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Fuel Processing Technology 90 (2009) 1157–1163

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Fuel Processing Technology


j o u r n a l h o m e p a g e : w w w. e l s ev i e r. c o m / l o c a t e / f u p r o c

Evaluation of biodiesel obtained from cottonseed oil


Umer Rashid a,b, Farooq Anwar a,⁎, Gerhard Knothe c
a
Department of Chemistry and Biochemistry, University of Agriculture, Faisalabad-38040, Pakistan
b
Department of Industrial Chemistry, Government College University, Faisalabad-38000, Pakistan
c
United States Department of Agriculture, Agricultural Research Service, National Center for Agricultural Utilization Research, Peoria, IL 61604, USA

a r t i c l e i n f o a b s t r a c t

Article history: Esters from vegetable oils have attracted a great deal of interest as substitutes for petrodiesel to reduce
Received 9 October 2008 dependence on imported petroleum and provide a fuel with more benign environmental properties. In this
Received in revised form 2 May 2009 work biodiesel was prepared from cottonseed oil by transesterification with methanol, using sodium
Accepted 12 May 2009
hydroxide, potassium hydroxide, sodium methoxide and potassium methoxide as catalysts. A series of
experiments were conducted in order to evaluate the effects of reaction variables such as methanol/oil molar
Keywords:
ratio (3:1–15:1), catalyst concentration (0.25–1.50%), temperature (25–65 °C), and stirring intensity (180–
Cottonseed oil
Transesterification
600 rpm) to achieve the maximum yield and quality. The optimized variables of 6:1 methanol/oil molar ratio
Biodiesel (mol/mol), 0.75% sodium methoxide concentration (wt.%), 65 °C reaction temperature, 600 rpm agitation
Gas chromatography speed and 90 min reaction time offered the maximum methyl ester yield (96.9%). The obtained fatty acid
NMR methyl esters (FAME) were analyzed by gas chromatography (GC) and 1H NMR spectroscopy. The fuel
Fuel properties properties of cottonseed oil methyl esters (COME), cetane number, kinematic viscosity, oxidative stability,
lubricity, cloud point, pour point, cold filter plugging point, flash point, ash content, sulfur content, acid value,
copper strip corrosion value, density, higher heating value, methanol content, free and bound glycerol were
determined and are discussed in the light of biodiesel standards such as ASTM D6751 and EN 14214.
© 2009 Elsevier B.V. All rights reserved.

1. Introduction presence of a strong base or acid catalyst [1,2]. However, in practice a


higher methanol/oil molar ratio is necessary for obtaining higher
Biodiesel [1,2], defined as the mono-alkyl esters of vegetable oils or ester yield. Other parameters affecting transesterification rate are:
animal fats, is an attractive and eco-friendly alternative to petrodiesel catalysts type and concentration, reaction temperature and time and
due to its biodegradable, renewable, and non-toxic attributes. In contents of free fatty acids, and water in feedstock vegetable oils/
addition, biodiesel contributes to improved lubricity, higher flash animal fats [1,2,4]. The recommended amount of alkali catalyst for
point, similar viscosity, and a reduction in most exhaust emissions transesterification is between 0.1 and 2.0% (w/w) of oils and fats.
when compared to conventional diesel fuel (CDF). The development Cotton (Gossypium hirsutum L.), belonging to the Malvaceae family is
of biodiesel may also reduce the dependence on fuels derived from an important crop that yields the natural fiber used by the textile
imported petroleum, which continue to decrease in availability and industry. It is one of the second best potential sources for plant proteins
affordability. after soybean and the ninth best oil-producing crop [5,6]. Cottonseed oil
The direct use of vegetable oil in diesel engines is problematic is extracted from the seeds of the cotton plant after the removal of cotton
because of its high viscosity which reduces the fuel atomization lint. Cottonseed oil contains significant amounts of saturated fatty acids,
leading to high engine deposits and thickening of lubricating oil [1,2]. palmitic acid (22–26%) being the most common, stearic acid in smaller
There are four possible solutions to the viscosity problem, which are amounts (2–5%) as well as traces of myristic, arachidic and behenic
dilution with diesel fuel, micro emulsification, pyrolysis and transes- acids, lesser amounts of monounsaturated fatty acids, oleic acid (15–
terification of vegetable oils [3]. Currently, the most applicable 20%) being the major species accompanied by traces of palmitoleic acid,
approach for reducing the viscosity of a vegetable oil is transester- diunsaturated linoleic acid (49–58%) being the most prominent fatty
ification which involves the reaction of a triglyceride (animal fat/ acid and only traces of linolenic acid. Most of the physical and chemical
vegetable oil) with an alcohol to form esters and glycerol. The properties of cottonseed oil resemble those of the major vegetable oils
stoichiometric equation requires 1 mol of triglyceride and 3 mol of that also contain heterogeneous triglycerides [5].
alcohol to form 3 mol of methyl esters and 1 mol of glycerol in the The transesterification of cottonseed oil has been discussed in the
literature. The microwave assisted transesterification of cottonseed oil
⁎ Corresponding author. Tel.: +92 41 9200161 67x3309; fax: +92 41 9200764.
with KOH as catalyst for biodiesel production has been reported [7],
E-mail addresses: umer.rashid@yahoo.com (U. Rashid), fqanwar@yahoo.com while other authors used sodium hydroxide with mechanical stirring
(F. Anwar). and low-frequency ultrasonication to affect transesterification of

0378-3820/$ – see front matter © 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.fuproc.2009.05.016
1158 U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163

cottonseed oil with methanol or ethanol [8]. He et al. [9] studied the added to the oil and mixed this being time zero of the reaction. At
transesterification of cottonseed oil catalyzed by solid acids. For consistent intervals, 2 cm3 of sample was withdrawn for chromato-
cottonseed oil high in gossypol content and with potassium hydroxide graphic analysis. Each experiment was conducted for 120 min in order
as catalyst, a catalyst concentration of 1.07% with an oil:alcohol molar to ensure the complete conversion of the vegetable oil into fatty acid
ratio of 1:20 at 25 °C was effective [10]. The kinetics of KOH-catalyzed methyl esters (FAMEs).
transesterification of cottonseed oil was investigated [11]. Biodiesel
has also been produced enzymatically from cottonseed oil in the 2.5. Separation and purification of biodiesel
presence of t-butanol [12]. Castor oil was mixed with soybean or
cottonseed oil and then transesterified with NaOH to lower the After the completion of the reaction, the product was allowed to
viscosity of the biodiesel obtained from castor oil [13]. To the best of cool and equilibrate which resulted in separation of two phases. The
our knowledge, the optimization of reaction parameters for biodiesel upper phase consisted of methyl esters with small amounts of
production from cottonseed oil through base-catalyzed transester- impurities such as residual alcohol, glycerol and partial glycerides,
ification has not yet been reported. Therefore, the main objective of while the lower phase contained the glycerol with other materials
the present study was to explore the utility of cottonseed oil methyl (excess methanol, catalyst, soaps formed during the reaction, and
esters (COME) as a potential biodiesel fuel using base-catalyzed some entrained methyl esters and partial glycerides). After separation
transesterification. Further objectives included the determination of of the two layers by sedimentation, the upper methyl esters layer was
important fuel properties of COME and comparison with other purified by removing residual methanol at 80 °C (external bath
biodiesel fuels and No. 2 diesel fuel (D2). Lastly, optimization of key temperature). The remaining catalyst, methanol and glycerol were
reaction parameters such as type and concentration of catalyst, removed by successive rinses with distilled water. The residual water
agitation intensity, molar ratio of alcohol to oil, and temperature for was removed by drying with Na2SO4, followed by filtration. The lower
the methanolysis of cottonseed oil was performed. glycerol containing phase was acidified with a calculated amount of
sulfuric acid, to neutralize any unreacted sodium methoxide and to
2. Experimental decompose the soaps formed during the transesterification reaction.
The mixture obtained was subjected to distillation at 80 °C under a
2.1. Materials moderate vacuum to recover the excess methanol. This assisted the
separation of glycerol from entrained methyl esters and soaps.
Cottonseed (var. CIM 506) was procured from Ayub Agricultural Yield of methyl esters = (grams of methyl esters produced/grams
Research Institute (AARI), Faisalabad, Pakistan. Methanol, n-hexane, of oil taken for reaction) × 100.
sodium hydroxide, potassium hydroxide, sodium methoxide, potas-
sium methoxide and anhydrous sodium sulfate were purchased from 2.6. Fatty acid profile by GC
Merck (Darmstadt, Germany). All the chemicals used were analytical
reagent grade. Pure standards of fatty acid methyl esters were The cottonseed oil methyl esters (COME)/biodiesel were analyzed
obtained from Sigma Chemical Co. (St. Louis, MO). on a SHIMADZU gas chromatograph, model 17-A, coupled with flame
ionization detector (FID). Separation was done on a methyl-lignocerate-
2.2. Extraction of oil coated polar capillary column SP-2330 (30 m × 0.32 mm× 0.20 µm;
Supelco, Inc., Bellefonte, PA., USA). Nitrogen was used as a carrier gas at a
The seeds (500 g) of each batch of cottonseed were crushed using a flow rate of 3.0 mL/min. Column temperature was programmed from
coffee grinder and then fed to a Soxhlet extractor fitted with a 2-L 180 to 220 °C at the linear rate of 5 °C/min. Initial and final temperatures
round-bottomed flask and a condenser. The extraction was executed were held for 2 and 10 min, respectively. Injector and detector were set
on a water bath for 6 h with 0.8 L of n-hexane. The solvent was at 230 and 250 °C, respectively. A sample volume of 1.0 µL was injected
distilled off under vacuum in a rotary evaporator (Eyela, N-N Series, using split mode (split ratio of 1:75). FAMEs were identified by
Rikakikai Co. Ltd. Tokyo, Japan) at 45 °C. comparing their relative and absolute retention times to those of
authentic standards. Heptadecanoic acid (C17:0) was used as an internal
2.3. Experimental conditions standard. The external calibration method was adopted for standardiza-
tion. The quantification was done by a Chromatography Station for
Experiments were planned to ascertain the methanol/oil molar Windows (CSW32) data handling software (Data Apex). The fatty acid
ratio, catalyst type and concentration, reaction temperature, and composition is reported as a relative percentage of the total peak area.
agitation intensity on transesterification reaction. Throughout the
laboratory scale studies, the reaction time (120 min) was kept 2.7. 1H NMR verification of cottonseed oil methyl esters (COME)
constant. The molar ratio methanol/oil was varied as 3:1, 6:1, 9:1, 12:1
and 15:1. The catalysts were sodium hydroxide, potassium hydroxide, The 1H NMR spectrum of COME was recorded with a Bruker
sodium methoxide and potassium methoxide. Since, as discussed (Billerica, MA) Avance-500 spectrometer operating at 500 MHz
below, NaOCH3 was shown to be the most effective catalyst and its equipped a 5-mm broadband inverse Z-gradient probe using CDCl3
concentrations were varied as 0.00, 0.25, 0.50, 0.75, 1.00, 1.25 and (Cambridge Isotope Laboratories, Andover, MA, USA) as solvent.
1.50%. Reaction temperatures were 25, 50 and 65 °C. Agitation rates
were 180, 360, 600 and 720 rpm. 2.8. Fuel properties

2.4. Transesterification reaction The following properties of the biodiesel produced were deter-
mined: density (ASTM D 5002), kinematic viscosity (ASTM D 445),
The transesterification was carried out using a 1 L round-bottomed lubricity (ASTM D 6079), oxidative stability (EN 14112), higher
flask, equipped with thermostat, mechanical stirrer, sampling outlet, heating value (ASTM D 4868), cetane number (ASTM D 613), flash
and condensation systems. Briefly, the cottonseed oil (500 g) was point (ASTM D 93), cold filter plugging point (ISL, CPP97-2, according
preheated to the set temperatures (25, 50 and 65 °C) on a heating to ASTM D 6371), cloud point (ASTM D 2500), pour point (ASTM D
plate before starting the reaction. A fixed amount of freshly prepared 97), sulfur content (ASTM D 4294), copper strip corrosion (ASTM D
methanolic solutions of catalysts (sodium hydroxide, potassium 130), ash content (ASTM D 874), acid value (ASTM D 664), methanol
hydroxide, sodium methoxide and potassium methoxide) were content (EN 14110), free and bound glycerin (ASTM D 6584). Each
U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163 1159

Six experiments were conducted by varying the sodium methoxide


concentration between 0.25 and 1.50% (based on the weight of the
oil). The effect of catalyst concentration on ester conversion is shown
in Fig. 2. As can be observed, the best yields were offered at
concentration of 0.75%. The lowest catalytic concentration i.e. 0.25%
of sodium methoxide was not effective to catalyze the reaction for
completion. At zero percent catalyst concentration there was no
transesterification activity in the present experiment. The conversion
did not increase by increasing the catalyst amount beyond 0.75% as
well to obtain a fuel meeting biodiesel standards. At higher
concentration of catalyst, the yields were lower. Also, it was noted
during the present experiments that the overload of sodium
methoxide emulsified the product. With the increase in the
concentration of catalyst above 0.75% there was decrease in the
yield of methyl esters. This decline in ester yield might be attributed to
the increased formation of glycerol and soap. These findings agree
with the results that the formation of soap in the presence of high
amount of catalysts increases the viscosity of the reactants thus
lowering the yield [15,17]. The addition of an excessive amount of
alkaline catalyst causes formation of an emulsion, increasing viscosity
and making recovery of the methyl esters difficult [18,19]. This hinders
the glycerin separation and as a result saponification consumes the
base catalyst and reduces product yields. An optimal catalyst
concentration is required for successful transesterification, in the
present case it is determined to be 0.75% of sodium methoxide.
However, it was found that potassium hydroxide (1.0%) offered the
Fig. 1. Influence of catalyst type on the yield of cottonseed oil methyl esters (methanol/ best yields during the methanolysis of Pongamia pinnata oil [20] and
oil molar ratio 6:1, temperature 65 °C, rate of stirring 600 rpm).
used frying oil [21]. Such variations in catalyst type and reaction might
be attributed to the varied chemical nature of the oils studied.

experiment was conducted in triplicate and the data reported as 3.2. Influence of methanol/oil molar ratio on the transesterification of
mean. Lubricity was determined in duplicate at 60 °C according to the cottonseed oil
standard method ASTM D6079 with a HFRR lubricity tester obtained
from PCS Instruments (London, England). The stoichiometry of the transesterification reaction requires 3 mol
of alcohol per mole of triglyceride to yield 3 mol of fatty esters and
2.9. Statistical analysis 1 mol of glycerol. However, transesterification is an equilibrium
reaction in which an excess of methanol is required for successful
Each experiment was conducted in triplicate, and the data are
reported as mean ± standard deviation (SD).

3. Results and discussion

The parent cottonseed oil had an acid value of 0.91 mg KOH/g and
water content at level of 0.03%, prior to base catalyzed transesterifica-
tion reaction.
The effects of various reaction variables contributing towards the
conversion of cottonseed oil into methyl esters were evaluated.
Among the variables studied affecting the transesterification were the
type and amount of catalyst, molar ratio of methanol to oil, the
reaction temperature and the agitation intensity.

3.1. Influence of type and amount of catalyst on the transesterification of


cottonseed oil

Fig. 1 illustrates the influence of catalyst type (sodium hydroxide,


potassium hydroxide, sodium methoxide and potassium methoxide)
on ester yields. As can be observed, the sodium methoxide catalyst
exhibited the best efficiency than the other catalysts tested. The least
ester yield was obtained with hydroxide catalysts which might be due
to the fact that upon mixing of sodium-, and potassium-hydroxides
with methanol a small amount of water is often produced which gives
rise to hydrolysis of some of the produced esters, resulting in soap
formation thus leading to lower ester yields [14]. Conversely, in the
process of transesterification of Cynara cardunculus [15] and used
frying oils [16] with different alcohols it was concluded that potassium Fig. 2. Influence of CH3ONa concentration on the yield of cottonseed oil methyl esters
hydroxide is the most effective catalyst. (methanol/oil molar ratio 6:1, temperature 65 °C, rate of stirring 600 rpm).
1160 U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163

with time, thus indicating that the methanolysis of cottonseed oil is


strongly influenced by the reaction temperature. This is in accordance
with the literature results [25,26]. Generally, in alkali-catalyzed
transesterification, the reaction temperature was set near the boiling
point of the alcohol used [27]. Hence in the present study, 65 °C was
established as the optimum reaction temperature.

3.4. Influence of agitation intensity on the transesterification of cottonseed oil

In the present study, experiments with differing agitation rates


(180, 360, 600 and 720 rpm) were investigated for production of
COME as a function of reaction temperature. The mixing intensity is of
importance for the transesterification reaction. It increases the
reaction area between the two phases, oils and alcohol, thus
facilitating the initiation of the reaction. Without mixing, the reaction
occurs only slowly at the interface of the two layers. The yield of
methyl esters versus time at different rate of mixing is revealed in
Fig. 5. The reaction was incomplete at 180 rpm. The yield of methyl
esters at 360 rpm and 600 rpm was 90 and 96.9% respectively, after 2 h
of reaction. In the present study, an agitation intensity of 600 rpm was
the most favorable for optimum COME yield. Our results are in
accordance with studies which showed that optimum agitation rate
(600 rpm) during transesterification of vegetable oil promoted the
homogenization of the reactants leading to higher yields [19,28]. No
considerable increase in the ester yield was observed at agitation rate
Fig. 3. Influence of molar ratio (methanol/oil) on the yield of cottonseed oil methyl greater than 600 rpm i.e. 720 rpm, nevertheless there was a marginal
esters (CH3ONa 0.75%, temperature 65 °C, rate of stirring 600 rpm). decrease in conversion (the data not displayed in Fig. 5). The
insignificant decrease in esters yield beyond optimum agitation
intensity (600 rpm) in the present reaction might be attributed to
completion of reaction. In the present work we used molar ratios of attrition of particles, some of which were thrown out of the reaction
methanol to oil, 3:1, 6:1, 9:1, 12:1 and 15:1. The yields of methyl esters mixture, sticking to the wall and also partly by shearing of catalyst
versus time at different molar ratio of methanol/oil are shown in [29].
Fig. 3. An increase in the molar ratio of methanol/oil from 3:1 up to the
level of 6:1 exhibited encouraging effects on the yield of esters (Fig. 3). 3.5. Analysis of COME
The higher molar ratio than the stoichiometric value resulted in a
greater ester formation [22] and could ensure complete reaction. Fig. 6 presents the gas chromatographic (GC) evaluation of the
However, further increase in the molar ratio of methanol to oil showed biodiesel produced over the course of reaction. GC analysis indicated
very limited effect on esters yield. On the other hand, the reaction was
also incomplete for a molar ratio less than 6:1. It has been shown that
beyond the molar ratio of 6:1, further methanol addition had no
considerable effect on ester formation, rather it complicated ester
recovery and raised process cost [23]. In case of molar ratios N 6:1, a
dilution effect is the likely cause while for molar ratios b 6:1,
insufficient mixing of the reactants in the biphasic transesterification
reaction system is the likely cause.
High conversions of esters utilizing the methanol/oil molar
relation of 6:1 were obtained in the methanolysis of P. pinnata [20]
and tobacco seed oil [24]. Our results agree with the other reports
which indicate that a molar ratio of 6:1 achieves the highest ester
yields [4,18]. In the ethanolysis of C. cardunculus oil, highest yields
were obtained using an ethanol/oil molar ratio of 9:1 [15]. The
optimum molar ratio of methanol/oil in our present study to produce
best methyl esters yield (96.9%) from cottonseed oil was 6:1.

3.3. Influence of reaction temperature on the transesterification of


cottonseed oil

Fig. 4 reveals the effects of reaction temperature on the ester yield


from cotton seed oil, the other variables were fixed as: methanol/oil
molar ratio of 6:1 and 0.75% sodium methoxide. The data in Fig. 4
show that at 25 and 50 °C, the conversion efficiency was ca. 90.5 and
93%, respectively, yields which would cause the product to not meet
biodiesel standards. When the temperature was raised to 65 °C, high
conversion (yield 96.9%) was observed. The highest methyl ester yield Fig. 4. Influence of temperature on the yield of cottonseed oil methyl esters (methanol/
is achieved in almost 90 min and the curves have an asymptotic bent oil molar ratio 6:1, CH3ONa 0.75%, rate of stirring 600 rpm).
U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163 1161

esters was determined as 54.13. Considering that the cetane numbers


of methyl palmitate, methyl oleate and methyl linoleate are 85.9, 59.3
and 38.2, respectively, in the IQT™, and together with the fatty acid
composition of cottonseed oil, the present cetane number of COME is
well-explained. The higher the cetane number, the more ignitable the
fuel and reduced nitrogen oxides (NOx) exhaust emissions [32]. COME
meet the minimum cetane number requirement in both the ASTM
D6751 and EN 14214 biodiesel standards.

3.6.2. Kinematic viscosity


Viscosity is a key fuel property because it influences the atomization
of a fuel upon injection into the combustion chamber and eventually the
formation of soot and engine deposits [33]. The viscosity of transester-
ified oil, i.e., biodiesel, is about an order of magnitude lower than that of
the parent oil. With the kinematic viscosity values at 40 °C of methyl
linoleate, methyl palmitate and methyl oleate, the three major
components of COME being 3.65 mm2/s, 4.38 mm2/s, and 4.51 mm2/s,
[33] respectively, the observed kinematic viscosity of 4.07 mm2/s for
COME is well-explained taking its fatty acid profile into consideration.
The kinematic viscosity of COME is also well in line within the ranges
specified in biodiesel standards (Table 1).

3.6.3. Oxidative stability


Fig. 5. Influence of mixing intensity on the yield of cottonseed oil methyl esters
The oxidative stability of COME was determined by the Rancimat
(methanol/oil molar ratio 6:1, temperature 65 °C, CH3ONa 0.75%). method EN 14112. A Rancimat induction time of 1.83 h was obtained
for COME. This value is below the minimum times specified in ASTM D
6751 (3 h) and EN 14214 (6 h). This is largely a result of the low
Rancimat induction time of methyl linoleate of 0.94 h in the neat form,
that the FAME product consisted of predominantly the methyl esters
although the Rancimat induction time of methyl oleate of 2.79 h [34]
of five fatty acids: 53.14% linoleic, 24.90% palmitic, 18.93% oleic, 2.63%
also does not meet biodiesel standards. The oxidative stability of
stearic and 0.29% arachidic acids. The optimal methyl ester concen-
COME is reduced compared to the parent oil, probably a result of loss
tration was achieved in almost 90 min. No major change in the methyl
of antioxidants during transesterification. Treatment with antioxidant
ester concentration was observed after 90 min of transesterification.
additives may restore the oxidative stability of COME to an acceptable
The curve displayed an asymptotic tendency with respect to time and
level.
became stable at 90 min. These results agreed well with those on the
production of biodiesel using C. cardunculus oil [15].
Beside GC, these results were confirmed by 1H NMR using a
method described in the literature [30]. Fig. 7 depicts the 1H NMR
spectrum of cottonseed oil methyl esters obtained in the present
work. The fatty acid profile according to this 1H NMR method is 18.2%
C18:1, 52.7% C18:2 and 29.1% saturated fatty acids. The NMR method
cannot distinguish between the different saturated fatty acid chains,
thus their amount is given as one summarizing value. Cottonseed oil
also contains minor amounts of C16:1 (palmitoleic acid) [5], which
would be contained in the value for C18:1. Similarly, cottonseed oil
contains minor amount of C20:0 and C22:0 fatty acids [5], which are
then also contained in the value for the saturated fatty acid chains.
Overall, the fatty acid profile of cottonseed-derived biodiesel as
determined here by GC and NMR agrees well with literature data [5].

3.6. Fuel properties of cottonseed oil methyl esters

The properties of COME are summarized in Table 1 together with


the relevant specifications in the biodiesel standards ASTM D6751 and
EN 14214.

3.6.1. Cetane number


The cetane number, which is a dimensionless descriptor of the
tendency of the fuel to self-ignite when the fuel is injected into the
combustion chamber, was determined using an Ignition Quality Tester
(IQT™) as described previously [31]. This method is also an ASTM
standard (D6890) and yields a derived cetane number (DCN) that can
be used as an alternative to the traditional cetane-testing method Fig. 6. Evaluation of methyl ester concentration with time (methanol/oil molar ratio
ASTM D 613. The (derived) cetane number of cottonseed oil methyl 6:1, temperature 65 °C, NaOCH3 0.75%, rate of stirring 600 rpm).
1162 U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163

3.6.8. Acid and copper strip corrosion values


The acid value was determined by using the ASTM D 974. The acid
value of the biodiesel was 0.16 mg KOH/g (Table 1). The ASTM
biodiesel standard D 6751 approved a maximum acid value for
biodiesel of 0.50 mg KOH/g which was fulfilled by the produced
cottonseed methyl esters. Free fatty acids can affect low-temperature
properties due to their higher melting points as well as cause
corrosion of some metal parts. The copper strip corrosion test of the
COME was measured using a standard test specified by ASTM D 130.
The degree of tarnish on the corroded strip correlates to the overall
corrosiveness of the fuel sample. As shown in Table 1, the value was
No. 1 for the COME. The copper strip corrosion property of the
investigated methyl esters was found to be within the specifications of
ASTM D 6751.
Fig. 7. 1H NMR spectrum of cottonseed oil methyl esters (COME).

3.6.9. Density and high heating value (HHV)


The density of COME was 875 kg m− 3. It is obvious that the density
measurement of COME is quite lower than that pure cottonseed oil.
3.6.4. Lubricity Fuel injection equipment operates on a volume metering system,
Biodiesel standards do not currently contain lubricity specifica- hence a higher density for biodiesel results in the delivery of a slightly
tions. Fuel with poor lubricity can cause failure of diesel engine parts greater mass of fuel. Higher heating value (HHV) is a measure of the
that rely on lubrication by the fuel. Lubricity has been included in the energy produced when the fuel is burnt completely, which also
European petrodiesel standard EN 590 [35] and the American determines the suitability of biodiesel as an alternative to diesel
petrodiesel standard ASTM D975 with prescribed maximum wear fuels. Table 1 shows that the HHV value of COME produced was
scars of 460 µm; 520 µm, respectively. Two tests of COME using the 45.2 MJ kg− 1. The heating value is not specified in the biodiesel
HFRR lubricity tester gave ball wear scars of 139.5 µm. This value is standards ASTM D6751 and EN 14214 but is prescribed in EN 14213
below the maximum values prescribed in the standards, indicating (biodiesel for heating purpose) with a minimum of 35 MJ/kg.
that material would be acceptable with regard to lubricity. Result for
COME is in accordance with the results on lubricity for biodiesel
4. Conclusions
derived from other oils [36].
Cottonseed oil was converted into biodiesel by alkali-catalyzed
3.6.5. Low-temperature properties transesterification reaction at different catalyst concentration, catalyst
The key cold flow properties for biodiesel fuel specifications are type, temperature, methanol to oil molar ratio and agitation intensity
cloud and pour point as well as the cold-filter plugging point. designing an optimized protocol. It was found that optimum catalyst
Biodiesel is more problematic for use at low temperatures than type was NaOCH3, catalyst concentration 0.75%, temperature 65 °C,
petrodiesel. The cloud point (CP) and pour point (PP) observed for methanol to oil molar ratio 6:1 and agitation intensity 600 rpm. The
COME were 7 °C and 6 °C, respectively (Table 1). Methyl tallowate aforementioned optimum conditions provided COME in excellent
(CP 17 °C, PP 15 °C) [37] and yellow grease methyl esters (CP 8 °C, PP yield (96.9%). Important fuel properties of COME such as cetane
6 °C) [38] exhibit higher CP and PP. Rapeseed methyl esters have number, kinematic viscosity, acid value, free and total glycerin were
better cold flow properties (CP −3 °C, PP − 9 °C) [39], when compared well with ASTM D6751 and EN 14214 specifications. The
compared to COME. Low temperature properties of a biodiesel fuel can production of COME from native cottonseed oil may simultaneously
be improved through the use of additives, use of esters other than reduce dependence on imported fossil fuels and help to alleviate the
methyl or through modification of the fatty acid profile.

Table 1
3.6.6. Flash point Properties of cottonseed oil methyl esters (COME) with comparison to biodiesel
The flash point (FP) is a measure of the tendency of a sample to standards.
form flammable mixtures with air in controlled laboratory conditions.
Property COME ASTM D6751 EN 14214
It is a parameter important for the handling, storage, and safety of
Cetane number 54.13 ± 1.52 47 min 51 min
fuels and flammable materials and limits alcohol content. The
Kinematic viscosity (mm2/s; 40 °C) 4.07 ± 0.04 1.9–6.0 3.5–5.0
amounts of alcohol presenting biodiesel usually do not present a Oxidative stability (h) 1.83 ± 0.12 3 min 6 min
problem for engine performance. In the present study, the flash point Lubricity (HFRR; µm) 139.5 ± 2.6 –a –a
observed for COME (FP 150 °C; Table 1), is within the prescribed limits Cloud point (°C) 7.00 ± 0.11 Report –b
Pour point (°C) 6.00 ± 0.15 –c –b
in American and European biodiesel standards and is also higher than
Cold filter plugging point (°C) 1.00 ± 0.12 –c –b
that of No. 2 diesel fuel. Flash point (°C) 150 ± 3.00 93 min 120 min
Sulfur content (%) 0.011 ± 0.001 0.05 max –
Ash content (%) 0.013 ± 0.001 0.02 max 0.02 max
3.6.7. Sulfur and ash contents
Acid value (mg KOH/g) 0.16 ± 0.03 0.50 max 0.50 max
The sulfur contents of the COME were analyzed by ASTM D 4294, Copper strip corrosion (50 °C, 3 h) 1a No. 3 max No. 1 min
using wavelength-dispersive X-ray fluorescence spectrometry Density (25 °C), kg m− 3 875 ± 15.7 – 860–900
(OXFORD, Model Lab-X3000). The value was 0.011%, as shown in Methanol content (%) 0.175 ± 0.002 – 0.2 max
Free glycerin (%) 0.015 ± 0.001 0.020 max 0.020 max
Table 1. The presence of sulfur in biodiesel may be from vegetable oil
Total glycerin (%) 0.229 ± 0.015 0.240 max 0.250 max
glucosinolates such as those found in rapeseed oil [40]. Ash content
a
describes the amount of inorganic contaminants, such as abrasive Not specified. Maximum wear scar value of 460 and 520 µm are prescribed in
petrodiesel standards EN 580 and ASTM D975 [41].
solids and catalyst residues, and the concentration of soluble metal b
Not specified. EN 14214 uses time and location-dependent values for the cold filter
soaps contained in a fuel sample. The ASTM D874 standard mentions plugging point (CFPP) instead.
that the samples can have a 0.013% of ash contents. c
Not specified.
U. Rashid et al. / Fuel Processing Technology 90 (2009) 1157–1163 1163

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