
0183066.… 6,6 8 146 106 0183118.… 11,8 12 209 159 0183180.… 18,0 18 284 231
0183068.… 6,8 8 146 106 0183120.… 12,0 12 209 159 0183185.… 18,5 20 308 255
0183070.… 7,0 8 146 106 0183125.… 12,5 14 233 183 0183190.… 19,0 20 308 255
0183075.… 7,5 8 146 106 0183128.… 12,8 14 233 183 0183192.… 19,2 20 308 255
0183078.… 7,8 8 146 106 0183130.… 13,0 14 233 183 0183195.… 19,5 20 308 255
0183080.… 8,0 8 146 106 0183135.… 13,5 14 233 183 0183200.… 20,0 20 308 255
23
GW 1120 Solid Carbide High Performance Twist Drill
20
135
135
24
Extended Range of Drills Manufactured
g
art d rillin Drilling into hardened
Hard p tool steel upto HRc64
26
Standard Cutting Application Values for GW 103, GW 107
above ø3 above ø5 above ø8 above ø12 up to above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 100 0.1 0.18 0.24 0.3 0.35 0.4
1.1.2 free cutting steel above 500 N/mm² 90 0.1 0.18 0.24 0.3 0.35 0.4
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.1 0.18 0.24 0.3 0.35 0.4
1.2.2 construction steel unalloyed above 500 N/mm² 90 0.1 0.18 0.24 0.3 0.35 0.4
1.2.3 construction steel alloyed 75 0.09 0.16 0.22 0.28 0.34 0.38
1.3.1 spring steel annealed (up to 250 HB) 60 0.09 0.16 0.22 0.28 0.34 0.38
1.3.2 spring steel naturhart (250-350 HB) 50 0.08 0.15 0.21 0.27 0.32 0.37
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 30 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 95 0.1 0.18 0.24 0.3 0.4
2.1.2 hardened steel 150-200 HB 85 0.1 0.18 0.24 0.3 0.35 0.4
2.1.3 hardened steel above 200 HB 75 0.09 0.16 0.22 0.28 0.34 0.38
2.2.1 nitriding steel up to 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.2.2 nitriding steel above 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.1 tempering steel unalloyed up to 800 N/mm² 85 0.09 0.16 0.22 0.28 0.34 0.38
2.3.2 tempering steel unalloyed 800-1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.3 tempering steel alloyed up to 800 N/mm² 75 0.09 0.16 0.22 0.28 0.34 0.38
2.3.4 tempering steel alloyed 800-1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
2.3.6 tempering steel alloyed 1300-1600 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 60 0.08 0.15 0.21 0.27 0.32 0.37
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 80 0.1 0.18 0.24 0.3 0.35 0.4
5.1.2 conventional steel casting low alloy 75 0.09 0.16 0.22 0.28 0.34 0.38
5.1.3 conventional steel casting hoch alloyed 60 0.08 0.15 0.21 0.27 0.32 0.37
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 105 0.15 0.23 0.335 0.425 0.52 0.58
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0.15 0.23 0.335 0.425 0.52 0.58
6.1.3 GG (with lamella graphite) alloyed 75 0.15 0.23 0.335 0.425 0.52 0.58
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
6.2.3 GGG (with spheroidal graphite) alloyed 60 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.3.2 GTW (white malleable cast iron) above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
6.4.1 GTS (black malleable cast iron) up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.4.2 GTS (black malleable cast iron) above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
27
Standard Cutting Application Values for GW 108
above ø3 up above ø5 up above ø8 up above ø12 up above ø16
up to ø3
material to ø5 to ø8 to ø12 to ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 30 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 50 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic 40 0,05 0,08 0,12 0,15 0,2 0,25
5.2.2 stainless steel casting austenitic 30 0,05 0,08 0,12 0,15 0,2 0,25
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed 40 0,05 0,08 0,12 0,15 0,2 0,25
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
28
Standard Cutting Application Values for GW 105
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.1 0.18 0.24 0.3 0.35 0.4
1.1.2 free cutting steel above 500 N/mm² 70 0.1 0.18 0.24 0.3 0.35 0.4
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.1 0.18 0.24 0.3 0.35 0.4
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.1 0.18 0.24 0.3 0.35 0.4
1.2.3 construction steel alloyed 65 0.09 0.16 0.22 0.28 0.34 0.38
1.3.1 spring steel annealed (up to 250 HB) 50 0.09 0.16 0.22 0.28 0.34 0.38
1.3.2 spring steel naturhart (250-350 HB) 40 0.08 0.15 0.21 0.27 0.32 0.37
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 20 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
2.1.2 hardened steel 150-200 HB 70 0.1 0.18 0.24 0.3 0.35 0.4
2.1.3 hardened steel above 200 HB 65 0.09 0.16 0.22 0.28 0.34 0.38
2.2.1 nitriding steel up to 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.2.2 nitriding steel above 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
2.3.6 tempering steel alloyed 1300-1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 50 0.08 0.15 0.21 0.27 0.32 0.37
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC 28 0.06 0.08 0.09 0.11 0.13 0.15
3.5.2 hardened tool steel 55-58 HRC 20 0.06 0.08 0.09 0.11 0.13 0.15
3.5.3 hardened tool steel 58-60 HRC 16 0.06 0.08 0.09 0.11 0.13 0.15
3.5.4 hardened tool steel 60-62 HRC 14 0.06 0.08 0.09 0.11 0.13 0.15
3.5.5 hardened tool steel 62-64 HRC 10 0.06 0.08 0.09 0.11 0.13 0.15
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0.1 0.18 0.24 0.3 0.35 0.4
5.1.2 conventional steel casting low alloy 65 0.09 0.16 0.22 0.28 0.34 0.38
5.1.3 conventional steel casting hoch alloyed 50 0.08 0.15 0.21 0.27 0.32 0.37
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0.15 0.23 0.335 0.425 0.52 0.58
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.15 0.23 0.335 0.425 0.52 0.58
6.1.3 GG (with lamella graphite) alloyed 65 0.15 0.23 0.335 0.425 0.52 0.58
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.2.3 GGG (with spheroidal graphite) alloyed 50 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
29
Standard Cutting Application Values for GW 114
above above
above ø3 above ø5 above ø8
up to ø3 ø12 up to ø16 up to
material up to ø5 up to ø8 up to ø12
material designation strength ø16 ø20
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0,1 0,14 0,2 0,275 0,35 0,45
1.1.2 free cutting steel above 500 N/mm² 70 0,075 0,1 0,15 0,2 0,26 0,325
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0,1 0,14 0,2 0,275 0,35 0,45
1.2.2 construction steel unalloyed above 500 N/mm² 70 0,075 0,1 0,15 0,2 0,26 0,325
1.2.3 construction steel alloyed 65 0,075 0,1 0,15 0,2 0,26 0,325
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel self-hardening (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
2.1.2 case hardened steel 150-200 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
2.1.3 case hardened steel above 200 HB 65 0,075 0,1 0,15 0,2 0,26 0,325
2.2.1 nitriding steel up to 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.2.2 nitriding steel above 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0,1 0,14 0,2 0,275 0,35 0,45
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0,1 0,14 0,2 0,275 0,35 0,45
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0,075 0,1 0,15 0,2 0,26 0,325
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed
5.1.2 conventional cast steel low-alloy
5.1.3 conventional cast steel high alloy
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
7.1.1 aluminium unalloyed 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.2 aluminium wrought alloy nicht hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.3 aluminium wrought alloy hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.4 aluminium casting alloy up to 6% Si 160 0,1 0,14 0,2 0,275 0,35 0,45
7.1.5 aluminium casting alloy 6-12% Si 140 0,1 0,14 0,2 0,275 0,35 0,45
7.1.6 aluminium casting alloy above 12% Si 110 0,1 0,14 0,2 0,275 0,35 0,45
7.2.1 magnesium wrought alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.2.2 magnesium casting alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.3.1 copper unalloyed 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.2 copper wrought alloy nicht hardened 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 120 0,075 0,1 0,15 0,2 0,26 0,325
7.4.2 CuZn (brass) CuZn short chipping 160 0,075 0,1 0,15 0,2 0,26 0,325
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 Thermoplast
8.2.1 Duroplast
8.3.1 fibre-reinforced plastic
30
Standard Cutting Application Values for GW 118, GW 120
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.2 aluminium wrought alloy, not hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.3 aluminium wrought alloy hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.4 aluminium casting alloy up to 6% Si 180 0.02 0.03 0.07 0.11 0.15 0.2
7.1.5 aluminium casting alloy 6-12% Si 160 0.02 0.03 0.07 0.11 0.15 0.2
7.1.6 aluminium casting alloy above 12% Si 130 0.02 0.03 0.07 0.11 0.15 0.2
7.2.1 magnesium wrought alloy 200 0.02 0.03 0.07 0.11 0.15 0.2
7.2.2 magnesium casting alloy 200 0.02 0.03 0.07 0.11 0.15 0.2
7.3.1 copper unalloyed 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.2 copper wrought alloy, not hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.4 copper CuNi alloy 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.5 copper CuNiZn alloy long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.6 copper CuNiZn alloy short chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.4.1 CuZn (brass) CuZn long chipping 120 0.01 0.02 0.06 0.11 0.16 0.2
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed 30 0.005 0.1 0.03 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 20 0.005 0.1 0.03 0.06 0.08 0.1
7.8.3 titanium alloyed, hardened 20 0.005 0.1 0.03 0.06 0.08 0.1
8.1.1 thermoplast 50 0.02 0.04 0.08 0.12 0.16 0.2
8.2.1 duroplast 70 0.02 0.04 0.06 0.09 0.12 0.15
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
31
Standard Cutting Application Values for GW 126
above ø3 up above ø5 up above ø8 above ø12 above ø16 up
up to ø3
material to ø5 to ø8 up to ø12 up to ø16 to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
32
Standard Cutting Application Values for GW 161
above above
above ø3 above ø5 above ø8
up to ø3 ø12 up to ø16 up to
material up to ø5 up to ø8 up to ø12
material designation strength ø16 ø20
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel self-hardening (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed
5.1.2 conventional cast steel low-alloy
5.1.3 conventional cast steel high alloy
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
7.1.1 aluminium unalloyed 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.2 aluminium wrought alloy nicht hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.3 aluminium wrought alloy hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.4 aluminium casting alloy up to 6% Si 160 0,1 0,14 0,2 0,275 0,35 0,45
7.1.5 aluminium casting alloy 6-12% Si 140 0,1 0,14 0,2 0,275 0,35 0,45
7.1.6 aluminium casting alloy above 12% Si 110 0,1 0,14 0,2 0,275 0,35 0,45
7.2.1 magnesium wrought alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.2.2 magnesium casting alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.3.1 copper unalloyed 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.2 copper wrought alloy nicht hardened 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 120 0,075 0,1 0,15 0,2 0,26 0,325
7.4.2 CuZn (brass) CuZn short chipping 160 0,075 0,1 0,15 0,2 0,26 0,325
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 Thermoplast
8.2.1 Duroplast
8.3.1 fibre-reinforced plastic
33
Standard Cutting Application Values for GW 173
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 100 0.09 0.16 0.22 0.28 0.34 0.38
1.1.2 free cutting steel above 500 N/mm² 90 0.09 0.16 0.22 0.28 0.34 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.09 0.16 0.22 0.28 0.34 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 90 0.09 0.16 0.22 0.28 0.34 0.38
1.2.3 construction steel alloyed 75 0.08 0.15 0.21 0.27 0.32 0.37
1.3.1 spring steel annealed (up to 250 HB) 60 0.08 0.15 0.21 0.27 0.32 0.37
1.3.2 spring steel naturhart (250-350 HB) 50 0.05 0.08 0.12 0.15 0.2 0.25
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 30 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 95 0.09 0.16 0.22 0.28 0.34 0.38
2.1.2 hardened steel 150-200 HB 85 0.09 0.16 0.22 0.28 0.34 0.38
2.1.3 hardened steel above 200 HB 75 0.08 0.15 0.21 0.27 0.32 0.37
2.2.1 nitriding steel up to 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.2.2 nitriding steel above 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.1 tempering steel unalloyed up to 800 N/mm² 85 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.3 tempering steel alloyed up to 800 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.4 tempering steel alloyed 800-1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
2.3.6 tempering steel alloyed 1300-1600 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 60 0.05 0.08 0.12 0.15 0.2 0.25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.05 0.08 0.12 0.15 0.2 0.25
4.1.2 stainless steel martensitic 30 0.05 0.08 0.12 0.15 0.2 0.25
4.1.3 stainless steel austenitic A5 <40% 35 0.05 0.08 0.12 0.15 0.2 0.25
4.1.4 stainless steel austenitic A5 >40% 35 0.05 0.08 0.12 0.15 0.2 0.25
4.1.5 stainless steel geschwefelt 50 0.05 0.08 0.12 0.15 0.2 0.25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 80 0.09 0.16 0.22 0.28 0.34 0.38
5.1.2 conventional steel casting low alloy 75 0.08 0.15 0.21 0.27 0.32 0.37
5.1.3 conventional steel casting hoch alloyed 60 0.05 0.08 0.12 0.15 0.2 0.25
5.2.1 stainless steel casting ferritic / martensitic 40 0.05 0.08 0.12 0.15 0.2 0.25
5.2.2 stainless steel casting austenitic 30 0.05 0.08 0.12 0.15 0.2 0.25
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 105 0.125 0.2 0.25 0.35 0.4 0.46
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.1.3 GG (with lamella graphite) alloyed 75 0.125 0.2 0.25 0.35 0.4 0.46
6.1.4 GG (with lamella graphite) hoch alloyed 40 0.05 0.08 0.12 0.15 0.2 0.25
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.2.3 GGG (with spheroidal graphite) alloyed 60 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.3.2 GTW (white malleable cast iron) above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.4.1 GTS (black malleable cast iron) up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.4.2 GTS (black malleable cast iron) above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
34
Standard Cutting Application Values for GW 175
above ø3 up above ø5 up above ø8 up above ø12 above ø16
up to ø3
material to ø5 to ø8 to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.09 0.16 0.22 0.28 0.34 0.38
1.1.2 free cutting steel above 500 N/mm² 70 0.09 0.16 0.22 0.28 0.34 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.09 0.16 0.22 0.28 0.34 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.09 0.16 0.22 0.28 0.34 0.38
1.2.3 construction steel alloyed 65 0.08 0.15 0.21 0.27 0.32 0.37
1.3.1 spring steel annealed (up to 250 HB) 50 0.08 0.15 0.21 0.27 0.32 0.37
1.3.2 spring steel naturhart (250-350 HB) 40 0.05 0.08 0.12 0.15 0.2 0.25
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 20 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 75 0.09 0.16 0.22 0.28 0.34 0.38
2.1.2 hardened steel 150-200 HB 70 0.09 0.16 0.22 0.28 0.34 0.38
2.1.3 hardened steel above 200 HB 65 0.08 0.15 0.21 0.27 0.32 0.37
2.2.1 nitriding steel up to 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.2.2 nitriding steel above 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
2.3.6 tempering steel alloyed 1300-1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 50 0.05 0.08 0.12 0.15 0.2 0.25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0.09 0.16 0.22 0.28 0.34 0.38
5.1.2 conventional steel casting low alloy 65 0.08 0.15 0.21 0.27 0.32 0.37
5.1.3 conventional steel casting hoch alloyed 50 0.05 0.08 0.12 0.15 0.2 0.25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.1.3 GG (with lamella graphite) alloyed 65 0.125 0.2 0.25 0.35 0.4 0.46
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.2.3 GGG (with spheroidal graphite) alloyed 50 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
35
Standard Cutting Application Values for GW 140-141 & 142
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.1.2 free cutting steel above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.3 construction steel alloyed 65 0.075 0.1 0.15 0.2 0.26 0.325
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 75 0.1 0.14 0.2 0.275 0.35 0.45
2.1.2 hardened steel 150-200 HB 70 0.1 0.14 0.2 0.275 0.35 0.45
2.1.3 hardened steel above 200 HB 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.1 nitriding steel up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.2 nitriding steel above 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.2 aluminium wrought alloy, not hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.3 aluminium wrought alloy hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.4 aluminium casting alloy up to 6% Si 180 0.02 0.03 0.07 0.11 0.15 0.2
7.1.5 aluminium casting alloy 6-12% Si 160 0.02 0.03 0.07 0.11 0.15 0.2
7.1.6 aluminium casting alloy above 12% Si 130 0.02 0.03 0.07 0.11 0.15 0.2
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.2 copper wrought alloy, not hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.4 copper CuNi alloy 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.5 copper CuNiZn alloy long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.6 copper CuNiZn alloy short chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.4.1 CuZn (brass) CuZn long chipping 120 0.01 0.02 0.06 0.11 0.16 0.2
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
36
Standard Cutting Application Values for GW 181, GW 182, GW 183
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si 250 0.1 0.14 0.2 0.275 0.35 0.45
7.1.5 aluminium casting alloy 6-12% Si 220 0.1 0.14 0.2 0.275 0.35 0.45
7.1.6 aluminium casting alloy above 12% Si 180 0.1 0.14 0.2 0.275 0.35 0.45
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
37
Standard Cutting Application Values for GW 1120
above ø above ø above ø above above
material
material designation strength up to ø3 3 up to ø 5 up to ø 8 up to ø12 up ø16 up
group
5 8 ø12 to ø16 to ø 20
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 95 0,075 0,1 0,15 0,2 0,26 0,325
1.1.2 free cutting steel above 500 N/mm² 85 0,05 0,08 0,12 0,15 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 95 0,075 0,1 0,15 0,2 0,26 0,325
1.2.2 construction steel unalloyed above 500 N/mm² 85 0,05 0,08 0,12 0,15 0,2 0,25
1.2.3 construction steel alloyed 80 0,05 0,08 0,12 0,15 0,2 0,25
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 90 0,075 0,1 0,15 0,2 0,26 0,325
2.1.2 hardened steel 150-200 HB 85 0,075 0,1 0,15 0,2 0,26 0,325
2.1.3 hardened steel above 200 HB 80 0,05 0,08 0,12 0,15 0,2 0,25
2.2.1 nitriding steel up to 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.1 tempering steel unalloyed up to 800 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
2.3.2 tempering steel unalloyed 800-1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
2.3.4 tempering steel alloyed 800-1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 60 0,05 0,08 0,12 0,15 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 60 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 40 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 40 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 60 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 85 0,075 0,1 0,15 0,2 0,26 0,325
5.1.2 conventional steel casting low alloy 80 0,05 0,08 0,12 0,15 0,2 0,25
5.1.3 conventional steel casting hoch alloyed 60 0,05 0,08 0,12 0,15 0,2 0,25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0,1 0,18 0,24 0,3 0,35 0,4
6.1.3 GG (with lamella graphite) alloyed 80 0,09 0,16 0,22 0,28 0,34 0,38
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 85 0,1 0,18 0,24 0,3 0,35 0,4
6.2.3 GGG (with spheroidal graphite) alloyed 60 0,09 0,16 0,22 0,28 0,34 0,38
6.3.1 GTW (white malleable cast iron) up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.3.2 GTW (white malleable cast iron) above 180 HB 85 0,09 0,16 0,22 0,28 0,34 0,38
6.4.1 GTS (black malleable cast iron) up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.4.2 GTS (black malleable cast iron) above 180 HB 85 0,09 0,16 0,22 0,28 0,34 0,38
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
38
8.2.1 duroplast
Standard Cutting Application Values for GW 1130
above ø above above
material above ø 3 above ø 5
material designation strength up to ø3 8 up to ø12 up to ø16 up to
group up to ø 5 up to ø 8
ø12 ø16 ø 20
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
1.1.2 free cutting steel above 500 N/mm² 70 0,05 0,08 0,12 0,15 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
1.2.2 construction steel unalloyed above 500 N/mm² 70 0,05 0,08 0,12 0,15 0,2 0,25
1.2.3 construction steel alloyed 65 0,05 0,08 0,12 0,15 0,2 0,25
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 75 0,075 0,1 0,15 0,2 0,26 0,325
2.1.2 hardened steel 150-200 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
2.1.3 hardened steel above 200 HB 65 0,05 0,08 0,12 0,15 0,2 0,25
2.2.1 nitriding steel up to 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0,05 0,08 0,12 0,15 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 30 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 50 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0,075 0,1 0,15 0,2 0,26 0,325
5.1.2 conventional steel casting low alloy 65 0,05 0,08 0,12 0,15 0,2 0,25
5.1.3 conventional steel casting hoch alloyed 50 0,05 0,08 0,12 0,15 0,2 0,25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,18 0,24 0,3 0,35 0,4
6.1.3 GG (with lamella graphite) alloyed 65 0,09 0,16 0,22 0,28 0,34 0,38
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,18 0,24 0,3 0,35 0,4
6.2.3 GGG (with spheroidal graphite) alloyed 50 0,09 0,16 0,22 0,28 0,34 0,38
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,09 0,16 0,22 0,28 0,34 0,38
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,09 0,16 0,22 0,28 0,34 0,38
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
39
Standard Drills Nomenclature
Abbreviations
α : Side clearance angle
α1 : Side clearance angle at cutting edge
α2 : Effective side clearance angle
β : Side wedge angle
γ : Helix angle
γ1 : Rake angle at the outer cutting edges
γ2 : Helix angle at the outer cutting edges
δ : Actual directional angle
Angles at the cutting edge
D1 : Diameter g2
Feed motion
Chisel edge-Ø
tion
direc d
K : Core diameter Feed b Heel
L1 : Total length a 2
χ r1
χ
r2
40
Trouble Shooting For Drills
Γ chip jam on the drill back the clearance angle should be smaller
*
*
*
*=volume
41
Correction Factor For Drills
When using long series drills the following factors should be used to get the most out of our drilling tools.
Clamping:
Poor clamping since the workpiece is Good clamping since the piece
not protected against bending and slipping. can neither bend nor slip.
42
A Coating Guide
Every solid body has a surface whose properties have a major influence on its behaviour and therefore on its value. Its surface
is comparably important in all areas of the economy and logically there is a corresponding diversity of techniques allowing us
to influence the properties of surfaces. For instance, material usefulness can be significantly improved by applying thin surface
layers created by chemical or galvanic techniques, by precipitation from the gas phase (the CVD technique) or by vacuum metal-
lising or powdering (the PVD technique) onto tool or component part surfaces with corrosive and tribological strain. The cathode
atomisation application is very old, however it was only possible to develop it after high-vacuum technology was developed and
completely automatic control mechanisms were introduced.
Comparison of Coatings
hardness thermal diffusivity maximum application
[HV] [kW/mK] temperature [ºC]
TiN 2200 0,07 600
TiCN 3200 0,1 450
TiAlN 3300 0,05 800
bright TiAlN 3500 0,05 800
diamond 10000 2 600
Tool Wear
cutting temperature, wear
Increase
43
Standard Reamers Nomenclature & Trouble Shooting
Abbreviations:
αo : clearance angle
α’p : back clearance angle of the minor cutting edge
b’α : the width of land of the minor cutting edge
γo : the tool orthogonal plane
γf : tool side rake
γ’p : tool back rake of the minor cutting edge
χr : cutting edge angle
Manufacturing Toler-
The manufacturing tolerances are tightened with reference to the drilling tolerance to be able to get the best economic
utilisation out of the reamer. This guarantees in normal cases that the hole can be reamed within the appropriate range of
tolerances. However, there may be special cases under unfavourable conditions that require other manufacturing tolerances.
example:
+0,021
targeted hole: ø20 H7 (20 +0 )
reamer manufacturing tolerance:
50% from +0,021 ≈ 0,010
15% from +0,021 ≈ 0,0031
44
GW 600 Solid Carbide Machine Reamer (Long Series)
Straight
Design Cutting material / Coating Application
sim. DIN 212 straight fluted, Solid-Carbide micro grain / none Reaming of cast iron, hard cast
right hand cut, cylindrical shank iron, malleable cast iron,cast
steel,non - ferrous metals and
plastic materials
0600020000 2.0 2.0 49 11 29 0600045000 4.5 4.5 80 21 47 0600085000 8.5 8.0 117 33 75
0600022000 2.2 2.2 53 12 32 0600050000 5.0 5.0 86 23 52 0600090000 9.0 9.0 125 36 81
0600025000 2.5 2.5 57 14 35 0600055000 5.5 5.6 93 26 57 0600095000 9.5 9.0 125 36 81
0600028000 2.8 2.8 61 15 36 0600060000 6.0 5.6 93 26 57 0600100000 10.0 10.0 133 38 87
0600030000 3.0 3.0 61 15 36 0600065000 6.5 6.3 101 28 63 0600105000 10.5 10.0 133 38 87
0600032000 3.2 3.2 65 16 40 0600070000 7.0 7.1 109 31 69 0600110000 11.0 10.0 142 41 96
0600035000 3.5 3.5 70 18 45 0600075000 7.5 7.1 109 31 69 0600115000 11.5 10.0 142 41 96
0600040000 4.0 4.0 75 19 43 0600080000 8.0 8.0 117 33 75 0600120000 12.0 10.0 151 44 105
0601020000 2.0 2.0 49 11 29 0601045000 4.5 4.5 80 21 47 0601085000 8.5 8.0 117 33 75
0601022000 2.2 2.2 53 12 32 0601050000 5.0 5.0 86 23 52 0601090000 9.0 9.0 125 36 81
0601025000 2.5 2.5 57 14 35 0601055000 5.5 5.6 93 26 57 0601095000 9.5 9.0 125 36 81
0601028000 2.8 2.8 61 15 36 0601060000 6.0 5.6 93 26 57 0601100000 10.0 10.0 133 38 87
0601030000 3.0 3.0 61 15 36 0601065000 6.5 6.3 101 28 63 0601105000 10.5 10.0 133 38 87
0601032000 3.2 3.2 65 16 40 0601070000 7.0 7.1 109 31 69 0601110000 11.0 10.0 142 41 96
0601035000 3.5 3.5 70 18 45 0601075000 7.5 7.1 109 31 69 0601115000 11.5 10.0 142 41 96
0601040000 4.0 4.0 75 19 43 0601080000 8.0 8.0 117 33 75 0601120000 12.0 10.0 151 44 105
45
GW 602 Solid Carbide Machine Reamer (Long series)
micro
grain left spiral
46
Reamers Cutting Application Values for GW 600, GW 601, GW 602, GW604
above ø10
material up to ø 10
material designation strength up to ø 20
group Vc f f
[m/min] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 18 0,2 0,275
1.1.2 free cutting steel above 500 N/mm² 17 0,16 0,23
1.2.1 construction steel unalloyed up to 500 N/mm² 14 0,2 0,275
1.2.2 construction steel unalloyed above 500 N/mm² 12 0,16 0,23
1.2.3 construction steel alloyed 10 0,15 0,2
1.3.1 spring steel annealed (up to 250 HB) 12 0,15 0,2
1.3.2 spring steel self-hardening (250-350 HB) 10 0,15 0,2
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB 14 0,2 0,275
2.1.2 case hardened steel 150-200 HB 13 0,16 0,23
2.1.3 case hardened steel above 200 HB 12 0,16 0,23
2.2.1 nitriding steel up to 1000 N/mm² 14 0,2 0,275
2.2.2 nitriding steel above 1000 N/mm² 10 0,15 0,2
2.3.1 tempering steel unalloyed up to 800 N/mm² 11 0,16 0,23
2.3.2 tempering steel unalloyed 800-1000 N/mm² 10 0,15 0,2
2.3.3 tempering steel alloyed up to 800 N/mm² 11 0,16 0,23
2.3.4 tempering steel alloyed 800-1000 N/mm² 10 0,15 0,2
2.3.5 tempering steel alloyed 1000-1300 N/mm² 9 0,125 0,175
2.3.6 tempering steel alloyed 1300-1600 N/mm² 8 0,125 0,175
3.1.1 unalloyed tool steel general 9 0,15 0,2
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm² 11 0,16 0,23
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm² 10 0,16 0,23
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm² 9 0,15 0,2
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm² 10 0,16 0,23
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm² 9 0,15 0,2
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 11 0,125 0,175
4.1.2 stainless steel martensitic 8 0,1 0,125
4.1.3 stainless steel austenitic A5 <40% 9 0,125 0,175
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised 11 0,125 0,175
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed 14 0,125 0,175
5.1.2 conventional cast steel low-alloy 13 0,16 0,23
5.1.3 conventional cast steel high alloy 9 0,125 0,175
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic 9 0,125 0,175
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 15 0,25 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 12 0,225 0,325
6.1.3 GG (with lamella graphite) alloyed 10 0,2 0,275
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 15 0,225 0,325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 12 0,2 0,275
6.2.3 GGG (with spheroidal graphite) alloyed 11 0,2 0,275
6.3.1 GTW (white malleable cast iron) up to 180 HB 15 0,225 0,325
6.3.2 GTW (white malleable cast iron) above 180 HB 12 0,2 0,275
6.4.1 GTS (black malleable cast iron) up to 180 HB 15 0,225 0,325
6.4.2 GTS (black malleable cast iron) above 180 HB 12 0,2 0,275
7.1.1 aluminium unalloyed 30 0,2 0,275
7.1.2 aluminium wrought alloy nicht hardened 30 0,2 0,275
7.1.3 aluminium wrought alloy hardened 30 0,2 0,275
7.1.4 aluminium casting alloy up to 6% Si 30 0,2 0,275
7.1.5 aluminium casting alloy 6-12% Si 25 0,2 0,275
7.1.6 aluminium casting alloy above 12% Si 20 0,2 0,275
7.2.1 magnesium wrought alloy 30 0,2 0,275
7.2.2 magnesium casting alloy 25 0,2 0,275
7.3.1 copper unalloyed 35 0,2 0,275
7.3.2 copper wrought alloy nicht hardened 30 0,2 0,275
7.3.3 copper wrought alloy hardened 25 0,2 0,275
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 25 0,2 0,275
7.4.2 CuZn (brass) CuZn short chipping 30 0,2 0,275
7.5.1 CuSn (bronze) CuSn long chipping 25 0,2 0,275
7.5.2 CuSn (bronze) CuSn short chipping 30 0,2 0,275
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed 15 0,1 0,125
7.8.2 titanium alloyed, soft annealed 15 0,1 0,125
7.8.3 titanium alloyed, hardened 10 0,1 0,125
8.1.1 Thermoplast 20 0,225 0,325
8.2.1 Duroplast 30 0,225 0,325
8.3.1 fibre-reinforced plastic
47
GW216- 2 Cutting edges
to centre, wherever transi-
End
Mills
tions have to be made with
defined radiuses
48
GWL 216 Solid Carbide Ball Nose End Mill
DIN 6535 solid
HA 2 carbide
HB = 30˚ Flutes micro
HE grain
Design Cutting Material \ Coating Application
sim. DIN6527- short, ball nose, 2 flutes, Solid-carbide micro grain - TiAIN Universal applications, suitable for
RH-helix,RH-cut, 2 cutting edges to center, high-tensile materials, as well as
cylindrical shank DIN6535-HA, HB aluminium and non-ferrous metals.
Item D1 f8 D2 h5 L1 L2
Code mm mm mm mm
L216020104 2 6 50 5
L216030104 3 6 50 5
L216040104 4 6 54 8
D1 D2 L216050104 5 6 54 9
L216060104 6 6 54 10
L2 L216080104 8 8 58 12
L216100104 10 10 66 14
L1 L216120104 12 12 73 16
L216160104 16 16 82 22
L216200104 20 20 92 26
GWL 236 Solid Carbide Ball Nose End Mill Long Series
DIN 6535 solid
HA 2 carbide
HB = 30° Flutes micro
HE grain
Item D1 h10 D2 h6 L1 L2
Code mm mm mm mm
Shank DIN 6535 - HA .40 L2360304... 3 3 62 8
Shank DIN 6535 - HB .41 L2360404... 4 4 75 8
L2360504... 5 5 75 9
L2360604... 6 6 100 10
L2360804... 8 8 100 12
L2361004... 10 10 100 14
L2361204... 12 12 100 16
D1 D2 L2361404... 14 14 100 18
L2361604... 16 16 150 22
L2 L2361804... 18 18 150 24
L2362004... 20 20 150 26
L1
50
GWL 264 Solid Carbide End Mill(Long Series)
Item D1 mm D2 h5 L1 L2
Shank DIN 6535 - HA .40 Code e8 mm mm mm
L2640103... 1 3 50 3
Shank DIN 6535 - HB .41
L2640153... 1.5 3 50 4
L2640203... 2 3 50 5
L2640253... 2.5 3 50 6
L2640303... 3 6 57 8
L2640403... 4 6 57 11
D1 D2 L2640503... 5 6 57 13
L2640603... 6 6 57 13
L2640803... 8 8 63 19
L2 L2641003... 10 10 72 22
L2641203... 12 12 83 26
L2641403... 14 14 83 26
L1
L2641603... 16 16 92 32
L2641803... 18 18 92 32
L2642003... 20 20 104 38
Item D1 mm D2 mm L1 mm L2 mm
Code e8 h5
L306030340 3 6 57 8
L306040340 4 6 57 D111
D1 D2 GW 306
L306050340 5 6 57 13
L306060340 6 6 57 13
L306080340 8 8 63 19 L2
L2 L306100340 10 10 72 22
L1 L306120340 12 12 83 26
L306140340 14 14 83 26
L1
L306160340 16 16 92 32
L306180340 18 18 92 32
L306200340 20 20 104 38
D1
GW 406
D1 D2
L2
51
L2
GWL 364 Solid Carbide End Mill
D1 D2 GW 264
Design Cutting material / Coating Application
sim.DIN6527-long, 6-8 flutes, Solid-carbide micro grain/TiAlN Universal application, suitable for high-tensile
RH-helix, RH-cut, materials,as well as aluminium and non-ferrous
L 2 2 cutting edges to center, metals. For circumference milling as finishing
cylindrical shank DIN6535-HB, HA
operation with the highest requirements for
L1 surface quality, milling only with little cutting
depths
Item D1 mm D2 mm L1 mm L2 mm Flutes
Code f8 h5
L364040341 4 6 57 11 6
D1 D2 L364050341 GW 364 5 6 57 13 6
L364060341 6 6 57 13 6
L364080341 8 8 63 19 6
L2 L364100341 10 10 72 22 6
L364120341 12 12 83 26 6
L1 L364140341 14 14 83 26 6
L364160341 16 16 92 32 6
L364180341 18 18 92 32 8
L364200341 20 20 104 38 8
Item D1 mm D2 mm L1 mm L2 mm Flutes
Code f8 h5
L367040340 4 6 57 11 6
D1 D2 L367050340 GW 364 5 6 57 13 6
L367060340 6 6 57 13 6
L367080340 8 8 63 19 6
L2 L367100340 10 10 72 22 6
L367120340 12 12 83 26 6
L1 L367140340 14 14 83 26 6
L367160340 16 16 92 32 8
L367180340 18 18 92 32 8
L367200340 20 20 104 38 8
52
GW 406 Solid Carbide End Mill
DIN 6535 solid D1
D1 HA 4 D2 GW 306
carbide
HB = 30 ˚ Flutes micro
HE grain
L2
Design L2 Cutting material / Coating Application
Linear relief angle, 4 flutes,
L 1 RH-helix, RH-cut, Solid-carbide micro grain / TiAlN Milling of nickel materials, high
2 cutting edges to center, temperature materials (CrNi-and CrNiCo-
cylindrical shank DIN 6535 HA steel), and acid resistant steel.
Item D1 mm D2 mm L1 mm L2 mm
Code h10 h6
L406020340 2 2 32 D1 8
GW
L406030340 406 3 3 38 12
D1 D2
L406040340 4 4 40 12
L406050340 5 5 50 15
L2
L2 L406060340 6 6 58 16
L406080340 8 8 70 22
L1 L406100340 10 10 73 25
L406120340 12 12 84 28
L406160340 16 16 93 35
L406200340 20 20 104 40
0440050341 5 6 57 13 4,8
0440060341 6 6 57 13 5,2
0440080341 8 8 63 19 7,6
D1 D2
0440100341 10 10 72 22 8,8
L3 0440120341 12 12 83 26 10,4
0440140341 14 14 83 26 10,4
L2
0440160341 16 16 92 32 12,8
L1 0440180341 18 18 92 32 12,8
53
GW 340 Solid Carbide High Performance End Mill
D1 D2 GW 306
L2
L1
Item D1 f8 D2 h6 L1 L2 Item D1 f8 D2 h6 L1 L2
code mm mm mm mm code mm mm mm mm
0340040341 4.0 6.0 57.0 11.0 0340120441 12.0 12.0 93.0 36.0
0340050341 5.0 6.0 57.0 13.0 0340140341 14.0 14.0 83.0 26.0
0340060341 6.0 6.0 57.0 13.0 0340160341 16.0 16.0 92.0 32.0
0340080341 8.0 8.0 63.0 19.0 0340180341 18.0 18.0 92.0 32.0
GW 406
D1 D2
0340100341 10.0 10.0 72.0 22.0 0340200341 20.0 20.0 104.0 38.0
0340120341 12.0 12.0 D1 83.0 26.0 D2 GW 306
L2
L2
L2
L1
Item D1 f8 D2 h6 L1 L2 L 1Item D1 f8 D2 h6 L1 L2
code mm mm mm mm code mm mm mm mm
0450030341 3.0 6.0 57.0 8.0 0450120341 12.0 12.0 83.0 26.0
0450040341 4.0 6.0 57.0 11.0 0450140341 14.0 14.0 83.0 26.0
0450050341 5.0 6.0 57.0 13.0 0450160341 16.0 16.0 92.0 36.0
0450060341 6.0 6.0 57.0 13.0 0450180341 18.0 18.0 92.0 36.0
0450080341 8.0 8.0 63.0 21.0 0450120341 20.0 20.0 104.0 41.0
0450100341 10.0 10.0 72.0 22.0
D1 D2 GW 216
54
L2
GW 360 Solid Carbide HPC-End Mill
Application
Design Cutting material / Coating
Especially for milling of aluminium
3 flutes, spiral fluted, right handcut, Solid-carbide micro grain /ZOX
alloys, copper alloys and nonferrous metals.
1 cutting edge over center,
Item D1, f8 D2,h5 D3 L1 L2 L3 L4
cylindrical shank DIN 6535-HA, HB
Code ZOX mm mm mm mm mm mm mm
0360030360 3 6 2,7 57,0 8,0 12 3,9
0360040360 4 6 2,7 57,0 11,0 18 5,2
0360050360 5 6 2,7 57,0 13,0 18 6,5
0360060360 6 6 5,6 57,0 13,0 18 7,8
3
Application
Design Cutting material / Coating
Especially for milling of aluminium
6 flutes, spiral fluted, right handcut, Solid-carbide micro grain /ZOX
alloys, copper alloys and nonferrous
3 cutting edges to center,
metals.
cylindrical shank DIN 6535-HA
55
GW 460 Solid Carbide HPC-End Mill
4
52 4
Item code D1 f8 D2 h5 D3 L1 L2 L3 R1 R2
TiAlN mm mm mm mm mm mm mm mm
489060140 6,0 6,0 5,5 54,0 9,0 16,0 1,0 9,0
489060240 6,0 6,0 5,5 80,0 9,0 44,0 1,0 9,0
489080140 8,0 8,0 7,4 58,0 12 20,0 1,0 12,0
489080240 8,0 8 7,4 100,0 12 54,0 1,0 12,0
489100140 10,0 10 9,2 66,0 15,0 24,0 1,5 15,0
489100240 10,0 10 9,2 100 15,0 60,0 1,5 15,0
489120140 12,0 12,0 11,0 73 18,0 26,0 1,5 18,0
489120240 12,0 12,0 11,0 120 18,0 75,0 1,5 18,0
489160140 16,0 16,0 15,0 82,0 24,0 32,0 2,0 24,0
489160240 16,0 16,0 15,0 150,0 24,0 92,0 2,0 24,0
489200140 20,0 20,0 18,5 92,0 30,0 40,0 2,0 30,0
489200240 20,0 20,0 18,5 150,0 30,0 92,0 2,0 30,0
56
GW 281 Solid Carbide High Performance Ball Nose End Mill
DIN 6535 solid
HA
= 30˚
2 carbide HRc
HB Flutes micro 68
HE grain
D1 D2
L2
L1
0/-0,02
0281060240 6,00 6,0 54,0 10,0
0281004340 0,40 4,0 40,0 0,4 0281025740 2,50 6,0 64,0 5,0 0281060340 6,00 6,0 64,0 10,0
0281005340 0,50 4,0 40,0 0,5 0281025840 2,50 6,0 82,0 5,0 0281060440 6,00 6,0 82,0 10,0
0281005640 0,50 6,0 54,0 0,5 0281025940 2,50 6,0 100,0 5,0 0281060540 6,00 6,0 100,0 10,0
0281006340 0,60 4,0 40,0 0,6 0281030340 3,00 4,0 54,0 5,0 0281060640 6,00 6,0 120,0 10,0
0281007340 0,70 4,0 40,0 0,8 0281030440 3,00 4,0 82,0 5,0 0281080340 8,00 8,0 64,0 12,0
0281008340 0,80 4,0 40,0 0,8 0281030540 3,00 4,0 100,0 5,0 0281080440 8,00 8,0 82,0 12,0
0281009340 0,90 4,0 40,0 0,9 0281030640 3,00 6,0 54,0 5,0 0281080540 8,00 8,0 100,0 12,0
0/-0,015
0/-0,02
0281010440 1,00 4,0 54,0 1,0 0281030740 3,00 6,0 64,0 5,0 0281080640 8,00 8,0 120,0 12,0
0281010640 1,00 6,0 54,0 1,0 0281030840 3,00 6,0 82,0 5,0 0281100340 10,00 10,0 67,0 14,0
0281010740 1,00 6,0 64,0 1,0 0281030940 3,00 6,0 100,0 8,0 0281100440 10,00 10,0 82,0 14,0
0281010840 1,00 6,0 80,0 1,0 0281040340 4,00 4,0 54,0 8,0 0281100540 10,00 10,0 100,0 14,0
0281010940 1,00 6,0 100,0 1,0 0281040440 4,00 4,0 82,0 8,0 0281100640 10,00 10,0 127,0 14,0
0/-0,025
0281012440 1,20 4,0 54,0 1,2 0281040540 4,00 4,0 100,0 8,0 0281120440 12,00 12,0 75,0 16,0
0281014440 1,40 4,0 54,0 1,4 0281040640 4,00 6,0 54,0 8,0 0281120540 12,00 12,0 100,0 16,0
0281015440 1,50 4,0 54,0 1,5 0281040740 4,00 6,0 64,0 8,0 0281120740 12,00 12,0 150,0 16,0
0281015640 1,50 6,0 54,0 1,5 0281040840 4,00 6,0 82,0 8,0 0281140440 14,00 14,0 80,0 18,0
0281015840 1,50 6,0 80,0 1,5 0281040940 4,00 6,0 100,0 8,0 0281140540 14,00 14,0 100,0 18,0
0281016440 1,60 4,0 54,0 1,8 0281050240 5,00 5,0 54,0 9,0 0281140740 14,00 14,0 150,0 18,0
0281018440 1,80 4,0 54,0 1,8 0281050340 5,00 5,0 64,0 9,0 0281160440 16,00 16,0 85,0 22,0
0281020440 2,00 4,0 54,0 2,0 0281050440 5,00 5,0 82,0 9,0 0281160740 16,00 16,0 150,0 22,0
0/-0,02
0/-0,02
0281020640 2,00 6,0 54,0 4,0 0281050540 5,00 5,0 100,0 9,0 0281200440 20,00 20,0 90,0 26,0
0281020740 2,00 6,0 64,0 4,0 0281050640 5,00 6,0 54,0 9,0 0281200740 20,00 20,0 150,0 26,0
57
GW 282 Solid Carbide High Performance Ball Nose End Mill
DIN 6535 solid
HA
= 30˚
2 carbide HRc
HB Flutes micro <54
HE grain
Design Cutting material / Coating Application
2 flutes, spiral fluted, right hand cut Solid-Carbide micro grain / TiAlN High speed copying end miling
2 cutting edges to center, of tool steel with a hardness
cylindrial shank DIN 6535-HA up to HRc<54 with dry miling
D1 D2
L2
L1
0/-0,02
0282060240 6,00 6,0 54,0 10,0
0282004340 0,40 4,0 40,0 0,4 0282025740 2,50 6,0 64,0 5,0 0282060340 6,00 6,0 64,0 10,0
0282005340 0,50 4,0 40,0 0,5 0282025840 2,50 6,0 82,0 5,0 0282060440 6,00 6,0 82,0 10,0
0282005640 0,50 6,0 54,0 0,5 0282025940 2,50 6,0 100,0 5,0 0282060540 6,00 6,0 100,0 10,0
0282006340 0,60 4,0 40,0 0,6 0282030340 3,00 4,0 54,0 5,0 0282060640 6,00 6,0 120,0 10,0
0282007340 0,70 4,0 40,0 0,8 0282030440 3,00 4,0 82,0 5,0 0282080340 8,00 8,0 64,0 12,0
0282008340 0,80 4,0 40,0 0,8 0282030540 3,00 4,0 100,0 5,0 0282080440 8,00 8,0 82,0 12,0
0282009340 0,90 4,0 40,0 0,9 0282030640 3,00 6,0 54,0 5,0 0282080540 8,00 8,0 100,0 12,0
0/-0,015
0/-0,02
0282010440 1,00 4,0 54,0 1,0 0282030740 3,00 6,0 64,0 5,0 0282080640 8,00 8,0 120,0 12,0
0282010640 1,00 6,0 54,0 1,0 0282030840 3,00 6,0 82,0 5,0 0282100340 10,00 10,0 67,0 14,0
0282010740 1,00 6,0 64,0 1,0 0282030940 3,00 6,0 100,0 8,0 0282100440 10,00 10,0 82,0 14,0
0282010840 1,00 6,0 80,0 1,0 0282040340 4,00 4,0 54,0 8,0 0282100540 10,00 10,0 100,0 14,0
0282010940 1,00 6,0 100,0 1,0 0282040440 4,00 4,0 82,0 8,0 0282100640 10,00 10,0 127,0 14,0
0/-0,025
0282012440 1,20 4,0 54,0 1,2 0282040540 4,00 4,0 100,0 8,0 0282120440 12,00 12,0 75,0 16,0
0282014440 1,40 4,0 54,0 1,4 0282040640 4,00 6,0 54,0 8,0 0282120540 12,00 12,0 100,0 16,0
0282015440 1,50 4,0 54,0 1,5 0282040740 4,00 6,0 64,0 8,0 0282120740 12,00 12,0 150,0 16,0
0282015640 1,50 6,0 54,0 1,5 0282040840 4,00 6,0 82,0 8,0 0282140440 14,00 14,0 80,0 18,0
0282015840 1,50 6,0 80,0 1,5 0282040940 4,00 6,0 100,0 8,0 0282140540 14,00 14,0 100,0 18,0
0282016440 1,60 4,0 54,0 1,8 0282050240 5,00 5,0 54,0 9,0 0282140740 14,00 14,0 150,0 18,0
0282018440 1,80 4,0 54,0 1,8 0282050340 5,00 5,0 64,0 9,0 0282160440 16,00 16,0 85,0 22,0
0282020440 2,00 4,0 54,0 2,0 0282050440 5,00 5,0 82,0 9,0 0282160740 16,00 16,0 150,0 22,0
0/-0,02
0/-0,02
0282020640 2,00 6,0 54,0 4,0 0282050540 5,00 5,0 100,0 9,0 0282200440 20,00 20,0 90,0 26,0
0282020740 2,00 6,0 64,0 4,0 0282050640 5,00 6,0 54,0 9,0 0282200740 20,00 20,0 150,0 26,0
58
GW 481 Solid Carbide HPC-End Mill
30
Item D1 f8 D2 h5 L1 L2
code mm mm mm mm
0481040340 4 6 54 8
0481040440 4 6 80 8
0481060340 6 6 54 10
0481060440 6 6 100 10
D1 D2
0481080340 8 8 58 12
0481080540 8 8 100 12
0481000340 10 10 66 14
L2 0481000540 10 10 100 14
0481020340 12 12 73 16
L1 0481020540 12 12 100 16
0481060340 16 16 82 22
0481060740 16 16 150 22
Item D1 h5 D2 h5 L1 L2
code mm mm mm mm
D1 D2
0740040.… 4,0 4,0 54,0 9,0
0740060.… 6,0 6,0 54,0 12,0
0740080.… 8,0 8,0 58,0 15,0
L2 0740100.… 10,0 10,0 66,0 16,0
0740120.… 12,0 12,0 73,0 18,0
Type of Operation
L1
59
Extended Range of End Mills Manufactured
Universal application
60
Standard Cutting Application Values for GWL 216,GW 236, GWL264, GWL306, GWL364
above above above above above above ø8 above above above above
up to above ø1,5 above ø2
ø0,6 up to ø0,8 up to ø1,0 up to ø1,2 up to ø4 up to up to ø12 up ø16 up ø20 up ø25 up
material ø0,6 up to ø2 up to ø4
material designation strength ø0,8 ø1,0 ø1,2 ø1,5 ø8 ø12 to ø16 to ø20 to ø25 to ø32
group
Vc fz fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 100 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.1.2 free cutting steel above 500 N/mm² 70 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
1.2.3 construction steel alloyed 60 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 95 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.1.2 hardened steel 150-200 HB 75 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.1.3 hardened steel above 200 HB 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.1 nitriding steel up to 1000 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.2 nitriding steel above 1000 N/mm² 55 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.1 tempering steel unalloyed up to 800 N/mm² 80 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.2 tempering steel unalloyed 800-1000 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.3 tempering steel alloyed up to 800 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.4 tempering steel alloyed 800-1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.5 tempering steel alloyed 1000-1300 N/mm² 55 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.2 stainless steel martensitic 40 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.3 stainless steel austenitic A5 <40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.4 stainless steel austenitic A5 >40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.5 stainless steel geschwefelt 60 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.1 high-temperature alloy Fe alloy 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.3 high-temperature alloy Ni alloy hardened 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.4 high-temperature alloy Co alloy 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
5.1.1 conventional steel casting unalloyed 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.1.2 conventional steel casting low alloy 80 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.1.3 conventional steel casting hoch alloyed 60 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.2.1 stainless steel casting ferritic / martensitic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
5.2.2 stainless steel casting austenitic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.1.3 GG (with lamella graphite) alloyed 80 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
6.1.4 GG (with lamella graphite) hoch alloyed 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 120 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
6.2.3 GGG (with spheroidal graphite) alloyed 80 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
6.3.1 GTW (white malleable cast iron) up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.3.2 GTW (white malleable cast iron) above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.4.1 GTS (black malleable cast iron) up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.4.2 GTS (black malleable cast iron) above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.1.1 aluminium unalloyed 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.2 aluminium wrought alloy, not hardened 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.3 aluminium wrought alloy hardened 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.4 aluminium casting alloy up to 6% Si 400 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.5 aluminium casting alloy 6-12% Si 300 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.1.6 aluminium casting alloy above 12% Si 200 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.2.1 magnesium wrought alloy 180 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.2.2 magnesium casting alloy 160 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.3.1 copper unalloyed 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.2 copper wrought alloy, not hardened 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.4 copper CuNi alloy 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.5 copper CuNiZn alloy long chipping 100 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.6 copper CuNiZn alloy short chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.4.1 CuZn (brass) CuZn long chipping 150 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.4.2 CuZn (brass) CuZn short chipping 200 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.5.1 CuSn (bronze) CuSn long chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.5.2 CuSn (bronze) CuSn short chipping 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.8.1 titanium unalloyed 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
7.8.2 titanium alloyed, soft annealed 35 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
7.8.3 titanium alloyed, hardened 20 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
61
Standard Cutting Application Values for GW 367
above ø1,5 above ø2,0 above ø4,0 above ø8,0 above ø12,0 above ø16,0
mate-rial up to ø2,0 up to ø4,0 up to ø8,0 up to ø12,0 up to ø16,0 up to ø20,0
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB) 100 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
1.3.2 spring steel naturhart (250-350 HB) 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 75 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 85 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm² 85 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.3.6 tempering steel alloyed 1300-1600 N/mm² 70 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.1.1 unalloyed tool steel general 105 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 100 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 60 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 50 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 60 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 50 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 45 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.1 hardened tool steel up to 55 HRC 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.2 hardened tool steel 55-58 HRC 75 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.3 hardened tool steel 58-60 HRC 70 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.4 hardened tool steel 60-62 HRC 60 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.5 hardened tool steel 62-64 HRC 50 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
62
Standard Cutting Application Values for GW 406
above ø1,5 above ø2 above ø4 above ø8 above ø12 above ø16 above ø20 above ø25
material up to ø2 up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25 up to ø32
material designation strength
group Vc fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.2 nitriding steel above 1000 N/mm² 45 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.1 tempering steel unalloyed up to 800 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.2 tempering steel unalloyed 800-1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.3 tempering steel alloyed up to 800 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.4 tempering steel alloyed 800-1000 N/mm² 50 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.5 tempering steel alloyed 1000-1300 N/mm² 45 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.6 tempering steel alloyed 1300-1600 N/mm² 40 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.2 stainless steel martensitic 40 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.3 stainless steel austenitic A5 <40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.4 stainless steel austenitic A5 >40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.5 stainless steel geschwefelt 60 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
63
Standard Cutting Application Values for GW 440
above ø1,5 above ø2,0 above ø4,0 above ø8,0 above ø12,0 above ø16,0
mate-rial up to ø2,0 up to ø4,0 up to ø8,0 up to ø12,0 up to ø16,0 up to ø20,0
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB) 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
1.3.2 spring steel naturhart (250-350 HB) 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 45 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.6 tempering steel alloyed 1300-1600 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 40 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 60 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 50 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 40 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 50 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 40 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.5.1 hardened tool steel up to 55 HRC 35 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
64
Standard Cutting Application Values for GW 340 Contour Milling
above ø1,5 above ø2 above ø4 above ø8 above ø12 above ø16 above ø20
material up to ø2 up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 270 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 250 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 260 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 240 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 230 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 220 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 195 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 175 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 175 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.2 stainless steel martensitic 105 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.3 stainless steel austenitic A5 <40% 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.4 stainless steel austenitic A5 >40% 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.5 stainless steel geschwefelt 135 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.2.1 high-temperature alloy Fe alloy 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.3 high-temperature alloy Ni alloy hardened 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.4 high-temperature alloy Co alloy 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
5.1.1 conventional steel casting unalloyed 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 125 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 185 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 125 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 175 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 155 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 290 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.2 copper wrought alloy, not hardened 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.3 copper wrought alloy hardened 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.4 copper CuNi alloy 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.5 copper CuNiZn alloy long chipping 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.6 copper CuNiZn alloy short chipping 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.1 CuZn (brass) CuZn long chipping 310 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.2 CuZn (brass) CuZn short chipping 360 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.1 CuSn (bronze) CuSn long chipping 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.2 CuSn (bronze) CuSn short chipping 290 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 145 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 165 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.8.1 titanium unalloyed 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 145 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
7.8.3 titanium alloyed, hardened 105 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
65
Standard Cutting Application Values for GW 340 Slot Milling
above ø2 above ø4 above ø8 above ø12 above ø16 above ø20
material up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 260 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 240 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 250 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 230 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 220 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 210 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 190 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 170 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.2 stainless steel martensitic 100 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.3 stainless steel austenitic A5 <40% 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.4 stainless steel austenitic A5 >40% 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.5 stainless steel geschwefelt 130 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.2.1 high-temperature alloy Fe alloy 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.3 high-temperature alloy Ni alloy hardened 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.4 high-temperature alloy Co alloy 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
5.1.1 conventional steel casting unalloyed 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 120 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 180 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 120 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 170 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 150 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 280 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.2 copper wrought alloy, not hardened 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.3 copper wrought alloy hardened 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.4 copper CuNi alloy 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.5 copper CuNiZn alloy long chipping 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.6 copper CuNiZn alloy short chipping 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.1 CuZn (brass) CuZn long chipping 300 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.2 CuZn (brass) CuZn short chipping 350 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.1 CuSn (bronze) CuSn long chipping 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.2 CuSn (bronze) CuSn short chipping 280 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 140 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 160 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.8.1 titanium unalloyed 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 140 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
7.8.3 titanium alloyed, hardened 100 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
66
Standard Cutting Application Values for GW 450 Contoured Milling
above ø2 above ø4 above ø8 above ø12 above ø16
material up to ø4 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 270 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 250 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 260 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 240 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 230 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB) 135 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.2 spring steel naturhart (250-350 HB) 125 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 115 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
2.1.1 hardened steel up to 150 HB 220 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 195 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 175 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 175 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm² 155 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.1.1 unalloyed tool steel general 190 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 175 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 155 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 145 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 205 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 185 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 155 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 145 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 135 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 125 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 125 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 125 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 210 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 185 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 125 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 175 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 155 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
67
Standard Cutting Application Values for GW 450 Slotting Milling
above ø2 up above ø4 above ø8 above ø12 above ø16
material to ø4 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 260 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 240 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 250 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 230 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 220 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB) 130 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.2 spring steel naturhart (250-350 HB) 120 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 110 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
2.1.1 hardened steel up to 150 HB 210 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 190 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 170 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm² 150 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.1.1 unalloyed tool steel general 185 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 170 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 150 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 140 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 180 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 150 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 140 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 130 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 120 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 120 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 120 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 200 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 180 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 120 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 170 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 150 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
68
Standard Cutting Application Values for GW 360, GW460 Extra Long
above ø0,2 above ø 4 above ø 8 above ø12 above ø 16
material up to ø0,6
material designation strength up to ø4 up to ø 8 up to ø 12 up to ø 16 up to ø 20
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.2 aluminium wrought alloy, not hardened 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.3 aluminium wrought alloy hardened 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.4 aluminium casting alloy up to 6% Si 290 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.5 aluminium casting alloy 6-12% Si 220 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.1.6 aluminium casting alloy above 12% Si 150 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.2.1 magnesium wrought alloy 140 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.2.2 magnesium casting alloy 120 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.3.1 copper unalloyed 110 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.2 copper wrought alloy, not hardened 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.3 copper wrought alloy hardened 80 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.4 copper CuNi alloy 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.5 copper CuNiZn alloy long chipping 80 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.6 copper CuNiZn alloy short chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.4.1 CuZn (brass) CuZn long chipping 110 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.4.2 CuZn (brass) CuZn short chipping 150 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.5.1 CuSn (bronze) CuSn long chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.5.2 CuSn (bronze) CuSn short chipping 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
69
Standard Cutting Application Values for GW 376
above ø0,2 above ø4 up above ø8 up above ø12 above ø16
up to ø0,6
material up to ø0,4 to ø8 to ø12 up to ø16 up to ø20
material designation strength
group Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.2 aluminium wrought alloy, not hardened 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.3 aluminium wrought alloy hardened 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.4 aluminium casting alloy up to 6% Si 400 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.5 aluminium casting alloy 6-12% Si 300 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.1.6 aluminium casting alloy above 12% Si 210 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.2.1 magnesium wrought alloy 200 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.2.2 magnesium casting alloy 170 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.1 copper unalloyed 150 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.2 copper wrought alloy, not hardened 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.3 copper wrought alloy hardened 110 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.4 copper CuNi alloy 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.5 copper CuNiZn alloy long chipping 110 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.6 copper CuNiZn alloy short chipping 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.4.1 CuZn (brass) CuZn long chipping 150 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.4.2 CuZn (brass) CuZn short chipping 210 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.5.1 CuSn (bronze) CuSn long chipping 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.5.2 CuSn (bronze) CuSn short chipping 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 120 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
70
Standard Cutting Application Values for GW 489
above ø 1.5 above ø 2 above ø 4 above ø 8 above ø12 above ø 16 above ø 20 above ø 25
up to ø 2 up to ø 4 up to ø 8 up to ø 12 up to ø16 up to ø 20 up to ø 25 up to ø 32
material
material designation strength
group Vc ae max. ap max.
fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB) 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 130 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm² 190 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.6 tempering steel alloyed 1300-1600 N/mm² 130 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 100 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.5.1 hardened tool steel up to 55 HRC 120 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.2 hardened tool steel 55-58 HRC 95 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.3 hardened tool steel 58-60 HRC 80 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.4 hardened tool steel 60-62 HRC 65 0,5 *d 0,03 *d 0.025 0.05 0.1 0.2 0.3 0.4 0.5 0.6
3.5.5 hardened tool steel 62-64 HRC 50 0,5 *d 0,03 *d 0.025 0.05 0.1 0.2 0.3 0.4 0.5 0.6
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 250 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 230 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.3 GG (with lamella graphite) alloyed 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.4 GG (with lamella graphite) hoch alloyed 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 200 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 180 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.3 GGG (with spheroidal graphite) alloyed 160 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.3.1 GTW (white malleable cast iron) up to 180 HB 220 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.3.2 GTW (white malleable cast iron) above 180 HB 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.4.1 GTS (black malleable cast iron) up to 180 HB 220 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.4.2 GTS (black malleable cast iron) above 180 HB 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
71
Standard Cutting Application Values for GW 281
above above above above above above above above above above above above
ø0,6 up ø0,8 up ø1,0 up ø1,2 up ø1,5 up ø2 up ø4 up ø8 up to ø12 up ø16 up ø20 up ø25 up
material to ø0,8 to ø1,0 to ø1,2 to ø1,5 to ø2 to ø4 to ø8 ø12 to ø16 to ø20 to ø25 to ø32
material designation strength
group ae ap
Vc
max. max. fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.2 hardened tool steel 55-58 HRC 200 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.3 hardened tool steel 58-60 HRC 180 0,03 *d 0,03*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.4 hardened tool steel 60-62 HRC 150 0,03 *d 0,03*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.5 hardened tool steel 62-64 HRC 130 0,02 *d 0,02*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
72
Standard Cuttting Application Values for GW 282
above above above above above above above above above above
above ø0,6 above ø0,8
ø1,0 up to ø1,2 up ø1,5 up ø2 up to ø4 up to ø8 up to ø12 up ø16 up ø20 up ø25 up
material up to ø0,8 up to ø1,0
material designation strength ø1,2 to ø1,5 to ø2 ø4 ø8 ø12 to ø16 to ø20 to ø25 to ø32
group
Vc ae max. ap max. fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 590 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.1.2 free cutting steel above 500 N/mm² 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 590 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.3 construction steel alloyed 390 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
1.3.1 spring steel annealed (up to 250 HB) 520 0,04 *d 0,05*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.3.2 spring steel naturhart (250-350 HB) 460 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 310 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
2.1.1 hardened steel up to 150 HB 560 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.1.2 hardened steel 150-200 HB 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.1.3 hardened steel above 200 HB 400 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.2.1 nitriding steel up to 1000 N/mm² 470 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.2.2 nitriding steel above 1000 N/mm² 350 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.3.1 tempering steel unalloyed up to 800 N/mm² 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.2 tempering steel unalloyed 800-1000 N/mm² 420 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.3 tempering steel alloyed up to 800 N/mm² 350 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.4 tempering steel alloyed 800-1000 N/mm² 390 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.5 tempering steel alloyed 1000-1300 N/mm² 350 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.3.6 tempering steel alloyed 1300-1600 N/mm² 290 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.1.1 unalloyed tool steel general 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 390 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 210 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
5.1.2 conventional steel casting low alloy 330 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
5.1.3 conventional steel casting hoch alloyed 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.1.3 GG (with lamella graphite) alloyed 460 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.1.4 GG (with lamella graphite) hoch alloyed 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.2.3 GGG (with spheroidal graphite) alloyed 430 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.3.1 GTW (white malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.3.2 GTW (white malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.4.1 GTS (black malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.4.2 GTS (black malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 850 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.2 copper wrought alloy, not hardened 720 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.3 copper wrought alloy hardened 590 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
73
Standard Cutting Application Values for GW 481
above ø 2 above ø 4 above ø0,8 above ø 12 above ø16
material up to ø 4 up to ø 8 up to ø 12 up to ø 16 up to ø20
material designation strength
group Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 590 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.1.2 free cutting steel above 500 N/mm² 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 590 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.2 construction steel unalloyed above 500 N/mm² 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.3 construction steel alloyed 390 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
1.3.1 spring steel annealed (up to 250 HB) 520 0,04 *d 0,05*d 0,04 0,08 0,12 0,2 0,25
1.3.2 spring steel naturhart (250-350 HB) 460 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 310 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
2.1.1 hardened steel up to 150 HB 560 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.1.2 hardened steel 150-200 HB 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.1.3 hardened steel above 200 HB 400 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.2.1 nitriding steel up to 1000 N/mm² 470 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 350 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.3.1 tempering steel unalloyed up to 800 N/mm² 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.2 tempering steel unalloyed 800-1000 N/mm² 420 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 350 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.4 tempering steel alloyed 800-1000 N/mm² 390 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 350 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.3.6 tempering steel alloyed 1300-1600 N/mm² 290 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.1.1 unalloyed tool steel general 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 390 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0,04 0,08 0,12 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 210 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.1 hardened tool steel up to 55 HRC 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.2 hardened tool steel 55-58 HRC 200 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.3 hardened tool steel 58-60 HRC 180 0,03 *d 0,03*d 0,035 0,06 0,07 0,09 0,12
3.5.4 hardened tool steel 60-62 HRC 150 0,03 *d 0,03*d 0,035 0,06 0,07 0,09 0,12
3.5.5 hardened tool steel 62-64 HRC 130 0,02 *d 0,02*d 0,035 0,06 0,07 0,09 0,12
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
5.1.2 conventional steel casting low alloy 330 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
5.1.3 conventional steel casting hoch alloyed 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.1.3 GG (with lamella graphite) alloyed 460 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.1.4 GG (with lamella graphite) hoch alloyed 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.2.3 GGG (with spheroidal graphite) alloyed 430 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.3.1 GTW (white malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.3.2 GTW (white malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.4.1 GTS (black malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.4.2 GTS (black malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 850 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.2 copper wrought alloy, not hardened 720 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.3 copper wrought alloy hardened 590 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
74
Standard End Mill Nomenclature
$ $
,
,
,
ABBRIVIATIONS AND DIMENSION LETTERS
A( THE TOOL BACK CLEARANCE OF THE MAJOR CUTTING EDGE $ THE BLADE DIAMETER
A. THE FIRST ORTHOGONAL ANGLE OF THE MINOR CUTTING EDGE $ THE SHAFT DIAMETER
B. THE SECOND ORTHOGONAL ANGLE OF THE MINOR CUTTING EDGE %T THE INFEED DEPTH
B THE WIDE TOOL BACK CLEARANCE OF THE MAJOR CUTTING EDGE L THE SPIRAL ANGLE
B THE WIDE ORTHOGONAL FLANK OF THE MINOR CUTTING EDGE , THE TOTAL LENGTH
B CUTTING OVER THE MIDDLE , THE BLADE LENGTH
G( THE BACK TOOL ORTHOGONAL PLANE OF THE MAJOR CUTTING EDGE , THE FLUTE LENGTH
G THE TOOL ORTHOGONAL PLANE OF THE MINOR CUTTING EDGE .T THE FLUTE DEPTH
75
Trouble Shooting End Mills
Correction Factors
76
What Effects Tool Performance
Tool Chuck
As a connection between the tool and machine, it is important to ensure that SK40 or SK50 receptacles (or HSK receptacles
would be even better) are used and the link should be as stiff as possible. This means that contraction is the best
alternative here.
True Running and Wobble
There are tool life travel benefits to be gained with true running under 0.02 mm and wobble under 0.01 mm when
chucked.
Groove Length
There are tool life travel losses from increased process temperatures with long and overlong grooves. Decreasing the
cutting parameters allows you to lower process temperatures and therefore increase tool life travel.
Chip Jam
The tool life travel can be significantly improved with efficient chip removal and a controlled coolant jet or by a controlled
compressed air jet with dry machining. A chip jam at the cutting edge has the effect of a significant drop in tool life
travel.
Thermally Influenced Materials
Welded materials or materials worked with a blowtorch have a different microstructure at the seams. This is why it is
necessary to reduce the cutting values at these seams.
Component Fixing
Unstable workpiece fixing means a loss of tool life travel or even leads to tool break, so that reducing cutting values
means an improvement. The more stable form of fixing the workpiece turns out to be the best alternative.
Optimum Mill Diameter
The tool diameter depends upon the workpiece width b or the contact width ae (refer to Figure 86). The following diameters
are chosen for the best contact ratio:
for short-chip workpieces: d = 1,4 · b
for long-chip workpieces: d = 1,6 · b
Optimum Mill Position
The milling position relative to the workpiece determines the entry and exit of the tool cutting edge. A good milling position
distributes the tool strain better, which in turn extends tool life travel. The key factor here is whether it milled conventionally
or in climb milling.
Figure shows both the optimum milling
position and also the fact that it is important
to work in climb milling.
Immersion (Drilling)
It is advisable to immerse into the material diagonally (in the form of a ramp) or spirally. It is generally not advisable to
drill directly since this requires a cutting value reduction of up to 80%.
77
Types of Chip Formation
We may consider chip shape favourable if it produces asmal chip volume that can be easily removed from the
working space.The chip shape and chip escape direction may be influenced by chip breakers and the stages of chip
conducting.The following shows a variety of chip shapes:
Chip Shape assessment
ribbon chip not favouable
screw chip satisfactory
helical chip favourable
spiral chip pieces favourable
comma chip
very favourable
chip fractions favourable
78
Shank Conformity With DIN 6535
79
Tolerance Table
Tolerance Tables
above to
above to
80
Material Specifications:
81
82
83
3.3.4
3.3.5
3.5.1
3.5.2
3.5.3
3.5.4
3.5.5
84
85
86
87
88
89
90
ethylen
91
92
93
Inquiry - Four- In - One - Drill
Sender
Firm Client no
Contact Telephone
Address Fax G.W. Precision Tools India Pvt.Ltd.
# 124-A, Bommasandra Industrial Estate,
E-mail
Anekal Taluk,
Quantity
Bangalore - 560 099
E-mail: gwp1@vsnl.com
Application:
material to machine:
Kind of application
GG
Drilling on Machined surface GGG
Drilling on cast surface GTW / GTS
Al - alloy up to 6% Si
Core hole exist (Any other’s please specify)
AISi- cast alloy material design (if know)
Centre drill used brass, shortchipping
bronze shortchipping
Component Details Tolerance
L2 =
BHn
hardness = HRc
HVc
Method of machining : wet dry
Tool description:
(if know)
Design: similar GW
dimension refer DIN
Shank:
Ds =
L1 =
L2 =
Notes
date: signature:
3
94
Inquiry - Four- In - One - Step-Drill
Sender
Firm Client no
Contact Telephone
Address Fax G.W. Precision Tools India Pvt.Ltd.
# 124-A, Bommasandra Industrial Estate,
E-mail
Anekal Taluk,
Quantity
Bangalore - 560 099
E-mail: gwp1@vsnl.com
Application:
material to machine:
Kind of application
GG
Drilling on Machined surface
GGG
Drilling on cast surface GTW / GTS
Core hole exist Al - alloy up to 6% Si (Any other’s please specify)
AISi- cast alloy material design (if know)
Centre drill used
brass, shortchipping
bronze shortchipping
Component Details Tolerance
L2 =
L3 =
BHn
HRc
hardness = HVc
Method of machining: wet dry
Tool description:
(if know)
Design: similar GW
dimension refer DIN
Shank:
D2 =
(Ds) =
L1 =
L2 =
L3 =
Notes
date: signature:
95
1
96
Preface G. W. Precision Tools India Pvt. Ltd.
Tool Trial Report
Mr. Günther Wirth, the Visionary founder of the Günther Wirth Group-Worldwide,
Customer Name : Date:
established the firm in 1981 at Balzheim Germany. The superior performance of
G.W. tools led to rapid expansion within Germany & Europe. Contact person : Tool Type: A Drill / A End Mill / A Reamer
Component Name :
Telephone/Mobile :
To cater the Asian Market, G W Precision Tools India Pvt. Ltd. was incorporated Mr.Günther Wirth Operation :
by Mr. Günther Wirth and late Mr. G. M. Hormusjee in 1997. The aim of producing Trial Conducted By:
the finest tools in the world, drove all at GW to manufacture truly world-class tools,
Material Classification :
operating at some of the highest parameters available today. Material Hardness :
Surface Preparation : As Cast / Machine
Inovations by GW in Drills, Endmills, and Reamers has ensured highest productivity Type of Machine : VMC / MC / SPM.
Setup : Horizontal / Vertical
in part production and Die & Mould . GW India now offers an innovative service
Late Mr. G. M. Hormusjee Machine Spindle Taper : BT 50 / BT 40 / HSK / Others
Maximaler Vorschub, to improve productivity with reduction in cycle time
Machine max Rpm :
Machine Feed : Mech CNC / Hydraulic.
The Finest in the world! Coolant Type : Emulsion / cutting oil
Coolant : External ( Volume: )/ Internal. Pressure
Component Fixture Clamping : Manual / Hydraulic
Clamping Pressure :
Previous Operation :
Tool Clamping: Chuck Type : Hydraulic / Collect / Side lock / others
Tool Diameter . Run out on tool tip Max . Drill Hole Depth .
No of Holes per Components .
Trial 1
Trial 2
Trial 3
Trial 4
Günther Wirth
Hartmetallwerkzeuge
Betriebs-GmbH
Balzheim
Germany
CATALOGUE
CDMR 06
• Higher
performance
• Increased tool
GWI 01/09