EMISSION CONTROL (AUX.

EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > General

Description
COMPONENT

1. EGR CONTROL VALVE

(1) Intake manifold (3) EGR control valve Tightening torque:N·m (kgf-m, ft-lb)

(2) Gasket (4) Engine coolant hose T1: 13 (1.3, 9.6)

T2: 19 (1.9, 14.0)

2. EGR COOLER AND AIR BREATHER HOSE

(1) Air breather hose (6) Air intake boot Tightening torque:N·m (kgf-m, ft-lb)

(2) Air breather pipe (7) EGR cooler outlet hose T1: 6.4 (0.7, 4.7)

(3) Air breather hose (8) EGR cooler inlet hose T2: 19 (1.9, 14.0)

(4) Air breather hose (9) EGR cooler

(5) Clamp (10) Gasket

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > General
Description
CAUTION
• Wear appropriate work clothing, including a cap, protective goggles and protective shoes when performing any work.
• Remove contamination including dirt and corrosion before removal, installation or disassembly.
• Keep the disassembled parts in order and protect them from dust and dirt.
• Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, installation,
disassembly and replacement.
• Vehicle components are extremely hot after driving. Be wary of receiving burns from heated parts.
• Be sure to tighten fasteners including bolts and nuts to the specified torque.
• Place shop jacks or rigid racks at the specified points.
• Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from the battery.
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > General
Description
PREPARATION TOOL

1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
1B023XG0 SUBARU SELECT MONITOR III KIT Used for system operation testing.

2. GENERAL TOOL
TOOL NAME REMARKS
TORX® E8 Used for removing and installing the stud bolts of the EGR control valve.
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > EGR Control Valve
REMOVAL
1. Disconnect the ground cable from the battery.
2. Remove the collector cover.
3. Remove the EGR cooler.
4. Disconnect the engine coolant hose.

5. Disconnect the connector from the EGR control valve.

6. Remove the EGR control valve.
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > EGR Control Valve
INSTALLATION
Install in the reverse order of removal.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
NOTE:
• Use a new gasket.
• Install the engine coolant hose and clamp as shown in the below figure.

(A) 12 mm (0.47 in) (B) 4 — 6 mm (0.16 — 0.24 in) (C) 3 — 5 mm (0.12 — 0.20 in)

• If the EGR control valve is replaced, perform compulsory learning mode.

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > EGR Control Valve
INSPECTION

1. FUNCTION CHECK
1. Connect the Subaru Select Monitor to the vehicle.
2. Turn the ignition switch to ON. (engine OFF)
3. Perform “EGR Valve Control” of “System Operation Check Mode”.
4. When set values have been changed, check operation for the set values of the EGR valve opening angle.
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > EGR Cooler
REMOVAL
1. Set the vehicle on a lift.
2. Disconnect the ground cable from the battery.
3. Lift up the vehicle.
4. Drain engine coolant.
5. Remove the exhaust manifold (LH).
6. Remove the EGR cooler bolts.

7. Lower the vehicle.

8. Remove the intercooler.
9. Remove the intercooler stay.

10. Disconnect the engine harness and remove the harness bracket.

11. Disconnect the engine coolant hose.

12. Remove the EGR cooler installation nuts.
13. Remove the studs from the EGR control valve and remove the EGR cooler.
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > EGR Cooler
INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
Tightening torque:
Stud bolt
13 N·m (1.3 kgf-m, 9.6 ft-lb)
EGR cooler
19 N·m (1.9 kgf-m, 14.0 ft-lb)
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > Air Breather Hose
REMOVAL
1. Disconnect the ground cable from the battery.
2. Remove the collector cover.
3. Remove the intercooler.
4. Remove the EGR cooler.
5. Remove the air breather hose.

6. Remove the air breather pipe.

7. Remove the harness from the air breather pipe.

EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)(H4DOTC DIESEL) > Air Breather Hose
INSTALLATION
Install in the reverse order of removal.
NOTE:
• Insert hoses as far as possible.
• Install clamps 2.5 — 5 mm (0.1 — 0.2 in) from the hose end, and install with the tabs in the direction shown in
the below figure.

(A) Towards vehicle right (Exterior) (C) Towards vehicle top (D) 45° angle towards vehicle rear

(B) Towards vehicle front

Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)