CONE CRUSHER-TC 36H

PARTS MANUAL
SERIAL NO. - ____________________

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 TABLE OF CONTENTS
I MAIN FRAME ASSEMBLY ....................................................................................................................... 3

II SOCKET ASSEMBLY ................................................................................................................................. 5

III COUNTERSHAFT BOX ASSEMBLY ....................................................................................................... 6

IV ECCENTRIC ASSEMBLY .......................................................................................................................... 8

V HEAD AND MAIN SHAFT ASSEMBLY (STANDARD) ......................................................................... 9

VI BOWL ASSEMBLY (STANDARD) .......................................................................................................... 10

VII UPPER FRAME ASSEMBLY ................................................................................................................... 11

VIII STANDARD HEAD / SECOND LINER ASSEMBLY ............................................................................ 13

IX HYDRAULIC SYSTEM ............................................................................................................................. 14

X LUBRICATION SYSTEM ......................................................................................................................... 25

XI TOOLS AND ACCESSORIES .................................................................................................................. 29

XII DRIVE ASSEMBLY ................................................................................................................................... 30

XII SAFETY DECAL KIT ................................................................................................................................ 31

XIII SPARE PARTS LIST ................................................................................................................................. 32

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 MAIN FRAME ASSEMBLY

I MAIN FRAME ASSEMBLY

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 MAIN FRAME ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 1000 Mainframe Assembly 1

1 TC 360 1001 Arm Guard 3
2 TC 360 1002A Mainframe 1
3 Curing Agent (650) For Epoxy Resin 2.5kg
Epoxy Resin (6101) 2.5kg
4 TC 360 1003 Outer Eccentric Bushing 1
5 TC 360 1004 Mainframe Pin 4
6 GB 5782/M24X100/GD8.8 Bolt M24X100 6
7 GB 93/24 Lock Washer 24 6
8 JB/ZQ 4214/ N715 (Rc 2-1/2") Pipe Plug N715 (Rc 2-1/2") 1
9 TC 360 1005 Mainframe Gasket 1
10 GB 5782/M30X90/GD8.8 Bolt M30X90 6
11 GB 93/30 Lock Washer 30 6
13 TC 360 1006 Mainframe Cap 1
14 TC 360 1007 Step Bearing Plate Pin 1
15 JB/ZQ 4448/R1 Drain Plug R1 1
16 TC 360 1008 Shim Set 1
17 TC 360 1009 Lower Step Bearing Plate 1
18 TC 360 1010 Upper Step Bearing Plate 1
19 TC 360 1011 Mainframe Liner 1
20 TC 360 1012 Pin Seat 4
21 GB 5782/M16X50/GD8.8 Bolt M16X50 4
22 TC 360 1013 Washer 4
23 TC360 1014 Welded Ring 1
25 TC360 1050 Fulcrumbar 1
26 TC360 1051 Seat Liner 6
27 TC360 1052 Retainer For Clamping Cylinder 4
28 GB5783/M16x50/GD8.8 Bolt M16x50 For Clamping Cylinder 16
29 GB93/16 Lock Washer 16 For Clamping Cylinder 16

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 SOCKET ASSEMBLY

II SOCKET ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 4000 Socket Assembly 1

1 GB70/M16X50/GD8.8 Bolt M16X50 12
2 TC360 4000X2 Dust Seal Φ806mmX Φ793mmX16mm 1
3 GB3452.1/ 815X8.6 “O” Ring 815X8.6 1
4 TC360 4001 Socket Seal Ring 1
5 TC360 4002 Dowel Pin 3
6 GB/T119.2/12X26 Pin 12X26 6
7 TC360 4003 Oil Retaining Ring 1
8 TC360 4004 Socket Liner 1
9 Babbitt 0.5 kg
10 TC360 4005 Spring 12
11 TC360 4006 Spring Housing 12
12 TC360 4007 Socket 1

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 COUNTER SHAFT ASSEMBLY

III COUNTERSHAFT BOX ASSEMBLY

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 COUNTER SHAFT ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 2000 Countershaft Box Assembly 1

1 TC360 2001 Pinion Key 1
2 TC360 2002 Pinion 1
3 GB120.1/16X40 Pin16X40 2
4 TC360 2003 Spacer 1
5 GB120.1/16X40 Pin16X40 8
6 GB3452.1/400X5.7 “O” Ring 400X5.7 1
7 TC360 2004 Countershaft Box 1
8 TC360 2005 Bushing 2
9 TC360 2006 Countershaft Box Guard 1
10 TC360 2007 Countershaft 1
12 GB70.1/M10X60/GD8.8 Bolt M10X60 1
13 GB5782/M16X70/GD8.8 Bolt M16X70 6
14 GB6170/M16/GD8 Nut M16 6
15 GB97.1/16 Washer 16 6
16 GB93/16 Lock Washer 16 6
17 TC360 2008 Oil Flinger 1
18 TC360 2009 Gasket 1
19 GB3452.1/100X5.7 “O” Ring 100X5.7 1
20 TC360 2010 Oil Flinger Housing 1
21 TC360 2011 Seal 1
22 GB1096/ B28X205 key B28X205 1
23 TC360 2012 Bushing 1
24 TC360 2013 Sheave 1
25 GB5782/3/4"-10UNCX175/GD8.8 Bolt 3/4"-10UNCX175 4
26 GB97.1/20 Washer 20 4
27 GB93/20 Lock Washer 20 4
28 TC360 2014 Pipe 1
29 TC360 2015 Gasket 1

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 ECCENTRIC ASSEMBLY

IV ECCENTRIC ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 3000 Eccentric Assembly 1

1 TC360 3001 Gear 1
2 TC360 3002 Eccentric 1
3 TC360 3003A Inner Eccentric Bushing 1
4 Curing Agent (650) For Epoxy Resin 4 Kg
Epoxy Resin (6101) 4 Kg
5 TC360 3004 Key 1
6 Lead Weight 60 Kg

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V HEAD AND MAIN SHAFT ASSEMBLY (STANDARD)

ITEM NO. PART NO. DESCRIPTION QTY.

TC362 1000 Head and Main Shaft Assembly (Standard) 1

1 TC362 1001 Plug 1
2 TC362 1002 Main Shaft 1
3 TC362 1003 Head 1
4 TC362 1004 Lower Mantle (See page 13) 1
5 KB65 Epoxy Resin/ Curing Agent Compound (See page 13) 30 Kg
6 TC362 1005 Upper Mantle 1
7 TC362 1006 Torch Ring 1
8 TC362 1010 Main Shaft Cap 1

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 BOWL ASSEMBLY (STANDARD)

VI BOWL ASSEMBLY (STANDARD)

ITEM NO. PART NO. DESCRIPTION QTY.

TC362H 2000 Bowl Assembly (Standard)

1 TC362H 2100 Bowl 1
2 TC362 2002 Bowl Liner (Std. Coarse) See page 13 1
TC361 2002 Bowl Liner (Std. Extra Coarse) See page 13 1
TC363 2002 Bowl Liner (Std. Fine) See page 13 1
TC363 2040 Spacer Ring For SF Bowl Liner See page 13 1
3 TC362 2003 Bowl Liner “U” Bolt 6
4 TC362 2004 Bottom Washer 6
5 TC362 2005 Rubber Washer 18
6 TC362 2006 Upper Washer 6
7 TC362 2007 Lock Plate 6
8 GB6170/M30/GD8 Nut M30 12
9 TC362 2008 Cover 6
10 GB70.1 /M 12X30/GD8.8 Bolt M 12X30 12
11 GB97.1 / 12 Washer 12 12
12 GB93 / 12 Lock Washer 12 12
13 TC362H 2000X13 “O”-Ring Ø 6mmx3450mm 1
14 TC362H 2030 Flange 1
19 TC362 2030 Hopper 1
20 KB65 Epoxy Resin/ Curing Agent Compound (See page 13) 30 Kg
22 TC362H 2009 Lift Plate 3

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 UPPER FRAME ASSEMBLY

VII UPPER FRAME ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

TC360H 5000 Upper Frame Assembly 1

1 TC360H 5001 Adjustment Ring 1
2 TC360H 5002 Lock Ring 1
3 TC680 3103 Locking Cylinder 4
4 TC510 3004 Sleeve 4
5 GB5782/M30x180/GD8.8 Bolt M30x180 4
6 GB97.1 / 30 Washer 30 4
7 GB1152/M10x1 Grease Fitting M10x1 4
9 TC360H 5003 Support Plate 2
10 SA 0623XP UHMW Pad 6
11 GB70.1/M8x25/GD8.8 Bolt M8x25 18
12 GB97.1/8 Washer 8 10
13 GB6170/M8/GD8 Nut M8 4
14 TC360H 5004 C Bracket 2
15 GB5782/M16x40/GD8.8 Bolt M16x40 4
16 GB97.1/16 Washer 16 4
17 TC360H 5005 Rubber Seal 1
18 TC360H 5006 Clamp 4
19 GB5782/M10x30/GD8.8 Bolt M10x30 12
20 GB97.1/10 Washer 10 12

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 ITEM NO. PART NO. DESCRIPTION QTY.
21 TC360H 5010 Adjustment Cap 1
22 GB5783/M20x50/GD8.8 Bolt M20x50 12
23 GB97.1/20 Washer 20 12
24 TC360H 5020 Adjustment Gear 1
25 SA 0632XP Motor Cap 1
26 GB5782/M16x30/GD8.8 Bolt M16x30 4
27 GB97.1/16 Washer16 4
28 GB93/16 Lock Washer16 4
29 SA 0633XP Gear Scraper 1
30 SA 0634XP Gear Scraper Holder 3
31 TC510 3030 Motor Support Frame 1
32 SA 0624XP Washer Plate 2
33 GB5782/M24x60/GD8.8 Bolt M24x60 4
34 GB93/24 Lock Washer 24 4
35 GB5783/M16x80/GD8.8 Bolt M16x80 4
36 TC360H 5030 Motor Mount Frame 1
37 THZ005025DB Hydraulic Motor/ Reducer 1
38 GB5782/M12x40/GD8.8 Bolt M12x40 8
39 GB97.1/ 12 Washer 12 8
40 GB93/ 12 Lock Washer 12 8
42 TC360H 5000X42 Rubber Seal 4mmx20mmx4700mm 1
43 TC360 5020 Seal Ring Assembly 1

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 LINER ASSEMBLY

VIII STANDARD HEAD / SECOND LINER ASSEMBLY

Recommend
one set of
ITEM NO. PART NO. DESCRIPTION QTY.
liners as
spares
SEC CLOSE SETTING 25-40 mm
TC362 2200 Standard Extra Coarse
1 TC362 1004 Mantle Lower 1
2 TC361 2002 Bowl Liner 1
3 KB65 Epoxy Resin/ Curing Agent Compound 28.7Liter (43Kg)
SC CLOSE SETTING 13-40 mm
TC362 2100 Standard Coarse
1 TC362 1004 Lower Mantle 1
2 TC362 2002 Bowl Liner 1
3 KB65 Epoxy Resin/ Curing Agent Compound 30.7Liter(46Kg)
SF CLOSE SETTING 9-30 mm
TC362 2300 Standard Fine
1 TC362 1004 Mantle Lower 1
2 TC363 2002 Bowl Liner 1
3 TC363 2040 Spacer Ring 1
4 KB65 Epoxy Resin/ Curing Agent Compound 21Liter(32Kg)

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 HYDRAULIC SYSTEM

IX HYDRAULIC SYSTEM

Trio Cone Crusher Power Unit Parts

Envisage View of Station

5 Clamping Pressure Gauge Lock Pressure Gauge

7
10
6

4
3
2
1

21

Manifold Element

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 HYDRAULIC SYSTEM

Station Externality Drawing

System Pressure -MP Clamping Pressure-MA2 Lock Pressure MA1

21

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 HYDRAULIC SYSTEM

Working Port

Manifold

Port BR
To Brake Port

Port A1
To locking Cylinder

Port A2 Port B2 Port A3 Port B3

To Clamping Cylinder Retain Pressure Port To Clamping Cylinder Other Port To Hydraulic Motor Port To Hydraulic Motor Port

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 HYDRAULIC SYSTEM

Left View of Manifold Element

P，
Manifold Port P，to Pump Output Port

Hydraulic Motor Control

Loop
19

MP，
Clamping Cylinders Control
Test Point Mp for System
13.2 Loop

MA2， 11.3
Test Point MA2 for Clamping

11.2
17 16

11.1
14 12
13.1

Locking Cylinders Control Loop

MA1，
Test Point MA1 for Locking Cylinders

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 HYDRAULIC SYSTEM

Envisage View of Manifold Element

T， XA1，XA2，
Manifold Port T，to Return Line Filter Inlet Manifold Port XA1,XA2，to Return Accumulator Inlet

18

15.2

15.1

4/3 Solenoid Directional

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 HYDRAULIC SYSTEM

Right View of Manifold Element

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 HYDRAULIC SYSTEM

Hydraulic Schematic

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 HYDRAULIC SYSTEM

Spare Part List

Item NO. Part NO. Description Qty. Notes

1 CBF-F412.5-ALP Gear Pump (12.5mL/r ) 1 CHANGYUAN

2 GB5272-1985 Coupling ML3 1 KUNSHAN

3 Y132M-4B5 Motor 7.5kW 1 IEE

4 JFL0601 Motor Pump Joint Flange 1 BSCYLINDER

5 QUQ2-20X2.5 Tank Breather Filter 1 LEEMIN

6 YWZ-300T Level Gauge 1 LEEMIN

7 SP-06×25 Return Line Filter Element 1 LEEMIN

8 19 359 6430-19 359-6443-1000 Test Hose 5 CEJN

9 10 359 1505（M14×1.5） Test Point 5 CEJN

10 GNX 10-345/85 Accumulator 2 OLAER

11 D5-02-3C4-D2 4/3 Solenoid Directional Valve 3 KOMPASS

12 ZDR6DA2-30/7.5YM NG6 Port A Pressure Reducing Valve 1 HUADE

13 WSM06020ZR-01-C-N-24DG-Z4 Solenoid Ball Valve 2 HYDAC

14 MCB-02-B NG6 Check Valve Port B 1 KOMPASS

15 DVE-10-01.X/0 Shut-off Valve 2 HYDAC

16 ZDR6DP2-30/21YM Port P Pressure Reducing Valve 1 HUADE

17 MPA-02-B Pilot Operated Check Valve For Port A 1 KOMPASS

18 WVE-R1/4-01X Shuttle Valve 1 HYDAC

19 DBDS10K10/31.5/2 Relief Valve 1 HUADE

20 JFL06-01 Main Manifold 1 BSCYLINDER

21 HM63-250-B-G1/4-FF Pressure Gauge 3 HYDAC

22 EDT-75-250K-B2-T-02-4 Pressure Gauge With Switch 2 KOMPASS

23 JFL0602 Tank 1 BSCYLINDER

24 Q11F-20T-3/4” Ball Valve 1 AMIC

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 HYDRAULIC SYSTEM

Tube Fittings and Hydraulic Hose Assembly List

Item NO.. Part NO. Description Qty. Notes
1 1CG—30—12 M30×2/G3/4"/BSP Thread Stud Ends With O-ring Sealing 1 For Pump Suction Ball Output Port
2 1CH—30—22 M30×2/ M22×1.5/Metric Thread Stud Ends ISO 6149 1 For Pump Suction(Inlet) Port
3 1CH—22—18 M18×1.5/M22×1.5/ Metric Thread Stud Ends ISO 6149 1 For Pump Output Port
2-M26×1.5)/ 90°Elbow Metric Thread Adjustable Stud Ends ISO
4 2C9-26 1 For Return Line Filter Inlet Port and Output Port
6149
M22×1.5/M26×1.5 / 90°Elbow Metric Thread Adjustable Stud Ends
5 1CH9—26—22OG 1 For Main Manifold Port: T
ISO 6149
6 1CT—26—12SP R3/4" /M26×1.5/BSPT Male 2 For Return Line Filter Inlet Port and Output Port
M22×1.5/M26×1.5/Metric Thread With Captive Seal/metric Female 24
7 2MC—22—26WD 1 For Return Line Filter Output Port to Tank
°Cone O-ring Sealing
8 1CH—22—18 M18×1.5/M22×1.5 /Metric Thread Stud Ends ISO 6149 3 Main Manifold Port P and to Accumulator Port XA1、XA2
9 1CH—22—18 M18×1.5/M22×1.5 /Metric Thread Stud Ends ISO 6149 2 Accumulator Port A1、A2

M30×2，L=1000mm/Low Pressure Hose, One End Straight ,Other

10 20491-30-12T/20411-30-12T×1SN12×1000 1 Pump Suction Port Connect to Suction Ball Output Port
Side Bend 90°,Screw Thread M30×2, Hose Length is 1000 mm

M26×1.5，L=400mm/Low Pressure Hose,Two Straight, Screw Thread

11 20411-26-10T×1SN10×400 1 Main Manifold Port T Connect to Return Filter Inlet Port
M26×1.5, Hose Length is 400 mm

M22×1.5， L=250mm/High Pressure Hose, Two Bend 90°,Screw

12 20491-22-08T×2SN08×250SSX 1 Pump Output to Main Manifold Port P
Thread M22×1.5, Hose Length is 250mm

M22×1.5， L=1250mm/Low Pressure Hose, One End Straight ,Other

13 20491-22-08T/20411-22-08T×2SN08×1250 2 Accumulator Port A1,A2 Connect to Main Manifold Port XA1,XA2
Side Bend 90°,Screw Thread M22×1.5, Hose Length is 1250mm

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 HYDRAULIC PIPE CONNECTIONS

HYDRAULIC PIPE CONNECTIONS

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 HYDRAULIC PIPE CONNECTIONS

ITEM NO. PART NO. DESCRIPTION QTY.

TC360H 5500 Hydraulic Pipe Connections 1

1 GC300.7.1 Hydraulic Power Unit 1
2 TC360 5510 Clamping Cylinder 4
3 SUN:RDFA-LAN Relief Valve 4
4 1JO-08 JIC3/4"-16 Straight Thread Connector With O Ring 10
5 26711/26791-08-08*2T Hose L=275-DCW 4
6 26711/26791-08-08*2T Hose L=1000-DCW 4
7 AJ-08 JIC3/4"-16 Male Tee 8
8 26711-08-08*2T Hose L=980mm 6
9 26711-08-08*2T Hose L=940mm 2
10 CJ-08 JIC3/4"-16 Male-Male-Female Tee 2
11 26711-08-08*2T Hose L=6000mm 2
12 Twin Clamp D=22mm 10
13 TC360 5502 Pin 8
14 Dust Enclosure 4
15 GB91-zn / 10x75 Cotter Pin 10x75 8
16 2J9-08 JIC3/4"-16 Male-Female Elbow 5
21 26711-06-06*2T Hose L=485mm 2
22 AJOJ-06OG Tee With O Ring 4
23 AJ-06 JIC 9/16"-18 Male Tee 1
24 26711-06-06*2T Hose L=1015mm 3
25 26711/16711-06-06 Hose L=490mm 1
26 26711-06-06*2T Hose L=6000mm 1
27 1JO-06 JIC 9/16"-18 Straight Thread Connector 1
29 SA 0642 XP Sleeve 1
30 1JH-10-22 Straight Adapter With Shim 7/8"x14-M22x1.5 2
31 1JO-10 JIC 7/8"-14 Straight Adapter With O Ring 2
32 26711/26791-10-10*2T Hose L=6000-DSS 2
35 1JB-06-04WD Hose Fitting With “O” Ring 9/16"-G1/4" 60 Degree 2
36 26711/26791-06-06*2T Hose L=6000-DSS 1

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 LUBRICATION SYSTEM

X LUBRICATION SYSTEM

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 LUBRICATION SYSTEM

ITEM NO. PART NO. DESCRIPTION QTY.

TRZ63 000C Lubrication Unit 1

1 TRZ63 110C Tank 1
2 YWZ-300T Oil level/Temperature Gauge 1
3 3G50x3-40Z Pump (0.6MPa) 1
3a TRZ63 220Y Motor Pump Coupling(50HZ) 1
3a(I) TRZ63 220Y-1 Half For 50HZ Motor 1
3a(II) B1104-66-20-25-2 Spider 1
3a(III) B1104-66-20-25-1 Half For Pump 1
4 TRZ63 202 Coupling Guard 1
5 Y112M-8 Motor 1.5kW/380V/50Hz 1
6 SRY2-380/4 Heater 4kW,L=800mm 1
6a A-606CHNF 6” Heater Housing 1
6b TRZ150 106 Gasket 1
7 WSS-401(L=150) Temperature Gauge, L=150mm(M27X2) 1
8 ML1H-S203S Temperature Switch NPT1/2" 1
9 Valve DN40-Rc1-1/2" 2
10 WSS-401(L≤75) Temperature Gauge (L≤75)M27x2 2
11 836T-T251J Pressure Switch (0-2bar), NPT1/4" 1
12 Y-100A Pressure Gauge(0-0.25MPa),M20x1.5 1
13 JB/ZQ4594/AF-E40/0.5 Adjustable Bypass Valve, Rc1-1/2" 1
TRZ-AF-E40-1 Spring 5x38x94x9.5 For Adjustable Bypass Valve 1
14 22611-24-24X1T/L=475 Hose L=475mm 1
15 QUQ2-40x2.5 Air Filter 1
16 WU-I-A400X80umF Filter (1.6Mpa) 1
17 Y-100A Pressure Gauge（0-0.6MPa, M20x1.5 1
18 ML1S105-I-O Temperature Switch, NPT1/2" 1
19 ML1H-S203S Temperature Switch, NPT1/2" 1
20 TRZ150 150 Oil Filter 1
21 TRZ63F 700 Fan Cooler Assembly 1
21a Y90L-4 Motor 1.5kW/380V/50Hz 1
21b B1116 Fan 1
22 22611-24-24x1T/L=1580 Hose L=1580mm 1
23 22611-24-24x1T/L=1000 Hose L=1000mm 1
24 22611-24-24x1T/ L=745 Hose L=745mm,G1.5 1
25 Z41/40H-16C/DN65 Gate Valve DN65 1
26 TRZ63 180 Gasket 1
27 A-1210CHNF 12” Electric Wire Junction Box 1
28 TRZ150 101 Return Oil Filter-Basket 1
29 OLB-1 Wire Junction Box 1
30 FS8-W Flow Switch 1

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 MACHINE LUBRICATION CONNECTIONS

MACHINE LUBRICATION CONNECTIONS

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 MACHINE LUBRICATION CONNECTIONS

ITEM NO. PART NO. DESCRIPTION QTY.

TC360 6000 Machine Lubrication Connections

1 TC360 6001 Nipple R 1” X 320mm 3
2 Single Clamp D=32mm 2
3 TC360 6000x3 Clamp Support Ø 12mm X 100mm 4
4 GB3289.38/25 Union 25 1
5 GB3289.2/25 Elbow 25 3
6 GB3289.26/25 Male Connector 25 2
7 GB3289.14/25x15(Rc1”xRc1/2”) Tee 25 x 15(Rc1”xRc1/2”) 1
8 TC360 6002 Pipe Ø33mm(R 1”x190mm) 1
9 TC360 6003 Pipe Ø75mm(R2-1/2”X150mm) 1
10 GB3289.14/65x25(Rc2-1/2”xRc1”) Male Tee 65 x 25(Rc2-1/2”xRc1”) 1
TC360 6008 Connector 1
11
GB3289.26/65 Male Connector 65 2
12 GB3289.2/65 Elbow 65 2
13 TC360 6004 Pipe Ø 33mm(R1”X75mm) 2
14 HG/T3041 Hose Ø 32mm L=200mm, 0.5Mp 1
15 TC360 6005 Male Connector M27X1.5-R1/2” 2
16 20211-27-10x1T Hose Assembly L=800mm 1
17 TC360 6006 Nipple R 1” x 125 1
18 GB3289.22/25 Female Connector 25 1
20 C-G1”A Air Filter 1
21 HG/T3041 Hose Ø 75mm L=5000mm(0.2Mp) 1
22 Hose Clamp 70mm-102mm 4
23 HG/T3041 Hose Ø 32mm, L=5000mm 1
24 Hose Clamp 30mm-51mm(0.5Mp) 8
25 TRZ63 000C Lubrication Unit 1
26 GB3289.26/15 Male Connector 15 1
27 GB3289.2/15 Elbow 15 1
28 GB3452.1/18X2.5 O Ring 18X2.5 2

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 TOOLS AND ACCESSORIES

XI TOOLS AND ACCESSORIES

Tools

ITEM NO. PART NO. DESCRIPTION QTY.

TC36H 7000 Tool and Accessories 1

1 GB825/M45 Main Shaft Eyebolt M45 1
2 GB5783/M24x150/GD8.8 Bolt For Removing Countershaft Box 3
Eyebolt For Outer Eccentric Bushing & Gear
3 GB825/M10 4
& Socket Sealing Ring & Socket Liner
4 GB825/M8 Eyebolt For Inner Eccentric Bushing 2
5 GB825/M24 Eyebolt For Main Shaft Cap & Eccentric 4
6 GB825/M20 Eyebolt For Removing Socket & Lock Ring 4
7 GB5783/M20x90/GD8.8 Bolt For Removing Socket 4
10 TC360 7010 Lower Step Bearing Plate Eyebolt 1
11 TC360 7020 Upper Step Bearing Plate Rod 1
12 TC360 7030 Socket Wrench For U Bolt 1
13 GB825 /M30 Eyebolt For Removing Adjustment Ring 4

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 DRIVE ASSEMBLY

XII DRIVE ASSEMBLY

ITEM NO. PART NO. DESCRIPTION QTY.

1 TC360 8001 Drive Sheave Bushing 1

2 TC360 8002 Drive Sheave O.D: 430mm 1
3 GB5782/ 3/4"-10UNCx175/GD8.8 Bolt 3/4"-10UNCx178 For Drive Sheave 4
4 GB93/ 3/4" Lock Washer 3/4" For Drive Sheave 4
5 GB97.1/ 3/4" Washer 3/4" For Drive Sheave 4
6 Y2-315S-6 Motor 75kW/380V50HZ 1
7 GB5782/M24x140/GD8.8 Bolt M24x140 For Motor 4
8 GB6170/M24/GD8 Nut M24 For Motor 8
9 GB1230/24 Washer 24 For Motor 8
10 GB5783/M24x260/GD8.8 Bolt M24x260 4
11 GB6170/M24/GD8 Nut M24 4
12 TC360 8010 Motor Mount 1
13 GB13575.2/ 5V2000（Le=5080) V-Belt 5V2000（Le=5080) 6

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 SAFETY DECAL KIT

XIII SAFETY DECAL KIT

Sample Figure

ITEM NO. PART NO. DESCRIPTION QTY.

1 Kit
1 SDK-001 Safety Decal Kit and Charts
(2 x 11 Stickers)

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 SPARE PARTS LIST

XIV SPARE PARTS LIST

Rec.
ITEM NO. PART NO. DESCRIPTION QTY.
Spares
A TC360 1000 MAINFRAME ASSEMBLY
1 TC 360 1001 Arm Guard 1 A, M
4 TC 360 1003 Outer Eccentric Bushing 1 A, M
5 TC 360 1004 Mainframe Pin 4 A, M
17 TC 360 1009 Lower Step Bearing Plate 1 M
B TC360 4000 SOCKET ASSEMBLY
2 TC360 4000X2 Dust Seal Φ806mmX Φ793mmX16mm 1 A, M
3 GB3452.1 / 815X8.6 “O” Ring 815X8.6 1 A, M
4 TC360 4001 Socket Seal Ring 1 A,M
8 TC360 4004 Socket Liner 1 A,M
C TC360 2000 COUNTERSHAFT ASSEMBLY
1 TC360 2001 Pinion Key 1 M
2 TC360 2002 Pinion 1 M
6 GB3452.1 /400X5.7 “O” Ring 400X5.7 1 A,M
8 TC360 2005 Bushing 1 A,M
9 TC360 2006 Countershaft Box Guard 1 A, M
19 GB3452.1/100X5.7 “O” Ring 100X5.7 1 A, M
21 TC360 2011 Seal 1 A,M
D TC360 3000 ECCENTRIC ASSEMBLY
1 TC360 3001 Gear 1 M
3 TC360 3003A Inner Eccentric Bushing 1 A, M
4 Curing Agent (650) For Epoxy Resin 4 Kg A, M
Epoxy Resin (6101) 4 Kg A, M
HEAD AND MAIN SHAFT ASSEMBLY
E TC362 1000
(STANDARD)
2 TC362 1002 Main Shaft 1 M
6 TC362 1005 Upper Mantle 1 A,M
7 TC362 1006 Torch Ring 1 A,M
8 TC362 1010 Main Shaft Cap 1 M
F TC362H 2000 BOWL ASSEMBLY (STANDARD)
1 TC362H 2100 Bowl 1 M
2 TC362 2002 Bowl Liner (Std. Coarse) 1 A, M
3 TC362 2003 Bowl liner “U” Bolt 6 A, M
13 TC362H 2000X13 “O”-Ring Dia 6mmx3450mm 1 A, M
G TC360H 5000 UPPER FRAME ASSEMBLY
3 TC680 3103 Locking Hydraulic Cylinder 1 A,M
17 TC360H 5005 Rubber Seal 1 A, M
29 SA 0633XP Gear Scraper 1 A, M
37 THZ005025DB Hydraulic Motor 1 M
42 TC360H 5000X42 Rubber Seal 4mmx20mmx4700mm 1 A,M

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 SPARE PARTS LIST

Rec.
ITEM NO. PART NO. DESCRIPTION QTY.
Spares
H HYDRAULIC UNIT
1 CBF-F412.5-ALP Gear Pump (12.5ml/r) 1 A, M
5 QUQ2-20 X 2.5 Tank Breather Filter 1 A, M
10 GNX 10-345/85 Accumulator 2 A, M
11 D5-02-3C4-D2 4/3 Solenoid Directional Valve 3 A,M
22 EDT-75-250K-B2-T-02-4 Pressure Gauge With Switch 2 A, M
I TC360H 5500 HYDRAULIC CONNECTION
2 TC360 5510 Clamping Cylinder 1 A,M
3 SUN:RDFA-LAN Relief Valve 1 A,M
J Lubrication Unit
2 YWZ-300T Oil level/Temperature Gauge 1 A,M
3 3G50x3-40Z Pump (0.6MPa) 1
3a TRZ63 220Y Motor Pump Coupling(50HZ) 1
6 SRY2-380/4 Heater 4kW,L=750mm 1 A,M
8 ML1H-S203S Temperature Switch NPT1/2" 1 A,M
11 836T-T251J Pressure Switch (0-2bar), NPT1/4" 1 A,M
16 WU-I-A400X80umF Filter (1.6Mpa) 1 A, M
18 ML1S105-I-O Temperature Switch NPT1/2" 1 A, M
19 ML1H-S203S Temperature Switch, NPT1/2" 1 A, M
20 TRZ150 150 Oil Filter 1 A, M
K TC362 2100 Standard Coarse
1 TC362 1004 Mantle Lower 1 A, M
2 TC362 2002 Bowl Liner 1 A, M
Epoxy Resin/ Curing Agent
3 KB65 30.7Liter(46Kg)
Compound
L Drive Assembly
GB13575.2/ 5V2000 （
13 V-Belt 5V2000（Le=5080) 6 A, M
Le=5080)
Note: A= those parts an aggregate customer should have on hand and M= those parts a mining customer
should have on hand.

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