Beruflich Dokumente
Kultur Dokumente
EPC CONTRACTOR
NEW GATHERING CENTRE GC 30, IN
NORTH KUWAIT
KUWAIT OIL COMPANY
(K.S.C.) COMMENT RESOLUTION SHEET
A Subsidiary of Kuwait Petroleum Corporation
This page is a record of all revisions of this document. All previous issues are hereby superseded and are
to be destroyed.
14 4.1.3 Pipe Line Wall thickness and Design Basis reference is deleted B
17 11.3 Note for RTRP pipe wall thickness added as per company comment B
19 13.5 Note regarding Forming and Bending is modified as per company comment. B
30 --- Pipe Classes PA9A & PA9B are deleted from Index B
33 C13A MOC for Spectacle Blind / Blind & Spacer has been revised as per KOC-MP-010 B
Branch Fitting has been revised to Reducing Tee for following Branch connections :
36 C13B B
2” x 0.5”, 3 x 0.5”, 3” x 0.75” & 3” x 1”
Equal Tee has been defined in place of R – Pad for following branch connections :
39 C15B B
52” X 52”, 56” X 56” & 60” X 60”.
Swing type check valve has been defined for size range 26” & above as per company
42 C15B B
comment.
47 C65B Pipe schedule for pipe sizes 18”- 24” has been revised to S80. B
MOC for Spectacle Blind / Blind & Spacer has been revised to ASTM A516 Gr 60N as per
KOC-MP-010.
50 F10A B
Ball valve standard revised to API 6D / BS EN ISO 17292 and Trim material revised to
Monel / Bronze.
54 F10B MOC for Butterfly valves and Ball valves have been revised as per KOC-MP-010 B
MOC for Spectacle Blind / Blind & Spacer has been revised to ASTM A516 Gr 60N as per
56 F30A B
KOC-MP-010.
58 F30B MOC for Ball valves has been revised as per KOC-MP-010. B
64 N10C Pipe class has been revised for size range up to 20” B
MOC for Flange / Blind / Spectacle blind / Blind & Spacer has been revised as per KOC-MP-
72 Q15A 010. B
Ball valve Trim material has been revised to Monel / Bronze as per KOC-MP-010
78 Q35A MOC for Spectacle blind / Blind & Spacer has been revised to ASTM A516 Gr 60N. B
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KOC Contract No Contractor Document Number Rev
PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
Pipe schedule for pipe sizes 18” & 20” has been revised to S120.
84 & 85 Q95B B
Gasket material has been defined as per Criteria to KOC –MP-010.
98 S60A Pipe schedule for pipe size 12” has been revised to S60. B
100 --- Table – 3, NDE requirement for Pipe Class N10B & N30B is added. B
108 --- Table – 5, Details of Blind & Spacer for Class 300# is added. B
Needle Valve Standard has been revised to BS EN ISO 15761 in the following Pipe classes:
--- ---- B
C13A, C15B, C15B, C65B, F10A, F10B, Q15B and Q35A.
Note related to use of Bolting materials with 25 Cr valves added in following pipe classes :
--- ---- B
C15B, C35B, C65B & S30B
Under mentioned note modified in following pipe classes : S10A, S10B, S30A, S30B & S60A
--- ---- - Bolting materials used with flange joint which are direct buried, insulated or otherwise B
denied direct atmospheric exposure has been revised as per KOC-MP-010.
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
INDEX
APPENDIX-I 30
APPENDIX-II 32
APPENDIX-III 101
TABLE – 3 NON-DESTRUCTIVE EXAMINATION & HARDNESS
SURVEY-MINIMUM REQUIREMENTS
APPENDIX-IV 104
TABLE – 4 GUIDELINES FOR SELECTION OF MATERIALS
GIVEN IN PIPING MATERIAL CLASSES AS OPTIONS
BASED ON NACE MR0175 / ISO15156 -3
APPENDIX-V 107
TABLE – 5 DETAILS OF BLIND AND SPACER
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
1.0 SCOPE
a) This Standard on Piping Material Classes, describes the material specifications of
the pipes, valves, fittings, flanges, blinds / spacers, bolts / nuts, gaskets and
related components required for various fluids / services such as Gas / Liquid
Hydrocarbons (sweet / sour) and Non-Hydrocarbon fluids / services etc. for the
process and utility piping systems of the New Gathering Centre GC - 30, in North
Kuwait.
b) This specification covers the design, manufacture, inspection, testing and supply
requirements of piping materials for installation at the facility in Kuwait and
developed based on KOC specification KOC-MP-010, 015-LH-1002 and its
Criteria / Addenda issued as part of FEED.
e) This Specification does not apply to piping and equipment associated with
surface water disposal, sanitary sewer and fire water sprinkler system.
2.0 APPLICATION
This doc covers piping systems designed to ASME B31.3 only
All material(s) listed in this specification when supplied / installed shall be brand new
and of prime quality and shall conform to the requirements of this specification,
Standards / Codes / Specifications referenced herein and shall also be fit for the
purpose
Any exceptions or deviations from this specification along with their merits and
justifications shall be brought to the attention of Company for their review & approval.
3.0 TERMINOLOGY
3.1 DEFINITIONS
For the purpose of this Specification the following definitions shall apply.
3.2 ABBREVIATIONS
AARH Arithmetic Average Roughness Height
AI Instrument Air
AL Aluminum
AL BRZ Aluminum Bronze
ANSI American National Standards Institute
AP Plant Air
API American Petroleum Institute
AS Alloy Steel
ASME American Society of Mechanical Engineers
ASS Austenitic Stainless Steel
ASTM American Society for Testing and Materials
BAR (g) Bar, Gauge, (Pressure Unit)
BD Blow down & Relief
BE Bevel End
BHN Brinell Hardness Number
BRW Branch Weld
BRZ / BRNZ Bronze
BS Booster Station
BS British Standard
BW, BWE But Weld, But Weld End
CLR Crack Length Ratio
CRA Corrosion Resistant Alloy
CS Carbon Steel
CSR Crack Surface Ratio
CTR Crack Thickness Ratio
DC Chemical Drain
DD Dedicated Drain
DH Oily/Hydrocarbon Drain
DO Open Drain
DP Pressurized Drain
DPT/I/E Dye Penetrant Testing/Inspection/Examination
DSS Duplex Stainless Steel
FBE Fusion Bonded Epoxy
FBEL Fusion Boned Epoxy Lined
FBEL CS Fusion Boned Epoxy Lined Carbon Steel
FEED Front End Engineering Design
FF Flat Face
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ASME B18.2.2 Nuts for General Applications: Machine Screw Nuts, Hex, Square,
Hex Flange, and Coupling Nuts (Inch Series)
ASTM A105/ A105M Standard Specification for Carbon Steel Forgings for Piping
Application
ASTM A216/ A216M Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding, for High Temperature Service
ASTM A234/ A234M Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Moderate and High Temperature
Service
ASTM A240/ A240M Standard Specification for Chromium and Chromium- Nickel
Stainless Steel Plate, Sheet and Strip for Pressure Vessels and for
General Applications
ASTM A312/ A312M Standard Specification for Seamless, Welded and Heavily Cold
Worked Austenitic Stainless Steel Pipe
ASTM A320/ A320M Standard Specification for Alloy-Steel and Stainless Steel Bolting
for Low Temperature Service
ASTM B366 Standard Specification for Factory made wrought Nickel and
Nickel Alloy Fittings
ASTM B564 Standard Specification for Nickel Alloy Forgings
BS 1868 Specification for Steel Check Valves (Flanged and Butt Welding
Ends) for Petroleum, Petrochemical and Allied Industries
BS 1873 Steel Globe and Globe Stop and Check Valves (Flanged and Butt-
Welding Ends) for Petroleum, Petrochemical and Allied
Industries.
BS 5353 Steel Plug Valves
BS EN 593 Butterfly Valves
BS EN 12266 Industrial valves Testing of valves
Part 1: Pressure tests, test procedures and acceptance criteria
Mandatory requirements-CORR 14505; May 23, 2003
Part 2: Tests, Test Procedures and Acceptance Criteria
Supplementary Requirements
BS EN ISO 10434 Bolted Bonnet Steel Gate Valves for the Petroleum,
Petrochemical and Allied Industries
BS EN ISO 15761 Steel Gate, Globe and Check Valves for Sizes DN 100 and
Smaller, for The Petroleum and Natural Gas Industries
BS EN ISO 17292 Metal Ball Valves for Petroleum, Petrochemical and Allied
Industries
BS EN ISO 1461 Hot Dip Galvanized Coatings on Fabricated Iron and Steel
Articles-Specifications and Test Methods
MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and
Unions
MSS-SP-53 Quality Standard for Steel Castings and Forgings for Valves,
Flanges and Fitting and Other Piping Components – Magnetic
Particle Examinations Method
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
MSS-SP-55 Quality Standard for Steel Castings for Valves, Flanges and
Fitting and Other Piping Components – visual method for
evaluation of surface irregularities.
MSS SP-75 Specification for High-Test , Wrought, Butt-Welding Fitting
MSS SP-80 Bronze gate, globe, angle and Check Valves
MSS SP-83 Class 3000 Steel Pipe Unions Socket Welding and Threaded
MSS SP-110 Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and
Flared Ends
NACE MR 0175 / ISO Petroleum and natural gas Industries - Materials for use in H2S
15156 containing environments in oil and gas production Parts 1 to 3,
including:
Part 1 Technical Corrigendum 1 published 01/09/2005;
Part 2 Technical Corrigendum 1 published 01/09/2005;
Part 3 Technical Corrigendum 1 published 15/02/2005;
Part 3 Technical Corrigendum 2 published 01/09/2005.
Welded Pipe
Criteria to KOC-MP-018 : KOC Standard for Seamless Pipe
EF1902-KOC-MP-018-CRT-DE2
to API 5L
Criteria to KOC-MP-019 : KOC Standard for Submerged
EF1902-KOC-MP-019-CRT-DE2
Arc Welded
(SAW) Pipe to API 5L
Criteria to KOC-MP-020 : KOC Standard for Stainless Steel
EF1902-KOC-MP-020-CRT-DE2
Pipe
(Seamless and Welded).
EF1902-KOC-MP-033-CRT-DE2 Criteria to KOC-MP-033 : KOC Standard for Ball Valves
KOC-MP-031,Part 1 KOC Standard for Gaskets for Pipe Flanges: Types, Design
and Materials
6.2 The Manufacturer I Vendor I Contractor shall comply with "KOC Health, Safety &
Environment Management System (HSEMS)" requirements for the protection of KOC
personnel, equipment, property, asset, and the environment during the design,
material selection, manufacture, assembly, installation, operation and maintenance of
all equipment, products, and accessories covered by this Standard.
4) Nominal pressure ratings for flanges, valves, socket weld and threaded fittings,
etc. are expressed in pounds (e.g. Class 150#, series 3000#, etc.)
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
8.3 All lines connecting to another line or header, including instrument connections, vents
and drains, are considered as branch connections. Branch connections shall be in
accordance with the branch connection table that accompanies each piping class.
The Branch Connections shall be in full compliance with the requirements of ASME
B31.3 / B31.4 as applicable.
Branch connections for RTRP piping classes shall be in accordance with the
manufacturer’s standards
8.4 Unless otherwise specified all piping design shall comply with the code of Process
Piping, ASME B31.3 and addenda applicable at the start of Detail Design. The
pipeline (liquid transportation) design shall correspond to ASME B 31.4.
9.2 Pressure and temperature limits (mentioned in Pipe Classes) are based on flange
design conditions as per ASME B16.5 and other applicable codes.
9.3 Non Standard Class flanges such as Class 400 shall not be used.
9.4 All pressure-containing components intended for sour service shall be in compliance
with NACE MR0175 / ISO 15156 and shall comply with sour service requirements of
this Standard.
9.5 Post Weld Heat Treatment (PWHT) of pipe welds shall be carried out as per the
requirements of ASME B31.3. For longitudinal seam welded pipes, the requirement
of PWHT during manufacturing shall be based on ASME B31 .3 thickness limits.
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PIPING MATERIAL SPECIFICATION
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9.6 For Super Duplex Stainless Steel, PRE(N) (%Cr + 3.3%Mo + 16%N ) shall be equal
to or greater than 40 (≥40)
9.7 Size range of Spectacle Blind as defined in individual Piping Class is based on max.
weight of 50 kg. Blind and Spacers have been used over this weight.
10.0 VALVES
10.1 All Valves shall conform to the requirements of “Valve Material Specification Doc No
50489-530-051-SPC-1002” and specifications referred there in.
10.2 Wherever Ball valve is provided, they shall be full bore type.
10.3 Globe Valves shall be used for all throttling service and Control Valve By Passes.
10.4 Manual gear operators shall be provided for frequently operated gate and globe
valves in the ratings and sizes listed below:
Rating Size
Class 150 12 in and larger
Class 300 10 in and larger
Class 600 6 in and larger
Class 900 4 in and larger
10.5 Gear operators shall be provided for Ball Valves in the sizes listed below:
Rating Size
Class 150 6 in and larger
Class 300 6 in and larger
Class 600 6 in and larger
Class 900 4 in and larger
10.6 Gear operators shall be provided for Plug Valves in the sizes listed below:
Rating Size
Class 150 8 in and larger
Class 300 8 in and larger
Class 600 6 in and larger
Class 900 6 in and larger
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
10.7 All Butterfly Valves 8 in. and larger shall be provided with a gear operator.
10.8 Unless otherwise specified, all Butterfly Valves with soft seating shall be of fire safe
design and certified as per API 607. All other valves shall be tested as per API 598 /
BS EN 12266 (Part 1 & 2).
10.9 Valves in classes 150# and 300# : 16 in. and larger, and in classes 600# and higher :
8 in. and larger may be motor operated.
10.10 Valve seat rings should be removable type for future maintenance to do weld overlay
/ hard facing.
11.0 PIPING
11.1 All fire water and foam piping 3” NPS and above shall be constructed of flanged
carbon steel components internally lined with Liquid Epoxy and externally coated for
underground service. For sizes below 3” NPS the materials of construction shall be in
accordance with the applicable piping class.
11.2 Predefined pipe wall thickness of certain pipe sizes in piping material classes are
based on the pressure and temperature limits shown in Company piping material
classes and shall be used in piping design.
11.3 Minimum pipe thickness for RTRP pipes shall be determined in accordance with the
following:
For Cu-Ni piping system the fittings shall be Capillary Brazing type.
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
11.5 Nominal pipe sizes 1¼ in., 2½ in., 3½ in., 5 in. and any other nominal pipe size not
shown in ASME B36.10M, shall not be used except to match the Approved
Manufacturer's equipment connections. Where a non-preferred connection is
encountered, the mating pipework shall be increased immediately to the next
acceptable size. Non-standard classes, e.g., 400#, shall not be utilized in the Facility.
11.6 Unless otherwise specified in the Piping Material Classes, epoxy lined piping shall be
internally coated with a fusion bonded epoxy system to a minimum thickness of 300
microns in accordance with KOC Standard KOC-P-005.
11.7 Where a piping class is specified as being in accordance with NACE, all piping shall
fully comply with NACE standards. All wetted and pressure containing parts are to
be in compliance with “NACE MR0175/ISO/15156 "Petroleum and natural gas
industries - Materials for use in H2S containing environments in oil and gas
production" Parts 1 to 3, including:
12.0 FLANGES
12.1 All flanges shall be weld neck flanges unless otherwise specified. Slip on flanges
may be used in Category D service subject to KOC approval and shall always be
double welded.
Flanges 24” and smaller shall be in accordance with ASME B16.5, Flanges 26” and
larger shall conform to ASME 16.47 Series A.
12.2 Flat faced flanges shall be used to connect with equipment supplied with flat faced
flanges, cast iron flanges, ductile iron flanges and non-ductile materials such as
bronze.
12.3 Orifice flanges shall be supplied with flange taps and jackscrews and shall have
tapping’s in accordance with ASME B16.36 as follows:
12.4 Flange face finishes shall be in accordance with ASME B16.5, paragraph 6.4.5 and
the following:
(a) Raised Face Flanges - The surface finish for all raised faced flanges shall be as
follows:
(b) Flat Face Flanges - The surface finish for flat-faced flanges shall be as follows:
12.5 Permanent blinds, spectacle blinds, ring spacers and spades shall be in accordance
with ASME B16.48 for sizes up to and including 24" NPS.
For sizes 26" NPS and above, ASME B31.3, Clause 304.5.3, shall apply. Due
allowance shall be given for corrosion of wetted surfaces. All other applicable
requirements of ASME B16.48 shall be applied.
12.6 Jack screws shall be provided at blind or spacer locations per the following criteria:
13.0 FITTINGS
13.1 Reduced fittings e.g., reducers, swages, tees, olets etc, may have differing wall
thickness at the ends relating to the different sizes. Components shall be specified
with ends to match the pipe wall thickness or to match the heavier wall.
13.2 Butt-weld elbows shall be long-radius type. Short-radius elbows are not preferred and
shall only be used where space considerations dictate, and only with company
approval.
13.3 Welded fittings in accordance with ASTM A234 shall be subject to 100% radiography
of welds.
13.4 All butt-weld fittings shall meet the requirements of ASME B16.9
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KOC Contract No Contractor Document Number Rev
PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
13.5 Only seamless or longitudinally welded pipe shall be formed into pipe bends.
Furnace butt-welded pipe shall not be used. It is preferable to use pipe bends for
sizes 1½” and below in place of welding elbows. When used, bending radius shall be
a minimum of five times the nominal pipe diameter. All pipe bending shall be in
accordance with the requirements of PFI ES-24. However, this may be undertaken
only with prior approval from company
b) Spiral wound gaskets having SS316 windings with flexible graphite filler, shall
conform to ASME B16.20. These in general have been specified for pipe classes
of class rating 300# and 600#. Flexible graphite as a filler shall contain an
inorganic passivating inhibitor appropriate for the flange material and service.
c) For pipe classes of class rating 900# (except PA9B) use Ring Type, oval cross
section gaskets conforming to ASME 16.20. MOC to be selected based on
intended service.
14.2 Compressed non-asbestos fiber sheet gaskets shall be 1/16” (1.5mm) thick. Where
flat face flanges are specified, use full-face gasket.
Spiral wound gaskets shall be 4.5mm thick to ASME B16.20 with a compressed
thickness of approx. 3.2mm, and outer ring of carbon steel. Inner ring shall be
specified for all spiral-wound gaskets.
14.3 Valve stem packing shall be of non-asbestos material that is fire safe and shall
contain inhibitors to prevent valve stem pitting.
a) Bronze Valves.
Valve packing shall be of non-asbestos material and fire safe. Packing shall be a
five ring packing system consisting of three grafoil pre compressed and die-
formed packing rings with graphite fiber top and bottom stem wiper rings. The
packing shall contain a corrosion inhibitor to prevent valve stem pitting.
15.0 BOLTING
15.1 All bolting for fluid design temperature from -29 deg. C to 200 deg. C shall be as a
minimum ASTM A193 Gr.B7 studs with ASTM A194 Gr. 2H nuts.
15.2 In piping classes where bolts are buried, insulated, under flange protectors, or
otherwise deprived of direct atmospheric contact, bolting shall be to ASTM A193
Gr.B7M with nuts to ASTM A194 Gr.2HM.
15.3 Bolting shall be electro-zinc plated in accordance with ASTM B633, wherever
specified in respective pipe class.
15.4 Body, Bonnet and Cover bolts on valves shall be tightened with torque wrenches so
that installed stress shall not be greater than 276 N / square mm.
15.5 All bolting shall be as per ASME B18.2.1 for Studs, M/c Bolts and Jack Screws and
ASME B18.2.2 for Nuts
15.6 Threads shall be Unified (UNC for ≤1” dia and 8UN for >1” dia) as per ASME B1.1
with Class 2A fit for Studs, M/c Bolts and Jack Screws and Class 2B fit for Nuts.
16.2.2 For Piping Classes to NACE MR0175 / ISO 15156, SS316 is the minimum material
requirement for corrosion resistant alloys (CRA), for valve trims. Higher grade CRA
shall be selected wherever necessary subject to process stream conditions and
NACE requirements.
Where corrosion resistant alloys listed in MR0175 / ISO 15156 Part 3 are specified,
selection shall comply within the limits of MR0175 / ISO 15156 and are suitable for
the design conditions in respect of Temperature, H2S partial pressure, Chloride
Content and other applicable environmental parameters.
All corrosion resistant alloys shall fully comply with and are certified to include the
heat treatment condition and hardness testing requirement of MR0175 / ISO 15156
to permit future use up to maximum temperature and H2S partial pressure limits for
that alloy.
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
a) All pipes, fittings and flanges shall have a maximum hardness of 235 BHN,
unless lower values are in applicable product standard. The minimum
frequency shall be one hardness test per heat treatment batch.
b) Welds and HAZ shall have a maximum hardness of 235 BHN. All welds shall
undergo one hardness test every 3m or portion thereof (minimum of one per
seam).
c) No cold forming/ bending shall be allowed. In case local cold forming of fittings is
required to accommodate site requirements, it shall be with prior approval of the
company.
d) Valve body, bonnet, disc, ball, stem etc (all welded parts) shall have a maximum
hardness of 235 BHN unless other values are specified in the applicable
standards.
f) Welded pipes & welded fittings shall be subject to HIC test in accordance with
NACE TM0284. HIC testing of seamless pipes and fittings may be required if so
specified in other KOC Standards or Purchase Order/ Contract.
b) A coupon from the thinnest section used from each heat shall be tested in
accordance with section 6 of NACE TM0284, using test solution “A”.
c) Specimen may be taken at supplier’s option from plate per Section 5 of NACE
TM0284 or per Section 4 of NACE TM0284 from the “mother” pipe or a finished
fitting (testing of longitudinal weld is not required).
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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
b) ASTM A106 pipes may be used in plant piping, provided they meet all physical,
chemical and NDT requirements specified in KOC-MS-001 Part 1 Rev 2, and on
written approval of the company.
b) Long seam fusion welded pipes produced in accordance with other ASTM
Standards such as ASTM A671, making use of heat treated pressure vessel steel
plates is acceptable. However HIC testing shall be done as well for that pipe
material.
(ii) The chemical analysis shall be in accordance with the standard and in
addition the following limitations shall be applied for chemical composition:
b) Wrought Fittings:
(ii) HIC test shall be applicable for seamless and welded fittings as mentioned in
Clause 16.4.
• Sulfur not to exceed 0.010% for seamless fitting, and 0.003% for welded
fittings.
• Carbon Equivalent (CE) (IIW long formula) shall be 0.38% maximum.
• Wrought fittings shall have a maximum hardness of 197 BHN. Cold
formed and heat treated fittings shall undergo 100% hardness testing at
multiple locations per fitting.
b. The use of nickel based alloys, Ferritic, Martensitic and Duplex stainless steels
and other corrosion resistant materials shall be restrained as required in the
applicable Table(s) of NACE MR0175/ ISO15156.
c. Stainless steels shall be in solution annealed condition and shall meet the
requirements of NACE MR0175/ ISO15156.
d. The use of cold worked stainless steels is subject to the limitations imposed by
NACE MR0175/ ISO15156.
e. All stainless steel pipes shall be as per KOC Standard for Stainless Steel Pipe:
KOC-MP-020 including all requirements and supplementary requirements as
shown in Appendix A of this KOC standard where applicable.
zone (HAZ) and parent metal shall be done as required in NACE MR0175/ ISO
15156.
b) The maximum permitted weld metal hardness for carbon steel items shall be 248
HV10. This requirement shall be applicable to weld repair procedures for castings
as well.
c) The maximum permitted weld metal and HAZ hardness for austenite stainless
steels shall be 22 HRC (248 HV10) as per Table A.2 of NACE MR 0175/ ISO
15156, Part-3. For other CRA’s, the hardness values on welds shall be limited to
the maximum permitted for the base material in applicable specification or as
limited by NACE MR 0175/ ISO 15156, whichever is lowest
16.6 WELDING
a) For small bore (1½” and below) butt welded joints in sour service, the root and
hot pass welding shall be carried out using GTAW process.
b) Wherever weld overlay with CRA material is specified for valve components, the
following conditions shall apply:
C Carbon Steel
F Reinforced Thermosetting Resin Pipe ( RTRP )
N Inconel
Q Lined with Non-Metallic
S Stainless Steel
The second (2nd) character indicates flange class / rating:
1 Class 150#
3 Class 300#
6 Class 600#
9 Class 900#
The third (3rd) character indicates corrosion allowance:
0 0.0 mm
3 1.5 mm
5 3.0 mm
The fourth (4th) character indicates the following:
• A - Non-Sour Service
• B - Sour Service, (Except C13B : Non -Sour)
The basis for selection of valve trim materials, in applicable piping classes for the
above mentioned process stream is summarized below:
a) Chloride content for Stream at Sr. No. 2, 4 & 8 is less than 50 ppm. Hence in
accordance with Table – 4 (Appendix – IV) Valve Trim Material as Austenitic
Stainless Steel (Table A2 of NACE MR 0175 / ISO 15156) can be selected for
Stream at Sr. No. 2, 4 & 8. These Streams are covered under Pipe Classes :
C15B, S10B and services as Process Gas (PG), Blow Down (BD) and Fuel Gas
(FG).
All Valves under Process Gas (PG), Blow Down (BD) and Fuel Gas (FG) services
in these pipe classes are defined with Austenitic Stainless Steel Trims.
Valves under services other than these (which are covered in these Pipe
Classes), shall have Super Duplex Stainless Steel as Trim Material.
b) Stream at Sr. No. 1, 3, 5A, 5B, 6 & 7: Valves under services covered by these
streams shall have Super Duplex Stainless Steel (Table A24 of NACE MR0175 /
ISO 15156) as Trim Material.
Page No : 30 of 108
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Date : 17-Jan-14
APPENDIX - I
Design Cond.
SL. Piping Rating C.A. Splecial Flange
MOC Fluid Service Remarks
No. Class Class (mm) Requirement Pressure Temp Facing
bar(g) (°C)
DD - Dedicated Drains
Non-Sour 19.6 -29 to +38
Fuel Oil (Diesel), OF - Fuel Oil (Diesel)
1 C13A 150# 1.5 Service Carbon-Steel 17.7 100 Raised Face
Inert Gas VA - Vent to Atmosphere
13.8 200
IG - Inert Gas
DD - Dedicated Drains
Non-Sour 13.4 -29 to +38
Carbon-Steel Potable/ Fresh Water, AP - Plant Air Flat Face/
2 C13B 150# 1.5 Service 10.5 100
Galvanized Plant Air VA - Vent to Atmosphere Raised Face
9.7 150
WD - Potable / Fresh Water
Raised Face
Non-Sour
NB<2” SDSS, DO - Open Drains (Water) 35.6 -3 to +38 (SDSS)/
8 F30A 300# 0 Service Brackish Water
NB≥2” RTRP WW - Well/ Wash Water 28.1 93 Flat Face
(RTRP)
B
51.7 -29 to +38
WO - Oily Water
12 N30B 300 0 Sour-Service Inconel 625 Oily water 51.5 100 Raised Face NACE
WE - Effluent Water
50.3 150
Design Cond.
SL. Piping Rating C.A. Splecial Flange
MOC Fluid Service Remarks
No. Class Class (mm) Requirement Pressure Temp Facing
bar(g) (°C)
DD - Dedicated Drains
Hydrocarbon Oil, VA - Vent to Atmosphere
0 (SDSS) NB≤2” SDSS, Hydrocarbon WO - Oily Water 19.6 -29 to +38
15 Q15B 150# Sour-Service Raised Face NACE
3 (FBE CS) NB≥3” FBEL-CS Condensate, Oily WE - Effluent Water 17.9 93
Water WT - Treated Effluent Water
WP - Produced Water
Non-Sour
0 (SDSS) NB≤2” SDSS, WF - Firewater 35.6 -29 to +38
16 Q35A 300# Service Brackish Water Raised Face
3 (LEL CS) NB≥3” LEL-CS WW - Well / Wash Water 28.1 93
DD - Dedicated Drains
Hydrocarbon Oil, WO - Oily Water
0 (SDSS) NB≤2” SDSS, Hydrocarbon WE - Effluent Water 51.1 -29 to +38
17 Q35B 300# Sour-Service Raised Face NACE
3 (FBE CS) NB≥3” FBEL-CS Condensate, Oily WP - Produced Water 47 93
Water WW - Well / Wash Water
WT - Treated Effluent Water
Instrument Air,
Methanol AI - Instrument Air
Non-Sour Inhibitor, Antifoam DC - Chemical Drain 19 -29 to +38
Stainless Steel
19 S10A 150# 0 Service Agent, VA - Vent to Atmosphere 16.2 100 Raised Face
Dual Stamped
Demulsifier, Oxygen IN - Inhibitor / Injection 13.7 200
Scavenger, Biocide, Chemicals
MEA Solution
Methanol Inhibitor,
Antifoam Agent, DC - Chemical Drain
Non-Sour 49.6 -29 to +38
Stainless Steel Demulsifier, Oxygen VA - Vent to Atmosphere
21 S30A 300# 0 Service 42.2 100 Raised Face
Dual Stamped Scavenger, Biocide, IN - Inhibitor / Injection
35.7 200
Scale Inhibitor, MEA Chemicals
Solution
BD - Blowdown & Relief
DD - Dedicated Drains
Hydrocarbon Gas,
GH - Glycol 49.6 -29 to +38
Stainless Steel Hydrocarbon
22 S30B 300# 0 Sour-Service PC - Process Condensate 42.2 100 Raised Face NACE
Dual Stamped Condensate,
PG - Process Gas 35.7 200
Glycol
PL - Process Liquid
VA - Vent to Atmosphere
Methanol Inhibitor,
Antifoam Agent, DC - Chemical Drain
Non-Sour 99.3 -29 to +38
Stainless Steel Demulsifier, Oxygen VA - Vent to Atmosphere
23 S60A 600# 0 Service 84.4 100 Raised Face
Dual Stamped Scavenger, Biocide, IN - Inhibitor / Injection
77 200
Scale Inhibitor, MEA Chemicals
Solution
Project Title
Page No : 32 of 108
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
APPENDIX-II
All Piping Material Classes shown in TABLE-2: Piping Class Index, are described in
detail in the following pages.
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
DD-DEDICATED DRAINS OF-FUEL OIL (DIESEL) VA-VENT TO ATMOSPHERE
SERVICE
IG-INERT GAS
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C, SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
ABBR. DESCRIPTION
P PIPE TO PIPE
T EQUAL TEE
RT REDUCING TEE
W WELDOLET
SOL SOCKOLET
½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - C13A
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W P RT T
12 SOL SOL SOL SOL W W W W P RT T
14 SOL SOL SOL SOL W W W W P P P T
16 SOL SOL SOL SOL W W W W W P P P T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - C13A
Page 33 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS PE ½ 1½ XS B 36.10 API-5L GRADE B PSL1
SEAMLESS BE 2 2 XS B 36.10 API-5L GRADE B PSL1
PIPES
B:A 105;
BS EN ISO
NEEDLE SW ½ 1½ 800 T: STELLITED;
15761
SHT NO.:57001
B
B:BODY, T:TRIM
Page 34 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS PE ½ 1½ XS B 36.10 API-5L GRADE B PSL1
BOLTING
BOLT: A 193 GR B7
BOLT STUD ½ 16 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : ASTM B633)
GASKETS
COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 150 B 16.21 / B 16.5
FIBRE, 1/16" (1.5MM) THK
Page 35 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGE RATING)
TEMP DEG C -29 38 100 150
PRESSURE BARG 13.40 13.40 10.50 9.70
AP-PLANT AIR DD - DEDICATED DRAINS VA-VENT TO ATMOSPHERE
SERVICE
WD-POTABLE/FRESH WATER
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C, SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
ABBR. DESCRIPTION
P PIPE TO PIPE
RT REDUCING TEE
T EQUAL TEE
TOL THREADOLET
W WELDOLET
½ T
HEADER SIZE NPS (INCH) - C13B
¾ RT T
1 RT RT T
1½ RT RT RT T
2 RT RT RT RT T
3 B RT RT RT RT RT T
4 TOL TOL TOL TOL TOL RT T
6 TOL TOL TOL TOL TOL RT RT T
8 TOL TOL TOL TOL TOL TOL RT RT T
10 TOL TOL TOL TOL TOL TOL W P RT T
12 TOL TOL TOL TOL TOL TOL W W P RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - C13B
Page 36 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B
REV.
NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API-5L GRADE B PSL1,
SEAMLESS THRD ½ 3 XS B 36.10
GALVANIZED TO ASTM A53
PIPES
ASTM A105,
PLUG SCRM ½ 1½ 3000 B 16.11
GALVANIZED TO ASTM A123
ASTM A105,
THREDOLET SCRF ½ 3 3000 MSS SP-97
GALVANIZED TO ASTM A123
FF
SHT NO.:52378F
Page 37 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B
REV.
NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API-5L GRADE B PSL1,
BOLTING
BOLT: A 193 GR B7
BOLT STUD ½ 12 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : ASTM B633)
Page 38 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B
REVISION
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
BD-BLOWDOWN & RELIEF PO-PROCESS OIL FG-FUEL GAS/ PILOT GAS
SERVICES
6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SS 316L / SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE
SHALL BE C.S.( ASTM A 216 WCB / A 105 N) +3 MM SS 316L OR INCONEL 625 OVERLAY.
8 45 DEGREE BRANCH CONNECTION SHALL BE USED ONLY FOR FLARE LINE.
9 THE DIMENSIONS SHALL BE AS PER APPENDIX III " DETAILS FOR BLIND AND SPACERS "
10 WALL THICKNESS FOR SIZE RANGE 18” - 60” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 17.5 bar, 93°C.
VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
B 11 VALVE SHALL NOT HAVE ZINC COATING.
12 SS 316L AS VALVE TRIM MATERIAL SHALL BE USED FOR PROCESS GAS (PG), BLOWDOWN (BD) AND FUEL GAS (FG) SERVICES ONLY.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
HEADER SIZE NPS (INCH) - C15B
10 W W W W W W W P RT T
12 W W W W W W W W P RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
18 W W W W W W W W W R R R R T
20 W W W W W W W W W W R R R R T
24 W W W W W W W W W W R R R R R T
26 W W W W W W W W W W R R R R R R T
28 W W W W W W W W W W R R R R R R R T
30 W W W W W W W W W W R R R R R R R R T
32 W W W W W W W W W W R R R R R R R R R T
34 W W W W W W W W W W R R R R R R R R R R T
36 W W W W W W W W W W R R R R R R R R R R R T
38 W W W W W W W W W W R R R R R R R R R R R R T
40 W W W W W W W W W W R R R R R R R R R R R R R T
44 W W W W W W W W W W R R R R R R R R R R R R R R T
48 W W W W W W W W W W R R R R R R R R R R R R R R R T B
52 W W W W W W W W W W R R R R R R R R R R R R R R R R T
56 W W W W W W W W W W R R R R R R R R R R R R R R R R R T
60 W W W W W W W W W W R R R R R R R R R R R R R R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 44 48 52 56 60
BRANCH SIZE NPS (INCH) - C15B
Page 39 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B
REVISION
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
ABBR. DESCRIPTION
R REINFORCEMENT PAD
2 R
3 R R
4 R R R
6 R R R R
8 R R R R R
10 R R R R R R
HEADER SIZE NRS (INCH) - C15B
12 R R R R R R R
14 R R R R R R R R
16 R R R R R R R R R
18 R R R R R R R R R R
20 R R R R R R R R R R R
24 R R R R R R R R R R R R
26 R R R R R R R R R R R R R
28 R R R R R R R R R R R R R R
30 R R R R R R R R R R R R R R R
32 R R R R R R R R R R R R R R R R
34 R R R R R R R R R R R R R R R R R
36 R R R R R R R R R R R R R R R R R R
38 R R R R R R R R R R R R R R R R R R R
40 R R R R R R R R R R R R R R R R R R R R
44 R R R R R R R R R R R R R R R R R R R R R
48 R R R R R R R R R R R R R R R R R R R R R R
52 R R R R R R R R R R R R R R R R R R R R R R R
56 R R R R R R R R R R R R R R R R R R R R R R R R
60 R R R R R R R R R R R R R R R R R R R R R R R R R
2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 44 48 52 56 60
NOTE ;
1) RF PAD THICKNESS FOR FOLLOWING BRANCH CONNECTIONS SHALL BE 9.53 MM MIN.: 16" X 16", 18" X 12", 18" X 14", 18" X 16"
2) RF PAD THICKNESS FOR FOLLOWING BRANCH CONNECTIONS SHALL BE 9.53 MM MIN.: 18" X 18", 20" X 20"
Page 40 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ 2 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 3 12 STD B 36.10 API-5L GR B PSL2 NACE+HIC 1
SEAMLESS BE 14 20 S20 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
WELDED LSAW BE 24 36 S20 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
PIPES
Page 41 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAT: RPTFE;
BOLT: A 193 GR B7
BOLT.STUD ½ 60 150 B 18.2 NUT: A 194 GR. 2H 6, 11
(Electro Zinc Plated : ASTM B633) B
Page 42 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200 300
PRESSURE BARG 51.10 51.10 46.60 43.80 39.80
PO-PROCESS OIL DD-DEDICATED DRAINS GY-LEAN GLYCOL
SERVICE
4 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
5 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE SHALL BE C.S.(
ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 OVERLAY.
8 PLUG VALVES ARE INTENDED FOR USE IN SERVICES WITH ENTRAINED ABRASIVE / SAND.
9 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B
BRANCH REINFORCEMENT TABLE
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - C35B
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - C35B
Page 43 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ ¾ S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 1 2 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1
SEAMLESS BE 3 10 STD B 36.10 API-5L GR B PSL2 NACE+HIC 1
PIPES
Page 44 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
BOLT: A 193 GR B7
BOLT.STUD ½ 16 300 B 18.2 NUT : A 194 GR. 2H 6, 9
(Electro Zinc Plated : ASTM B633) B
Page 45 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 102.10 102.10 93.20 87.60
BD-BLOWDOWN AND RELIEF PL-PROCESS LIQUIDS FG-FUEL GAS
SERVICE
4 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
NOTES
5 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE SHALL BE C.S.(
ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 OVERLAY.
8 PLUG VALVES ARE INTENDED FOR USE IN SERVICES WITH ENTRAINED ABRASIVE / SAND.
9 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - C65B
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
18 W W W W W W W W W R R R R T
20 W W W W W W W W W W R R R R T
24 W W W W W W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - C65B
Page 46 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ 2 S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 3 8 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1
PIPES
Page 47 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
BOLT: A 193 GR B7
BOLT.STUD ½ 24 600 B 18.2 NUT : A 194 GR. 2H 6, 9
(Electro Zinc Plated : ASTM B633)
B
Page 48 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A
REVISION
TEMP DEG C -3 38 93
RTRP PIPING SHALL BE USED IN NON-CLASSIFIED AREA ONLY
PRESSURE BARG 13.4/ FV (NOTE A) 13.4/FV (NOTE A) 10.6/FV (NOTE A)
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV) AND FOR DISCHARGE IT
SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WW-WELL / WASHER WATER DO-OPEN DRAINS
SERVICE
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL OF
KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1) RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2) TAPER TAPER ADHESIVE
BONDED 3) BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 90-10 Cu-Ni PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 DO NOT USE GASKETS WITH LINED BUTTERFLY VALVES.
9 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).
NOTE B. BRANCH CONNECTIONS BETWEEN 90-10 CU-NI PIPING NPS 1½" & BELOW AND THE RTRP PIPING SHALL BE MADE BY
PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH 90-10 CU-NI REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - F10A
2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
20 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
24 SS SS SS SS RT RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - F10A
Page 49 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
REDUCING
FF - 2 M/150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145 7
SLIP ON
FLANGES
ALL
BY FILAMENT WOUND REINFORCED- 1,2,3,4,5
* 2 24 ASTM D 5685
MANF. THERMOSETTING-EPOXY FITTING ,6
Page 50 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
BOLTING
BOLT: A 193 GR B7
BOLT.STUD ½ 24 150 B 18.2 NUT: A 194 GR. 2H 9
(Electro Zinc Plated : B633)
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 150 DURAMETER HARDNESS
(Full Face Type) B 16.5
BETWEEN 55-65 SHORE A
Page 51 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B
REVISION
TEMP DEG C -3 38 93
PRESSURE BARG 19.6 / FV (NOTE A) 19.6 / FV (NOTE A) 17.9 / FV (NOTE A)
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV)
AND FOR DISCHARGE IT SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
DD-DEDICATED DRAINS WO-OILY WATER DH-OILY DRAIN
SERVICE
1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM HYDROSTATIC
STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.
2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
PREFERABLY USE RUBBER SEAL LOCK JOINTS. HOWEVER TAPER-TAPER ADHESIVE TYPE JOINTS MAY BE ADOPTED WHEN THE RUBBER
3
SEAL LOCK JOINTS ARE NOT POSSIBLE. BUTT WRAP LAMINATED JOINTS MAY ALSO BE ADOPTED FOR FIELD ADJUSTMENT PURPOSES AS
APPLICABLE. HOWEVER THE APPROVAL OF KOC/COMPANY MUST BE TAKEN IN WRITING.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED TYPE
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL OF
NOTES
KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1) RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2) TAPER TAPER ADHESIVE
BONDED 3) BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
9 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT). B
NOTE B. BRANCH CONNECTIONS BETWEEN SUPER DUPLEX SS PIPING NPS 1½ " & BELOW AND THE RTRP PIPING SHALL BE MADE BY
PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH SUPER DUPLEX SS REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - F10B
1½ RT RT RT T
2 RR RT RT RT T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
THRU
36 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 THRU 36
BRANCH SIZE NPS (INCH) - F10B
Page 52 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 1½ 40S B 36.19
ANNEALED NACE
FILAMENT WOUND
BY 1,2,3,4,
SEAMLESS * 2 36 ASTM D 2996 THERMOSETTING-EPOXY PIPE
PIPES
MANF. 5,6
(RTRP)
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED NACE
NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
REDUCING
FF - 2 M/ 150 125AARH B 16.5 ASTM A 182 GR F53 NACE 7
WELD NECK
FLANGES
* 2 36 ASTM D 5685
MANF. THERMOSETTING EPOXY FITTING 5,6
EXCEPT
B: A 995 GR 5A/ 6A
FLGD
GLOBE 2 16 150 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; SHT
/ FF
NO.:52379F
Page 53 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B: A790
A 995 GR UNS S32750/32760
5A/ 6A
CHECK WAFL/
2 36 150 125AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate Type) FF
SHT NO.:53379DF
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB ½ 1½ 150 125AARH BS EN ISO
/ RF SEAT: RPTFE;NACE;
17292
SHT NO.:54379
B: A 995 GR 5A/ 6A;
VALVES
API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB 2 36 150 125AARH BS EN ISO
/ FF SEAT: RPTFE;
17292
SHT NO.:54379F
B: A 216 GR WCB EPDM LINED
WAFL
BUTTERFLY 3 36 150 125AARH API 609 T: SUPER DUPLEX SS; NACE;
/ FF
SHT. NO.56390F B
B:A 182 GR F 53
FLGD BS EN ISO
NEEDLE ½ 1½ 150 125AARH T: SUPER DUPLEX SS; NACE;
/ RF 15761
B B SHT NO.: 57379
B: BODY, T: TRIM
BOLT: A 193 GR B7
BOLT.STUD ½ 2 150 B 18.2 9
BOLTING
BOLT: A 193 GR B7
9, 10,
BOLT.STUD 2 36 150 B 18.2 NUT: A 194 GR. 2H
11
(Electro Zinc Plated : B633)
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 150 DURAMETER HARDNESS
(Full Face Type) B 16.5
BETWEEN 55-65 SHORE A
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
26 36 150 DURAMETER HARDNESS
(Full Face Type) B 16.47A
BETWEEN 55-65 SHORE A
Page 54 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A
REVISION
TEMP DEG C -3 38 93 RTRP PIPING SHALL BE USED IN NON-CLASSIFIED AREA
PRESSURE BARG 35.6 / FV (NOTE A) 35.6 / FV (NOTE A) 28.1 / FV (NOTE A) ONLY
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV)
AND FOR DISCHARGE IT SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WW-WELL / WASHER WATER DO-OPEN DRAINS
SERVICE
1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM
HYDROSTATIC STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.
2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
3 FOR FIELD ADJUSMENTS,TAPER-TAPER ADHESIVE TYPE JOINTS OR BUTT WRAP LAMINATED JOINTS MAY BE USED. HOWEVER FOR
BUTT WRAP LAMINATED JOINTS PRIOR KOC APPROVAL IS NECESSARY.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED TYPE
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL
OF KOC/COMPANY.
NOTES
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1)RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2)TAPER TAPER ADHESIVE
BONDED 3)BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 USE FOR INSTRUMENTS,VENTS AND DRAINS ONLY.
9 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE
WITH PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).
NOTE B. BRANCH CONNECTIONS BETWEEN SUPER DUPLEX SS PIPING NPS 1½" & BELOW AND THE RTRP PIPING SHALL BE MADE
BY PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH SUPER DUPLEX SS REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - F30A
2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
20 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
24 SS SS SS SS RT RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - F30A
Page 55 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A 790 UNS S32750/32760
SEAMLESS PE ½ 1½ 40S B 36.19
ANNEALED
FILAMENT WOUND REINFORCED-
BY 1,2,3,4,
SEAMLESS * 2 24 ASTM D2996 THERMOSETTING-EPOXY PIPE
PIPES
MANF. 5,6
(RTRP)
ASTM A 790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED
NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
REDUCING
FF - 2 M/ 300 125AARH B 16.5 ASTM A182 GR F53 7
FLANGES
SLIP ON
EXCEPT
FITTINGS
Page 56 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B: A 790
A 182 GR FUNS
53; S32750/32760
API 6D/
T: SUPER DUPLEX SS;
BALL, FB SW ½ 1½ 800 BS EN ISO 9
SEAT: RPTFE;
17292
SHT NO.:54082
B: A 182 GR F 53;
API 6D/
SCRF X T: SUPER DUPLEX SS;
BALL, FB ½ ½ 800 BS EN ISO 8, 9
SCRM SEAT: RPTFE;
17292
SHT NO.:54082S
B: A 182 GR F 53;
API 6D/
T: SUPER DUPLEX SS;
BALL, FB SW ½ 1½ 800 BS EN ISO 9
SEAT: RPTFE;
17292
VALVES
SHT NO.:54082Y
B: A 182 GR F 53;
API 6D/
SW X T: SUPER DUPLEX SS;
BALL, FB ¾ 1½ 800 BS EN ISO 8, 9
SCRF SEAT: RPTFE;
17292
SHT NO.:54082X
B:B 148-UNS C95800;
API 6D/
FLGD T: Monel / Ni Al Bronze;
BALL, FB 2 24 300 125AARH BS EN ISO
/ FF SEAT: RPTFE;
17292
SHT. NO.54478F
B: BODY, T: TRIM
Page 57 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B
REVISION
PRESSURE BARG 47.1 / FV (NOTE A) 47.1 / FV (NOTE A) 47.1 / FV (NOTE A)
NOTE - A :
1 : RTRP PIPE SHALL BE DESIGNED TO WITHSTAND SYSTEM DESIGN PRESSURE & TEMPERATURE AND NEED NOT BE DESIGNED TO THE
PRESSURE LIMIT OF THIS CLASS.
2 : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV) AND FOR DISCHARGE IT SHALL
BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WO-OILY WATER WE-EFFLUENT WATER DH-OILY DRAIN
SERVICE
1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM
HYDROSTATIC STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.
2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
PREFERABLY USE RUBBER SEAL LOCK JOINTS. HOWEVER TAPER-TAPER ADHESIVE TYPE JOINTS MAY BE ADOPTED WHEN THE
3
RUBBER SEAL LOCK JOINTS ARE NOT POSSIBLE. BUTT WRAP LAMINATED JOINTS MAY BE ADOPTED FOR FIELD ADJUSTMENT
PURPOSES. HOWEVER THE APPROVAL OF KOC / COMPANY MUST BE TAKEN IN WRITING.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
NOTES
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL
OF KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1)RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2)TAPER TAPER ADHESIVE
BONDED 3)BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
9 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
B
11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).
1½ RT RT RT T
2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
THRU
36 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 THRU 36
BRANCH SIZE NPS (INCH) - F30B
Page 58 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 1½ 40S B 36.19
ANNEALED NACE
FILAMENT WOUND
BY 1,2,3,4,
SEAMLESS * 2 36 ASTM D 2996 THERMOSETTING-EPOXY RESIN
MANF. 5,6
PIPES
PIPE (RTRP)
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED NACE
NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
REDUCING
FF - 2 M/ 300 125AARH B 16.5 ASTM A 182 GR F53 NACE 7
WELD NECK
FLANGES
EXCEPT
B
SWAGE ECC. BE ½ 1½ M BS 3799 ASTM A 182 GR F53 NACE
/ FF
10434 SHT NO.:51479F
Page 59 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS;
VALVES
BOLT: A 193 GR B7
BOLT.STUD ½ 2 300 B 18.2 9
BOLTING
BOLT: A 193 GR B7
9, 10,
BOLT.STUD 2 36 300 B 18.2 NUT: A 194 GR. 2H
11
(Electro Zinc Plated : B633)
B
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 300 DURAMETER HARDNESS BETWEEN
(Full Face Type) B 16.5
55-65 SHORE A
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/ B 16.47
26 36 300 DURAMETER HARDNESS BETWEEN
(Full Face Type) A
55-65 SHORE A
Page 60 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT B
N10B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 20.00 20.00 17.70 13.80
WO - OILY WATER WE - EFFLUENT WATER
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 FOR PIPE, FITTINGS, FLANGES, SPECTACLE BLINDS / BLINDS & SPACERS, ETC OF SIZE NPS 4" AND ABOVE, AND FOR SERVICE
TtMPERATURE (-) 29 °C AND ABOVE, CARBON STEEL WITH INCONEL LINED (INSTEAD OF SOLID INCONEL 625) MAY BE CONSIDERED WITH
APPROVAL OF KOC.
5 FOR BALL VALVES SIZE NPS 16" AND ABOVE AND FOR TEMP (-) 29 °C AND ABOVE, CARBON STEEL ASTM A 216 WCB WITH INCONEL 625
LINED BODY AND BALL (INSTEAD OF SOUD INCONEL 625) MAY BE CONSIDERED.
ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - N10B
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
18 W W W W W W W W W W RT RT RT T
20 W W W W W W W W W W RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20
BRANCH SIZE NPS (INCH) - N10B
Page 61 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10B B
CLASS 150# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - NACE MR0175 / ISO 15156
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
BLIND AND SPACER FF 16 20 150 125AARH B16.48 ASTM B443-UNS N006625 NACE
EXCEPT
FITTINGS
RF
10434 SHT NO.: 51399
B:B564-UNS N06625;
FLGD/
GLOBE 2 16 150 125AARH BS 1873 T: INCONEL 625; NACE;
RF
SHT NO.: 52399
B:B564-UNS N06625;
VALVES
CHECK WAFL/
3 20 150 125AARH API 594 T: INCONEL 625; NACE;
(Dual Plate Lug Type) RF
SHT NO.: 53399D
BOLT: A 193 GR B7
BOLT.STUD ½ 20 150 B 18.2
NUT: A 194 GR. 2H
COMPRESSED NON-ASBESTOS
FLAT RING ½ 20 150 B 16.21/ B 16.5
FIBRE, 1/16" (1.5 mm) THICK
Page 62 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C
REVISION
TEMP DEG C -29 38 100 200
PRESSURE BARG 20.00 20.00 17.70 13.80
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS FOR 8" AND ABOVE)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
PL-PROCESS LIQUID
SERVICE
MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 VALVES WITH CARBON STEEL BODY 3MM INCONEL 625 LINED MAY BE CONSIDERED IF SIZE PERMITS
ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - N10C
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
18 W W W W W W W W W W RT RT RT T
20 W W W W W W W W W W RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20
BRANCH SIZE NPS (INCH) - N10C
Page 63 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
B:B564-UNS N06625;
FLGD/
GLOBE 2 6 150 125AARH BS 1873 T: INCONEL 625; NACE; 4
RF
SHT NO.: 52399
Page 64 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
B:B564-UNS N06625;
CHECK WAFL/
3 6 150 125AARH API 594 T: INCONEL 625; NACE; 4
(Dual Plate Lug Type) RF
SHT NO.: 53399D
B: BODY, T: TRIM
GASKETS BOLTING
BOLT: A 193 GR B7
BOLT.STUD ½ 20 150 B 18.2
NUT: A 194 GR. 2H B
B
COMPRESSED NON-ASBESTOS
FLAT RING ½ 20 150 B 16.21/ B 16.5
FIBRE, 1/16" (1.5 mm) THICK
Page 65 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30B B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS)
TEMP DEG C -29 38 100 150
PRESSURE BARG 51.70 51.70 51.50 50.30
WO - OILY WATER WE - EFFLUENT WATER
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 FOR PIPE, FITTINGS, FLANGES, SPECTACLE BLINDS / BLINDS & SPACERS, ETC OF SIZE NPS 4" AND ABOVE, AND FOR SERVICE
TtMPERATURE (-) 29 °C AND ABOVE, CARBON STEEL WITH INCONEL LINED (INSTEAD OF SOLID INCONEL 625) MAY BE CONSIDERED WITH
APPROVAL OF KOC.
5 FOR BALL VALVES SIZE NPS 16" AND ABOVE AND FOR TEMP (-) 29 °C AND ABOVE, CARBON STEEL ASTM A 216 WCB WITH INCONEL 625
LINED BODY AND BALL (INSTEAD OF SOUD INCONEL 625) MAY BE CONSIDERED.
ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - N30B
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - N30B
Page 66 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30B B
CLASS 300# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - NACE MR0175 / ISO 15156
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
BLIND AND SPACER FF 14 16 300 125AARH B16.48 ASTM B443-UNS N006625 NACE
EXCEPT
FITTINGS
RF
10434 SHT NO.: 51499
B:B564-UNS N06625;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T: INCONEL 625; NACE;
RF
SHT NO.: 52499
B:B564-UNS N06625;
VALVES
CHECK WAFL/
3 16 300 125AARH API 594 T: INCONEL 625; NACE;
(Dual Plate Lug Type) RF
SHT NO.: 53499D
BOLT: A 193 GR B7
BOLT.STUD ½ 16 300 B 18.2
NUT: A 194 GR. 2H
COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 300 B 16.21/ B 16.5
FIBRE, 1/8" (3 mm) THICK
Page 67 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C
REVISION
TEMP DEG C -29 38 100 200
PRESSURE BARG 51.70 51.70 51.50 48.30
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS FOR 8" AND ABOVE)
TEMP DEG C -29 38 100 200
PRESSURE BARG 51.10 51.10 46.60 43.80
PL-PROCESS LIQUID
SERVICE
MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 VALVES WITH CARBON STEEL BODY 3MM INCONEL 625 LINED MAY BE CONSIDERED IF SIZE PERMITS
ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
HEADER SIZE NPS (INCH) - N10C
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - N10C
Page 68 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
B:B564-UNS N06625;
FLGD/
GLOBE 2 6 300 125AARH BS 1873 T: INCONEL 625; NACE; 4
RF
SHT NO.: 52499
Page 69 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C
REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
B:B564-UNS N06625;
CHECK WAFL/
2 6 300 125AARH API 594 T: INCONEL 625; NACE; 4
(Dual Plate Lug Type) RF
SHT NO.: 53499D
B: BODY, T: TRIM
GASKETS BOLTING
BOLT: A 193 GR B7
BOLT.STUD ½ 16 300 B 18.2
NUT: A 194 GR. 2H
COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 300 B 16.21/ B 16.5
FIBRE, 1/8" (3 mm) THICK
Page 70 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)
TEMP DEG C -29 38 100
PRESSURE BARG 13.40 13.40 10.50
FF - FIRE FOAM WF-FIRE WATER WW-WELL/WASH WATER
SERVICE
XG-FOAM
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 GASKETS MAY NOT BE REQUIRED WITH LINED BUTTERFLY VALVES.
6 WHERE 90-10 CU-NI PIPING IS SPECIFIED, THE MAXIMUM VELOCITY OF THE LINE FLUID SHALL NOT EXCEED 3 METERS / SEC FOR
CONTINUOUS OPERATION.
7 WALL THICKNESS FOR SIZE RANGE 18” - 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 10.8 bar, 93°C.
ABBR. DESCRIPTION
P PIPE TO PIPE
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)
NOTE B. BRANCH CONNECTION BETWEEN 90-10 CU-NI PIPING NPS 2" AND BELOW AND LIQUID EPOXY LINED PIPING SHALL BE
MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH 90-10 CU- NI REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q15A
2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W P RT T
12 SS SS SS SS SS W W W P RT T
14 SS SS SS SS SS W W W P P P T
16 SS SS SS SS SS W W W W P P P T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q15A
Page 71 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
EPOXY LINED
EXCEPT
ASTM A234 GR WPB LIQUID EPOXY
CAP BE 24 24 M B 16.9 1,2
LINED
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS; CB: CAPILLARY BRAZED
B: B62 - UNS C83600
FLGD
GATE ½ 2 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 51380F
API 600/ B: B148-UNS C95800;
FLGD
GATE 3 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ RF
10434 SHT NO.:51378
B: B62 - UNS C83600
FLGD
GLOBE ½ 2 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 52380F
B:B 148-UNS C95800;
FLGD
GLOBE 3 16 150 125AARH BS 1873 T: MONEL / Ni Al Bronze;
/ RF
SHT NO.:52378
B: B62 - UNS C83600
VALVES
CHECK FLGD
½ 2 150 125AARH MSS-SP-80 T: BRONZE;
(Piston Lift Type) / FF
SHT NO.: 53380P
B:B 148-UNS C95800;
CHECK WAFL/
3 24 150 125AARH API 594 T: MONEL / Ni Al Bronze;
(Dual Plate LugType) RF
SHT NO.:53378D
API 6D/ B: B62 - UNS C83600
FLGD
BALL, FB ½ 2 150 125AARH BS EN ISO T: MONEL / BRONZE; B
/ FF
17292 SHT NO.: 54380F
API 6D/ B:B 148-UNS C95800;
FLGD
BALL, FB 3 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ RF
17292 SEAT: RPTFE; SHT. NO.54378
B:A 216 GR WCB EPDM LINED;
WAFL /
BUTTERFLY 3 24 150 125AARH API 609 T: MONEL / Ni Al Bronze; 5
RF
SHT. NO.56381
B: BODY, T: TRIM
Page 72 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
BOLT: A 193 GR B7
BOLT.STUD ½ 24 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : B633)
Page 73 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 93
PRESSURE BARG 19.60 19.60 17.90
DD-DEDICATED DRAINS VA-VENT TO ATMOSPHERE WE-EFFLUENT WATER
SERVICE
OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175 / ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO ASTM A193
GR.B7M / A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 BALL VALVES IN THE SIZE RANGE OF 16" AND ABOVE CAN HAVE BODY AND BALL MOC AS C.S.( ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 WELD
OVERLAY.
9 THE DIMENSIONS SHALL BE AS PER APPENDIX III: "DETAILS FOR BLIND AND SPACERS"
10 WALL THICKNESS FOR SIZE RANGE 18” - 36” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 17.5 bar, 93°C.
11 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
BRANCH REINFORCEMENT TABLE
ABBR. DESCRIPTION
P PIPE TO PIPE
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)
NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING NPS 2" AND BELOW AND CS FUSION BONDED EPOXY LINED PIPING SHALL
BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX SS REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q15B
2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W P RT T
12 SS SS SS SS SS W W W P RT T
14 SS SS SS SS SS W W W P P P T
16 SS SS SS SS SS W W W W P P P T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
THRU
36 SS SS SS SS SS W W W W W R R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 THRU 36
BRANCH SIZE NPS (INCH) - Q15B
Page 74 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B
REV.
TYPE ENDS (INCH NB) THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 40S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION BONDED
SEAMLESS BE 3 12 STD B 36.10 1,2
EPOXY LINED NACE + HIC
API-5L GRADE B PSL2 FUSION BONDED
PIPES
EXCEPT
ASTM A234 GR WPB FUSION BONDED
CAP BE 24 36 M B 16.9 1,2
EPOXY COATED NACE + HIC
ASTM A105N FUSION BONDED EPOXY
WELDOLET BE 3 10 M MSS SP-97 1,2
LINED NACE
SWAGE CONC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5
Page 75 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B
REV.
TYPE ENDS (INCH NB) THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
ASTM
B: A790
A 182 GR UNS
F 53;S32750/32760
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB ½ 3 150 125AARH BS EN ISO
/ RF SEAT: RPTFE; NACE;
17292
SHT NO.:54379
B:A 995 GR 5A/ 6A;
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB 4 36 150 125AARH BS EN ISO 8
VALVES
BOLT: A 193 GR B7
BOLT.STUD ½ 3 150 B 18.2 7
BOLTING
BOLT: A 193 GR B7
BOLT.STUD 3 36 150 B 18.2 NUT: A 194 GR. 2H 7, 11
(Electro Zinc Plated : B633)
Page 76 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)
TEMP DEG C -29 38 93
PRESSURE BARG 35.60 35.60 28.10
WF-FIRE WATER WW-WELL/ WASH WATER
SERVICE
5 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO ASTM A193
GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
6 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE WITH PIPE
NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
7 USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY.
8 THE DIMENSIONS SHALL BE AS PER APPENDIX III : "DETAILS FOR BLIND AND SPACERS"
9 WALL THICKNESS FOR SIZE RANGE 18” - 32” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 23 bar, 93°C.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING NPS 2" AND BELOW AND LIQUID EPOXY LINED PIPING SHALL BE MADE
BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX SS REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q35A
2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W R RT T
12 SS SS SS SS SS W W W R RT T
14 SS SS SS SS SS W W W R R R T
16 SS SS SS SS SS W W W W R R R T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
THRU
32 SS SS SS SS SS W W W W W R R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 THRU 32
BRANCH SIZE NPS (INCH) - Q35A
Page 77 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A
REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS PE ½ 1½ 40S B 36.19
ANNEALED
ASTM A790 UNS S32750/32760
SEAMLESS BE 2 2 40S B 36.19
ANNEALED
API-5L GRADE B PSL1 LIQUID
SEAMLESS BE 3 12 STD B 36.10 1,2
EPOXY LINED
API-5L GRADE B PSL1 LIQUID
PIPES
WELD NECK RF 3 24 M/300 125AARH B 16.5 ASTM A105 LIQUID EPOXY LINED 1,2,4
WELD NECK RF 26 32 M/300 125AARH B 16.47 A ASTM A105 LIQUID EPOXY LINED 1,2,4
REDUCING
RF - 3 M/300 125AARH B 16.5 ASTM A182 GR F53 2
SLIP ON
FLANGES
Page 78 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A
REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API 600/ ASTM
B:A A790
995 UNS6A
GR 5A/ S32750/32760
FLGD
GATE 2 2 300 125AARH BS EN ISO T: SUPER DUPLEX SS;
/ RF
10434 SHT NO.:51482
API 600/ B:B 148-UNS C95800;
FLGD
GATE 3 24 300 125AARH BS EN ISO T: Monel / Ni Al Bronze
/ RF
10434 SHT NO.:51478
B:B 148-UNS C95800;
FLGD
GATE 26 32 300 125AARH API 6D T: Monel / Ni Al Bronze
/ RF
SHT NO.:51478
API 602/ B:A 182 GR F 53
GLOBE SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
15761 SHT NO.:52082
B:A 995 GR 5A/ 6A
FLGD
GLOBE 2 2 300 125AARH BS 1873 T: SUPER DUPLEX SS;
/ RF
SHT NO.:52482
B:B 148-UNS C95800;
FLGD
GLOBE 3 12 300 125AARH BS 1873 T: Monel / Ni Al Bronze;
/ RF
SHT NO.:52478
API 602/ B:A 182 GR F 53
CHECK
SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
(Piston Lift Type)
15761 SHT NO.:53082
B:A 995 GR 5A/ 6A
CHECK WAFL/
2 2 300 125AARH API 594 T: SUPER DUPLEX SS;
VALVES
BOLT: A 193 GR B7 ;
BOLT.STUD ½ 3 300 B 18.2 5
BOLTING
BOLT: A 193 GR B7 ;
BOLT.STUD 3 32 300 B 18.2 NUT: A 194 GR. 2H ; 5, 10
(Electro Zinc Plated : B633)
Page 79 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 93
PRESSURE BARG 51.10 51.10 47.00
DD-DEDICATED DRAINS WE-EFFLUENT WATER WP-PRODUCED WATER
SERVICE
5 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES,CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 BALL VALVES IN THE SIZE RANGE OF 16" AND ABOVE CAN HAVE BODY AND BALL MOC AS C.S.( ASTM A 216 WCB / A 105 N) +3 MM
INCONEL 625 WELD OVERLAY.
9 WALL THICKNESS FOR SIZE RANGE 18” - 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 25 bar, 93°C.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)
NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING SIZES 2" AND BELOW AND CS FUSION BONDED EPOXY LINED
PIPING SHALL BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX
SS FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q35B
2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W R RT T
12 SS SS SS SS SS W W W R RT T
14 SS SS SS SS SS W W W R R RT T
16 SS SS SS SS SS W W W W R R R T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q35B
Page 80 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 40S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 3 10 STD B 36.10 BONDED EPOXY LINED 1, 2
NACE + HIC
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 12 16 S40 B 36.10 BONDED EPOXY LINED 1, 2
NACE + HIC
PIPES
EXCEPT
ASTM A234 GR WPB FUSION
CAP BE 24 24 M B 16.9 BONDED EPOXY COATED 1,2
NACE + HIC
ASTM A105N FUSION BONDED
WELDOLET BE 3 10 M MSS SP-97 1,2
EPOXY LINED NACE
Page 81 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B:A 182 GR F 53
FLGD BS EN ISO
NEEDLE ½ ½ 300 125AARH T: SUPER DUPLEX SS;
/ RF 15761
B SHT NO.:57479
B:BODY, T:TRIM
BOLT: A 193 GR B7
BOLT.STUD ½ 3 300 B 18.2 7
BOLTING
BOLT: A 193 GR B7
BOLT.STUD 3 24 300 B 18.2 NUT: A 194 GR. 2H 7, 10
(Electro Zinc Plated : B633)
GASKETS
Page 82 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100
PRESSURE BARG 153.20 153.20 139.80
WE-EFFLUENT WATER
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES,CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 WALL THICKNESS FOR SIZE 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 141.3 bar, 93°C.
B
9 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
ABBR. DESCRIPTION
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)
NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING SIZES 2" AND BELOW AND CS FUSION BONDED EPOXY LINED
PIPING SHALL BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX
SS FLANGE.
½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q95B
2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W W RT T
12 SS SS SS SS SS W W W W RT T
14 SS SS SS SS SS W W RT RT RT RT T
16 SS SS SS SS SS W W RT RT RT RT RT T
18 SS SS SS SS SS W W W RT RT RT RT RT T
20 SS SS SS SS SS W W W RT RT RT RT RT RT T
24 SS SS SS SS SS W W W W W W W W RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q95B
Page 83 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 80S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 3 3 S160 B 36.10 BONDED EPOXY LINED 1,2
NACE + HIC
API-5L GRADE B PSL2 FUSION
PIPES
WELD NECK RTJ ½ 2 M/1500 32AARH B 16.5 ASTM A182 GR F53 NACE 5
ASTM A105N FUSION BONDED
WELD NECK RTJ 3 24 M/900 32AARH B 16.5 1,2,4
EPOXY LINED NACE
REDUCING
RTJ - 3 M/900 32AARH B 16.5 ASTM A182 GR F53 NACE 3
WELD NECK
BLIND RTJ ½ 2 1500 32AARH B 16.5 ASTM A182 GR F53 NACE
ASTM A105N FUSION BONDED
FLANGES
EXCEPT
ASTM A234 GR WPB FUSION
CAP BE 24 24 M B 16.9 BONDED EPOXY COATED 1,2
NACE + HIC
ASTM A105N FUSION BONDED
WELDOLET BE 3 16 M MSS SP-97 1,2
EPOXY LINED NACE
Page 84 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B:A A790
995 UNS6A
GR 5A/ S32750/32760
FLGD
GLOBE 3 14 900 32AARH BS 1873 T: SUPER DUPLEX SS;NACE;
/ RTJ
SHT NO.:52679
API 602/ B:A 182 GR F 53
CHECK FLGD
½ 1½ 1500 32AARH BS EN ISO T: SUPER DUPLEX SS;NACE;
(Piston Lift Type) / RTJ
15761 SHT NO.:53779P
B:A 995 GR 5A/ 6A
CHECK WAFL/
2 2 1500 32AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate LugType) RTJ
SHT NO.:53779D
B:A 995 GR 5A/ 6A
CHECK WAFL/
3 20 900 32AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate Type) RTJ
VALVES
SHT NO.:53679D
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB ½ 2 1500 32AARH BS EN ISO
/ RTJ SEAT: RPTFE;
17292
SHT NO.:54779
B: A 995 GR 5A/ 6A;
API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB 3 24 900 32AARH BS EN ISO
/ RTJ SEAT: RPTFE;
17292
SHT NO.:54679
B:A 995 GR 5A/ 6A;;
FLGD
BUTTERFLY 4 24 900 32AARH API 609 T: SUPER DUPLEX SS; NACE;
/ RTJ
SHT. NO.56679
B:BODY, T:TRIM
BOLT: A 193 GR B7
BOLT.STUD ½ 2 1500 B 18.2 7
NUT: A 194 GR. 2H
BOLTING
BOLT: A 193 GR B7
BOLT.STUD 3 3 900 B 18.2 7
NUT: A 194 GR. 2H
BOLT: A 193 GR B7
BOLT.STUD 3 24 900 B 18.2 NUT: A 194 GR. 2H 7, 9
(Electro Zinc Plated : B633)
Page 85 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.00 19.00 16.20 13.70
AI-INSTRUMENT AIR DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET
½ T
HEADER SIZE NPS (INCH) - S10A
¾ RT T
1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S10A
Page 86 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 2 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
PIPES
Page 87 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312
B:A 182 GR FTP316/316L;
316/316L
API 6D/
SCRM T: SS 316/316L;
BALL, FB ½ ½ 800 BS EN ISO 1,2,3
X SCRF SEAT:RPTFE
17292
SHT. NO.54061S
B:A 182 GR F 316/316L;
API 6D/
SW X T: SS 316/316L;
BALL, FB ¾ 1½ 800 BS EN ISO 1,2,3
SCRF SEAT:RPTFE
VALVES
17292
SHT. NO.54061X
B:A 351 GR CF8M;
API 6D/
FLGD/ T: SS 316/316L;
BALL, FB 2 12 150 125AARH BS EN ISO 3
RF SEAT: RPTFE
17292
SHT. NO.54361
BOLT: A 193 GR B7
BOLT.STUD ½ 12 150 B 18.2 7
NUT : A 194 GR. 2H
Page 88 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.00 19.00 16.20 13.70
BD - BLOWDOWN & RELIEF DD - DEDICATED DRAINS GH - GLYCOL
SERVICE
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
B ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
SS 316/ 316L AS VALVE TRIM MATERIAL SHALL BE USED FOR PROCESS GAS (PG), BLOWDOWN (BD) AND FUEL GAS (FG) SERVICES
8
ONLY.
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
HEADER SIZE NPS (INCH) - S10B
¾ RT T
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S10B
Page 89 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10B
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS BE ½ 2 40S B 36.19 3
DUAL STAMPED NACE
ASTM A312 TP 316/316L
SEAMLESS BE 3 4 10S B 36.19
DUAL STAMPED NACE
PIPES
CAP BE 6 12 M B 16.9
DUAL STAMPED NACE
ASTM A182 GR F316/316L
WELDOLET BE 2 6 M MSS SP-97
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE CONC BE ½ 3 M BS 3799 3
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE ECC BE ½ 3 M BS 3799 3
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L; NACE
FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 51363 8
RF
15761 T: SS316 / 316L; SHT NO:-51364
API 600/ B:A 351 GR CF8M; NACE
FLGD/
GATE 2 12 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 51363 8
RF
10434 T: SS316 / 316L; SHT NO:-51364
API 602/ B:A 182 GR F 316/316L; NACE
FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 52363 8
RF
15761 T: SS316 / 316L; SHT NO:-52364
B:A 351 GR CF8M; NACE
FLGD/
VALVES
BOLT: A 193 GR B7
BOLT.STUD ½ 12 150 B 18.2 7
NUT: A 194 GR. 2H
Page 90 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 49.60 49.60 42.20 35.70
DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE IN - INHIBITOR / INJECTION CHEMICALS
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B
BRANCH REINFORCEMENT TABLE
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
HEADER SIZE NPS (INCH) - S30A
1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S30A
Page 91 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 2 40S B 36.19
DUAL STAMPED
PIPES
DUAL STAMPED
ASTM A182 GR F316/316L
BLIND RF ½ 12 300 125AARH B 16.5
DUAL STAMPED
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 12 300 125AARH B16.48
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A 403 GR WP316/316L
ALL BE 2 4 M B 16.9
DUAL STAMPED
ASTM A 403 GR WP316/316L -W
BE 6 12 M B 16.9
DUAL STAMPED
EXCEPT
ASTM A182 GR F316/316L
CAP SCRF ½ 1½ 3000 B 16.11
DUAL STAMPED
FITTINGS
Page 92 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B:A 182 GR F 316/316L;
API 6D/
T: SS 316/316L;
BALL, FB SW ½ 1½ 800 BS EN ISO 2,3
SEAT: RPTFE
17292
SHT. NO.54061
B:A 182 GR F 316/316L;
API 6D/
SCRM X T: SS 316/316L;
BALL, FB ½ ½ 800 BS EN ISO 1,2,3
SCRF SEAT: RPTFE
17292
SHT. NO.54061S
VALVES
BOLT: A 193 GR B7
BOLT.STUD ½ 12 300 B 18.2 7
NUT: A 194 GR. 2H
GASKETS
Page 93 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 49.60 49.60 42.20 35.70
BD - BLOWDOWN & RELIEF DD - DEDICATED DRAINS GH - GLYCOL
SERVICE
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
8 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B
BRANCH REINFORCEMENT TABLE
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
HEADER SIZE NPS (INCH) - S30B
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
Page 94 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B
Page 95 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B
REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS BE ½ 2 40S B 36.19 3
DUAL STAMPED NACE
ASTM A312 TP 316/316L
SEAMLESS BE 3 4 10S B 36.19
DUAL STAMPED NACE
PIPES
CAP BE 6 16 M B 16.9
DUAL STAMPED NACE
ASTM A182 GR F316/316L
WELDOLET BE 2 8 M MSS SP-97
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE CONC BE ½ 3 M BS 3799
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE ECC BE ½ 3 M BS 3799
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L;
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
15761 SHT NO.:51463
API 602/ B:A 182 GR F 53
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 8
RF
15761 SHT NO.:51479
API 600/ B:A 351 GR CF8M;
FLGD/
GATE 2 16 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
10434 SHT NO.:51463
API 602/ B:A 182 GR F 316/316L;
FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
15761 SHT NO.:52463
B:A 351 GR CF8M;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T: Super Duplex SS; NACE
VALVES
RF
SHT NO.:52463
API 602/ B:A 182 GR F 316/316L;
CHECK FLGD/
½ 1½ 300 125AARH BS EN T: Super Duplex SS; NACE
(Piston Lift Type) RF
ISO15761 SHT NO.:53463P
B:A 351 GR CF8M;
CHECK FLGD/
2 16 300 125AARH BS 1868 T: Super Duplex SS; NACE
(Swing Type) RF
SHT NO.:53463
B:A 182 GR F 316/316L;
API 6D/
FLGD/ T: Super Duplex SS; NACE
BALL, FB ½ 1½ 300 125AARH BS EN ISO 2
RF SEAT:RPTFE
17292
SHT. NO.54463
B:A 351 GR CF8M;
API 6D/
FLGD/ T: Super Duplex SS; NACE
BALL, FB 2 16 300 125AARH BS EN ISO 2
RF SEAT: RPTFE
17292
SHT. NO.54463
B:BODY, T:TRIM
BOLTING
BOLT: A 193 GR B7
BOLT.STUD ½ 16 300 B 18.2 7
NUT: A 194 GR. 2H
Page 96 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B
REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
Spiral-Wound, SS316 Windings,
Flexible Graphite Filled, Carbon Steel
SPIRAL ½ 16 300 B 16.20 / B 16.5
Outer Ring, & SS316 Inner Ring, 4.50
MM Thick , NACE
Page 97 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A
REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 99.30 99.30 84.40 71.30
DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE IN - INHIBITOR / INJECTION CHEMICALS
SERVICE
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B
BRANCH REINFORCEMENT TABLE
ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET
½ T
¾ RT T
HEADER SIZE NPS (INCH) - S60A
1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S60A
Page 98 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 4 40S B 36.19
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 6 6 40S B 36.19
PIPES
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 8 10 80S B 36.19
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 12 12 S80 B B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW RF ½ 1½ 600 125AARH B 16.5
DUAL STAMPED
ASTM A182 GR F316/316L
WELD NECK RF 2 12 M/600 125AARH B 16.5 4
DUAL STAMPED
FLANGE
Page 99 of 108
PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A
REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B:A 351 GR CF8M;
CHECK FLGD/
2 12 600 125AARH BS 1868 T: SS 316/316L;
(Swing Type) RF
SHT NO.:53561
API 6D/ B:A 351 GR CF8M;
BALL, FB SW ½ 1½ 800 BS EN ISO T: SS 316/316L; SEAT: RPTFE 2,3
17292 SHT. NO.54061
API 6D/ B:A 351 GR CF8M;
VALVES
SCRM
BALL, FB ½ ½ 800 BS EN ISO T: SS 316/316L; SEAT:RPTFE 1,2,3
X SCRF
17292 SHT. NO.54061S
API 6D/ B:A 351 GR CF8M;
SW X
BALL, FB ¾ 1½ 800 BS EN ISO T: SS 316/316L; SEAT:RPTFE 1,2,3
SCRF
17292 SHT. NO.54061X
API 6D/ B:A 351 GR CF8M;
FLGD/
BALL, FB 2 12 600 125AARH BS EN ISO T: SS 316/316L; SEAT: RPTFE 3
RF
17292 SHT. NO.54561
B: BODY, T: TRIM
GASKETS BOLTING
BOLT: A 193 GR B7
BOLT.STUD ½ 12 300 B 18.2 7
NUT: A 194 GR. 2H
APPENDIX-III
TABLE-3 NON DESTRUCTIVE EXAMINATION & HARDNESS SURVEY-MINIMUM
REQUIREMENTS
UT HARDNESS SURVEY
MPT /LPT % RT %
% %
PIPE CLASS RATING
BRW SW BRW BW SW BRW BW SW BRW BW
C13A Carbon Steel 150 --- 10 30 --- 10 --- 10 --- --- ---
C13B Carbon Steel, Galvanized 150 --- 10 30 --- 10 --- 10 --- --- ---
C65B Carbon Steel, NACE 600 50 --- 30 30 --- --- 100 --- 30 30
RTRP PIPING
Cu - Ni (Below 2") 150 --- --- --- --- --- --- --- --- --- ---
F10A
RTRP (2" & Above) 150 --- --- --- --- --- --- --- --- --- ---
Super Duplex SS ( Below 2") 300 --- --- --- --- --- --- --- --- --- ---
F30A
RTRP (2" & Above) 300 --- --- --- --- --- --- --- --- --- ---
Super Duplex SS ( Below 2"),
150 / 300 100 --- 100 --- --- --- 100 --- 50 50
F10B / NACE
F30B
RTRP (2" & Above), NACE 150 / 300 --- --- --- --- --- --- --- --- --- ---
Inconel 625 (6” & below), NACE 150 100 --- 100 --- --- --- 100 --- 50 50
N10C
CS / Inconel 625 Lined
150 10 --- 30 10 --- --- 25 --- 10 10
(8” & above), NACE
N30B Inconel, NACE 300 100 --- 100 --- --- --- 100 --- 50 50
Inconel 625 (6” & below), NACE 300 100 --- 100 --- --- --- 100 --- 50 50
N30C
CS / Inconel 625 Lined
300 20 --- 30 20 --- --- 50 --- 20 20
(8” & above), NACE
Cu-Ni (Below 3”) --- 10 --- --- 5 --- --- --- ---
Q15A 150
Liquid Epoxy Lined, CS --- --- 30 --- 10 --- 10 --- --- ---
Super Duplex SS (Below 3”) --- --- --- 20 --- --- 50 --- 20 20
Q35A 300
Liquid Epoxy Lined, CS 10 --- 30 20 10 --- 20 --- --- ---
Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
UT HARDNESS SURVEY
MPT /LPT % RT %
% %
PIPE CLASS RATING
BRW SW BRW BW SW BRW BW SW BRW BW
APPENDIX – IV
TABLE-4 GUIDELINES FOR SELECTION OF MATERIALS GIVEN IN PIPING MATERIAL
CLASSES AS OPTIONS BASED ON NACE MR 0175 / ISO15156 -3
Wherever alternate materials are specified like SS 316 L / 6Mo (UNS S 31254 / UNS
N 08926)/ Duplex / Super Duplex / Inconel 625, the selection shall be based on the
environmental conditions as required in applicable NACE MR 0175 / ISO 15156
Tables, excerpts from which is given below.
Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)
Austenitic Stainless Steels Table A 2 of NACE MR 0175 / ISO 15156-3:2009 (E)
Any combination
of chloride
concentration and
60 in situ pH
See Remarks See
(140) 100 (15) No occurring in
Column Remarks
production
environments is
acceptable.
These materials
have been used
Austenitic
without
stainless steel
restrictions on
from materials
1 temperature,
type described in
pH2S or in situ
A.2
pH in production
environments. No
See See See
limits on
Remarks Remarks 50 Remarks No
individual
Column Column Column
parameters are
set but some
combinations of
the values of
these parameters
might not be
acceptable.
93
2 S 31600 10.2 (1.5) 5000 W 5.0 No
(200)
149
3 S 31603 10.2 (1.5) 1000 W 4.0 No
(300)
− be in the solution-annealed and quenched, or annealed and thermally stabilized heat-treatment condition;
− be free of cold work intended to enhance their mechanical properties; and
− have a maximum hardness of 22 HRC.
However, S20910 is acceptable in the annealed or hot-rolled (hot / cold-worked) condition at a maximum hardness
of 35 HRC.
A limit on the martensite content of these austenitic stainless steels should be considered.
Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)
High Alloyed Austenitic Stainless Steels Table A 8 of NACE MR 0175 / ISO 15156-3:2009 (E)
Any combination
of chloride
concentration and
60 See in situ pH
See Remarks
(140) 100 (15) Remarks No occurring in
Column
Column production
environments is
acceptable.
These materials
have been used
without
Materials type 3a, restrictions on
4 3b and J93254 temperature,
pH2S or in situ
pH in production
environments. No
See See See
limits on
Remarks Remarks 50 Remarks No
individual
Column Column Column
parameters are
set but some
combinations of
the values of
these parameters
might not be
acceptable.
See
121
700 (100) 5000 Remarks No
(250)
Column
The in situ pH
See values occurring
149
5 Materials type 3b 310 (45) 5000 Remarks No in production
(300)
Column environments are
acceptable.
See
171
100 (15) 5000 Remarks No
(340)
Column
pH estimated
from laboratory
test conditions
UNS N08926 is
W 3.5
material type 3b
121 See
6 N 08926 700 (100) 65000 No tested to higher
(250) Remarks
limits of chloride
Column
concentration
than apply for the
materials type as
a whole
Solid Solution Nickel Based Alloys Table A 13 of NACE MR 0175 / ISO 15156-3:2009(E)
Any combination
of Temperature,
pH2S, chloride,
See See See concentration and
Annealed alloys of See Remarks
7 Remarks Remarks Remarks Yes in situ pH
types 4a and 4b Column
Column Column Column occurring in
production
environments are
acceptable.
Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)
Wrought or cast solid-solution nickel-based products made from alloys of types 4a and 4b shall be in the solution-
annealed or annealed condition.
See
30 ≤ FPREN ≤ 40, 232 See Remarks a
8 10 (1.5) Remarks NDS
Mo ≥ 1.5 % (450) Column any combination
Column
of chloride,
concentration and
See
232 See Remarks in situ pH
9 S 31803 (HIP) 10 (1.5) Remarks No
(450) Column occurring in
Column
production
environments are
See acceptable.
232 See Remarks a
10 40 < FPREN ≤ 45 20 (3) Remarks NDS
(450) Column
Column
These materials
See See See have been used
30 ≤ FPREN ≤ 40, a
11 Remarks Remarks Remarks NDS without
Mo ≥ 1.5 %
Column Column Column restrictions on
temperature,
pH2S or in situ
pH in production
environments. No
limits on
50
individual
See See See parameters are
a
12 40 < FPREN ≤ 45 Remarks Remarks Remarks NDS set but some
Column Column Column combinations of
the values of
these parameters
might not be
acceptable.
Hot isostatic pressure-produced (HIP) [15] duplex stainless steel UNS S31803 (30 ≤ FPREN ≤ 40, Mo ≥ 1.5 %)
shall have a maximum
APPENDIX – V
TABLE - 5 DETAILS OF BLIND AND SPACER
NOTES:
1. Both surfaces shall have a resultant surface finish of 125 to 250 AARH
2. Dimensions are for flanges to ASME B16.47 Series A for sizes 26 & above
3. Diameter, Rating & Material specifications shall be marked on welded fixed plate. Material
as per line class
4. Thickness ‘A’ is based on ASTM A516 Gr 60.
5. Heat treatment requirements on welding shall be in accordance with ASME B31.3
150 #
SIZE (DIMENSIONS ARE IN MM)
(INCH)
A B C D E F d
26 40 749 515 648 45 15 20
28 42 800 540 698 45 15 20
30 45 857 568 749 50 15 20
32 48 914 597 800 50 15 20
34 50 965 623 851 50 15 20
36 53 1022 651 902 50 15 20
38 55 1073 677 950 50 15 20
40 59 1124 702 1003 50 15 20
42 61 1194 737 1054 50 18 20
44 64 1245 763 1105 50 18 20
46 67 1295 788 1156 50 18 20
48 70 1359 820 1205 50 18 20
52 75 1461 880 1309 50 18 20
56 80 1575 940 1410 50 18 20
60 86 1676 995 1512 50 18 20
Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
300 #
SIZE (DIMENSIONS ARE IN MM)
(INCH)
A B C D E F d
26 62 749 566 641 52 15 20
28 67 800 599 689 60 15 20
30 71 857 626 738 65 15 20
32 76 914 655 787 65 15 20
34 80 965 682 857 65 15 20
36 84 1022 716 886 60 18 20