L150D 281 Aramine Parts Manual 20120910

L150D – S/N : 281 Aramine Parts Manual
Model L150D
Serial Number 281
Version 10/09/2012
L150D Parts Manual
SOMMAIRE
TABLE OF CONTENT
0. Instructions ........................................................................................................................ 2
1. MAINFRAME ...................................................................................................................... 9
2. POWER UNIT ................................................................................................................... 24
3. POWERTRAIN .................................................................................................................. 51
4. HYDRAULIC SYSTEM...................................................................................................... 73
5. ELECTRICAL EQUIPMENT.............................................................................................. 95
6. FIRE SUPPRESSION SYSTEM (OPTIONAL EQUIPMENT) .......................................... 115
7. LUBE POWER UNIT (OPTIONAL EQUIPMENT) ........................................................... 127
8. OPTIONS - OPTIONAL EQUIPMENT ............................................................................. 134
10/09/2012 Page 1/144

0. Instructions
0. Instructions .......................................................................................................................... 2
0 - 1. Protéger votre garantie - Protect Your Warranty ............................................................... 3
0 - 2. Trouver une pièce - Locating a Part ................................................................................. 3
0 - 3. Explication de la page catalogue - Page Explanation......................................................... 4
0 - 4. Comment commander des pièces - How to Order Parts .................................................... 5
0 - 5. Vehicle Inspection Form (V.I.F) ......................................................................................... 6
0 - 6. Lexique - Index ................................................................................................................ 8
10/09/2012 Page 2/144

0 - 1. Protéger votre garantie - Protect Your Warranty
Utiliser seulement des pièces d‟origines. Use only authorized parts. Any damage
Tous les dommages causés par des or malfunction caused by the use of
pièces non d‟origines ne seront pas unauthorized parts is not covered by
couverts par la garantie. Warranty or Product Liability.
Tout usage ou copie non autorisé des Any unauthorized use or copying of this
pièces d‟origines ou du catalogue de spear parts catalog or any part thereof is
pièces est interdit. Cela s‟applique en prohibited. This applies in particular to
particulier aux noms propres, trademarks, model denominations, part
dénominations et aux dessins. numbers, and drawings.
0 - 2. Trouver une pièce - Locating a Part
Le manuel de pièces détachées est The parts book is organized into

organisé en sections. sections.
Les pages sont regroupées dans des Parts pages are grouped numerically in
sommaires et dans des tables des the Table of Contents and each tabbed
matières de titres. section according to this system.
Etape1 Step 1
Utilisez les illustrations Use the illustration on the
qui précèdent les previous page to
nomenclatures pour determine which section
trouver les pièces contains the parts
concernées. information you need.
Etape 2 Step 2
Allez à la table des Turn to the Table of
matières pour trouver la Contents and scan the
section concernée. page titles under the
Allez à la page section number for the
concernée afin de appropriate listing. Look
trouver vos pièces. up the desired page by
Dans les sommaires, the page number
vous pouvez trouver les provided in the right-hand
sous sections des margin of the Table of
ensembles. Contents.
Vous pouvez aller à la
page concernée en In the table of content of
regardant dans les the section you can
sommaires des choose the subtitle
sections. concerned.
10/09/2012 Page 3/144

Step 3 Step 3
Localisez la pièce que Locate the appropriate
vous recherchez sur part on the page. Consult
l‟image. Reportez-vous the parts list for
à la nomenclature afin information on locating
de trouver la référence items on a parts page.
de la pièce recherchée.
0 - 3. Explication de la page catalogue - Page Explanation
Titre
Numéro de pièce
Titre de section ou de sous
Pièce numérotée sur le
ensemble
dessin de l‟ensemble
Item Number
Title
Relates part description
First number for the section
with location on drawing
Second number for the
subtitle
Ref de pièce
Utilisez cette référence
pour commander la pièce
Part Number
Use this Aramine number
to order parts
Commentaires
Contient des commentaires
spécifiques
Comments
Specific information
related to parts
10/09/2012 Page 4/144

0 - 4. Comment commander des pièces - How to Order Parts
Quand vous commandez une pièce de When Ordering Replacement Parts

rechange, toujours communiquer : Always Include:
1.MODELE ET NUMERO DE SERIE DE 1.MODEL & SERIAL NUMBER OF THE

LA MACHINE CONCERNEE VEHICLE CONCERNED
2.QUANTITE, REFERENCE ET 2.QUANTITY, PART NUMBER &
DESCRIPTION DE CHAQUE PIECE DESCRIPTION OF EACH REQUIRED
PART
10/09/2012 Page 5/144

0 - 5. Vehicle Inspection Form (V.I.F)
Each vehicle purchased from Aramine is supplied with a “Vehicle Inspection Form”.
This form summarizes:
- The list of malor components with SN mounted on your machine
- Your machine results recorded during test
This document is very important during the life of the machine and is necessary for the
maintenance and repair.
If you want or if you have lost the V.I.F of your machine, you can request a copy at any
time by specify the SN of your machine to our service department:
service@aramine.com
Example of blank V.I Form:
Name Manufacture Type/Part no Serial no.

Canopy/Cab
Bucket/Dump box
Engine/Motor
Exhaust
Engine Air Intake
Front axle
Rear axle
Service Brakes
Parking Brake
Emergency Brake
Upbox or Coupling
Hydrostatic Pump
Hydrostatic Motor
Charge pump
Steering pump
Dump & hoist pump
Brake pump
Brake accumulator #1
Grease pump
Make Type Size
TIRES
Wear Front Right Tire
Wear Front Left Tire
Spare tire
Empty Weights Front Axle Rear Axle Total
Barre Blocage Articul Centrale x Flèche Levée x Benne Levée N /A

Protections Echappement x Courroies x Levier Direct x Leviers Vit. N /A
Protections Cardans N/A
Marquages Modèle engin x Indic. Sécurité x Tableau de bord x Leviers x
Marquages ID constructeur x Propriété CA N /A Plaque CA x
Fait Par Signature Date
10/09/2012 Page 6/144

Engine Spec. Tol. Actual Value

Low Idle. 950 +- 50 Rpm
High Idle. 2300 +- 100 Rpm
Stall & Dump 2150 +/- 100 Rpm
Stall & Steering. 2150 +/- 100 Rpm
Stall & Steering & Dump. 2150 +/- 100 Rpm
High Idle Restriction , Intake 30 Max. Kpa
High Idle Restriction Exhaust 50 Max. Kpa
Steering, Dump & Hoist Spec. Tol. Value
Bom Lift. 4.5 +-1 Sec
Bom Down. 4 +-1 Sec
Bucket Dump 6.5 +-1 Sec
Bucket Rollback. 5 +-1 Sec
Dump, Main Pressure. 2300 + - 50 Psi
EOD Main Pressure N/A + -50 Psi
D/H Pilot Pressure. 300 +100 /-50 Psi
Bucket Dump Angle. 40 + -3 
High Idle Steering Time. 4 +-1 sec
Steering Main Pressure. 2300 + -50 Psi
Steering Pilot Pressure. 250 +100 /-50 Psi
Hub To Hub Dist, Right. 1330 + 15/ -0 mm.
Hub To Hub Dist, Left. 1330 + 15/ -0 mm.
Brakes Spec. Tol. Value
Acc Charge Pressure. N/A N/A N/A Psi
Kick-In. N/A N/A N/A Psi
Kick-Out. N/A N/A N/A Psi
Parkbrake. Low
Servicebrake. fast
Transmission Spec. Tol. Value
Hydrostatic max press 5000 +200 /-0 Psi
Press feeding pump (gavage) 250 -50+100 Psi
Clutch Charge Pressure. N/A N/A N/A Psi
Gear Speeds Tol Value Tractive Effort Tol Value KN
Spec Km/h
No inching N/A +/-1 N/A N/A N/A
hygh idle
Ful 9 +/-1 25 +/_3 26
inching
Testing Cycles Value Done By
Steering, Dump & Boom cycles (stop to stop) 10 times
Brake Cycles 15 times
Drive time 2 hours
Test Performed by : Date
10/09/2012 Page 7/144

Final check Type N/A OK Anm.

Name
Front Diferential AXLE oil level 90W140
Rear Diferential AXLE oil level 90W140
BRAKES Front oil level N/A N/A
BRAKES Rear oil level N/A N/A
ENGINE oil level 15W40
TRANSMISSION oil level (boite de transfert) Up box 90W140
Hydraulic oil level Total Azola 68 /
Igol Sonhydro zns
68
Hydrostatic oil level Total Azola 68 /
Igol Sonhydro zns
68
Grease all machine articulations Molybdenum
grease
Grease engine fan bearing (DDEC version only) N/A N/A
Grease the drivelines bearings and splines Molybdenum
grease
Manual Brake pump Lever (red bar) N/A N/A
Ansul cartridges Ansul/Nitrogen
Catalogue
Manually fire extinguisher
Inspection note:
0 - 6. Lexique - Index
NSS : ne se vend pas séparément NSS : Note sale separatly
10/09/2012 Page 8/144

1. MAINFRAME
1. MAINFRAME ....................................................................................................................... 9
1 - 1. S/ENSEMBLE CHASSIS ARRIERE L130D - L130D REAR FRAME ............................... 10
1 - 2. TRAPPES DE VISITE BAC HYDRO – INSPECTION COVERS....................................... 12
1 - 3. KIT ATTACHE CAPOT – RUBBER LATCH KIT (7791346).............................................. 13
1 - 4. S/ENSEMBLE CHASSIS AVANT FLECHE / GODET - BOOM & BUCKET FROM FRONT
FRAME............................................................................................................................ 14
1 - 5. VERROUILLAGE ARTICULATION CENTRALE – SWIVEL HINGE LOCKING SYSTEM .. 16
1 - 6. S/ENSEMBLE GODET 0.7M³ – BUCKET ASSY 0.7M³ (7789253) .................................... 17
1 - 7. S/ENSEMBLE Réservoir Fuel 50L - FUEL TANK 50 L ................................................... 18
1 - 8. TOIT DE PROTECTION ROPS/FOPS - ROPS/FOPS CANOPY (7798151).................... 19
1 - 9. ARTICULATION CENTRALE – SWIVEL HINGE INSTALLATION ................................... 20
1 - 10. SIEGE CONDUCTEUR - SEAT & BELT (7781748) ....................................................... 22
1 - 11. SANGLE - STRAP .......................................................................................................... 23
10/09/2012 Page 9/144

1 - 1. S/ENSEMBLE CHASSIS ARRIERE L130D - L130D REAR

FRAME
04 09 06 03
18
02 01
10 11 08 12 13
14 15 16
17
05
07
10/09/2012 Page 10/144
ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

ON
1 CHASSIS CENTRAL CENTRAL FRAME 1
REQUEST
COMPARTIMENT ON
2 ENGINE TUB 1
MOTEUR REQUEST
TOIT DE
3 CANOPY 7791314 1
PROTECTION
ON
4 CAPOTS MOTEUR BONNET
REQUEST
PORTE DE ON
5 DOOR GRILLE
CALANDRE REQUEST
ON
6 SUPPORT VENTILO SUPPORT FAN
REQUEST
ON
7 BOITIER A BATTERIE BATTERY CASE
REQUEST
CREPINE
8 SUCTION STRAINER 7783335 2 NOT SHOWN
D'ASPIRATION
INCLUDES SEAL
9 VOYANT DE NIVEAU SIGHT GAUGE 7701811 4 7703144
NOT SHOWN
BOUCHON DE
10 OIL PLUG 8700179 2 NOT SHOWN
VIDANGE
11 BAGUE BS BUSHING 7761801 2 NOT SHOWN
12 FILTRE RETOUR RETURN FILTER 7781750 1 25 MICRONS
CARTOUCHE DE RETURN FILTER 25 MICRONS
13 7785455 1
FILTRE RETOUR CARTRIDGE NOT SHOWN
14 VIS CAPSCREW 7729418 18 NOT SHOWN
15 RONDELLE LOCKWASHER 7701919 18 NOT SHOWN
16 ECROU LOCKNUT 7706377 18 NOT SHOWN
17 VERIN CAPOT GAS CYLINDER 7791781 1
18 Z-DOOR Z-DOOR 7893573 1
10/09/2012 Page 11/144

1 - 2. TRAPPES DE VISITE BAC HYDRO – INSPECTION COVERS
10/09/2012 Page 12/144


1 BOUCHON EVENT BREATHER PLUG 7701086 2
2 BRIDE FLANGE 7701877 2
3 JOINT SEAL 7728340 2
4 VIS SCREW 7710613 12
5 RONDELLE WASHER 7702712 12
1 - 3. KIT ATTACHE CAPOT – RUBBER LATCH KIT (7791346)
01 02
03

1 ATTACHE RUBBER LATCH 7701634 1
2 SUPPORT BRACKET 7709800 1
3 ATTACHE CROCHET HOOK FASTENER 7736609 1
4 VIS SCREW 7789847 1 NOT SHOWN
5 RONDELLE PLATE FLAT WASHER 7707956 2 NOT SHOWN
6 ECROU NYLSTOP LOCKNUT 7720875 1 NOT SHOWN
10/09/2012 Page 13/144

1 - 4. S/ENSEMBLE CHASSIS AVANT FLECHE / GODET - BOOM

& BUCKET FROM FRONT FRAME
10/09/2012 Page 14/144


ON
* CHASSIS AVANT FRONT FRAME 1
REQUEST
1 FLECHE BOOM 8700157 1
2 GODET BUCKET 7789253 1
3 BAGUE BRONZE BUSHING 8700108 4
BIELLETTE DE LINK STABILIZER
4 7784823 1
STABILISATION ASSEMBLY
AXE DE JONCTION FLECHE BOOM & BUCKET
5 8700215 2
GODET JUNCTION PIN
PLAQUETTE SUR ARRET
7 LOCK PLATE 8700206 2
D'AXE
8 VIS CAPSCREW 8700226 4
9 RONDELLE LOCK WASHER 8700211 4
10 BAGUE BUSHING 7793490 2
10/09/2012 Page 15/144

1 - 5. VERROUILLAGE ARTICULATION CENTRALE – SWIVEL

HINGE LOCKING SYSTEM
1 AXE DE VERROUILLAGE LOCKING PIN 7795459 1
10/09/2012 Page 16/144

1 - 6. S/ENSEMBLE GODET 0.7M³ – BUCKET ASSY 0.7M³ (7789253)

INCLUDES ALL
* S/ENS GODET BUCKET ASSY 7789253 1
ITEMS
1 LAME D‟ATTAQUE BLADE 7790981 1
2 LAME DE JOUE GAUCHE LEFT SIDE CUTTER 7790982 1
3 LAME DE JOUE DROITE RIGHT SIDE CUTTER 7790983 1
10/09/2012 Page 17/144

1 - 7. S/ENSEMBLE Réservoir Fuel 50L - FUEL TANK 50 L

RESERVOIR GASOIL
* FUEL TANK ASSEMBLY ON REQUEST 50L CAPACITY
ASSEMBLE
1 RESERVOIR 50L FUEL TANK 8700249 1
2 BOUCHON DE REMPLISSAGE FUEL FILTER CAP 7703146 1

INCLUDES
3 VOYANT DE NIVEAU SIGHT GAUGE 7701811 2 GASKET
7703144
10/09/2012 Page 18/144

1 - 8. TOIT DE PROTECTION ROPS/FOPS - ROPS/FOPS CANOPY

(7798151)

TOIT DE PROTECTION ROPS FOPS CANOPY INCLUDES
1 7791314 1
ASSEMBLE ROPS FOPS ASSY ALL ITEMS
3 RONDELLE WASHER 8700250 6 NOT SHOWN
6 RONDELLE WASHER 7700921 1 NOT SHOWN
10/09/2012 Page 19/144

1 - 9. ARTICULATION CENTRALE – SWIVEL HINGE

INSTALLATION
6 bis
10/09/2012 Page 20/144


1 AXE PIN 7784824 1
2 AXE PIN 7784825 1
3 ENTRETOISE SPACER 8700200 1
4 BRIDE DE BLOCAGE AXE PIN RETAINER 8700201 2
5 CALE PENTEE POUR AXE PIN RETAINER SHIM 7784826 2
6 bis ECROU NUT 7715736 4
7 RONDELLE PLATE FLATWASHER 8700202 4
22 COUVERCLE DE PALIER ROTULE BALL BUSHING COVER 8700213 4
23 ROTULE BALL BEARING 7721213 2
25 ECROU LOCKNUT 7712170 12
10/09/2012 Page 21/144

1 - 10. SIEGE CONDUCTEUR - SEAT & BELT (7781748)

INCLUDES
1 SIEGE ASSEMBLE SEAT ASSEMBLY 7781748 1
ITEM 5
LEFT AND
2 JEU D‟ACCOUDOIR ARMREST SET 8700144 1
RIGHT
3 CEINTURE DE SECURITE SAFETY BELT 7792955 1
PLATINE DE MONTAGE DE
4 MOUNT PLATE SEAT 8700227 1
SIEGE SUR CHASSIS
5 CONTACTEUR DE SIEGE SEAT SENSOR 7786376 1 NOT SHOWN
10/09/2012 Page 22/144

1 - 11. SANGLE - STRAP

1 SANGLE LOGO+ARAMINE STRAP LOGO+ARAMINE 7894709 1
2 SANGLE www.aramine.com STRAP www.aramine.com 7894708 1
10/09/2012 Page 23/144

2. POWER UNIT
2. POWER UNIT ................................................................................................................... 24

2 - 1. MOTEUR F4L914 - F4L914 ENGINE ............................................................................ 25
2 - 2. FILTRE A AIR MOTEUR (L130D DEUTZ) - ENGINE AIR FILTER (L130D DEUTZ)
(7789181) ........................................................................................................................ 28
2 - 3. MONTAGE FILTRE A AIR (L130D DEUTZ) - AIR FILTER ASSY. (L130D DEUTZ) ........ 29
2 - 1. ECHAPPEMENT - EXHAUST GROUP ............................................................................ 31
2 - 2. CATALYSEUR - PURIFIER (7715677)............................................................................. 33
2 - 3. SYSTEME FUEL - FUEL SYSTEM .................................................................................. 34
2 - 4. SUPPORT ALTERNATEUR - ALTERNATOR MOUNTING .............................................. 35
2 - 5. POULIE ALTERNATEUR - V GROOVED PULLEY .......................................................... 36
2 - 1. KIT COMPENSATEUR D‟ALTITUDE - COMPENSATOR KIT (7895644) ...................... 37
2 - 2. TURBO COMPRESSEUR - TURBOCHARGER ............................................................. 39
2 - 3. CONDUITE D‟ECHAPPEMENT - EXHAUST MANIFOLD ............................................... 40
2 - 4. LIGNE DE RETOUR - RETURN LINE ............................................................................ 41
2 - 5. CHAPE DE FIXATION - COVER.................................................................................... 42
2 - 6. COLLECTEUR D‟AIR - CHARGE AIR PIPE ................................................................... 43
2 - 7. COLLECTEUR D‟ECHAPPEMENT - EXHAUST MANIFOLD ......................................... 44
2 - 8. TUYAU DE RENIFLAR - BREATHER PIPE ................................................................... 45
2 - 9. PIECE D‟ACCOUPLEMENT - MATING PART ............................................................... 46
2 - 10. SYSTEME A VIDANGE MOTEUR - ENGINE DRAIN SYSTEM ....................................... 47
2 - 11. KIT CLAPET REFRIGERANT - COOLER CHECK VALVE KIT ......................................... 48
2 - 12. FILTRE SEPARATEUR EAU-GASOIL - FUEL FILTER ................................................... 50
10/09/2012 Page 24/144

2 - 1. MOTEUR F4L914 - F4L914 ENGINE

6
14 15
10
8
11
13
9
18
12 12A 12B 12C 12D
10/09/2012 Page 25/144

15
16
9

1 MOTEUR F4L914 DEUTZ F4L914 DEUTZ ENGINE 7790302 1 50KW
2 ALTERNATEUR ALTERNATOR 7781749 1
3 MANO CONTACT HUILE OIL PRESSURE SWITCH 7730406 1
THERMO CONTACT HEAD TEMPERATURE
4 7734413 1
CULASSE SWITCH
5 DEMARREUR STARTER 7791847 1
6 BOUGIE PRECHAUFFE GLOW PLUG 7942969 4
KIT COURROIES
7 BLOWER BELT KIT 7734975 2
SOUFFLANTE
COURROIE
8 ALTERNATOR BELT 7713928 1
ALTERNATEUR
CONTACT DE SECURITE BLOWER BELT CAUTION
9 7707720 1
COURROIE SWITCH
10 FILTRE FUEL FUEL FILTER 7709338 1
11 FILTRE HUILE OIL FILTER 7786309 1
12 SUPPORT ELASTIQUE SILENT BLOC 7713938 4
VIS DE FIXATION CAPSCREW HM12*120*P
12A 4
MOTEUR/CHASSIS ENGINE/FRAME 175-Z-10.9
12B ECROU NYLSTOP LOCKNUT 7705971 4
ENTRETOISE JONCTION ENGINE/FRAMEJUNCTIO
12C 7785492 4
MOTEUR/CHASSIS N SPACER
12D RONDELLE PLATE PLAIN WASHER 7772653 4
SOLENOIDE ARRET
13 STOP SOLENOID 7894759 1
MOTEUR
14 JAUGE HUILE OIL GAUGE 7942968 1
15 BAGUE D‟ETANCHEITE SEALING RING 7788325 1
16 BOUCHON VIDANGE EMPTYING CAP 7706588 1
16* JOINT TORIQUE O‟RING 7704027 1
17 RONDELLE RING 7758492 1
18 REFRIGERANT HYDRAU. HYDRAULIC COOLER 7781192 1
10/09/2012 Page 26/144


1 POMPE D‟INJECTION FUEL INJECT.PUMP 7942970 1
2 GOUJON STUD 7942971 4
3 RONDELLE PLATE PLAIN WASHER 7701581 4
4 ECROU HEXAGONAL HEXAGON NUT 7705760 4
5 ANNEAU TORIQUE O-SEAL 7716034 1
6 POMPE A COMBUSTIBLE FUEL PUMP 7797375 1
7 POMPE A MAIN HAND PUMP 7772083 1
10 COLLIER CLIP 7942974 2
11 RONDELLE ELASTIQUE LOCK WASHER 7707653 2
12 VIS TETE HEXAGONALE HEXAGON BOLT 7713834 2
17 LOT DE PIECES SET OF PARTS 7942975 1
18 LEVIER REG VITESSE SPEED CONTR.LEVER 7942976 1
20 LEVIER BUTEE STOP LEVER 7942977 1
21 TAMIS-FILTRE STRAINER 7942978 1
60 JEU DE JOINTS GASKET SET 7797334 1
10/09/2012 Page 27/144

2 - 2. FILTRE A AIR MOTEUR (L130D DEUTZ) -

ENGINE AIR FILTER (L130D DEUTZ) (7789181)
2*

ENGINE AIR FILTER INCLUDES ITEM 2
1 FILTRE A AIR ASSEMBLE 7789181 1
ASSY &6
2 ELEMENT DE FILTRE FILTER ELEMENT 7762657 1
2* CARTOUCHE SECURITE SAFETY CARTRIDGE 7782108 1
3 VIS DE FIXATION CAPSCREW 7719017 2
4 RONDELLE PLATE WASHER FLAT 7723846 4
5 ECROU NYLSTOP LOCKNUT 7719018 2
6 EVACUATEUR EVACUATOR 7788519 1
7 COLLIER DE FIXATION FILTER CLAMP 7788520 1
8 COLLIER DE DURITE HOSE CLAMP 7765042 2
9 DURITE FILTRE A AIR AIR FILTER TUBE 8700235 1
INDICATEUR DE
10 CLOGGE SENSOR 7767443 1
COLMATAGE
11 CAPUCHON/CALOTTE CAP 7737709 1
10/09/2012 Page 28/144

2 - 3. MONTAGE FILTRE A AIR (L130D DEUTZ) - AIR FILTER

ASSY. (L130D DEUTZ)
4
5

1 SUPPORT TUBULURE INLET PIPE BRACKET 7903729 1
2 TUBULURE D‟ADMISSION SUB ASSY AIR PIPE 7894048 1
3 SUPPORT FILTRE A AIR AIR FILTER BRACKET 7895975 1
4 FILTRE A AIR AIR FILTER 7789181 1
5 COLLECTEUR D‟ADMISS. INLET MANIFOLD 7748539 1
6 GOULOTTE D‟ASPIRATION INTAKE SHROUD 7796123 1
10/09/2012 Page 29/144


SUPPORT TUBULURE INLET PIPE BRACKET 7903729
1 SUPPORT TUBE ADMISSION INLET TUBE SUPPORT 7903734 1
2 COLLIER A GUILLOTINE CLAMP 7744371 3
3 VIS SCREW 7741758 2
5 ECROU NYLSTOP LOCK NUT 7720875 2
1
0

TUBULURE D‟ADMISSION SUB ASSY AIR PIPE 7894048
1 TUBE PIPE 7903737 1
2 TUBE PIPE 7903735 1
3 TUBE PIPE 7903736 1
5 DURITE COUDEE PIPE 7894049 1
6 DURITE COUDEE PIPE 7894050 1
7 DURITE FLEXIBLE FLEX. PIPE 7894051 1
8 DURITE FLEXIBLE STRAIGHT FLEX. PIPE 7797840 1
INDICATEUR DE
9 CLOGGE SENSOR 7767443 1
COLMATAGE
10 COLLIER CLAMP 7734259 8
10/09/2012 Page 30/144

2 - 1. ECHAPPEMENT - EXHAUST GROUP
10
9 8
7
1
0

1 COUDE ACIER ELBOW 7903728 1
2 SUPPORT D‟ECHAPPEMT EXHAUST BRACKET 7800200 1
3 SILENCIEUX SILENCER 7725044 1
4 CATALYSEUR PURIFIER ASSY 7715677 1
5 TUBE + BRIDE TUBE + FLANGE 7796124 1
COLLECTEUR
7 EXHAUST MANIFOLD 7743495 1
D‟ECHAPPEMENT
Includes 2 x
8 KIT JOINT GASKET KIT 7701630 1 7789741
and 1x 7789655
9 ECROU D‟ARRET LOCKNUT 7714197 3
10/09/2012 Page 31/144

16
13
14
11
17 15
12

SUPPORT D‟ECHAPPEMT EXHAUST BRACKET 7800200 1
12 COLLIER A GUILLOTINE CLAMP 7744371 2
13 VIS SCREW 7703504 1
14 VIS SCREW 7730086 1
15 VIS SCREW 7800730 2
10/09/2012 Page 32/144

2 - 2. CATALYSEUR - PURIFIER (7715677)
ITEM DESIGNATION (FR) DESIGNATION (EN) REF / P/N QTY COMMENTS

INCLUDES ALL
* CATALYSEUR PURIFIER 7715677 1
ITEMS
1 CONE D‟E NTREE INLET CONE ON REQUEST 1
4 BOUCHON PLUG 7710081 1
5 CONE DE SORTIE OUTLET CONE NOT USED 1
10/09/2012 Page 33/144

2 - 3. SYSTEME FUEL - FUEL SYSTEM

1 RESERVOIR GASOIL FUEL TANK 8700249 1
2 MOTEUR F4L914 F4L914 ENGINE 7790302 1
3 RACCORD 90° 7700011 3
4 VANNE SHUT OFF VALVE 7723243 1
5 RACCORD 7752335 1
10/09/2012 Page 34/144

2 - 4. SUPPORT ALTERNATEUR - ALTERNATOR MOUNTING

2 BAGUE ENTRETOISE DAMPING BUSH 7793597 2
3 LEVIER DE MONTAGE CLAMPING STRAP 7792975 1
5 VIS BOLT 7792976 1
6 VIS BOLT 7781186 2
7 ECROU NUT 7708107 2
8 BUTEE CAOUTCHOUC RUBBER STOP 7792977 2
9 VIS BOLT 7792978 1
10 ECROU NUT 7705760 1
MUSHROOM HEAD
19 VIS 7792979 1
BOLT
20 BAGUE BUSH 7792980 1
21 ECROU NUT 7713856 1
22 BAGUE BUSH 7792981 2
23 BAGUE BUSH 7792982 1
10/09/2012 Page 35/144

2 - 5. POULIE ALTERNATEUR - V GROOVED PULLEY

3 POULIE ALTERNATEUR V-GROOVED PULLEY 7793596 1
10/09/2012 Page 36/144

2 - 1. KIT COMPENSATEUR D’ALTITUDE - COMPENSATOR KIT

(7895644)

INCLUDES ALL
* KIT COMPENSATEUR COMPENSATOR KIT 7895644 1
ITEMS
TURBOCOMPRESSEUR EXCH.
1 7791317 1
D‟ECHANGE TURBOCHARGER
2 TUBULURE D‟AIR CHARGE AIR PIPE 7791318 1
3 COLLECT D‟ECHAPPT. EXHAUST PIPE 7791319 1
4 COUDE ECHAPPT. EXHAUST MANIFOLD 7791320 1
6 COUDE MANIFOLD 7791329 1
7 GARNITURE/JOINT GASKET 7791330 1
9 COLLIER DE SERRAGE HOSE CLIP 7791331 2
10 VIS TETE HAXAGONAL HEXAGON BOLT 7791332 4
11 RACCORD FILETE THEADED FITTING 7714910 1
13 GARNITURE JOINT SEAL 7759214 1
14 GARNITURE JOINT GASKET 7759213 1
10/09/2012 Page 37/144

15 KIT TUYAUTERIE TUBE KIT ON REQUEST 1

16 COUVERCLE COVER 7791321 1
PIECE DE
17 CONNECTOR 7791322 1
RACCORDEMENT
18 BOUCHON FILETE PLUG 7791323 1
MANCHON
19 RUBBER SLEEVE 7791324 1
CAOUTCHOUC
21 VIS CHEESE HEAD SCREW 7708894 1
22 RONDELLE ELASTIQUE WASHER 7791334 4
23 FLEXIBLE RUBBER HOSE 7791325 1
25 TUYAU TUBE 7707523 1
26 CONDUITE A HUILE LUBRICAT. OIL LINE 7791326 1
29 BOUCHON FILETE SCREW PLUG 7744219 1
10/09/2012 Page 38/144

2 - 2. TURBO COMPRESSEUR - TURBOCHARGER

1 TURBOCHARGER TURBOCHARGER ON REQUEST 1
2 GARNITURE/JOINT GASKET 7791330 1
4 RONDELLE WASHER ON REQUEST 4
MANCHON
5 RUBBER SLEEVE 7791324 1
CAOUTCHOUC
TURBOCOMPRESSEUR EXCH.
950 7791317 1
D‟ECHANGE TURBOCHARGER
10/09/2012 Page 39/144

2 - 3. CONDUITE D’ECHAPPEMENT - EXHAUST MANIFOLD

1 COUDE ECHAPPT. EXHAUST MANIFOLD 7791320 1
2 JOINT GASKET 7783124 2
5 RONDELLE PLAIN WASHER 7728356 4
10/09/2012 Page 40/144

2 - 4. LIGNE DE RETOUR - RETURN LINE

1 DOUILLE RETOUR RETURN SOCKET ON REQUEST 1
2 FLASQUE FLANGE ON REQUEST 1
3 JOINT GASKET ON REQUEST 1
PIECE DE
4 CONNECTOR 7791322 1
RACCORDEMENT
5 JOINT TORIQUE O-SEAL ON REQUEST 1
6 VIS CHEESE HEAD SCREW ON REQUEST 2
7 VIS CHEESE HEAD SCREW ON REQUEST 1
8 RONDELLE SPRING WASHER 7731683 1
9 RONDELLE JOINT SEALING RING 7734257 1
10 FLEXIBLE RUBBER HOSE 7791325 1
10/09/2012 Page 41/144

2 - 5. CHAPE DE FIXATION - COVER

2 JOINT O SEAL ON REQUEST 1
3 GOUJON STUD ON REQUEST 3
4 RONDELLE RING ON REQUEST 3
5 ECROU HEXAGON NUT ON REQUEST 3
10/09/2012 Page 42/144

2 - 6. COLLECTEUR D’AIR - CHARGE AIR PIPE

1 TUBULURE D‟AIR CHARGE AIR PIPE 7791318 1
2 COUDE MANIFOLD 7791329 1
6 ECROU NUT 7714005 8
13 VIS SCREW 7710613 2
16 VIS SCREW ON REQUEST 1
10/09/2012 Page 43/144

2 - 7. COLLECTEUR D’ECHAPPEMENT - EXHAUST MANIFOLD

1 JIONT PLAT GASKET 7714083 4
2 GOUJON STUD ON REQUEST 8
3 ECROU NUT 7714005 8
4 COLLECT D‟ECHAPPT. EXHAUST PIPE 7791319 1
10/09/2012 Page 44/144

2 - 8. TUYAU DE RENIFLAR - BREATHER PIPE

2 TUYAU TUBE 7707523 1
3 FLEXIBLE HOSE ON REQUEST 1
4 ATTACHE FLEXIBLE HOSE CLIP ON REQUEST 1
10/09/2012 Page 45/144

2 - 9. PIECE D’ACCOUPLEMENT - MATING PART

1 RACCORD FILETE THEADED FITTING 7714910 1
2 VIS CREUSE HOLLOW SCREW ON REQUEST 1
3 ANNEAU JOINT SEALING RING ON REQUEST 2
10/09/2012 Page 46/144

2 - 10. SYSTEME A VIDANGE MOTEUR - ENGINE DRAIN SYSTEM
ITEM DESIGNATION (FR) DESIGNATION (EN) REF / P/N QTY COMMENTS
2 PASSE CLOISON ADAPTOR 7714510 1
3 FLEXIBLE HOSE 7716021 1
4 KIT REDUCTION ADAPTOR KIT 7714287 1
5 RACCORD DROIT ADAPTOR 7700538 1
10/09/2012 Page 47/144

2 - 11. KIT CLAPET REFRIGERANT - COOLER CHECK VALVE KIT

KIT CLAPET CHECK VALVE KIT 7895977 1 Includes all items
CLAPET DE
1 CHECK VALVE 7895566 1
DECHARGE
2 RACCORD COUDE ELBOW ADAPTER 7770280 1
10/09/2012 Page 48/144

7 RACCORD DROIT STRAIGHT ADAPTER 7776305 1
9 RACCORD EN T TEE ADAPTER 7713344 3
11 JOINT CUIVRE COPPER SEAL 7704027 2
12 JOINT TORIQUE O‟RING 7707906 2
13 FLEXIBLE HOSE 7903834 1 L = 2030 mm
10/09/2012 Page 49/144

2 - 12. FILTRE SEPARATEUR EAU-GASOIL - FUEL FILTER
6
5
3
8 7
10 9

1 FILTRE A GASOIL FUEL FILTER 7705470 1
2 CARTOUCHE CARTRIDGE 7705842 1 INCULDED IN 1
3 SUPPORT BRACKET 7732708 1 INCLUDED IN 1
ON
4 VIS DE PURGE BLEEDER SCREW 1 INCLUDED IN 2
REQUEST
5 RENIFLARD BREATHER 7709807 1
6 RACCORD ADAPTOR 7775616 1 NOT SHOWN
FILTRE
7 HYDROSTATIC FILTER 7893387 1
HYDROSTATIQUE
8 SUPPORT BRACKET 7856623 1 INCULDED IN 7
9 CARTOUCHE CARTRIDGE 7856624 1 INCULDED IN 7
10 INDICATEUR INDICATOR 7856625 1 INCULDED IN 7
11 JOINT TORIQUE O RING 7887882 1 NOT SHOWN
10/09/2012 Page 50/144

3. POWERTRAIN
3. POWERTRAIN .................................................................................................................. 51
3 - 1. S/ENSEMBLE PONT AVANT - FRONT AXLE INSTALLATION ..................................... 52
3 - 2. PONT AVANT - S/ENS DIFFERENTIEL - FRONT AXLE – DIFFERENTIAL .................... 53
3 - 3. PONT AVANT ET ARRIERE - S/ENS REDUCTEUR - FRONT AND REAR AXLE –
PLANETARY ................................................................................................................... 55
3 - 4. S/ENSEMBLE ESSIEU OSCILLANT ARRIERE - REAR OSCILATING AXLE ............... 57
3 - 5. S/ENSEMBLE PONT ARRIERE - REAR AXLE INSTALLATION .................................... 60
3 - 6. PONT ARRIERE - S/ENS DIFFERENTIEL - REAR AXLE – DIFFERENTIAL .................. 61
3 - 7. PONT AVANT ET ARRIERE - S/ENS REDUCTEUR - FRONT AND REAR AXLE –
PLANETARY ................................................................................................................... 63
3 - 8. PONT AVANT ET ARRIERE - S/ENS SUPPORT DE PONT - FRONT AND REAR AXLE -
AXLE MOUNT ................................................................................................................. 65
3 - 9. PONT ARRIERE - BOITE DE TRANSFERT - REAR AXLE - TRANSFERT BOX ............. 67
3 - 10. KIT ELARGISSEUR DE VOIE - RIM EXTENDER KIT .................................................... 70
3 - 11. S/ENSEMBLE TRANSMISSION - DRIVELINE INSTALLATION ................................... 71
3 - 12. S/ENSEMBLE ROUE COMPLETE - COMPLETE WHEEL INSTALLATION (7782588) ..... 72
10/09/2012 Page 51/144

3 - 1. S/ENSEMBLE PONT AVANT -

FRONT AXLE INSTALLATION

1 PONT AVANT ASSEMBLE FRONT AXLE ASSY 7801366 1
2 VIS SCREW 8700171 4
3 ECROU NUT 7705673 8
PLAQUE RETENUE PONT
5 FASTENING PLATE 8700172 2
AVANT
10/09/2012 Page 52/144

3 - 2. PONT AVANT - S/ENS DIFFERENTIEL -

FRONT AXLE – DIFFERENTIAL
10/09/2012 Page 53/144


1 RONDELLE DE REGLAGE ADJUSTING WASHER 7786611 1
2 ROULEMENT A GALETS ROLLER BEARING 7789175 1
BOITIER DE DIFFERENTIEL DIFFERENTIAL CASE
3 7784244 1
ASSEMBLE ASSY
4 NO-SPIN ASSEMBLE NO-SPIN ASSY 7784245 1
JEU DE PIGNON
RING GEAR & PIGNON
5 D'ATTAQUE ET DE 7784246 1
SET
COURONNE D'ENTREE
6 PION DE CENTRAGE DOWEL PIN 7784247 1
9 ROULEMENT ROLLER BEARING 7770568 1
KIT RONDELLE DE ADJSUTING WASHER
10 7784250 1
REGLAGE KIT
KIT RONDELLE DE ADJSUTING WASHER
11 7784251 2
REGLAGE KIT
13 GOUPILLE PIN 7784253 2
14 JOINT TORIQUE O RING 7770610 2
DIFFERENTIAL
15 CARTER DE DIFFERENTIEL 7784254 1
HOUSING
16 JOINT SEAL 7710558 2
18 BOUCHON AVEC AIMANT MAGNETIC PLUG 7784275 1
21 ECROU NUT 7784256 1
23 JOINT SPY LIP SEAL 7770599 1
24 JOINT SPY LIP SEAL 7770600 1
MACHOIRE INCLUDES ITEM
26 FLANGE 7772548 1
D‟ACCOUPLEMENT 27
27 CACHE POUSSIERE DUST SHIELD 7784257 1
28 ECROU NUT 7765210 1
CAGE DE DIFFERENTIEL DIFFERENTIAL CAGE INCLUDES ITEM
7784359 1
COMPLET ASSY 3, 4, 29 & 30
10/09/2012 Page 54/144

3 - 3. PONT AVANT ET ARRIERE - S/ENS REDUCTEUR - FRONT

AND REAR AXLE – PLANETARY
10/09/2012 Page 55/144


4 ECROU DE ROUE WHEEL NUT 7765492 16
5 RONDELLE CONIQUE SPHERICAL WASHER 7770898 16
6 NON UTILISE NOT USED
GEAR REDUCTING
7 CARTER DE REDUCTEUR 7795246 2
HOUSING
9 PLAQUE D'ARRET LOCK PLATE 7773151 6
10 PIGNON PLANETAIRE PLANET GEAR 7784264 6
11 ROULEMENT A AIGUILLES NEEDLE BEARING 7783395 12
12 AXE DE PLANETAIRE PLANETARY‟S PIN 7784265 6
14 SUPPORT PLANETAIRE PLANETARY‟S SUPPORT 7784267 2
COURONNE A DENTURE
15 INTERNAL GEAR HUB 7783399 2
INTERIEURE
16 RONDELLE DE POUSSEE THRUST WASHER 7784268 2
17 DEMI-ARBRE DE PONT HALF SHAFT AXLE 7783398 2
21 ECROU A CRENAUX CASTLE NUT 7770901 2
22 ROUE DENTEE GEAR WHEEL 7783400 2
23 ANNEAU ELASTIQUE SPRING RING 7784270 2
26 MOYEU DE ROUE WHEEL HUB 7943039 2
27 GOUJON DE ROUE WHEEL STUD 7750205 16
29 JOINT GLACE FACE SEAL 7770630 2
30 BAGUE DE FUSEE SPINDLE RING 7784272 2
31 FUSEE SPINDLE 7943038 2
10/09/2012 Page 56/144

3 - 4. S/ENSEMBLE ESSIEU OSCILLANT ARRIERE -

REAR OSCILATING AXLE
10/09/2012 Page 57/144

10/09/2012 Page 58/144


* PONT OSCILLANT OSCILLATING AXLE ON REQUEST
1 ESSIEU OSCILLANT OSCILLATING AXLE 8700165 1
2 AXE D'ESSIEU OSCILLANT OSCILLATING AXLE PIN 8700166 1
3 BAGUE BRONZE BRONZE BUSHING 8700109 2
4 CALE PENTEE SHIM 8700167 1
6 ECROU NUT 7715736 2
BLOC RACCORDEMENT ENGINE JUNCTION
8 8700170 2
MOTEUR BLOCK
10 BOITE DE TRANSFERT TRANSFER BOX ON REQUEST 1
MOTEUR
11 HYDROSTATIC MOTOR 7795566 1
HYDROSTATIQUE
12 PONT ARRIERE REAR AXLE 7801365 1
10/09/2012 Page 59/144

3 - 5. S/ENSEMBLE PONT ARRIERE -

REAR AXLE INSTALLATION

REAR AXLE
* S-EN PONT ARRIERE ON REQUEST
INSTALLATION
2 VIS SCREW 8700171 4
3 ECROU NUT 7705673 8
PLAQUE DE RETENUE
5 FASTENING PLATE 8700173 2
PONT ARRIERE
10/09/2012 Page 60/144

3 - 6. PONT ARRIERE - S/ENS DIFFERENTIEL -

REAR AXLE – DIFFERENTIAL
10/09/2012 Page 61/144


2 ROULEMENT A GALETS BEARING 7726744 1
BOITIER DE DIFFERENTIEL
3 DIFF. CASE. ASSY 7784285 1
ASSEMBLE
JEU DE PIGNON
4 D'ATTAQUE ET DE PINION AND GEAR KIT 7784246 1
COURONNE DENTEE
RONDELLE DE BUTEE DE SIDE GEAR THRUST
6 7770403 2
PIGNON LATERAL WASHER
7 PIGNON DE DIFFERENTIEL DIFFERENTIAL‟S PINION 7784286 4
RONDELLE DE BUTEE DE DIFFERENTIAL‟S PINION
8 7770401 4
PIGNON DE DIFFERENTIEL THRUST WASHER
9 PIGNON LATERAL SIDE GEAR 7770402 2
CROISILLON DE
10 DIFFERENTIAL SPIDER 7784290 1
DIFFERENTIEL
11 NON UTILISE NON USED
12 RONDELLE CAPWASHER 7784248 8
13 VIS SCREW 7778307 8
20 GOUPILLE LOCK PIN 7784253 2
22 CARTER DE DIFFERENTIEL DIFFERENTIAL HOUSING 7784276 1
23 JOINT SEAL 7710558 2
29 ECROU NUT 7765210 1
33 JOINT A LEVRE LIP SEAL 7770599 1
MOYEU DE DISQUES DE
38 BREAK DISC HUB 7784282 1
FREIN
39 RONDELLE DE CENTRAGE WASHER 7784284 1
40 ECROU NUT 7765210 1
INCLUDES :
BOITIER DE DIFFERENTIEL
* DIFFERENTIAL BOX ASSY 7784292 1 3,6,7 ,8,9,10,14
COMPLET
&15
10/09/2012 Page 62/144

3 - 7. PONT AVANT ET ARRIERE - S/ENS REDUCTEUR - FRONT

AND REAR AXLE – PLANETARY
10/09/2012 Page 63/144


4 ECROU DE ROUE WHEEL NUT 7765492 16
5 RONDELLE CONIQUE SPHERICAL WASHER 7770898 16
6 NON UTILISE NOT USED
GEAR REDUCTING
7 CARTER DE REDUCTEUR 7795246 2
HOUSING
10 PIGNON PLANETAIRE PLANET GEAR 7784264 6
11 ROULEMENT A AIGUILLES NEEDLE BEARING 7783395 12
12 AXE DE PLANETAIRE PLANET SHAFT 7784265 6
14 SUPPORT PLANETAIRE PLANET SUPPORT 7784267 2
COURONNE A DENTURE
15 INTERNAL GEAR HUB 7783399 2
INTERIEURE
16 RONDELLE DE POUSSEE THRUST WASHER 7784268 2
17 DEMI-ARBRE DE PONT HALF SHAFT AXLE 7783398 2
21 ECROU A CRENAUX CASTLE NUT 7770901 2
26 MOYEU DE ROUE WHEEL HUB 7943039 2
27 GOUJON DE ROUE WHEEL STUD 7750205 16
29 JOINT GLACE FACE SEAL 7770630 2
30 BAGUE DE FUSEE SPINDLE RING 7784272 2
31 FUSEE SPINDLE 7943038 2
10/09/2012 Page 64/144

3 - 8. PONT AVANT ET ARRIERE - S/ENS SUPPORT DE PONT -

FRONT AND REAR AXLE - AXLE MOUNT
10/09/2012 Page 65/144


1 SUPPORT DE PONT AXLE BRACKET 7784260 2
2 ECROU NUT 7718507 24
10/09/2012 Page 66/144

3 - 9. PONT ARRIERE - BOITE DE TRANSFERT -

REAR AXLE - TRANSFERT BOX
10/09/2012 Page 67/144


1 PIGNON DE SORTIE OUTPUT GEAR 7770405 1
2 CIRCLIPS SPRING RING 7783402 1
3 RONDELLE RESSORT SPRING WASHER 7772887 8
4 GOUPILLE LOCK PIN 7784287 2
9 RONDELLE WASHER 1210.004 2
12 CIRCLIPS RETAINER RING 7709841 1
14 ROULEMENT A BILLES BALL BEARING 7770406 1
15 RONDELLE WHASER 7784364 1
17 JOINT A LEVRE LIP SEAL 7770601 1
18 MACHOIRE DE SORTIE OUTPUT FLANGE 7783393 1
21 PISTON PISTON 7773150 1
23 CARTER DE FREIN BRAKE HOUSING 7784294 1
24 RONDELLE WHASER 7737463 8
26 ECROUS NUT 7705760 6
28 GARNITURE SEAL 7770602 1
29 JOINT DE PISTON PISTON SEAL 7770605 1
31 GARNITURE SEAL 7770603 1
34 FLASQUE D'ETANCHEITE FLANGE CAP 7784293 2
37 ROULEMENT ROLLER BEARING 7770570 1
38 JOINT PLAT GASKET 7770632 1
10/09/2012 Page 68/144

CARTER BOITE DE TRANSFER CASE

39 7784149 1
TRANSFERE HOUSING
42 JOINT SEAL 7710558 1
45 JOINT SEAL 7711092 1
47 JOINT SEAL 7710558 1
BOITIER CARTER DE
49 DISC HOUSING 7784296 1
DISQUE
50 RONDELLE DISQUE WASHER 7784297 1
52 DISQUE INTERIEUR INNER DISC 7757823 8
53 DISQUE EXTERIEUR OUTER DISC 7757824 8
58 ROULEMENT BEARING 7770406 1
60 JOINT SEAL 7721245 1
61 GOUPILLE CYLINDRIQUE DOWEL PIN 7784367 1
63 CARTER HOUSING 7784150 1
64 ARBRE DRIVE SHAFT 7771056 1
65 ROUE DENTEE GEAR 7783392 1
10/09/2012 Page 69/144

3 - 10. KIT ELARGISSEUR DE VOIE - RIM EXTENDER KIT
2
1
4
5
6
3
4
5
6 6 6
7 7

KIT ELARGISSEUR DE VOIE RIM EXTENDER KIT 7894871 1
1 PONT AVANT FRONT AXLE 7801365 1
INCLUDED IN
4 ECROUS NUT 7765492 32
AXLE ASSY
INCLUDED IN
5 RONDELLE SPHERIQUE SLEEVE CONE 7770898 32
AXLE ASSY
6 VIS SCREW 7738530 32
7 RONDELLE GROWER LOCKWASHER 7797248 32
10/09/2012 Page 70/144

3 - 11. S/ENSEMBLE TRANSMISSION -

DRIVELINE INSTALLATION
4 4

1 TRANSMISSION DRIVELINE 8700103 1
2 ECROU NYLSTOP NUT 7719018 12
3 VIS SCREW 8700174 6
4 CROISILLON SPIDER 7749119 2
10/09/2012 Page 71/144

3 - 12. S/ENSEMBLE ROUE COMPLETE - COMPLETE WHEEL

INSTALLATION (7782588)

INCLUDES
* ROUE COMPLETE COMPLETE WHEEL 7782588 1
ITEMS 1 TO 5
1 JANTE RIM 7781196 1
2 PNEU TIRE 7739788 1
3 VALVE VALVE 7782604 1
4 CHAMBRE A AIR AIR CHAMBER 7782586 1 NOT SHOWN
5 FLAP FLAP 7707863 1 NOT SHOWN
6 ECROUS DE ROUE WHEEL NUT 7765492 8 NOT SHOWN
7 RONDELLE CONIQUE SPHERICAL WASHER 7770898 8 NOT SHOWN
10/09/2012 Page 72/144

4. HYDRAULIC SYSTEM
4. HYDRAULIC SYSTEM ...................................................................................................... 73

4 - 1. SYSTEME HYDRAULIQUE - HYDRAULIC SYSTEM ....................................................... 74
4 - 2. REDUCTEUR DE PRESSION - PRESSURE RELIEF VALVE (7784373) ....................... 77
4 - 3. REFROIDISSEUR ASSEMBLE - COOLER ASSY (8700149) ........................................... 78
4 - 4. VERINS DE DIRECTION - STEERING CYLINDER (7796280) ......................................... 79
4 - 5. VERIN DE LEVAGE - HOIST CYLINDER (7796281) ...................................................... 81
4 - 6. VERIN DE BASCULEMENT - DUMP CYLINDER (7796282) .......................................... 83
4 - 7. INSTALLATION VERIN DE BASCULEMENT - DUMP CYLINDER INSTALLATION ........ 84
4 - 8. VERINS DE COMMANDE D‟ACCELERATION - ACCELERATOR CONTROL CYLINDER
(7702979) ........................................................................................................................ 85
4 - 9. MANIPULATEUR DE COMMANDE DE DIRECTION - STEERING PILOT CONTROL
VALVE (7786710) ........................................................................................................... 87
4 - 10. MANIPULATEUR DE COMMANDE DE LEVAGE BASCULEMENT ET MARCHE
AV/NEUTRE/ARR - DUMP/HOIST PILOT CONTROL VALVE AND FOW/NEUTRAL/REV
COMMAND ..................................................................................................................... 88
4 - 11. PEDIPULATEUR - THROTTLE PEDAL & VALVE ASSY (7783336) ............................... 89
4 - 12. VALVE SOLENOIDE DE FREIN DE PARK - SOLENOID PARK BRAKE VALVE
(7783334) ........................................................................................................................ 90
4 - 13. MANOMETRES - PRESSURE GAUGE ........................................................................... 91
4 - 14. MOTEUR HYDRAUSTATIQUE ASSEMBLE - HYDROSTATIC MOTOR ASSEMBLY
(7795566) ........................................................................................................................ 92
4 - 15. MONTAGE POMPE HYDROSTATIQUE & POMPE HYDRAULIQUE - HYDROSTATIC
PUMP GROUP AND HYDRAULIC PUMP GROUP INSTALLATION ................................ 93
10/09/2012 Page 73/144

4 - 1. SYSTEME HYDRAULIQUE - HYDRAULIC SYSTEM
10/09/2012 Page 74/144


STANDARD
1 PRISE DE PRESSION COUPLER INTAKE PRESSURE ON REQUEST 1
2 POMPE HYDROSTATIQUE HYDROSTATIC PUMP 7943098 1
2a BYPASS BYPASS 7895927 1
2c VALVE DE SECURITE RELIEF VALVE 7895928 2
3 DISTRIBUTEUR CONTROL VALVE 7784455 1
3a KIT DE REPARATION DISTRIBUTEUR CTRL VALVE REPAIR KIT 7783403
3b VALVE ANTI-CHOC CARTRIDGE 7784274
3c BOUCHON PLUG 7784372
4 RÉFRIGÉRANT ÉLECTRIQUE 12V ELECTRIC COOLER 12V 8700149 1
4a CLAPET ANTI RETOUR CHECK VALVE 7895966 1
5 VÉRIN DE DIRECTION STEERING CYLINDER 7796280 2
6 VÉRIN DE LEVAGE HOIST CYLINDER 7796281 1
7 VÉRIN DE BASCULEMENT DUMP CYLINDER 7796282 1
8 VALVE SOLENOIDE EV1 ET EV6 SOLENOID VALVE EV1 AND EV6 7783334 2
9 MANIPULATEUR DE LEVAGE & BASCULEMENT DUMP & HOIST CONTROL VALVE 7786711 1
10 MANIPULATEUR DE DIRECTION MONOSTICK STEERING CONTROL VALVE 7786710 1
11 PEDIPULATEUR :FOR BRAKE AND ACCELERATION THROTTLE PEDAL & VALVE ASSY 7783336 2
14 CRÉPINE ASPIRATION SUCTION SCREEN 7783335 2
15 POMPE DE MOUVEMENTS MOVEMENTS PUMP 7943099 1
16 FILTRE DE RETOUR HYDRAULIQUE HYDROLIC RETURN FILTER 7781750 1
17 HP MOTEUR HYDROSTATIC DE TRANSLATION HP HYDROSTATIC TRANSLATION MOTOR 7795566 1
18 BOUCHON EVENT BREATHER PLUG 7701086 2
19 VÉRIN DE COMMANDE D’ACCÉLÉRATION ACCELERATION CONTROL CYLINDER 7702979 1
20 SÉLECTEUR DE CIRCUIT CHECK VALVE 7789373 1
21 MANOMÈTRE DE PRESSION HYDROSTATIQUE : 0-600 BARS PRESSURE HYDROSTATIC GAUGE 7783932 1
22 MANOMÈTRE DE PRESSION DE GAVAGE : 0-60 BARS FEEDING OIL PRESSURE GAUGE 7781777 1
10/09/2012 Page 75/144


23 RÉDUCTEUR DE PRESSION PRESSURE RELIEF VALVE 7784373 1
24 CLAPET DE TARAGE POUR CRÉER PRESSION PILOTE PILOT PRESS CHECK VALVE 7784371 1
25 BLOC DE JONCTION JONCTION BLOCK 7790666 2
26 RÉFRIGÉRANT (FOR PERKINS ENGINE) COOLER 7791682 1
26 RÉFRIGÉRANT (FOR DEUTZ ENGINE) COOLER 7781192 1
26a CLAPET ANTI-RETOUR CHECK VALVE 7895566 1
27 MÉCANISME FREIN DE PARK PARK BRAKE MECHANISM SEE POWERTRAIN 1
28 FILTRE FILTER 7893387 1
28a TETE DE FILTRE BRACKET 7856623 1 NOT SHOWN
28b CARTOUCHE CARTRIDGE 7856624 1 NOT SHOWN
28c INDICATEUR DE COLMATAGE INDICATOR 7856625 1 NOT SHOWN
31 PRESSOSTAT PRESSURE SWITCH 7746774 1
31a BAGUE BS BUSHING 7717395 1 NOT SHOWN
OPTION
HYDRO TANK FILLING
70 POMPE DE REMPLISSAGE FILLING PUMP 7795003 1
71 SUPPORT DE FILTRE FILTER BRACKET 7795049 1
71a CARTOUCHE FILTRE FILTER ELEMENT 7795050 1
72 VANNE 3 VOIES VALVE 3 WAYS 7717503 1
73 RENIFLAR BREATHER 7702945 2
MANUAL BRAKE RELEASE SYSTEM
81 LIMITEUR DE PRESSION RELIEF VALVE 7795044 1
10/09/2012 Page 76/144

4 - 2. REDUCTEUR DE PRESSION - PRESSURE RELIEF VALVE

(7784373)
HYD DIAGRAMME
HYD DIAGRAM
10/09/2012 Page 77/144

4 - 3. REFROIDISSEUR ASSEMBLE - COOLER ASSY (8700149)
4 5 6 7

REFROIDISSEUR
* COOLER ASSY 8700149 1
ENSSEMBLE
1 BLOC REFROIDISSEUR COOLING ELEMENT 7791682 1
2 DEFLECTEUR FAN DEFLECTOR 7792208 1
MOTEUR ELECTRIQUE ET FAN & ELECTRICAM
3 7786929 1 12V
HELICE VENTILO MOTOR
4 CONNECTEURS CONNECTOR 7753283 1
5 FERMOIR SECONDARY LOCK 7753285 1
6 CONTACT TERMINAL 7757948 2
7 MANCHON BOOT 7754307 1
8 THERMOCONTACT TEMPERATURE SENDER ON REQUEST
10/09/2012 Page 78/144

4 - 4. VERINS DE DIRECTION - STEERING CYLINDER (7796280)
Coupe A-A
Section A-A
7796280
* VERINS DE DIRECTION STEERING CYLINDER 7796280 2
1 FUT DE VERIN BARREL 7796997 1
2 TIGE DE VERIN CYLINDER STEM 7796998 1
3 CULASSE GLAND PACKING 7796999 1
7 ROTULE BALL BEARING 7793736 2
* KIT JOINTS SEAL KIT 7797033 1
50 JOINT RACLEUR WIPER 7792368 1
51 JOINT „U‟ ROD SEAL 7797001 1
52 SEGMENT DE GUIDAGE WEAR RING 7797004 1
55 JOINT SEAL 7797003 1
10/09/2012 Page 79/144

INSTALLATION VERINS DE DIRECTION - STEERING CYLINDER

INSTALLATION

10 VERINS DE DIRECTION STEERING CYLINDER 7796280 2
11 AXE PIN 8700203 2
12 AXE PIN 8700204 2
13 ARRET D‟AXE PIN STOP 8700205 2
17 VIS SCREW 8700209 2
19 VIS SCREW 8700210 4
Welded on central
chassis
Welded on front
chassis
10/09/2012 Page 80/144

4 - 5. VERIN DE LEVAGE - HOIST CYLINDER (7796281)
Coupe A-A
Section A-A
7796281

* VERIN DE LEVAGE HOIST CYLINDER 7796281 1
2 BAGUE INA IR 50X60X25 BUSHING INA IR 50x60x25 8700265 4
53 JOINT POLYURETHANE SEAL 7797020 1
10/09/2012 Page 81/144

INSTALLATION VERIN DE LEVAGE - HOIST CYLINDER INSTALLATION

1 FLECHE BOOM 8700157 1
7 AXE PIN 8700216 1
8 AXE PIN 8700217 1
25 VERIN DE LEVAGE HOIST CYLINDER 7796281 1
33 VIS SCREW 8700210 4
35 BAGUE BUSHING 7793494 1 Welded to boom
36 BAGUE BUSHING 7793495 1 Welded to boom
Welded to front
chassis
10/09/2012 Page 82/144

4 - 6. VERIN DE BASCULEMENT - DUMP CYLINDER (7796282)
Coupe A-A
Section A-A
7796282

* VERIN DE BASCULEMENT DUMP CYLINDER 7796282 1
2 BAGUE INA IR 50X60X25 BUSHING INA IR 50x60x25 8700265 4
54 JOINT POLYURETHANE SEAL 7797020 1
10/09/2012 Page 83/144

4 - 7. INSTALLATION VERIN DE BASCULEMENT - DUMP

CYLINDER INSTALLATION

4 BIELLE STAB LINK ASSY 7784823 1
5 BAGUE BRONZE BUSHING 7783223 2
9 AXE PIN 8700218 1
10 AXE PIN 8700219 1
11 AXE PIN 8700220 1
26 VERIN DE BASCULEMENT DUMP CYLINDER 7796282 1
30 VIS SCREW 8700226 2
33 VIS SCREW 8700210 4
Welded to front
chassis
36 BAGUE BUSHING 7793493 2 Welded to item 4
37 BAGUE BUSHING 7790984 2 Welded to bucket
10/09/2012 Page 84/144

4 - 8. VERINS DE COMMANDE D’ACCELERATION -

ACCELERATOR CONTROL CYLINDER (7702979)
10/09/2012 Page 85/144


ACCELERATOR
VERIN DE COMMANDE
* CONTROL 7702979
D‟ACCELERATION
CYLINDER
INCLUDES ITEMS
* KIT DE REPARATION REPAIR KIT 7707111 1
3,12,13,14
2 NSS - 1 INCLUDED IN ITEM 15

INCLUDED IN REPAIR
3 NSS - 1
KIT 7707111
4 BLEEDER SCREW 7713783 1
5 VIS SCREW 7713780 8
11 VIS SCREW 7776455 1

INCLUDED IN REPAIR
12 NSS - 1
KIT 7707111
INCLUDED IN REPAIR
13 NSS - 1
KIT 7707111
INCLUDED IN REPAIR
14 NSS - 1
KIT 7707111
INCLUDES ITEMS
15 LEVER 7715067 1
2,6,7,8,9,10,17,19,20,25
17 ON REQUEST - 1 INCLUDED IN ITEM 15
18 FUT CYLINDER 7758010 1
21 RESSORT SPRING 7715068 1
22 ROD END 7715043 1
24 ECROU NYLSTOP LOCK NUT 7769388 1
25 NSS NSS - 2 INCLUDED IN ITEM 15
10/09/2012 Page 86/144

4 - 9. MANIPULATEUR DE COMMANDE DE DIRECTION -

STEERING PILOT CONTROL VALVE (7786710)

MANIPULATEUR DE INCLUDES ALL
* STEERING PILOT VALVE 7786710 1
DIRECTION ITEMS
1 POIGNEE A BOUTONS HANDLE WITH SWITCH 7786708 1
2 ADAPTATEUR POIGNE HANDLE ADAPTATOR 7786709 1
3 KIT LEVIER ET SOUFFLET BELLOWS & LEVER KIT 7791795 1
BLOC DISTRIBUTEUR
4 VALVE ONLY 7786704 1
SEUL
PRESSURE CTRL
5 CARTOUCHE 7791792 2 NOT SHOWN
CARTRIDGE
* KIT DE JOINTS SEAL KIT 7783405 1
10/09/2012 Page 87/144

4 - 10. MANIPULATEUR DE COMMANDE DE LEVAGE

BASCULEMENT ET MARCHE AV/NEUTRE/ARR -
DUMP/HOIST PILOT CONTROL VALVE AND
FOW/NEUTRAL/REV COMMAND
12 13

MANIPULATEUR LEVAGE D & H AND FOW/REV
INCLUDES ITEM :
* BASCULEMENT ET PILOT CONTROL 7786711 1
1,2,3,4,5 and 6
MARCHE AV-NEUTRE-ARR VALVE ASSY
1 POIGNEE HANDLE 7786705 1
2 ADAPTATEUR POIGNEE HANDLE ADAPTATOR 7786706 1
3 SOUFFLET BELLOWS 7791794 1
4 KIT LEVIER LEVER JOINT KIT 7791793 1 NOT SHOWN
5 BLOC DISTRIBUTEUR SEUL VALVE ONLY 7786707 1
PRESSURE CTRL
6 CARTOUCHE 7791792 1 NOT SHOWN
CARTRIDGE
ON
7 KIT DE JOINTS SEAL KIT 1
REQUEST
CONNECTEURS CONNECTOR 7757946 1 NOT SHOWN
FERMOIR SECONDARY LOCK 7757947 1 NOT SHOWN
CONTACT TERMINAL 7757948 6 NOT SHOWN
MANCHON BOOT 7791205 1 NOT SHOWN
12 BOUTON POUSSOIR PUSH BUTTON 7800956 3
13 PROTECTION SILICONE CAP 7800957 3 OPTIONAL
10/09/2012 Page 88/144

4 - 11. PEDIPULATEUR - THROTTLE PEDAL & VALVE ASSY

(7783336)

THROTTLE PEDAL &
* PEDIPULATEUR 7783336 1
VALVE ASSY
1 CORPS DE VALVE VALVE DODY 7785247 1
2 CARTOUCHE CARTRIDGE 7796440 1
3 PEDALE PEDAL 7785248 1
4 SOUFFLET BELLOWS 7783406 1 NOT SHOWN
* KIT DE JOINTS SEAL KIT 7783404 1 NOT SHOWN
10/09/2012 Page 89/144

4 - 12. VALVE SOLENOIDE DE FREIN DE PARK - SOLENOID

PARK BRAKE VALVE (7783334)

SOLENOID VALVE INCLUDES ITEM
1 VALVE SOLENOIDE ASS 7783334 1
ASSY 2
2 BOBINE 12V COIL 12V 7790222 1
3 CONNECTEUR CONNECTOR 7749671 1 NOT SHOWN
4 ECROU NUT 7790227 1 NOT SHOWN
10/09/2012 Page 90/144

4 - 13. MANOMETRES - PRESSURE GAUGE
MANOMETRE DE FEEDING OIL Manomètre 0/60 Bars (0

1 7781777 1
PRESSION DE GAVAGE PRESSURE GAUGE TO 870 PSI)
MANOMETRE DE
HYDROSTATIC OIL Manomètre 0/600 Bars (0
2 PRESSION D‟HUILE 7783932 1
PRESSURE GAUGE TO 8500 PSI)
HYDROSTATIQUE
10/09/2012 Page 91/144

4 - 14. MOTEUR HYDRAUSTATIQUE ASSEMBLE -

HYDROSTATIC MOTOR ASSEMBLY (7795566)

MOTEUR
TRAMMING
HYDROSTATIQUE
* HYDROSTATIC 7795566 1
DE TRANSLATION
MOTOR ASSEMBLY
ASSEMBLE
KIT DE
REPAIR KIT 7798227 1
REPARATION
FLUSH AND BOOST NOT
VALVE D‟ECHANGE 7800802 1
PRESSURE VALVE SHOWN
10/09/2012 Page 92/144

4 - 15. MONTAGE POMPE HYDROSTATIQUE & POMPE

HYDRAULIQUE - HYDROSTATIC PUMP GROUP AND
HYDRAULIC PUMP GROUP INSTALLATION
10/09/2012 Page 93/144

1 MOTEUR DEUTZ D914L04 D914L04 DEUTZ ENGINE 7790304 1

INCLUDES
KIT POMPE HYDROST+MVT HYDROST+MVT PUMP KIT 7799206 1
ITEMS 2 & 15
2 POMPE HYDROSTATIQUE HYDROSTATIC PUMP 7943098 1
KIT REPARATION POMPE HYDROSTATIC PUMP
2a 7785787 1 NOT SHOWN
HYDROSTATIQUE REPAIR KIT
2b POMPE DE GAVAGE CHARGING PUMP 7785786 1 NOT SHOWN
FLASQUE INTERMEDIAIRE
3 FLECTOR FLANGE 7791447 1
D‟ACCOUPLEMENT
4 MOYEU FENDU SPLIT HUB 7785728 1
5 FLASQUE SAE SAE FLANGE 7895727 1 SAE3

INCLUDES
KIT D‟ACCOUPLEMENT HYDROSTATIC PUMP
* 7800206 1 ITEMS : 3,4 &
POMPE HYDROSTATIQUE COUPLING KIT
5
VIS DE FIXATION POMPE CAPSCREW FOR
6 ON REQUEST 4
HYDROSTATIQUE HYDROSTATIC PUMP
7 RONDELLE PLATE FLAT WASHER ON REQUEST 4
8 RONDELLE GROWER LOCKWASHER ON REQUEST 4

HM10-40
9 VIS SCREW 7703696 8
10.9
10 RONDELLE FLAT WASHER 7701581 8
HM10-30
10.9
12 RONDELLE D‟ARRET LOCK WASHER 7703697 12
PIGNON
14 GEAR COUPLING PUMP ON REQUEST 1
D‟ACCOUPLEMENT
15 POMPE DE MOUVEMENT MOVEMENT PUMP 7943099 1
16 JOINT TORIQUE O RING ON REQUEST 1
17 VIS CAPSCREW ON REQUEST 4
18 RONDELLE PLATE FLAT WASHER ON REQUEST 4
19 RONDELLE D‟ARRET LOCK WASHER ON REQUEST 4
20 SELECTEUR DE CIRCUIT SELECTOR VALVE 7789373 1
10/09/2012 Page 94/144

5. ELECTRICAL EQUIPMENT
5. ELECTRICAL EQUIPMENT .............................................................................................. 95

5 - 1. SYSTEME ELECTRIQUE - ELECTRICAL SYSTEM ........................................................ 96
5 - 2. CONNECTEURS DU SYSTEME ELECTRIQUE - ELECTRICAL SYSTEM
CONNECTOR ............................................................................................................... 101
5 - 3. LISTE DE PIECES DE RECHANGES DU SYSTEME ELECTRIQUE - ELECTRICAL
SYSTEM PARTS LIST ................................................................................................... 102
5 - 4. TABLEAU DE BORD - DASH BOARD GROUP (7800519) ............................................. 107
5 - 5. INDICATEUR DE DEFAUTS - DEFAULT INDICATOR GAUGE (7781205) ................. 112
5 - 6. PHARES - LIGHTS ........................................................................................................ 113
10/09/2012 Page 95/144

5 - 1. SYSTEME ELECTRIQUE - ELECTRICAL SYSTEM
10/09/2012 Page 96/144

10/09/2012 Page 97/144

10/09/2012 Page 98/144

10/09/2012 Page 99/144

10/09/2012 Page 100/144

5 - 2. CONNECTEURS DU SYSTEME ELECTRIQUE -

ELECTRICAL SYSTEM CONNECTOR
REPERE BORNIER X1
WIRE DESIGNATION CONNECTOR WIRE N°
STARTER X1-1 4
ALTERNATOR (IG) X1-2 25
ALTERNATOR (L) X1-3 9
ALTERNATOR (W) X1-4 5
ANSUL (+) X1-5 71
ANSUL (-) X1-6 72
SEAT SWITCH-REAR RED LIGHT HRL X1-7 13
SEAT SWITCH X1-8 40
ENGINE OIL PRESSURE P3 X1-9 10 Shunt if
ENGINE OVERHEAT - V BELT SWITCH X1-10 11 ANSUL option
FEEDING PRESSURE P1 X1-11 6
FRONT LIGHT X1-12 16
HORN X1-13 17
REAR LIGHT X1-14 18
BACKUP ALARM X1-15 35 Shunt if not GATE
HYDRAULIC COOLER MOTOR X1-16 36 CONTACT option
GREASE PUMP X1-17 36
SWITCH PARK PRESSURE X1-18 42
GATE CONTACT - PARK BRAKE INDICATOR X1-19 19
GATE CONTACT X1-20 31
MANIPULATEUR X1-21 21
RIGHT JOYSTICK FORWARD BUTTON X1-22 26
FOWARD ELECTROVALVE X1-23 46
REAR ELECTROVALVE X1-24 47
RIGHT JOYSTICK REAR BUTTON X1-25 23
RIGHT JOYSTICK NEUTRAL BUTTON X1-26 27
ENGINE STOP ELECTROVALVE - GASOIL PUMP X1-27 37
BRAKE RELEASE ELECTROVALVE X1-28 20
MANIPULATOR SECURITY ELECTROVALVE X1-29 30
EOD ELECTROVALVE X1-30 32
RIGHT JOYSTICK EOD BUTTON (YELLOW) X1-31 28
REPERE BORNIER X100

WIRE DESIGNATION CONNECTOR WIRE N°
POWER ELECTRICAL BOX (+) X100-1 1
POWER ELECTRICAL BOX (-) X100-2 2
PREHEAT X100-3 29
10/09/2012 Page 101/144

5 - 3. LISTE DE PIECES DE RECHANGES DU SYSTEME ELECTRIQUE - ELECTRICAL SYSTEM

PARTS LIST
STANDARD
TABLEAU DE BORD / DASH-BOARD
TABLEAU DE BORD 7786888 1 NOT SHOWN
RUBAN JOIN POUR COFFRET GASKET 7796897 2 NOT SHOWN
AUTOCOLLANT DE FACADE FONCTION STICKER 7791057 1 NOT SHOWN
ELCOS INDICATEUR DE DEFAUTS: ELCOS DEFAULTS INDICATOR: ELCOS 7781205 1
V VOLTMETRE VOLTMETER 7702225 1
H HORAMETRE HOURMETER 7702612 1
HDTM VOYANT HORAMETRE HOURMETER LIGHT ON REQUEST
KEY CONTACT CLE KEY SWITCH 7790988 1
HPL VOYANT DE PRECHAUFFAGE MOTEUR ENGINE PREHEAT INDICATOR LIGHT 7783305 1
AMPOULE LED LED BULB 7783308 1
S2 BOUTON POUSSOIR KLAXON HORN PUSH BUTTON 7783306 1
PB BOUTON DE FREIN DE PARK PARK BRAKE PUSH BUTTON 7783309 1
HBI AMPOULE LED LED BULB 7783308 1
BLOC CONTACT DOUBLE NO NO CONTACT BLOCK 7781207 1
BLOC CONTACT NF NC CONTACT BLOCK 7776663 1
AU ARRET D’URGENCE EMERGENCY STOP BUTTON 7780104 1
AUTOCOLLANT ARRET D’URGENCE EMERGENCY STOP LABEL 7791258 1
S1/S3 INTERUPTEUR DE PHARES AVANT & ARRIERE ON/OFF SWITCH LIGHT FRONT & REAR 7783310 2
CAPUCHON PROTECTION PROTECTION CAPS 7741441 2
FUSE 10A DISJONCTEUR 10A FUSE 10A 7745768 3
10/09/2012 Page 102/144


HRN VOYANT NEUTRE NEUTRAL POSITION LIGHT 7786692 1
HMAV/HMAR VOYANT MARCHE AV - ARR FOWARD - REVERSE LIGHT 7786693 2
PBT TETE BOUTON TOURNANT KNOB 7796409 1
CORPS A CONTACT AVEC 1 F ( donc NO) NO CONTACT BLOCK 7796410 1
ARMOIRE / SWITCHGEAR CUBICLE
RAILLE DIN DIN RAIL 7791043 1 NOT SHOWN
BUTEE DE BORNE DE PASSAGE QU:1 END PLATE 7791046 2 NOT SHOWN
BORNES DE PASSAGE QU:1 (X1) DIN CONNECTOR KIT (X1) 7791047 31 NOT SHOWN
ELEMENT DE PONTAGE QU:1 BRIDGE ELEMENT KIT 7791049 3 NOT SHOWN
BARRE DE JONCTION BUS BAR ON REQUEST 1
BLOC DE JONCTION DE PUISSANCE (X100) T POINT (X100) 7791048 3
RPC RELAIS RPC 12V 75A RELAY 12V 75A 7795681 1
RS RELAIS RS RELAY 7752986 1
RAD RELAIS RAD RELAY 7752986 1
R1 RELAIS R1 RELAY 7752986 1
RN RELAIS NEUTRE NEUTRAL RELAY 7752986 1
REAV RELAIS PHARES AVANT FRONT LIGHT RELAY 7752986 1
REAR RELAIS PHARES ARRIERE REAR LIGHT RELAY 7752986 1
SUPPORT DE RELAIS RELAY BASE 7724400 8
RMAV / RMAR RELAIS RMAV RELAY 7783314 2
EMBASE RELAIS RELAY SUPPORT 7783318 2
ETRIER DE MAINTIEN (RUZ 1A) RELAY MOUNT HOLDER 7783315 2 NOT SHOWN
RA RELAIS DE TEMPORISATION TEMPO RELAY 7783312 1
TE1 TEMPORISATION TIMER 7783312 1
KIT PRESSES ETOUPES QU:5 CORD GRIP KIT QY=5 7791045 1 NOT SHOWN
10/09/2012 Page 103/144


D1 / D2 / D3 DIODE 30A 7742387 3
EXTERIEUR / OUTSIDE
* FAISCEAU ELECTRIQUE HARNESS ASSEMBLY 7791052 1 NOT SHOWN
BATTERY BATTERIE 12V 100HA 760A BATTERY 12V 100HA 760A 7757113 1
COSSE POLE+ AVEC VIS M10 CABLE LUG+ 7796576 1 NOT SHOWN
COSSE POLE- AVEC VIS M10 CABLE LUG- 7796577 1 NOT SHOWN
KIT CAPUCHONS ELECTRICAL CAPS KIT 7789155 1 NOT SHOWN
CAPUCHON BATTERIE + BATTERY CAPS + 7789147 1 NOT SHOWN
CAPUCHON BATTERIE - BATTERY CAPS - 7789148 1 NOT SHOWN
CAPUCHON COUPE BATTERIE + BATTERY SWITCH CAPS + 7789149 5 NOT SHOWN
CAPUCHON COUPE BATTERIE - BATTERY SWITCH CAPS - 7789150 2 NOT SHOWN
CAPUCHON ALTERNATEUR + ALTERNATOR CAPS+ 7789151 1 NOT SHOWN
BATTERY SWITCH COUPE BATTERIE BATTERY SWITCH 7774717 1
HORN KLAXON 12V HORN 7702000 1
BACK UP ALARM AVERTISSEUR DE RECUL BACK UP ALARM 7783332 1
FUSE 600A FUSIBLE 600Amp 600 Amp FUSE 7745447 1
PORTE FUSIBLE 600Amp 600 Amp FUSE HOLDER 7761552 1 NOT SHOWN
BOITE A FUSIBLE 600AMP FUSE BOX 7791038 1 NOT SHOWN
PRESSE ETOUPE PG16 CORD GRIP 7785279 2 NOT SHOWN
P1 PRESSOSTAT PRESSURE SWITCH 7718757 1
PRESSE ETOUPE PRESOSTAT PRESSURE SWITCH CORD GRIP 7791357 1 NOT SHOWN
P2 PRESSOSTAT PRESSURE SWITCH 7746774 1
CONNECTEUR et CAPUCHON CONNECTOR AND CAPS 7743791 1 NOT SHOWN
P3 PRESSION D' HUILE MOTEUR ENGINE OIL PRESSURE SEE POWER UNIT
T1 TEMPERATURE MOTEUR ENGINE OVERHEAT SEE POWER UNIT
BS CONTACT RUPTURE COURROIE V BELT SWITCH SEE POWER UNIT
PUMP1 POMPE GASOIL GASOIL PUMP SEE POWER UNIT
VENT REFROIDISSEUR ET VENTILATEUR HYDRAULIC COOLER MOTOR 7786929 1
10/09/2012 Page 104/144


MOTOR DEMARREUR STARTER SEE POWER UNIT 1
ALTERNATOR ALTERNATEUR ALTERNATOR SEE POWER UNIT 1
CONNECTEUR D’ALTERNATEUR ALTERNATOR CONNECTOR SEE POWER UNIT 1
PREHEAT BOUGIES DE PRECHAUFFAGE PREHEAT GLOW PLUG SEE POWER UNIT 4
HF-HF'- HR-HR' PHARES 12V 55W HEADLIGHT ASSEMBLY 12V 55W 7786886 4
AMPOULES 12V BULB 12V 7785245
HBL FEUX ECLATS AVEC connecteur DEUTSCH BLINKING LIGHT 7792198 1
SEAT SWITCH CONTACT DE SIEGE SEAT SWITCH 7786376 1
EV1 BOBINE DE DEFRAINAGE 12V BRAKE RELEASE COIL 12V 7790222 1
EV2-EV3 BOBINE ELECTROVANNE MARCHE AVANT/ARRIERE 12V FOWARD / REVERSE COIL 12V 7785783 2
EV4 ELECTROVANNE STOP MOTEUR ENGINE STOP ELECTROVALVE SEE POWER UNIT 1
N-AV-AR BOUTON DU MANIPULATEUR HANDLE WITH 3 SWITCH 7786708 1
EV6 BOBINE ELECTROVANNE COUPURE PRESSION PILOT 12V PILOT PRESSURE COIL 12V 7790222 1
OPTION
EXTERIEUR / OUTSIDE
ANSUL
ANSUL ANSUL ANSUL 1
FEUX BLANC / WHITE LIGHT

FUSE 5A FUSE 5A FUSE 5A 7745767 1
BOITE JAUNE 100*100*80 YELLOW BOX 100*100*80 7795023 1
PRESSE ETOUPE CORD GRIP 7791357 2
S10 INTERUPTEUR ON/OFF WITHE SWITCH LIGHT 7783310 1
HDTM FEUX ECLATS sans connecteur DEUTSCH WHITE BLINGING LIGHT 7794994 1
10/09/2012 Page 105/144


FEUX ROUGE / RED LIGHT
HRL FEUX ROUGE ARRIERE 12V REAR RED LIGHT 12V 7766299 1
GATE
GATE CONTACT CONTACT DE PORTE GATE CONTACT 7791666 1
POMPE GRAISSE / GREASE PUMP

PUMP2 OPTION POMPE GRAISSE GREASE PUMP 7786345 1
KIT GRAISSAGE GREASE KIT 7783377 1
10/09/2012 Page 106/144

5 - 4. TABLEAU DE BORD - DASH BOARD GROUP (7800519)

1 TABLEAU DE BORD NU DASH BOARD EMPTY 7799040 1
10/09/2012 Page 107/144

1 2 3 3-1 4 5 6 7 8
9 10 11 12 13 14 15 16
ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / PN QTY COMMENTS.

1 FACADE EN INOX INOX DASHBOARD PLATE 7799769 1
2 VOYANT NEUTRE NEUTRAL POSITION LIGHT 7786692 1 HRN
3 VOYANT MARCHE AV FORWARD LIGHT 7786693 1 HMAV
3-1 VOYANT MARCHE AR REVERSE LIGHT 7786693 1 HMAR
4 BP KLAXON HORN PUSH BUTTON 7783306 1 S2
PARK BRAKE PUSH
5 BP FREIN DE PARK 7783309 1 PB
BUTTON
5a AMPOULE LED LED BULB 7783308 1 HBI
5b BLOC CONTACT DOUBLE NO NO CONTACT BLOCK 7781207 1
5c BLOC CONTACT NF NC CONTACT BLOCK 7776663 1
6 DISJONCTEUR 30A FUSE 30A 7745765 1 FUSE N°1
6a DISJONCTEUR 20A FUSE 20A 7745039 1 FUSE N°2
6b DISJONCTEUR 10A FUSE 10A 7745768 3 FUSE N°3,4,5
6c CAPUCHON PROTECTION PROTECTION CAPS 7766759 5
VOYANT DE PRÉCHAUFFAGE ENGINE PREHEAT
7 7783305 1 HPL
MOTEUR INDICATOR LIGHT
7a AMPOULE LED LED BULB 7783308 1
8 CONTACT CLÉ KEY SWITCH 790988 1 KEY
9 INDICATEUR DE DEFAUTS DEFAULTS INDICATOR 7781205 1 ELCOS
EMERGENCY STOP
10 ARRET D‟URGENCE 7780104 1 S8
BUTTON
AUTOCOLLANT ARRET
11 EMERGENCY STOP LABEL 7791258 1
D‟URGENCE
INTERRUPTEUR PHARES ON/OFF SWITCH LIGHT S3 -
12 7783310 1
ARRIERE FRONT & REAR ARRIERE
12a CAPUCHON PROTECTION PROTECTION CAP 7741441 1
INTERRUPTEUR PHARES ON/OFF SWITCH LIGHT
13 7783310 1 S1 - AVANT
AVANT FRONT & REAR
10/09/2012 Page 108/144

13a CAPUCHON PROTECTION PROTECTION CAP 7741441 1

14 TETE BOUTON TOURNANT KNOB 7796409 1 PBT
CORPS A CONTACT AVEC 1 F
14a NO CONTACT BLOCK 7796410 1
(Donc NO)
15 VOLTMETRE VOLTMETER 7702225 1 V
16 HORAMETRE HOURMETER 7702612 1 H
Includes in
16a AMPOULE LED BULB 1 HV
7702612
10/09/2012 Page 109/144

Bornier X100
numéroté de
bas à haut
du N°1 à N°3
Bornier X1 numéroté de droite

à gauche du N°1 à N°34

1 PLATINE DE FIXATION FIXATION PLATE 7799905 1
2 RELAIS NEUTRE RELAY NEUTRAL 7752986 1 RN
3 RELAIS RAD RELAY RAD 7752986 1 RAD
4 RELAIS RS RELAY RS 7752986 1 RS
5 RELAIS R1 RELAY R1 7752986 1 R1
8 RELAIS PHARES AVANT FRONT LIGHT RELAY 7752986 1 REAV
9 RELAIS PHARES ARRIERE REAR LIGHT RELAY 7752986 1 REAR
2a to 9a SUPPORT DE RELAIS RELAY BASE 7724400 8 NOT SHOWN
10 RELAIS RPC 12V 75A RELAY 12V 75A 7795681 1 RPC
11 RAIL DIN DIN RAIL 7791043 1 (1m x4)
12 BLOC DE JONCTION DE PUISSANCE (X100) T POINT (X100) 7791048 3
13 GOULOTTE ON REQUEST 1
14 GOULOTTE ON REQUEST 1
15 BUTÉE DE BORNE DE PASSAGE QU:1 STOP PLATE 7791046 2
16 RELAIS DE TEMPORISATION TIMER 7783312 1 RA
17 RELAIS RMAR RELAY RMAR 7783314 1 RMAR
17a EMBASE RELAIS RELAY SUPPORT 7783318 1 NOT SHOWN
17b ETRIER DE MAINTIEN RELAY MOUNT HOLDER 7783315 1 NOT SHOWN
18 RELAIS RMAV RELAY RMAR 7783314 1 RMAV
18a EMBASE RELAIS RELAY SUPPORT 7783318 1 NOT SHOWN
18b ETRIER DE MAINTIEN RELAY MOUNT HOLDER 7783315 1 NOT SHOWN
19 RELAIS DE TEMPORISATION TIMER 7783312 1 TE1
20 BORNE DE PASSAGE QU:1 (X1) DIN CONNECTOR KIT (X1) 7791047 34
20a PLAQUE D‟EXTREMITÉ END PLATE 7791050 1 NOT SHOWN
20b ÉLÉMENT DE PONTAGE QU:1 BRIDGE ELEMENT KIT 7791049 3 NOT SHOWN
20c PLAQUE REPERE N°1 à 50 NUMBER ITEM PLATE 7791296 1 NOT SHOWN
21 RAIL DIN DIN RAIL 7791043 1 (1m x4)
D1 / D2 / D3
* DIODE 30A DIODE 7742387 3
NOT SHOWN
10/09/2012 Page 110/144

1 2 3 4 5 6 7

1 FAISCEAU N°1 HARNESS ASSEMBLY ON REQUEST 1
5 PRESSE ETOUPE PG36 CORD GRIP 7799099 4
* NOTICE TECHNIQUE DE CABLAGE ON REQUEST NA NOT SHOWN
10/09/2012 Page 111/144

5 - 5. INDICATEUR DE DEFAUTS - DEFAULT INDICATOR

GAUGE (7781205)

INDICATEUR GENERAL
DEFAULT INDICATOR GAUGE 7781205
DE DEFAUTS
LED VERTE - GREEN LED - ACTIVE
1 NSS
PROTECTION ACTIVE PROTECTION
LED ROUGE - DEFAUT RED LED - CHARGING PUMP
2 NSS
PRESSION GAVAGE DEFAULT
LED ROUGE - DEFAUT RED LED - BATTERY CHARGE
3 NSS
CHARGE BATTERIE DEFAULT
LED ROUGE - DEFAUT RED LED - OIL PRESSURE
4 NSS
PRESSION HUILE DEFAULT
LED ROUGE -
RED LED - ENGINE
5 SURCHAUFFE NSS
OVERHEATING
MOTEUR DIESEL
LED ROUGE - NON
6 RED LED - NOT CONNECTED NSS
RACCORDÉ
LED ROUGE -
7 RED LED - OVERSPEEDING NSS
SURVITESSE
10/09/2012 Page 112/144

5 - 6. PHARES - LIGHTS
Front view
1 1

1 PHARE LIGHT 7786886 2
10/09/2012 Page 113/144

Rear view
1 1
8 9
7
2
4
5

1 PHARE LIGHT 7786886 2
2 FEU A ECLATS BLINCKING SIGNAL 7740619 1
3 ALARME DE RECUL BACK UP ALARM DUCK 7783332 1
4 KLAXON KLAXON 7702000 1 NOT SHOWN
TRIANGLE
5 LUMINESCENT LIGHT 7758369 2
CATADIOPTRE
5a VIS SCREW 7741554 4
BLINCKING SIGNAL
7 SUPPORT FEU A ECLAT 7788270 1
BRACKET
POLARIS MINER‟S
8 LAMPE POLARIS 7790262
LAMP
9 CHARGEUR CHARGER 7790264
10/09/2012 Page 114/144

6. FIRE SUPPRESSION SYSTEM (OPTIONAL EQUIPMENT)
6. FIRE SUPPRESSION SYSTEM (OPTIONAL EQUIPMENT) ........................................... 115

6 - 1. EXTINCTEUR MANUEL – MANUAL EXTINGUISHER (7781135) .................................. 116
6 - 2. SYSTEME ANTI-INCENDIE ANSUL - FIRE SUPRESSION SYSTEM ANSUL (7799345)117
6 - 3. SYSTEME ANTI-INCENDIE ANSUL / EXTINCTEUR - FIRE SUPRESSION SYSTEM
ANSUL / BOTTLE / EXTINGUISHER (7715173) ........................................................... 118
6 - 4. SYSTEME ANTI-INCENDIE ANSUL / ACTUATEUR OPERATEUR - FIRE
SUPRESSION SYSTEM ANSUL / OPERATOR ACTUATOR ......................................... 122
6 - 5. SYSTEME ANTI-INCENDIE ANSUL / MANO CONTACT D‟ARRET MOTEUR - FIRE
SUPRESSION SYSTEM ANSUL / ENGINE SHUTDOWN SWITCH (7765403) .............. 123
6 - 6. SYSTEME ANTI-INCENDIE ANSUL / MONTAGE DU TRIPLE T - FIRE SUPRESSION
SYSTEM ANSUL / ASSEMBLY OF THE TRIPLE T ....................................................... 125
6 - 7. SYSTEME ANTI-INCENDIE ANSUL / KIT GICLEUR - FIRE SUPRESSION SYSTEM
ANSUL / NOZZLE KIT ................................................................................................... 126
10/09/2012 Page 115/144

6 - 1. EXTINCTEUR MANUEL – MANUAL EXTINGUISHER

(7781135)
3
1 2
ITEM DESIGNATION (FR) DESCRIPTION ( EN) REF / P/N QTY COMMENTS

ENS EXTINCTEUR ET INCLUDES
* EXTINGUISHER & BRACKET 7781135 1
SUPPORT ALL ITEMS
1 EXTINCTEUR EXTINGUISHER 1
2 SUPPORT D‟EXTINCTEUR EXTINGUISHER BRACKET 1
3 MANOMETRE FIRE EXTINGUISHER GAUGE 1
10/09/2012 Page 116/144

6 - 2. SYSTEME ANTI-INCENDIE ANSUL - FIRE SUPRESSION

SYSTEM ANSUL (7799345)
ITEM DESCRIPTION (EN) REF/ P/N QTY

101 HOSE ON REQUEST 1
10/09/2012 Page 117/144

6 - 3. SYSTEME ANTI-INCENDIE ANSUL / EXTINCTEUR - FIRE

SUPRESSION SYSTEM ANSUL / BOTTLE / EXTINGUISHER
(7715173)

ENS EXTINCTEUR ET EXTINGUISHER & BRACKET INCLUDES
* 7715173 1
SUPPORT KIT ALL ITEMS
59 BOUTEILLE D‟AZOTE NITROGEN BOTTLE 7723829 1
ON
60 RESERVOIR EXTINCTEUR EXTINGUISHER TANK 1
REQUEST
61 SUPPORT EXTINCTEUR EXTINGUISHER BRACKET 7741769 1
ACTUATEUR
62 PNEUMATIC ACTUATOR 7799493 1
PNEUMATIQUE
SUPPORT BOUTEILLE NITROGEN BOTTLE
63 7727619 1
AZOTE BRACKET
10/09/2012 Page 118/144

KIT EXTINCTEUR / EXTINGUISHER KIT

ENS EXTINCTEUR ET EXTINGUISHER & BRACKET
1 7715173 1
SUPPORT KIT
30 COUDE 90° ELBOW 90° 7700331 1
31 COUDE 90° ELBOW 90° 7704240 1
70 SUPPORT EXTINCTEUR EXTINGUISHER BRACKET 7799348 1 ON FRAME
10/09/2012 Page 119/144

KIT BOUTEILLE D’AZOTE / NITROGEN BOTTLE KIT
10/09/2012 Page 120/144


ENS EXTINCTEUR ET EXTINGUISHER & BRACKET
1 7715173 1
SUPPORT KIT
23 COUDE 90° ELBOW 90° 7764010 1
24 ADAPTATEUR DROIT CONNECTOR 7700314 2
25 CLAPET ANTI-RETOUR CHECK VALVE 7723658 2
26 RACCORD EN T TEE UNION 7704135 2
28 CLAPET DE DECHARGE RELIEF VALVE 7715174 1
29 ADAPTATEUR ADAPTATOR 7700775 2
MANO CONTACT D‟ARRET ENGINE SHUTDOWN
38 7765403 1
MOTEUR SWITCH
40 ADAPTATEUR ADAPTATOR 7798494 2
SUPPORT CHASSIS NITROGEN BOTTLE FRAME
48 7799342 1
BOUTEILLE AZOTE BRACKET
10/09/2012 Page 121/144

6 - 4. SYSTEME ANTI-INCENDIE ANSUL / ACTUATEUR

OPERATEUR - FIRE SUPRESSION SYSTEM ANSUL /
OPERATOR ACTUATOR

6 ACTUATEUR ACTUATOR 7715169 1
7 CARTOUCHE AZOTE NITROGEN CARTRIDGE 7715171 1
16 SUPPORT CARTOUCHE CARTRIDGE BRACKET 7715170 1
30 COUDE 90° ELBOW 90° 7700331 1
54 ECROU NUT 7719018 4
10/09/2012 Page 122/144

6 - 5. SYSTEME ANTI-INCENDIE ANSUL / MANO CONTACT

D’ARRET MOTEUR - FIRE SUPRESSION SYSTEM ANSUL /
ENGINE SHUTDOWN SWITCH (7765403)
10/09/2012 Page 123/144


ENS MANO CONTACT ENGINE SHUTDOWN INCLUDES ITEMS
* 7765403
D‟ARRET MOTEUR SWITCH ASSY 1 TO 6
1 RESISTANCE RESISTOR 7781648 1
2 MANO CONTACT PRESSURE SWITCH 7765403 1
MANCHON DE
3 BOOT 7781650 1
PROTECTION
4 CONNECTEUR RECEPTACLE 7753287 1
5 FERMOIR LOCK 7781651 1
6 FICHE CONTACT PIN 7757948 3
7 CABLE CABLE 7781652 1
8 GAINE TUBING HEAT 7762259 1
9a CONNECTEUR RECEPTACLE 7753288 1
9b FERMOIR LOCK FEMALE 7774501 1
9c FICHE CONTACT TERMINAL 7754308 3
MANCHON DE
9d BOOT 7774502 1
PROTECTION
10/09/2012 Page 124/144

6 - 6. SYSTEME ANTI-INCENDIE ANSUL / MONTAGE DU

TRIPLE T - FIRE SUPRESSION SYSTEM ANSUL /
ASSEMBLY OF THE TRIPLE T

12 SUPPORT TRIPLE T TRIPLE T BRACKET 7798585 1
22 BLOC TRIPLE T TRIPLE T 7715175 1
36 COUDE 90° ELBOW 90° 7700728 2
37 VIS ETRIER ET ECROUS U BOLT WITH NUTS 7715177 2
39 ADAPTATEUR CONNECTOR 7700736 2
41 RACCORD DROIT STRAIGHT CONNECTOR 7700738 1
PATTE SUPPORT TRIPLE INCLUDED
68 TRIPLE T LEG BRACKET 7799388 2
T ON FRAME
10/09/2012 Page 125/144

6 - 7. SYSTEME ANTI-INCENDIE ANSUL / KIT GICLEUR -

FIRE SUPRESSION SYSTEM ANSUL / NOZZLE KIT

17 SUPPORT DE GICLEUR NOZZLE BRACKET 7774203 1
34 COUDE 90° ELBOW 90° 7704845 1
35 GICLEUR NOZZLE 7715178 1
39 ADAPTATEUR CONNECTOR 7700736 1
INCLUDED
56 BOUCHON DE GICLEUR NOZZLE CAP 7722715 1
IN 7715178
PATTE SUPPORT INCLUDED
69 NOZZLE LEG BRACKET 7799389 1
GICLEUR ON FRAME
10/09/2012 Page 126/144

7. LUBE POWER UNIT (OPTIONAL EQUIPMENT)
7. LUBE POWER UNIT (OPTIONAL EQUIPMENT) ............................................................ 127

7 - 1. KIT DE GRAISSAGE AUTOMATIQUE - AUTO LUBE SYSTEM (7783377) ................. 128
10/09/2012 Page 127/144

7 - 1. KIT DE GRAISSAGE AUTOMATIQUE - AUTO LUBE

SYSTEM (7783377)
10/09/2012 Page 128/144


INCLUDES ALL
* KIT AUTOLUBE AUTOLUBE SYSTEM KIT 7783377 1
ITEMS
1 POMPE A GRAISSE GREASE PUMP 7786345 1
2 VALVE DE SUPPRESSION SUPPRESSION VALVE 7786346 1

DISTRIBUTOR & HOSES
3 KIT DISTRIBUTEUR/FLEXIBLE 7786347 1
KIT
DISTRIBUTOR & HOSES
4 KIT DISTRIBUTEUR/FLEXIBLE 7786348 1
KIT
10/09/2012 Page 129/144

10/09/2012 Page 130/144


1 DISTRIBUTEUR DISTRIBUTOR 7770921 1
2 RACCORD 90° ELBOW 90° 7786537 7
3 RACCORD DE SORTIE ADAPTOR 7786538 8
4 FLEXIBLE DE GRAISSAGE TUBE 7762781 1 14.3 Mètres
5 EMBOUT DROIT NIPPLE 7786539 9
6 EMBOUT 90° NIPPLE 90° 7786540 3
7 RACCORD 90° NIPPLE 90° 7786541 1
8 RACCORD NIPPLE 7786542 3
9 JUPPE SOCKET NIPPLE 7786543 2
10 BAGUE SLEEVE 7779863 12
11 ECROU NUT 7786544 4
12 BAGUE CUT BUSHING 7786545 16
13 ETIQUETTE MARRON BROWN LABEL 7786556 16
14 ETIQUETTE ORANGE ORANGE LABEL 7786557 1
15 ETIQUETTE VERTE GREENLABEL 7786558 1
16 ETIQUETTE VIOLETTE VIOLETTE LABEL 7786559 1
17 ETIQUETTE ROUGE RED LABEL 7786560 1
18 ETIQUETTE JAUNE YELLOW LABEL 7786561 1
19 ETIQUETTE BLEU BLUE LABEL 7786562 1
20 ETIQUETTE GRISE GREY LABEL 7786563 1
21 CAPUCHON DE PROTECTION PROTECT CAP 7786564 5
22 BAGUE DE PROTECTION PROTECT BUSHING 7786578 3
24 COLLIER DE SERRAGE LONG LONG CLAMP 7786567 108
26 COLLIER DE FIXATION CLAMP 7786570 1
28 VIS SCREW 7786572 3
29 ADAPTEUR ADAPTOR 7786577 2
30 SACHET BAG 7786573 1
32 GRAISSE GREASE 7786575 1 0.01 Kg
33 AUTOCOLLANT STICKER 7786576 0.50
10/09/2012 Page 131/144

10/09/2012 Page 132/144

1 DISTRIBUTEUR DISTRIBUTOR 7779721 1

2 RACCORD 90° ELBOW 90° 7786537 6
3 RACCORD DE SORTIE ADAPTOR 7786538 7
5 FLEXIBLE HOSE 7762781 1 10.9 Mètres
6 EMBOUT 90° NIPPLE 90° 7786539 16
7 RACCORD 90° NIPPLE 90° 7786543 16
8 RACCORD NIPPLE 7786544 15
9 JUPPE SOCKET NIPPLE 7786554 1
10 BAGUE SLEEVE 7786545 15
11 ECROU NUT 7786555 1
12 BAGUE CUT BUSHING 7786565 1
13 ETIQUETTE MARRON BROWN LABEL 7786556 2
14 ETIQUETTE ORANGE ORANGE LABEL 7786563 1
15 ETIQUETTE VERTE GREENLABEL 7786562 1
16 ETIQUETTE VIOLETTE VIOLETTE LABEL 7786561 1
17 ETIQUETTE ROUGE RED LABEL 7786560 1
18 ETIQUETTE JAUNE YELLOW LABEL 7786566 1
19 ETIQUETTE BLEU BLUE LABEL 7786567 107
20 ETIQUETTE GRISE GREY LABEL 7786564 7
21 CAPUCHON DE PROTECTION PROTECT CAP 7786568 1
28 VIS SCREW 7786575 1 0.012 Kg
29 ADAPTEUR ADAPTOR 7786576 0.5
10/09/2012 Page 133/144

8. OPTIONS - OPTIONAL EQUIPMENT
8. OPTIONS - OPTIONAL EQUIPMENT ............................................................................. 134

8 - 1. KIT BARRE DE SECURITE - SAFETY GATE KIT (7791661) (OPTIONAL EQUIPMENT)135
8 - 2. BAC D‟ACCESSOIRES - GEAR BASKET (7791445) (OPTIONAL EQUIPMENT) .......... 137
8 - 3. KIT D‟AIDE AU DEMARRAGE - JUMP START AID KIT (7791037) (OPTIONAL
EQUIPMENT) ................................................................................................................ 138
8 - 4. SYSTEME DE DEFREINAGE MANUEL - MANUAL BRAKE RELEASE SYSTEM ........ 139
8 - 5. KIT DE REMPLISSAGE DES BAC HYDRAULIQUE - HYDRO TANK HAND FILLING
KIT ................................................................................................................................ 140
8 - 6. SIEGE CONFORT – LUX SEAT (7795272).................................................................... 141
8 - 7. POMPE DE GRAISSAGE MANUEL - GREASE HAND PUMP (7791461) (OPTIONAL
EQUIPEMENT).............................................................................................................. 142
8 - 8. LAMPE DE MINEUR – MINER‟S LAMP (7790262) (OPTIONAL EQUIPMENT) ............ 143
8 - 9. PINCE A PURGER – SCALING BAR (OPTIONAL EQUIPMENT)................................ 144
10/09/2012 Page 134/144

8 - 1. KIT BARRE DE SECURITE - SAFETY GATE KIT (7791661)

(OPTIONAL EQUIPMENT)
10/09/2012 Page 135/144


KIT BARRE DE INCLUDES ALL
* SAFETY GATE KIT 7791661 1
SECURITE ITEMS 1 TO 7
1 BARRE DE SECURITE SAFETY GATE 7791683 1
ARTICULATION
2 SUPPORT ARTICULE 7791686 1
BRACKET
SUPPORT DE BARRE ET GATE AND SENSOR
3 7791687 1
CAPTEUR BRACKET
4 KIT VERROU LOCKING DEVICE KIT 7791688 1
7 RONDELLE PLATE FLATWASHER 7701581 2 NOT SHOWN
8 CAPTEUR SENSOR 7791666 1
CONNECTEUR DE
9 SENSOR CONNECTOR 7753287 1 NOT SHOWN
CAPTEUR
10 FERMOIR SECONDARY LOCK 7781651 1 NOT SHOWN
11 CONTACT TERMINAL 7757948 3 NOT SHOWN
12 MANCHON BOOT 7781650 1 NOT SHOWN
10/09/2012 Page 136/144

8 - 2. BAC D’ACCESSOIRES - GEAR BASKET (7791445)


KIT BAC INCLUDES ALL
* GEAR BASKET KIT 7791445 1
D‟ACCESSOIRES ITEMS
1 BAC BASKET NSS 1
2 AXE VERROU LOCKING PIN D010001 1
10/09/2012 Page 137/144

8 - 3. KIT D’AIDE AU DEMARRAGE - JUMP START AID KIT

(7791037) (OPTIONAL EQUIPMENT)

KIT D‟AIDE AU
1 JUMP START AID KIT 7791037 1
DEMARRAGE
10/09/2012 Page 138/144

8 - 4. SYSTEME DE DEFREINAGE MANUEL - MANUAL BRAKE

RELEASE SYSTEM

2 POIGNEE DE POMPE PUMP LEVER 7795038 1
3 SUPPORT BRACKET D590026 1
4 LIMITEUR DE PRESSION RELIEF VALVE 7795044 1
5 VANNE DE SELECTION SELECTOR VALVE 7717503 1
SELECTOR VALVE FOR
6 VANNE DE LIBERATION HYDROSTATIC PUMP 7741074 1 NOT SHOWN
RELEASE
10/09/2012 Page 139/144

8 - 5. KIT DE REMPLISSAGE DES BAC HYDRAULIQUE -

HYDRO TANK HAND FILLING KIT

1 SUPPORT DE FILTRE FILTER BRACKET 7795049 1
2 CARTOUCHE DE FILTRE FILTER ELEMENT 7795050 1
3 TRAPPE HYDRAULIQUE FLANGE D290001 2
4 RENIFLAR BREATHER 7702945 2
POMPE DE
5 FILLING PUMP 7795003 1
REMPLISSAGE
6 SUPPORT MOUNT D590025
7 VANNE DE SELECTION SELECTOR VALVE 7717503 1
10/09/2012 Page 140/144

8 - 6. SIEGE CONFORT – LUX SEAT (7795272)

1 SIEGE CONFORT LUX SEAT ASSEMBLY 7795272 1
2 KIT ACCOUDOIRS ARMREST SET 7795273 1 INCLUDED
3 APPUI TETE EXTENSION HEAD 7795283 1 INCLUDED
4 KIT CEINTURE DE SECURITE SAFETY BELT KIT 7795274 1 INCLUDED
10/09/2012 Page 141/144

8 - 7. POMPE DE GRAISSAGE MANUEL - GREASE HAND

PUMP (7791461) (OPTIONAL EQUIPEMENT)
ITEM DESIGNATION (FR) DESIGNATION( EN) REF / P/N QTY COMMENTS

POMPE DE GRAISSAGE INCLUDES ALL
* GREASE HAND PUMP 7791461 1
MANUEL ITEMS
10/09/2012 Page 142/144

8 - 8. LAMPE DE MINEUR – MINER’S LAMP (7790262)

1 ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N

3
1 LAMPE DE MINEUR MINER‟S LAMP 7790262

4
5 2 CHARGEUR SIMPLE SIMPLE CHARGER 7790267
3 CHARGEUR 10 UNITES CHARGER FOR 10 LAMPS 7797908

2
10/09/2012 Page 143/144

8 - 9. PINCE A PURGER – SCALING BAR

PROFIL TYPE DE PINCES A PURGER

TYPICAL PROFIL OF SCALING BARS
A Sounding Lip
Head 150°
B Sounding Lip
Head 140°
C Sounding Double
Head Lip
D Lip Double
140° Lip
E Lip Lip
150° 140°
10/09/2012 Page 144/144

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L150D Parts Manual

10/09/2012 Page 1/144

10/09/2012 Page 2/144

0 - 1. Protéger votre garantie - Protect Your Warranty

0 - 2. Trouver une pièce - Locating a Part

Le manuel de pièces détachées est The parts book is organized into

10/09/2012 Page 3/144

0 - 3. Explication de la page catalogue - Page Explanation

10/09/2012 Page 4/144

0 - 4. Comment commander des pièces - How to Order Parts

Quand vous commandez une pièce de When Ordering Replacement Parts

1.MODELE ET NUMERO DE SERIE DE 1.MODEL & SERIAL NUMBER OF THE

10/09/2012 Page 5/144

0 - 5. Vehicle Inspection Form (V.I.F)

Example of blank V.I Form:

Name Manufacture Type/Part no Serial no.

Empty Weights Front Axle Rear Axle Total

Barre Blocage Articul Centrale x Flèche Levée x Benne Levée N /A

Fait Par Signature Date

10/09/2012 Page 6/144

Engine Spec. Tol. Actual Value

Test Performed by : Date

10/09/2012 Page 7/144

Final check Type N/A OK Anm.

NSS : ne se vend pas séparément NSS : Note sale separatly

10/09/2012 Page 8/144

10/09/2012 Page 9/144

1 - 1. S/ENSEMBLE CHASSIS ARRIERE L130D - L130D REAR

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

10/09/2012 Page 11/144

1 - 2. TRAPPES DE VISITE BAC HYDRO – INSPECTION COVERS

10/09/2012 Page 12/144

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

2 BRIDE FLANGE 7701877 2

3 JOINT SEAL 7728340 2

4 VIS SCREW 7710613 12

5 RONDELLE WASHER 7702712 12

1 - 3. KIT ATTACHE CAPOT – RUBBER LATCH KIT (7791346)

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

2 SUPPORT BRACKET 7709800 1

3 ATTACHE CROCHET HOOK FASTENER 7736609 1

4 VIS SCREW 7789847 1 NOT SHOWN

5 RONDELLE PLATE FLAT WASHER 7707956 2 NOT SHOWN

6 ECROU NYLSTOP LOCKNUT 7720875 1 NOT SHOWN

10/09/2012 Page 13/144

1 - 4. S/ENSEMBLE CHASSIS AVANT FLECHE / GODET - BOOM

10/09/2012 Page 14/144

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

10/09/2012 Page 15/144

1 - 5. VERROUILLAGE ARTICULATION CENTRALE – SWIVEL

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

1 AXE DE VERROUILLAGE LOCKING PIN 7795459 1

10/09/2012 Page 16/144

1 - 6. S/ENSEMBLE GODET 0.7M³ – BUCKET ASSY 0.7M³ (7789253)

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

2 LAME DE JOUE GAUCHE LEFT SIDE CUTTER 7790982 1

3 LAME DE JOUE DROITE RIGHT SIDE CUTTER 7790983 1

4 BAGUE BUSHING 7790984 2

5 BAGUE BUSHING 7790985 2

10/09/2012 Page 17/144

1 - 7. S/ENSEMBLE Réservoir Fuel 50L - FUEL TANK 50 L

ITEM DESIGNATION (FR) DESCRIPTION (EN) REF / P/N QTY COMMENTS

2 BOUCHON DE REMPLISSAGE FUEL FILTER CAP 7703146 1