KLANG HOCK PLASTIC INDUSTRIES SDN BHD (28053-D)

HAZARD IDENTIFICATION, RISK ASSESSMENT AND RISK CONTROL (HIRARC)

Department: Engineering Prepared by: Sathish Kumar Approved by: Mr. Tan Thay Hoe Date:13.8.2019
Section: Welding Designation: SHE Executive Designation: Factory Manager

Activity/Process:Welding Metal Plates for Fabrication of Machine Parts

Hazard Identification Risk Analysis Risk Control

No. Work Activity Hazard Can Cause/Effect Existing Risk Control L S Risk Recommended Risk Control PIC(Due Date)

Inspect work table High voltage curent Electrical shock & All work bench is grounded
earthing connection minor burns
1 Provide PPE (safety shoe & 3 1 3 Maintain current practice NIL
leather glove)
Safety awareness briefing
Handling of metal plate Cut by sharp edge Laceration Safety awareness briefing
to be placed on work Provide PPE (leather glove) 2 1 2
table
2 Maintain current practice NIL
Fallen object on leg Broken bone or Safety awareness briefing
laceration 2 2 4
Provide PPE (safety shoe)
Start welding process by Sparks from welder Eye injury or minor Safety awareness briefing
igniting the weld torch or burns
3 by scratching the Provide PPE (leather glove 4 1 4 Maintain current practice NIL
& face shield)
electrode
Welding process of the Welding fumes Breathing difficulty Safety awareness briefing SATHISH
4 metal plate & lung problem due Portable Fume Extractor QUOTATION
Provide PPE (respirator 4 3 12
to fume mask) (2.9.2019)

Remove metal plate from Hot surface Minor burns Safety awareness briefing
5 work table Provide PPE (leather glove)
2 1 2 Maintain current practice NIL
KLANG HOCK PLASTIC INDUSTRIES SDN BHD (28053-D)
Risk Description

Likelihood = an event that is likely to occur

Severity = an outcome of the event

Likelihood Description Rating

Most Likely The most likely result of the hazard / event being realized 5
Possible Has a good chance of occurring and is not unusual 4
Conceivable Might be occur at sometime in future 3
Remote Has not been known to occur after many years 2
Inconceivable Is practically impossible and has never occurred 1

Risk = Likelihood x Severity

Risk Description Action

A high risk requires immediate action to control
the hazard as detailed in the hierarchy of control.
15 to 25 High

A medium risk requires a planned approach to

control the hazard and applies temporary measure
5 to 12 Medium
if required.

A low risk may be considered as acceptable and

further reduction may not be necessary.
1 to 4 Low

Source : Department of Occupational Safety and Health, Ministry of Human Resource Malaysia.
 Severity Description
Catastrophic Numerous fatalities, irrecoverable property damage and productivity
Fatal Approximately one single fatality major property damage if hazard is realized
Serious Non-fatal injury, permanent disability
Minor Disabling but not permanent injury
Negligible Minor abrasions, bruises, cuts, first aid type injury
Rating
5
4
3
2
1