KENR2619-01 Electrical Schematic Symbols And Definitions

October 1995

Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols And Definitions

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.).

Switch (Normally Open): A switch that is closed due to an applied condition, and will open
again at a specified point (temp, press, etc.).

CB-434B Vibratory Compactor

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

Electrical System
Switch (Normally Closed): A switch that is open due to an applied condition, and will close
6AL1-UP again at a specified point (temp, press, etc.).
7YN1-UP

Screw Terminals: The circle indicates that the component has screw terminals and a
wire can be disconnected from it.

No Terminals: No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

© 1995 Caterpillar Printed in U.S.A.

All Rights Reserved

Harness And Wire Electrical Schematic Symbols

Electrical Schematic Symbols And Definitions

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Component List
Sender: A component that is used with a temperature or pressure gauge. The sender
Item No. Description measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
1 Backup Alarm
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
2 Front Water Spray Motor It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
3 Instrument Panel

KENR2619-01
4 Rear Water Spray Motor Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
5 Neutral Start Switch can open or close a valve or move a piece of metal that can do work.

6 Induction Manifold Heater MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
7 Ignition Switch that make electromagnet when current flows through them. It also has an internal switch that places
8 Start Aid Switch the latch coil circuit open at the time the coil latches.

9 Battery

16 Page
10 Main Disconnect Switch
11 Vibratory Selector Solenoids
12 Hydraulic Temperature Switch Harness And Wire Symbols
13 Water Spray Switch
14 Vibratory On/Off Switch
Typical representation of a Typical representation of a
15 Automatic Vibratory Switches 1 Deutsch connector. The 1 Sure-Seal connector. The
plug contains all sockets plugand receptacle contain
16 Starter and Solenoid 2 and the receptacle contains 2
both pins and sockets.
all pins.
17 Vibratory Control Solenoids
18 Brake Solenoids
19 Main Relay
Harness Identification Letter(s):
20 Automatic/Manual Switch Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
(A, B, C, ..., AA, AB, AC, ...)

Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
21 Drum Select Switch for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
22 Brake Switch C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
23 Starter Relay 325-AG135 PK-14 1 5A
24 Alternator Circuit Breaker Pin Socket
Receptacle
Fuse
Pin or Socket (5 Amps)
25 Engine Oil and Hour Meter Pressure Switch Single Wire
Number
9X-1123
Connector
Component
26 Coolant Temperature Switch Plug
Part Number
Harness identification code: 2 200-L32 BK-14
27 Alternator This example indicates wire
135 in harness "AG".
Ground Circuit Identification Wire Gauge
28 Fuel Shutoff Solenoid Connection Number Wire Color

29 Light Switch
 Component List
Item No. Description
1 Backup Alarm
2 Front Water Spray Motor
P35 R35
3 Instrument Panel L.H. LIGHT GP
200-BK 2
870803
870811
4 Rear Water Spray Motor 200-BK 1 200-BK 605-YL 1
605-YL 2 605-YL FRONT
5 Neutral Start Switch 614-PU 3 614-PU LIGHT GP
6 Induction Manifold Heater R36 P36 P34 R34 ROADING
614-PU 4
7 Ignition Switch 611-PU 3
LAMP
813432
8 Start Aid Switch 619-GR 2
200-BK 1
9 Battery
10 Main Disconnect Switch
11 Vibratory Selector Solenoids P33 R33
12 Hydraulic Temperature Switch 200-BK 4
ROADING
614-PU 3
13 Water Spray Switch DRUM JOINT 611-PU 2
LAMP
OFFSET CUTTER 813432
14 Vibratory On/Off Switch 619-GN 1
VALVE VALVE
15 Automatic Vibratory Switches FRONT
LIGHT GP
16 Starter and Solenoid 200-BK 2
606-GY 1 870803
17 Vibratory Control Solenoids P32 R32 200-BK
R41 R40 R39 R38 200-BK REGULATOR
18 Brake Solenoids 1 2 1 2 1 2 1 2 200-BK 814135
19 Main Relay P41 P40 P39 P38 ROADING LIGHT HARNESS
10A

20 Automatic/Manual Switch
R.H. LIGHT GP
21 Drum Select Switch 871268
200-BK 1 200-BK
22 Brake Switch 606-GY 2 606-GY

23 Starter Relay 614-PU 3 614-PU

R37 P37
24 Alternator Circuit Breaker
25 Engine Oil and Hour Meter Pressure Switch
3
26 Coolant Temperature Switch RECORDER
2 1 5 4

27 Alternator 814433
110-GN
28 Fuel Shutoff Solenoid 111-YL
R8
29 Light Switch
114-GN 1
200-BK 2
449-BU 3
4
DRUM OFFSET/
176-YL 5
JOINT CUTTER
450-YL 6
HARNESS
200-BK
AMPLIFIER
200-BK
AMPLIFIER
450-YL 449-BU
110-GN 110-GN
5E7912
63-WH 63-WH 5E7912

1 2 3 4 5 6 R16
3 3
2 P28
DIODE AS DOIDE AS
105-3542 105-3542

REAR REAR SPEED

R28 1 2 3 4 5 6 WORKING LAMP GP
VIB. SENSOR SENSOR 608-GN F 405-GY
200-BK 108-1621 1 2 3 4 5 6 P16 WARNING P6 P7
4P5820 3E-8848 123-WH E 428-OR
HORN
200-BK 200-BK 608-GN 1 608-GN D C931-OR
7T0969
B440-GN 449-WH MOTOR 200-BK 2 200-BK C 123-WH
568-GN + - + - + -
P26 R26 GROUND B
FRONT 2
WARNING HORN
C938-BR FUEL VIB.
SPEED 3 A 406-PU
R29 WATER PUMP GAUGE SIG TACH SIG SIG
C922-BR 1 TACH
2 1 R30 108-0326 7T0969 4W2141 5E8352
R15 P15 871246 DIAGNOSTIC LIGHT
P29 1 2 322-GY
P30 CLUSTER
200-BK
447-PK 868835
WORKING LAMP GP B440-GN
400-GN INSTRUMENT HARNESS AS
108-1621 406-PU 1 406-PU
FRONT HARNESS WORKING LAMP GP C930-BR 109-1344
405-GY 2 405-GY 10A
106-4270 108-1621 105-BR 200-BK
608-GN 1 608-GN C925-GN 1 447-PK 3 447-PK 6T7337
KEY START
P5 10A
200-BK 2 200-BK 200-BK-12 608-GN 1 608-GN C924-YL 2 635-BR 4 635-BR
3 1 C925-GN C932-YL 5 C932-YL
155-PK
- +
R24 P24 200-BK 2 200-BK 777-PU BRAKE F
1 B439-WH 1 B439-WH
P27 R27 C926-BU 4 2
3
C924-YL
777-PU
B438-OR
428-OR
6
7
B438-OR
428-OR
123-WH
10A
E
C927-PU 5 GUAGES D
608-GN 2 608-GN 10A
BACKUP ALARM 306-GN 6 4 C926-BU C931-OR 8 C931-OR HOUR
C922-BR 3 C922-BR 103-YL C
3T1815 309-GY 7 5 C927-PU 400-GN 9 400-GN
4 B439-WH 1 B439-WH VIBRATION METER B
322-GY 322-GY 6 B440-WH 10 B440-GN 10A
321-BR 447-PK 8 306-GN
C929-WH 5 C929-WH 200-BK 2 200-BK 173-YL A
200-BK 220-BK 9 7 309-GY C930-BR 11 C930-BR FLASHER
C928-GY 6 C928-GY P31 R31 FRONT
8 447-PK 608-GN 12 608-GN 10A
VIB SENSOR 326-PU 10
C730-BR 7 C730-BR 121-YL FUNCTIONAL LIGHT
B440-WH 1 B440-WH 9 220-BK P1 R1
4P5820 BACKUP ALARM
WORKING LAMP GP 2
C729-BU 8
R14
C729-BU 10 326-PU
110-GN-14
15A
3 CLUSTER
868836
P14
108-1621 C923-OR 3 C923-OR WATER SPRAY
377-OR 11 10A
321-BR 4 321-BR 173-YL 1 173-YL
449-WH 449-WH 12 176-YL
GND 449-WH 2 449-BU 148-WH
608-GN 1 608-GN 608-GN 5 608-GN 200-BK-12 RECORDING MODULE
FRAME 321-BR 321-BR 13 11 377-OR 10A
103-YL 3 103-YL INDICATOR LAMP
200-BK 2 200-BK 449-WH 6 449-WH 12 449-WH 175-PK
SHIELD B439-WH 14 STARTING AID
R25 P25 R12 P12 SHIELD 155-PK 15 13 321-BR
110-GN 4
5
110-GN DRUM OFFSET
10A
2N2371/2V7087
7 SWITCH
200-BK 200-BK
4 REAR
5 6 608-GN
330-YL
322-GY
16
17
14
15
B439-WH
155-PK
121-YL 6 121-YL
STARTING AID
109-OR
9G7641
HARNESS 123-WH 7 123-WH IGNITION
NEUTRAL 330-YL R
106-4271 B440-WH B440-WH 18 16 309-GY 308-YL
9D3721
START C923-OR C923-OR 19 17 322-GY
155-PK
175-PK
8
9
155-PK
175-PK
308-YL
C OFF
SW
8
SWITCH 20 18 B440-WH
377-OR C922-BR 10
176-YL 176-YL S ON
19 C923-OR-14 307-OR
200-BK 105-BR 11 105-BR B ST 376-GN
STARTING 20 C922-BR-14 105-BR
12 112-PU-6

MOTOR C923-OR
2
1
200-BK
C923-OR
330-YL
AID
R2 P2 15
NEUT. START
155-PK BACKUP 155-PK AUTO-VIB
R13 P13 21 608-GN ALARM SWITCH
608-GN 21 22 123-WH C923-OR PRESS SW 330-YL
REAR
WATER PUMP
10 11 123-WH 22 23 226-BK B438-OR
103-YL
PART OF VALVE GP
103-4745
(FWD)

226-BK 23 24 221-BK C922-BR

108-0326
221-BK 24 25 400-GN 1 110-GN
2 1
321-BR
121-YL
C932-YL 14 AUTO-VIB
SWITCH
400-GN 25 26 614-PU 109-OR-6 2 109-OR
HYD. 3 3T2357 322-GY VIB ON/OFF (REV)
614-PU 26 27 619-GN 307-OR 3 307-OR WATER

DISCONNECT SW
TEMP SW
7N7851
12 619-GN 27 28 611-PU 308-YL 4 308-YL SPRAY
4
6
WARNING
SWITCH 5
611-PU 28 29 605-YL 309-GY 5 309-GY HORN SW C925-GN
5Y-1423 7N0718 R10
200-BK 226-BK
CABLE AS
C926-BU
T
605-YL
606-GY
29
30
30 606-GY
376-GN
6
7 376-GN
1V6653 7 8 6 1 2 5 3 4 9 10 11 12
C924-YL
C934-BU
20
BK-00 31 C929-WH 322-GY P10
13
KENR2619-01

8
R22 P22 R23 P23 32 C928-GY 321-BR
R3 P3 AUT/MAN. SW
121-YL 2 1
CABLE AS CABLE AS CABLE AS 1 1 C927-PU 33 200-BK C932-YL 4D1836
2 34 307-OR 3
8W-3669 9V6943 9S4611 2 200-BK 112-PU-6
RD-00 BK-00 BK-00 35 C730-BR 306-GN
200-BK P4 R4
36 C729-BU B438-OR 103-YL C924-YL
VIB. SELECTOR VALVE
37 DIODE C922-BR C925-GN
POS NEG 3T5760 POS NEG 103-9610
38 1V9633 B438-OR C924-YL
C929-WH 31
3T5760 39 C935-PU 155-PK
C928-GY 32

9 BATTERY BATTERY
9 200-BK 33 40 C932-YL
C927-PU C927-PU
307-OR
34 C936-GY
35 C926-PU C926-BU
JUMP STUD C730-BR 109-OR-6 RR INT 330-YL 200-BK
C729-BU 36 330-YL
106-0800 RELAY 5 2
304-WH-6 37 R9
VIB 3E5239 5 4 DRUM
VIB 1G-9147 3 3E5239 B440-WH 1
38 87a
SELECT 87 4
16 Page

30
S CONTROL CONTROL 6 306-GN
1 FRONT B439-WH
106-0539 18 BRAKE 39
40 1 105-BR
87a 3
30 87 4 INT 777-PU
2 3 SW
87a
3
NEUTRAL
MTR BAT 1
CABLE AS A B 200-BK 447-PK RELAY START
R5 2 200-BK 1
21
30
RD-00
87 4 308-YL RELAY #1
3 449-WH 5 2 5E8006 1V6653
FUEL
MOTOR
R19
SENDER
GND
4
MAIN HARNESS AS 19 5 2
C937-WH 1 326-PU
C928-GY
B439-WH
3E-5239
ENGINE HARNESS 106-4273 200-BK-12 109-1345 2 308-YL
106-8650 5 176-YL B440-GN
16 1 2 FRAME
6 B440-WH C936-GY 3 C929-WH FUEL
17 P19
P8 TIMER 175-PK SOLENOID
RESISTOR
TO STARTER 326-PU 5L-2854
ENGINE MOTOR C924-YL 109-OR-6 MAIN
RELAY 2
BRAKE
SWITCH
22
101-8929 C925-GN 200-BK P9 112-PU-6 1
BLOCK 9G0011 20
200-BK 221-BK 101-7740 3T8728 3
ENGINE OIL
JOINT CUTTER LIGHT 1 2
200-BK PRESS SW B765-BR
TO SWITCH BREAKER 9G0011 3 4
FRAME 3T4418 175-PK 419-YL SYMBOL DESCRIPTION
200-BK ENGINE COOLANT P17 DRUM 870541
220-BK OFFSET SW +
STARTER TEMP SW A B C 868953
STARTING 537-GN BLADE, SPADE, RING
RELAY 26 108-3190 R17
AID RESISTOR
FLASHER
49 +BATTERY
870548
-
OR SCREW TERMINAL
3E0075 7W1251 6P3236 200-BK
221-BK C TURN
306-GN 200-BK T 49A HEAD LAMP CIRCUIT CONNECTED
P21
HOUR METER 25 200-BK 30B
5
NEUTRAL START
2 RELAY #2
308-YL 31 GROUND CIRCUIT NOT CONNECTED
1 2 PRESS SW
173-YL 3E5239
R21 C2 HAZARD 1
23 103-4977
5 5
635-BR 8V2514 2 RED
30 87 4
ELECTRICAL CONNECTION
400-GN 1 2 2 5 2 5 2 5 2 608-GN 1
ALTERNATOR
304-WH-6
2 9W3043 27 4 4 4 4 4
611-PU
5 BLK
4 BLU
87a 3
5 2
419-YL TO VEHICLE STRUCTURE
1 30 87 1 30 87 1 30 87 1 30 87 1 30 87
123-WH R18 P18 619-GN
3 GRN 4
INTERNAL ELECTRICAL
ALT 614-PU 30 87
OR C720-BU CONNECTION TO SURFACE
R
87a 3 87a 3 87a
3 87a 3 87a 3 1
+
ALT 24 28 606-GY 87a 3
OF COMPONENT

BREAKER
200-BK 200-BK
605-YL 29 5 2
BRAKE RELAY #2
CONNECTOR
9S0174 ENG OIL COOLANT WARNING HYD FUNCTIONAL LIGHT SW 3E5239
30 87 4
101-RD-6 109-OR-6 200-BK PRESS TEMP LIGHT TEMP LIGHT 3 DIODE 419-YL
XX 1 ATCH WIRE, CABLE,
109-OR-6 RELAY RELAY RELAY RELAY RELAY 2 1 1V9633 777-PU
TO FUEL 87a 3
109-OR-6 3E5239 3E5239 3E5239 3E5239 3E5239 ABBREV COLOR COMPONENT
ENGINE SHUT-OFF BRAKE RELAY #1
1V6652
BLOCK SOLENOID 3E5239
TURN SW B765-BR CIRCUIT GROUPING
RD RED
DESIGNATION
WH WHITE
OR ORANGE SHIELD
YL YELLOW
PK PINK
BK BLACK D30118
GY GRAY
PU PURPLE ELECTRICAL SCHEMATIC
BR BROWN
GN GREEN
1G8110
BU BLUE