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572 PART 2 Fundamentals of Technical Graphics

3-D Solid Part Models and Multiview Use the finished part model to generate associated
Documentation from Technical Sketches multiview drawings containing appropriate drawing views
to fully describe the part (ie; front, top, right side, isomet-
The technical sketches in Figures 10.160 through 10.168 ric views). As an option, make parametric changes to key
are designed to be used to construct fully constrained 3-D dimensions and features in the part model and use these
solid part models. Any available parametric solid mod- revisions to the model to update the associated multiview
eling software may be used. Refer to Chapter 9 Three- drawing.
Dimensional Modeling as needed for a review of con- Problems designated “FOR 3-D ASSEMBLY
struction or datum plane set up, profiles, and part bodies MODEL” are designed to be used as parts within 3-D
using standard extrusion, revolution, or lofting methods. Assembly Models contained at the end of chapter prob-
Use appropriate geometric and dimensional constraints lems for Chapter 20 Working Drawings.
to fully constrain each part. Apply 3-D features, such as
holes, fillets, chamfers, ribs, and thin wall operations (as
required) to create a logical, easy to edit history tree.

Figure 10.160
Hoist Hook

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Figure 10.161
Robotic Arm E-01—for 3-D assembly model

Figure 10.162
Faucet Base—for 3-D assembly model

573

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Figure 10.163
Cordless Cover

Figure 10.164
Carabiner Clip Body
574

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Figure 10.165
Faucet Tube—for 3-D assembly model

Figure 10.166
Soap Mold Form

575

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Figure 10.167
Intake Wand

Figure 10.168
Crank Shaft—for 3-D assembly model
576

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CHAPTER 13 Auxiliary Views 683

3-D Solid Part Models and Auxiliary View geometric and dimensional constraints to fully constrain
from Technical Sketches each part. Apply 3-D features, such as holes, fillets, cham-
fers, ribs, and thin wall operations (as required) to create a
The technical sketches in Figures 13.47 through 13.53 con- logical, easy to edit history tree.
tain inclined and oblique surfaces and features that may re- Use the finished part model to generate associated
quire auxiliary views, to show true sizes and shapes. Con- multiview drawings containing appropriate drawing
struct accurate, fully constrained 3-D solid part models for views to fully describe the part, i.e., front, top, right side,
each. Any available parametric solid modeling software and required auxiliary views. As an option, make para-
may be used. As required with your solid modeling soft- metric changes to key dimensions and features in the part
ware, determine the appropriate method to creating, rotat- model and use these revisions to the model to update the
ing, and positioning compound angle datum/construction associated multiview drawing.
planes needed to correctly model inclined and oblique sur- Problems designated “FOR ASSEMBLY” are de-
faces and features. Refer to Chapter 9 Three-Dimensional signed to be used as parts within 3-D Assembly Models
Modeling as needed for a review of construction or datum contained at the end of chapter problems for Chapter 20
plane set up, profiles, and part bodies using standard ex- Working Drawings.
trusion, revolution, or lofting methods. Use appropriate

Figure 13.47
Dovetail angle slide

ber28376_ch13.indd 683 1/2/08 3:11:56 PM


Figure 13.48
Angle block B-slot

Figure 13.49
Angle block N

684

ber28376_ch13.indd 684 1/2/08 3:12:01 PM


Figure 13.50
Shaft brace

Figure 13.51
Holder 2J-METRIC
685

ber28376_ch13.indd 685 1/2/08 3:12:06 PM


Figure 13.52
Corner connector

686

ber28376_ch13.indd 686 1/2/08 3:12:10 PM


Figure 13.53
Particle chamber

687

ber28376_ch13.indd 687 1/2/08 3:12:13 PM


810 PART 4 Standard Technical Graphics Practices

3D Solid Part Models and Auxiliary View from Technical Sketches

The technical sketches in Figures 16.82 through 16.93 constrain each part. Apply 3-D features, such as holes, fil-
contain a variety of section views required to show com- lets, chamfers, ribs, and thin wall operations (as required)
plex interior details and features. Sample illustrations are to create a logical, easy to edit history tree.
included with each sketch to help in visualizing the part. Use the finished part model to generate associated
Construct accurate, fully constrained 3-D solid part mod- multiview and pictorial drawings containing appropriate
els for each. Any available parametric solid modeling soft- views to fully describe the part, ie; front, top, right side,
ware may be used. As required with your solid modeling and sectional cutaway views. As an option, make para-
software, determine the appropriate method to creating, metric changes to key dimensions and features in the part
rotating, and positioning compound angle datum/con- model and use these revisions to the model to update the
struction planes needed to correctly model inclined and associated multiview drawing file.
oblique surfaces and features. Refer to Chapter 9 Three- Problems designated “FOR 3-D ASSEMBLY
Dimensional Modeling as needed for a review of construc- MODEL” are designed to be used as parts within 3-D
tion or datum plane set up, profiles, and part bodies using Assembly Models contained at the end of chapter prob-
standard extrusion, revolution, or lofting methods. Use ap- lems for Chapter 20 Working Drawings.
propriate geometric and dimensional constraints to fully

Figure 16.81
Roller–Deere: for 3-D assembly model

ber28376_ch16.indd 810 1/2/08 3:15:49 PM


Figure 16.82
Roller–model TX

Figure 16.83
Handwheel–Aluminum

811

ber28376_ch16.indd 811 1/2/08 3:15:56 PM


Figure 16.84
Ceiling fan cover

Figure 16.85
Blade hub
812

ber28376_ch16.indd 812 1/2/08 3:16:11 PM


Figure 16.86
Base E-01: for 3-D assembly model
813

ber28376_ch16.indd 813 1/2/08 3:16:19 PM


Figure 16.87
Wheel layout

Figure 16.88
Valve handwheel

814

ber28376_ch16.indd 814 1/2/08 3:16:24 PM


Figure 16.89
Housing shell

Figure 16.90
Shift link
815

ber28376_ch16.indd 815 1/2/08 3:16:40 PM


Figure 16.91
Tester housing

Figure 16.92
Piston: for 3-D assembly model

816

ber28376_ch16.indd 816 1/2/08 3:16:54 PM


Figure 16.93
Apparatus clamp

817

ber28376_ch16.indd 817 1/2/08 3:17:09 PM


ITEM QTY NAME DESCRIPTION
1 1 BASE ALUMINIUM
2 1 SWING ARM ALUMINIUM
3 2 MOVABLE JAW ALUMINIUM
4 2 SCREW STEEL
5 2 HANDLE STEEL
6 2 WASHER STEEL
5

3
4

6
3

6
1

BURNEY CUTTING JIG

Figure 20.43
Burney jig

981

ber28376_ch20.indd 981 1/2/08 3:23:22 PM


R 1.0
.18
.50 0

3.
90∞

88
90

1.
ø ..1335 X

.2
94

2
2X

11

2. R

7
R .2
20 1

1.0
9 .9

.3

R
R .5 50 9 8
0

13

R8
84
2.5

1.
.3 0 0
R .2 50 .3

.0

00

0

6
ø .2 5∞

.5
0

0
R

4
.31
2.

.44

1.
63

.2

75
5
.38 .06
.25 .16
1.0 ø.290
00 .29 0
2
.1

06 1.1
90
8

2.

.03

25

.12 .75
1.
65

R
.0
6

.1
.06 9 .34

.1
2
12

R

2.
CL

.38 5
3 .84 03 .06
R1 . .25 .02
R2 .2
ø

5 .16
.1

.41
9

R 2
S

.1
ø

2
.1
8

2X
ø
.5
0

.283 ø .18

PART NAME: BASE


PART NUMBER: 1
ALL FILLETS AND ROUNDS R.0625
.13
2.511
90∞

2X 45∞

.19

R .57 .03

BOTTOM DETAIL

Figure 20.43
Burney jig (Continued)

982

ber28376_ch20.indd 982 1/2/08 3:23:22 PM


1.0
.50 0 .22

1.
94
3.
.25 4X

88
R 1.7
.12 5
R
6 .
.15 .16 18
.62 .12
6 2.7

3X
R .0

R
35

1.

R
00
2.

.1
.5
00

2X

8
00
1.0

R
00 .38 .52

.0
2

6
.63
.25 R .1
76
.08 .18

.8
.25
45

8
2 .25 -20


R .1 .309 .56
UN .25
C
0 .12 2.2
.25 00
50 .31 R
5 .191952 ø.2900 PART NAME: MOVABLE JAW .82 .2
R .2 ø. .29 5 2
25 PART NUMBER: 3

ø
R .1 60

.7
2 .18 ALL FILLETS & ROUNDS R .03

50
.31 .75 U.O.S.
0
ø
.5
0

.25 AT
Sø NED
E E
P EM PART NAME: SWING ARM
ASS PART NUMBER: 2
ALL FILLETS & ROUNDS R .0625

.03

ø .3
12
5
ø .1
.1 19
20 0
5

ø .2
.25
-20 M BLY ø.2895 2.0 50
UN SSE .28 00 0
TA
C NA 3 91
PEE .43 PART NAME: WASHER
6 PART NUMBER: 6
.15 3
.31
ø .1

PI
.1 28
25 0

N
AT CH
0

2
4.43 AS EA
SE CH
ø .3 2 PART NAME: SCREW MB EN
.31 LY D
12 PART NUMBER: 4
PART NAME: HANDLE
PART NUMBER: 5

Figure 20.43
Burney jig (Continued)

983

ber28376_ch20.indd 983 1/2/08 3:23:23 PM


ber28376_ch20.indd 984

984

9
2
3 7
4 5 10
8 9
6
11

1
12

DETAIL A 13

DETAIL A

13 1 FOCUSING RING STEEL


12 1 CONNECTING RING STEEL
11 1 HEADLESS SLTD CUP POINT SET SCR. #6-32UNC X .1875
10 1 REAR BRACE STEEL
9 3 SUPPORT BAR STEEL
8 1 HEX HEAD CAP SCREW .3125-18UNC X 2.000
7 1 FLAT WASHER .201 X .3340 X .0625
6 1 PARABOLIC DISH STEEL
5 3 PARABOLIC ARM STEEL
4 1 BACKING PLATE STEEL
3 1 MOUNTING SLIDE STEEL
2 9 FLAT WASHER .5312 X 1.25 X .0625
KU-BAND PARABOLIC DISH 1 9 BUTTON HEAD HEX SOCKET CAP SCR. #10-24UNC X .625
ITEM QTY NAME DESCRIPTION

Figure 20.44
Ku-band parabolic dish
1/2/08 3:23:23 PM
1.8
12 3X
5 # .37
1.1 1.2 10-2 5
5 5 4U
.25 094 812 N
C
0 ø 1. .18 34
250 75 .17
ø .6
C
UN
10 -24 .18
.37
5
X# #8 75
50 3 -32
ø .7 .75 UNC
000
ø 1.
015
2 ø 1.
406
ø 1..
B.C PART NAME: FOCUSING RING 500
ø 2.

PART NAME: CONNECTING RING


.2
.1850
75
5
062
ø 1. .36
22

50 .52
0
ø .7 13 25
1.3 5 .06
60 .65
6
R .2

.0
#6

62
5
812 -3

5
0
ø 1. .372UN 32 .26
5 C ø .3
PART NAME: REAR BRACE
01
.25 120
°
3X
ø .2
0

875
ø 3.
R

PART NAME: BACKING PLATE


.6
25
ø
.5
31

.06
3

25

125
ø .3
0
.50
1.
00

0
0

.25
NC
18U
25-
.31
5 .75
.62

PART NAME: MOUNTING SLIDE 250


ø 1. PART NAME: WASHER

Figure 20.44
Ku-band parabolic dish (Continued)

985

ber28376_ch20.indd 985 1/2/08 3:23:23 PM


R
.43
R 75 .187
.25
5
.25
0
R
14 #1 .12

.1 OT
2° 5

B
0

87 H
.49
.18 88 .62-24U

5 SI
75 5 NC

1.13 7
DE

57
.37

.835
21

S
5 °

13 2° .15

2.22
R .33 R 0
.43 56 .25

93
7
R 5
.25
0

.3789 .62
32

.1875
.375 2X .201
10

R.
PART NAME: SUPPORT BAR 12
5
8.7
26
3

10
.11
62

PART NAME: PARABOLIC ARM

.31 TO E
84 R AC
.36 A
L F
75 C U R
N IC SU
U D C
24 N LI
0- PE O
00 50 #1 ER AB
.5 . 2 P AR
P

A
PART NAME: PARABOLIC DISH

CL
.3438 A

4.9954
4.6764 .2041
3 PLACES
EQ SP

R .0962
R .1562

14.8281
SECTION A-A

Figure 20.44
Ku-band parabolic dish (Continued)

986

ber28376_ch20.indd 986 1/2/08 3:23:23 PM


ITEM QTY NAME DESCRIPTION
1 1 EA. SUPPORT (LEFT & RIGHT) STEEL
2 2 ARM STEEL
3 1 GRIP STEEL
4 1 PIN A STEEL
5 1 HINGE A STEEL
6 1 HINGE B STEEL
7 1 SHAFT STEEL
8 1 HANDLE STEEL
9 2 PIN B STEEL
10 1 PIN C STEEL

4
6 3

8
5

10
9

QUICK-ACTING HOLD-DOWN CLAMP

Figure 20.45
Quick acting hold-down clamp

987

ber28376_ch20.indd 987 1/2/08 3:23:24 PM


0
125 .25
R .3 . 1 0
R
562
R .1
0 R .1 ø.
0 75
.25 50 ø. 0
ø .2 CE 2343
187 6X
45°
.2 R
ONNTE BO.031
FE RED TH 2 F
AT
UR SI ILLE
0 DE T
.75 E S
ø.
BO250
PE TH
0 BOEN S
.50 5 TH T IDES
A
.12 A
EN SS
1. 250 DS EM
BL
50 Y
1.2
.75
0 .18
.1

5 BO75
.37
25

50 PART NAME: HINGE A TH


.87 5 SI
.37 DE
.37 5 1.1 S
R
.25 5 .37 25
ø.
50 31
1.2 2
1.0 2. 500 ø .5
25
00 PE 0
ø. BOEN
31 TH AT
25 ENASS
PART NAME: SUPPORT .37
5
ø. DS EM
25 .75 .18 BL
RIGHT & LEFT NEEDED 0 0 75 Y
PE
BOEN
TH AT
ENASS
DS EM PART NAME: PIN B
ø. 1.1 BL
28 25 .37 Y 125
ø . 12 5 R .3
25
PE 0
BOEN 75
TH AT PART NAME: PIN C 1.3
ENASS
DS EM
2X BL
.75 .18 Y
0 75
.12
5
PART NAME: PIN A 5 2.250
312 ES
R .0 EDG
AL L
125 R .2
5
ø .3

125
R .3 ø .2
50
0 3X
.75
5
.37

.25
0 5 PART NAME: ARM
.37
75
1.3 00
R .5
PART NAME: GRIP

Figure 20.45
Quick acting hold-down clamp (Continued)

988

ber28376_ch20.indd 988 1/2/08 3:23:24 PM


C
UN
5-16 ø.
ø .37 70 250
0 ø .6 6 N
6 DO
ø .2NTEREE
CE TUR
R FEA
BO.031 UN
C
TH 2 F 5-16
.37
ø . ENIDLLET
BO312 S
PE TH 5 .4
37
BOEN END 5
TH AT S
SI ASS
DE E 4.1
S MB 50
LY 87
5 ø .2
5.0
1.0 62
00 5
.12
BO5
TH PART NAME: SHAFT
PART NAME: HINGE B SI
DE
S

ø.
25
0

3.0
00

PART NAME: HANDLE

Figure 20.45
Quick acting hold-down clamp (Continued)

989

ber28376_ch20.indd 989 1/2/08 3:23:25 PM


ITEM QTY NAME DESCRIPTION
1 2 BUSHING BRONZE
2 1 BASE STEEL
3 1 CAP STEEL
4 6 HEX HEAD BOLT .50-13UNC X 2.00

DOUBLE BEARING

Figure 20.46
Double bearing

990

ber28376_ch20.indd 990 1/2/08 3:23:25 PM


6X
.51
6

.5
00
PART NAME: CAP
00
1.5

3.
00
0
0
.75

3.
00
0
2
.50 X R
. 75
0 50
1.2

3.5 2X
00 R
1.2
5
7.0
00
00
3.0
00
00 4.5
0 4.0
.50 2.0 0
0 .50

6X
.50 1.1
0-1 25 1.5
1.1 3UN
.5
00

25 C 0
1.
25

00
0

1.5

.75
0 PART NAME: BUSHING
1.
75

0
0

3.

.50
50
0

R
.75
0
1.
25
CL

.5
00

R
1.2
45 5
°
2.
50

.50
0

0
0
3.0
1.
50 4.

0
4.0
0

0
.50
0
9.

1.
00

00

1.5
0
2.5
0
PART NAME: BASE

Figure 20.46
Double bearing (Continued)

991

ber28376_ch20.indd 991 1/2/08 3:23:25 PM


0
.5
1 FASTENER

X
0
.5
2 REQ.

ø
0 2 BASE
2.0 1 REQ.
5
17.
1.1
3 .25
.75
.87 .13 X1
ø C
UN
18

2.
-

75
13
ø .3
50

1.
2.3

25

9
.1
X
5
.2
ø
5
2.7

C
N

U
5 7
.12

18
9 8 .9
1.8

-
R

13
R
25

.3
1.

.63 0
1.5
ø

2
1.2
.7

.6
5
5

1 .2 R
5
2.

C 2.7
00

6 UN
–1
75
.25 .63 ø .3625
. 5
1.2
2.0
0
ø .3 4.0 .25 25 .22
75
0 R.
ø.5 -16 U 1 .25
0 NC 0
.25 TH 2.0
RU 6
.6

2.5
3

TO
HO
LE 3 U-CLAMP .47 1.9
7
2 REQ. 4
2.4

DOUBLE V-BLOCK

Figure 20.47
Double V-block

992

ber28376_ch20.indd 992 1/2/08 3:23:25 PM


2 FASTENER

45 0
X .5
°
1 REQ.

5 X
62 8
.0 .3
ø
1 BASE 0
1 REQ.
L .25 1.4
R
1 K NU
1.3 SQ M 16
6 .13 D IU ø. NF
1 . 0 ME 2U
3
12 0-

2.
X. # 1.88

00
9
ø .1 X1

M
1.

TO
00

T
O
O C
B
R N
M
F U
3 6
8 1
.6 - 1
3/ .3
°

ø
90

F
.05

1.

N
1.
8

U
50
1.8

06
R

2
.8 12

-3
3 U-CLAMP 4X

10
8
.
1. 3 1 REQ.
3
2.1 9 .75 45 3
1.6 1.50 .25 .00 ° 1.1

0
.5
1 1 .69 05
25

R .9
1.

1.0 0
ø.3 0 1.0
8
.2

8-
16 .88
1. 7
1

UN
.8
.4

00

1. 7
4
C
1.

59
88
R .03 P E

1.
.1
25
S N
TA T

5
C

.37
M ER
E

N D
A
M
E

6
.5

1.0
0

8 1
FILLETS & ROUNDS R .125 1.
V-BLOCK

Figure 20.48
V-block

993

ber28376_ch20.indd 993 1/2/08 3:23:25 PM


SOCKET HEAD SHOULDER SCREW 5/8" DIAMETER
2.50" SHOULDER LENGTH RC1 STEEL

BUSHING
.50
OUTER DIAMETER 1.00" FN2
INNER DIAMETER 5/8" RC1
THICKNESS 1/2"
BRONZE
WHEEL DETAIL WHEEL
IT DIAMETER 4.00"
2F WIDTH 1.00" BODY .50" THICK
FN
HUB WIDTH 1.50" X .75" O.D.
GROOVE 45° AND CENTERED
WASHER CAST IRON
INNER DIAMETER 5/8" .25
BRONZE SUPPORT COLD
ROLLED STEEL

0
2.0
HEX HEAD NUT
.50 1/2" - 13NC
1 .50

HEX HEAD MACHINE SCREW


.500—13UNC X 1.00

R.
62
5
5 0
3.2 4.0

1.
50
4X
.5

R.
00

12
-1

5
3U
00

00
4.

1.
C

00
2.

00
4.0
11

4.

0
.5
0
6.
50

.75
2.
50

BASE
00
1.

COLD ROLLED STEEL


00
3.

WHEEL SUPPORT

Figure 20.49
Wheel support

994

ber28376_ch20.indd 994 1/2/08 3:23:25 PM


11
9

7 10

WELD TO U-SUPPORT
6 5

4
WELD TO BRACKET

11 1 COTTER PIN
10 1 CASTLE NUT STEEL
9 1 PIVOT STEEL
8 2 BUSHING BRONZE
2 7 1 HEX HEAD BOLT STEEL
6 1 U-SUPPORT STEEL
5 1 SHAFT C.R.S.
4 1 SPACER STEEL
1
3 1 BRACKET STEEL
2 1 FLAT WASHER 1.50 X .750 X .125
SHOCK ASSEMBLY 1 1 SELF-LOCKING NUT .625-11UNC
ITEM QTY NAME DESCRIPTION

Figure 20.50
Shock assembly

995

ber28376_ch20.indd 995 1/2/08 3:23:25 PM


PART NAME: BRACKET
ALL FILLETS R .313

1.
75 88

3.
ALL ROUNDS R .625 50

50
2.8 1.1

00
4.7

0
.50
0 00
9.5
2X

50 75
4.7 2.3
75
2.8 1.188
1.

CT
50

BJE
0

O
0
.75 ERED IN
NT AFT R
C E F SH USE
T O ED BY
IGH
3 HE ERMIN
.31 DE
T
0
.75
5 2.0
1.7 00
1.5
00
.50 0
5 0 1.0
2.2 CX
1UN
5-1
.62
D
INE
T E RM R
DE US E
BY PART NAME: BUSHING PART NAME: SHAFT
5
.12
.25
0
.25
0 5X
PART NAME: SPACER 1 .12

2X
2X
.50 R
0 1.4
00

5
.62
00
2.5
.7

50
5

1.2
6. 00
50
5.

0
0

R
.50
0
3.8
13

1.5
00
4X

.2

R
50

1.0
63 .31 1.31
3 3 3
.31
3.2
50 00
3.5
PART NAME: PIVOT
PART NAME: U-SUPPORT
ALL FILLETS R .313
ALL ROUNDS R .625

Figure 20.50
Shock assembly (Continued)

996

ber28376_ch20.indd 996 1/2/08 3:23:25 PM


BILL OF MATERIALS
5 ITEM QTY. PART NAME DESCRIPTION
1 1 SHOULDER STEEL
2 1 SUPP. SHAFT STEEL
3 1 V-SUPPORT STEEL
4 1 WASHER STEEL
5 1 CAP SCREW #10 SC. HD.
4

SCREW JACK

Figure 20.51
Screw jack

997

ber28376_ch20.indd 997 1/2/08 3:23:26 PM


P
8D
.57
FX
- 3 2UN 0
#10 75
ø .3
45° 06
ø .4 ø .56225
5
.26
60 1X 45°
.03 .56 1X
3X 3
3X .0
00
ø 1.
UT
75 VC 250
.18 90° 8 ø 1.
.6251 ø .2 .21
2 H 18
CE OLE 00
S .81
25 .56
3 ø 1.
OFNTE 90
2.7
656 PA R .5 ° AP
RT 78 AR
875 5F T
1.6 RO
M
TO PART NAME: V-SUPPORT
P
.50
0-
20
-U
NF
-3
A
PART NAME: SUPPORT SHAFT

53
ø .4 1.25 -20UNF TOM
0
.50 1.25 M BOT
FRO .625 94
ø 1.0 1.125
.05 ø .094
x4

LET
FIL
0625
R.
00
ø

ø 1.
.2
03
ø
.5
00

25
.06

.06 2.0
25 0
PART NAME: WASHER X
45
° .50
0
.50
ø1

PART NAME: SHOULDER

Figure 20.51
Screw jack (Continued)

998

ber28376_ch20.indd 998 1/2/08 3:23:26 PM


ber28376_ch20.indd 999

ITEM QTY NAME DESCRIPTION


1 1 BODY CAST IRON 3
2 2 ROUND HEAD MACHINE SCREW #4-48UNF X .250
2 1
3 1 PLATE ALUMINIUM
4 1 SHAFT STEEL
5 1 WOODRUFF KEY
6 1 RETAINER STEEL
7 3 ROUND HEAD MACHINE SCREW #10-32UNF X .500
8 1 ARM STEEL
9 1 HEX HEAD NUT .375-24UNF

4
6

5
7
6 2

7 9

9 4 3

ASSEMBLED
8 SECTION

BUTTERFLY VALVE
999

Figure 20.52
1/2/08 3:23:26 PM

Valve
ø.

R
0
.25

6X
1. 38
56

40
6X
3

12
1.

6
9


ø
.4
70 94
1.5
12

R
ø.

.5
00
56
2.82 3
.31
ø . 13 3X
.25875 ø.
ø2 20

1.
0 3

75
0
.00
0
12 ø.
5 0° 75
1.1
2 0 ø1
.50
PART NAME: RETAINER
ø1

3.
25
.50

0
50
2.2
3X
#
ø2 .3 10-3
PART NAME: BODY .00 75 2UN
0 F 98 NF
3.8 4- 48U
0 2 X#
.24

.62
5 ø.
8 56
ø1 .89 0
.12 ø. 00
5 87 1.0
.03 .500 2
.18
7 BO X 45 11
TH ° .3
EN
DS
ø. .37 2
56
3 5-2 .47
5 37
4U .37 1.9
NF

5 ø.
.12 56
0
.12
WO YWA
KE

.07 PART NAME: SHAFT


OD Y

KE 7 X .
RU

YW 12
AY 6
FF

72
.96 0

0
09 1.
.75 0

1.1
.50

9
.25
.00

9
3.0 .94
0

3
0

0 .70

00
25 1.0 0
2X
ø .1 .00
ø.
43
PART NAME: ARM 8
63
.0
ø.
87
5 PART NAME: PLATE
(ELLIPTICAL)

Figure 20.52
Valve (Continued)

1000

ber28376_ch20.indd 1000 1/2/08 3:23:26 PM


BILL OF MATERIALS
ITEM QTY. PART NAME DESCRIPTION
1 1 INDEX STEEL
8
2 1 INDEX PLATE STEEL
3 1 GENEVA STEEL
4 1 BUSHING BRASS
5 2 WASHER STEEL
6 1 FLAT HEX NUT STEEL
7 1 CAP SCREW #3 SC. HD.
8 2 SHAFT STEEL
9 1 SET SCREW STEEL
7

GENEVA CAM

Figure 20.53
Geneva cam

1001

ber28376_ch20.indd 1001 1/2/08 3:23:26 PM


0
ø .5
79
ø 1.
0
.35
1
ø .1
52
ø 1.
75
8X
ø .3
5X
70
.28 .2

25 0
ø 2. ø .5

5X
R
.13

.6
5
ø .2

3
47
PART NAME: INDEX PLATE ø 2.

1.
52

87
X4
.0 31
2X

25
ø .2
5 ø 1.
.25
.44
PART NAME: INDEX
0
2.5
PART NAME: SHAFT

#1
0-3
2U 5
NF ø .2 0
ø .5
.25
3 R1
ø .1
5
ø .2
.11

PART NAME: BUSHING


.25 .25
3 2 5
ø .1 ø 1.
.13
9
ø .1
.03
PART NAME: GENEVA
PART NAME: WASHER

Figure 20.53
Geneva cam (Continued)

1002

ber28376_ch20.indd 1002 1/2/08 3:23:26 PM


ITEM QTY NAME DESCRIPTION
1 1 BASE C.R.S.
2 1 INTERNAL LUG DR. ROD
4 3 1 EXTERNAL LUG C.R.S.
4 1 PEAN DR. ROD
5 1 ROCKER C.R.S.
6 1 CONICAL SPACER C.R.S.
7 1 RETURN SCREW C.R.S.
2 8 1 SURFACE ROLLER C.R.S.
9 1 CUSTOM SCREW C.R.S.
10 3 COMPRESSION SPG.
11 1 10-32 FILL. HD. SCR.

5
11

10
7 8

10

SURFACE GAUGE

Figure 20.54
Surface gauge

1003

ber28376_ch20.indd 1003 1/2/08 3:23:26 PM


G
.50 ININ 5
1 2 5 REMA F .12
.3 O S O
90° 2X RILL TKNES
5 D HIC
R .2 T
.45
R .25
.25
.37
5 875
1.1
R
. 75
GR500 .93
CE OO 25
NT VE .81 F
ER .25 UN
E 0 +.00 25 -.24
D .37 - .0 5
00 .31
.06 5
25 75
.43
90 .50
° 0

2.3 375
8 1.4 75
.30 2.8

PART NUMBER: 1 S
.31
FILLETS & ROUNDS R.125 25
BOTH 90° SLOTS CENTERED .21 .1
88 25
2X
.03
13 .50 .87 .31
X 25 +.0
45 0 5
° - .000
05
.50 .31 +.
0 +- .000 2 - 000
.00 .00
2 2
.31 +.0
2 - .002
.14 00
06 8-3
2X
02 .68
+.000 8
7 - .0
.18 9.0
0
1.2
50
2.0
00
PART NUMBER: 2 .03
X 1.0
45 94
°
10
.62 -32
5 .50 UN
.31 0 F
75
.68 2

.18 PART NUMBER: 4


8X
60
.14 °
1

02
+.0 0
.00
.501 - .15 .19
6 0 +.00
- .0 5
00
PART NUMBER: 3

Figure 20.54
Surface gauge (Continued)

1004

ber28376_ch20.indd 1004 1/2/08 3:23:27 PM


05
+.000
.0
125 -
ø .3 60° E .18 875
8X SID ø .6 38
.18 .068
AC4K38
B
ON R .
3
ø .4 05
+.0 0
0
15 - .0
.00 ø .3125
R 1 ND .
BL E
02
+.000
0 .19
87 - . 3
ø .1 45° S .81 0 +.00
- .0 5
X E
.03 SID 00
TH
BO PART NUMBER: 6
U
HR D
C T EN
.3
12
2 UNEL TO N 5
8-3 ALL ED O S 3X
PAR R
NTE KN
ES
.50
0 .03
CE8 THIC 1.0
0 ø. 12
5X
.24 .50
0
R. 250 .18 625 45
8 DI °
AM
37 ON
1.4 D
0 KN
.25 PART NUMBER: 5 UR
.24 R L
8 +.00 .06
- .0 0
02
25
1.1
25
L 8-3
UR 2X
D KN .81
ON 25
.18 .56 D IAM
ø. 75 3 .00
43
75 ø1 PART NUMBER: 7
NC
2U 3X
8-3 81 .31
ø .2 5 SID
E 25
X
2
.31 BACK 45
°
M ø.
FRO
5° 18 +
7- .000
X4
3 1 25 .00
2
.0 ø.
2X
31
.56 25
3 .03 -24
1 UN
PART NUMBER: 8
.93 .0625 S F
8 L
25 O
T

PART NUMBER: 9

Figure 20.54
Surface gauge (Continued)

1005

ber28376_ch20.indd 1005 1/2/08 3:23:27 PM


ITEM QTY NAME DESCRIPTION
1 1 BASE ALUMINIUM
2 1 SLIDE ALUMINIUM
3 2 BUSHING BRONZE
4 2 EXTERNAL RETAINING RING SAE 1060
5 1 DRILL ADAPTOR STEEL
6 2 COLLAR ALUMINIUM
7 4 THUMB SCREW ALUMINIUM
8 2 ROD GUIDE STEEL

ASSEMBLY A

4
2

6
5

3
7

4
ASSEMBLY A
DRILL GUIDE

Figure 20.55
Drill guide

1006

ber28376_ch20.indd 1006 1/2/08 3:23:27 PM


ø
ø
2X

3.
2.

50
ø .5

25
.5 00
00 4

ø
.62

4.
2X

75
R 2X
ø
.7
.25 .04
5 .88 X
45
.75 °
.25
-2

1.
.620UN

44
C

ø .4
.5 99
00 7
0
2X
ø
45

.2
.40
°

.38

5
.12
.18 5 1.7 000
.16 1.5
3 5 10.

PART NAME: BASE


PART NUMBER: 1
ALL FILLETS & ROUNDS R .0312
ø
.3
8- 00
16
ø

U
N
. 5

C
X
.4 PART NAME: ROD GUIDE
2X RO
G

06
.0 OV

PART NUMBER: 8
31 E
3
X
.0
31
3

816
2.7
826
2.1
976
1.9
.3 1.
8- 20

.12
16

.18
U

5
.18
N
C

ø
.6
8

PART NAME: DRILL ADAPTOR


PART NUMBER: 5

ø
.7
50
.56

ø
.8
8
8 .25
1.8 1

ø .5
.5 00
00 4
0
0
6 .75
1.0
1.

0
1.5
00

ø .5

.16
.5 00
.3

00 4
8

PART NAME: SLIDE


0

8 PART NUMBER: 2 ø.
.43 25
ALL FILLETS & ROUNDS R .04
.25 PART NAME: COLLAR
-20 PART NUMBER : 6 CL
UN 1.7
C 50

Figure 20.55
Drill guide (Continued)

1007

ber28376_ch20.indd 1007 1/2/08 3:23:27 PM


ITEM QTY NAME DESCRIPTION
1 3 HEX HEAD MACHINE SCREW
1
2 1 FIXTURE STEEL
3 1 MIDPIECE STEEL
4 2 SUPPORT STEEL
5 1 3/16 SLOTTED SPRING PIN
6 1 3/16 SLOTTED SPRING PIN
7 1 BRACE STEEL 2
8 1 ARM STEEL
9 2 THONG STEEL
10 1 HOLDER STEEL
11 1 1/8 SLOTTED SPRING PIN

WELD TO
ARM
4

10

WELD TO
MIDPIECE

11

7 5
CENTER AND WELD 6
TO HOLDER

WELDER ARM

Figure 20.56
Welder arm

1008

ber28376_ch20.indd 1008 1/2/08 3:23:27 PM


11
X

9X 0U 00
#5 ø 1 .1
-4 .8 25
00

R NC

R
3.0

.1

.0
ø

25

62
2

5
.2
.3

50
75
1.
R

.5
50

.5 0

00
.17

00
0
68

.2
5
50
R .2 00
ø .1

.2
50
0
.24

3X
14°

.3

12
75
PART NAME: THONG

0
3X
.5
00

ø
.5

.1
62

36
.62 .42

5
5 5
250 0
.68
75 R. R .2
5
125 .12 10° PART NAME: FIXTURE
.50 1.3 5
0 .12
5

500
5 .25 . 8
.87 0 ø.176 25
0 0 .31
ø. 5 25
.81 90
.50
0 0 11° ø .1
.50 2X 5°
75 6 00 X4
.93 .47 3.5 .06
25
34° 25 .8 7 5 .50
0
00 ø .1 37°
1.5 0 75 0
.50 .68 .25 21
50° .20 50 5
1.2 ø .4
.375 5 .60
1
.37
5
5 .25 X .1875 X .4375 .12
7 75
1.3 .68 GROOVE CENTERED 90
ø .1
75 50
.68 PART NAME: HOLDER R .2 ø.
R 50
.12 0
5
ø. 125
PART NAME: BRACE
5
.187

.2
50
34°
5
#5 .7

.37 14°

.7
.12
.8
-4 5

50
75

50
0U
N

.4
C

75
06

.18
2

25
.56

.6
25

75
1.3
R.250

25
768 .56
ø .1 625
2.1
25 5.0
125
5.3
1.2 125
PART NAME: SUPPORT 50 1.8
PART NAME: MIDPIECE

Figure 20.56
Welder arm (Continued)

1009

ber28376_ch20.indd 1009 1/2/08 3:23:27 PM


6.6
87
5
D
1.8 RE
12
5 E NTE
C °
250 5
ø 1..125 X 4
1.2
2.7 50
50
00
ø1.0

ø
1.
50
0
125 250 °
ø 2. ø 1.04 X 45
.

13 .12
° 5
.81 1.1
.9375 25 2 5

.C.

ø
1.
875 5B 1.5

50
5.1 .12 62

0
ø 3 27

ø
° 5

1.
25
0
00
2.5 75
000 ø .3
ø 4. 9X
500
ø 2.
0
.25
PART NAME: ARM

Figure 20.56
Welder arm (Continued)

1010

ber28376_ch20.indd 1010 1/2/08 3:23:28 PM


ITEM QTY NAME DESCRIPTION
1 2 BRACE A C.R.S.
2 2 BRACE B C.R.S.
3 4 PIN A C.R.S. 6
4 1 HINGE A C.R.S.
5 1 HANDLE C.R.S.
6 1 SHAFT C.R.S.
7 1 HINGE B C.R.S.
8 2 PIN B C.R.S. 5
9 1 GRIP A C.R.S.
10 1 GRIP B C.R.S.
11 1 SOCKET HEAD CAP SCREW 10-32 X .375

8
2

11
10

3
KANT-TWIST CLAMP

Figure 20.57
Kant-twist clamp

1011

ber28376_ch20.indd 1011 1/2/08 3:23:28 PM


PE

R
.3
BOEN A

8
TH T A
EN SS
1.
DS EM
75

2.

ø
50

2X

.7
R

4.

5
.3

ø
50
1

.2
5
.7
.13

5
.3

1.

2.
1

44

00
R .37
.6

.5
9

6 CE5-16
U
PA NTE NC

.1
2

.5
6
PART NAME: BRACE A RT RE .75
PART NUMBER: 1 D
ON

5X
1.0

R
ø
THICKNESS .125

.3
0

.2

8
5
PART NAME: HINGE A
PART NUMBER: 4
.62

ø
.2
5

.0 T
B
31 H
8

O
3.8

25 EN
2X

x DS
45
ø.

°
25

2.
75
ø

2X
.6

.44
2
ø

ø. .18
.2

75
5
2X

31
C

PART NAME: HANDLE


.0

E
N
62

PE
5

PART NUMBER: 5
R
X

BOEN A
E
45
.3

D
°
75

TH T A
O
N
-1

EN SS .50
PA
6U
ø 0-3

DS EM
R
N

PE
1
.2 2U

T
C
5 N

BOEN A
TH T A
F

PART NAME: SHAFT


EN SS PART NAME: PIN B
PART NUMBER: 6 DS EM PART NUMBER: 8
.69
ø. .19 5
BO25 ø .2 .12

ø
.3
TH 5

12
EN
DS
ø.
90 62
.0

.18
° 5

31 PART NAME: PIN A


G

.50
R
O

.75 PART NUMBER: 3


O
V

.75
.49
E

PE
BOEN 5 N
TH AT ø .28 ERED O ø.
ENASS 75
ø .3CENT .75
.7

DS EM
5

.25 T PART NAME: HINGE B


PAR
PART NUMBER: 7 PART NAME: GRIP B
PART NUMBER: 10
ø
.3
12

ø
R

.3
.3

PART NAME: GRIP A


R

1
1
.3
3X

PART NUMBER: 9
ø

.74
.2

.7
5

5
.6
9

R
.5
6
90 62

PART NAME: BRACE B


.0

1. 2.5
1.
° 5

69 0
G

75

.31
R

PART NUMBER: 2
O
O

.8
V

THICKNESS .125
1
E

.75
.7
5

R
.3
8

Figure 20.57
Kant-twist clamp (Continued)

1012

ber28376_ch20.indd 1012 1/2/08 3:23:28 PM


HEAVY HEX NUT 3
MATERIAL: STEEL
NO. REQ.: 1

4 HEX HEAD CAP SCREW


MATERIAL: STEEL
NO. REQ.: 1
0
.50

.5
00
-13
U
N
C

ø
.2
66
5
1.2

CL
ø
.9375

.5
00
SWIVEL 2 0
.25

1.
MATERIAL: STEEL

00
0
NO. REQ.: 1

R
.4
.2
R

68
5-
.3

7
20
75

U
ø

N
C
.2
50

CL

R
20

.3
.9

43
37

.2

8
50
5

R
2.
34
R
5

37
2.
.37

00
0
1 BASE
BELT TIGHTENER MATERIAL: STEEL
NO. REQ.: 1

Figure 20.58
Belt tightener

1013

ber28376_ch20.indd 1013 1/2/08 3:23:28 PM


ber28376_ch20.indd 1014

1014

1.0
41
N C 8 6 BUSHING A
5- 16U MATERIAL: STEEL
.37 NO. REQ.: 1
.25
0 38
.12 ∞
1.0 5
00
3.2
50
8 HEX HEAD CAP SCREW 75
MATERIAL: STEEL .3 .25
NO. REQ.: 1 0 00
00 2.0 1.5
1.5 25
1.1 00
7 WASHER 250
1.1
MATERIAL: STEEL NC
NO. REQ.: 1 20U
.25 0 4 MOUNTING BRACKET
2 . 0
SEE DETAIL 1
16 6U NC
3.0 5-1
750 .37 000 3 HEX NUT
. 1 . MATERIAL: STEEL
NO. REQ.: 3
NC 5
0U .37 5 BUSHING B C C
5-2 5 UN UN
2X
.2 00 .12 MATERIAL: STEEL -20 25-20
1.0 NO. REQ.: 1 .25 .

50
2.2 3.0
00
.50 U NC
0 -20
.25 .25
0
0 .75 1.2
C SUPPORT 4.0 50
00
MATERIAL: STEEL 00
1.0
NO. REQ.: 1
.266
50
4.2
2.7
50 00 .37
1.0 2 CAP SCREW
5 MATERIAL: STEEL 5 321
.12 NO. REQ.: 1 1.7
B BRACE
MATERIAL: STEEL
NO. REQ.: 2
1 TURN SCREW
3.1 MATERIAL: STEEL
A BRACKET 25 00 NO. REQ.: 1
MATERIAL: STEEL 2.0
NOTE: WELD AT ASSEMBLY NO. REQ.: 1

PULLEY SUPPORT DETAIL 1

Figure 20.59
Pulley support
1/2/08 3:23:28 PM
BILL OF MATERIALS
ITEM QTY. PART NAME DESCRIPTION
1 2 U-JOINT CAST IRON
2 1 SWIVEL CAST IRON
3 4 BUSHING STEEL
4 4 RET. RING INTERNAL
5 4 PIN STEEL

YOKE

Figure 20.60
Yoke

1015

ber28376_ch20.indd 1015 1/2/08 3:23:29 PM


0
1.2

2.0
0

.75
3.5 R.
5 1.0
0

1.0
.50 0 .50
TH .75 1.5
RO 0
PART NAME: SWIVEL UG
H
PART NAME: BUSHING

.95
.75

.50
.75 .00
2.7 R1
3.5 5
0

PART NAME: U-JOINT


PART NAME: PIN

Figure 20.60
Yoke (Continued)

1016

ber28376_ch20.indd 1016 1/2/08 3:23:29 PM


ITEM QTY NAME DESCRIPTION
1 1 6 SOCKET HEAD CAP SCREW M12 X 1.75 X 54
2 1 VALVE TOP STEEL
3 3 WELD RING STEEL
4 1 MATING RING B STEEL
5 1 SPRING STEEL
6 1 PISTON STEEL
7 1 BODY STEEL
8 1 EXTERNAL RETAINING RING
9 2 MATING RING A STEEL
10 1 HANDLE
11 4 E-TYPE RETAINING RING
12 2 PIN STEEL
13 2 BRACE STEEL
14 1 SHAFT STEEL
15 1 EXPANSION PIN
16 1 SUPPORT STEEL
2 17 1 JOINT A STEEL
18 1 SPRING PIN
20 19 1 JOINT B STEEL
20 2 WELD RING 2 STEEL

10 18 17
4 19

16

11

12 15

7
9 13

14

9 3

METRIC
3

VALVE ASSEMBLY

Figure 20.61
Valve assembly
1017

ber28376_ch20.indd 1017 1/2/08 3:23:29 PM


ø
12
8

6X HR
T
ø

MU
96

12
ø ø BO 1
96 11 T 58
F
12 M
R
O

2 TO
ø

M
53 ø 78

ø 70
11
7
29

2112 13 PART NAME: MATING RING B


45°
4
4 TY
ø

ø ø 2.5
1
P
86

2. 19
ø
15

5 .2
12

12

1
8
22

8
ø
9

50
24
R
ø

5
78

35 34
PART NAME: BODY

°
30
3X
° 45
°

ø 17
14
11

27
46

PART NAME: VALVE TOP 6


4
ø
78
ø
94

54 2X
13 13
ø8 4
46
R
PART NAME: WELD RING 5 R
5 11
X4
6 00
1.0

5 12
X 1.7 22 5
60 M 12
ø

4
11
96

2X
ø8
11
ø

51 11
11

54 R
2

10 32
13
R
11
PART NAME: WELD RING 2 PART NAME: BRACE PART NAME: JOINT B

Figure 20.61
Valve assembly (Continued)

1018

ber28376_ch20.indd 1018 1/2/08 3:23:29 PM


4

ø 9 O
ø8 23

ø
78 4
ø
12

14
F
16 M
R
2

O
B
R

T
TO
11

11
ø

M
15
22

11
M HR
ø7
T
12 U

11 11
25
PART NAME: JOINT A
22 22
PART NAME: MATING RING A
ø8
1.8
228
R
50 ø 39
.
PART NAME: PIN ø R8 10
30 13
12 .7 11
5 GR
.8 OO
VE

ø 22

12

PART NAME: HANDLE

.75 ø7
2 X1
M1 1 210
5
PART NAME: PISTON
13
5.5
ø
18
ø

ø ø2
66

2 0 4
3.8
ø

38
84

2 E
OV
ø

RO 1X
14

6 33 G
1.5 45
°
.5
3 PART NAME: SUPPORT
45
° PART NAME: SHAFT

Figure 20.61
Valve assembly (Continued)

1019

ber28376_ch20.indd 1019 1/2/08 3:23:29 PM


ber28376_ch20.indd 1020

ITEM QTY NAME DESCRIPTION


1020
1 1 SLEEVE BRONZE
2 2 1 SPACER STEEL
3 1 MOUNT ALUMINUM
3 4 1 SHAFT STEEL
5 1 BODY STEEL
6 2 RUBBER RING RUBBER
7 1 PISTON ALUMINUM
8 1 END CAP ALUMINUM

4
1

4 3
6

7 7
6
6

8
ASSEMBLED SECTION
8

AIR CYLINDER

Figure 20.62
Air cylinder
1/2/08 3:23:29 PM
000
250
ø .8.6250 ø 1. 25
ø ø .6 2.
1.7 75 230
.20 .2 50 ø 2.
0 50 000
.65 .1 ø 2. 25
.90
0 .20 ø .6
0 R 0 600
.20 .05
0
ø 1.
0
PART NAME: SLEEVE 75
.08
PART NAME: SPACER 00
7 5 1.5
C X .8 NC
UN 12U .10
0- 18 50- NP
T 0
625 1.2 18
2X
.
X. 350 50-
25 ø 1.2.000
.03 250
2X ED PART NAME: MOUNT
ø .6 LET
5 FIL
2
R .0OOVE
GR 5°
X4
25
.06
230
7.

ø 2.
25
0

45°
1 5X
2 X .1
00
PART NAME: SHAFT ø 2.

.25
.15 0
6
000
5.

ø 2.
25
0
0
375
ø 1.
2X

PART NAME: BODY


4
.34
NC
50 0- 18U
1.2 .625

00
ø 2. ø 2.
23
PART NAME: PISTON

0
375
ø 1.
.2
50

000 50
ø 2. 1.2

T
8NP
0-1
.3

5
4

ø .2
4

.5
1.

00
25

PART NAME: END CAP

PART NAME: RUBBER RING

Figure 20.62
Air cylinder (Continued)

1021

ber28376_ch20.indd 1021 1/2/08 3:23:30 PM


ber28376_ch20.indd 1022

ITEM QTY PART NAME DESCRIPTION


1022

1 1 PX10001610-1 WELDED UNIT


2 1 DE-STA-CO PT. NO. 441203 ADJUSTMENT SPINDLE ASSEMBLY 16
3 1 DE-STA-CO PT. NO. 229 CAM ACTION VERT. TOGGLE CLAMP
4 2 GROUND STEEL DOWEL M10 x 31
5 2 MC-CARR PT. NO. 91290A438 M8 x 1.25 x 35 S.H.C.S.
6 1 GROUND STEEL DOWEL M13 x 38
7 1 PX10001610-2 WELDED UNIT
8 1 PX10001610-3 SHAFT R.C. 37-42
9 1 MC-CARR PT. NO. 91611A313 M5 x 30 EXPANSION PIN
10 1 POWER DRIVE SOCKET 1.25 SOC, .25 DRIVE X 1.5 (Eng)
11 2 MC-CARR PT. NO. 91290A326 M6 x 1 x 20 S.H.C.S.
12 4 MC-CARR PT. NO. 91290A426 M8 x 1.25 x 20 S.H.C.S.
13 1 PX10001610-3 END PLATE SAE 2024 ALUMINUM
14 2 PX10001610-3 PAD-POLY-HI TIVAR-100
15 4 MC-CARR PT NO. 90274A322 M5 x .8 x 12 F.H.M.S.
16 1 PUMP BODY

10 15 11

8 13
14
7
2

6
3

METRIC
12
4 1
WATER PUMP FIXTURE

Figure 20.63
Water pump fixture
1/2/08 3:23:30 PM
0
15.4
5
4X M BLY
13 SEM
T AS
C A TE A
0 16 LO
19.0 2.
70
30
R3 12 °
.5
AL FIL 7 40
L- LE .0 3.
AR T 30
0 6 3.60
O WE °
UN L 2X
D D R6
M
6

40
40 18

.00
.6 .7
5 5 57.65
2X
19
M
8 1 5.00 10.0
0
.1
8 0
210.0 194.60 0
110.0 0
25.4
14
36 3.
.6 74 82 98
8 .0 .3

83
0 01

.9
2X

M8 19

0
.3
2X

22 4
8
¿

0
10.3 .3
4X ¿
9.

5
52
20
22

82
7.
0.

12
30

.0
00

.7

0
68

0
.0
5

0 0
0 25.4 3.00 379.2
12.7 11 0 405.0
0
163.8 0
430.0
PART NAME: BASE
MATERIAL: STEEL
NO. REQ.: 1

¿4
0 13
0.5
9
R 80
40 .00
4X
M8 PART NAME:WELDED UNIT
1.2 50 MATERIAL:STEEL
5 .87 NO. REQ.: 1

29
3.05 .00

2X 69
¿1 .40
¿ 1 0.0 30° 54
¿1
.00 2.7
11 5.1
LD
WE
23
.63 5-J-
55
.00 0
13.0
13 5
22 .00 4.60
.40

14
0.0
55 8.7

R
.3

3F 0
1

AL IL
1

L-A LE 19 23
8.0 8.00
2X

RO WT
¿

UN EL 0
9.
52

D D
12
14 0

1.
96
16

1.
01
0.

6. 6

12
0

01

74
.6
38

.3
.0

10
0.
00

Figure 20.63
Water pump fixture (Continued)

1023

ber28376_ch20.indd 1023 1/2/08 3:23:30 PM


ø3 0
33 X .8
ø2 45°

89 3.5 70
ø1

.0 0
03

6 2.

0
80

1
00
ø1
70 2X
ø 5. 50 X 41° 16.
00
.
ø 10 8.0
0
3.23
4.78
ø2
59
.85 PART NAME: PAD
MATERIAL: MOLDED WEIGHT POLYETHYLENE
NO. REQ.: 2

.00 PART NAME: PUMP BODY


150
MATERIAL: N/A
R NO. REQ.: 1
3

7
R
50 35.2 .00
188 8
R
8 4 ø 6.
60.3 2X .3
ø 10
7.9
.50
254 30
° 0
.25 12.7 0
26.7
5 321 38 12.7
.00
28
.00

.70
162
PART NAME: END PLATE
9.5
0 MATERIAL: ALUMINUM
.00 NO. REQ.: 1
163
6.35

.00
106 ø4
0 .8
28.0 .00
ø 64 13
.00
0 SQ
16.0 UA
D R E
ON
D IAM .6
SED X1
RAI RL 13.0
0 45°
KNU
R4 ø1
9
ø3 PART NAME: SHAFT
0.0
R3 0 MATERIAL: STEEL
NO. REQ.: 1

18
.00

Figure 20.63
Water pump fixture (Continued)

1024

ber28376_ch20.indd 1024 1/2/08 3:23:30 PM


ber28376_ch20.indd 1025

ITEM QTY NAME DESCRIPTION


1 1 HOUSING CAST IRON
2 2 TAPER PLUG .500-16NPT
3 2 RETAINING PLATE CAST IRON
4 1 SLOW SPEED SHAFT SAE 4340
5 1 WORM GEAR BRONZE
6 1 MOTOR ADAPTOR CAST IRON
7 1 HIGH SPEED OIL SEAL
8 4 HEX HEAD CAP SCREW 7/16-14UNC-2A X 2.25
9 8 HEX HEAD CAP SCREW 1/2-13UNC-2A X .75
10 2 SLOW SPEED OIL SEAL
11 1 SLOW SPEED KEYWAY 1/4 X 1/4 X 1.75
12 2 SNGL. ROW TAPER ROLLER BEARING (NTN) 4T-LM67048
13 2 SLOW SPEED SPACER SAE 1060
14 1 SNGL. ROW CYLINDER BEARING (NTN) N10/NU10 #1008 10
15 1 HIGH SPEED SHAFT SAE 4140 9
16 1 BEARING CAP
17 4 HEX HEAD CAP SCREW 7/16-14UNC-2A X 2.75
18 1 HEX NUT 1-8UN-2B
13 1
19 1 HIGH SPEED LOCKWASHER 17
20 2 DBLE. ROW TAPERED ROLLER BEARING (NTN) 4T-2690
21 2 INTERNAL RETAINING RING SAE 1060

16
18
3 12
20 19
20 21
15
11

6 14
4

7 2

21
8
10
5
13

12

GEAR REDUCER 3 9

Figure 20.64
1025
1/2/08 3:23:30 PM

Gear reducer
5.7
8
5.2 1
35

6. 50
3.7 25 3.7
60 C
54
3.4
38 ø 2. 0-1
4UN
ø .50
56 X
8 625
ø4 2.6 .
.53 13
5 2.8
R
3.0
41
8.2
81

7.9
69 56
4.1
3.4 81
38 8.2
56
3.7 2.6 69
54 7.9

3.2
8X 81 81
ø. .31
3 5.7
R
.62 437 .93 8X
5 5-1 8
4U
NC 00 UG
R .5 PT PL
-16N 813
0 .7
.50
AL
R L FI 1.6
.15 LL 41 5
6 U ET 2.4 .63
.O S & 1
.S R 33 .78
. OU
ND .15
S 6 PART NAME: HOUSING
MATERIAL: CI
43
SE 3.0 NO. REQ.: 1
2.8 CT
91 IO
N
A- 94
A 6.0
7.6
56
-B
NB
TIO
SEC

1.329
.548
.938 .079
4.058 .313
.313 .469

.313

3.281
R .153

2.813

.313
6.406
.313
R 1.719
.781
2.50
1.329

R .153 .313
.625 .555 1.094 1.25

SECTION A-A SECTION B-B

Figure 20.64
Gear reducer (Continued)

1026

ber28376_ch20.indd 1026 1/2/08 3:23:31 PM


1.4
06

.31 .62
3 5
.31 .969
3 R2
69 2.8
ø .4 13 .25
4X 11
.15 .87
6 5
ø3 531
.90 ø 4. 5.93
8
6
3 .750
ø 1.8
125
ø 3. 3.75
5 75
ø2 5.0
.81 R 00
2 1.0
00
.983
ø1 ø 2.
30 2.8
195 13
ø 2.

NDS PART NAME: SLOW SPEED SHAFT 2X


OU
&R MATERIAL: SAE 4320 45
°X
ETS
FILL .S. NO. REQ.: 1 .15
ALL 6 U.O 6
5
R .1 25
ø 1. 1.12
5

5
3.75
0 PART NAME: RETAINING PLATE
5.40 MATERIAL: CI
NO. REQ.: 2

1.8
75
.62
5 .78
3
.46
9
8
2.18 .25
.860 R
.66
5 R
ø8 .31
.12 .781 3 531
5 .860 ø 4.
.391
ø.
5 .469
ø 7 31 .156 25 188
.03 .235 ø 1. 8
ø 2.
B.
C. .190 1.43

25
R .1
781
ø 5.

469
ø 5. 494
ø 2. ø 3.906 6.406 SPUR GEAR DATA
ø DIAMETRAL PITCH 8
50
ø 1. NUMBER OF TEETH 27
31
4X
ø .5 .C. PRESSURE ANGLE 20°
7 B PART NAME: WORM GEAR
7 5 PITCH DIAMETER 4.219
ø 3. MATERIAL: PHOSPHOR BRONZE BASE CIRCLE DIAMETER 4.523
NO. REQ.: 1
CIRCULAR PITCH .491
CIRCULAR THICKNESS .246
.500 ROOT DIAMETER 3.906
ø2 18 8 .938
ø 2.

PART NAME: MOTOR ADAPTOR


NDS MATERIAL: CI
OU
&R 45 NO. REQ.: 1
I L L ETS °
F .S.
ALL 6 U.O
5
R .1

Figure 20.64
Gear reducer (Continued)

1027

ber28376_ch20.indd 1027 1/2/08 3:23:31 PM


.935
6
9.29 6
.546 1.79
2A
UN-
1-8 WORM GEAR DATA
4
4 2.34 NUMBER OF THREADS 5
3.20 PRESSURE ANGLE 20°
X.235
45°
PITCH DIAMETER .938
1
2.89 LEAD RIGHT HAND .375
LEAD ANGLE 169°
6
2.26 ADDENDUM .156
.25 38
ø .9 WHOLE DEPTH .313
ø1 CHORDAL THICKNESS .204
789 .07 .10
X .0 INNER DIAMETER .619
45° ø1
88 0
.07 GR OUTER DIAMETER 1.244
45 .40 88 OO
°X 6 VE
.07
88
.60
0
ø1
ø. .50
47 0
5
6
1.40 8
PART NAME: HIGH SPEED SHAFT 2.18
MATERIAL: SAE 4320
NO. REQ.: 1 .313 25
R .6
25 38
R .1 R .9
10°

2.6
3.9 56 .313
06

ø2
.18
8
4X
ø3
.12
ø. 5
PART NAME: BEARING CAP 53 4X
1
MATERIAL: CRS R
.46
NO. REQ.: 1 9
FIL
R LET
.15 S 2.6
6U&R 56
.O OU ø2
.S N .6
. DS 3.9 .62 00
06 5
R
.54
8

Figure 20.64
Gear reducer (Continued)

1028

ber28376_ch20.indd 1028 1/2/08 3:23:31 PM


9

10

1 2 4
5
3

10 1 BODY PLASTIC
9 1 PLATE STEEL
8 1 RETAINER STEEL
7 1 CONNECTOR PLASTIC
6 1 LID CLR PLASTIC
5 1 PIN RETAINER STEEL
4 1 PIN PLASTIC
3 2 DOOR SLIDER STEEL
2 1 DOOR STEEL
CD-ROM CAROUSEL 1 1 BACKING PLATE PLASTIC
ITEM QTY NAME DESCRIPTION

Figure 20.65
CD-ROM carousel

1029

ber28376_ch20.indd 1029 1/2/08 3:23:31 PM


ø1 3X
.75
0X EQ .093
.03 SP X .0
12 93
ø. SL
75 O
0X
.16 3X .03
9 12
EQ .093
ø1 45
° SP X .
.43 09
75 3T
X AB
ø1 .04
P M .31 68
TO 25
2 5 AT OTTO ES X
T. TB SID .07
PART NAME: RETAINER
PART NAME: PLATE SLO 875 A GLED LE 81
. 1 N D D
BY NLY A N MI ø.
I S 3
EVE SP & BORE ø 1 750
E Q C '
3
TW
O FR .187
OF OM 5 X
BA .03
ø. CK 12
56
2
.03 5
PART NAME: CONNECTOR 12
ø1
.00
.03 0
12
.0313
.1875 .1250 DETAIL A

ø1
.0625 .50 T

1.
0

00
.0937

DETAIL A CHAMFER
25
.01 X 45° .06 75
.0312 . 8
1
.12
BO50 X
TH .1
.31 EN 325
.1562 25 DS

DETAIL B
.250
.375 2.2
96
9
DETAIL B
DETAIL C

4.6
.25
0
25
.18
75
.06 25
25 .06
.20
0

4.7 2.3
.06
25 PART NAME: LID 50 75
.20
0
250
ø .1 625
R .0

DETAIL C

Figure 20.65
CD-ROM carousel (Continued)
1030

ber28376_ch20.indd 1030 1/2/08 3:23:31 PM


781
ø .0 937 25
ø .0 6
ø. ø .0
04
68 .01
X 0
4.5 .03
62 12
5 LO
NG
PART NAME: PIN Sø
.07 PART NAME: PIN RETAINER
81

312
6 X .0P &
5
.01TH TO .
BOTTOM 0078
BO
0
.10 93
.10

1. 93
50
.1

0
0
.03
13

.0
78
1
0
00 .25
ø .1 .12
5
4.

R
APE ES
00

7° TTH SID
0

BO

PART NAME: DOOR SLIDER


4.7
50
.3
75

75
1.3 625
375 .21
87 R .0 781
PART NAME: BACKING PLATE 1.4 ø .0
25
.31

25 937
.00 R .1 R .0
78
25
.25
0 .06
.15
62
5
1.4 5
37
5 375 4.2
1.7 1.4
50
PART NAME: DOOR

Figure 20.65
CD-ROM carousel (Continued)

1031

ber28376_ch20.indd 1031 1/2/08 3:23:31 PM


LOT
C TS D EP
DETAIL A RE EN DE D
.15
62 . 1 562 D ON .125 O EN
0 X TERE 0 AND RED T

R
0

1.
. 5
R 4 5 CEN T .375 ENTE

00
0
.25 .37 ING A SO C
0 RT AL
STA M END
2 FR O
2.531
.0
62

37 5
.37
5

2.34 5 S
875 NER

C
7

L
1.
.9 3 R .1 COR

62
5
.02

50
ALL

1.
.18

37
50
75
4.
75

OLE
0

TH

.5
.31 5 C

62
25 812 RE

5
. 250
5 X .1 ED
IN
7
DETAIL B 62 .1825 N TER
.15 . CE
781
ø .0LE
4.8 HO
75 750
0 5.9

.2187 .2500
.0625 .0625

.0625
.500
.0625 .0625 .6250
R .0487

.0625 .4375 .3125

R .03125
.0313
.1250 .0937
.0625 .5937
TOP VIEW PROFILE VIEW
FILLETS & ROUNDS R .0625

DETAIL A DETAIL B

Figure 20.65
CD-ROM carousel (Continued)

1032

ber28376_ch20.indd 1032 1/2/08 3:23:31 PM


ber28376_ch20.indd 1033

ITEM QTY NAME DESCRIPTION


1 1 CENTER PIN STEEL
2 4 HEX HEAD BOLT .25-20UNC X 3.00
3 2 END PLATE STEEL
4 2 DISK STEEL 7
3
5 1 SPACER STEEL
6 4 SUPPORT PIN STEEL
7 4 HEX NUT .25-20UNC

3 5
4

FIXTURE ASSEMBLY
1033

Figure 20.66
1/2/08 3:23:31 PM

Fixture assembly
00
ø1 3.0 .50
ø . .50 00
2.5 .06
62
5 X
45
° 2.0
4.0 0
0S
Q
000
ø 1. .50
3.0
0

PART NUMBER: 1
MATERIAL: STEEL
2.0
0

ø2 ø1
.00 .00
4X
R 4X 0
.12 ø. .50
5 18
75

ø1
.62 PART NUMBER: 3 4X
5 ø1 ø.
MATERIAL: STEEL .62 25
5

ø1
5 .00
.12

PART NUMBER: 4
MATERIAL: STEEL

5
ø .2

875
ø .145° 0
5X 1.5
32
2 X .0 .50 2.5
0
2 50
ø 1. 1.50
0

00
ø 1. PART NUMBER: 6
MATERIAL: STEEL

PART NUMBER: 5
MATERIAL: STEEL

Figure 20.66
Fixture assembly (Continued)

1034

ber28376_ch20.indd 1034 1/2/08 3:23:32 PM


CHAPTER 20 Working Drawings 1035

Classic Problems

The following classic problems were taken from Engi-


neering Drawing & Graphic Technology, 14th Edition, by
Thomas E. French, Charles J. Vierck, and Robert Foster.
1. Make an assembly drawing in section. The bracket
is cast iron, the wheel is cast steel, the bushing is
bronze, and the pin and taper pin are steel. Scale:
full size.
1a. Make a drawing of the bracket with one view in
section. Material is cast iron. Scale: full size.
1b. Make a drawing of the wheel with one view in sec-
tion. Material is cast steel. Scale: full size.
2. Make an assembly drawing in section. The assem-
bly comprises two cast-iron brackets, two bronze
bushings, steel shaft, cast-steel roller, and cast-iron
base. The bushings are pressed into the roller, and
the shaft is drilled for lubrication. Scale: full size.
2a. Make a drawing of the roller and bushing assembly
that gives one view in section. See Problem 2 for
materials. Scale: full size.
The problems that are given in this group have been
arranged as complete exercises in making a set of work-
ing drawings. Remember that the dimensions given on
the pictorial views are to be used only to obtain distances
of information needed. In some cases the data needed
for a particular part may have to be obtained from the
mating part.
The detail drawings should be made with each part
on a separate sheet. Drawings of cast or forged parts may
be made in the single-drawing or the multiple-drawing Problem 1
system. Metric sliding-door guide
The assembly drawing should include any necessary
dimensions, such as number, size, and spacing of mount-
parts list. All parts are steel. This assembly consists
ing holes that might be required by a purchaser or needed
of a yoke, base, collar, and standard parts.
for checking with the machine on which a subassembly is
used. 5. Make a complete set of drawings for pump valve.
The valve seat, stem, and spring are brass; the disk
3. Make a complete set of working drawings for the is hard-rubber composition. In operation, pressure
antivibration mount. of a fluid upward against the disk raises it and al-
4. Make a complete set of drawings for pivot hanger, lows flow. Pressure downward forces the disk tighter
including detail drawings, assembly drawing, and against the seat and prevents flow.

ber28376_ch20.indd 1035 1/2/08 3:23:32 PM


Problem 2
Bell-roller support

Problem 3
Antivibration mount

1036

ber28376_ch20.indd 1036 1/2/08 3:23:34 PM


Problem 5
Problem 4
Pump valve
Pivot hanger

1037

ber28376_ch20.indd 1037 1/2/08 3:23:35 PM


1038 PART 4 Standard Technical Graphics Practices

3-D Solid Models for Assembly, Working Drawings and Design Verification

Objective—The multiview and pictorial assembly the key base part and use appropriate assembly con-
sketches and models in this section are intended to be straints when creating 3-D assemblies. For bottom-up
used to construct fully constrained 3-D solid part mod- part modeling of individual parts, apply construction
els and product assemblies. Rendered models, photos, or datum plane set up as assigned to create part bodies
and parts lists are included with sketches to help in using standard extrusion, revolution, or lofting meth-
visualizing and planning product modeling and as- ods. For top-down modeling, plan your datum plane
sembly. Selected solid modeling problems from Chap- layout in assembly mode for part building. Apply 3-D
ters 10, 13, and 16 designated “FOR ASSEMBLY” features, such as holes, fillets, chamfers, ribs, thin wall
are included in some of the following 3-D assembly operations as required to create a logical, easy to edit
model assignments. history tree. Use the finished part and assembly model
Nominal Dimensions—Assembly and part sketches typi- to generate associated multiview documentation con-
cally are dimensioned by nominal size only. To achieve taining appropriate drawing views (i.e., front, top, right
manufacturing realism, calculation of appropriate tol- side, isometric). If assigned, make parametric changes
erances, fits, and clearances will be required. Chapters to part model files and use these changes to update the
in this text on general dimensioning, geometric dimen- associated multiview documentation.
sioning and tolerances, as well as appropriate appendi- On-Line Manufacturer’s Parts—For standard parts,
ces are recommended for reference. such as threaded screws, bolts, washers, spacers, bush-
Use of Appendices—Where noted on sketches, refer to ings, and O-rings, many manufacturers furnish 3-D
the Appendix section of this text to verify thread spec- CAD models of their products online. Where possible,
ifications, standard fasteners, as well as other stan- identify and download standard parts in order to save
dardized part information. modeling time. Use online searches to investigate the
Your Solid Modeling Software—Any available para- availability of manufacturer’s 3-D part models. Deter-
metric solid modeling software may be used for these mine whether they are available in a format that is com-
problems. For assembly of existing parts, determine patible with your solid modeling software.

1: HITCH MOUNT—Product 2: MATERIAL PUNCH—Concept 3: ENGINE—Concept Model


Model

4: UTILITY FAUCET—Product 5: ROBOTIC ARM—Concept


Model

ber28376_ch20.indd 1038 1/2/08 3:23:37 PM


Assembly 1: TRAILER HITCH MOUNT—Reverse Engineer from Product

Hitch Mount Photo & Parts List

Sketch for Part Number 1: HITCH MOUNT

Figure 20.67
Trailer hitch mount—reverse engineer from product

1039

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Sketch for Part Number 2: BALL Sketch for Part Number 3: HITCH PIN

Sketch for Part Number 4: PIN LOCK

Figure 20.67
Trailer hitch mount—reverse engineer from product (Continued)

1040

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Sketch for Part Number 5: HEX NUT Sketch for Part Number 1: HITCH PIN

Exploded and Assembled Model of Trailer Hitch Mount

Figure 20.67
Trailer hitch mount—reverse engineer from product (Continued)
1041

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Assembly 2: MATERIAL PUNCH—Concept for Initial Design Model (METRIC mm)

Concept Sketch

Design Refinement

Figure 20.68
Material punch—initial concept design model

1042

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Parts List

Sketch for Part Number 1: PUNCH BASE

Figure 20.68
Material punch—initial concept design model (Continued)

1043

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Sketch for Part Number 2: PUNCH SLIDE

Sketch for Part Number 3: HAND LEVER

Figure 20.68
Material punch—initial concept design model (Continued)

1044

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Sketch for Part Number 4: HAND BAR

Sketch for Part Number 5: PUNCH LEVER

Sketch for Part Number 6: PUNCH PLATE

Figure 20.68
Material punch—initial concept design model (Continued)

1045

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Sketch for Part Number 7: RECEIVER PLATE

Sketch for Part Number 8: PIN - 45

Sketch for Part Number 9: PIN - 30

Figure 20.68
Material punch—initial concept design model (Continued)

1046

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Sketch for Part Number 10: PIN SCREW

Exploded Assembly Model

Operational Test Assembly Model: Open and Closed Positions

Figure 20.68
Material punch—initial concept design model (Continued)

1047

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Assembly 3: ENGINE MODEL—Concept for 3-Cylinder Model (METRIC mm)

Concept Sketch and Parts for Virtual Engine Assembly

Figure 20.69
Engine model—working concept for block, pistons, and crankshaft

1048

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Sketch for Part Number 1: ENGINE BLOCK

Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)

1049

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Sketch for Part Number 2: CRANK SHAFT

Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)

1050

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Sketch for Part Number 3: PISTON

Sketch for Part Number 4: CONNECTING ROD

Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)

1051

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Sketch for Part Number 5: PISTON PIN

Operational Test Assembly Model: Working Crankshaft and Pistons in Engine Block

Figure 20.69
Engine model—working concept for block, pistons, and crankshaft (Continued)
1052

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Assembly 4: UTILITY FAUCET—Reverse Engineer from Product

Utility Faucet Product Photo, Parts Listing and Exploded Views

Figure 20.70
Utility faucet—reverse engineer from product

1053

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Sketch for Part Number 1: FAUCET BASE

Sketch for Part Number 2: SPOUT

Figure 20.70
Utility faucet—reverse engineer from product (Continued)

1054

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Sketch for Part Number 3: HANDLE

Sketch for Part Number 4: LOCK RING Sketch for Part Number 5: O-RING

Figure 20.70
Utility faucet—reverse engineer from product (Continued)

1055

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Sketch for Part Number 6: SCREW-HANDLE Sketch for Part Number 7: HOT-COLD BUTTON

Sketch for Part Number 8: NOZZLE Sketch for Part Number 9: RING-FILTER

Figure 20.70
Utility faucet—reverse engineer from product (Continued)

1056

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Sketch for Part Number 10: FILTER-SCREEN Sketch for Part Number 11: SPACER

Final Assembly Model

Figure 20.70
Utility faucet—reverse engineer from product (Continued)

1057

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Assembly 5: ROBOTIC ARM—Concept for Initial Design Model

Concept Sketch, Parts Listing and Exploded Parts View of Robotic Arm

Figure 20.71
Robotic arm—concept for initial design model

1058

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Sketch for Part Number 1: BASE E-01

Sketch for Part Number 2: ARM E-01

Figure 20.71
Robotic arm—concept for initial design model (Continued)

1059

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Sketch for Part Number 3: ARM E-02

Sketch for Part Number 4: SLIDING TUBE

Sketch for Part Number 5: VACUUM CONNECTOR

Figure 20.71
Robotic arm—concept for initial design model (Continued)

1060

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Sketch for Part Number 6: VACUUM CUP

Sketch for Part Number 7: BASE CAP

Sketch for Part Number 8: ELBOW CAP

Figure 20.71
Robotic arm—concept for initial design model (Continued)
1061

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Sketch for Part Number 9: VACUUM CAP

Sketch for Part Number 10: CAP SCREW

Figure 20.71
Robotic arm—concept for initial design model (Continued)

1062

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Sample Position Settings for Assembled Robotic Arm

Figure 20.71
Robotic arm—concept for initial design model (Continued)

1063

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