Beruflich Dokumente
Kultur Dokumente
Shaji Hakeem
February 5, 2011 1
StorageTanks
February 5, 2011 2
Tanks Applicable codes for Design
3 February 5, 2011
Tanks - Design
Material of Construction
Material to be used shall conform to :
i) ASME boiler and Pressure vessel Code Section II.
ii) Indian Standard Specification.
Gaskets for manholes and nozzles fitted with blind flanges shall conform
to grafoil. Thickness of gasket shall be 1.5 mm for nozzle upto 450 mm
NB and 3.0 mm for nozzle above 450 mm NB.
Bolts and nuts for all nozzle fitted with blind flanges shall conform to
ASTM A-307 Gr. B, A-193 Gr. B-7, and A-194 Gr. 2H. Bolts and nuts for
all structurals shall conform to IS: 1363 of appropriate grade.
Floating roof pipe supports and pipe sleeves shall be of carbon steel
conforming to ASTM A-106, A-53, API.5L, IS: 1978 or equivalent
February 5, 2011 4
Tanks - Design
February 5, 2011 5
Tanks Design - Floating Roof Tank
6 February 5, 2011
Tanks Design –Floating Roof Legs
The lower position (minimum 1200 mm) shall permit the roof to go as low as
possible without interface with any intermit accessories and roof seal
mechanism.
The upper position (for cleaning) shall provide a clearance of 1800 mm between
the pontoon / double deck edges and bottom.
7 February 5, 2011
Tanks – Floating Roof Tanks
8 February 5, 2011
Tanks - Floating Roof Tanks
9 February 5, 2011
Tanks - Articulated Roof Drain
February 5, 2011 10
Tanks Emergency Roof Drains
11 February 5, 2011
Tanks – Floating Roof Seals
February 5, 2011 12
Tanks - Welding Procedure
Code: Welding procedure qualification - ASME Boiler and Pressure vessel Code
Section IX.
Low hydrogen electrode shall be used for all welds of shell courses having a
thickness of 12 mm or more and for attachment of shell course to bottom or annular
plates. High cellulose/ rutile type electrodes a per the AWS classification SFA 5.1 for
all other welding.
Welding sequence shall be adopted so as to give minimum shrinkage and
distortion.
All vertical and horizontal shell joints shall be full penetration and full fusion welds
using any one of the edge preparation permitted by the code. Single side butt welds
are not permitted.
Top curb angle shall be lap or butt welded to the top course with flange fumed
outside. Curb angle and stiffening ring joints shall not coincide with the vertical shell
plate welds.
Vertical joints should preferably be offset by at least 1000 mm.
First shell course plates shall be arranged so that the vertical joints clear he
annular ring weld or sketch plate weld by at least 300 mm. vertical joints of the shell
courses shall also clear the nozzle attachment welds or reinforcement pad welds as
per code and applicable appendices.
February 5, 2011 13
Tanks - Construction
Fixed Roof
a) The roof plate shall be supported by structure as indicated in the drawings /
standard.
b) All supporting structure shall be designed to carry the minimum loads as specified
in codes.
c) Laps in roof plate shall be 30 mm minimum or 5 t: where t is the nominal
thickness of roof with minimum 30 mm. laps shall be arranged with the lower edge
of the upper plate underneath the upper edge of the lower plate.
d Roof shall be joined to the shell by means of continuous fillet (5 mm max.) weld on
the curb angle. Roof to shell be frangible type, otherwise suitable emergency
venting shall be provided as per code.
e) Roof plate shall not be welded to the supporting structure. The same shall rest on
the structure.
February 5, 2011 14
Tanks - Construction
February 5, 2011 15
Tanks Construction
Floating Roof
a) Tanks having diameter greater than 12 m but less than or equal
to 60 m, shall be of single deck annular pontoon type construction
or without buoys.
c) When floating roof is in the highest position, tank shall be
capable of holding its design capacity.
d) Floating roof shall be of low deck (minimum vapour space) type.
a) Deck shall have level surface with a permanent slope towards
the drain sump to avoid stagnation of rainwater.
c) Pipes sleeves shall project sufficiently above the roof to take
care of flooded condition of roof and extend sufficiently below the
roof to prevent escape of vapour ( minimum 200 mm)
February 5, 2011 16
Tanks – Inspection/Testing at Construction Stage
Radiography test for weld Joints – As per Code.
Liquid penetrant / magnetic Particle Examination / Ultrasonic
Examination –as per code
Vacuum box testing - for detection of leaks in the tank bottom.
Annular Plate weld Joint Test - Inner fillet weld of bottom to shell
joints shall be inspected and tested prior to welding the outside fillet weld.
Leak test shall be performed with penetrating oil after removal of slag. Oil shall
be removed before, welding the outer fillet.
Hydrotest: The filling height, in case of fixed roof tanks, shall be upto the
curb angle and in case of floating roof tanks shall be restricted to the
maximum height so their so that weather shield does go beyond curb angle.
Fixed Roof Test: After filling the tank upto curb angle, all opening in the
roof shall be closed and internal air pressure shall be applied equivalent to the
weight of roof plates. All welded joints in roof shall be checked with soap studs
for detection of leaks.
February 5, 2011 17
Tanks – Inspection/Testing at Construction Stage
2+ -
CORROSION Fe = Fe + 2e
CURRENT E0 = +0.44 V
Fe (OH) 3
Fe ++ Fe ++
Fe (OH) 2
METAL SURFACE
(CATHODE ) (ANODE) (IN SOLUTION)
++
++ Fe + 2OH = Fe(OH)2
½ O2 + H2O + 2e = 2OH Fe = Fe + 2e
Fe (OH)2 + O2 = Fe (OH)3 + ½ O2
19 February 5, 2011
Tanks – Corrosion
Parts Prone to Corrosion
• External parts of Annular Plates are prone to corrosion at the edges due to
seepage/accumulation of water between the foundation and the plates
• Bottom plates get corroded rapidly incase of sea water /sulphide content.
• Underside of the roof and roof structural come under corrosive attack due to vapour
corrosion
• Atmospheric corrosion can occur on all external parts of the tank
• Floating roof deck plates are prone to corrosion due to rain water accumulation on the
deck.
• Pontoon boxes on the floating roof are prone to corrosion at the fillet weld between
the pontoon and deck plates
• Rim plates at the outer periphery of the floating roof get corroded where liquid-vapour
phase is maintained.
• Roof legs get severely corroded at the liquid-vapour phase junction.
• The roof leg sleeve gets corroded near fillet weld junction to the roof plates and at the
bolt hole area.
• Roof sleeve pad may get corroded at the underside if sealing run between roof plates
and pad is not carried out.
• Roof drain sump gets corroded due to water accumulation/ stagnation.
• The water draw-off nozzles pipe get corroded due to water stagnation.
February 5, 2011 20
Tanks – Repairs
Code – API 653 Tank Inspection Repair, Alteration and Reconstruction
21 February 5, 2011
Tanks – Repairs
Code – API 653 Tank Inspection Repair, Alteration and Reconstruction
Proper Application of This standard ensures that tanks are adequately
inspected, and necessary repairs are made in a manner that acheives
quality and integrity
API 653 thas guidelines for new materials, welding, design, and
testing.
API Std. 653 Sec,10 – gives practices and procedures for exemption
from full hydrotest after major Repairs. One method for exemption is
Fitness for Service evaluation as per API RP 579
February 5, 2011 22
Tanks - Repair
API 653
23 February 5, 2011
Thank you
February 5, 2011 24