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Detailed Report
Well 9-9
9 5/8 casing 2nd stage ,New Case
7/2/2020
Approvals
Name Signature Date
Author Magdy El Gohary 2nd July, 2020
Egptco review Dr.Yasser 2nd July, 2020
Egptco Approval Dr.Yasser 2nd July, 2020
Customer Approval Wepco Drilling Team 2nd July, 2020
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
Job Objectives
To succesfully pump 50 bbls of KCL Water followed by 229.6 bbls of Lead @ 12.5 ppg to cover 1200 m
then 45 bbls of Tail Slurry @ 15.8 ppg to cover 150 m
Acceptance Criteria
The well is drilled to 2300 m and will be cemented on 2nd stage using Conventional Cement
50 bbls of KCL Water will be used as spacer ahead for a better mud removal
It’s highly recommended to not apply any pressure or movement on casing before the cement set to avoid
any micro-annulas creation while cement setting time.
OPERATIONAL PROCEDURE
Ho l d se f a t y me e t i n g wi t h a l l t h e p e rso n a l i n ch a rg e i n t h e ce me n t i n g j o b
Pressure test surface lines at low pressure start with 350 psi then to 4000 psi (Step By Step). Monitor for 5
minutes minimum.
Dro p DVT o o l s o p e n i n g b u mb a n d co n f o rm DV T o o l o p e n i n g
Ci rcu l a t e 2 x An n u l a r ca p a ci t y a b o ve t h e D V T o o l t o cl e a n f ro m t h e ce me n t sp a ce r a n d cl e a n mu d re t u rn s
Wa i t i n t h e ce me n t
Mix and pump lead and tail cement slurries as per Egptco recipe
Pump required mud volum to displace cement slurry reduce the rate in the last 40 bbl before the end of
displacement
Increase the pressure gradually to 1200 psi for closing DV TOOL and increase pressure again to 2500 psi for 10
min
MAGDY
Requested by :
ELGOHARY
Distributed to :
YOUSSEF
Reported by : Signature
SEBAEY
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
MAGDY
Requested by :
ELGOHARY
Distributed to :
YOUSSEF
Reported by : Signature
SEBAEY
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
Table of Contents
1. Well ........................................................................................................................................................ 1
1.1 General............................................................................................................................................. 1
1.2 Survey (Updated) ............................................................................................................................. 1
1.3 Formation ......................................................................................................................................... 3
1.4 Thermal (Updated) ........................................................................................................................... 3
2. Casing .................................................................................................................................................... 4
2.1 Basic................................................................................................................................................. 4
2.2 Open Hole ........................................................................................................................................ 4
2.3 Casing .............................................................................................................................................. 4
2.4 Fluid.................................................................................................................................................. 5
3. Operation ............................................................................................................................................... 6
3.1 Temperature ..................................................................................................................................... 6
3.2 Pumping ........................................................................................................................................... 6
3.3 Choke P. .......................................................................................... Error! Bookmark not defined.
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
4. Output .................................................................................................................................................... 7
4.1 Overview .......................................................................................................................................... 7
4.2 Hydraulics ...................................................................................................................................... 12
4.3 Temperature ................................................................................................................................... 18
4.4 Centralization ................................................................................................................................. 20
4.5 Torque and Drag ............................................................................................................................ 21
CEMPRO+ - Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case
1. Well
1.1 General
Date 7/2/2020 Rig
Operator Country
Well Well 1 Contractor
Field By
Job
Comments
1.3 Formation
TVD Pore Frac.
Description Lithology
(m) (ppg) (ppg)
1 13.375 1300.00 9.00 14.00
2. Casing
First Casing Driven or Jetted: Yes
2.1 Basic
Top of
Bit Top Shoe TOC Mud FF
Description Type Mud
(in) (m) (m) (m) (ppg) (-)
(m)
1 Surface Casing - 0.00 1300.00 0.00 - - -
9 5/8 casing
2 Casing 12.250 0.00 2300.00 1200.00 9.10 - -
2nd stage *
*: Current Casing or Liner
**: Tieback
2.2 Open Hole
ID (in) Btm MD (m) EX (%) FF (-) Top MD (m) Len. (m)
1 12.250 2300.00 35.00 0.33 1300.00 1000.00
Zone of Interest
MD (m) 1300.00 2300.00 2300.00
Pore (ppg) 9.00 8.50 8.50
Frac. (ppg) 14.00 13.80 13.80
2.3 Casing
Casing
Coupling Collapse Burst Btm
Len. OD Wt. ID Grade Yield
Description Str. Str. MD
(m) (in) (lb/ft) (in) OD (in) ID (in) (kPa)
(kPa) (kPa) (m)
9 5/8 casing
1 2300.00 9.625 47.000 8.681 9.625 8.681 2300.00
2nd stage
Joint Len.: 12.19 (m), Coupling Len.: 10.000 (in)
Pipe End: Wide Open
2.4 Fluid
Fluid Properties
Gel P. \ T.
Density Ref. T. PV YP n K (lbf/100ft2) Cond. Heat Cap. Dependent
Description Type Model
(ppg) (°F) (cP) (*) (-) (**) (Btu/hr/ft/°F) (Btu/lbm/°F) (D / R) ***
10 sec 10 min
1 WATER BASE Drilling Fluid 9.00 105.0 Bingham 18.0 15.0 - - 10.0 30.0 0.392 0.79 -
2 MUD
3% KCL Water Washer 8.50 80.0 Bingham 1.0 1.0 - - 0.392 0.83 -
3 Lead 12.5 ppg Cement 12.50 158.0 Bingham 25.0 10.0 - - 0.392 0.63 -
4 9 5/815.8 ppg 9
Tail Cement 15.80 158.0 Bingham 80.0 30.0 - - 0.392 0.54 -
5 5/8
9 5/8 Drilling Fluid 9.00 157.0 Bingham 18.0 15.0 - - 0.392 0.79 -
displacement
*: (lbf/100ft2)
**: (lbf-s^n/100ft2)
***: D: Density; R: Rheology
3. Operation
3.1 Temperature
Specified – Geothermal
3.2 Pumping
Flow Direction: Forward
Stage: First Fluid is Native Fluid.
Front (m) Len. (m)
Stage Input Vol. (bbl)
Ann. Pipe Ann. Pipe
WATER
1 Front - Ann. 0.000 0.00 2300.00 2094.48
BASE MUD
3% KCL
2 Vol. 50.000 205.52 0.00 205.52
Water
3 2nd Stage
Lead 12.5
4 Vol. 229.603 1146.88 960.98 0.00
ppg 9 5/8
Tail 15.8 ppg
5 Vol. 45.000 2107.86 182.14 0.00
9 5/8
9 5/8
6 Front - Pipe 510.653 2290.00 0.00 2126.11
displacement
9 5/8
7 Vol. 40.000 163.89 0.00 163.89
displacement
2nd Stage
DV Depth Nozzles TFA
Discharge Coeff.
(m) (1/32in) (in2)
2290.00 0.95 6x1 0.007
Cement Length inside Casing
TOC (m) Tail Length (m) Total Vol. (bbl) Total Time (min)
(m)
1146.88 0.00 0.00 875.256 160.709
Output
3.3 Overview
Fluid Schematic
Annulus Pipe
MD (m) MD TVD MD TVD
0.00 0.00
0
163.89 163.89
500
891.93 891.93
1000
1144.66 1144.66
1500
2000
2105.84 2105.84
2289.32 2289.32
2300 ○
9 5/ 8 displacemen...
Geometry
Start End Vol. Vol.
Description
(m) (m) (bbl) (bbl/ft)
1 Pipe: ID = 8.681 (in), 2300.00 (m) 0.00 2300.00 552.417 0.073
2 Ann.: 12.415 x 9.625 (in), 1300.00 (m) 0.00 1300.00 254.776 0.060
3 Ann.: 13.045 x 9.625 (in), 1000.00 (m) 1300.00 2300.00 247.065 0.075
4 Vol. - Pipe 0.00 2300.00 552.417 0.073
5 Vol. - Ann. 0.00 2300.00 501.841 0.067
Material
Cement Sacks and Water Requirement
Water
Slurry Density Cement Sacks Slurry Vol. Slurry Vol. Slurry Yield Water Vol.
Cement Requirement
(ppg) (lbm) (bbl) (ft3) (ft3/sk) (bbl)
(gal/sk)
1 Lead 12.5 12.50 625.79 229.603 1289.131 2.060 11.78 175.520
2 ppg 9 5/8
Tail 15.8 15.80 219.70 45.000 252.657 1.150 4.94 25.841
ppg 9 5/8
Recap
Annulus Pipe
MD (m) MD TVD MD TVD
0.00 0.00
0
163.89 163.89
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Recap
500
7000
50000
6 11.0
6000 1500000
E CD (ppg)
1144.66 1144.66 30000 4000 1000000
4 10.0
3000
20000
2 0 0 0 9.0
0 50 100 150 200
2289.32 2289.32
2300 ○ Pump HHP Burst P. @ POI Collapse P. @ POI ECD @ TD
9 5/ 8 displacemen...
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Snapshot
Annulus Pipe
MD (m) MD TVD MD TVD
0.00 0.00
0
163.89 163.89
500
891.93 891.93
1000
1144.66 1144.66
1500 8 9 10 11 12 13 14 0 50 100 150 200 250 300 60 80 100 120 140 160 180 200
2000
2105.84 2105.84
2289.32 2289.32
2300 ○
9 5/ 8 displacemen...
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Flow Rate
6.0 50000
1 2 3 4 5
5.5
40000
5.0
4.5
Flow Rat e (bpm)
30000
P ump P . (ps i)
4.0
20000
3.5
3.0
10000
2.5
2.0 0
0 50 100 150 200
Q - in Q - out Pump P.
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Pump Pressure
2000000
1 2 3 4 5
1500000
P res s ure (ps i)
1000000
500000
0
0 50 100 150 200
W e ll 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: ECD @ 1300.00 m
14 3105
1 2 3 4 5
13 2883
12 2661
11 2440
10 2218
9 1996
8 1774
0 50 100 150 200
Elapsed Time (min)
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: ECD Profile
500
1000
MD (m)
1500
2000
2500
8 9 10 11 12 13 14
Density (ppg)
Front
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Fluid Fronts
0
1 2 3 4 5
500
1000
MD (m)
1500
2000
2500
0 50 100 150 200
3% KCL Water Lead 12.5 ppg 9 5/ 8 Tail 15.8 ppg 9 5/ 8 9 5/ 8 displacement 9 5/ 8 displacement
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Annular Contact Time
500
1000
MD (m)
1500
2000
2500
0 10 20 30 40 50 60
3% KCL Water Lead 12.5 ppg 9 5/ 8 Tail 15.8 ppg 9 5/ 8 9 5/ 8 displacement 9 5/ 8 displacement
3.5 Temperature
Profile
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Temperature Profile - End of Job
500
1000
MD (m)
1500
2000
2500
60 80 100 120 140 160 180 200
T e mp erature (°F)
Slurry
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Cement Placement Temperature
200
1 2 3 4 5
180
160
Temperat ure (°F)
140
120
100
80
60
0 50 100 150 200
3.6 Centralization
Standoff
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: STDF
500
1000
MD (m)
1500
2000
2500
98 99 100
ST D F (% )
Well 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Hook Load - Cementing
360000
1 2 3 4 5
340000
320000
Hook Load (lbf )
300000
280000
260000
240000
0 50 100 150 200
Elapsed Time (min)
SO PU Static
W e ll 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Axial Force @ 1300.00 m - Cementing
200000
1 2 3 4 5
150000
A x ial Force (lbf)
100000
50000
0
0 50 100 150 200
SO PU Tensile Str.
W e ll 1, 9 5/8 casing 2nd stage , 9.625 in, New Case: Max. AF - Cementing
500
1000
MD (m)
1500
2000
2500
0 50000 100000 150000 200000 250000 300000 350000 400000
SO PU Tensile Str.