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AL6DTIG4

160 KVA - ENGINE

Parts Catalogue - July 2013


FOREWORD

This Spare Parts Catalogue is applicable to AL6DTIG4 (160 KVA).

The following information regarding mode of supply is given in the Catalogue:

A) When the components are supplied in the form of a sub-assembly or a set, or kit, specific mention is made.

B) All standard fasteners are not serviced.

While ordering the parts, due note of the above information should be taken.

Since the process of development is continuous with design changes, part numbers are likely to change. The information given in this publication is
current at the time of release. The possibility exists that the information may need to be updated as a result of modification adopted by the manufac-
turer at any time for reason of a technical or commercial nature. Relevant changes would be updated through our Service Circulars / Bulletins, if found
necessary.

While all the care has been taken to illustrate the components as they look, due to constraints of standardizing the illustrations, variation will be there.

Though every care has been taken in preparing the Parts Catalogue, no liability is under taken for any error which may arise.

We welcome your suggestions and feedback for better service. Should you need any further information pl write to:

Ashok Leyland Limited,


Power Solutions Business,
No. 1, Sardar Patel Road,
Guindy, Chennai – 600 032

JULY 2013
index
AL6DTIG4 - Parts Catalogue
Sl. No. Spec Number Description Page No.
1 HAECB14 ASSY OF ENGINE CYLINDER BLOCK FOR H6DTI - 160 KVA GENSET ENGINE 6
2 HAEMB2 ASSY OF ENGINE MAIN BEARINGS FOR H-5.7L EURO 3 ENGINE 10
3 HAECS7/1 Assy of Engine Crankshaft 12
4 ALEPR8 ASSY. OF ENGINE PISTON AND RINGS 14
5 HAECM6 ASSY OF ENGINE CAMSHAFT FOR H-5.7L EURO 3 ENGINE 16
6 HAECN2 ASSY OF ENGINE CONNECTING ROD FOR H-5.7L EURO 3 ENGINE 18
7 HAETG1 ASSY OF ENGINE TIMING GEARS FOR H-Series 6DTI EURO 2 ENGINE 20
8 ALETC120 ASSY OF ENGINE TIMING GEAR CASE 22
9 ALEFH23 ASSY OF ENGINE FLYWHEEL HOUSING 26
10 ALEFW25 ASSY OF ENGINE FLYWHEEL 28
11 HAECH23 ASSY OF ENGINE CYLINDER HEAD FOR H6DTI - 160 KVA GENSET ENGINE 30
12 HAEVL12 ASSY OF ENGINE VALVES FOR 6 CYL H-SERIES GENSET ENGINE 32
13 ALFIE64 ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT 34
14 ALENH8 ASSY OF ENGINE NOZZLE HOLDER 38
15 HAEOC13 Assy of Oil Cooler with Spin-on Filter 40
16 HAEWP21 ASSY OF WATER PUMP WITH POLY-V PULLEY 42
17 HAEOP4 ASSY OF ENGINE OIL PUMP FOR H-5.7L EURO 3 ENGINE 44
18 HAEOS6 "Assy of Engine Oil Strainer for H- Series Deep Well Sump ( Front Well)" 46
19 HAESU2 ASSY OF ENGINE OIL SUMP FOR H-5.7L EURO 3 ENGINE 48
20 HAEEM2/7 Assy of Exhaust manifold for 125kVA engine 50
21 ALEIM18 ASSEMBLY OF ENGINE INTAKE MANIFOLD 52
22 HAESC42 ASSY OF ENGINE TURBOCHARGER 54
23 ALETH12 ASSY OF ENGINE THERMOSTAT 56
24 ALSM340 "ASSY OF STARTER MOTOR OF LTVS 24 V PRE-ENGAGED 58
25 HADD8/2 Assy of Engine Dynamo Drive with Poly V Pulley 60
26 HAEWF1/1 Assy of Engine Water Filter 64
27 HAENCB7 ASSY OF ENGINE BREATHER SYSTEM FOR NON-AUTOMOTIVE APPLNS 66
28 HAOLG17 GAUGE ASSEMBLY,OIL LEVEL 68
29 10003796 AIR CLEANER ASSEMBLY 70
30 10002271 RADIATOR CAC ASSEMBLY 72
31 10005183 UPFIT KIT 74
ASSY OF CYLINDER BLOCK - HAECB14
ASSY OF CYLINDER BLOCK - HAECB14
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B3B02501 S/A OF CYLINDER BLOCK (consists of items marked with #) 1
2 B3B02502 # S/A OF CYLINDER BLOCK (consists of items marked with $) 1
3 1 F0X02422 $ CYLINDER BLOCK 1 NSS
4 2 X1102722 $ MAIN BEARING CAP 6
5 3 X1102822 $ MAIN BEARING CAP-CENTRE 1
6 4 X3511115 $ BOLT, MAIN BEARING CAP 14
7 5 - 8 P0915451 $ CAM BUSH KIT 1
8 9 F3145415 $ PLUG EXPANSION 6
9 10 F3145615 $ PLUG EXPANSION 7
10 11 F3145015 $ PLUG EXPANSION 1
11 12 X3113915 $ EXPANSION PLUG,CYLBLOCK PRSIDE 2
12 13 F3145715 $ PLUG EXPANSION 5
13 14 F3144915 $ PLUG EXPANSION 1
14 15 F4832610 $ BALL STEEL 2
15 16 X0502230 $ BUSH, OILPUMP DRIVE SHAFT (IN CR' CASE) 1
16 17 F9K00122 $ CYL. LINER EURO 3 INTERFERENCE FIT (W) AR
17 17 F9K00222 $ CYL. LINER EURO 3 INTERFERENCE FIT (X) AR
18 17 F9K00322 $ CYL. LINER EURO 3 INTERFERENCE FIT (Y) AR
19 17 F9K00422 $ CYL. LINER EURO 3 INTERFERENCE FIT (Z) AR
20 18 F0954615 $ PIN STRAIGHT (5X10) 1
21 19 B8758803 # COOLING, JET BODY 6
22 20 FE702710 # "SCREW - HEX SOCKET CIRCULAR HEAD 6 X 1.0 CP X 15.0 LONG X GR 12.9" 6
23 21 F0954415 # PIN STRAIGHT 2
24 22 F0954715 # PIN REAR 2
25 23 F0954515 # PIN STRAIGHT (8X16) 2

7
ASSY OF CYLINDER BLOCK - HAECB14
ASSY OF CYLINDER BLOCK - HAECB14
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
26 24 X3108815 PLUG 2
27 25 F7647314 SEAL, PLATE 1
28 26 F2702150 O RING CAM AND SEAL 1
29 27 X1715500 GASKET - PLATE,CAMSHAFT 2
30 28 F7647014 PLATE CAMSHAFT 2
31 29 X1112314 BUFFER PLATE - UPPER 1
32 30 X1112214 BUFFER PLATE - LOWER 1
33 31 F3146615 EXPANSION PLUG 1
34 32 L9010818 Flanged screw - M8x1.25x18L 13

9
MAIN BEARING - HAEMB2
MAIN BEARING - HAEMB2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 P0978651 MAIN BEARING SET 1
2 2 P0915251 THRUST WASHER STD 1
3 3 P0915351 THRUST WASHER I O/S AR

11
CRANKSHAFT - HAECS7/1

4
2
3

7
11

10 1

5
9 8 6
CRANKSHAFT - HAECS7/1
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 X3307711 CRANKSHAFT 1
2 2 F0954915 KEY FOR CRANKSHAFT GEAR 1
3 3 X1607511 GEAR CRANKSHAFT 1
4 4 F3438615 COLLAR 1
5 5 X1801511 HUB, DAMPER 1
6 6 X1501600 VISCOUS VIBRATION DAMPER - HODEK 1
7 6 X3980200 VISCOUS VIBRATION DAMPER - HOSSE & WREDE ALT TO X1501600 1
8 7 X1505222 PULLEY DAMPER 1
9 8 F2702650 "O" RING 1
10 9 F1200210 SPACER 1
11 10 F3568715 NUT 1
12 11 L9011035 FLANGED SCREW M10X1.5X35L 9

13
PISTON AND RINGS - ALEPR8
PISTON AND RINGS - ALEPR8
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1,5,6 PD600172 PISTON SET 1
2 2,3,4 P3125651 RING SET 1
3 PD600173 ENGINE SET ( consits of Piston Set + Engine set) 1

15
CAMSHAFT - HAECM6
CAMSHAFT - HAECM6
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 B8254602 S/A OF CAMSHAFT COMP OF ILL NO 2 & 3 1
2 2 X3305611 CAMSHAFT 1
3 3 F4832710 BALL STEEL 1
4 4 F0955115 KEY 1
5 5 F7661614 PLATE CAMSHAFT THRUST 1
6 6 L9010822 FLANGED SCREW - M8X1.25X22L 2
7 7 F1655711 GEAR CAMSHAFT 1
8 7 F1661211 GEAR CAMSHAFT ALT TO F1655711 1
9 8 F4945310 PLAIN WASHER 1
10 9 X3511915 BOLT CAMSHAFT 1

17
CONNECTING ROD - HAECN2
CONNECTING ROD - HAECN2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8755901 S/A OF CONNECTING ROD 6
2 2 P0978251 CONN ROD BEARING SET 1
3 3 X0501030 BUSHING CON ROD 6
4 4 X3511715 BOLT CON-ROD 12

19
ASSY OF ENGINE TIMING GEARS - HAETG1
ASSY OF ENGINE TIMING GEARS - HAETG1
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F7661714 PLATE, IDLE GEAR THRUST 1
2 2 F3347211 IDLER GEAR SHAFT 1
3 2.2 F0955015 PIN STRAIGHT (6X10) 2
4 2.2.2 B7014502 S/A SHAFT.IDLER GEAR 1
5 3 X1602811 GEAR,IDLER 1
6 3.2 F0536530 BUSHING 1
7 3.3.2 B8254801 S/A OF GEAR, IDLER 1
8 4 F7661814 Plate Idle, Gear Thrust 1
9 5 F3585715 BOLT IDLE GEAR 1

21
ASSY OF ENGINE TIMING GEAR CASE - ALETC120
ASSY OF ENGINE TIMING GEAR CASE - ALETC120
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 NA B4M03001 S/A OF TIMING GEAR CASE WITH WELCH PLUG ( Consists of item
marked with $ ) 1
2 1 FK400622 $ TIMING GEAR CASE 1
3 2 F3144915 $ PLUG EXPANSION 1
4 FS403968 PLASTIC CAP ON T G CASE 1
5 NA B4M02901 S/A OF BEARING HOLDER ( Consists of item marked wit $ ) 1
6 4 F8L00122 $ CASE - BEARING HOLDER 1
7 5 F0245310 $ BEARING,BALL 1
8 6 F0743410 $ RETAINER RING 1
9 7 L9010822 Flanged screw - M8x1.25x22L 3
10 8 F2749200 O Ring 81.2 x 3.3 1
11 9 F1985515 PIPE VENT 1
12 10 X2706700 OIL SEAL, FRONT (PTFE) 1
13 11 X7202113 TIMING BACK PLATE 1
14 12 L9010818 Flanged screw - M8x1.25x18L 7
15 13 F3502400 BOLT 1
16 14 X1708200 GASKET TIMING BACKPLATE 1
17 L4012000 Washer 1
18 16 F3147115 PLUG VALVE SPRING 1
19 17 L9510815 Fla Bolt M8x1.25x75 8.8 GR 1
20 18 L9510819 Flanged bolt - M8x1.25x95L 2
21 19 L9510813 Flanged bolt - M8x1.25x65L 4
22 20 L9510821 FLANGED BOLT M8x1.25x105 2
23 21 F7909414 SEAL PLATE 1
24 22 L9510817 Flanged bolt - M8x1.25x85L 1

23
ASSY OF ENGINE TIMING GEAR CASE - ALETC120
ASSY OF ENGINE TIMING GEAR CASE - ALETC120
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks

25 23 F1721600 JOINT-POWERSTEERINGPUMP DUMMY PLATE 1


26 24 F7647414 SEAL PLATE 1
27 F7Y03300 GASKET COMPRESSOR DUMMY PLATE 1

25
ASSY OF ENGINE FLYWHEEL HOUSING - ALEFH23
ASSY OF ENGINE FLYWHEEL HOUSING - ALEFH23
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B3G02401 S/ A OF FLYWHEEL HOUSING --
2 A3G02400 ASSY OF ENGINE FLYWHEEL HOUSING --
3 1 F7M01322 FLYWHEEL HOUSING 1
4 2 F5J00513 F/H, DUST COVER 1
5 3 X1102513 F/H, DUST COVER 1
6 4 L9010812 FLANGED SCREW M8 X 1.25 X 12L 4
7 5 F4945010 LOCK WASHER 2
8 6 F4945110 WASHER 22 OD X 12.5 ID X 2 t 2
9 7 F3583615 BOLT ENGINE HANGER 2
19 8 F3769515 STUD-STARTER MOTOR MOUNTING M10 3
11 9 L 9011440 FLANGED SCREW M14 X 2 X 40L 8
12 10 L 9010832 FLANGED SCREW M8 X 1.25 X 32 6
13 11 F2749000 0 I L SEAL(982800109) 1

27
ASSY OF ENGINE FLYWHEEL - ALEFW25
ASSY OF ENGINE FLYWHEEL - ALEFW25
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B3F03301 S/A OF FLYWHEEL FOR H6DTI (Consists of item marked with $ ) 1
2 1 X1607622 $ Flywheel(Refer F1621422) 1
3 2 F0741922 $ GEAR FLYWHEEL RING 1
4 3 X3511015 BOLT, FLYWHEEL 6
5 4 F0101322 FLYWHEEL ADAPTOR FOR GENSET 1
6 5 L4111000 SC WASHER 10 DIA PLATED 12
7 6 L2011025 SCREW M10 X 25 X 1.5 CP PLATED 12

29
ASSY OF ENGINE CYLINDER HEAD - HAECH23
ASSY OF ENGINE CYLINDER HEAD - HAECH23
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B3C03901 S/A OF ENGINE CYLINDER HEAD ( With Studs) 1
2 B3C03902 S/A OF ENGINE CYLINDER HEAD (Without studs ) - Consits of item marked with $ 1
3 1 F0X02322 $ CYLINDER HEAD 1 NSS
4 2 F0531522 $ BUSHING, VALVE GUIDE INTAKE 12
5 P0946451 COMPOSITE VALVE SEAT KIT ( Consits of intake & Exhaust valve seat) 1
6 3 X0900216 $ SEAT,VALVE INTAKE 6
7 4 X0900116 $ SEAT,VALVE-EXHAUST 6
8 5 F4832510 $ BALL STEEL 6
9 6 F3144915 $ PLUG EXPANSION 6
10 7 F3145815 $ PLUG EXPANSION 12
11 8 F3145315 $ PLUG EXPANSION 30DIA 6
12 9 F3145415 $ PLUG EXPANSION 1
13 10 X3714315 Stud M8x1.25 12
14 11 X3504211 STUD,EMF 10
15 12 X3504311 SPECIAL STUD FOR EXHAUST MANIFOLD (COPPER PLATED). 2
16 13 X1711400 CYLINDER HEAD GASKET, MULTI-LAYERED STEEL FROM MARUSAN 1
17 14 X3510415 BOLT, CYLINDER HEAD 19
18 15 X3510815 BOLT, CYLINDER HEAD 7
19 16 L9011035 Flanged screw - M10x1.5x35L 6
20 B8254307 S/A Cover, Cylinder Head ( Consits of item marked wit # ) 1
21 17 X1101142 # COVER, ROCKER 1
22 18 F1100160 # OIL FILLER CAP 1
23 19 F1760900 GASKET C/HEAD COVER 1
24 20 L9010832 FLANGED SCREW M8 x 1.25 x 32 8

31
ROCKER ASSY AND VALVES - HAEVL12
ROCKER ASSY AND VALVES - HAEVL12
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B8255101 ROCKER assy COmplEtE 1
2 1 F3438515 lOCK, ValVE spRING REtaINER 24
3 2 X0900911 sEat,ValVE spRING-UppER 12
4 3 X3607310 ValVE spRING (alt - X3607410) 12
5 3a F3642210 spRING ValVE INNER (alt - X3606610,X3606510,X3606410) 12
6 4 X2706400 ValVE stEm sEal (DOUBlE lIp) 12
7 5 X0901011 sEat,ValVE spRING-lOWER 12
8 67 p0972651 COmpOsItE ValVE KIt 1
9 6a X1100615 ValVE Cap 12
10 8 F4330722 lIFtER, ValVE 12
11 9 B7015004 s/a OF ROD,ValVE pUsH 12
12 10 X3507615 sCREW ValVE aDJ. 12
13 13 B7015003 s/a OF sHaFt ValVE ROCKER 1
14 14 F7104522 sUppORt ValVE ROCKER 1
15 15 L9510812 FLANGED BOLT - M8X1.25X60L 7
16 16 F3576711 sEt sCREW 2
17 17 F4945910 WasHER lOCK 2
18 18 F3586215 NUt 12
19 19 F3210322 aRm ValVE ROCKER INtaKE 6
20 20 F3438415 COllaR 6
21 21 F3210422 aRm ValVE ROCKER EXHaUst 6
22 22 F7104622 sUppORt ValVE ROCKER 5
23 23 F7104722 sUppORt ValVE ROCKER 1

33
ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE64
ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE64
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 NA B5H05001 S/A OF INLINE FIP 1
2 NA B5H05002 S/A OF TIMER COVER ( Consists of item marked with # ) 1
3 1 F5J01822 # COVER TIMER 1
4 2 F3769515 # STUD-STARTER MOTOR MOUNTING M10 4
5 3 F7V02900 FUEL INJECTION PUMP 1
6 4 X8003514 BLOCK BRKT FOR FIP REAR SUPPORT 1
7 5 X8003614 FIP BRKT REAR SUPPORT 1
8 6 L9011016 Fla Screw M10x1.5x16 8.8 GR 2
9 7 L9011020 Flanged screw - M10x1.5x20L 2
10 8 L9011027 Flanged screw - M10x1.5x27L 1
11 9 L9111018 Flanged Nut - M10x1.5 1
12 10 L9121018 Flanged Nut - M10x1.25 4
13 11 X7435600 COPPER WASHER 5
14 12 B8787207 S/A OF PIPE,OIL,BLOCK TO FIP ( AS PER M.SAMPLE ) 1
15 13 F3575611 BANJO BOLT - OIL INLET-COMP 1
16 14 F3575511 BOLT W/DOUBLE HOLE 1
17 15 F3146415 PLUG TIMING HOLE 1
18 16 B7015810 S/A OF CLIP 9
19 17 B7015813 S/A OF CLIP 1
20 18 B7015814 S/A OF CLIP 1
21 19 F1939660 HOSE FUEL 1
22 20 F0838610 CLIP 2
23 21 B8764909 S/A OF FLEX LEAK-OFF PIPE FOR BS3 ENGINES 1
24 NA B9290007 S/A OF PIPES, INJECTOR - FOR PROCUREMENT ( Consists of item marked wit $ ) 1
25 22 B9290001 $ S/A OF PIPE, INJECTOR - No.1 1

35
ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE64
ASSEMBLY OF ENGINE FUEL INJECTION EQUIPMENT - ALFIE64
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
26 23 B9290002 $ S/A OF PIPE, INJECTOR - No.2 1
27 24 B9290003 $ S/A OF PIPE, INJECTOR - No.3 1
28 25 B9290004 $ S/A OF PIPE, INJECTOR - No.4 1
29 26 B9290005 $ S/A OF PIPE, INJECTOR - No.5 1
30 27 B9290006 $ S/A OF PIPE, INJECTOR - No.6 1
31 28 F1437211 FLYWHEEL COUPLING 1
32 29 X1608211 GEAR, INJ. PUMP DRIVE 1
33 30 B7015819 CLIP,SUB ASSY. 1
34 31 L9010630 Fla Screw M6x1x30 8.8 GR 3
35 32 B8787208 S/A OF PIPE THROUGH FEED 1
36 33 B7015818 CLIP S/A 1
37 34 F2702450 O Ring 142.5 x 3 1
38 35 L9010832 FLANGED SCREW M8 x 1.25 x 32 3
39 36 X3965600 STRAINER ASSY. 1
40 37 FS400868 HSP147 PLASTIC CAP ON FIP BANJO 1
41 38 F4930430 WASHER 17.9 OD X 14.2 ID X 1.5 t 7
42 39 F3131415 BANJO CONNECTION 2
43 40 X4904410 SPL WASHER 4
44 41 X3509410 FLANGE BOLT - HEX M8 X 1.25 CP X 21.05 LONG X GR 10.9 4
45 42 L9110618 Flanged Nut - M6x1 7
46 43 L9011016 Fla Screw M10x1.5x16 8.8 GR 1

37
ASSY OF ENGINE ENGINE NOZZLE HOLDER - ALENH8
ASSY OF ENGINE ENGINE NOZZLE HOLDER - ALENH8
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F8X00700 INJECTOR 6
2 2 F0131614 ADAPTOR, NOZZLED HOLDER 6
3 3 L9110818 FLANGED NUT 12
4 4 X1707800 GASKET, NOZZLE HOLDER 6

39
ASSY OF OIL COOLER WITH SPIN-ON FILTER - HAEOC13
ASSY OF OIL COOLER WITH SPIN-ON FILTER - HAEOC13
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F4M00142 CASE OIL COOLER 1
2 2 F0B01015 ADAPTOR, OIL FILTER 1
3 3 F4231711 VALVE FILTER SAFETY 3
4 4 F3639410 SPRING OIL VALVE 2
5 5 F3639510 SPRING OIL VALVE 1
6 6 F3147115 PLUG VALVE SPRING 5
7 7 F2749700 O RING 17.6 x 2.6 5
8 8 F7A01500 OIL FILTER - FLEETGUARD PART NO - LF16238 1
9 9 F2702550 O RING 19 x 3 4
10 10 x1707700 OIL COOLER GASKET 1
11 11 F4935530 WASHER SOFT-H-SERIES 3
12 12 F1986715 CONNECTOR PIPE 1
13 13 F3587011 DOUBLE BANJO BOLT-H-SERIES 1
14 14 L9010822 FLANGED SCREW - M8x1.25x22L 9
15 15 L9510808 FLA BOLT M8x1.25x40 8.8 GR 3
16 16 L9510823 FLANGED BOLT - M8x1.25x115L 2
17 17 L9510821 FLANGED BOLT M8x1.25x105 2
18 18 L9120818 FLANGED NUT - M8x1 4
19 19 X7821000 S/A OF ELEMENT OIL COOLER 1

41
ASSY OF WATER PUMP WITH POLY-V PULLEY - HAEWP21
ASSY OF WATER PUMP WITH POLY-V PULLEY - HAEWP21
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 B4T01801 SUB ASSEMBLY OF COOLANT PUMP 1
2 1 X1225715 BOSS WATERPUMP IMPELLER 1
3 2 X1500260 100 DIA PLASTIC IMPELLER 1
4 3 B8760403 WATERPUMP SPINDLE BEARING 1
5 4 B9708903 WATER PUMP SEAL ASSEMBLY 1
6 5 X0705610 CIRCLIP COOLANT PUMP 1
7 6 X1226115 HUB COOLANT PUMP 1
8 7 F4M00722 CASING - COOLANT PUMP 1
9 8 FC802422 WATER PUMP PULLEY 1
10 9 F1202742 FAN ADAPTOR 1
11 10 L4010800 WASHER 8 DIA PLATED 4
12 11 L4110800 SC WASHER 8 DIA PLATED 4
13 12 L1010809 Hex Bolt M8x1.25x45 8.8 GR 4
14 13 L9510825 FLANGED BOLT - M8X1.25X125 3

43
ENGINE OIL PUMP - HAEOP4
ENGINE OIL PUMP - HAEOP4
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 X1603311 GEAR OIL PUMP DRIVE 1
2 2 B8762201 S/A OF OIL PUMP 1
3 3 L2010825 SCREW M8 25MM LONG FOR OIL PUMP MOUNTING 5
4 L4110800 SPRING WASHER FOR THE ABOVE 5
5 4 X1102222 COVER OIL PUMP 1
6 5 L2010835 SCREW M8 35MM LONG FOR OIL PUMP MOUNTING 2
7 6 X0501130 BUSH OIL PUMP DRIVE SHAFT 1
8 7 X3313015 SHAFT OIL PUMP DRIVE 1
9 8 X1600326 GEAR OIL PUMP DRIVE SHAFT 1
10 9 X1708100 GASKET OIL PUMP COVER 1
11 10 X1600426 GEAR OIL PUMP DRIVEN 1
12 11 B8762203 S/A OF GEAR OIL PUMP 1
13 12 X0501230 BUSH OIL PUMP GEAR 1
14 13 X3313115 SHAFT OIL PUMP DRIVEN 1

45
ENGINE OIL STRAINER - HAEOS6

7
ENGINE OIL STRAINER - HAEOS6
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 X2704950 O RING 1
2 3 H2110835 SOCKET-SCREW M8 X 25 X 1.25 CP 2
3 5 B9708001 S/A OF OIL STRAINER PIPE 1
S/A OF STRAINER B9708001 COMPRISES
4 4 FPP00142 OIL STRAINER PIPE, DEEP FRONT WELL SUMP 1
5 6 F4000310 SCREEN OIL STRAINER 1
6 7 F0743510 SNAP RING 1

47
ASSY OF ENGINE OIL SUMP - HAESU2
ASSY OF ENGINE OIL SUMP - HAESU2
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 B8755701 OIL SUMP 1
2 2 FC200315 PLUG, OIL DRAIN 1
3 3 X2701450 O RING 21.89 X 2.62" 1
4 4 L9010812 FLANGeD SCRew - M8X1.25X12L 34

49
EXHAUST MANIFOLD - HAEEM2/7
EXHAUST MANIFOLD - HAEEM2/7
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 X1816922 EXHAUST MANIFOLD 1
2 2 X1700111 SPECIAL GASKET FOR EXHAUST MANIFOLD-CYLINDER HEAD 6
3 3 F3786215 STUD 4
4 4 F7F00115 HEX NUT FLANGED M10x1.25 12
5 5 X1103013 HEAT SHIELD 1
6 6 L2011020 SCREW M10 X 20 X 1.5 CP PLATED 4
7 7 L4111000 SC WASHER 10 DIA PLATED 4
8 L4011000 WASHER 10 DIA PLATED 2
9 f1200410 spacer 2
10 x1203515 spacer, long (for emf mounting long stud) 10

51
ASSEMBLY OF ENGINE INTAKE MANIFOLD - ALEIM18
ASSEMBLY OF ENGINE INTAKE MANIFOLD - ALEIM18
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 X1803442 INTAKE MANIFOLD 6DTI E-1 1
2 2 X3715115 STUD FOR A.I.PIPE MTG (Refer IVECO STD ALI HW 041)
(IVECO PT.NO.1672 9324W) 4
3 3 X1706500 GASKET, AIR INTAKE PIPE 1
4 FS405468 PLASTIC CAP 1
5 5 L9010832 FLANGED SCREW M8 x 1.25 x 32 1
6 6 L9510810 Flanged bolt - M8x1.25x50L 5
7 7 L4011200 WASHER 12 DIA PLATED 1
8 8 L2021215 SCREW M12 X 15 X 1.5 FP 1
9 9 L9510812 Flanged bolt -M8x1.25x60L 8
10 10 L9110818 Flanged Nut - M8x1.25 4
11 x1711600 gasket for intake manifold 1

53
ASSY OF ENGINE TURBOCHARGER - HAESC42
ASSY OF ENGINE TURBOCHARGER - HAESC42
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 FK904600 TURBO CHARGER 1
2 2 F3769515 STUD-STARTER MOTOR MOUNTING M10 4
3 3 F9B00100 GASKET-TURBO OUTLET TO EXH. ELBOW 1
4 4 F1300622 EXHAUST ELBOW 1
5 5 X1907542 TC COMPRESSOR OUTLET ELBOW PIPE-COMPRESSOR TO CAC INLET 1
6 6 X1702500 GASKET, T/C TO EXHAUST MANIFOL 2
7 7 F5Z00222 T/C DISTANCE PIECE 1
8 8 F1762400 TURBO DP GASKET 1
9 9 B4K01302 S/A OF TURBO OIL DRAIN PIPE 1
10 10 X1710800 GASKET OIL OUTLET 1
11 11 F1762300 Gasket,Oil Inlet 1
12 12 F0163815 Oil Inlet Adaptor 1
13 13 F4935530 WASHER SOFT-H-Series 2
14 14 B4K01301 S/A OF TURBO OIL INLET PIPE 1
15 15 X3101115 BANJO BOLT 1
16 16 F4945210 LOCK WASHER 2
17 17 X0806710 CLIP,TC COMPRESSOR OUTLET PIPE 1
18 18 F7F00115 HEX NUT FLANGED, M10x1.25 12
19 19 X3504311 SPECIAL STUD FOR EXHAUST MANIFOLD (COPPER PLATED). 4
20 FS400268 HSP138 PLASTIC CAP ON TC EXHAUST ELBOW F1300622 1
21 21 H2110820 SOCKET-SCREW M8 X 20 X 1.25 CP 2
22 22 L9010818 Flanged screw - M8x1.25x18L 2
23 23 F1Z00514 BRACKET-EXHAUST ELBOW STAY 1
24 24 L9011035 Flanged screw - M10x1.5x35L 3
25 25 L9111018 Flanged Nut - M10x1.5 2
26 26 X2706150 O Ring 53.64 x 2.62 1

55
ASSY OF ENGINE THERMOSTAT - ALETH12
ASSY OF ENGINE THERMOSTAT - ALETH12
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 NA B4L03101 S/A OF ENGINE THERMOSTAT 1
2 1 FS300422 CASE THERMOSTAT 1
3 2 X7468900 THERMOSTAT ASSY. 2
4 3 F1761400 GASKET THERMOSTAT 2
5 4 X2009400 Temperature Sensor 1
6 5 F5J01542 Thermostat Cover, Vertical Outlet 1
7 6 X0148515 ADAPTOR 1
8 7 L9010822 Flanged screw - M8x1.25x22L 5
9 8 FS400668 HSP141 PLASTIC CAP ON TEMPERATURE SENSOR 1
10 FS403868 PLASTIC CAP ON THERMOSTAT HOUSING COVER(X1102342) 1
11 10 F4922100 WASHER 18 OD X 12.2 ID X 1 t 1
12 11 FS401168 HSP153 PLASTIC CAP ON ADAPTOR F1825022 AND FIP OVER FLOW PIPE 1
13 12 F3144715 PLUG 1
14 13 X1900522 Connector pipe, Thermostat Housing 1
15 14 F2734300 O Ring 1.226 x 0.139 2
16 15 L9510826 FLANGED BOLT - M8X1.25X130 6

57
starter motor - alsm340

1 2
starter motor - alsm340
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 FH000500 STARTER MTOR - LTVS-24V-PRE-ENGAGED WITH TCO 1
2 2 L9121018 FLANGED NUT - M10X1.25 3

59
DYNAMO DRIVE ASSEMBLY - HADD8/2
DYNAMO DRIVE ASSEMBLY - HADD8/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 X7489100 55A ALTERNATOR POLY V (MICO) 1
2 X7102622 ALTERNATOR BRACKET 1
3 X3503511 LINK BOLT 1
4 F0130711 ADAPTOR PIECE 1
5 F0535915 BUSH 1
6 X0301650 BELT 8PK 1250 (FENNER) 1
7 X1900322 PIPE COOLANT PUMP OUTLET 1
8 X2703550 O RING -WATER OUTLET 2
9 X4202111 VALVE (COOLANT ELBOW) 1
FASTENERS FOR ALT.BRKT AND COOLANT COCK MTG
10 L1011021 BOLT M10 X 105 X 1.5 CP PLATED 2
11 L2011030 SCREW M10 X 30 X 1.5 CP PLATED 3
12 L4111000 SC WASHER 10 DIA PLATED 6
FASTENERS FOR ALTERNATOR BRACKET TO ALTERNATOR
13 F3572711 BOLT M12X1.75X130 LG 1
14 L3621018 NYLOC NUT M10 X PC 8 X 1 FP PLATED 1
FASTENERS FOR ALTERNATOR TO ADAPTOR PIECE
15 L3011018 NUT M10 X PC 8 X 1.5 CP PLATED 1
16 L4111000 SC WASHER 10 DIA PLATED 1
FASTENERS TO ARREST ADAPTOR PIECE ON LINK BOLT
17 L3011218 NUT M12 X PC 8 X 1.75 CP PLATED 2
18 F2701850 O RING 1
19 L4011000 WASHER 10 DIA PLATED 1

61
DYNAMO DRIVE ASSEMBLY - HADD8/2
DYNAMO DRIVE ASSEMBLY - HADD8/2
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
FASTENERS FOR ALTERNATOR LINK BOLT MTG
20 F3583015 SPECIAL SCREW 1
21 F4922600 SPRING WASHER FOR ABOVE 1
22 F4923000 WASHER 1
23 L3610818 NYLOC NUT M8 X PC 8 X 1.25 CP PLATED 1
24 X3714015 STUD - M8X1.25 - 43 MM LONG 2
25 L1011013 BOLT M10 X 65 X 1.5 CP PLATED 1

63
COOLANT FILTER - HAEWF1/1
COOLANT FILTER - HAEWF1/1
SL. ILL. PART
NO. NO. NO. DESCRIPTION QTY REMARKS
1 1 B8785201 S/A OF SUPPORT WATER FILTER 1
2 2 B8785206 S/A OF PIPE WATER FILTER 1
3 3 X3110515 BANJO BOLT (M12X1.5) 1
4 4 X4901530 WASHER 2
5 5 X3105115 BANJO BOLT(M16X1.5) 1
6 6 X4901240 WASHER 2
7 7 X2704950 “O” RING (ID-25.7) 1
8 8 X4000700 WATER FILTER 1
9 L3010818 NUT M8 -FOR SUPPORT 2
10 L4110800 WASHER SPRING FOR ABOVE 2
11 L4010800 WASHER PLAIN FOR ABOVE 2
S/A OF SUPPORT B8785201 COMPRISES OF
12 X1802542 SUPPORT WATER FILTER 1
13 B8785202 S/A OF ADAPTOR WATER FILTER 1

65
ASSY OF ENGINE BREATHER - HAENCB7
ASSY OF ENGINE BREATHER - HAENCB7
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 X0404613 Oil Separator Mounting Bracket 1
2 2 X7492800 OIL SEPARATOR 1
3 3 X1936250 HOSE, VENT 1
4 4 X0805910 CLIP, OIL SEPARATOR HOSE 2
5 5 X1936750 Hose,Oil Drain 1
6 6 X0806110 CLAMP, BREATHER HOSE AT OIL SEPRATOR END 2
7 7 X0806210 CLAMP, FOR OIL SEPRATOR DRAIN HOSE 2
8 8 L9010818 Flanged screw - M8x1.25x18L 2
9 9 L9010618 FLANGED SCREW M6x1x18 1
10 10 L9011016 Fla Screw M10x1.5x16 8.8 GR 1
11 11 F8200310 STAINLESS STEEL JUBILEE CLIP 1
12 12 X1936550 HOSE, OIL SEPRATOR OUTLET 1
13 13 B4N00201 S/A OF OIL DRAIN PIPE - FROM OIL SEPARATOR. 1

67
Oil Level Guage Assembly - HAOLG17
Oil Level Guage Assembly - HAOLG17
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 B6E01201 S/A OF DIPSTICK 1
2 2 B8731307 S/A OF DIPSTICK GUIDE 1
3 3 F2702050 O RING HOLDER SEAL 1
4 4 L9010818 Flanged screw - M8x1.25x18L 1
5 5 X8010110 BRACKET, DIPSTICK GUIDE 1

69
AIR CLAENER ASSEMBLY - 10003796
AIR CLAENER ASSEMBLY - 10003796
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 F7A03400 AIR CLAENER ASSEMBLY 1
2 2 F4004700 RAIN HOOD - METAL 1
3 3 F1921650 ELBOW HOSE 1
4 4 F8205310 HOSE CLAMP (T BOLT TYPE) 4
5 5 FB527714 PIPE ASSEMBLY 1
6 6 F1985650 HOSE STARIGHT 1
7 7 F8372400 RESTRICTION INDICATOR 1
8 8 10002144 AIR CLAENEANER MOUNTING BRACKET 1
9 9 L2011230 SETSCREW-M12 x1.75 x 30 2
10 10 L4111200 SC WASHER-12MM 2
11 11 L2011030 SETSCREW-M10 x 1.5 x 30 4
12 12 L4011000 PL.WASHER-10MM 4
13 13 L4111000 SC WASHER-10MM 4 4
14 14 L3011018 PLAIN NUT M10 x 1.5 4 4
15 15 F8221200 AIR FILTER - PRIMARY ELEMENT 1
16 16 F8221300 Air FILTER - SAFETY ELEMENT 1

71
RADIATOR AND CAC ASSEMBLY - 10002271
RADIATOR AND CAC ASSEMBLY - 10002271
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 1 10002271 ASSEMBLY - RADIATOR & CAC 1
2 2 10004264 28" DIA PUSHER FAN 1
3 L2021025 SCREW M10X1.25X25 FP PLATED (FAN MOUNTING SCREW) 4
4 L4111000 SC WASHER 10 DIA PLATED 4
5 3 X3900310 T BOLT CLAMP 6
6 4 X1917750 STRAIGHT HUMP HOSE 3
7 5 10003431 PIPE CAC 1
8 6 P2625919 RADIATOR REDUCER HOSE 2
9 7 10003440 WATER OUTLET PIPE 1
10 8 P2626019 U BEND HOSE 1
11 9 07266899 RADIATOR HOSE 1
12 10 P2601908 U - CLAMP 1
13 11 10004258 L - SUPPORT BRACKET 1
14 12 FB515815 WATER INLET PIPE 1
15 13 10003449 STAY RADIATOR - LH 1
16 14 X3900310 T BOLT CLAMP 3
17 15 F2602158 RADIATOR BUFFER WITH NUTS 2
18 16 10003450 STAY RADIATOR - RH 1
19 17 10003442 PIPE TURBO OUT 1
20 18 F0501850 RADIATOR MOUNTING - AVM RUBBER BUSH 4
21 19 F4931410 SPECIAL WASHER 4
22 20 10003451 L - BRACKET FOR RADIATOR STAY ROD 1

73
UPFIT KIT COMPONENTS - 10005183
UPFIT KIT COMPONENTS - 10005183
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
1 F8824500 FUEL STRAINER ASSy 1
2 B4461901 S/A OF FUEL FILTER ( Consits of item marked with $) 1
3 F8835200 $ FUEL FILTER HEAD ASSY 1
4 F8835100 $ FUEL FILTER CUM WATER SEPARATOR - FLEETGUARD 1
5 PN300002 WIRING HARNESS 1
6 X3900510 SS HOSE CLIP 65MM HOSE 8
7 P2601908 "U" CLAMP FOR L SUPPORT BRACKET 1
8 F8235200 WATER TEMP SWITCH 1
9 P6M00042 FIP MOUNTING SOLENOID WITH RPM LEVER 1
10 B4464901 HOSE ASSY - FEED PUMP TO FUELFILTER CUM 1
11 B4464902 HOSE ASSY - FILTER TO FIP 1
12 B4461903 HOSE ASSY - STRAINER TO FEED PUMP 1
13 F0831310 ZERO CLIP 6
14 F1990450 VENT HOSE 1
15 FB506400 CONNECTOR PIPE 1
16 F3131415 M14 BANJO BOLT 1
17 F3590715 M12 BANJO BOLT 1
18 F4930430 M14 BANJO COPPER WASHER 2
19 04858607W M12 BANJO COPPER WASHER 2
20 X7809300 OIL PRESSURE SENSOR 1
21 X0139115 OIL PRESSURE ADOPTOR 1
22 F2F00514 FUEL FILTER BRACKET 1
23 F8474714 STARINER BRACKET 1
24 F0804814 C - CLAMP FOR STARINER BRACKET 1
25 P2609520 RPM METER 24V 1

75
UPFIT KIT COMPONENTS - 10005183
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
26 F2041900 WATER TEMP.GAUGE 1
27 F8031200 O.P. GAUGE 1
28 F2041100 AMMETRE 1
29 P2645039 Fail Safe Unit 1
30 PJ100010 KEY SWITCH 1
31 F1235415 DISTANCE PIECE 2
32 L1021618 M16 Bolt 2
33 L3021618 M16 NUT 2
34 L4111600 M16 SC WASHER 2
35 L2050609 M10 FAN BOLT 4
36 L4111000 M10 SC WASHER 21
37 L4011000 M10 Plain washer 14
38 L2011030 M10 BOLT 12
39 L2011025 M10 BOLT 1
40 L2011040 M10 BOLT 4
41 L3011018 M10 NUT 14
42 L2011230 M12 BOLT 10
43 L4111200 M12 SC WASHER 10
44 L3011218 M12 NUT 1
45 L1050814 M14 BOLT 2
46 L1050811 M14 BOLT 1
47 L4111400 M14 SC WASHER 3
48 L3050811 M14 NUT 2
49 L3010618 M6 NUT 2
50 L2010620 M6 SCREW 2

77
UPFIT KIT COMPONENTS - 10005183
Sl. Ill. PART
no. no. no. DESCRIPTION QTY remarks
51 L4110600 M6 SC WASHER 2
52 L4010600 M6 PLAIN WASHER 2
53 L2010820 M8 BOLT 1
54 L3010818 M8 NUT 2
55 L4100800 M8 SC WASHER 3
56 L4010800 M8 PLAIN WASHER 3
57 F1982650 Hose 2
58 10004430 OIL DRAIN KIT ASSEMBLY 1 Oil Drain
Hose Kit
59 10004323 EXTENDED BREATHER HOSE 1 Extended
60 FB506400 CONNECTOR PIPE 1 Breathe
61 F0831310 ZERO CLIP 2 Hose Kit
62 10005350 HEAT SHILED KIT 1 Heat Shield Kit
Supplied in
assemble
condition
63 P3L00001 EXPANSION BELLOW 1 ExpansioN
64 L2011030 SCREW M10 X 30 X 1.5 CP PLATED 4 Bellow Assy.
65 L3011018 NUT M10 X PC 8 X 1.5 CP PLATED 4
66 L4111000 SC WASHER 10 DIA  PLATED 4

79
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