Beruflich Dokumente
Kultur Dokumente
a r t i c l e i n f o a b s t r a c t
Article history: Esters from vegetable oils have attracted a great deal of interest as substitutes for petrodiesel to reduce
Received 9 October 2008 dependence on imported petroleum and provide a fuel with more benign environmental properties. In this
Received in revised form 2 May 2009 work biodiesel was prepared from cottonseed oil by transesterification with methanol, using sodium
Accepted 12 May 2009
hydroxide, potassium hydroxide, sodium methoxide and potassium methoxide as catalysts. A series of
experiments were conducted in order to evaluate the effects of reaction variables such as methanol/oil molar
Keywords:
ratio (3:1–15:1), catalyst concentration (0.25–1.50%), temperature (25–65 °C), and stirring intensity (180–
Cottonseed oil
Transesterification
600 rpm) to achieve the maximum yield and quality. The optimized variables of 6:1 methanol/oil molar ratio
Biodiesel (mol/mol), 0.75% sodium methoxide concentration (wt.%), 65 °C reaction temperature, 600 rpm agitation
Gas chromatography speed and 90 min reaction time offered the maximum methyl ester yield (96.9%). The obtained fatty acid
NMR methyl esters (FAME) were analyzed by gas chromatography (GC) and 1H NMR spectroscopy. The fuel
Fuel properties properties of cottonseed oil methyl esters (COME), cetane number, kinematic viscosity, oxidative stability,
lubricity, cloud point, pour point, cold filter plugging point, flash point, ash content, sulfur content, acid value,
copper strip corrosion value, density, higher heating value, methanol content, free and bound glycerol were
determined and are discussed in the light of biodiesel standards such as ASTM D6751 and EN 14214.
© 2009 Elsevier B.V. All rights reserved.
0378-3820/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.fuproc.2009.05.016
1158 U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163
cottonseed oil with methanol or ethanol [8]. He et al. [9] studied the added to the oil and mixed this being time zero of the reaction. At
transesterification of cottonseed oil catalyzed by solid acids. For consistent intervals, 2 cm3 of sample was withdrawn for chromato-
cottonseed oil high in gossypol content and with potassium hydroxide graphic analysis. Each experiment was conducted for 120 min in order
as catalyst, a catalyst concentration of 1.07% with an oil:alcohol molar to ensure the complete conversion of the vegetable oil into fatty acid
ratio of 1:20 at 25 °C was effective [10]. The kinetics of KOH-catalyzed methyl esters (FAMEs).
transesterification of cottonseed oil was investigated [11]. Biodiesel
has also been produced enzymatically from cottonseed oil in the 2.5. Separation and purification of biodiesel
presence of t-butanol [12]. Castor oil was mixed with soybean or
cottonseed oil and then transesterified with NaOH to lower the After the completion of the reaction, the product was allowed to
viscosity of the biodiesel obtained from castor oil [13]. To the best of cool and equilibrate which resulted in separation of two phases. The
our knowledge, the optimization of reaction parameters for biodiesel upper phase consisted of methyl esters with small amounts of
production from cottonseed oil through base-catalyzed transester- impurities such as residual alcohol, glycerol and partial glycerides,
ification has not yet been reported. Therefore, the main objective of while the lower phase contained the glycerol with other materials
the present study was to explore the utility of cottonseed oil methyl (excess methanol, catalyst, soaps formed during the reaction, and
esters (COME) as a potential biodiesel fuel using base-catalyzed some entrained methyl esters and partial glycerides). After separation
transesterification. Further objectives included the determination of of the two layers by sedimentation, the upper methyl esters layer was
important fuel properties of COME and comparison with other purified by removing residual methanol at 80 °C (external bath
biodiesel fuels and No. 2 diesel fuel (D2). Lastly, optimization of key temperature). The remaining catalyst, methanol and glycerol were
reaction parameters such as type and concentration of catalyst, removed by successive rinses with distilled water. The residual water
agitation intensity, molar ratio of alcohol to oil, and temperature for was removed by drying with Na2SO4, followed by filtration. The lower
the methanolysis of cottonseed oil was performed. glycerol containing phase was acidified with a calculated amount of
sulfuric acid, to neutralize any unreacted sodium methoxide and to
2. Experimental decompose the soaps formed during the transesterification reaction.
The mixture obtained was subjected to distillation at 80 °C under a
2.1. Materials moderate vacuum to recover the excess methanol. This assisted the
separation of glycerol from entrained methyl esters and soaps.
Cottonseed (var. CIM 506) was procured from Ayub Agricultural Yield of methyl esters = (grams of methyl esters produced/grams
Research Institute (AARI), Faisalabad, Pakistan. Methanol, n-hexane, of oil taken for reaction) × 100.
sodium hydroxide, potassium hydroxide, sodium methoxide, potas-
sium methoxide and anhydrous sodium sulfate were purchased from 2.6. Fatty acid profile by GC
Merck (Darmstadt, Germany). All the chemicals used were analytical
reagent grade. Pure standards of fatty acid methyl esters were The cottonseed oil methyl esters (COME)/biodiesel were analyzed
obtained from Sigma Chemical Co. (St. Louis, MO). on a SHIMADZU gas chromatograph, model 17-A, coupled with flame
ionization detector (FID). Separation was done on a methyl-lignocerate-
2.2. Extraction of oil coated polar capillary column SP-2330 (30 m × 0.32 mm× 0.20 µm;
Supelco, Inc., Bellefonte, PA., USA). Nitrogen was used as a carrier gas at a
The seeds (500 g) of each batch of cottonseed were crushed using a flow rate of 3.0 mL/min. Column temperature was programmed from
coffee grinder and then fed to a Soxhlet extractor fitted with a 2-L 180 to 220 °C at the linear rate of 5 °C/min. Initial and final temperatures
round-bottomed flask and a condenser. The extraction was executed were held for 2 and 10 min, respectively. Injector and detector were set
on a water bath for 6 h with 0.8 L of n-hexane. The solvent was at 230 and 250 °C, respectively. A sample volume of 1.0 µL was injected
distilled off under vacuum in a rotary evaporator (Eyela, N-N Series, using split mode (split ratio of 1:75). FAMEs were identified by
Rikakikai Co. Ltd. Tokyo, Japan) at 45 °C. comparing their relative and absolute retention times to those of
authentic standards. Heptadecanoic acid (C17:0) was used as an internal
2.3. Experimental conditions standard. The external calibration method was adopted for standardiza-
tion. The quantification was done by a Chromatography Station for
Experiments were planned to ascertain the methanol/oil molar Windows (CSW32) data handling software (Data Apex). The fatty acid
ratio, catalyst type and concentration, reaction temperature, and composition is reported as a relative percentage of the total peak area.
agitation intensity on transesterification reaction. Throughout the
laboratory scale studies, the reaction time (120 min) was kept 2.7. 1H NMR verification of cottonseed oil methyl esters (COME)
constant. The molar ratio methanol/oil was varied as 3:1, 6:1, 9:1, 12:1
and 15:1. The catalysts were sodium hydroxide, potassium hydroxide, The 1H NMR spectrum of COME was recorded with a Bruker
sodium methoxide and potassium methoxide. Since, as discussed (Billerica, MA) Avance-500 spectrometer operating at 500 MHz
below, NaOCH3 was shown to be the most effective catalyst and its equipped a 5-mm broadband inverse Z-gradient probe using CDCl3
concentrations were varied as 0.00, 0.25, 0.50, 0.75, 1.00, 1.25 and (Cambridge Isotope Laboratories, Andover, MA, USA) as solvent.
1.50%. Reaction temperatures were 25, 50 and 65 °C. Agitation rates
were 180, 360, 600 and 720 rpm. 2.8. Fuel properties
2.4. Transesterification reaction The following properties of the biodiesel produced were deter-
mined: density (ASTM D 5002), kinematic viscosity (ASTM D 445),
The transesterification was carried out using a 1 L round-bottomed lubricity (ASTM D 6079), oxidative stability (EN 14112), higher
flask, equipped with thermostat, mechanical stirrer, sampling outlet, heating value (ASTM D 4868), cetane number (ASTM D 613), flash
and condensation systems. Briefly, the cottonseed oil (500 g) was point (ASTM D 93), cold filter plugging point (ISL, CPP97-2, according
preheated to the set temperatures (25, 50 and 65 °C) on a heating to ASTM D 6371), cloud point (ASTM D 2500), pour point (ASTM D
plate before starting the reaction. A fixed amount of freshly prepared 97), sulfur content (ASTM D 4294), copper strip corrosion (ASTM D
methanolic solutions of catalysts (sodium hydroxide, potassium 130), ash content (ASTM D 874), acid value (ASTM D 664), methanol
hydroxide, sodium methoxide and potassium methoxide) were content (EN 14110), free and bound glycerin (ASTM D 6584). Each
U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163 1159
experiment was conducted in triplicate and the data reported as 3.2. Influence of methanol/oil molar ratio on the transesterification of
mean. Lubricity was determined in duplicate at 60 °C according to the cottonseed oil
standard method ASTM D6079 with a HFRR lubricity tester obtained
from PCS Instruments (London, England). The stoichiometry of the transesterification reaction requires 3 mol
of alcohol per mole of triglyceride to yield 3 mol of fatty esters and
2.9. Statistical analysis 1 mol of glycerol. However, transesterification is an equilibrium
reaction in which an excess of methanol is required for successful
Each experiment was conducted in triplicate, and the data are
reported as mean ± standard deviation (SD).
The parent cottonseed oil had an acid value of 0.91 mg KOH/g and
water content at level of 0.03%, prior to base catalyzed transesterifica-
tion reaction.
The effects of various reaction variables contributing towards the
conversion of cottonseed oil into methyl esters were evaluated.
Among the variables studied affecting the transesterification were the
type and amount of catalyst, molar ratio of methanol to oil, the
reaction temperature and the agitation intensity.
Table 1
3.6.6. Flash point Properties of cottonseed oil methyl esters (COME) with comparison to biodiesel
The flash point (FP) is a measure of the tendency of a sample to standards.
form flammable mixtures with air in controlled laboratory conditions.
Property COME ASTM D6751 EN 14214
It is a parameter important for the handling, storage, and safety of
Cetane number 54.13 ± 1.52 47 min 51 min
fuels and flammable materials and limits alcohol content. The
Kinematic viscosity (mm2/s; 40 °C) 4.07 ± 0.04 1.9–6.0 3.5–5.0
amounts of alcohol presenting biodiesel usually do not present a Oxidative stability (h) 1.83 ± 0.12 3 min 6 min
problem for engine performance. In the present study, the flash point Lubricity (HFRR; µm) 139.5 ± 2.6 –a –a
observed for COME (FP 150 °C; Table 1), is within the prescribed limits Cloud point (°C) 7.00 ± 0.11 Report –b
Pour point (°C) 6.00 ± 0.15 –c –b
in American and European biodiesel standards and is also higher than
Cold filter plugging point (°C) 1.00 ± 0.12 –c –b
that of No. 2 diesel fuel. Flash point (°C) 150 ± 3.00 93 min 120 min
Sulfur content (%) 0.011 ± 0.001 0.05 max –
Ash content (%) 0.013 ± 0.001 0.02 max 0.02 max
3.6.7. Sulfur and ash contents
Acid value (mg KOH/g) 0.16 ± 0.03 0.50 max 0.50 max
The sulfur contents of the COME were analyzed by ASTM D 4294, Copper strip corrosion (50 °C, 3 h) 1a No. 3 max No. 1 min
using wavelength-dispersive X-ray fluorescence spectrometry Density (25 °C), kg m− 3 875 ± 15.7 – 860–900
(OXFORD, Model Lab-X3000). The value was 0.011%, as shown in Methanol content (%) 0.175 ± 0.002 – 0.2 max
Free glycerin (%) 0.015 ± 0.001 0.020 max 0.020 max
Table 1. The presence of sulfur in biodiesel may be from vegetable oil
Total glycerin (%) 0.229 ± 0.015 0.240 max 0.250 max
glucosinolates such as those found in rapeseed oil [40]. Ash content
a
describes the amount of inorganic contaminants, such as abrasive Not specified. Maximum wear scar value of 460 and 520 µm are prescribed in
petrodiesel standards EN 580 and ASTM D975 [41].
solids and catalyst residues, and the concentration of soluble metal b
Not specified. EN 14214 uses time and location-dependent values for the cold filter
soaps contained in a fuel sample. The ASTM D874 standard mentions plugging point (CFPP) instead.
that the samples can have a 0.013% of ash contents. c
Not specified.
U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163 1163
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