China Coreless Intermediate

11/8/2020 China Coreless Intermediate Frequency Electric /Induction Furnace/Heater/Melting System /Casting System/for Steel/Iron/Stainless Steel…
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Basic Info. 
Prima
Model ry
60T 20kv
NO. Voltag
e
Secon
dary 1650 Total
32000
Capac
k
p
Voltag V kVA
Home  Products itor About Us Solutions Contact Us
e
Input
Power 30000 1650
Voltag Contact Supplier 
Rang kw V
e
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Interm Leave a
Rectifi message.
ediate 150H
er 24p
Frequ z
Pulse
ency Enter between 20 to 4,000
characters.
Molte
Worki 1650
n
ng Celsiu Send
Steel 60-
Temp s
Volum 70ton Customized Request
eratur Degre
e
e e
Rang
Wood
en
Trans Case/
Trade YIND port Wood
mark A Packa en
ge Pallet
/Steel
Frame
Speci
ficatio 60T Origin China
n
HS
85142
Code
Product Description
Customer Question & Answer

1.Main
technical parameter.

No. Item Specifica
Unit
1 Essential parameter
Rated capacity t 60
Maximum steel output t 70
Rated steel temperature ºC 1550
Home Mel ng 
meProducts min
About Us70-80 Solutions Contact Us
Power consump on of each
KW·H 500±5%
ton steel
2 Frequency conversion power supply
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Rated power KW 30000
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Input voltage V 1650 message.
Retifier pulse P 24
Center frequency HZ 150 characters.
Output voltage V 5600

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(+)
Circulating
Closed type Customized Request
mode
open coolin
Pressure MPa 0.2-0.3

Flow t/h 350
Cooling
Input water
water ºC ≤35
temperature
Temperature
ºC ≤8
rising
3 Induction furnace body
Inner diameter of induc on
mm φ2300
coil
Induc on coil height mm 3350

Induc on coil voltage V 5600
Circulating
Open
mode
Flow t/h 600
Cooling
water Input water
ºC ≤40
temperature
Temperature
rising
ºC ≤10 
4 Hydraulic system
Working pressure MPa 12
Hydraulic medium An wear hy
Cylinder diameter mm 390

Oil pump KW 55*2+1

5 (24) Rectifier transformer (single set 24
Rated capacity KVA 32000
Reference Model Mr. Jiang Wei
ZSSP-32
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message.
Primary voltage KV ?
Secondary voltage V 1650
characters.
Impedance voltage ≥10
Voltage regula on mode No excita o Send
Cooling mode Strong oil a Customized Request
Circula ng ()Closed(in
mode double circ

Flow t/h 60
Cooling
water Input water
ºC ≤35
temperature
Temperature
ºC ≤8
rising
2.Scope of complete equipment( single

set)
No. Name Specification
Induction
1 GW-60
furnace body
()Inductor (Energy 60t Copper pipe
saving type) wall thickness
≥11
the main () Magne c yoke

(water-cooled)

component
Furnace body
structure
Cylinder device of
l ng furnace
2 Frequency KGPS30000-
conversion 0.15
power supply
device Contact Supplier 
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Vacuum Leave a
permanent-magnet message.
12KV/4000(VS1)
circuit breaker
characters.
KP Thyristor KP 2500/5000
the main
KK Thyristor KK 2200/4000 Send
component
ZK Fast diode ZK 2500/4500
Customized Request
Rubber hose Carbon free
Water temperature
protector
Oil immersion
3 DCK4000-12
reactor
Electrothermal
4 Fully closed type
capacitor bank
Water-cooled
the main busbar
component RAM2.8-3000-
Capacitor
0.15S
hydraulic
5 HS-60
system
() Hydraulic sta on
55KWX2+55KW
(including heaters
the main or coolers)
component Hydraulic control
box
Seamless tubing
and joint 
Current
6 leakage alarm YDLD-V3
device
Crucible mold
7 GM-60
8 Remote YDPD60
operating
station
Water-cooling Contact Supplier 
9 cable of SL600 Mr. Jiang Wei
furnace body Leave a
message.
Electric
internal
10 connection 10x120
characters.
copper bar
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Customized Request
3.IF power supply cabinet
Intermediate frequency power supply

adopts the rectifier series form, the less
harmonic content, good flow
characteristics.The two main patent
technology is: double isolation optical
controlling rectifier pulse extension circuit
(patent no. : 201420280539.2) and the 
expansion of double isolation optical
controlling rectifier pulse circuit (patent no. :
201410232415.1).
The main protection function:
★Main circuit protection against phase lack
and
Homephase fault, three-phase imbalance;
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★Rectifier bridge protection against work
imbalance;
★Power grid protection against too low
Mr. Jiang Wei
voltage;
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★Perfect and reliable current limiting message.
(intercepting), pressure limiting (section

pressure) protection;
characters.
★Protection against over current -starting
when over current setting value at any time Send
★Protection against over voltage - starting Customized Request

when over voltage setting value at any time
★Protection against control of the power
supply too low voltage;
★Protection against too low frequency;
★With corresponding fault display function.
The IF power supply control circuits adopts

fully integrated circuits, of which main
patented technologie is: An active high
voltage electronic transformer (patent
number:201420280467.1/201410232377.X
).
The circuit breaker used in the power
cabinet is a vacuum circuit breaker
produced by famous manufacturers in
China,which ompletely solves the problem
of arc pulling and ignition of ordinary air
circuit breaker. The circulating water in the
power cabinet is connected with carbon- 
free hose. Compared with the ordinary
reinforced water pipe, it has the
characteristics of high temperature
resistance, radiation resistance and better
winding resistance, which greatly increases
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its
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Mr. Jiang Wei
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message.

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The inductor used in intermediate

frequency power supply is pouring type,
although this kind of inductor has been
widely used, but the technology is our
company's first, its patent is: one
intermediate frequency power supply with
pouring type inductor (patent
number:20142804281.1) and one
intermediate frequency power supply with 
pouring type inductor (patent
number:201410232308.9).
Mr. Jiang Wei
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message.

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Customized Request
The copper bar in the power cabinet is T2,

which is passivated by sandblasting.
The reactor adopts oil-immersed dry type
reactor, its biggest characteristic is that the
energy consumption of the equipment is
reduced, and the reactor is maintenance-
free, and the temperature and noise in the
power supply workshop are obviously
reduced. The patents are: a large capacity
reactor consisting of multiple coils of
insulating copper skins (Patent
No.201220092392.5)
The compensation capacitor cabinet is

assembled with the electric capacitor
produced by the domestic famous

capacitor manufacturers. The electric
capacitor has the characteristics of large
capacity, low dielectric loss, small volume,
less heat, safe and reliable. The water-
cooled busbar used in the compensating
capacitor
Home cabinet is also a T2 About
 Products copper-
Us Solutions Contact Us
conducting row, and the cooling water pipe
on it is extruded by one body when the
busbar is made, which makes the cooling
effect stronger. Mr. Jiang Wei
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message.

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4.Furnace construction
The intermediate frequency induction
smelting furnace adopts the open structure
yoke furnace, the furnace body is
composed of the furnace fixed frame, the
induction coil, the yoke, the tilting furnace
hydraulic system, the water cooling cable .
Mr. Jiang Wei
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message.

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The induction coil is made by step winding

method, this winding method is our
company's patent technology, the invention
patent name is: high power coreless
induction smelting furnace coil winding
method (patent number:201410229369.X).
The induction coil copper pipe is made of
high purity oxygen free copper .Advanced
winding method combined with high
conductivity copper tube and silver welding
at the butt ensures the high energy saving
of the induction coil.
After a series of treatments such as
sandblasting passivation, the induction coil
is sprayed three times with high
temperature insulating paint imported from
Germany, which completely solves the
problem of arc striking between the turns 
of traditional induction coil.
Mr. Jiang Wei
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message.
The yoke is made of high magnetic Enter between 20 to 4,000

conductivity cold rolled silicon steel sheet. characters.
silicon steel sheet thickness 0.3mm. The

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flux density is designed below 6000 gauss.
The magnetic yoke adopts the shape Customized Request
rodless structure, and its internal arc

surface has the same radians as the outer
circle of the induction coil, which makes
the yoke close to the outer side of the
induction coil, maximizes the magnetic
field of the outward divergence of the
constrained coil, and reduces the magnetic
resistance of the external magnetic circuit.
The rodless structure effectively increases
the magnetic conductance cross section
.The yoke is clamped by 304 stainless steel
plates and 304 stainless steel clamps on
both sides and fixed by welding. The
stainless steel splint increases the oral
cavity sink design effectively contains the
yoke overheating phenomenon, its sink
tube can withstand 0.8 MPA water
pressure, no leakage within 15 min.
Mr. Jiang Wei
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message.

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Customized Request
Hydraulic station is a hydraulic system

composed of box, hydraulic pump, various
valves and pressure instruments. The
functions of tipping, stopping and reset of
furnace body are realized by remote control

operation.
Mr. Jiang Wei
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5.Products standard and equipments
running conditions Customized Request

Products standard
Products based on the standard or higher
the level below
1. GB10067.3-88 electric heating

equipments basic technical condition-
induction heating equipment
2. GB/T10066.3-88 electric heating
equipments experience method-

coreless induction furnace
3. GB5959.3-88 the safety of electric
heating equipments-special demand for
induction equipments, conductive
heating equipments and induction
melting equipments
4. JB4086-85 Technical conditions of IF
coreless induction heating electric
control equipments
5. JB/T4280-93 IF coreless induction
furnace

6. GB5083--88 safety and health design
of producing equipments--profile
7. JB/ZQ4000.3-86 General technology
requirement of welding parts
8. JB/ZQ4000.Products
Home  5-86 General technology
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requirements of foundry parts
requirements of foundry parts
Mr. Jiang Wei
10. JB/ZQ4000. 9-86 General technology
Leave a
requirements of assembling message.

requirements of painting
characters.
12. JB/ZQ4286-86 General technology
requirements of package Send
Equipment running conditions Customized Request
The equipment normal running conditions
Environment requirement
1. Not higher than 1100m based on sea

level.
2. Environment temp. between
-32ºC~+42ºC.
3. Relative humidity not more than 95%.
4. There are no electric dust, explosive
gas and corrosive gas which can
damage metal and insulating materials .
5. No obvious shaking and toss.
6. Earthquake intensity: protection level
based on 8degree.
Power supply requirement
1. In main circuit, supply voltage

fluctuation not more than 5%,
imbalance of 3 phase not more than
5%.

2. Supply voltage of controlling system is
380V, fluctuation is not more than 5%.
3. The supply voltage of main circuit and
controlling system must be sure sine
wave,
Home waveform distortionAbout
 Products is notUsmore Solutions Contact Us
than 10%.
Water cooling requirement Contact Supplier 

Mr. Jiang Wei
inner recycling water quality demands
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message.
1. PH vale: 7-9
2. chloride contents: <20ppm
3. nitrate contents: <10ppm3. characters.
4. sulfate contents: <100ppm

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5. solids: <250ppm
6. hardness: <250ppm CaCO3 Customized Request
7. resistivity: <15000Ω/cm
outer recycling water demand
1. total hardness<60mg TEQs /L

2. solubility solids <300mg/L
3. PH value 7-8.5
4. floating solids <lOmg/L
5. conductivity <500μs/cm
6. inlet water temp. ≤32ºC
7. total solids contents≤250ml/L
8. resistivity: >2500Ω/cm
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11/8/2020 China Coreless Intermediate Frequency Electric /Induction Furnace/Heater/Melting System /Casting System/for Steel/Iron/Stainless Steel…

Home  Products About Us Solutions Contact Us

Sign In Join Free For Buyer  Contact

Coreless You Might Also Like 

Customer Question & Answer

Output voltage V 5600

Pressure MPa 0.2-0.3

Induc on coil height mm 3350

Cylinder diameter mm 390

Home  Products About Us Solutions Contact Us

Cooling mode Strong oil a Customized Request

Pressure MPa 0.1-0.12

2.Scope of complete equipment( single

No. Name Specification

the main () Magne c yoke

3.IF power supply cabinet

Intermediate frequency power supply

(intercepting), pressure limiting (section

★Protection against over voltage - starting Customized Request

The IF power supply control circuits adopts

Enter between 20 to 4,000

The inductor used in intermediate

Home  Products About Us Solutions Contact Us

Enter between 20 to 4,000

The copper bar in the power cabinet is T2,

The compensation capacitor cabinet is

Enter between 20 to 4,000

Home  Products About Us Solutions Contact Us

Enter between 20 to 4,000

The induction coil is made by step winding

Home  Products About Us Solutions Contact Us

The yoke is made of high magnetic Enter between 20 to 4,000

silicon steel sheet thickness 0.3mm. The

rodless structure, and its internal arc

Home  Products About Us Solutions Contact Us

Enter between 20 to 4,000

Hydraulic station is a hydraulic system

Home  Products About Us Solutions Contact Us

Enter between 20 to 4,000

1. GB10067.3-88 electric heating

equipments experience method-

11. JB/ZQ4000.10-86 General technology

Equipment running conditions Customized Request

The equipment normal running conditions

1. Not higher than 1100m based on sea

Power supply requirement

1. In main circuit, supply voltage

Water cooling requirement Contact Supplier 

4. sulfate contents: <100ppm

outer recycling water demand

1. total hardness<60mg TEQs /L

Send your message to this supplier

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* To: Mr. Jiang Wei

Enter between 20 to 4,000

Send Contact Supplier 

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