GEAR PUMP

ΔP = Rated power = 70bar

80 x 10 −3 3
Q=Discharge=80 lpm = m /sec
60

To find,
1) seln of power for motor power 2) Design of gear, shaft, bearing
3) Casing & no’s of bolts.

1)Seln of motor capacity

ΔPxQ
Motor Capacity¿
ηOverall
Where ηoverall = ηmech x ηvol
ηmech = 0.85 to 0.9 ηvol = 0.92 to 0.96
Motor Capacity =___watt?
Std. motor seln PSG 5.124
Speed lpm
720 rpm < 70 lpm
960 rpm < 100 lpm
1440 rpm > 100 lpm

2) Design of Gear

A] Caln of module
π
1) Q= (Do2-Di2) x b x N x ηvol x 10-6
4
Do = m(z+2) & Di = m(z-2) Assuming z=14
Do=__m? Di=__m?

b
2) Ѱ= = 4 to 8
m

b
3) = 6 or 7
m

4) m=__? in eq (i)
Std module seln [PSG 8.2]

5) Exact value bexact=

Do+ Di
m=G*, b=G*, Do=G*, Di=G* & D¿ N=G*
2

B] Gear for strength & wear

1) Pd= Normal power x S.F.
Where Normal power = motor power/2 & SF = 1.2
Pd=__KW?
 πDN
2) Vm = => Vm=__m/s
60

As
3) Cv=formula based on “Vm” on PSG 8.51
Cv = __?

Pd
4)Ft = => Ft=__N?
Vm

5) Fd=Ft x Cv [PSG 8.50]

Fd = __N?

6) Fs = σ b.b.m.y eqn-(i)

0.912
7) y = π(0.154− ) where {z=14 assumed for 20o full depth}
Z

8) seln of matl 15Ni 2Cr Mo15

σ ut = 950 N/mm2 & FOS = 5
σ ut
σ b= = 190 N/mm2
FOS

9) Fs = __N/m2 ≤ Fd ..safe

C] Caln of wear load

1) Fw = Dp.b.k.Q [where D=Dp]

σ 2c 1 1
2) k = sin α [ + ] α = 20o , E1 =E2 = 2.15 x 105 N/mm2
1.4 E1 E 2

3) σ c = 2.8 BHN-70
= 91.0 N/mm2

4) k = __?

2i
5) Q = =1
i+1

6) Fw = __? Fw ≥ Fd

3) Design of Shaft
A] Driver shaft
1) Ft = Given above (B4)

2) Fr = Ft tan α α = 20o full depth

 Fr = __N?

Do
3) Ra = [Do = G* in 2A5]
2

4) Pmax = 1.1 x (ΔP) => Pmax = __N/m2?

5)Fh = 1.635 Ra.b.Pmax => Fh = __N?

6) W = (F h−F t )2+(F¿ ¿ r)2 ¿ => W=__N?

√
WL
7) BM = where L=2.5b => BM=__N-mm?
2

2 πN [ M t ]
8) Pd x 103 =
60
M t = __N-mm?

9) Teq = (BM )2 +(M ¿¿ t 1)2 ¿

√
Seln of matl C-45 & τ = 45N/mm2
Teq = __?

π
10) Teq = x d3 x τ
16
d= __mm?

B] Driven shaft
1) W = (F h−F t )2+(F¿ ¿ r)2 ¿ => W=__N?
√
WL
2) BM = => BM=__N-mm?
2

3) [Mt2] = G* above

4) Te = G* above

π
5) Te = x d3 x τ …d= __mm?
16

4) Design of Bearing
W
1) Fr = W=G* in driven shaft
2
Fr = __N? & Fa = 0

Lh X 60 X N
2) Lmr = where Lhr=5000-8000 hrs
106
Lmr = __mr?
3) Pe = (X x V x Fr + y x Fa)x S
X=1, V=1, S=1.2 => Pe= __kgf?

C 10/ 3
4) Lmr = ( ) => C=__kgf?
Pe
From PSG 4.34 for C= __kgf select ds=__?

5) Design of Casing
Pi
1+
t σ
1) =[ ]-1
r1 Pi
1−
σ
D
where r 1 = o & Pi = ΔP x 1.2 => Pi=__N/mm2
2
selecting GCI-20 matl σ ut = 200 N/mm2 FOS=8

σ ut
2) σ t = => σ t = __N/mm2
FOS

3) t = __mm?

6) Design of bolts
1) Bolt matl C-30 [PSG 1.9] & σ yt = 300N/mm2

σ yt
2) σ t = => FOS = 5 to 6 => σ t =__ N/mm2?
FOS

3) kb = 2 kc formula only.

4) Pmax = ΔP x 1.2 => Pmax = __N/mm2?

5) Po = 1.5 x ΔP => Po = __N/mm2?

π 2 π 2
6) A = Do + Do + a Do => A=__mm2?
4 8

7) Fext = [Pmax] x A => Fext = __KN?

8) Fo = Po x A => Fo = __KN?

9) Fi = 3 Fo => Fi = __KN?

2
10) ΔFb = Fext => ΔFb=__KN?
3

11) Fb = Fi + ΔFb => Fb=__KN?

12) Pr Size
10-30 M-12
30-70 M-16
Above 70 M-20
Select M16 & As = 157 mm2

Fb
13) σ t = => n= __bolts? Adopt higher n=__?
As X n

7) Design of Suction & Delivery Pipe Diameter

Suction Pipe
1) Q=As x Vs
where Vs = (1to 3) m/s = 1.5m/s
As = __m2?

π 2
2) As = d => d=__m?
4

Delivery Pipe
1) Q= Ad x Vd
Vd = (2 to 5)m/s = 3m/s
Ad = __m2?

π 2
2) Ad = d => d=__m?
4