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Solid Carbide Tools

G.W India
Bangalore Plant
• Drills
• End Mills
• Reamers

Günther Wirth
Hartmetallwerkzeuge
Betriebs-GmbH
Balzheim
Germany

CATALOGUE
CDMR 06

• Higher
performance
• Increased tool
GWI 01/09

G.W. Precision Tools (India) Private Limited life


Plot No: 124 – A, Bommasandra Industrial Estate • Best Quality
Anekal – Taluk, Bangalore – 560 099
Email: info@gwindia.in
Preface G. W. Precision Tools India Pvt. Ltd.
Tool Trial Report
Mr. Günther Wirth, the Visionary founder of the Günther Wirth Group-Worldwide,
Customer Name : Date:
established the firm in 1981 at Balzheim Germany. The superior performance of
G.W. tools led to rapid expansion within Germany & Europe. Contact person : Tool Type: A Drill / A End Mill / A Reamer
Component Name :
Telephone/Mobile :
To cater the Asian Market, G W Precision Tools India Pvt. Ltd. was incorporated Mr.Günther Wirth Operation :
by Mr. Günther Wirth and late Mr. G. M. Hormusjee in 1997. The aim of producing Trial Conducted By:
the finest tools in the world, drove all at GW to manufacture truly world-class tools,
Material Classification :
operating at some of the highest parameters available today. Material Hardness :
Surface Preparation : As Cast / Machine
Inovations by GW in Drills, Endmills, and Reamers has ensured highest productivity Type of Machine : VMC / MC / SPM.
Setup : Horizontal / Vertical
in part production and Die & Mould . GW India now offers an innovative service
Late Mr. G. M. Hormusjee Machine Spindle Taper : BT 50 / BT 40 / HSK / Others
Maximaler Vorschub, to improve productivity with reduction in cycle time
Machine max Rpm :
Machine Feed : Mech CNC / Hydraulic.
The Finest in the world! Coolant Type : Emulsion / cutting oil
Coolant : External ( Volume: )/ Internal. Pressure
Component Fixture Clamping : Manual / Hydraulic
Clamping Pressure :
Previous Operation :
Tool Clamping: Chuck Type : Hydraulic / Collect / Side lock / others
Tool Diameter . Run out on tool tip Max . Drill Hole Depth .
No of Holes per Components .

Spindle Cutting Feed Feed Chip Remarks


speed speed mm / Min mm / Rev Formation

Trial 1

Trial 2

Trial 3

Trial 4

Customer GW Application Engineer


Signature
G. W. Precision Tools India Pvt. Ltd.
Plot:124 - A, Bommasandra Industrial Estate,
Anekal Taluk, Bangalore- 560 099
Phone: +91-80-40431252, 7831252/253, 7836481-3,
Fax : 91-80-40431254, 7831254
E-mail:application@gwindia.in

In Collaboration With
Günther Wirth Hartmetallwerkzeuge Betriebs-GmbH
Carl-Otto-Weg 21
D-88481 Balzheim
GERMANY

Drills, End Mills, Reamers

Manufactured to International Standards


&
Specials Made As Per Requirements
With & Without Internal Coolant, Surface Coating
Contents
TYPE Z Helex Point Angle Coating Tolerance L x D IC Page No
Drills Point Geometry 6
GW 101 2 30° 140° TiAlN h7 12 x Ø IC 8
GW 102 2 30° 140° TiAlN h7 8xØ IC 9
GW 103 2 30° 140° TiAlN h7 5xØ IC 10
GW 105 2 30° 140° TiAlN h7 3xØ - 11
GW 107 2 30° 140° TiAlN h7 3xØ IC 12
GW 108 2 30° 135° TiAlN h7 5xØ IC 13
GW 114 2 38° 140° TiAlN h7 5xØ - 14
GW 118 2 30° 118° With/Without h7 3xØ - 15
GW 120 2 30° 118° With/Without h7 5xØ - 16
GW 126 3 30° 150° Without h7 3xØ - 17

DRILLS
GW 161 3 30° 130° TiAlN h7 5xØ - 18
GW 173 2 30° 140° TiN h7 5xØ - 19
GW 175 2 30° 140° TiN h7 3xØ - 20
GW 140 2 30° 120° With/Without h6 - - 21
GW 141 2 30° 90° With/Without h6 - - 21
GW 142 2 30° 142° With/Without h6 - - 22
GW 181 2 0° 120° With/Without h7 3xØ IC 23
GW 182 2 0° 120° With/Without h7 7xØ IC 24
GW 183 2 0° 120° With/Without h7 12 x Ø IC 24
GW 1120 2 30° 135° TiAlN h7 20 x Ø IC 25
GW 1130 2 30° 135° TiAlN h7 30 x Ø IC 25
Extended Range of Drills manufactured 26
Cutting Speed and Feed Recommendations for GW 101, 102 27
Cutting Speed and Feed Recommendations for GW 103, 107 28
Cutting Speed and Feed Recommendations for GW 108 29
Cutting Speed and Feed Recommendations for GW 105 30

PARAMETERS
Cutting Speed and Feed Recommendations for GW 114 31
Cutting Speed and Feed Recommendations for GW 118, GW 120 32

CUTTING
Cutting Speed and Feed Recommendations for GW 126 33
Cutting Speed and Feed Recommendations for GW 161 34
Cutting Speed and Feed Recommendations for GW 173 35
Cutting Speed and Feed Recommendations for GW 175 36
Cutting Speed and Feed Recommendations for GW 140, GW 141, GW142 37
Cutting Speed and Feed Recommendations for GW 181, GW 182, GW 183 38
Cutting Speed and Feed Recommendations for GW 1120 39
Cutting Speed and Feed Recommendations for GW 1130 40
Standard Drill Nomenclature 41
Trouble Shooting For Drills 42
Correction Factors For Drills 43
A Coating Guide 44
Standard Reamer Nomenclature 45
GW 600 4 to 6 0° 45° - H7 Long Series 46
- Long Series 46 REAMERS
GW 601 4 to 6 -7° 45° H7
GW 602 3 to 6 -7° 45° - H7 Long Series 47
GW 604 3 to 6 -7° 45° - H7 Short Series 47
Cutting speed and Feed Recommendations for GW 600, GW 601, GW 602, GW 604 48
End Mills Point Geometry 49
GW 216 2 30° - TiAlN h10 51
GW 236 2 30° - TiAlN h10 51
GW 264 2 30° - TiAlN e8 52
GW 306 3 30° - TiAlN e8 52
GW 364 6-8 45° - TiAlN h10 53
END MILLS

GW 367 6-8 50° - TiAlN h10 53


GW 406 4 30° - TiAlN h10 54
GW 440 4 52° - TiAlN h10 54
GW 340 3 45° - TiAlN f8 55
GW 450 4 38° - TiAlN f8 55
GW 360 4 45° - ZOX f8 56
GW 376 4 38° - ZOX f8 56
GW 460 4 38° - ZOX f8 57
GW 489 4 38° - TiAlN f8 57
GW 281 2 30° - TiAlN * 58
GW 282 2 30° - TiAlN * 59
GW 481 4 30° - TiAlN f8 60
GW 740 2 30° - TiAlN e8 60
Extended Range of End Mills manufactured 61
PARAMETERS

Cutting Speed and Feed Recommendations for GW 216, GW236 GW 264, GW 306, GW 364, 62
CUTTING

Cutting Speed and Feed Recommendations for GW 367 63


Cutting Speed and Feed Recommendations for GW 406 64
Cutting Speed and Feed Recommendations for GW 440 65 P.T.O
* For Tolerance refer to the Tool Detail
3
Contents

4
GW 108- Straight cutting
edge and active chisel edge
optium chips, self centring
Drills
drills

GW101- Convex cutting


edge reinforced core and
active chisel edge for deep
hole drilling, double margin
drill, wide chip spaces

GW103- Convex cut-


ting edge, reinforced core
and active chisel edge
short chips from special
polished section, stable
cutting edges from good
chip removal due to wide
chip spaces

GW120 - Spiral flute suit-


able for aluminium and
non- ferrous low drilling
pressure and inherent
centering

GW161 - 3 flute spiral drill


double point angle, large
chip space, good centring
position and produces a
tolerance hole size

GW181- GW183- 2 straight


cutting edges, extermely ex-
cellent inherent centering,
very good surface quality,
higher diameter tolerance
and high cutting speed and
feeds
GW 101 Solid Carbide High Performance Twist Drill

Design Cutting material / Coating Application


Spiral fluted,right hand cut with spiral shaped Solid-Carbide micro grain / TiAlN Drilling into alloyed steel, cast iron
internal coolant, double guide margin, grey cast iron white and black malleable
cylindrical shank DIN 6535-HA; HB;HE cast iron with increased feed rates.

D1 D2 Shank DIN 6535 - HA .540

L2 Shank DIN 6535 - HB .541


Shank DIN 6535- HE .542
L1

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

 0101030… 3,0 6 92 54 0101069… 6,9 8 146 108 0101108… 10,8 12 204 156
0101031… 3,1 6 92 54 0101070… 7,0 8 146 108 0101109… 10,9 12 204 156
0101032… 3,2 6 92 54 0101071… 7,1 8 146 108 0101110… 11,0 12 204 156
0101033… 3,3 6 92 54 0101072… 7,2 8 146 108 0101111… 11,1 12 204 156
0101034… 3,4 6 92 54 0101073… 7,3 8 146 108 0101112… 11,2 12 204 156
0101035… 3,5 6 92 54 0101074… 7,4 8 146 108 0101113… 11,3 12 204 156
0101036… 3,6 6 92 54 0101075… 7,5 8 146 108 0101114… 11,4 12 204 156
0101037… 3,7 6 92 54 0101076… 7,6 8 146 108 0101115… 11,5 12 204 156
0101038… 3,8 6 102 64 0101077… 7,7 8 146 108 0101116… 11,6 12 204 156
0101039… 3,9 6 102 64 0101078… 7,8 8 146 108 0101117… 11,7 12 204 156
0101040… 4,0 6 102 64 0101079… 7,9 8 146 108 0101118… 11,8 12 204 156
0101041… 4,1 6 102 64 0101080… 8,0 8 146 108 0101119… 11,9 12 204 156
0101042… 4,2 6 102 64 0101081… 8,1 10 162 120 0101120… 12,0 12 204 156
0101043… 4,3 6 102 64 0101082… 8,2 10 162 120 0101125… 12,5 14 230 182
0101044… 4,4 6 102 64 0101083… 8,3 10 162 120 0101128… 12,8 14 230 182
0101045… 4,5 6 102 64 0101084… 8,4 10 162 120 0101130… 13,0 14 230 182
0101046… 4,6 6 102 64 0101085… 8,5 10 162 120 0101135… 13,5 14 230 182
0101047… 4,7 6 102 64 0101086… 8,6 10 162 120 0101138… 13,8 14 230 182
0101048… 4,8 6 116 78 0101087… 8,7 10 162 120 0101140… 14,0 14 230 182
0101049… 4,9 6 116 78 0101088… 8,8 10 162 120 0101145… 14,5 16 260 208
0101050… 5,0 6 116 78 0101089… 8,9 10 162 120 0101148… 14,8 16 260 208
0101051… 5,1 6 116 78 0101090… 9,0 10 162 120 0101150… 15,0 16 260 208
0101052… 5,2 6 116 78 0101091… 9,1 10 162 120 0101155… 15,5 16 260 208
0101053… 5,3 6 116 78 0101092… 9,2 10 162 120 0101158… 15,8 16 260 208
0101054… 5,4 6 116 78 0101093… 9,3 10 162 120 0101160… 16,0 16 260 208
0101055… 5,5 6 116 78 0101094… 9,4 10 162 120 0101165… 16,5 18 285 234
0101056… 5,6 6 116 78 0101095… 9,5 10 162 120 0101168… 16,8 18 285 234
0101057… 5,7 6 116 78 0101096… 9,6 10 162 120 0101170… 17,0 18 285 234
0101058… 5,8 6 116 78 0101097… 9,7 10 162 120 0101175… 17,5 18 285 234
0101059… 5,9 6 116 78 0101098… 9,8 10 162 120 0101178… 17,8 18 285 234
0101060… 6,0 8 116 78 0101099… 9,9 10 162 120 0101180… 18,0 18 285 234
0101061… 6,1 8 146 108 0101100… 10,0 10 162 120 0101185… 18,5 20 310 258
0101062… 6,2 8 146 108 0101101… 10,1 12 204 156 0101188… 18,8 20 310 258
0101063… 6,3 8 146 108 0101102… 10,2 12 204 156 0101190… 19,0 20 310 258
0101064… 6,4 8 146 108 0101103… 10,3 12 204 156 0101195… 19,5 20 310 258
0101065… 6,5 8 146 108 0101104… 10,4 12 204 156 0101198… 19,8 20 310 258
0101066… 6,6 8 146 108 0101105… 10,5 12 204 156 01011200… 20,0 20 310 258
0101067… 6,7 8 146 108 0101106… 10,6 12 204 156
0101068… 6,8 8 146 108 0101107… 10,7 12 204 156

7
GW 102 Solid Carbide High Performance Twist Drill
8

40

Design Cutting material / Coating Application


Spiral fluted, right hand cut with spiral shaped Solid-Carbide micro grain / TiAlN Drilling into alloyed steel, cast iron
internal coolant, double guide margin, gray cast iron white and black
cylindrical shank DIN 6535-HA; HB;HE malleable cast iron with increased
feed rates.
D1 D2
Shank DIN 6535 - HA .440
L2 Shank DIN 6535 - HB .441

L1 Shank DIN 6535- HE .442

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0102030… 3,0 6 72 34 0102069… 6,9 8 114 76 0102108… 10,8 12 162 114


0102031… 3,1 6 72 34 0102070… 7,0 8 114 76 0102109… 10,9 12 162 114
0102032… 3,2 6 72 34 0102071… 7,1 8 114 76 0102110… 11,0 12 162 114
0102033… 3,3 6 72 34 0102072… 7,2 8 114 76 0102111… 11,1 12 162 114
0102034… 3,4 6 72 34 0102073… 7,3 8 114 76 0102112… 11,2 12 162 114
0102035… 3,5 6 72 34 0102074… 7,4 8 114 76 0102113… 11,3 12 162 114
0102036… 3,6 6 72 34 0102075… 7,5 8 114 76 0102114… 11,4 12 162 114
0102037… 3,7 6 72 34 0102076… 7,6 8 114 76 0102115… 11,5 12 162 114
0102038… 3,8 6 81 43 0102077… 7,7 8 114 76 0102116… 11,6 12 162 114
0102039… 3,9 6 81 43 0102078… 7,8 8 114 76 0102117… 11,7 12 162 114
0102040… 4,0 6 81 43 0102079… 7,9 8 114 76 0102118… 11,8 12 162 114
0102041… 4,1 6 81 43 0102080… 8,0 8 114 76 0102119… 11,9 12 162 114
0102042… 4,2 6 81 43 0102081… 8,1 10 142 95 0102120… 12,0 12 162 114
0102043… 4,3 6 81 43 0102082… 8,2 10 142 95 0102125… 12,5 14 178 131
0102044… 4,4 6 81 43 0102083… 8,3 10 142 95 0102128… 12,8 14 178 131
0102045… 4,5 6 81 43 0102084… 8,4 10 142 95 0102130… 13,0 14 178 131
0102046… 4,6 6 81 43 0102085… 8,5 10 142 95 0102135… 13,5 14 178 131
0102047… 4,7 6 81 43 0102086… 8,6 10 142 95 0102138… 13,8 14 178 131
0102048… 4,8 6 95 57 0102087… 8,7 10 142 95 0102140… 14,0 14 178 131
0102049… 4,9 6 95 57 0102088… 8,8 10 142 95 0102145… 14,5 16 203 152
0102050… 5,0 6 95 57 0102089… 8,9 10 142 95 0102148… 14,8 16 203 152
0102051… 5,1 6 95 57 0102090… 9,0 10 142 95 0102150… 15,0 16 203 152
0102052… 5,2 6 95 57 0102091… 9,1 10 142 95 0102155… 15,5 16 203 152
0102053… 5,3 6 95 57 0102092… 9,2 10 142 95 0102158… 15,8 16 203 152
0102054… 5,4 6 95 57 0102093… 9,3 10 142 95 0102160… 16,0 16 203 152
0102055… 5,5 6 95 57 0102094… 9,4 10 142 95 0102165… 16,5 18 222 171
0102056… 5,6 6 95 57 0102095… 9,5 10 142 95 0102168… 16,8 18 222 171
0102057… 5,7 6 95 57 0102096… 9,6 10 142 95 0102170… 17,0 18 222 171
0102058… 5,8 6 95 57 0102097… 9,7 10 142 95 0102175… 17,5 18 222 171
0102059… 5,9 6 95 57 0102098… 9,8 10 142 95 0102178… 17,8 18 222 171
0102060… 6,0 6 95 57 0102099… 9,9 10 142 95 0102180… 18,0 18 222 171
0102061… 6,1 8 114 76 0102100… 10,0 10 142 95 0102185… 18,5 20 243 190
0102062… 6,2 8 114 76 0102101… 10,1 12 162 114 0102188… 18,8 20 243 190
0102063… 6,3 8 114 76 0102102… 10,2 12 162 114 0102190… 19,0 20 243 190
0102064… 6,4 8 114 76 0102103… 10,3 12 162 114 0102195… 19,5 20 243 190
0102065… 6,5 8 114 76 0102104… 10,4 12 162 114 0102198… 19,8 20 243 190
0102066… 6,6 8 114 76 0102105… 10,5 12 162 114 0102200… 20,0 20 243 190
0102067… 6,7 8 114 76 0102106… 10,6 12 162 114
0102068… 6,8 8 114 76 0102107… 10,7 12 162 114

8
GW 103 Solid Carbide High Performance Twist Drill

40

Design Cutting material / Coating Application


DIN 6537 long, spiral fluted, right hand cut Solid-Carbide micro grain / TiAlN Drilling into alloyed steel cast iron
with spiral shaped internal coolant grey cast iron white and black
cylindrical shank DIN 6535-HA; HB; HE malleable cast iron with increased
feed rates.

D1 D2 Shank DIN 6535 - HA .340


Shank DIN 6535 - HB .341
L2
Shank DIN 6535 - HE .342

L1
Item D1, h7 D2,h5 L1 L2 Item D1, h7 D2,h5 L1 L2 Item D1, h7 D2,h5 L1 L2
Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0103030.… 3,0 6 66 28 0103065.… 6,5 8 91 53 0103100.… 10,0 10 103 61


0103031.… 3,1 6 66 28 0103066.… 6,6 8 91 53 0103102.… 10,2 12 118 71
0103032.… 3,2 6 66 28 0103067.… 6,7 8 91 53 0103105.… 10,5 12 118 71
0103033.… 3,3 6 66 28 0103068.… 6,8 8 91 53 0103108.… 10,8 12 118 71
0103034.… 3,4 6 66 28 0103069.… 6,9 8 91 53 0103110.… 11,0 12 118 71
0103035.… 3,5 6 66 28 0103070.… 7,0 8 91 53 0103112.… 11,2 12 118 71
0103036.… 3,6 6 66 28 0103071.… 7,1 8 91 53 0103115.… 11,5 12 118 71
0103037.… 3,7 6 66 28 0103072.… 7,2 8 91 53 0103118.… 11,8 12 118 71
0103038.… 3,8 6 74 36 0103073.… 7,3 8 91 53 0103120.… 12,0 12 118 71
0103039.… 3,9 6 74 36 0103074.… 7,4 8 91 53 0103122.… 12,2 14 124 77
0103040.… 4,0 6 74 36 0103075.… 7,5 8 91 53 0103125.… 12,5 14 124 77
0103041.… 4,1 6 74 36 0103076.… 7,6 8 91 53 0103128.… 12,8 14 124 77
0103042.… 4,2 6 74 36 0103077.… 7,7 8 91 53 0103130.… 13,0 14 124 77
0103043.… 4,3 6 74 36 0103078.… 7,8 8 91 53 0103132.… 13,2 14 124 77
0103044.… 4,4 6 74 36 0103079.… 7,9 8 91 53 0103135.… 13,5 14 124 77
0103045.… 4,5 6 74 36 0103080.… 8,0 8 91 53 0103138.… 13,8 14 124 77
0103046.… 4,6 6 74 36 0103081.… 8,1 10 103 61 0103140.… 14,0 14 124 77
0103047.… 4,7 6 74 36 0103082.… 8,2 10 103 61 0103142.… 14,2 16 133 83
0103048.… 4,8 6 82 44 0103083.… 8,3 10 103 61 0103145.… 14,5 16 133 83
0103049.… 4,9 6 82 44 0103084.… 8,4 10 103 61 0103148.… 14,8 16 133 83
0103050.… 5,0 6 82 44 0103085.… 8,5 10 103 61 0103150.… 15,0 16 133 83
0103051.… 5,1 6 82 44 0103086.… 8,6 10 103 61 0103152.… 15,2 16 133 83
0103052.… 5,2 6 82 44 0103087.… 8,7 10 103 61 0103155.… 15,5 16 133 83
0103053.… 5,3 6 82 44 0103088.… 8,8 10 103 61 0103158.… 15,8 16 133 83
0103054.… 5,4 6 82 44 0103089.… 8,9 10 103 61 0103160.… 16,0 16 133 83
0103055.… 5,5 6 82 44 0103090.… 9,0 10 103 61 0103165.… 16,5 18 143 93
0103056.… 5,6 6 82 44 0103091.… 9,1 10 103 61 0103170.… 17,0 18 143 93
0103057.… 5,7 6 82 44 0103092.… 9,2 10 103 61 0103175.… 17,5 18 143 93
0103058.… 5,8 6 82 44 0103093.… 9,3 10 103 61 0103180.… 18,0 18 143 93
0103059.… 5,9 6 82 44 0103094.… 9,4 10 103 61 0103185.… 18,5 20 153 101
0103060.… 6,0 6 82 44 0103095.… 9,5 10 103 61 0103190.… 19,0 20 153 101
0103061.… 6,1 8 91 53 0103096.… 9,6 10 103 61 0103195.… 19,5 20 153 101
0103062.… 6,2 8 91 53 0103097.… 9,7 10 103 61 0103200.… 20,0 20 153 101
0103063.… 6,3 8 91 53 0103098.… 9,8 10 103 61
0103064.… 6,4 8 91 53 0103099.… 9,9 10 103 61

9
GW 105 Solid Carbide High Performance Twist Drill
40

Design Cutting material / Coating Application


DIN 6537 short, spiral fluted, Solid Carbide micro grain / TiAlN Drilling into unalloyed steel, cast iron, grey
right hand cut with cast iron, white and black malleable cast
cylindrical shank DIN 6535-HA; HB; HE iron with increased feed rates.

Shank DIN 6535 - HA .240


D1 D2
Shank DIN 6535 - HB .241
Shank DIN 6535 - HE .242
L2

L1
Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2
Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0105010.… 1 4 45 7 0105051... 5.1 6 66 28 0105092... 9.2 10 89 47


0105011.… 1.1 4 45 7 0105052... 5.2 6 66 28 0105093... 9.3 10 89 47
0105012.… 1.2 4 45 7 0105053... 5.3 6 66 28 0105094... 9.4 10 89 47
0105013.… 1.3 4 45 7 0105054... 5.4 6 66 28 0105095... 9.5 10 89 47
0105014.… 1.4 4 45 7 0105055... 5.5 6 66 28 0105096... 9.6 10 89 47
0105015.… 1.5 4 55 14 0105056... 5.6 6 66 28 0105097... 9.7 10 89 47
0105016.… 1.6 4 55 14 0105057... 5.7 6 66 28 0105098... 9.8 10 89 47
0105017.… 1.7 4 55 14 0105058... 5.8 6 66 28 0105099... 9.9 10 89 47
0105018.… 1.8 4 55 14 0105059... 5.9 6 66 28 0105100... 10.0 10 89 47
0105019.… 1.9 4 55 14 0105060... 6.0 6 66 28 0105102... 10.2 12 102 55
0105020.… 2.0 4 55 20 0105061... 6.1 8 79 34 0105105... 10.5 12 102 55
0105021.… 2.1 4 55 20 0105062... 6.2 8 79 34 0105108... 10.8 12 102 55
0105022.… 2.2 4 55 20 0105063... 6.3 8 79 34 0105110... 11.0 12 102 55
0105023.… 2.3 4 55 20 0105064... 6.4 8 79 34 0105112... 11.2 12 102 55
0105024.… 2.4 4 55 20 0105065... 6.5 8 79 34 0105115... 11.5 12 102 55
0105025.… 2.5 4 55 20 0105066... 6.6 8 79 34 0105118... 11.8 12 102 55
0105026.… 2.6 4 55 20 0105067... 6.7 8 79 34 0105120... 12.0 12 102 55
0105027.… 2.7 4 55 20 0105068... 6.8 8 79 34 0105122... 12.2 14 107 60
0105028.… 2.8 4 55 20 0105069... 6.9 8 79 34 0105125... 12.5 14 107 60
0105029.… 2.9 4 55 20 0105070... 7.0 8 79 34 0105128... 12.8 14 107 60
0105030.… 3.0 6 62 20 0105071... 7.1 8 79 41 0105130... 13.0 14 107 60
0105031.… 3.1 6 62 20 0105072... 7.2 8 79 41 0105135... 13.5 14 107 60
0105032.… 3.2 6 62 20 0105073... 7.3 8 79 41 0105138... 13.8 14 107 60
0105033.… 3.3 6 62 20 0105074... 7.4 8 79 41 0105140... 14.0 14 107 60
0105034.… 3.4 6 62 20 0105075... 7.5 8 79 41 0105142... 14.2 16 115 65
0105035.… 3.5 6 62 20 0105076... 7.6 8 79 41 0105145... 14.5 16 115 65
0105036.… 3.6 6 62 20 0105077... 7.7 8 79 41 0105148... 14.8 16 115 65
0105037.… 3.7 6 62 20 0105078... 7.8 8 79 41 0105150... 15.0 16 115 65
0105038.… 3.8 6 66 24 0105079 7.9 8 79 41 0105152... 15.2 16 115 65
0105039.… 3.9 6 66 24 0105080... 8.0 8 79 41 0105155... 15.5 16 115 65
0105040... 4.0 6 66 24 0105081... 8.1 10 89 47 0105158... 15.8 16 115 65
0105041... 4.1 6 66 24 0105082... 8.2 10 89 47 0105160... 16.0 16 115 65
0105042... 4.2 6 66 24 0105083... 8.3 10 89 47 0105165... 16.5 18 123 73
0105043... 4.3 6 66 24 0105084... 8.4 10 89 47 0105170... 17.0 18 123 73
0105044... 4.4 6 66 24 0105085... 8.5 10 89 47 0105175... 17.5 18 123 73
0105045... 4.5 6 66 24 0105086... 8.6 10 89 47 0105180... 18.0 18 123 73
0105046... 4.6 6 66 24 0105087... 8.7 10 89 47 0105185... 18.5 20 131 79
0105047... 4.7 6 66 24 0105088... 8.8 10 89 47 0105190... 19.0 20 131 79
0105048... 4.8 6 66 28 0105089... 8.9 10 89 47 0105195... 19.5 20 131 79
0105049... 4.9 6 66 28 0105090... 9.0 10 89 47 0105200... 20.0 20 131 79
0105050... 5.0 6 66 28 0105091... 9.1 10 89 47

10
GW 107 Solid Carbide High Performance Twist Drill

40

Design Cutting material / Coating Application


DIN 6537 short, spiral fluted, right hand cut, Solid-Carbide micro grain / TiAlN Drilling into alloyed steel cast iron
with spiral shaped internal coolant, grey cast iron white and black
cylindrical shank DIN 6535 – HA; HB; HE. malleable cast iron with increased
feed rates.

Shank DIN 6535 - HA .240


D1 D2
Shank DIN 6535 - HB .241
Shank DIN 6535 - HE .242
L2

L1

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0107030.… 3.0 6 62 20 0107065... 6.5 8 79 34 0107100... 10.0 10 89 47


0107031.… 3.1 6 62 20 0107066... 6.6 8 79 34 0107102... 10.2 12 102 55
0107032.… 3.2 6 62 20 0107067... 6.7 8 79 34 0107105... 10.5 12 102 55
0107033.… 3.3 6 62 20 0107068... 6.8 8 79 34 0107108... 10.8 12 102 55
0107034.… 3.4 6 62 20 0107069... 6.9 8 79 34 0107110... 11.0 12 102 55
0107035.… 3.5 6 62 20 0107070... 7.0 8 79 34 0107112... 11.2 12 102 55
0107036.… 3.6 6 62 20 0107071... 7.1 8 79 41 0107115... 11.5 12 102 55
0107037.… 3.7 6 62 20 0107072... 7.2 8 79 41 0107118... 11.8 12 102 55
0107038.… 3.8 6 66 24 0107073... 7.3 8 79 41 0107120... 12.0 12 102 55
0107039.… 3.9 6 66 24 0107074... 7.4 8 79 41 0107122... 12.2 14 107 60
0107040.… 4.0 6 66 24 0107075... 7.5 8 79 41 0107125... 12.5 14 107 60
0107041.… 4.1 6 66 24 0107076... 7.6 8 79 41 0107128... 12.8 14 107 60
0107042.… 4.2 6 66 24 0107077... 7.7 8 79 41 0107130... 13.0 14 107 60
0107043.… 4.3 6 66 24 0107078... 7.8 8 79 41 0107132... 13.2 14 107 60
0107044.… 4.4 6 66 24 0107079... 7.9 8 79 41 0107135... 13.5 14 107 60
0107045.… 4.5 6 66 24 0107080... 8.0 8 79 41 0107138... 13.8 14 107 60
0107046.… 4.6 6 66 24 0107081... 8.1 10 89 47 0107140... 14.0 14 107 60
0107047.… 4.7 6 66 24 0107082... 8.2 10 89 47 0107142... 14.2 16 115 65
0107048.… 4.8 6 66 28 0107083... 8.3 10 89 47 0107145... 14.5 16 115 65
0107049.… 4.9 6 66 28 0107084... 8.4 10 89 47 0107148... 14.8 16 115 65
0107050... 5.0 6 66 28 0107085... 8.5 10 89 47 0107150... 15.0 16 115 65
0107051... 5.1 6 66 28 0107086... 8.6 10 89 47 0107152... 15.2 16 115 65
0107052... 5.2 6 66 28 0107087... 8.7 10 89 47 0107155... 15.5 16 115 65
0107053... 5.3 6 66 28 0107088... 8.8 10 89 47 0107158... 15.8 16 115 65
0107054... 5.4 6 66 28 0107089... 8.9 10 89 47 0107160... 16.0 16 115 65
0107055... 5.5 6 66 28 0107090... 9.0 10 89 47 0107165... 16.5 18 123 73
0107056... 5.6 6 66 28 0107091... 9.1 10 89 47 0107170... 17.0 18 123 73
0107057... 5.7 6 66 28 0107092... 9.2 10 89 47 0107175... 17.5 18 123 73
0107058... 5.8 6 66 28 0107093... 9.3 10 89 47 0107180... 18.0 18 123 73
0107059... 5.9 6 66 28 0107094... 9.4 10 89 47 0107185... 18.5 20 131 79
0107060... 6.0 6 66 28 0107095... 9.5 10 89 47 0107190... 19.0 20 131 79
0107061... 6.1 8 79 34 0107096... 9.6 10 89 47 0107195... 19.5 20 131 79
0107062... 6.2 8 79 34 0107097... 9.7 10 89 47 0107200... 20.0 20 131 79
0107063... 6.3 8 79 34 0107098... 9.8 10 89 47
0107064... 6.4 8 79 34 0107099... 9.9 10 89 47

11
GW 108 Solid Carbide High Performance Twist Drill
5

35

Design Cutting material / Coating Application


DIN 6537 long, spiral fluted, right hand- Solid-Carbide micro grain / TiAlN Drilling into stainless and
cut with spiral shaped internal coolant acid resistant steel.
cylindrical shank DIN 6535-HA;
HB;HE D1 D2 Shank DIN 6535 - HA .340
Shank DIN 6535 - HB .341
L2
Shank DIN 6535 - HE .342

L1

Item D1 D2 h5 L1 L2 Item D1 h7 D2 h5 L1 L2 Item D1 h7 D2 h5 L1 L2


code mm mm mm mm code mm mm mm mm code mm mm mm mm
0108020.… 2,0 4 57 21 0108058.… 5,8 6 82 44 0108096.… 9,6 10 103 61
0108021.… 2,1 4 57 21 0108059.… 5,9 6 82 44 0108097.… 9,7 10 103 61
0108022.… 2,2 4 57 21 0108060.… 6,0 6 82 44 0108098.… 9,8 10 103 61
0108023.… 2,3 4 57 21 0108061.… 6,1 8 91 53 0108099.… 9,9 10 103 61
0108024.… 2,4 4 57 21 0108062.… 6,2 8 91 53 0108100.… 10,0 10 103 61
0108025.… 2,5 4 57 21 0108063.… 6,3 8 91 53 0108102.… 10,2 12 118 71
0108026.… 2,6 4 57 21 0108064.… 6,4 8 91 53 0108105.… 10,5 12 118 71
0108027.… 2,7 4 57 21 0108065.… 6,5 8 91 53 0108108.… 10,8 12 118 71
0108028.… 2,8 4 57 21 0108066.… 6,6 8 91 53 0108110.… 11,0 12 118 71
0108029.… 2,9 4 57 21 0108067.… 6,7 8 91 53 0108112.… 11,2 12 118 71
0108030.… 3,0 6 66 28 0108068.… 6,8 8 91 53 0108115.… 11,5 12 118 71
0108031.… 3,1 6 66 28 0108069.… 6,9 8 91 53 0108118.… 11,8 12 118 71
0108032.… 3,2 6 66 28 0108070.… 7,0 8 91 53 0108120.… 12,0 12 118 71
0108033.… 3,3 6 66 28 0108071.… 7,1 8 91 53 0108122.… 12,2 14 124 77
0108034.… 3,4 6 66 28 0108072.… 7,2 8 91 53 0108125.… 12,5 14 124 77
0108035.… 3,5 6 66 28 0108073.… 7,3 8 91 53 0108128.… 12,8 14 124 77
0108036.… 3,6 6 66 28 0108074.… 7,4 8 91 53 0108130.… 13,0 14 124 77
0108037.… 3,7 6 66 28 0108075.… 7,5 8 91 53 0108135.… 13,5 14 124 77
0108038.… 3,8 6 74 36 0108076.… 7,6 8 91 53 0108138.… 13,8 14 124 77
0108039.… 3,9 6 74 36 0108077.… 7,7 8 91 53 0108140.… 14,0 14 124 77
0108040.… 4,0 6 74 36 0108078.… 7,8 8 91 53 0108142.… 14,2 16 133 83
0108041.… 4,1 6 74 36 0108079.… 7,9 8 91 53 0108145.… 14,5 16 133 83
0108042.… 4,2 6 74 36 0108080.… 8,0 8 91 53 0108148.… 14,8 16 133 83
0108043.… 4,3 6 74 36 0108081.… 8,1 10 103 61 0108150.… 15,0 16 133 83
0108044.… 4,4 6 74 36 0108082.… 8,2 10 103 61 0108152.… 15,2 16 133 83
0108045.… 4,5 6 74 36 0108083.… 8,3 10 103 61 0108155.… 15,5 16 133 83
0108046.… 4,6 6 74 36 0108084.… 8,4 10 103 61 0108158.… 15,8 16 133 83
0108047.… 4,7 6 74 36 0108085.… 8,5 10 103 61 0108160.… 16,0 16 133 83
0108048.… 4,8 6 82 44 0108086.… 8,6 10 103 61 0108165.… 16,5 18 143 93
0108049.… 4,9 6 82 44 0108087.… 8,7 10 103 61 0108170.… 17,0 18 143 93
0108050.… 5,0 6 82 44 0108088.… 8,8 10 103 61 0108175.… 17,5 18 143 93
0108051.… 5,1 6 82 44 0108089.… 8,9 10 103 61 0108180.… 18,0 18 143 93
0108052.… 5,2 6 82 44 0108090.… 9,0 10 103 61 0108185.… 18,5 20 153 101
0108053.… 5,3 6 82 44 0108091.… 9,1 10 103 61 0108190.… 19,0 20 153 101
0108054.… 5,4 6 82 44 0108092.… 9,2 10 103 61 0108195.… 19,5 20 153 101
0108055.… 5,5 6 82 44 0108093.… 9,3 10 103 61 0108200.… 20,0 20 153 101
0108056.… 5,6 6 82 44 0108094.… 9,4 10 103 61
0108057.… 5,7 6 82 44 0108095.… 9,5 10 103 61

12
GW 114 Solid Carbide Twist Drill
8
40

Design Cutting material / Coating Application


DIN6537 long, spiral fluted, right hand cut with Solid-Carbide micro grain / TiAlN Universal applications, suitable
cylindrical shank DIN 6535-HA; HB; HE for steel, as well as aluminium
and non-ferrous matals, also
suitable without coolant.

D1 D2

L2 Shank DIN 6535-HA .340


Shank DIN 6535-HB .341

L1 Shank DIN 6535-HA .342

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0114020 … 2,0 4 57 21 0114057 … 5,7 6 82 44 0114094 … 9,4 10 103 61


0114021 … 2,1 4 57 21 0114058 … 5,8 6 82 44 0114095 … 9,5 10 103 61
0114022 … 2,2 4 57 21 0114059 … 5,9 6 82 44 0114096 … 9,6 10 103 61
0114023 … 2,3 4 57 21 0114060 … 6,0 6 82 44 0114097 … 9,7 10 103 61
0114024 … 2,4 4 57 21 0114061 … 6,1 8 91 53 0114098 … 9,8 10 103 61
0114025 … 2,5 4 57 21 0114062 … 6,2 8 91 53 0114099 … 9,9 10 103 61
0114026 … 2,6 4 57 21 0114063 … 6,3 8 91 53 0114100 … 10,0 10 103 61
0114027 … 2,7 4 57 21 0114064 … 6,4 8 91 53 0114102 … 10,2 12 118 71
0114028 … 2,8 4 57 21 0114065 … 6,5 8 91 53 0114105 … 10,5 12 118 71
0114029 … 2,9 4 57 21 0114066 … 6,6 8 91 53 0114108 … 10,8 12 118 71
0114030 … 3,0 6 66 28 0114067 … 6,7 8 91 53 0114110 … 11,0 12 118 71
0114031 … 3,1 6 66 28 0114068 … 6,8 8 91 53 0114112 … 11,2 12 118 71
0114032 … 3,2 6 66 28 0114069 … 6,9 8 91 53 0114115 … 11,5 12 118 71
0114033 … 3,3 6 66 28 0114070 … 7,0 8 91 53 0114118 … 11,8 12 118 71
0114034 … 3,4 6 66 28 0114071 … 7,1 8 91 53 0114120 … 12,0 12 118 71
0114035 … 3,5 6 66 28 0114072 … 7,2 8 91 53 0114122 … 12,2 14 124 77
0114036 … 3,6 6 66 28 0114073 … 7,3 8 91 53 0114125 … 12,5 14 124 77
0114037 … 3,7 6 66 28 0114074 … 7,4 8 91 53 0114128 … 12,8 14 124 77
0114038 … 3,8 6 66 28 0114075 … 7,5 8 91 53 0114130 … 13,0 14 124 77
0114039 … 3,9 6 66 28 0114076 … 7,6 8 91 53 0114135 … 13,5 14 124 77
0114040 … 4,0 6 66 28 0114077 … 7,7 8 91 53 0114138 … 13,8 14 124 77
0114041 … 4,1 6 82 44 0114078 … 7,8 8 91 53 0114140 … 14,0 14 124 77
0114042 … 4,2 6 82 44 0114079 … 7,9 8 91 53 0114142… 14,2 16 133 83
0114043 … 4,3 6 82 44 0114080 … 8,0 8 91 53 0114145 … 14,5 16 133 83
0114044 … 4,4 6 82 44 0114081 … 8,1 10 103 61 0114148 … 14,8 16 133 83
0114045 … 4,5 6 82 44 0114082 … 8,2 10 103 61 0114150 … 15,0 16 133 83
0114046 … 4,6 6 82 44 0114083 … 8,3 10 103 61 0114152 … 15,2 16 133 83
0114047 … 4,7 6 82 44 0114084 … 8,4 10 103 61 0114155… 15,5 16 133 83
0114048 … 4,8 6 82 44 0114085 … 8,5 10 103 61 0114158 … 15,8 16 133 83
0114049 … 4,9 6 82 44 0114086 … 8,6 10 103 61 0114160 … 16,0 16 133 83
0114050 … 5,0 6 82 44 0114087 … 8,7 10 103 61 0114165 … 16,5 18 143 93
0114051 … 5,1 6 82 44 0114088 … 8,8 10 103 61 0114170 … 17,0 18 143 93
0114052 … 5,2 6 82 44 0114089 … 8,9 10 103 61 0114175 … 17,5 18 143 93
0114053 … 5,3 6 82 44 0114090 … 9,0 10 103 61 0114180 … 18,0 18 143 93
0114054 … 5,4 6 82 44 0114091 … 9,1 10 103 61 0114185 … 18,5 20 153 101
0114055 … 5,5 6 82 44 0114092 … 9,2 10 103 61 0114190 … 19,0 20 153 101
0114056 … 5,6 6 82 44 0114093 … 9,3 10 103 61 0114200 … 20,0 20 153 101

13
GW 118 Solid Carbide Twist Drill
3xØ solid
carbide
micro γ = 30˚
grain 118˚

Design Cutting material / Coating Application


DIN 6539 sim. DIN 1897 spiral fluted, Solid-Carbide micro grain / non / TiN coated Drilling into non - ferrous heavy metal,
right hand cut non - ferrous light metal, abrasive
nominal Ø = shank Ø cylindrical shank plastic.

D1 D2
Without coating .200
TiN coating .270
L2

L1

Item D1, h7 D2, h7 L1 L2 Item D1, h7 D2, h7 L1 L2 Item D1, h6 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0118005.… 0.5 0.5 20 3 0118041.… 4.1 4.1 55 22 0118077.… 7.7 7.7 79 37


0118006.… 0.6 0.6 21 3.5 0118042.… 4.2 4.2 55 22 0118078.… 7.8 7.8 79 37
0118007.… 0.7 0.7 23 4.5 0118043.… 4.3 4.3 58 24 0118079.… 7.9 7.9 79 37
0118008.… 0.8 0.8 24 5 0118044.… 4.4 4.4 58 24 0118080.… 8.0 8.0 79 37
0118009.… 0.9 0.9 25 5.5 0118045.… 4.5 4.5 58 24 0118081.… 8.1 8.1 79 37
0118010.… 1.0 1.0 26 6 0118046.… 4.6 4.6 58 24 0118082.… 8.2 8.2 79 37
0118011.… 1.1 1.1 28 7 0118047.… 4.7 4.7 58 24 0118083.… 8.3 8.3 79 37
0118012.… 1.2 1.2 30 8 0118048.… 4.8 4.8 62 26 0118084.… 8.4 8.4 79 37
0118013.… 1.3 1.3 30 8 0118049.… 4.9 4.9 62 26 0118085.… 8.5 8.5 79 37
0118014.… 1.4 1.4 32 9 0118050.… 5.0 5.0 62 26 0118086.… 8.6 8.6 84 40
0118015.… 1.5 1.5 32 9 0118051.… 5.1 5.1 62 26 0118087.… 8.7 8.7 84 40
0118016.… 1.6 1.6 34 10 0118052.… 5.2 5.2 62 26 0118088.… 8.8 8.8 84 40
0118017.… 1.7 1.7 34 10 0118053.… 5.3 5.3 62 26 0118089.… 8.9 8.9 84 40
0118018.… 1.8 1.8 36 11 0118054.… 5.4 5.4 66 28 0118090.… 9.0 9.0 84 40
0118019.… 1.9 1.9 36 11 0118055.… 5.5 5.5 66 28 0118091.… 9.1 9.1 84 40
0118020.… 2.0 2.0 38 12 0118056.… 5.6 5.6 66 28 0118092.… 9.2 9.2 84 40
0118021.… 2.1 2.1 38 12 0118057.… 5.7 5.7 66 28 0118093.… 9.3 9.3 84 40
0118022.… 2.2 2.2 40 13 0118058.… 5.8 5.8 66 28 0118094.… 9.4 9.4 84 40
0118023.… 2.3 2.3 40 13 0118059.… 5.9 5.9 66 28 0118095.… 9.5 9.5 84 40
0118024.… 2.4 2.4 43 14 0118060.… 6.0 6.0 66 28 0118096.… 9.6 9.6 89 43
0118025.… 2.5 2.5 43 14 0118061.… 6.1 6.1 70 31 0118097.… 9.7 9.7 89 43
0118026.… 2.6 2.6 43 14 0118062.… 6.2 6.2 70 31 0118098.… 9.8 9.8 89 43
0118027.… 2.7 2.7 46 16 0118063.… 6.3 6.3 70 31 0118099.… 9.9 9.9 89 43
0118028.… 2.8 2.8 46 16 0118064.… 6.4 6.4 70 31 0118100.… 10.0 10.0 89 43
0118029.… 2.9 2.9 46 16 0118065.… 6.5 6.5 70 31 0118102.… 10.2 10.2 89 43
0118030.… 3 3 46 16 0118066.… 6.6 6.6 70 31 0118105.… 10.5 10.5 89 43
0118031.… 3.1 3.1 49 18 0118067.… 6.7 6.7 70 31 0118110.… 11.0 11.0 95 47
0118032.… 3.2 3.2 49 18 0118068.… 6.8 6.8 74 34 0118115.… 11.5 11.5 95 47
0118033.… 3.3 3.3 49 18 0118069.… 6.9 6.9 74 34 0118120.… 12.0 12.0 102 51
0118034.… 3.4 3.4 52 20 0118070.… 7.0 7.0 74 34 0118130.… 13.0 13.0 102 51
0118035.… 3.5 3.5 52 20 0118071.… 7.1 7.1 74 34 0118140.… 14.0 14.0 107 54
0118036.… 3.6 3.6 52 20 0118072.… 7.2 7.2 74 34 0118150.… 15.0 15.0 111 56
0118037.… 3.7 3.7 52 20 0118073.… 7.3 7.3 74 34 0118160.… 16.0 16.0 115 58
0118038.… 3.8 3.8 55 22 0118074.… 7.4 7.4 74 34 0118180.… 18.0 18.0 123 62
0118039.… 3.9 3.9 55 22 0118075.… 7.5 7.5 74 34 0118200.… 20.0 20.0 131 66
0118040.… 4.0 4.0 55 22 0118076.… 7.6 7.6 79 37

14
GW 120 Solid Carbide Twist Drill

Design Cutting material / Coating Application


sim. DIN 338 spiral fluted, right hand cut Solid-Carbide micro grain / non / TiN coated Drilling into non - ferrous heavy metal,
nominal Ø = shank Ø cylindrical shank non - ferrous light metal, abrasive

D1 D2
Without coating .300
L2 TiN coating .370

L1

Item D1, h7 D2, h7 L1 L2 Item D1, h7 D2, h7 L1 L2 Item D1, h7 D2, h7 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0120005.… 0.5 0.5 22 6 0120031.… 3.1 3.1 65 36 0120057.… 5.7 5.7 93 57


0120006.… 0.6 0.6 24 7 0120032.… 3.2 3.2 65 36 0120058.… 5.8 5.8 93 57
0120007.… 0.7 0.7 28 9 0120033.… 3.3 3.3 65 36 0120059.… 5.9 5.9 93 57
0120008.… 0.8 0.8 30 10 0120034.… 3.4 3.4 70 39 0120060.… 6.0 6.0 93 57
0120009.… 0.9 0.9 32 11 0120035.… 3.5 3.5 70 39 0120061.… 6.1 6.1 101 63
0120010.… 1.0 1.0 34 12 0120036.… 3.6 3.6 70 39 0120062.… 6.2 6.2 101 63
0120011.… 1.1 1.1 36 14 0120037.… 3.7 3.7 70 39 0120063.… 6.3 6.3 101 63
0120012.… 1.2 1.2 38 16 0120038.… 3.8 3.8 75 43 0120064.… 6.4 6.4 101 63
0120013.… 1.3 1.3 38 16 0120039.… 3.9 3.9 75 43 0120065.… 6.5 6.5 101 63
0120014.… 1.4 1.4 40 18 0120040.… 4.0 4.0 75 43 0120068.… 6.8 6.8 109 69
0120015.… 1.5 1.5 40 18 0120041.… 4.1 4.1 75 43 0120070.… 7.0 7.0 109 69
0120016.… 1.6 1.6 43 20 0120042.… 4.2 4.2 75 43 0120075.… 7.5 7.5 109 69
0120017.… 1.7 1.7 43 20 0120043.… 4.3 4.3 80 47 0120080.… 8.0 8.0 117 75
0120018.… 1.8 1.8 46 22 0120044.… 4.4 4.4 80 47 0120085.… 8.5 8.5 117 75
0120019.… 1.9 1.9 46 22 0120045.… 4.5 4.5 80 47 0120090.… 9.0 9.0 125 81
0120020.… 2.0 2.0 49 24 0120046.… 4.6 4.6 80 47 0120095.… 9.5 9.5 125 81
0120021.… 2.1 2.1 49 24 0120047.… 4.7 4.7 80 47 0120100.… 10.0 10.0 133 87
0120022.… 2.2 2.2 53 27 0120048.… 4.8 4.8 86 52 0120102.… 10.2 10.2 133 87
0120023.… 2.3 2.3 53 27 0120049.… 4.9 4.9 86 52 0120105.… 10.5 10.5 133 87
0120024.… 2.4 2.4 57 30 0120050.… 5.0 5.0 86 52 0120110.… 11.0 11.0 142 94
0120025.… 2.5 2.5 57 30 0120051.… 5.1 5.1 86 52 0120115.… 11.5 11.5 142 94
0120026.… 2.6 2.6 57 30 0120052.… 5.2 5.2 86 52 0120120.… 12.0 12.0 152 101
0120027.… 2.7 2.7 61 33 0120053.… 5.3 5.3 86 52 0120130.… 13.0 13.0 152 101
0120028.… 2.8 2.8 61 33 0120054.… 5.4 5.4 93 57 0120140.… 14.0 14.0 160 108
0120029.… 2.9 2.9 61 33 0120055.… 5.5 5.5 93 57 0120160.… 16.0 16.0 178 120
0120030.… 3.0 3.0 61 33 0120056.… 5.6 5.6 93 57

15
GW 126 Solid Carbide Twist Drill
3xØ solid
carbide
micro γ = 30˚
grain 150˚

Design Cutting material / Coating Application


sim. DIN 1897, 3 flutes, spiral fluted, right hand Solid-Carbide micro grain / none Drilling into cast iron, malleable
cut, nominal Ø = shank Ø cylindrical shank cast iron, non-ferrous heavy
metal, non-ferrous light metal

L2
L1

Item D1, h7 D2, h7 L1 L2 Item D1, h7 D2, h7 L1 L2 Item D1, h7 D2, h7 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0126030200 3,0 3,0 46,0 16,0 0126070200 7,0 7,0 74,0 34,0 0126110200 11,0 11,0 95,0 47,0
0126033200 3,3 3,3 49,0 18,0 0126072200 7,2 7,2 74,0 34,0 0126115200 11,5 11,5 95,0 47,0
0126035200 3,5 3,5 52,0 20,0 0126075200 7,5 7,5 74,0 34,0 0126120200 12,0 12,0 102,0 51,0
0126040200 4,0 4,0 55,0 22,0 0126080200 8,0 8,0 79,0 37,0 0126125200 12,5 12,5 102,0 51,0
0126042200 4,2 4,2 55,0 22,0 0126085200 8,5 8,5 79,0 37,0 0126130200 13,0 13,0 102,0 51,0
0126045200 4,5 4,5 58,0 24,0 0126088200 8,8 8,8 84,0 40,0 0126135200 13,5 13,5 107,0 54,0
0126050200 5,0 5,0 62,0 26,0 0126090200 9,0 9,0 84,0 40,0 0126140200 14,0 14,0 107,0 54,0
0126052200 5,2 5,2 62,0 26,0 0126092200 9,2 9,2 84,0 40,0 0126145200 14,5 14,5 111,0 56,0
0126055200 5,5 5,5 66,0 28,0 0126095200 9,5 9,5 84,0 40,0 0126150200 15,0 15,0 111,0 56,0
0126060200 6,0 6,0 66,0 28,0 0126100200 10,0 10,0 89,0 43,0 0126155200 15,5 15,5 115,0 58,0
0126062200 6,2 6,2 70,0 31,0 0126102200 10,2 10,2 89,0 43,0 0126160200 16,0 16,0 115,0 58,0
0126065200 6,5 6,5 70,0 31,0 0126105200 10,5 10,5 89,0 43,0 0126180200 18,0 18,0 123,0 62,0
0126068200 6,8 6,8 74,0 34,0 0126108200 10,8 10,8 95,0 47,0 0126200200 20,0 20,0 131,0 66,0

16
GW 161 Solid Carbide 3 Flute Drill
5xØ DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 130°

Design Cutting material / Coating Application


DIN6537 long spiral fluted, Solid-Carbide micro grain / TiALN Drilling into cast iron, grey cast
right hand cut with clyindrical iron, white and black malleable
shank DIN 6535-HA;HB;HE cast iron and non-ferrous metals

Shank DIN 6535 - HA .340


Shank DIN 6535 - HB .341
Shank DIN 6535 - HE .342

Item D1 h7 D2 h6 L1 L2 Item D1 h7 D2 h6 L1 L2 Item D1 h7 D2 h6 L1 L2


code mm mm mm mm code mm mm mm mm code mm mm mm mm
0161030.… 3,0 6 66 28 0161065.… 6,5 8 91 53 0161100.… 10,0 10 103 61
0161031.… 3,1 6 66 28 0161066.… 6,6 8 91 53 0161102.… 10,2 12 118 71
0161032.… 3,2 6 66 28 0161067.… 6,7 8 91 53 0161105.… 10,5 12 118 71
0161033.… 3,3 6 66 28 0161068.… 6,8 8 91 53 0161108.… 10,8 12 118 71
0161034.… 3,4 6 66 28 0161069.… 6,9 8 91 53 0161110.… 11,0 12 118 71
0161035.… 3,5 6 66 28 0161070.… 7,0 8 91 53 0161112.… 11,2 12 118 71
0161036.… 3,6 6 66 28 0161071.… 7,1 8 91 53 0161115.… 11,5 12 118 71
0161037.… 3,7 6 66 28 0161072.… 7,2 8 91 53 0161118.… 11,8 12 118 71
0161038.… 3,8 6 74 36 0161073.… 7,3 8 91 53 0161120.… 12,0 12 118 71
0161039.… 3,9 6 74 36 0161074.… 7,4 8 91 53 0161122.… 12,2 14 124 77
0161040.… 4,0 6 74 36 0161075.… 7,5 8 91 53 0161125.… 12,5 14 124 77
0161041.… 4,1 6 74 36 0161076.… 7,6 8 91 53 0161128.… 12,8 14 124 77
0161042.… 4,2 6 74 36 0161077.… 7,7 8 91 53 0161130.… 13,0 14 124 77
0161043.… 4,3 6 74 36 0161078.… 7,8 8 91 53 0161132.… 13,2 14 124 77
0161044.… 4,4 6 74 36 0161079.… 7,9 8 91 53 0161135.… 13,5 14 124 77
0161045.… 4,5 6 74 36 0161080.… 8,0 8 91 53 0161138.… 13,8 14 124 77
0161046.… 4,6 6 74 36 0161081.… 8,1 10 103 61 0161140.… 14,0 14 124 77
0161047.… 4,7 6 74 36 0161082.… 8,2 10 103 61 0161142.… 14,2 16 133 83
0161048.… 4,8 6 82 44 0161083.… 8,3 10 103 61 0161145.… 14,5 16 133 83
0161049.… 4,9 6 82 44 0161084.… 8,4 10 103 61 0161148.… 14,8 16 133 83
0161050.… 5,0 6 82 44 0161085.… 8,5 10 103 61 0161150.… 15,0 16 133 83
0161051.… 5,1 6 82 44 0161086.… 8,6 10 103 61 0161152.… 15,2 16 133 83
0161052.… 5,2 6 82 44 0161087.… 8,7 10 103 61 0161155.… 15,5 16 133 83
0161053.… 5,3 6 82 44 0161088.… 8,8 10 103 61 0161158.… 15,8 16 133 83
0161054.… 5,4 6 82 44 0161089.… 8,9 10 103 61 0161160.… 16,0 16 133 83
0161055.… 5,5 6 82 44 0161090.… 9,0 10 103 61 0161165.… 16,5 18 143 93
0161056.… 5,6 6 82 44 0161091.… 9,1 10 103 61 0161170.… 17,0 18 143 93
0161057.… 5,7 6 82 44 0161092.… 9,2 10 103 61 0161175.… 17,5 18 143 93
0161058.… 5,8 6 82 44 0161093.… 9,3 10 103 61 0161180.… 18,0 18 143 93
0161059.… 5,9 6 82 44 0161094.… 9,4 10 103 61 0161185.… 18,5 20 153 101
0161060.… 6,0 6 82 44 0161095.… 9,5 10 103 61 0161190.… 19,0 20 153 101
0161061.… 6,1 8 91 53 0161096.… 9,6 10 103 61 0161195.… 19,5 20 153 101
0161062.… 6,2 8 91 53 0161097.… 9,7 10 103 61 0161200.… 20,0 20 153 101
0161063.… 6,3 8 91 53 0161098.… 9,8 10 103 61
0161064.… 6,4 8 91 53 0161099.… 9,9 10 103 61

17
GW 173 Solid Carbide Twist Drill
140°

Design Cutting material / Coating Application


DIN 6537 long, spiral fluted, Solid-Carbide micro grain / TiN Drilling into steel in general, cast iron,
right hand cut with internal coolant, gray cast iron,white and black malleable
cylindrical shank DIN 6535-HA; HB and HE. cast iron, with increased Vc

D1 D2
Shank DIN 6535 - HA .310
Shank DIN 6535 - HB .311
L2
Shank DIN 6535 - HE .312

L1

Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm
0173030... 3,0 6 66 28 0173065... 6.5 8 91 53 0173099... 9.9 10 103 61
0173031... 3,1 6 66 28 0173066... 6.6 8 91 53 0173100... 10.0 10 103 61
0173032... 3,2 6 66 28 0173067... 6.7 8 91 53 0173102... 10.2 12 118 71
0173033... 3,3 6 66 28 0173068... 6.8 8 91 53 0173105... 10.5 12 118 71
0173034... 3,4 6 66 28 0173069... 6.9 8 91 53 0173108... 10.8 12 118 71
0173035... 3,5 6 66 28 0173070... 7.0 8 91 53 0173110... 11.0 12 118 71
0173036... 3,6 6 66 28 0173071... 7.1 8 91 53 0173112... 11.2 12 118 71
0173037... 3,7 6 66 28 0173072... 7.2 8 91 53 0173115... 11.5 12 118 71
0173038... 3,8 6 74 36 0173073... 7.3 8 91 53 0173118... 11.8 12 118 71
0173039... 3,9 6 74 36 0173074... 7.4 8 91 53 0173120... 12.0 12 118 71
0173040... 4.0 6 74 36 0173075... 7.5 8 91 53 0173122... 12.2 14 124 77
0173041... 4.1 6 74 36 0173076... 7.6 8 91 53 0173125... 12.5 14 124 77
0173042... 4.2 6 74 36 0173077... 7.7 8 91 53 0173128... 12.8 14 124 77
0173043... 4.3 6 74 36 0173078... 7.8 8 91 53 0173130... 13.0 14 124 77
0173044... 4.4 6 74 36 0173079... 7.9 8 91 53 0173135... 13.5 14 124 77
0173045... 4.5 6 74 36 0173080... 8.0 8 91 53 0173138... 13.8 14 124 77
0173046... 4.6 6 74 36 0173081... 8.1 10 103 61 0173140... 14.0 14 124 77
0173047... 4.7 6 74 36 0173082... 8.2 10 103 61 0173142... 14.2 16 133 83
0173048... 4.8 6 82 44 0173083... 8.3 10 103 61 0173145... 14.5 16 133 83
0173049... 4.9 6 82 44 0173084... 8.4 10 103 61 0173148... 14.8 16 133 83
0173050... 5.0 6 82 44 0173085... 8.5 10 103 61 0173150... 15.0 16 133 83
0173051... 5.1 6 82 44 0173086... 8.6 10 103 61 0173152... 15.2 16 133 83
0173052... 5.2 6 82 44 0173087... 8.7 10 103 61 0173155... 15.5 16 133 83
0173053... 5.3 6 82 44 0173088... 8.8 10 103 61 0173158... 15.8 16 133 83
0173054... 5.4 6 82 44 0173089... 8.9 10 103 61 0173160... 16.0 16 133 83
0173055... 5.5 6 82 44 0173090... 9.0 10 103 61 0173165... 16.5 18 143 93
0173056... 5.6 6 82 44 0173091... 9.1 10 103 61 0173170... 17.0 18 143 93
0173057... 5.7 6 82 44 0173092... 9.2 10 103 61 0173175... 17.5 18 143 93
0173058... 5.8 6 82 44 0173093... 9.3 10 103 61 0173180... 18.0 18 143 93
0173059... 5.9 6 82 44 0173094... 9.4 10 103 61 0173185... 18.5 20 153 101
0173060... 6.0 6 82 44 0173095... 9.5 10 103 61 0173190... 19.0 20 153 101
0173061... 6.1 8 91 53 0173096... 9.6 10 103 61 0173195... 19.5 20 153 101
0173062... 6.2 8 91 53 0173097... 9.7 10 103 61 0173200... 20.0 20 153 101
0173063... 6.3 8 91 53 0173098... 9.8 10 103 61

18
GW 175 Solid Carbide Twist Drill
140°

Design Cutting material / Coating Application


DIN 6537 - short, spiral fluted, Solid-Carbide micro grain / TiN Drilling into steel in general, cast iron, gray
right hand cut with cast iron,white and black malleable cast
cylindrical shank DIN 6535-HA; HB and HE. iron, with increased Vc

D1 D2
Shank DIN 6535 - HA .210
Shank DIN 6535 - HB .211
L2
Shank DIN 6535 - HE .212

L1

Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0175030... 3.0 6 62 20 0175064... 6.4 8 79 34 0175098... 9.8 10 89 47


0175031... 3.1 6 62 20 0175065... 6.5 8 79 34 0175099... 9.9 10 89 47
0175032... 3.2 6 62 20 0175066... 6.6 8 79 34 0175100... 10.0 10 89 47
0175033... 3.3 6 62 20 0175067... 6.7 8 79 34 0175102... 10.2 12 102 55
0175034... 3.4 6 62 20 0175068... 6.8 8 79 34 0175105... 10.5 12 102 55
0175035... 3.5 6 62 20 0175069... 6.9 8 79 34 0175108... 10.8 12 102 55
0175036... 3.6 6 63 20 0175070... 7.0 8 79 34 0175110... 11.0 12 102 55
0175037... 3.7 6 62 20 0175071... 7.1 8 79 41 0175112... 11.2 12 102 55
0175038... 3.8 6 66 24 0175072... 7.2 8 79 41 0175115... 11.5 12 102 55
0175039... 3.9 6 66 24 0175073... 7.3 8 79 41 0175118... 11.8 12 102 55
0175040... 4.0 6 66 24 0175074... 7.4 8 79 41 0175120... 12.0 12 102 55
0175041... 4.1 6 66 24 0175075... 7.5 8 79 41 0175122... 12.2 14 107 60
0175042... 4.2 6 66 24 0175076... 7.6 8 79 41 0175125... 12.5 14 107 60
0175043... 4.3 6 66 24 0175077... 7.7 8 79 41 0175128... 12.8 14 107 60
0175044... 4.4 6 66 24 0175078... 7.8 8 79 41 0175130... 13.0 14 107 60
0175045... 4.5 6 66 24 0175079... 7.9 8 79 41 0175135... 13.5 14 107 60
0175046... 4.6 6 66 24 0175080... 8.0 8 79 41 0175138... 13.8 14 107 60
0175047... 4.7 6 66 28 0175081... 8.1 10 89 47 0175140... 14.0 14 107 60
0175048... 4.8 6 66 28 0175082... 8.2 10 89 47 0175142... 14.2 16 115 65
0175049... 4.9 6 66 28 0175083... 8.3 10 89 47 0175145... 14.5 16 115 65
0175050... 5.0 6 66 28 0175084... 8.4 10 89 47 0175148... 14.8 16 115 65
0175051... 5.1 6 66 28 0175085... 8.5 10 89 47 0175150... 15.0 16 115 65
0175052... 5.2 6 66 28 0175086... 8.6 10 89 47 0175152... 15.2 16 115 65
0175053... 5.3 6 66 28 0175087.. 8.7 10 89 47 0175155... 15.5 16 115 65
0175054... 5.4 6 66 28 0175088... 8.8 10 89 47 0175158... 15.8 16 115 65
0175055... 5.5 6 66 28 0175089... 8.9 10 89 47 0175160... 16.0 16 115 65
0175056... 5.6 6 66 28 0175090... 9.0 10 89 47 0175165... 16.5 18 123 73
0175057... 5.7 6 66 28 0175091... 9.1 10 89 47 0175170... 17.0 18 123 73
0175058... 5.8 6 66 28 0175092... 9.2 10 89 47 0175175... 17.5 18 123 73
0175059... 5.9 6 66 28 0175093... 9.3 10 89 47 0175180... 18.0 18 123 73
0175060... 6.0 6 66 28 0175094... 9.4 10 89 47 0175185... 18.5 20 131 79
0175061... 6.1 8 79 34 0175095... 9.5 10 89 47 0175190... 19.0 20 131 79
0175062... 6.2 8 79 34 0175096... 9.6 10 89 47 0175195... 19.5 20 131 79
0175063... 6.3 8 79 34 0175097... 9.7 10 89 47 0175200... 20.0 20 131 79

19
GW 140 Solid Carbide NC. Centre Drill
DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 120˚

Design Cutting material / Coating Application


Spiral fluted, right hand cut, point angle 120° Solid-Carbide micro grain /none Centering and countersinking with NC-
with cylindrical shank DIN 6535-HA; HB machines in cast iron malleable cast iron,
non ferrous heavy metal , non ferrous light
metal abrasive plastic & steel
Shank DIN 6535 - HA UnCoated .100
Shank DIN 6535 - HA TiAIN Coated .141
Shank DIN 6535 - HB UnCoated .101
L2
Shank DIN 6535 - HB TiAIN Coated .141

L1

Item D1, h5 D2,h5 L1 L2 Item D1, h5 D2,h5 L1 L2


Code mm mm mm mm Code mm mm mm mm

0140020... 2.0 2.0 32 6 0140100... 10.0 10.0 70 24


0140030... 3.0 3.0 32 8 0140120... 12.0 12.0 70 24
0140040... 4.0 4.0 40 10 0140140... 14.0 14.0 75 26
0140050... 5.0 5.0 50 13 0140160... 16.0 16.0 75 29
0140060... 6.0 6.0 50 13 0140180... 18.0 18.0 100 35
0140080... 8.0 8.0 60 23 0140200... 20.0 20.0 100 35

GW 141 Solid Carbide NC. Centre Drill

Design Cutting material / Coating Application


Spiral fluted, right hand cut, point angle 90° with Solid-Carbide micro grain \ None Centering and countersinking with NC-
cylindrical shank DIN 6535-HA; HB machines in cast iron malleable cast iron,
non ferrous heavy metal, non ferrous light
metal abrasive plastic & steel

Shank DIN 6535 - HA UnCoated .100


Shank DIN 6535 - HA TiAIN Coated .140
L2 Shank DIN 6535 - HB UnCoated .101
Shank DIN 6535 - HB TiAIN Coated .141
L1

Item D1,h5 D2,h5 L1 L2 Item D1,h5 D2,h5 L1 L2


Code mm mm mm mm Code mm mm mm mm
0141020... 2.0 2.0 32 6 0141100... 10.0 10.0 70 24
0141030... 3.0 3.0 32 8 0141120... 12.0 12.0 70 24
0141040... 4.0 4.0 40 10 0141140... 14.0 14.0 75 26
0141050... 5.0 5.0 50 13 0141160... 16.0 16.0 75 29
0141060... 6.0 6.0 50 13 0141180... 18.0 18.0 100 35
0141080... 8.0 8.0 60 23 0141200... 20.0 20.0 100 35

20
GW 142 Solid Carbide NC. Centre Drill
DIN 6535 solid
HA carbide
HB = 30 micro
HE grain 142°

Design Cutting material / Coating Application


Spiral fluted, right hand cut point angle142° with Solid-Carbide micro grain / none Centering and counter sinking with NC-
cylindrical shank DIN 6535-HA; HB machines in cast iron malleable cast iron ,
non ferrous heavy metal , non ferrous light
metal abrasive plastic & steel

Shank DIN 6535 - HA UnCoated .100


Shank DIN 6535 - HA TiAIN Coated .140
Shank DIN 6535 - HB UnCoated .101
Shank DIN 6535 - HB TiAIN Coated .141

Item D1,h5 D2,h5 L1 L2 Item D1, h5 D2,h5 L1 L2


Code mm mm mm mm Code mm mm mm mm

0142020... 2.0 2.0 32 6 0142100... 10.0 10.0 70 24


0142030... 3.0 3.0 32 8 0142120... 12.0 12.0 70 24
0142040... 4.0 4.0 40 10 0142140... 14.0 14.0 75 26
0142050... 5.0 5.0 50 13 0142160... 16.0 16.0 75 29
0142060... 6.0 6.0 50 13 0142180... 18.0 18.0 100 35
0142080... 8.0 8.0 60 23 0142200... 20.0 20.0 100 35

21
GW 181 Solid Carbide Four-in-One Drill
3xØ DIN 6535 solid
HA
HB
carbide
micro γ = 0˚
HE grain 120˚

Design Cutting material / Coating Application


sim.DIN 6539 straight fluted, right hand cut Solid-Carbide micro grain / none / TiALN Drilling of short chipping aluminium and
with 2 straight internal coolant holes non - ferrous metals, cast iron, grey
cast iron, Drilled hole in reaming quality
cylindrical shank DIN 6535-HA; HB;HE

Shank DIN 6535-HA .200


Shank DIN 6535-HA+TiAIN .240

Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2 Item D1, h7 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm
0181030... 3.0 6 60 22 0181088... 8.8 10 89 43 0181150... 15.0 16 115 58
0181033... 3.3 6 60 22 0181090... 9.0 10 89 43 0181155... 15.5 16 115 58
0181035... 3.5 6 60 22 0181095... 9.5 10 89 43 0181158... 15.8 16 115 58
0181040... 4.0 6 60 22 0181100... 10.0 10 89 43 0181160... 16.0 16 115 58
0181042... 4.2 6 60 22 0181102... 10.2 12 102 51 0181165... 16.5 18 123 62
0181045... 4.5` 6 66 28 0181105... 10.5 12 102 51 0181170... 17.0 18 123 62
0181050... 5.0 6 66 28 0181108... 10.8 12 102 51 0181175... 17.5 18 123 62
0181055... 5.5 6 66 28 0181110... 11.0 12 102 51 0181180... 18.0 18 123 62
0181060... 6.0 6 66 28 0181115... 11.5 12 102 51 0181185... 18.5 20 131 66
0181065... 6.5 8 79 37 0181120... 12.0 12 102 51 0181190... 19.0 20 131 66
0181068... 6.8 8 79 37 0181125... 12.5 14 107 54 0181192... 19.2 20 131 66
0181070... 7.0 8 79 37 0181130... 13.0 14 107 54 0181195... 19.5 20 131 66
0181075... 7.5 8 79 37 0181135... 13.5 14 107 54 0181200... 20.0 20 131 66
0181080... 8.0 8 79 37 0181140... 14.0 14 107 54
0181085... 8.5 10 89 43 0181145... 14.5 16 115 58

22
GW 182 Solid Carbide Four-in-One Drill

Design Cutting material / Coating Application


sim.DIN 338 straight fluted, right hand cut Solid-Carbide micro grain / none / TiAIN Drilling of short chipping aluminium
with 2 straight internal coolant holes cylindrical and non - ferrous metals, cast iron,
shank DIN 6535-HA;HB;HE grey cast iron, Drilled hole in reaming
quality

Shank DIN 6535-HA .300


Shank DIN 6535-HA+TiAIN .340

Item D1, h7 D2, h6 L1 L2 Item D1,h7 D2, h6 L1 L2 Item D1,h7 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0182030... 3.0 6 85 43 0182080... 8.0 8 117 75 0182130... 13.0 14 160 108


0182033... 3.3 6 85 43 0182085... 8.5 10 133 87 0182135... 13.5 14 160 108
0182035... 3.5 6 85 43 0182088... 8.8 10 133 87 0182140... 14.0 14 160 108
0182040... 4.0 6 85 43 0182090... 9.0 10 133 87 0182145... 14.5 16 178 120
0182042... 4.2 6 85 43 0182095... 9.5 10 133 87 0182150... 15.0 16 178 120
0182045... 4.5 6 95 57 0182100... 10.0 10 133 87 0182155... 15.5 16 178 120
0182050... 5.0 6 95 57 0182102... 10.2 12 151 101 0182160... 16.0 16 178 120
0182055... 5.5 6 95 57 0182105... 10.5 12 151 101 0182170... 17.0 18 191 130
0182060... 6.0 6 95 57 0182108... 10.8 12 151 101 0182180... 18.0 18 191 130
0182065... 6.5 8 117 75 0182110... 11.0 12 151 101 0182190... 19.0 20 205 140
0182068... 6.8 8 117 75 0182115... 11.5 12 151 101 0182200... 20.0 20 205 140
0182070... 7.0 8 117 75 0182120... 12.0 12 151 101
0182075... 7.5 8 117 75 0182125.. 12.5 14 160 108

GW 183 Solid Carbide Four-in-One Drill


Shank DIN 6535-HA .400
Shank DIN 6535-HA+TiAIN .440

Item D1, h7 D2, h6 L1 L2 Item D1,h7 D2, h6 L1 L2 Item D1,h7 D2, h6 L1 L2


Code mm mm mm mm Code mm mm mm mm Code mm mm mm mm

0183040.… 4,0 6 121 82 0183084.… 8,4 10 175 130 0183138.… 13,8 14 233 183
0183042.… 4,2 6 121 82 0183085.… 8,5 10 175 130 0183140.… 14,0 14 233 183
0183045.… 4,5 6 121 82 0183088.… 8,8 10 175 130 0183145.… 14,5 16 260 207
0183048.… 4,8 6 121 82 0183090.… 9,0 10 175 130 0183148.… 14,8 16 260 207
0183050.… 5,0 6 121 82 0183095.… 9,5 10 175 130 0183150.… 15,0 16 260 207
0183053.… 5,3 6 121 82 0183098.… 9,8 10 175 130 0183155.… 15,5 16 260 207
0183055.… 5,5 6 121 82 0183100.… 10,0 10 175 130 0183158.… 15,8 16 260 207
0183058.… 5,8 6 121 82 0183102.… 10,2 12 209 159 0183160.… 16,0 16 260 207
0183060.… 6,0 6 121 82 0183105.… 10,5 12 209 159 0183165.… 16,5 18 284 231
0183064.… 6,4 8 146 106 0183108.… 10,8 12 209 159 0183170.… 17,0 18 284 231
0183065.… 6,5 8 146 106 0183110.… 11,0 12 209 159 0183175.… 17,5 18 284 231
0183066.… 6,6 8 146 106 0183118.… 11,8 12 209 159 0183180.… 18,0 18 284 231
0183068.… 6,8 8 146 106 0183120.… 12,0 12 209 159 0183185.… 18,5 20 308 255
0183070.… 7,0 8 146 106 0183125.… 12,5 14 233 183 0183190.… 19,0 20 308 255
0183075.… 7,5 8 146 106 0183128.… 12,8 14 233 183 0183192.… 19,2 20 308 255
0183078.… 7,8 8 146 106 0183130.… 13,0 14 233 183 0183195.… 19,5 20 308 255
0183080.… 8,0 8 146 106 0183135.… 13,5 14 233 183 0183200.… 20,0 20 308 255

23
GW 1120 Solid Carbide High Performance Twist Drill
20

135

Design Cutting material / Coating Application


spiral fluted, right hand cut with Solid-Carbide micro grain / TiAlN Drilling into alloyed steel,
spiral shaped internal coolant, cast iron, gray cast iron, white and-
double guide chamfer, black malleable cast iron,
cylindrical shank DIN 6535-HA; HB; HE stainless and acid restistant steel.

Shank DIN 6535-HA .340


Shank DIN 6535-HB .341
Shank DIN 6535-HA .342

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm

1120030.… 3 6 120 80 1120065.… 6,5 8 210 160


1120035.… 3,5 6 120 80 1120070.… 7 8 210 160
1120040.… 4 6 130 90 1120080.… 8 8 230 180
1120045.… 4,5 6 160 110 1120085.… 8,5 10 260 195
1120050.… 5 6 160 120 1120100.… 10 10 290 230
1120055.… 5,5 6 185 140 1120120.… 12 12 315 268
1120060.… 6 6 185 140

GW 1130 Solid Carbide High Performance Twist Drill


30

135

Design Cutting material / Coating Application


spiral fluted, right hand cut with Solid-Carbide micro grain / TiAlN Drilling into alloyed steel,
spiral shaped internal coolant, cast iron, gray cast iron, white and-
double guide chamfer, black malleable cast iron,
cylindrical shank DIN 6535-HA; HB; HE stainless and acid restistant steel.

Shank DIN 6535-HA .440


Shank DIN 6535-HB .441
Shank DIN 6535-HA .442

Item D1, h7 D2, h5 L1 L2 Item D1, h7 D2, h5 L1 L2


Code mm mm mm mm Code mm mm mm mm

1130030.… 3 6 150 105 1130065.… 6,5 8 280 215


1130040.… 4 6 185 135 1130070.… 7 8 280 230
1130050.… 5 6 215 165 1130080.… 8 8 315 265
1130055.… 5,5 6 230 180 1130100.… 10 10 380 330
1130060.… 6 6 230 180 1130120.… 12 12 430 380

24
Extended Range of Drills Manufactured

Type Z σ Helix Tolerance / Diameter IC Length Applications

g
art d rillin Drilling into hardened
Hard p tool steel upto HRc64

GW 105 2 140° 30° h7 - 3xØ

Drilling into stainless


steel & acid resistant steel

GW 108 2 135° 30° h7 IC 5x Ø

Drilling into stainless


steel & acid resistant steel

GW 109 2 135° 30° h7 IC 3x Ø


Universal application
Drilling and countersinking
of alloyed and unalloyed steel,
cast iron, grey cast iron,
white and black castiron
GW 157 2 140° 38° h7 -
Drilling and countersinking of
alloyed and unalloyed steel,
cast iron, grey cast iron,
white and black cast iron

GW 158 2 140° 38° h7 -

Drilling into stainless steel and


acid resistant steel

GW 111 2 135° 30° h7 IC 12 x Ø

Drilling into cast iron, grey cast


iron, white and black malleable
cast iron and non-ferrous metals

GW 164 3 135° 30° h7 IC 5xØ


Drilling of short chipping
materials like short chipping
PCD aluminium, brass, bronze

GWP 183 2 120° 0° h7 IC 12 x Ø


25
Standard Cutting Application Values for GW 101,102
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.1.2 free cutting steel above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.3 construction steel alloyed 65 0.075 0.1 0.15 0.2 0.26 0.325
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 75 0.1 0.14 0.2 0.275 0.35 0.45
2.1.2 hardened steel 150-200 HB 70 0.1 0.14 0.2 0.275 0.35 0.45
2.1.3 hardened steel above 200 HB 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.1 nitriding steel up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.2 nitriding steel above 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0.1 0.14 0.2 0.275 0.35 0.45
5.1.2 conventional steel casting low alloy 65 0.075 0.1 0.15 0.2 0.26 0.325
5.1.3 conventional steel casting hoch alloyed 50 0.075 0.1 0.15 0.2 0.26 0.325
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.1 0.18 0.24 0.3 0.35 0.4
6.1.3 GG (with lamella graphite) alloyed 65 0.09 0.16 0.22 0.28 0.34 0.38
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.1 0.18 0.24 0.3 0.35 0.4
6.2.3 GGG (with spheroidal graphite) alloyed 50 0.09 0.16 0.22 0.28 0.34 0.38
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.09 0.16 0.22 0.28 0.34 0.38
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.09 0.16 0.22 0.28 0.34 0.38
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

26
Standard Cutting Application Values for GW 103, GW 107
above ø3 above ø5 above ø8 above ø12 up to above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 100 0.1 0.18 0.24 0.3 0.35 0.4
1.1.2 free cutting steel above 500 N/mm² 90 0.1 0.18 0.24 0.3 0.35 0.4
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.1 0.18 0.24 0.3 0.35 0.4
1.2.2 construction steel unalloyed above 500 N/mm² 90 0.1 0.18 0.24 0.3 0.35 0.4
1.2.3 construction steel alloyed 75 0.09 0.16 0.22 0.28 0.34 0.38
1.3.1 spring steel annealed (up to 250 HB) 60 0.09 0.16 0.22 0.28 0.34 0.38
1.3.2 spring steel naturhart (250-350 HB) 50 0.08 0.15 0.21 0.27 0.32 0.37
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 30 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 95 0.1 0.18 0.24 0.3 0.4
2.1.2 hardened steel 150-200 HB 85 0.1 0.18 0.24 0.3 0.35 0.4
2.1.3 hardened steel above 200 HB 75 0.09 0.16 0.22 0.28 0.34 0.38
2.2.1 nitriding steel up to 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.2.2 nitriding steel above 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.1 tempering steel unalloyed up to 800 N/mm² 85 0.09 0.16 0.22 0.28 0.34 0.38
2.3.2 tempering steel unalloyed 800-1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.3 tempering steel alloyed up to 800 N/mm² 75 0.09 0.16 0.22 0.28 0.34 0.38
2.3.4 tempering steel alloyed 800-1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
2.3.6 tempering steel alloyed 1300-1600 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 60 0.08 0.15 0.21 0.27 0.32 0.37
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0.08 0.15 0.21 0.27 0.32 0.37
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 80 0.1 0.18 0.24 0.3 0.35 0.4
5.1.2 conventional steel casting low alloy 75 0.09 0.16 0.22 0.28 0.34 0.38
5.1.3 conventional steel casting hoch alloyed 60 0.08 0.15 0.21 0.27 0.32 0.37
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 105 0.15 0.23 0.335 0.425 0.52 0.58
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0.15 0.23 0.335 0.425 0.52 0.58
6.1.3 GG (with lamella graphite) alloyed 75 0.15 0.23 0.335 0.425 0.52 0.58
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
6.2.3 GGG (with spheroidal graphite) alloyed 60 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.3.2 GTW (white malleable cast iron) above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
6.4.1 GTS (black malleable cast iron) up to 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.4.2 GTS (black malleable cast iron) above 180 HB 80 0.125 0.2 0.25 0.35 0.4 0.46
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

27
Standard Cutting Application Values for GW 108
above ø3 up above ø5 up above ø8 up above ø12 up above ø16
up to ø3
material to ø5 to ø8 to ø12 to ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 30 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 50 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic 40 0,05 0,08 0,12 0,15 0,2 0,25
5.2.2 stainless steel casting austenitic 30 0,05 0,08 0,12 0,15 0,2 0,25
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed 40 0,05 0,08 0,12 0,15 0,2 0,25
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

28
Standard Cutting Application Values for GW 105
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.1 0.18 0.24 0.3 0.35 0.4
1.1.2 free cutting steel above 500 N/mm² 70 0.1 0.18 0.24 0.3 0.35 0.4
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.1 0.18 0.24 0.3 0.35 0.4
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.1 0.18 0.24 0.3 0.35 0.4
1.2.3 construction steel alloyed 65 0.09 0.16 0.22 0.28 0.34 0.38
1.3.1 spring steel annealed (up to 250 HB) 50 0.09 0.16 0.22 0.28 0.34 0.38
1.3.2 spring steel naturhart (250-350 HB) 40 0.08 0.15 0.21 0.27 0.32 0.37
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 20 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 75 0.1 0.18 0.24 0.3 0.35 0.4
2.1.2 hardened steel 150-200 HB 70 0.1 0.18 0.24 0.3 0.35 0.4
2.1.3 hardened steel above 200 HB 65 0.09 0.16 0.22 0.28 0.34 0.38
2.2.1 nitriding steel up to 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.2.2 nitriding steel above 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
2.3.6 tempering steel alloyed 1300-1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 50 0.08 0.15 0.21 0.27 0.32 0.37
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.08 0.15 0.21 0.27 0.32 0.37
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC 28 0.06 0.08 0.09 0.11 0.13 0.15
3.5.2 hardened tool steel 55-58 HRC 20 0.06 0.08 0.09 0.11 0.13 0.15
3.5.3 hardened tool steel 58-60 HRC 16 0.06 0.08 0.09 0.11 0.13 0.15
3.5.4 hardened tool steel 60-62 HRC 14 0.06 0.08 0.09 0.11 0.13 0.15
3.5.5 hardened tool steel 62-64 HRC 10 0.06 0.08 0.09 0.11 0.13 0.15
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0.1 0.18 0.24 0.3 0.35 0.4
5.1.2 conventional steel casting low alloy 65 0.09 0.16 0.22 0.28 0.34 0.38
5.1.3 conventional steel casting hoch alloyed 50 0.08 0.15 0.21 0.27 0.32 0.37
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0.15 0.23 0.335 0.425 0.52 0.58
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.15 0.23 0.335 0.425 0.52 0.58
6.1.3 GG (with lamella graphite) alloyed 65 0.15 0.23 0.335 0.425 0.52 0.58
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.2.3 GGG (with spheroidal graphite) alloyed 50 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

29
Standard Cutting Application Values for GW 114
above above
above ø3 above ø5 above ø8
up to ø3 ø12 up to ø16 up to
material up to ø5 up to ø8 up to ø12
material designation strength ø16 ø20
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0,1 0,14 0,2 0,275 0,35 0,45
1.1.2 free cutting steel above 500 N/mm² 70 0,075 0,1 0,15 0,2 0,26 0,325
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0,1 0,14 0,2 0,275 0,35 0,45
1.2.2 construction steel unalloyed above 500 N/mm² 70 0,075 0,1 0,15 0,2 0,26 0,325
1.2.3 construction steel alloyed 65 0,075 0,1 0,15 0,2 0,26 0,325
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel self-hardening (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
2.1.2 case hardened steel 150-200 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
2.1.3 case hardened steel above 200 HB 65 0,075 0,1 0,15 0,2 0,26 0,325
2.2.1 nitriding steel up to 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.2.2 nitriding steel above 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0,1 0,14 0,2 0,275 0,35 0,45
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0,1 0,14 0,2 0,275 0,35 0,45
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0,075 0,1 0,15 0,2 0,26 0,325
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm² 50 0,075 0,1 0,15 0,2 0,26 0,325
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed
5.1.2 conventional cast steel low-alloy
5.1.3 conventional cast steel high alloy
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
7.1.1 aluminium unalloyed 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.2 aluminium wrought alloy nicht hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.3 aluminium wrought alloy hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.4 aluminium casting alloy up to 6% Si 160 0,1 0,14 0,2 0,275 0,35 0,45
7.1.5 aluminium casting alloy 6-12% Si 140 0,1 0,14 0,2 0,275 0,35 0,45
7.1.6 aluminium casting alloy above 12% Si 110 0,1 0,14 0,2 0,275 0,35 0,45
7.2.1 magnesium wrought alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.2.2 magnesium casting alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.3.1 copper unalloyed 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.2 copper wrought alloy nicht hardened 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 120 0,075 0,1 0,15 0,2 0,26 0,325
7.4.2 CuZn (brass) CuZn short chipping 160 0,075 0,1 0,15 0,2 0,26 0,325
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 Thermoplast
8.2.1 Duroplast
8.3.1 fibre-reinforced plastic

30
Standard Cutting Application Values for GW 118, GW 120
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.2 aluminium wrought alloy, not hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.3 aluminium wrought alloy hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.4 aluminium casting alloy up to 6% Si 180 0.02 0.03 0.07 0.11 0.15 0.2
7.1.5 aluminium casting alloy 6-12% Si 160 0.02 0.03 0.07 0.11 0.15 0.2
7.1.6 aluminium casting alloy above 12% Si 130 0.02 0.03 0.07 0.11 0.15 0.2
7.2.1 magnesium wrought alloy 200 0.02 0.03 0.07 0.11 0.15 0.2
7.2.2 magnesium casting alloy 200 0.02 0.03 0.07 0.11 0.15 0.2
7.3.1 copper unalloyed 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.2 copper wrought alloy, not hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.4 copper CuNi alloy 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.5 copper CuNiZn alloy long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.6 copper CuNiZn alloy short chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.4.1 CuZn (brass) CuZn long chipping 120 0.01 0.02 0.06 0.11 0.16 0.2
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed 30 0.005 0.1 0.03 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 20 0.005 0.1 0.03 0.06 0.08 0.1
7.8.3 titanium alloyed, hardened 20 0.005 0.1 0.03 0.06 0.08 0.1
8.1.1 thermoplast 50 0.02 0.04 0.08 0.12 0.16 0.2
8.2.1 duroplast 70 0.02 0.04 0.06 0.09 0.12 0.15
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

31
Standard Cutting Application Values for GW 126
above ø3 up above ø5 up above ø8 above ø12 above ø16 up
up to ø3
material to ø5 to ø8 up to ø12 up to ø16 to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

32
Standard Cutting Application Values for GW 161
above above
above ø3 above ø5 above ø8
up to ø3 ø12 up to ø16 up to
material up to ø5 up to ø8 up to ø12
material designation strength ø16 ø20
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel self-hardening (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed
5.1.2 conventional cast steel low-alloy
5.1.3 conventional cast steel high alloy
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,14 0,2 0,275 0,35 0,45
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,14 0,2 0,275 0,35 0,45
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
7.1.1 aluminium unalloyed 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.2 aluminium wrought alloy nicht hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.3 aluminium wrought alloy hardened 180 0,1 0,14 0,2 0,275 0,35 0,45
7.1.4 aluminium casting alloy up to 6% Si 160 0,1 0,14 0,2 0,275 0,35 0,45
7.1.5 aluminium casting alloy 6-12% Si 140 0,1 0,14 0,2 0,275 0,35 0,45
7.1.6 aluminium casting alloy above 12% Si 110 0,1 0,14 0,2 0,275 0,35 0,45
7.2.1 magnesium wrought alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.2.2 magnesium casting alloy 200 0,1 0,14 0,2 0,275 0,35 0,45
7.3.1 copper unalloyed 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.2 copper wrought alloy nicht hardened 140 0,075 0,1 0,15 0,2 0,26 0,325
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 120 0,075 0,1 0,15 0,2 0,26 0,325
7.4.2 CuZn (brass) CuZn short chipping 160 0,075 0,1 0,15 0,2 0,26 0,325
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 Thermoplast
8.2.1 Duroplast
8.3.1 fibre-reinforced plastic

33
Standard Cutting Application Values for GW 173
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 100 0.09 0.16 0.22 0.28 0.34 0.38
1.1.2 free cutting steel above 500 N/mm² 90 0.09 0.16 0.22 0.28 0.34 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.09 0.16 0.22 0.28 0.34 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 90 0.09 0.16 0.22 0.28 0.34 0.38
1.2.3 construction steel alloyed 75 0.08 0.15 0.21 0.27 0.32 0.37
1.3.1 spring steel annealed (up to 250 HB) 60 0.08 0.15 0.21 0.27 0.32 0.37
1.3.2 spring steel naturhart (250-350 HB) 50 0.05 0.08 0.12 0.15 0.2 0.25
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 30 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 95 0.09 0.16 0.22 0.28 0.34 0.38
2.1.2 hardened steel 150-200 HB 85 0.09 0.16 0.22 0.28 0.34 0.38
2.1.3 hardened steel above 200 HB 75 0.08 0.15 0.21 0.27 0.32 0.37
2.2.1 nitriding steel up to 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.2.2 nitriding steel above 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.1 tempering steel unalloyed up to 800 N/mm² 85 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.3 tempering steel alloyed up to 800 N/mm² 75 0.08 0.15 0.21 0.27 0.32 0.37
2.3.4 tempering steel alloyed 800-1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
2.3.6 tempering steel alloyed 1300-1600 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 60 0.05 0.08 0.12 0.15 0.2 0.25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 75 0.05 0.08 0.12 0.15 0.2 0.25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0.05 0.08 0.12 0.15 0.2 0.25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 35 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 40 0.05 0.08 0.12 0.15 0.2 0.25
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.05 0.08 0.12 0.15 0.2 0.25
4.1.2 stainless steel martensitic 30 0.05 0.08 0.12 0.15 0.2 0.25
4.1.3 stainless steel austenitic A5 <40% 35 0.05 0.08 0.12 0.15 0.2 0.25
4.1.4 stainless steel austenitic A5 >40% 35 0.05 0.08 0.12 0.15 0.2 0.25
4.1.5 stainless steel geschwefelt 50 0.05 0.08 0.12 0.15 0.2 0.25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 80 0.09 0.16 0.22 0.28 0.34 0.38
5.1.2 conventional steel casting low alloy 75 0.08 0.15 0.21 0.27 0.32 0.37
5.1.3 conventional steel casting hoch alloyed 60 0.05 0.08 0.12 0.15 0.2 0.25
5.2.1 stainless steel casting ferritic / martensitic 40 0.05 0.08 0.12 0.15 0.2 0.25
5.2.2 stainless steel casting austenitic 30 0.05 0.08 0.12 0.15 0.2 0.25
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 105 0.125 0.2 0.25 0.35 0.4 0.46
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0.125 0.2 0.25 0.35 0.4 0.46
6.1.3 GG (with lamella graphite) alloyed 75 0.125 0.2 0.25 0.35 0.4 0.46
6.1.4 GG (with lamella graphite) hoch alloyed 40 0.05 0.08 0.12 0.15 0.2 0.25
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.2.3 GGG (with spheroidal graphite) alloyed 60 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.3.2 GTW (white malleable cast iron) above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.4.1 GTS (black malleable cast iron) up to 180 HB 85 0.075 0.125 0.175 0.225 0.3 0.375
6.4.2 GTS (black malleable cast iron) above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

34
Standard Cutting Application Values for GW 175
above ø3 up above ø5 up above ø8 up above ø12 above ø16
up to ø3
material to ø5 to ø8 to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.09 0.16 0.22 0.28 0.34 0.38
1.1.2 free cutting steel above 500 N/mm² 70 0.09 0.16 0.22 0.28 0.34 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.09 0.16 0.22 0.28 0.34 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.09 0.16 0.22 0.28 0.34 0.38
1.2.3 construction steel alloyed 65 0.08 0.15 0.21 0.27 0.32 0.37
1.3.1 spring steel annealed (up to 250 HB) 50 0.08 0.15 0.21 0.27 0.32 0.37
1.3.2 spring steel naturhart (250-350 HB) 40 0.05 0.08 0.12 0.15 0.2 0.25
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 20 0.05 0.08 0.12 0.15 0.2 0.25
2.1.1 hardened steel up to 150 HB 75 0.09 0.16 0.22 0.28 0.34 0.38
2.1.2 hardened steel 150-200 HB 70 0.09 0.16 0.22 0.28 0.34 0.38
2.1.3 hardened steel above 200 HB 65 0.08 0.15 0.21 0.27 0.32 0.37
2.2.1 nitriding steel up to 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.2.2 nitriding steel above 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.08 0.15 0.21 0.27 0.32 0.37
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
2.3.6 tempering steel alloyed 1300-1600 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.1.1 unalloyed tool steel general 50 0.05 0.08 0.12 0.15 0.2 0.25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.05 0.08 0.12 0.15 0.2 0.25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.05 0.08 0.12 0.15 0.2 0.25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 30 0.05 0.08 0.12 0.15 0.2 0.25
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0.09 0.16 0.22 0.28 0.34 0.38
5.1.2 conventional steel casting low alloy 65 0.08 0.15 0.21 0.27 0.32 0.37
5.1.3 conventional steel casting hoch alloyed 50 0.05 0.08 0.12 0.15 0.2 0.25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0.125 0.2 0.25 0.35 0.4 0.46
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.125 0.2 0.25 0.35 0.4 0.46
6.1.3 GG (with lamella graphite) alloyed 65 0.125 0.2 0.25 0.35 0.4 0.46
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.2.3 GGG (with spheroidal graphite) alloyed 50 0.075 0.11 0.125 0.15 0.175 0.2
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0.075 0.125 0.175 0.225 0.3 0.375
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

35
Standard Cutting Application Values for GW 140-141 & 142
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.1.2 free cutting steel above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0.1 0.14 0.2 0.275 0.35 0.45
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.075 0.1 0.15 0.2 0.26 0.325
1.2.3 construction steel alloyed 65 0.075 0.1 0.15 0.2 0.26 0.325
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 75 0.1 0.14 0.2 0.275 0.35 0.45
2.1.2 hardened steel 150-200 HB 70 0.1 0.14 0.2 0.275 0.35 0.45
2.1.3 hardened steel above 200 HB 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.1 nitriding steel up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.2.2 nitriding steel above 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0.1 0.14 0.2 0.275 0.35 0.45
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0.075 0.1 0.15 0.2 0.26 0.325
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0.075 0.1 0.15 0.2 0.26 0.325
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 70 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.2 aluminium wrought alloy, not hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.3 aluminium wrought alloy hardened 200 0.02 0.03 0.07 0.11 0.15 0.2
7.1.4 aluminium casting alloy up to 6% Si 180 0.02 0.03 0.07 0.11 0.15 0.2
7.1.5 aluminium casting alloy 6-12% Si 160 0.02 0.03 0.07 0.11 0.15 0.2
7.1.6 aluminium casting alloy above 12% Si 130 0.02 0.03 0.07 0.11 0.15 0.2
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.2 copper wrought alloy, not hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.06 0.11 0.16 0.2
7.3.4 copper CuNi alloy 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.5 copper CuNiZn alloy long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.3.6 copper CuNiZn alloy short chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.4.1 CuZn (brass) CuZn long chipping 120 0.01 0.02 0.06 0.11 0.16 0.2
7.4.2 CuZn (brass) CuZn short chipping 160 0.01 0.02 0.06 0.11 0.16 0.2
7.5.1 CuSn (bronze) CuSn long chipping 60 0.01 0.02 0.06 0.11 0.16 0.2
7.5.2 CuSn (bronze) CuSn short chipping 70 0.01 0.02 0.06 0.11 0.16 0.2
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

36
Standard Cutting Application Values for GW 181, GW 182, GW 183
above ø3 above ø5 above ø8 above ø12 above ø16
up to ø3
material up to ø5 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 80 0.075 0.125 0.175 0.225 0.3 0.375
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.1 GTS (black malleable cast iron) up to 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0.075 0.1 0.15 0.2 0.26 0.325
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si 250 0.1 0.14 0.2 0.275 0.35 0.45
7.1.5 aluminium casting alloy 6-12% Si 220 0.1 0.14 0.2 0.275 0.35 0.45
7.1.6 aluminium casting alloy above 12% Si 180 0.1 0.14 0.2 0.275 0.35 0.45
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

37
Standard Cutting Application Values for GW 1120
above ø above ø above ø above above
material
material designation strength up to ø3 3 up to ø 5 up to ø 8 up to ø12 up ø16 up
group
5 8 ø12 to ø16 to ø 20
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 95 0,075 0,1 0,15 0,2 0,26 0,325
1.1.2 free cutting steel above 500 N/mm² 85 0,05 0,08 0,12 0,15 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 95 0,075 0,1 0,15 0,2 0,26 0,325
1.2.2 construction steel unalloyed above 500 N/mm² 85 0,05 0,08 0,12 0,15 0,2 0,25
1.2.3 construction steel alloyed 80 0,05 0,08 0,12 0,15 0,2 0,25
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 90 0,075 0,1 0,15 0,2 0,26 0,325
2.1.2 hardened steel 150-200 HB 85 0,075 0,1 0,15 0,2 0,26 0,325
2.1.3 hardened steel above 200 HB 80 0,05 0,08 0,12 0,15 0,2 0,25
2.2.1 nitriding steel up to 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.1 tempering steel unalloyed up to 800 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
2.3.2 tempering steel unalloyed 800-1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
2.3.4 tempering steel alloyed 800-1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 60 0,05 0,08 0,12 0,15 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 80 0,05 0,08 0,12 0,15 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 60 0,05 0,08 0,12 0,15 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 60 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 40 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 40 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 60 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 85 0,075 0,1 0,15 0,2 0,26 0,325
5.1.2 conventional steel casting low alloy 80 0,05 0,08 0,12 0,15 0,2 0,25
5.1.3 conventional steel casting hoch alloyed 60 0,05 0,08 0,12 0,15 0,2 0,25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 85 0,1 0,18 0,24 0,3 0,35 0,4
6.1.3 GG (with lamella graphite) alloyed 80 0,09 0,16 0,22 0,28 0,34 0,38
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 85 0,1 0,18 0,24 0,3 0,35 0,4
6.2.3 GGG (with spheroidal graphite) alloyed 60 0,09 0,16 0,22 0,28 0,34 0,38
6.3.1 GTW (white malleable cast iron) up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.3.2 GTW (white malleable cast iron) above 180 HB 85 0,09 0,16 0,22 0,28 0,34 0,38
6.4.1 GTS (black malleable cast iron) up to 180 HB 90 0,1 0,18 0,24 0,3 0,35 0,4
6.4.2 GTS (black malleable cast iron) above 180 HB 85 0,09 0,16 0,22 0,28 0,34 0,38
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
38
8.2.1 duroplast
Standard Cutting Application Values for GW 1130
above ø above above
material above ø 3 above ø 5
material designation strength up to ø3 8 up to ø12 up to ø16 up to
group up to ø 5 up to ø 8
ø12 ø16 ø 20
Vc f f f f f f
[m/min] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
1.1.2 free cutting steel above 500 N/mm² 70 0,05 0,08 0,12 0,15 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 80 0,075 0,1 0,15 0,2 0,26 0,325
1.2.2 construction steel unalloyed above 500 N/mm² 70 0,05 0,08 0,12 0,15 0,2 0,25
1.2.3 construction steel alloyed 65 0,05 0,08 0,12 0,15 0,2 0,25
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 75 0,075 0,1 0,15 0,2 0,26 0,325
2.1.2 hardened steel 150-200 HB 70 0,075 0,1 0,15 0,2 0,26 0,325
2.1.3 hardened steel above 200 HB 65 0,05 0,08 0,12 0,15 0,2 0,25
2.2.1 nitriding steel up to 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.1 tempering steel unalloyed up to 800 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.2 tempering steel unalloyed 800-1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 65 0,075 0,1 0,15 0,2 0,26 0,325
2.3.4 tempering steel alloyed 800-1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general 50 0,05 0,08 0,12 0,15 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 65 0,05 0,08 0,12 0,15 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 0,05 0,08 0,12 0,15 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0,05 0,08 0,12 0,15 0,2 0,25
4.1.2 stainless steel martensitic 30 0,05 0,08 0,12 0,15 0,2 0,25
4.1.3 stainless steel austenitic A5 <40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.4 stainless steel austenitic A5 >40% 35 0,05 0,08 0,12 0,15 0,2 0,25
4.1.5 stainless steel geschwefelt 50 0,05 0,08 0,12 0,15 0,2 0,25
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 70 0,075 0,1 0,15 0,2 0,26 0,325
5.1.2 conventional steel casting low alloy 65 0,05 0,08 0,12 0,15 0,2 0,25
5.1.3 conventional steel casting hoch alloyed 50 0,05 0,08 0,12 0,15 0,2 0,25
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 70 0,1 0,18 0,24 0,3 0,35 0,4
6.1.3 GG (with lamella graphite) alloyed 65 0,09 0,16 0,22 0,28 0,34 0,38
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 70 0,1 0,18 0,24 0,3 0,35 0,4
6.2.3 GGG (with spheroidal graphite) alloyed 50 0,09 0,16 0,22 0,28 0,34 0,38
6.3.1 GTW (white malleable cast iron) up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.3.2 GTW (white malleable cast iron) above 180 HB 70 0,09 0,16 0,22 0,28 0,34 0,38
6.4.1 GTS (black malleable cast iron) up to 180 HB 75 0,1 0,18 0,24 0,3 0,35 0,4
6.4.2 GTS (black malleable cast iron) above 180 HB 70 0,09 0,16 0,22 0,28 0,34 0,38
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites
39
Standard Drills Nomenclature

Abbreviations
α : Side clearance angle
α1 : Side clearance angle at cutting edge
α2 : Effective side clearance angle
β : Side wedge angle
γ : Helix angle
γ1 : Rake angle at the outer cutting edges
γ2 : Helix angle at the outer cutting edges
δ : Actual directional angle
Angles at the cutting edge
D1 : Diameter g2

D2 : Shank diameter Direction of rotation g1


Major cutting edge
f
View Z:

f : Land width Flute

Feed motion
Chisel edge-Ø
tion
direc d
K : Core diameter Feed b Heel

L1 : Total length a 2

L2 : Flute length K Body clearance-Ø


a 1
d
σ : Point angle Chip-thicknes Outer corner

ψ : Chisel edge angle


Feed

CUTTING CONDITIONS DRILLING Circumference of drill


y
Important criteria for the application of drills
1 Choose of suitable clamping device : 7 Reduce feed when drill needs to perform an interrupted
With optimum clamping of these tools, high alignment cut, (e.g.inclined entering or exiting of hole, side bore)
accuracy, quality of fit (IT7 - 8) and surface quality are 8 Only operate drills with sufficient coolant or cutting oil
achievable. (with internal coolant channels at least 20 bar). To achieve
2 Due to the high operational parameters of the drills, it is satisfying results use high grade semi-synthetic or emulsion
necessary to use a machine tool of suitable power. coolant (min. 10% oil) and EP-additives. By doing so
you will achieve higher tool life and improved surface
3 When using a drill of smaller diameter in a finished hole,
qualities.
make sure that this drill has a smaller point angle than the
previously used one, to enable the self-centering action 9 When using a center drill make sure that this center drill
of the smaller drill to take place. has a bigger point angle than the followed one, to enable
the self-centering action to take place.
4 When the run out on the tool exceeds 0.03mm there
would be a reducion in tool life and performance 10 To avoid extensive burrs at the hole exit, reduce cutting
speed and feed when exiting the hole.
5 Minimum feed rates as listed in the operational
11 Radial run out of the rotating tool should not exceed 0.015
recommendations should be followed to assure controlled
mm.
chip breaking.
12 Unstable and thin walled work pieces need to receive
6 Interruption of drilling process in order to clear chips optimum clamping support. Otherwise, work piece
should be avoided because remaining chips in the drill friction or vibration may cause damage to the drill. When
hole increases the danger of tool damage when entering resharpening drills we recommend to affix a new coating in
the hole again with high operational parameter. order to achieve desired performance results under similar

χ r1
χ
r2

40
Trouble Shooting For Drills

Cause of Problem Remedy

Α chisel edge wear Α Β Χ ∆ Ε Φ Γ Η Ι ϑ Κ Λ Μ remedy


the clearance angle on the drill centre should be greater than the
clearance produced by grinding
Β major cutting edge wear
the cantilever length should be as short as possible
Χ chip chamfer wear increase the clearance angle on the exterior cutting edges

∆ land wear shortening the periods between regrindings

increase apex angle


Ε cutting edge chipping
the cutting edge difference should not be any more than 0.02 mm
Φ tip break
the edge rounding should be greater

Γ chip jam on the drill back the clearance angle should be smaller

extend the groove width


Η tool break
smaller clearance
Ι chatter or similar noises
small spiral angle

ϑ chip jam greater tapering and smaller land width

smaller edge rounding


Κ workpiece hardening
lower advance
feed
Λ fluctuating precision
lower cutting speed

Μ bur formation on hole exit greater advance


feed

Coolant Pressure and Volume


The coolant volumes stated are given in IK for our tools, which are independent of the machine. However, coolant pressures
always depend upon the machine since every machine has a different cooling system and therefore also different leakage situa-
tions. The values we recommend are adapted specifically to our tools and their areas of application. For instance, we ascertained
the coolant required for steel for our GW 103 since this tool was specially conceived for this material. Should other material be
drilled, the IK volume stated is always more than sufficient since the greatest volume is required for steel.

*
*
*

*=volume

41
Correction Factor For Drills

When using long series drills the following factors should be used to get the most out of our drilling tools.

Clamping:
Poor clamping since the workpiece is Good clamping since the piece
not protected against bending and slipping. can neither bend nor slip.

Position of Coolant Stream

Application example for Type Drill longer than 8 x D


Centring with GW142 ( or pilot drilling with GW 105 or GW 107)
drilling cycle (Preferrably used dwell instead of peck cycle)

42
A Coating Guide
Every solid body has a surface whose properties have a major influence on its behaviour and therefore on its value. Its surface
is comparably important in all areas of the economy and logically there is a corresponding diversity of techniques allowing us
to influence the properties of surfaces. For instance, material usefulness can be significantly improved by applying thin surface
layers created by chemical or galvanic techniques, by precipitation from the gas phase (the CVD technique) or by vacuum metal-
lising or powdering (the PVD technique) onto tool or component part surfaces with corrosive and tribological strain. The cathode
atomisation application is very old, however it was only possible to develop it after high-vacuum technology was developed and
completely automatic control mechanisms were introduced.

Comparison of Coatings
hardness thermal diffusivity maximum application
[HV] [kW/mK] temperature [ºC]
TiN 2200 0,07 600
TiCN 3200 0,1 450
TiAlN 3300 0,05 800
bright TiAlN 3500 0,05 800
diamond 10000 2 600

Tool Wear
cutting temperature, wear

The main reasons for wear are mechanical abrasion,


shearing off pressure welding points (adhesion), oxidation
processes and the significant increase in diffusion at high
temperatures. The following figure shows how cutting
temperature and wear upon the machining parameters
are directly dependant upon one another.

Increase

43
Standard Reamers Nomenclature & Trouble Shooting

Abbreviations:
αo : clearance angle
α’p : back clearance angle of the minor cutting edge
b’α : the width of land of the minor cutting edge
γo : the tool orthogonal plane
γf : tool side rake
γ’p : tool back rake of the minor cutting edge
χr : cutting edge angle

Manufacturing Toler-
The manufacturing tolerances are tightened with reference to the drilling tolerance to be able to get the best economic
utilisation out of the reamer. This guarantees in normal cases that the hole can be reamed within the appropriate range of
tolerances. However, there may be special cases under unfavourable conditions that require other manufacturing tolerances.

example:

+0,021
targeted hole: ø20 H7 (20 +0 )
reamer manufacturing tolerance:
50% from +0,021 ≈ 0,010
15% from +0,021 ≈ 0,0031

subsequent manufacturing tolerance:


+0,017
20 +0,010

Trouble Shooting Chart


cause of problem remedy
Α hole is too big Α Β Χ ∆ Ε Φ Γ remedy
Β hole is too small true running error with reamer
Χ conic drill hole true running error with receptacle
∆ non-circular drill hole true running error with the spindle
Ε the reamer gets stuck the cutting speed is too high
Φ the reamer chips increase the cutting speed
Γ poor surface quality the feed is too high
increase the feed
use “greasier” coolant or cutting oil
the coolant is too “greasy”
check workpiece dimensions
defective first cut
the circular grinding chamfer is too wide
the reamer is dull
ductile material
insufficient working measure
bore opening and reamer are not flush
use floating bush
material tends to get stuck ⇒
use paring reamer
coating

44
GW 600 Solid Carbide Machine Reamer (Long Series)

Straight
Design Cutting material / Coating Application
sim. DIN 212 straight fluted, Solid-Carbide micro grain / none Reaming of cast iron, hard cast
right hand cut, cylindrical shank iron, malleable cast iron,cast
steel,non - ferrous metals and
plastic materials

Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3


Code mm mm mm mm mm Code mm mm mm mm mm Code mm mm mm mm mm

0600020000 2.0 2.0 49 11 29 0600045000 4.5 4.5 80 21 47 0600085000 8.5 8.0 117 33 75
0600022000 2.2 2.2 53 12 32 0600050000 5.0 5.0 86 23 52 0600090000 9.0 9.0 125 36 81
0600025000 2.5 2.5 57 14 35 0600055000 5.5 5.6 93 26 57 0600095000 9.5 9.0 125 36 81
0600028000 2.8 2.8 61 15 36 0600060000 6.0 5.6 93 26 57 0600100000 10.0 10.0 133 38 87
0600030000 3.0 3.0 61 15 36 0600065000 6.5 6.3 101 28 63 0600105000 10.5 10.0 133 38 87
0600032000 3.2 3.2 65 16 40 0600070000 7.0 7.1 109 31 69 0600110000 11.0 10.0 142 41 96
0600035000 3.5 3.5 70 18 45 0600075000 7.5 7.1 109 31 69 0600115000 11.5 10.0 142 41 96
0600040000 4.0 4.0 75 19 43 0600080000 8.0 8.0 117 33 75 0600120000 12.0 10.0 151 44 105

GW 601 Solid Carbide Machine Reamer (Long Series)

Design Cutting material / Coating Application


sim. DIN 212 lefthand spiral fluted, Solid-Carbide micro grain / none Reaming of cast iron, hard cast
right hand cut, cylindrical shank iron, malleable cast iron, cast
steel,non - ferrous metals and
plastic materials for through
bores

Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3 Item D1,H7 D2, h7 L1 L2 L3


Code mm mm mm mm mm Code mm mm mm mm mm Code mm mm mm mm mm

0601020000 2.0 2.0 49 11 29 0601045000 4.5 4.5 80 21 47 0601085000 8.5 8.0 117 33 75

0601022000 2.2 2.2 53 12 32 0601050000 5.0 5.0 86 23 52 0601090000 9.0 9.0 125 36 81

0601025000 2.5 2.5 57 14 35 0601055000 5.5 5.6 93 26 57 0601095000 9.5 9.0 125 36 81

0601028000 2.8 2.8 61 15 36 0601060000 6.0 5.6 93 26 57 0601100000 10.0 10.0 133 38 87

0601030000 3.0 3.0 61 15 36 0601065000 6.5 6.3 101 28 63 0601105000 10.5 10.0 133 38 87

0601032000 3.2 3.2 65 16 40 0601070000 7.0 7.1 109 31 69 0601110000 11.0 10.0 142 41 96

0601035000 3.5 3.5 70 18 45 0601075000 7.5 7.1 109 31 69 0601115000 11.5 10.0 142 41 96

0601040000 4.0 4.0 75 19 43 0601080000 8.0 8.0 117 33 75 0601120000 12.0 10.0 151 44 105

45
GW 602 Solid Carbide Machine Reamer (Long series)

Design Cutting material / Coating Application


sim. DIN 212 lefthand spiral fluted, Solid-Carbide micro grain\ none Reaming of cast iron, hard cast
right hand cut cylindrical shank iron, malleable cast iron,cast
steel, steel.non-ferrous metals
and plastic materials for through
bores.

Item D1, H7 D2,h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3


Code mm mm mm mm mm Code mm mm mm mm mm Code mm mm mm mm mm
0602020000 2.0 4 50 12 16 0602045000 4.5 6 82 23 40 0602085000 8.5 10 117 33 71
0602022000 2.2 4 50 13 16 0602050000 5.0 6 93 26 51 0602090000 9.0 10 125 36 79
0602025000 2.5 4 60 16 26 0602055000 5.5 6 93 26 51 0602095000 9.5 10 125 36 79
0602028000 2.8 4 64 17 30 0602060000 6.0 6 93 26 51 0602100000 10.0 10 133 41 87
0602030000 3.0 4 64 17 30 0602065000 6.5 8 101 26 59 0602105000 10.5 10 133 41 87
0602032000 3.2 4 68 18 34 0602070000 7 .0 8 109 31 67 0602110000 11.0 12 150 44 99
0602035000 3.5 4 74 20 40 0602075000 7.5 8 109 31 67 0602115000 11.5 12 150 44 99
0602040000 4.0 4 77 21 43 0602080000 8.0 8 117 33 75 0602120000 12.0 12 150 44 99

GW 604 Solid Carbide Short Series Reamer


solid
carbide γ(f)= -7º 45˚

micro
grain left spiral

Design Cutting material / Coating Application


lefthand spiral fluted, Solid-Carbide micro grain / none Reaming of cast iron, hard cast
right hand cut iron, malleable cast iron,cast
cylindrical shank steel, steel. non-ferrous metals
and plastic materials for through
bores.

Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3 Item D1, H7 D2, h7 L1 L2 L3


Code mm mm mm mm mm Code mm mm mm mm mm Code mm mm mm mm mm
0604020000 2,0 4 40 6 10 0604040000 4,0 4 55 10 25 0604075000 7,5 8 71 13 33
0604022000 2,2 4 40 6 10 0604045000 4,5 6 63 12 25 0604080000 8,0 8 71 13 33
0604025000 2,5 4 55 8 25 0604050000 5,0 6 63 12 25 0604085000 8,5 10 75 16 33
0604028000 2,8 4 55 8 25 0604055000 5,5 6 63 12 25 0604090000 9,0 10 75 16 33
0604030000 3,0 4 55 8 25 0604060000 6,0 6 63 12 25 0604095000 9,5 10 75 16 33
0604032000 3,2 4 55 8 25 0604065000 6,5 8 71 13 33 0604100000 10,0 10 75 16 33
0604035000 3,5 4 55 10 25 0604070000 7,0 8 71 13 33 0604120000 12,0 12 84 22 37

46
Reamers Cutting Application Values for GW 600, GW 601, GW 602, GW604
above ø10
material up to ø 10
material designation strength up to ø 20
group Vc f f
[m/min] [mm/r] [mm/r]
1.1.1 free cutting steel up to 500 N/mm² 18 0,2 0,275
1.1.2 free cutting steel above 500 N/mm² 17 0,16 0,23
1.2.1 construction steel unalloyed up to 500 N/mm² 14 0,2 0,275
1.2.2 construction steel unalloyed above 500 N/mm² 12 0,16 0,23
1.2.3 construction steel alloyed 10 0,15 0,2
1.3.1 spring steel annealed (up to 250 HB) 12 0,15 0,2
1.3.2 spring steel self-hardening (250-350 HB) 10 0,15 0,2
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 case hardened steel up to 150 HB 14 0,2 0,275
2.1.2 case hardened steel 150-200 HB 13 0,16 0,23
2.1.3 case hardened steel above 200 HB 12 0,16 0,23
2.2.1 nitriding steel up to 1000 N/mm² 14 0,2 0,275
2.2.2 nitriding steel above 1000 N/mm² 10 0,15 0,2
2.3.1 tempering steel unalloyed up to 800 N/mm² 11 0,16 0,23
2.3.2 tempering steel unalloyed 800-1000 N/mm² 10 0,15 0,2
2.3.3 tempering steel alloyed up to 800 N/mm² 11 0,16 0,23
2.3.4 tempering steel alloyed 800-1000 N/mm² 10 0,15 0,2
2.3.5 tempering steel alloyed 1000-1300 N/mm² 9 0,125 0,175
2.3.6 tempering steel alloyed 1300-1600 N/mm² 8 0,125 0,175
3.1.1 unalloyed tool steel general 9 0,15 0,2
3.2.1 tool steel for cold work low-alloy up to 1000 N/mm² 11 0,16 0,23
3.2.2 tool steel for cold work low-alloy up to 1200 N/mm² 10 0,16 0,23
3.2.3 tool steel for cold work low-alloy up to 1500 N/mm² 9 0,15 0,2
3.2.4 tool steel for cold work high-alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high-alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low-alloy up to 1200 N/mm² 10 0,16 0,23
3.3.2 tool steel for warm work low-alloy up to 1500 N/mm² 9 0,15 0,2
3.3.3 tool steel for warm work high-alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high-alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high-alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 11 0,125 0,175
4.1.2 stainless steel martensitic 8 0,1 0,125
4.1.3 stainless steel austenitic A5 <40% 9 0,125 0,175
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel sulphurised 11 0,125 0,175
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni alloy not hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional cast steel unalloyed 14 0,125 0,175
5.1.2 conventional cast steel low-alloy 13 0,16 0,23
5.1.3 conventional cast steel high alloy 9 0,125 0,175
5.2.1 stainless cast steel ferritic / martensitic
5.2.2 stainless cast steel austenitic 9 0,125 0,175
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 15 0,25 0,4
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 12 0,225 0,325
6.1.3 GG (with lamella graphite) alloyed 10 0,2 0,275
6.1.4 GG (with lamella graphite) high alloy
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 15 0,225 0,325
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 12 0,2 0,275
6.2.3 GGG (with spheroidal graphite) alloyed 11 0,2 0,275
6.3.1 GTW (white malleable cast iron) up to 180 HB 15 0,225 0,325
6.3.2 GTW (white malleable cast iron) above 180 HB 12 0,2 0,275
6.4.1 GTS (black malleable cast iron) up to 180 HB 15 0,225 0,325
6.4.2 GTS (black malleable cast iron) above 180 HB 12 0,2 0,275
7.1.1 aluminium unalloyed 30 0,2 0,275
7.1.2 aluminium wrought alloy nicht hardened 30 0,2 0,275
7.1.3 aluminium wrought alloy hardened 30 0,2 0,275
7.1.4 aluminium casting alloy up to 6% Si 30 0,2 0,275
7.1.5 aluminium casting alloy 6-12% Si 25 0,2 0,275
7.1.6 aluminium casting alloy above 12% Si 20 0,2 0,275
7.2.1 magnesium wrought alloy 30 0,2 0,275
7.2.2 magnesium casting alloy 25 0,2 0,275
7.3.1 copper unalloyed 35 0,2 0,275
7.3.2 copper wrought alloy nicht hardened 30 0,2 0,275
7.3.3 copper wrought alloy hardened 25 0,2 0,275
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZnlong chipping alloy
7.3.6 copper CuNiZn short chipping alloy
7.4.1 CuZn (brass) CuZn long chipping 25 0,2 0,275
7.4.2 CuZn (brass) CuZn short chipping 30 0,2 0,275
7.5.1 CuSn (bronze) CuSn long chipping 25 0,2 0,275
7.5.2 CuSn (bronze) CuSn short chipping 30 0,2 0,275
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed 15 0,1 0,125
7.8.2 titanium alloyed, soft annealed 15 0,1 0,125
7.8.3 titanium alloyed, hardened 10 0,1 0,125
8.1.1 Thermoplast 20 0,225 0,325
8.2.1 Duroplast 30 0,225 0,325
8.3.1 fibre-reinforced plastic

47
GW216- 2 Cutting edges
to centre, wherever transi-
End
Mills
tions have to be made with
defined radiuses

GW306-3 cutting edges,


tooth cutting over the cen-
tre. Ideal for High material
removal

GW406- 4 cutting edges, 2


cutting edges cutting to the
centre, very good for slot
milling and circumferential
milling

GW364 - 6-8 flute , 2 cutting


edges to centre , Ideal for
finishing for the best surface
qualities.With minimum
stock removal

GW450 - 4 cutting edges,


expanded chips space The
TSUNAMI end mill is
Excellent for dry machining
of hardened steel and high
strength material for rough
and finish milling

GW367- 6-8 cutting edges,


spiral fluted, right hand, no
centre cutting, high speed
copying endmill for copper
and tool steel with a harde-
ness up to HRc 64 with dry
milling

48
GWL 216 Solid Carbide Ball Nose End Mill
DIN 6535 solid
HA 2 carbide
HB = 30˚ Flutes micro
HE grain
Design Cutting Material \ Coating Application
sim. DIN6527- short, ball nose, 2 flutes, Solid-carbide micro grain - TiAIN Universal applications, suitable for
RH-helix,RH-cut, 2 cutting edges to center, high-tensile materials, as well as
cylindrical shank DIN6535-HA, HB aluminium and non-ferrous metals.

Item D1 f8 D2 h5 L1 L2
Code mm mm mm mm
L216020104 2 6 50 5
L216030104 3 6 50 5
L216040104 4 6 54 8
D1 D2 L216050104 5 6 54 9
L216060104 6 6 54 10
L2 L216080104 8 8 58 12
L216100104 10 10 66 14
L1 L216120104 12 12 73 16
L216160104 16 16 82 22
L216200104 20 20 92 26

GWL 236 Solid Carbide Ball Nose End Mill Long Series
DIN 6535 solid
HA 2 carbide
HB = 30° Flutes micro
HE grain

Design Cutting Material \ Coating Application


2 flutes, RH-helix, RH-cut, 2 cutting Solid-carbide micro grain - TiAIN Universal applications, suitable for
edges to center, cylindrical shank DIN6535-HA, HB high-tensile materials, as well as
aluminium and non-ferrous metals.

Item D1 h10 D2 h6 L1 L2
Code mm mm mm mm
Shank DIN 6535 - HA .40 L2360304... 3 3 62 8
Shank DIN 6535 - HB .41 L2360404... 4 4 75 8
L2360504... 5 5 75 9
L2360604... 6 6 100 10
L2360804... 8 8 100 12
L2361004... 10 10 100 14
L2361204... 12 12 100 16
D1 D2 L2361404... 14 14 100 18
L2361604... 16 16 150 22
L2 L2361804... 18 18 150 24
L2362004... 20 20 150 26
L1

50
GWL 264 Solid Carbide End Mill(Long Series)

Design Cutting Material \ coating Application


sim. DIN6527-long, 2 flutes, Solid-carbide micro grain \ TiAIN Universal applications, suitable for high-
RH-helix, RH-cut, 1 cutting edges over tensile materials,as well as aluminium
center, cylindrical shank DIN6535-HA, HB and non-ferrous metals.

Item D1 mm D2 h5 L1 L2
Shank DIN 6535 - HA .40 Code e8 mm mm mm
L2640103... 1 3 50 3
Shank DIN 6535 - HB .41
L2640153... 1.5 3 50 4
L2640203... 2 3 50 5
L2640253... 2.5 3 50 6
L2640303... 3 6 57 8
L2640403... 4 6 57 11
D1 D2 L2640503... 5 6 57 13
L2640603... 6 6 57 13
L2640803... 8 8 63 19
L2 L2641003... 10 10 72 22
L2641203... 12 12 83 26
L2641403... 14 14 83 26
L1
L2641603... 16 16 92 32
L2641803... 18 18 92 32
L2642003... 20 20 104 38

GWL 306 Solid Carbide End Mill

Design Cutting Material Application


sim. DIN6527-long, 3 flutes, Solid-carbide micro grain \ TiAIN Universal applications, suitable for
RH-helix, RH-cut, 1 cutting edges over high-tensile materials,as well as
center, cylindrical shank DIN6535-HB aluminium and non-ferrous metals.

Item D1 mm D2 mm L1 mm L2 mm
Code e8 h5
L306030340 3 6 57 8
L306040340 4 6 57 D111
D1 D2 GW 306
L306050340 5 6 57 13
L306060340 6 6 57 13
L306080340 8 8 63 19 L2
L2 L306100340 10 10 72 22
L1 L306120340 12 12 83 26
L306140340 14 14 83 26
L1
L306160340 16 16 92 32
L306180340 18 18 92 32
L306200340 20 20 104 38

D1
GW 406
D1 D2
L2
51
L2
GWL 364 Solid Carbide End Mill

D1 D2 GW 264
Design Cutting material / Coating Application
sim.DIN6527-long, 6-8 flutes, Solid-carbide micro grain/TiAlN Universal application, suitable for high-tensile
RH-helix, RH-cut, materials,as well as aluminium and non-ferrous
L 2 2 cutting edges to center, metals. For circumference milling as finishing
cylindrical shank DIN6535-HB, HA
operation with the highest requirements for
L1 surface quality, milling only with little cutting
depths

Item D1 mm D2 mm L1 mm L2 mm Flutes
Code f8 h5
L364040341 4 6 57 11 6
D1 D2 L364050341 GW 364 5 6 57 13 6
L364060341 6 6 57 13 6
L364080341 8 8 63 19 6
L2 L364100341 10 10 72 22 6
L364120341 12 12 83 26 6
L1 L364140341 14 14 83 26 6
L364160341 16 16 92 32 6
L364180341 18 18 92 32 8
L364200341 20 20 104 38 8

GWL 367 Solid Carbide End Mill


DIN 6535 solid
GW 234
D1 HA D2 6-8 carbide
D1 HB = 50° DFlutes
2 micro
GW 264
HE grain
L2
Design Cutting material / Coating Application
L2
sim. DIN527-long, 6-8 flutes, RH-helix, Solid-carbide micro grain/TiAlN Circular milling in tool steel
L1
right hand cut, no Center Cutting, and hardened steel up to
cylindrical shank DIN6535-HB,
L1 HA HRc68

Item D1 mm D2 mm L1 mm L2 mm Flutes
Code f8 h5
L367040340 4 6 57 11 6

D1 D2 L367050340 GW 364 5 6 57 13 6
L367060340 6 6 57 13 6
L367080340 8 8 63 19 6
L2 L367100340 10 10 72 22 6
L367120340 12 12 83 26 6
L1 L367140340 14 14 83 26 6
L367160340 16 16 92 32 8
L367180340 18 18 92 32 8
L367200340 20 20 104 38 8

52
GW 406 Solid Carbide End Mill
DIN 6535 solid D1
D1 HA 4 D2 GW 306
carbide
HB = 30 ˚ Flutes micro
HE grain
L2
Design L2 Cutting material / Coating Application
Linear relief angle, 4 flutes,
L 1 RH-helix, RH-cut, Solid-carbide micro grain / TiAlN Milling of nickel materials, high
2 cutting edges to center, temperature materials (CrNi-and CrNiCo-
cylindrical shank DIN 6535 HA steel), and acid resistant steel.

Item D1 mm D2 mm L1 mm L2 mm
Code h10 h6
L406020340 2 2 32 D1 8
GW
L406030340 406 3 3 38 12
D1 D2
L406040340 4 4 40 12
L406050340 5 5 50 15
L2

L2 L406060340 6 6 58 16
L406080340 8 8 70 22

L1 L406100340 10 10 73 25
L406120340 12 12 84 28
L406160340 16 16 93 35
L406200340 20 20 104 40

GW 440 Solid Carbide End Mill


DIN 6535 solid
HA 4 carbide D1
HB = 52° Flutes micro
D1 HE D2 grain GW 216
Design Cutting material / Coating Application L2
DIN 6527-long and work standard, 4 flutes, Solid-Carbide micro-grain / TiAIN Slot milling in tempering steel, tool
spiral fluted, right handLcut,
2
2 cutting edges to center, steel and hardened steel up to HRc
cylindrical shank DIN 6535-HB 58. L1
L1 Item D1, h10 D2, h6 L1 L2 L3
Code mm mm mm mm mm
0440040341 4 6 57 11 4,4

0440050341 5 6 57 13 4,8

0440060341 6 6 57 13 5,2

0440080341 8 8 63 19 7,6
D1 D2
0440100341 10 10 72 22 8,8

L3 0440120341 12 12 83 26 10,4

0440140341 14 14 83 26 10,4
L2
0440160341 16 16 92 32 12,8

L1 0440180341 18 18 92 32 12,8

0440200341 20 20 104 38 15,2

53
GW 340 Solid Carbide High Performance End Mill

Design Cutting material / Coating Application


sim. DIN6527 long, 3 flutes,spiral Solid-Carbide micro grain / TiAlN Especially for milling of construction
fluted, right hand cut, 1cutting edges steel, case hardened steel
over center, cylindrial shank DIN tempering
6535-HB steel, stainless steel, hign

D1 D2 GW 306

L2
L1

Item D1 f8 D2 h6 L1 L2 Item D1 f8 D2 h6 L1 L2
code mm mm mm mm code mm mm mm mm

0340040341 4.0 6.0 57.0 11.0 0340120441 12.0 12.0 93.0 36.0
0340050341 5.0 6.0 57.0 13.0 0340140341 14.0 14.0 83.0 26.0
0340060341 6.0 6.0 57.0 13.0 0340160341 16.0 16.0 92.0 32.0
0340080341 8.0 8.0 63.0 19.0 0340180341 18.0 18.0 92.0 32.0
GW 406
D1 D2
0340100341 10.0 10.0 72.0 22.0 0340200341 20.0 20.0 104.0 38.0
0340120341 12.0 12.0 D1 83.0 26.0 D2 GW 306
L2

GW 450 Solid Carbide High


L Performance
L
End Mill 2
1
L1

Design Cutting material / Coating Application


sim. DIN 6527 - long 4 flutes, spiral fluted, Solid-Carbide micro grain / TiAlN Especially for milling of construction
right hand cut 2 edges to the center steel, case hardened steel, tempering
cylindrical shank DIN 6535-HB steel, tool steel, cast steel, and cast
iron
GW 406
D1 D2
D1 D2 GW 216

L2
L2
L1
Item D1 f8 D2 h6 L1 L2 L 1Item D1 f8 D2 h6 L1 L2
code mm mm mm mm code mm mm mm mm

0450030341 3.0 6.0 57.0 8.0 0450120341 12.0 12.0 83.0 26.0
0450040341 4.0 6.0 57.0 11.0 0450140341 14.0 14.0 83.0 26.0
0450050341 5.0 6.0 57.0 13.0 0450160341 16.0 16.0 92.0 36.0
0450060341 6.0 6.0 57.0 13.0 0450180341 18.0 18.0 92.0 36.0
0450080341 8.0 8.0 63.0 21.0 0450120341 20.0 20.0 104.0 41.0
0450100341 10.0 10.0 72.0 22.0

D1 D2 GW 216

54
L2
GW 360 Solid Carbide HPC-End Mill

Application
Design Cutting material / Coating
Especially for milling of aluminium
3 flutes, spiral fluted, right handcut, Solid-carbide micro grain /ZOX
alloys, copper alloys and nonferrous metals.
1 cutting edge over center,
Item D1, f8 D2,h5 D3 L1 L2 L3 L4
cylindrical shank DIN 6535-HA, HB
Code ZOX mm mm mm mm mm mm mm
0360030360 3 6 2,7 57,0 8,0 12 3,9
0360040360 4 6 2,7 57,0 11,0 18 5,2
0360050360 5 6 2,7 57,0 13,0 18 6,5
0360060360 6 6 5,6 57,0 13,0 18 7,8
3

0360060460 6 6 5,6 80,0 13,0 42 7,8


0360080360 8 8 7,4 63,0 21,0 25 10,4
0360080460 8 8 7,4 100,0 21,0 62 10,4
0360100360 10 10 9,2 72,0 22,0 30 13,0
L4 0360100460 10 10 9,2 100,0 22,0 58 13,0
0360120360 12 12 11,0 83,0 26,0 36 15,6

L2 0360120460 12 12 11,0 120,0 26,0 73 15,6


0360160361 16 16 15,0 92,0 36,0 42 20,8
L3 0360160461 16 16 15,0 150,0 36,0 100 20,8
0360180361 18 18 17,0 92,0 36,0 42 23,4
L1 0360180461 18 18 17,0 150,0 36,0 100 23,4
0360200361 20 20 19,0 104,0 41,0 52 26,0
0360200461 20 20 19,0 150,0 41,0 98 26,0

GW 376 Solid Carbide High Performance End Mill


6

Application
Design Cutting material / Coating
Especially for milling of aluminium
6 flutes, spiral fluted, right handcut, Solid-carbide micro grain /ZOX
alloys, copper alloys and nonferrous
3 cutting edges to center,
metals.
cylindrical shank DIN 6535-HA

Item D1,f8 D2,h5 D3


L1 mm L2 mm L3 mm
Code ZOX mm mm mm
0376060360 6 6 5,7 58,0 16,0 20,0
0376060460 6 6 5,7 80,0 16,0 42,0
3

0376080360 8 8 7,4 64,0 19,0 26,0


0376080460 8 8 7,4 100,0 19,0 62,0
0376100360 10 10 9,2 74,0 25,0 32,0
0376100460 10 10 9,2 100,0 25,0 58,0
L2 0376120360 12 12 11,0 84,0 30,0 37,0
0376120460 12 12 11,0 120,0 30,0 73,0
L3 0376120560 12 12 – 120,0 45,0 –
0376160360 16 16 15,0 93,0 40,0 44,0
L1 0376160460 16 16 15,0 150,0 40,0 100,0
0376160560 16 16 – 150,0 65,0 –
0376200360 20 20 19,0 104,0 50,0 53,0
0376200460 20 20 19,0 150,0 50,0 98,0
0376200560 20 20 – 150,0 75,0 –

0376250560 25 25 – 150,0 75,0 –

55
GW 460 Solid Carbide HPC-End Mill
4

Design Cutting material / Coating Application


4 flutes, spiral fluted, right hand Solid-carbide micro grain /ZOX Especially for milling of aluminium
cut, 2 cutting edges over center, alloys, copper alloys and nonferrous
cylindrical shank DIN 6535-HA, HB metals.

Item D1, f8 D2, h5 D3 L1 L2 L3


Code ZOX mm mm mm mm mm mm
3

460030360 3 6 2,7 57,0 6,0 10,0


460040360 4 6 3,7 57,0 8,0 14,0
460050360 5 6 4,7 57,0 10,0 16,0
460060360 6 6 5,5 57,0 12,0 19,0
460060460 6 6 5,5 80,0 12,0 42,0
L2 460080360 8 8 7,4 63,0 16,0 25,0
460080460 8 8 7,4 100,0 16,0 62,0
L3 460100360 10 10 9,2 72,0 20,0 30,0
460100460 10 10 9,2 100,0 20,0 58,0
L1 460120360 12 12 11,0 83,0 24,0 36,0
460120460 12 12 11,0 120,0 24,0 73,0
460160361 16 16 15,0 92,0 32,0 42,0
460160461 16 16 15,0 150,0 32,0 100,0
460180361 18 18 17,0 92,0 36,0 42,0
460180461 18 18 17,0 150,0 36,0 100,0
460200361 20 20 19,0 104,0 40,0 52,0
460200461 20 20 19,0 150,0 40,0 98,0

GW 489 Solid Carbide HPC Torus End Mill

52 4

Design Cutting material / Coating Application


DIN 6527-short, 4 flutes, spiral fluted, Solid-Carbide micro grain / TiAlN HPC-milling in tool steel and
right hand cut, 4 cutting edges to center, hardened steel up to HRc
cylindrical shank DIN 6535-HA 64.

Item code D1 f8 D2 h5 D3 L1 L2 L3 R1 R2
TiAlN mm mm mm mm mm mm mm mm
489060140 6,0 6,0 5,5 54,0 9,0 16,0 1,0 9,0
489060240 6,0 6,0 5,5 80,0 9,0 44,0 1,0 9,0
489080140 8,0 8,0 7,4 58,0 12 20,0 1,0 12,0
489080240 8,0 8 7,4 100,0 12 54,0 1,0 12,0
489100140 10,0 10 9,2 66,0 15,0 24,0 1,5 15,0
489100240 10,0 10 9,2 100 15,0 60,0 1,5 15,0
489120140 12,0 12,0 11,0 73 18,0 26,0 1,5 18,0
489120240 12,0 12,0 11,0 120 18,0 75,0 1,5 18,0
489160140 16,0 16,0 15,0 82,0 24,0 32,0 2,0 24,0
489160240 16,0 16,0 15,0 150,0 24,0 92,0 2,0 24,0
489200140 20,0 20,0 18,5 92,0 30,0 40,0 2,0 30,0
489200240 20,0 20,0 18,5 150,0 30,0 92,0 2,0 30,0

56
GW 281 Solid Carbide High Performance Ball Nose End Mill
DIN 6535 solid
HA
= 30˚
2 carbide HRc
HB Flutes micro 68
HE grain

Design Cutting Material / Coating Application


2 flutes, spiral fluted, right hand cut Solid-carbide micro grain - TiAIN High speed copying end miling of tool steel
2 cutting edges to center, with a hardness up to HRc 68
cylindrial shank DIN 6535-HA

D1 D2

L2
L1

Item D1 D2 h5 L1 L2 Item D1 D2 h5 L1 L2 Item D1 D2 h5 L1 L2


code mm mm mm mm code mm mm mm mm code mm mm mm mm
0281002340 0,20 4,0 40,0 0,3 0281020840 2,00 6,0 82,0 4,0 0281050740 5,00 6,0 64,0 9,0
0281002540 0,25 4,0 40,0 0,3 0281020940 2,00 6,0 100,0 4,0 0281050840 5,00 6,0 82,0 9,0
0281003340 0,30 4,0 40,0 0,3 0281025440 2,50 4,0 54,0 5,0 0281050940 5,00 6,0 100,0 9,0
0281003540 0,35 4,0 40,0 0,4 0281025640 2,50 6,0 54,0 5,0

0/-0,02
0281060240 6,00 6,0 54,0 10,0
0281004340 0,40 4,0 40,0 0,4 0281025740 2,50 6,0 64,0 5,0 0281060340 6,00 6,0 64,0 10,0
0281005340 0,50 4,0 40,0 0,5 0281025840 2,50 6,0 82,0 5,0 0281060440 6,00 6,0 82,0 10,0
0281005640 0,50 6,0 54,0 0,5 0281025940 2,50 6,0 100,0 5,0 0281060540 6,00 6,0 100,0 10,0
0281006340 0,60 4,0 40,0 0,6 0281030340 3,00 4,0 54,0 5,0 0281060640 6,00 6,0 120,0 10,0
0281007340 0,70 4,0 40,0 0,8 0281030440 3,00 4,0 82,0 5,0 0281080340 8,00 8,0 64,0 12,0
0281008340 0,80 4,0 40,0 0,8 0281030540 3,00 4,0 100,0 5,0 0281080440 8,00 8,0 82,0 12,0
0281009340 0,90 4,0 40,0 0,9 0281030640 3,00 6,0 54,0 5,0 0281080540 8,00 8,0 100,0 12,0
0/-0,015

0/-0,02

0281010440 1,00 4,0 54,0 1,0 0281030740 3,00 6,0 64,0 5,0 0281080640 8,00 8,0 120,0 12,0
0281010640 1,00 6,0 54,0 1,0 0281030840 3,00 6,0 82,0 5,0 0281100340 10,00 10,0 67,0 14,0
0281010740 1,00 6,0 64,0 1,0 0281030940 3,00 6,0 100,0 8,0 0281100440 10,00 10,0 82,0 14,0
0281010840 1,00 6,0 80,0 1,0 0281040340 4,00 4,0 54,0 8,0 0281100540 10,00 10,0 100,0 14,0
0281010940 1,00 6,0 100,0 1,0 0281040440 4,00 4,0 82,0 8,0 0281100640 10,00 10,0 127,0 14,0
0/-0,025

0281012440 1,20 4,0 54,0 1,2 0281040540 4,00 4,0 100,0 8,0 0281120440 12,00 12,0 75,0 16,0
0281014440 1,40 4,0 54,0 1,4 0281040640 4,00 6,0 54,0 8,0 0281120540 12,00 12,0 100,0 16,0
0281015440 1,50 4,0 54,0 1,5 0281040740 4,00 6,0 64,0 8,0 0281120740 12,00 12,0 150,0 16,0
0281015640 1,50 6,0 54,0 1,5 0281040840 4,00 6,0 82,0 8,0 0281140440 14,00 14,0 80,0 18,0
0281015840 1,50 6,0 80,0 1,5 0281040940 4,00 6,0 100,0 8,0 0281140540 14,00 14,0 100,0 18,0
0281016440 1,60 4,0 54,0 1,8 0281050240 5,00 5,0 54,0 9,0 0281140740 14,00 14,0 150,0 18,0
0281018440 1,80 4,0 54,0 1,8 0281050340 5,00 5,0 64,0 9,0 0281160440 16,00 16,0 85,0 22,0
0281020440 2,00 4,0 54,0 2,0 0281050440 5,00 5,0 82,0 9,0 0281160740 16,00 16,0 150,0 22,0
0/-0,02
0/-0,02

0281020640 2,00 6,0 54,0 4,0 0281050540 5,00 5,0 100,0 9,0 0281200440 20,00 20,0 90,0 26,0
0281020740 2,00 6,0 64,0 4,0 0281050640 5,00 6,0 54,0 9,0 0281200740 20,00 20,0 150,0 26,0

57
GW 282 Solid Carbide High Performance Ball Nose End Mill
DIN 6535 solid
HA
= 30˚
2 carbide HRc
HB Flutes micro <54
HE grain
Design Cutting material / Coating Application
2 flutes, spiral fluted, right hand cut Solid-Carbide micro grain / TiAlN High speed copying end miling
2 cutting edges to center, of tool steel with a hardness
cylindrial shank DIN 6535-HA up to HRc<54 with dry miling

D1 D2

L2

L1

Item D1 D2 h5 L1 L2 Item D1 D2 h5 L1 L2 Item D1 D2 h5 L1 L2


code mm mm mm mm code mm mm mm mm code mm mm mm mm
0282002340 0,20 4,0 40,0 0,3 0282020840 2,00 6,0 82,0 4,0 0282050740 5,00 6,0 64,0 9,0
0282002540 0,25 4,0 40,0 0,3 0282020940 2,00 6,0 100,0 4,0 0282050840 5,00 6,0 82,0 9,0
0282003340 0,30 4,0 40,0 0,3 0282025440 2,50 4,0 54,0 5,0 0282050940 5,00 6,0 100,0 9,0
0282003540 0,35 4,0 40,0 0,4 0282025640 2,50 6,0 54,0 5,0

0/-0,02
0282060240 6,00 6,0 54,0 10,0
0282004340 0,40 4,0 40,0 0,4 0282025740 2,50 6,0 64,0 5,0 0282060340 6,00 6,0 64,0 10,0
0282005340 0,50 4,0 40,0 0,5 0282025840 2,50 6,0 82,0 5,0 0282060440 6,00 6,0 82,0 10,0
0282005640 0,50 6,0 54,0 0,5 0282025940 2,50 6,0 100,0 5,0 0282060540 6,00 6,0 100,0 10,0
0282006340 0,60 4,0 40,0 0,6 0282030340 3,00 4,0 54,0 5,0 0282060640 6,00 6,0 120,0 10,0
0282007340 0,70 4,0 40,0 0,8 0282030440 3,00 4,0 82,0 5,0 0282080340 8,00 8,0 64,0 12,0
0282008340 0,80 4,0 40,0 0,8 0282030540 3,00 4,0 100,0 5,0 0282080440 8,00 8,0 82,0 12,0
0282009340 0,90 4,0 40,0 0,9 0282030640 3,00 6,0 54,0 5,0 0282080540 8,00 8,0 100,0 12,0
0/-0,015

0/-0,02

0282010440 1,00 4,0 54,0 1,0 0282030740 3,00 6,0 64,0 5,0 0282080640 8,00 8,0 120,0 12,0
0282010640 1,00 6,0 54,0 1,0 0282030840 3,00 6,0 82,0 5,0 0282100340 10,00 10,0 67,0 14,0
0282010740 1,00 6,0 64,0 1,0 0282030940 3,00 6,0 100,0 8,0 0282100440 10,00 10,0 82,0 14,0
0282010840 1,00 6,0 80,0 1,0 0282040340 4,00 4,0 54,0 8,0 0282100540 10,00 10,0 100,0 14,0
0282010940 1,00 6,0 100,0 1,0 0282040440 4,00 4,0 82,0 8,0 0282100640 10,00 10,0 127,0 14,0
0/-0,025

0282012440 1,20 4,0 54,0 1,2 0282040540 4,00 4,0 100,0 8,0 0282120440 12,00 12,0 75,0 16,0
0282014440 1,40 4,0 54,0 1,4 0282040640 4,00 6,0 54,0 8,0 0282120540 12,00 12,0 100,0 16,0
0282015440 1,50 4,0 54,0 1,5 0282040740 4,00 6,0 64,0 8,0 0282120740 12,00 12,0 150,0 16,0
0282015640 1,50 6,0 54,0 1,5 0282040840 4,00 6,0 82,0 8,0 0282140440 14,00 14,0 80,0 18,0
0282015840 1,50 6,0 80,0 1,5 0282040940 4,00 6,0 100,0 8,0 0282140540 14,00 14,0 100,0 18,0
0282016440 1,60 4,0 54,0 1,8 0282050240 5,00 5,0 54,0 9,0 0282140740 14,00 14,0 150,0 18,0
0282018440 1,80 4,0 54,0 1,8 0282050340 5,00 5,0 64,0 9,0 0282160440 16,00 16,0 85,0 22,0
0282020440 2,00 4,0 54,0 2,0 0282050440 5,00 5,0 82,0 9,0 0282160740 16,00 16,0 150,0 22,0
0/-0,02
0/-0,02

0282020640 2,00 6,0 54,0 4,0 0282050540 5,00 5,0 100,0 9,0 0282200440 20,00 20,0 90,0 26,0
0282020740 2,00 6,0 64,0 4,0 0282050640 5,00 6,0 54,0 9,0 0282200740 20,00 20,0 150,0 26,0

58
GW 481 Solid Carbide HPC-End Mill
30

Design Cutting material /Coating Application


4 flutes, spiral fluted, right hand cut , Solid-carbide micro grain/TiAIN High speed copying endmill of copper
4 cutting edges to center,
and tool steel with a hardness
cylindrical shank DIN 6535 - HA
of up to HRc 68 with dry

Item D1 f8 D2 h5 L1 L2
code mm mm mm mm
0481040340 4 6 54 8
0481040440 4 6 80 8
0481060340 6 6 54 10
0481060440 6 6 100 10
D1 D2
0481080340 8 8 58 12
0481080540 8 8 100 12
0481000340 10 10 66 14
L2 0481000540 10 10 100 14
0481020340 12 12 73 16
L1 0481020540 12 12 100 16
0481060340 16 16 82 22
0481060740 16 16 150 22

GW 740 Solid Carbide Deburrer


4
90°

Design Cutting material / Coating Application


Right hand cut, 4 cutting edges to center, Solid-carbide micro grain / none, TiAIN Universal applications,
point angle 90º, suitable for high hard materials,
cylindrical shank DIN 6535-HA as well as aluminium and
non-ferrous.

Without coating .300


TiN coating .340

Item D1 h5 D2 h5 L1 L2
code mm mm mm mm
D1 D2
0740040.… 4,0 4,0 54,0 9,0
0740060.… 6,0 6,0 54,0 12,0
0740080.… 8,0 8,0 58,0 15,0
L2 0740100.… 10,0 10,0 66,0 16,0
0740120.… 12,0 12,0 73,0 18,0

Type of Operation

L1

Shinker Endmilling Center-

59
Extended Range of End Mills Manufactured

Type Z DIN Norm Coating Shank Application

Suitable for cast iron, cast steels


and high tempearture steels

GW315 6-8 45° DIN6527 TiAlN DIN 6535-HB

Universal application, for copy-


ing milling tool with corner
radius

GW366 6-8 45° - TiAlN DIN 6535-HB

Universal application

GW476 4 30° DIN6527 DIN 6535-HB

Universal high performance

All four cutting edges to centre

GW481 4 45° DIN6527 TiAlN DIN 6535-HB

End mill for roughing


operation

GW404 4 30° DIN6527 TiAlN DIN 6535-HB


Circular milling in tool steel and
hardened steel up to HRc 68

GW368 6-8 50° DIN6527 TiAlN DIN 6535-HB

HPC milling in cast iron tem-


pered steel, tool steel up to HRc
54

GW455 4 52° DIN6527 TiAlN DIN 6535-HA

PCD and CBN End Mills also

60
Standard Cutting Application Values for GWL 216,GW 236, GWL264, GWL306, GWL364
above above above above above above ø8 above above above above
up to above ø1,5 above ø2
ø0,6 up to ø0,8 up to ø1,0 up to ø1,2 up to ø4 up to up to ø12 up ø16 up ø20 up ø25 up
material ø0,6 up to ø2 up to ø4
material designation strength ø0,8 ø1,0 ø1,2 ø1,5 ø8 ø12 to ø16 to ø20 to ø25 to ø32
group
Vc fz fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 100 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.1.2 free cutting steel above 500 N/mm² 70 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
1.2.2 construction steel unalloyed above 500 N/mm² 70 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
1.2.3 construction steel alloyed 60 0.01 0.02 0.04 0.05 0.06 0.07 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 95 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.1.2 hardened steel 150-200 HB 75 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.1.3 hardened steel above 200 HB 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.1 nitriding steel up to 1000 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.2 nitriding steel above 1000 N/mm² 55 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.1 tempering steel unalloyed up to 800 N/mm² 80 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.2 tempering steel unalloyed 800-1000 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.3 tempering steel alloyed up to 800 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.4 tempering steel alloyed 800-1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.5 tempering steel alloyed 1000-1300 N/mm² 55 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.2 stainless steel martensitic 40 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.3 stainless steel austenitic A5 <40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.4 stainless steel austenitic A5 >40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.5 stainless steel geschwefelt 60 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.1 high-temperature alloy Fe alloy 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.3 high-temperature alloy Ni alloy hardened 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.4 high-temperature alloy Co alloy 30 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
5.1.1 conventional steel casting unalloyed 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.1.2 conventional steel casting low alloy 80 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.1.3 conventional steel casting hoch alloyed 60 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
5.2.1 stainless steel casting ferritic / martensitic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
5.2.2 stainless steel casting austenitic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.1.3 GG (with lamella graphite) alloyed 80 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
6.1.4 GG (with lamella graphite) hoch alloyed 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 120 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 100 0.015 0.03 0.05 0.05 0.07 0.08 0.09 0.11
6.2.3 GGG (with spheroidal graphite) alloyed 80 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
6.3.1 GTW (white malleable cast iron) up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.3.2 GTW (white malleable cast iron) above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.4.1 GTS (black malleable cast iron) up to 180 HB 120 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
6.4.2 GTS (black malleable cast iron) above 180 HB 100 0.005 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.1.1 aluminium unalloyed 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.2 aluminium wrought alloy, not hardened 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.3 aluminium wrought alloy hardened 500 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.4 aluminium casting alloy up to 6% Si 400 0.006 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.5 aluminium casting alloy 6-12% Si 300 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.1.6 aluminium casting alloy above 12% Si 200 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.2.1 magnesium wrought alloy 180 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.2.2 magnesium casting alloy 160 0.015 0.03 0.05 0.07 0.12 0.17 0.21 0.27
7.3.1 copper unalloyed 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.2 copper wrought alloy, not hardened 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.3 copper wrought alloy hardened 100 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.4 copper CuNi alloy 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.5 copper CuNiZn alloy long chipping 100 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.3.6 copper CuNiZn alloy short chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.4.1 CuZn (brass) CuZn long chipping 150 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.4.2 CuZn (brass) CuZn short chipping 200 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.5.1 CuSn (bronze) CuSn long chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.5.2 CuSn (bronze) CuSn short chipping 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 120 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 140 0.01 0.02 0.04 0.06 0.08 0.12 0.14 0.18
7.8.1 titanium unalloyed 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
7.8.2 titanium alloyed, soft annealed 35 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
7.8.3 titanium alloyed, hardened 20 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

61
Standard Cutting Application Values for GW 367
above ø1,5 above ø2,0 above ø4,0 above ø8,0 above ø12,0 above ø16,0
mate-rial up to ø2,0 up to ø4,0 up to ø8,0 up to ø12,0 up to ø16,0 up to ø20,0
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB) 100 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
1.3.2 spring steel naturhart (250-350 HB) 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 75 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 85 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm² 85 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
2.3.6 tempering steel alloyed 1300-1600 N/mm² 70 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.1.1 unalloyed tool steel general 105 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 100 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 60 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 50 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 90 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 60 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 50 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 45 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.1 hardened tool steel up to 55 HRC 80 0,05 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.2 hardened tool steel 55-58 HRC 75 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.3 hardened tool steel 58-60 HRC 70 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.4 hardened tool steel 60-62 HRC 60 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
3.5.5 hardened tool steel 62-64 HRC 50 0,03 *d 1,5*d 0,03 0,04 0,045 0,06 0,07 0,1
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

62
Standard Cutting Application Values for GW 406
above ø1,5 above ø2 above ø4 above ø8 above ø12 above ø16 above ø20 above ø25
material up to ø2 up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25 up to ø32
material designation strength
group Vc fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.2.2 nitriding steel above 1000 N/mm² 45 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.1 tempering steel unalloyed up to 800 N/mm² 70 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.2 tempering steel unalloyed 800-1000 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.3 tempering steel alloyed up to 800 N/mm² 60 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.4 tempering steel alloyed 800-1000 N/mm² 50 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.5 tempering steel alloyed 1000-1300 N/mm² 45 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
2.3.6 tempering steel alloyed 1300-1600 N/mm² 40 0.0075 0.015 0.03 0.04 0.05 0.06 0.07 0.09
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.2 stainless steel martensitic 40 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.3 stainless steel austenitic A5 <40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.4 stainless steel austenitic A5 >40% 50 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.1.5 stainless steel geschwefelt 60 0.005 0.01 0.02 0.03 0.04 0.05 0.06 0.07
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

63
Standard Cutting Application Values for GW 440
above ø1,5 above ø2,0 above ø4,0 above ø8,0 above ø12,0 above ø16,0
mate-rial up to ø2,0 up to ø4,0 up to ø8,0 up to ø12,0 up to ø16,0 up to ø20,0
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB) 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
1.3.2 spring steel naturhart (250-350 HB) 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 45 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
2.1.1 case hardened steel up to 150 HB
2.1.2 case hardened steel 150-200 HB
2.1.3 case hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.5 tempering steel alloyed 1000-1300 N/mm² 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
2.3.6 tempering steel alloyed 1300-1600 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 70 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 40 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 60 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 50 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 50 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 40 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 60 1,0 *d 0,5*d 0,01 0,015 0,03 0,04 0,05 0,06
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 50 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 40 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.5.1 hardened tool steel up to 55 HRC 35 1,0 *d 0,5*d 0,008 0,01 0,02 0,03 0,04 0,05
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

64
Standard Cutting Application Values for GW 340 Contour Milling
above ø1,5 above ø2 above ø4 above ø8 above ø12 above ø16 above ø20
material up to ø2 up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 270 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 250 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 260 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 240 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 230 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 220 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 195 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 175 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 175 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.2 stainless steel martensitic 105 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.3 stainless steel austenitic A5 <40% 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.4 stainless steel austenitic A5 >40% 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.5 stainless steel geschwefelt 135 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.2.1 high-temperature alloy Fe alloy 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.3 high-temperature alloy Ni alloy hardened 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
4.2.4 high-temperature alloy Co alloy 35 0,5*d 0,5*d 0.005 0.01 0.02 0.03 0.04 0.05 0.06
5.1.1 conventional steel casting unalloyed 210 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 125 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 125 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 185 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 125 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 195 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 175 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 155 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 185 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 290 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.2 copper wrought alloy, not hardened 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.3 copper wrought alloy hardened 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.4 copper CuNi alloy 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.5 copper CuNiZn alloy long chipping 210 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.6 copper CuNiZn alloy short chipping 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.1 CuZn (brass) CuZn long chipping 310 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.2 CuZn (brass) CuZn short chipping 360 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.1 CuSn (bronze) CuSn long chipping 250 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.2 CuSn (bronze) CuSn short chipping 290 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 145 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 165 0,5*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.8.1 titanium unalloyed 165 0,5*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 145 0,5*d 1,0*d 0.015 0.03 0.05 0.06 0.08
7.8.3 titanium alloyed, hardened 105 0,5*d 1,0*d 0.012 0.025 0.04 0.05 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

65
Standard Cutting Application Values for GW 340 Slot Milling
above ø2 above ø4 above ø8 above ø12 above ø16 above ø20
material up to ø4 up to ø8 up to ø12 up to ø16 up to ø20 up to ø25
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 260 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 240 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 250 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 230 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 220 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB 210 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 190 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 170 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.2 stainless steel martensitic 100 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.3 stainless steel austenitic A5 <40% 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.4 stainless steel austenitic A5 >40% 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.1.5 stainless steel geschwefelt 130 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
4.2.1 high-temperature alloy Fe alloy 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.2 high-temperature alloy Ni-Leg. nicht hardened 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.3 high-temperature alloy Ni alloy hardened 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
4.2.4 high-temperature alloy Co alloy 30 1,0*d 0,5*d 0.01 0.02 0.03 0.04 0.05 0.06
5.1.1 conventional steel casting unalloyed 200 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 120 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 120 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 180 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 120 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 190 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 170 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 150 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 180 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 280 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.2 copper wrought alloy, not hardened 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.3 copper wrought alloy hardened 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.4 copper CuNi alloy 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.5 copper CuNiZn alloy long chipping 200 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.3.6 copper CuNiZn alloy short chipping 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.1 CuZn (brass) CuZn long chipping 300 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.4.2 CuZn (brass) CuZn short chipping 350 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.1 CuSn (bronze) CuSn long chipping 240 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.5.2 CuSn (bronze) CuSn short chipping 280 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 140 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 160 1,0*d 1,0*d 0.025 0.045 0.07 0.1 0.12
7.8.1 titanium unalloyed 160 1,0*d 1,0*d 0.02 0.04 0.06 0.08 0.1
7.8.2 titanium alloyed, soft annealed 140 1,0*d 1,0*d 0.015 0.03 0.05 0.06 0.08
7.8.3 titanium alloyed, hardened 100 1,0*d 1,0*d 0.012 0.025 0.04 0.05 0.07
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

66
Standard Cutting Application Values for GW 450 Contoured Milling
above ø2 above ø4 above ø8 above ø12 above ø16
material up to ø4 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 270 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 250 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 260 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 240 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 230 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB) 135 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.2 spring steel naturhart (250-350 HB) 125 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 115 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
2.1.1 hardened steel up to 150 HB 220 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 195 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 175 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 175 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm² 155 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.1.1 unalloyed tool steel general 190 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 175 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 155 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 145 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 205 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 185 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 155 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 145 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 135 0,5*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 210 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 125 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 125 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 125 0,5*d 1,5*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 210 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 185 0,5*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 125 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 195 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 175 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 155 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 185 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 165 0,5*d 1,5*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

67
Standard Cutting Application Values for GW 450 Slotting Milling
above ø2 up above ø4 above ø8 above ø12 above ø16
material to ø4 up to ø8 up to ø12 up to ø16 up to ø20
material designation strength
group
Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 260 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.1.2 free cutting steel above 500 N/mm² 240 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.1 construction steel unalloyed up to 500 N/mm² 250 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
1.2.2 construction steel unalloyed above 500 N/mm² 230 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.2.3 construction steel alloyed 220 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
1.3.1 spring steel annealed (up to 250 HB) 130 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.2 spring steel naturhart (250-350 HB) 120 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 110 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
2.1.1 hardened steel up to 150 HB 210 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.2 hardened steel 150-200 HB 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.1.3 hardened steel above 200 HB 190 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.2.1 nitriding steel up to 1000 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.2.2 nitriding steel above 1000 N/mm² 170 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.1 tempering steel unalloyed up to 800 N/mm² 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.2 tempering steel unalloyed 800-1000 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.3 tempering steel alloyed up to 800 N/mm² 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.4 tempering steel alloyed 800-1000 N/mm² 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
2.3.6 tempering steel alloyed 1300-1600 N/mm² 150 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.1.1 unalloyed tool steel general 185 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 170 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 150 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 140 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 180 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 150 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 140 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 130 1,0*d 1,5*d 0.015 0.03 0.05 0.06 0.08
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 200 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.2 conventional steel casting low alloy 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.1.3 conventional steel casting hoch alloyed 120 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
5.2.1 stainless steel casting ferritic / martensitic 120 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
5.2.2 stainless steel casting austenitic 120 1,0*d 1,5*d 0.012 0.025 0.04 0.05 0.07
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 200 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 180 1,0*d 1,5*d 0.025 0.045 0.07 0.1 0.12
6.1.3 GG (with lamella graphite) alloyed 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.1.4 GG (with lamella graphite) hoch alloyed 120 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 190 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 170 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.2.3 GGG (with spheroidal graphite) alloyed 150 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.1 GTW (white malleable cast iron) up to 180 HB 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.3.2 GTW (white malleable cast iron) above 180 HB 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.1 GTS (black malleable cast iron) up to 180 HB 180 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
6.4.2 GTS (black malleable cast iron) above 180 HB 160 1,0*d 1,5*d 0.02 0.04 0.06 0.08 0.1
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

68
Standard Cutting Application Values for GW 360, GW460 Extra Long
above ø0,2 above ø 4 above ø 8 above ø12 above ø 16
material up to ø0,6
material designation strength up to ø4 up to ø 8 up to ø 12 up to ø 16 up to ø 20
group
Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.2 aluminium wrought alloy, not hardened 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.3 aluminium wrought alloy hardened 360 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.4 aluminium casting alloy up to 6% Si 290 1,0 * d 1,0 * d 35 0,06 0,07 0,09 0,12
7.1.5 aluminium casting alloy 6-12% Si 220 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.1.6 aluminium casting alloy above 12% Si 150 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.2.1 magnesium wrought alloy 140 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.2.2 magnesium casting alloy 120 1,0 * d 1,0 * d 0,03 0,05 0,07 0,12 0,17
7.3.1 copper unalloyed 110 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.2 copper wrought alloy, not hardened 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.3 copper wrought alloy hardened 80 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.4 copper CuNi alloy 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.5 copper CuNiZn alloy long chipping 80 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.3.6 copper CuNiZn alloy short chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.4.1 CuZn (brass) CuZn long chipping 110 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.4.2 CuZn (brass) CuZn short chipping 150 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.5.1 CuSn (bronze) CuSn long chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.5.2 CuSn (bronze) CuSn short chipping 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 90 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 100 1,0 * d 1,0 * d 0,02 0,04 0,06 0,08 0,12
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

69
Standard Cutting Application Values for GW 376
above ø0,2 above ø4 up above ø8 up above ø12 above ø16
up to ø0,6
material up to ø0,4 to ø8 to ø12 up to ø16 up to ø20
material designation strength
group Vc ae max. ap max. fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.2 aluminium wrought alloy, not hardened 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.3 aluminium wrought alloy hardened 500 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.4 aluminium casting alloy up to 6% Si 400 0,05*d 2,0*d 0,02 0,04 0,05 0,06 0,07
7.1.5 aluminium casting alloy 6-12% Si 300 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.1.6 aluminium casting alloy above 12% Si 210 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.2.1 magnesium wrought alloy 200 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.2.2 magnesium casting alloy 170 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.1 copper unalloyed 150 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.2 copper wrought alloy, not hardened 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.3 copper wrought alloy hardened 110 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.4 copper CuNi alloy 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.5 copper CuNiZn alloy long chipping 110 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.3.6 copper CuNiZn alloy short chipping 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.4.1 CuZn (brass) CuZn long chipping 150 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.4.2 CuZn (brass) CuZn short chipping 210 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.5.1 CuSn (bronze) CuSn long chipping 130 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.5.2 CuSn (bronze) CuSn short chipping 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.6.1 CuAlFe (Ampco) CuAlFe long chipping 120 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.6.2 CuAlFe (Ampco) CuAlFe short chipping 140 0,05*d 2,0*d 0,0015 0,02 0,03 0,05 0,06
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened

70
Standard Cutting Application Values for GW 489
above ø 1.5 above ø 2 above ø 4 above ø 8 above ø12 above ø 16 above ø 20 above ø 25
up to ø 2 up to ø 4 up to ø 8 up to ø 12 up to ø16 up to ø 20 up to ø 25 up to ø 32
material
material designation strength
group Vc ae max. ap max.
fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB) 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 130 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm² 190 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.5 tempering steel alloyed 1000-1300 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
2.3.6 tempering steel alloyed 1300-1600 N/mm² 130 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 150 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 120 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 100 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
3.5.1 hardened tool steel up to 55 HRC 120 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.2 hardened tool steel 55-58 HRC 95 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.3 hardened tool steel 58-60 HRC 80 0,5 *d 0,03 *d 0.0375 0.075 0.15 0.25 0.35 0.45 0.55 0.65
3.5.4 hardened tool steel 60-62 HRC 65 0,5 *d 0,03 *d 0.025 0.05 0.1 0.2 0.3 0.4 0.5 0.6
3.5.5 hardened tool steel 62-64 HRC 50 0,5 *d 0,03 *d 0.025 0.05 0.1 0.2 0.3 0.4 0.5 0.6
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 250 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 230 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.3 GG (with lamella graphite) alloyed 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.1.4 GG (with lamella graphite) hoch alloyed 170 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 200 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 180 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.2.3 GGG (with spheroidal graphite) alloyed 160 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.3.1 GTW (white malleable cast iron) up to 180 HB 220 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.3.2 GTW (white malleable cast iron) above 180 HB 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.4.1 GTS (black malleable cast iron) up to 180 HB 220 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
6.4.2 GTS (black malleable cast iron) above 180 HB 210 0,5 *d 0,03 *d 0.0625 0.125 0.25 0.35 0.45 0.55 0.65 0.75
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite

71
Standard Cutting Application Values for GW 281
above above above above above above above above above above above above
ø0,6 up ø0,8 up ø1,0 up ø1,2 up ø1,5 up ø2 up ø4 up ø8 up to ø12 up ø16 up ø20 up ø25 up
material to ø0,8 to ø1,0 to ø1,2 to ø1,5 to ø2 to ø4 to ø8 ø12 to ø16 to ø20 to ø25 to ø32
material designation strength
group ae ap
Vc
max. max. fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm²
1.1.2 free cutting steel above 500 N/mm²
1.2.1 construction steel unalloyed up to 500 N/mm²
1.2.2 construction steel unalloyed above 500 N/mm²
1.2.3 construction steel alloyed
1.3.1 spring steel annealed (up to 250 HB)
1.3.2 spring steel naturhart (250-350 HB)
1.3.3 spring steel cold-hammered (1200-1600 N/mm²)
2.1.1 hardened steel up to 150 HB
2.1.2 hardened steel 150-200 HB
2.1.3 hardened steel above 200 HB
2.2.1 nitriding steel up to 1000 N/mm²
2.2.2 nitriding steel above 1000 N/mm²
2.3.1 tempering steel unalloyed up to 800 N/mm²
2.3.2 tempering steel unalloyed 800-1000 N/mm²
2.3.3 tempering steel alloyed up to 800 N/mm²
2.3.4 tempering steel alloyed 800-1000 N/mm²
2.3.5 tempering steel alloyed 1000-1300 N/mm²
2.3.6 tempering steel alloyed 1300-1600 N/mm²
3.1.1 unalloyed tool steel general
3.2.1 tool steel for cold work low alloy up to 1000 N/mm²
3.2.2 tool steel for cold work low alloy up to 1200 N/mm²
3.2.3 tool steel for cold work low alloy up to 1500 N/mm²
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm²
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm²
3.3.1 tool steel for warm work low alloy up to 1200 N/mm²
3.3.2 tool steel for warm work low alloy up to 1500 N/mm²
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm²
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm²
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm²
3.5.1 hardened tool steel up to 55 HRC 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.2 hardened tool steel 55-58 HRC 200 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.3 hardened tool steel 58-60 HRC 180 0,03 *d 0,03*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.4 hardened tool steel 60-62 HRC 150 0,03 *d 0,03*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.5 hardened tool steel 62-64 HRC 130 0,02 *d 0,02*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed
5.1.2 conventional steel casting low alloy
5.1.3 conventional steel casting hoch alloyed
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB
6.1.2 GG (with lamella graphite) unalloyed above 180 HB
6.1.3 GG (with lamella graphite) alloyed
6.1.4 GG (with lamella graphite) hoch alloyed
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB
6.2.3 GGG (with spheroidal graphite) alloyed
6.3.1 GTW (white malleable cast iron) up to 180 HB
6.3.2 GTW (white malleable cast iron) above 180 HB
6.4.1 GTS (black malleable cast iron) up to 180 HB
6.4.2 GTS (black malleable cast iron) above 180 HB
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed
7.3.2 copper wrought alloy, not hardened
7.3.3 copper wrought alloy hardened
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

72
Standard Cuttting Application Values for GW 282

above above above above above above above above above above
above ø0,6 above ø0,8
ø1,0 up to ø1,2 up ø1,5 up ø2 up to ø4 up to ø8 up to ø12 up ø16 up ø20 up ø25 up
material up to ø0,8 up to ø1,0
material designation strength ø1,2 to ø1,5 to ø2 ø4 ø8 ø12 to ø16 to ø20 to ø25 to ø32
group
Vc ae max. ap max. fz fz fz fz fz fz fz fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 590 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.1.2 free cutting steel above 500 N/mm² 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.1 construction steel unalloyed up to 500 N/mm² 590 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.2 construction steel unalloyed above 500 N/mm² 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.2.3 construction steel alloyed 390 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
1.3.1 spring steel annealed (up to 250 HB) 520 0,04 *d 0,05*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
1.3.2 spring steel naturhart (250-350 HB) 460 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 310 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
2.1.1 hardened steel up to 150 HB 560 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.1.2 hardened steel 150-200 HB 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.1.3 hardened steel above 200 HB 400 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.2.1 nitriding steel up to 1000 N/mm² 470 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.2.2 nitriding steel above 1000 N/mm² 350 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.3.1 tempering steel unalloyed up to 800 N/mm² 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.2 tempering steel unalloyed 800-1000 N/mm² 420 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.3 tempering steel alloyed up to 800 N/mm² 350 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.4 tempering steel alloyed 800-1000 N/mm² 390 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
2.3.5 tempering steel alloyed 1000-1300 N/mm² 350 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
2.3.6 tempering steel alloyed 1300-1600 N/mm² 290 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.1.1 unalloyed tool steel general 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 390 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 210 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
3.5.1 hardened tool steel up to 55 HRC
3.5.2 hardened tool steel 55-58 HRC
3.5.3 hardened tool steel 58-60 HRC
3.5.4 hardened tool steel 60-62 HRC
3.5.5 hardened tool steel 62-64 HRC
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 460 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
5.1.2 conventional steel casting low alloy 330 0,04 *d 0,05*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
5.1.3 conventional steel casting hoch alloyed 230 0,04 *d 0,05*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.1.3 GG (with lamella graphite) alloyed 460 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.1.4 GG (with lamella graphite) hoch alloyed 330 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.2.3 GGG (with spheroidal graphite) alloyed 430 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.3.1 GTW (white malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.3.2 GTW (white malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
6.4.1 GTS (black malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0.01 0.012 0.014 0.018 0.024 0.04 0.08 0.12 0.2 0.25 0.3 0.38
6.4.2 GTS (black malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0.008 0.011 0.013 0.016 0.021 0.04 0.06 0.08 0.15 0.2 0.225 0.29
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 850 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.2 copper wrought alloy, not hardened 720 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.3 copper wrought alloy hardened 590 0,10 *d 0,15*d 0.007 0.009 0.011 0.014 0.018 0.035 0.06 0.07 0.09 0.12 0.14 0.18
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
9.2 wear-resistent graphites

73
Standard Cutting Application Values for GW 481
above ø 2 above ø 4 above ø0,8 above ø 12 above ø16
material up to ø 4 up to ø 8 up to ø 12 up to ø 16 up to ø20
material designation strength
group Vc ae max. ap max. fz fz fz fz fz
[m/min] [mm] [mm] [mm] [mm] [mm]
1.1.1 free cutting steel up to 500 N/mm² 590 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.1.2 free cutting steel above 500 N/mm² 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.1 construction steel unalloyed up to 500 N/mm² 590 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.2 construction steel unalloyed above 500 N/mm² 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
1.2.3 construction steel alloyed 390 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
1.3.1 spring steel annealed (up to 250 HB) 520 0,04 *d 0,05*d 0,04 0,08 0,12 0,2 0,25
1.3.2 spring steel naturhart (250-350 HB) 460 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
1.3.3 spring steel cold-hammered (1200-1600 N/mm²) 310 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
2.1.1 hardened steel up to 150 HB 560 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.1.2 hardened steel 150-200 HB 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.1.3 hardened steel above 200 HB 400 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.2.1 nitriding steel up to 1000 N/mm² 470 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.2.2 nitriding steel above 1000 N/mm² 350 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.3.1 tempering steel unalloyed up to 800 N/mm² 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.2 tempering steel unalloyed 800-1000 N/mm² 420 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.3 tempering steel alloyed up to 800 N/mm² 350 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.4 tempering steel alloyed 800-1000 N/mm² 390 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
2.3.5 tempering steel alloyed 1000-1300 N/mm² 350 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
2.3.6 tempering steel alloyed 1300-1600 N/mm² 290 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.1.1 unalloyed tool steel general 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
3.2.1 tool steel for cold work low alloy up to 1000 N/mm² 390 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
3.2.2 tool steel for cold work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
3.2.3 tool steel for cold work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.2.4 tool steel for cold work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
3.2.5 tool steel for cold work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.3.1 tool steel for warm work low alloy up to 1200 N/mm² 330 0,04 *d 0,05*d 0,04 0,08 0,12 0,2 0,25
3.3.2 tool steel for warm work low alloy up to 1500 N/mm² 260 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
3.3.3 tool steel for warm work high alloy annealed up to 1000 N/mm² 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
3.3.4 tool steel for warm work high alloy tempered up to 1300 N/mm² 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.3.5 tool steel for warm work high alloy tempered up to 1600 N/mm² 210 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.1 hardened tool steel up to 55 HRC 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.2 hardened tool steel 55-58 HRC 200 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
3.5.3 hardened tool steel 58-60 HRC 180 0,03 *d 0,03*d 0,035 0,06 0,07 0,09 0,12
3.5.4 hardened tool steel 60-62 HRC 150 0,03 *d 0,03*d 0,035 0,06 0,07 0,09 0,12
3.5.5 hardened tool steel 62-64 HRC 130 0,02 *d 0,02*d 0,035 0,06 0,07 0,09 0,12
4.1.1 stainless steel ferritic
4.1.2 stainless steel martensitic
4.1.3 stainless steel austenitic A5 <40%
4.1.4 stainless steel austenitic A5 >40%
4.1.5 stainless steel geschwefelt
4.2.1 high-temperature alloy Fe alloy
4.2.2 high-temperature alloy Ni-Leg. nicht hardened
4.2.3 high-temperature alloy Ni alloy hardened
4.2.4 high-temperature alloy Co alloy
5.1.1 conventional steel casting unalloyed 460 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
5.1.2 conventional steel casting low alloy 330 0,04 *d 0,05*d 0,04 0,06 0,08 0,15 0,2
5.1.3 conventional steel casting hoch alloyed 230 0,04 *d 0,05*d 0,035 0,06 0,07 0,09 0,12
5.2.1 stainless steel casting ferritic / martensitic
5.2.2 stainless steel casting austenitic
6.1.1 GG (with lamella graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.1.2 GG (with lamella graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.1.3 GG (with lamella graphite) alloyed 460 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.1.4 GG (with lamella graphite) hoch alloyed 330 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.2.1 GGG (with spheroidal graphite) unalloyed up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.2.2 GGG (with spheroidal graphite) unalloyed above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.2.3 GGG (with spheroidal graphite) alloyed 430 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.3.1 GTW (white malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.3.2 GTW (white malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
6.4.1 GTS (black malleable cast iron) up to 180 HB 610 0,05 *d 0,08*d 0,04 0,08 0,12 0,2 0,25
6.4.2 GTS (black malleable cast iron) above 180 HB 520 0,05 *d 0,08*d 0,04 0,06 0,08 0,15 0,2
7.1.1 aluminium unalloyed
7.1.2 aluminium wrought alloy, not hardened
7.1.3 aluminium wrought alloy hardened
7.1.4 aluminium casting alloy up to 6% Si
7.1.5 aluminium casting alloy 6-12% Si
7.1.6 aluminium casting alloy above 12% Si
7.2.1 magnesium wrought alloy
7.2.2 magnesium casting alloy
7.3.1 copper unalloyed 850 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.2 copper wrought alloy, not hardened 720 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.3 copper wrought alloy hardened 590 0,10 *d 0,15*d 0,035 0,06 0,07 0,09 0,12
7.3.4 copper CuNi alloy
7.3.5 copper CuNiZn alloy long chipping
7.3.6 copper CuNiZn alloy short chipping
7.4.1 CuZn (brass) CuZn long chipping
7.4.2 CuZn (brass) CuZn short chipping
7.5.1 CuSn (bronze) CuSn long chipping
7.5.2 CuSn (bronze) CuSn short chipping
7.6.1 CuAlFe (Ampco) CuAlFe long chipping
7.6.2 CuAlFe (Ampco) CuAlFe short chipping
7.8.1 titanium unalloyed
7.8.2 titanium alloyed, soft annealed
7.8.3 titanium alloyed, hardened
8.1.1 thermoplast
8.2.1 duroplast
8.3.1 fibre-reinforced plastic
9.1 standard graphite
74
Standard End Mill Nomenclature

Œ$  Œ$ 

,

,

,

ABBRIVIATIONSANDDIMENSIONLETTERS
A(  THETOOLBACKCLEARANCEOFTHEMAJORCUTTINGEDGE Œ$   THEBLADEDIAMETER
A.  THEFIRSTORTHOGONALANGLEOFTHEMINORCUTTINGEDGE Œ$   THESHAFTDIAMETER
B.  THESECONDORTHOGONALANGLEOFTHEMINORCUTTINGEDGE %T  THEINFEEDDEPTH
B  THEWIDETOOLBACKCLEARANCEOFTHEMAJORCUTTINGEDGE L  THESPIRALANGLE
B  THEWIDEORTHOGONALFLANKOFTHEMINORCUTTINGEDGE ,  THETOTALLENGTH
B  CUTTINGOVERTHEMIDDLE ,  THEBLADELENGTH
G(  THEBACKTOOLORTHOGONALPLANEOFTHEMAJORCUTTINGEDGE ,  THEFLUTELENGTH
G  THETOOLORTHOGONALPLANEOFTHEMINORCUTTINGEDGE .T  THEFLUTEDEPTH

&EED0ATH,'ROOVE-ILLING GROOVEOPENONONESIDE CLOSEDGROOVE


D
,Ln L ,LnD
 U
T LA
I
A

Calculating the Production Time and Application Values


Introduction the symbols of the formula:
L·i L·i
main application time: th = = th the main application time vc the cutting speed
vf n · f
d the mill diameter i the number of cuts
vc · 1000 l the workpiece length σ the apex angle
revolution: n=
d· π la run-on π Pi (=3,1416)
n· π·d lu overrun b the workpiece width
cutting speed: vc = ls first cut a the rate of cut
1000
L the feed path t the groove depth
f the feed per rotation
n the revolution

75
Trouble Shooting End Mills

cause of problem remedy


Α poor surface quality Α Β Χ ∆ Ε Φ Γ Η Ι remedy
Β surface roughness use material with greater E module
Χ surface waviness increase the spiral angle
∆ surface angularity increase the number of teeth
Ε chattering or similar noises reduce the number of teeth
Φ chip jam use wear-resistant VHM
Γ excessive flank wear reduce feed
Η cutting edge chipping increase feed
Ι tool break increase the cutting speed
(prevent built-up edge)
lower cutting speed
climb milling
use “greasier” coolant or cutting oil
check workpiece tension
check workpiece tension
shorten the cantilever length
lower depth of cut
check the spindle play
shorten the tool travel

Correction Factors

76
What Effects Tool Performance
Tool Chuck
As a connection between the tool and machine, it is important to ensure that SK40 or SK50 receptacles (or HSK receptacles
would be even better) are used and the link should be as stiff as possible. This means that contraction is the best
alternative here.
True Running and Wobble
There are tool life travel benefits to be gained with true running under 0.02 mm and wobble under 0.01 mm when
chucked.
Groove Length
There are tool life travel losses from increased process temperatures with long and overlong grooves. Decreasing the
cutting parameters allows you to lower process temperatures and therefore increase tool life travel.
Chip Jam
The tool life travel can be significantly improved with efficient chip removal and a controlled coolant jet or by a controlled
compressed air jet with dry machining. A chip jam at the cutting edge has the effect of a significant drop in tool life
travel.
Thermally Influenced Materials
Welded materials or materials worked with a blowtorch have a different microstructure at the seams. This is why it is
necessary to reduce the cutting values at these seams.
Component Fixing
Unstable workpiece fixing means a loss of tool life travel or even leads to tool break, so that reducing cutting values
means an improvement. The more stable form of fixing the workpiece turns out to be the best alternative.
Optimum Mill Diameter
The tool diameter depends upon the workpiece width b or the contact width ae (refer to Figure 86). The following diameters
are chosen for the best contact ratio:
for short-chip workpieces: d = 1,4 · b
for long-chip workpieces: d = 1,6 · b
Optimum Mill Position
The milling position relative to the workpiece determines the entry and exit of the tool cutting edge. A good milling position
distributes the tool strain better, which in turn extends tool life travel. The key factor here is whether it milled conventionally
or in climb milling.
Figure shows both the optimum milling
position and also the fact that it is important
to work in climb milling.

Figure shows both the optimum milling


position and also the fact that it is important
to work in climb milling.

Immersion (Drilling)
It is advisable to immerse into the material diagonally (in the form of a ramp) or spirally. It is generally not advisable to
drill directly since this requires a cutting value reduction of up to 80%.

77
Types of Chip Formation

We may consider chip shape favourable if it produces asmal chip volume that can be easily removed from the
working space.The chip shape and chip escape direction may be influenced by chip breakers and the stages of chip
conducting.The following shows a variety of chip shapes:
Chip Shape assessment
ribbon chip not favouable


screw chip satisfactory


helical chip favourable


spiral chip pieces favourable

comma chip

very favourable

 
chip fractions favourable


78
Shank Conformity With DIN 6535

79
Tolerance Table

Tolerance Tables

above to

above to

Conversion Table for Inches to Millimetres


fractions of an inch whole inches fractions of an inch whole inches
0 1 2 3 4 5 0 1 2 3 4 5
millimetres millimetres
0 0 0 25,4000 50,8000 76,2000 101,6000 127,0000 1/2 0,5 12,7000 38,1000 63,5000 88,9000 114,3000 139,7000
1
/64 0,015625 0,3969 25,7969 51,1969 76,5969 101,9969 127,3969 33/64 0,515625 13,0969 38,4969 63,8969 89,2969 114,6969 140,0969
1
/32 0,03125 0,7938 26,1938 51,5938 76,9938 102,3938 127,7938 17/32 0,5312 13,4938 38,8938 64,2938 89,6938 115,0938 140,4938
3
/64 0,046875 1,1909 26,5906 51,9906 77,3906 102,7906 128,1906 35/64 0,546875 13,8906 39,2906 64,6906 90,0906 115,4906 140,8906
1
/16 0,0825 1,5875 26,9875 52,3875 77,7875 103,1875 128,5875 9/16 0,5625 14,2875 39,6875 65,0875 90,4875 115,8875 141,2875
5
/64 0,078125 1,9844 27,3844 52,7844 78,1844 103,5844 129,9844 37/64 0,578125 14,6844 40,0844 65,4844 90,8844 116,2844 141,6844
3
/32 0,09375 2,3812 27,7812 53,1812 78,5812 103,9812 129,3812 19/32 0,59375 15,0812 40,4812 65,8812 91,2812 116,6812 142,0812
7
/64 0,109375 2,7781 28,1781 53,5781 78,9781 104,3781 129,7781 39/64 0,609375 15,4781 40,8781 66,2781 91,5781 117,0781 142,4781
1
/8 0,125 3,1750 28,5750 53,9750 79,3750 104,7750 130,1750 5/8 0,625 15,8750 41,2750 66,6750 92,0750 117,4750 142,8750
9
/64 0,140825 3,5719 28,9719 54,3719 79,7719 105,1719 130,5719 41/64 0,640625 16,2719 41,6719 67,0719 92,4719 117,8719 143,2719
5
/32 0,15625 3,9688 29,3688 54,7688 80,1688 105,5688 130,9688 21/32 0,65625 16,6688 42,0688 67,4688 92,8688 118,2688 143,6688
11
/64 0,171875 4,3656 29,7656 55,1656 80,5856 105,9656 131,3656 43/64 0,671875 17,0656 42,4656 67,8658 93,2658 118,6656 144,0656
3
/16 0,1875 4,7625 30,1625 55,5625 80,9625 106,3625 131,7625 11
/16 0,6875 17,4625 42,8625 68,2625 93,6625 119,0625 144,4625
13
/64 0,203125 5,1594 30,5594 55,9594 81,3594 106,7594 132,1594 45
/64 0,703125 17,8594 43,2594 68,6594 94,0594 119,4594 144,8594
7
/32 0,21875 5,5562 30,9562 56,3562 81,7562 107,1562 132,5562 23
/32 0,71875 18,2562 43,6562 69,0562 94,4562 119,8562 145,2562
15
/64 0,234375 5,9531 31,3531 56,7531 82,1531 107,5531 132,9531 47
/64 0,734375 18,6531 44,0531 69,4531 94,8531 120,2531 145,6531
1
/4 0,25 6,3500 31,7500 57,1500 82,5500 107,9500 133,3500 3/4 0,75 19,0500 44,4500 69,8500 95,2500 120,6500 146,0500
17
/64 0,265625 6,7469 32,1469 57,5469 82,9469 108,3469 133,7469 49/64 0,765625 19,4469 44,8489 70,2469 95,6469 121,0469 146,4469
9
/32 0,28125 7,1438 32,5438 57,9438 83,3438 108,7438 134,1438 25/32 0,78125 19,8438 45,2438 70,6438 96,0438 121,4438 146,8438
19
/64 0,296875 7,5406 32,9406 58,3406 83,7406 109,1406 134,5406 51/64 0,796875 20,2406 45,6406 71,0406 96,4406 121,8406 147,2406
5
/16 0,3125 7,9375 33,3375 58,7375 84,1375 109,5375 134,9375 13
/16 0,8125 20,6375 46,0375 71,4365 96,8375 122,2375 147,6375
21
/64 0,328125 8,3344 33,7344 59,1344 84,5344 109,9344 135,3344 53
/64 0,828125 21,0344 46,4344 71,8344 97,2344 122,6344 148,0344
11
/32 0,34375 8,7312 34,1312 59,5312 84,9312 110,3312 135,7312 27
/32 0,84375 21,4312 46,8312 72,2312 97,6312 123,0312 148,4312
23
/64 0,359375 9,2581 34,5281 59,92811 85,3281 110,7281 136,1281 55
/64 0,859375 21,8281 47,2281 72,6281 98,0281 123,4281 148,8281
3
/8 0,375 9,5250 34,9250 60,3250 85,7250 111,1250 136,5250 7/8 0,875 22,2250 47,6250 73,0250 98,4250 123,8250 149,2250
25
/64 0,390625 9,9219 35,3219 60,7219 86,1219 111,5219 136,9219 57/64 0,890625 22,6219 48,0219 73,4219 98,8219 124,2219 149,6219
13
/32 0,40625 10,3188 35,7188 61,1188 86,5188 111,9188 137,3188 /32 0,90625 23,0188 48,4188
29
73,8188 99,2188 124,6188 150,0188
27
/64 0,421875 10,7156 36,1156 61,5156 86,9156 112,3156 137,7156 58/64 0,921875 23,4156 48,8156 74,2156 99,6156 125,1056 150,4156
7
/16 0,4375 11,1125 36,5125 61,9125 87,3125 112,7125 138,1125 15
/16 0,9375 23,8125 49,2125 74,6125 100,0125 125,4125 150,8125
29
/64 0,453125 11,5094 36,9094 62,3094 87,7094 113,1094 138,5094 61
/64 0,953125 24,2094 49,6094 75,0094 100,4094 125,8094 151,2094
15
/32 0,46875 11,9062 37,3062 62,7062 88,1062 113,5062 138,9062 31
/32 0,96875 24,6062 50,0062 75,4082 100,8062 126,2062 151,6062
31
/64 0,484375 12,3031 37,7031 63,1031 88,5031 113,9031 139,3031 63
/64 0,984375 25,0031 50,4031 75,8031 101,2031 126,6031 152,0031

80
Material Specifications:

81
82
83
3.3.4

3.3.5

3.5.1

3.5.2

3.5.3

3.5.4

3.5.5

84
85
86
87
88
89
90
ethylen

91
92
93
Inquiry - Four- In - One - Drill
Sender
Firm Client no

Contact Telephone
Address Fax G.W. Precision Tools India Pvt.Ltd.
# 124-A, Bommasandra Industrial Estate,
E-mail
Anekal Taluk,
Quantity
Bangalore - 560 099
E-mail: gwp1@vsnl.com
Application:
material to machine:
Kind of application
GG
Drilling on Machined surface GGG
Drilling on cast surface GTW / GTS
Al - alloy up to 6% Si
Core hole exist (Any other’s please specify)
AISi- cast alloy material design (if know)
Centre drill used brass, shortchipping
bronze shortchipping
Component Details Tolerance

L2 =
BHn
hardness = HRc
HVc
Method of machining : wet dry

coolant supply : external internal

Tool description:
(if know)
Design: similar GW
dimension refer DIN

Shank:

DIN 6535-HA (cylindric) DIN 6535-HB (Weldon) DIN 6535-HE (wistle-notch)

Coating: Uncoated TiAIN TiN

solid carbide PCD


Dimensions Tolerance
D1 =

Ds =

L1 =

L2 =

Notes

date: signature:
3
94
Inquiry - Four- In - One - Step-Drill
Sender
Firm Client no

Contact Telephone
Address Fax G.W. Precision Tools India Pvt.Ltd.
# 124-A, Bommasandra Industrial Estate,
E-mail
Anekal Taluk,
Quantity
Bangalore - 560 099
E-mail: gwp1@vsnl.com
Application:
material to machine:
Kind of application
GG
Drilling on Machined surface
GGG
Drilling on cast surface GTW / GTS
Core hole exist Al - alloy up to 6% Si (Any other’s please specify)
AISi- cast alloy material design (if know)
Centre drill used
brass, shortchipping
bronze shortchipping
Component Details Tolerance
L2 =
L3 =
BHn
HRc
hardness = HVc
Method of machining: wet dry

coolant supply : external internal

Tool description:
(if know)
Design: similar GW
dimension refer DIN

Shank:

DIN 6535-HA (cylindric) DIN 6535-HB (Weldon) DIN 6535-HE (wistle-notch)

Coating: Uncoated TiAIN TiN

solid carbide PCD


Dimensions Tolerance
D1 =

D2 =

(Ds) =

L1 =

L2 =

L3 =

Notes

date: signature:

95
1

96
Preface G. W. Precision Tools India Pvt. Ltd.
Tool Trial Report
Mr. Günther Wirth, the Visionary founder of the Günther Wirth Group-Worldwide,
Customer Name : Date:
established the firm in 1981 at Balzheim Germany. The superior performance of
G.W. tools led to rapid expansion within Germany & Europe. Contact person : Tool Type: A Drill / A End Mill / A Reamer
Component Name :
Telephone/Mobile :
To cater the Asian Market, G W Precision Tools India Pvt. Ltd. was incorporated Mr.Günther Wirth Operation :
by Mr. Günther Wirth and late Mr. G. M. Hormusjee in 1997. The aim of producing Trial Conducted By:
the finest tools in the world, drove all at GW to manufacture truly world-class tools,
Material Classification :
operating at some of the highest parameters available today. Material Hardness :
Surface Preparation : As Cast / Machine
Inovations by GW in Drills, Endmills, and Reamers has ensured highest productivity Type of Machine : VMC / MC / SPM.
Setup : Horizontal / Vertical
in part production and Die & Mould . GW India now offers an innovative service
Late Mr. G. M. Hormusjee Machine Spindle Taper : BT 50 / BT 40 / HSK / Others
Maximaler Vorschub, to improve productivity with reduction in cycle time
Machine max Rpm :
Machine Feed : Mech CNC / Hydraulic.
The Finest in the world! Coolant Type : Emulsion / cutting oil
Coolant : External ( Volume: )/ Internal. Pressure
Component Fixture Clamping : Manual / Hydraulic
Clamping Pressure :
Previous Operation :
Tool Clamping: Chuck Type : Hydraulic / Collect / Side lock / others
Tool Diameter . Run out on tool tip Max . Drill Hole Depth .
No of Holes per Components .

Spindle Cutting Feed Feed Chip Remarks


speed speed mm / Min mm / Rev Formation

Trial 1

Trial 2

Trial 3

Trial 4

Customer GW Application Engineer


Signature
Solid Carbide Tools
G.W India
Bangalore Plant
• Drills
• End Mills
• Reamers

Günther Wirth
Hartmetallwerkzeuge
Betriebs-GmbH
Balzheim
Germany

CATALOGUE
CDMR 06

• Higher
performance
• Increased tool
GWI 01/09

G.W. Precision Tools (India) Private Limited life


Plot No: 124 – A, Bommasandra Industrial Estate • Best Quality
Anekal – Taluk, Bangalore – 560 099
Email: info@gwindia.in

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