Каталог запчастей BT TMX PDF

Front
® Cover
Quality Parts
TMX
Electric Tow Tractor
Effective Serial Number TMX0027300001 - UP
WARNING Read and observe all warnings on this unit

before operating it.
WARNING DO NOT operate this equipment unless all
factory installed guards and shields are
properly secured in place.
Part no: 303064-004 Date: March 05, 2002
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BT Prime-Mover is a trademark of BT Prime-Mover Inc.,
© 2002 BT Prime-Mover Inc., Muscatine, Iowa.
All Rights Reserved.
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Parts Ordering
PARTS ORDERING INSTRUCTIONS
HOW TO ORDER FIELD MODIFICATIONS
The regulations imposed by OSHA make it

When you order, supply the part number, mandatory that alteration of industrial trucks be
quantity, model and serial numbers of your done only as approved in advance and in
machine. Supplying this information will assure writing by the manufacturer. Their regulations
prompt, efficient handling of your order. The apply to counter-weighting, changes in masts
pictorial reference number is not needed and when such changes affect capacity and any
including it can only add confusion. other safety modifications. It is mandatory that
nameplate and instructions be changed
Since your dealer carries many parts in stock accordingly (1910.178 (a)(4)).
and maintains up-to-date prices on all parts, he
will be able to process your order immediately. BT Prime-Mover will approve such changes
If, for some reason, the part is not in stock, he requested as we can properly evaluate and
will order it from the factory. In either event, he rerated as to capacity. Normally a change will
maintains a current file of service manuals, be evaluated upon receipt of a written request
which give all available parts ordering or with full particulars, including truck and mast
technical information. serial number, proposed changes, new heights
of lift, etc.
All prices are FOB factory in Muscatine, Iowa.
Shipping charges are added to the price of the If the change is approved, authorization will be
part shipping from the factory. sent, as will new nameplates or other labeling
where appropriate. The new nameplates
WHERE TO ORDER should be installed over the earlier nameplate.
Always order parts from the dealer who sold The modifier should send confirmation of the
you your BT Prime-Mover. If it is necessary change to the factory along with pictures of the
for the dealer to order parts from the factory, revised truck.
he is able to get prompt service for you. Parts
are shipped in accordance with shipping
instructions given on the order.
All parts of any such industrial truck requiring EXPLANATION OF SERIAL NUMBER
replacement shall be replaced only by parts of
equivalent as to safety with those used in the
original design. TMX 00 2 9 265 001
INSTRUCTIONS FOR RETURNING PARTS
Number of unit
for that day
Under NO CIRCUMSTANCES will parts be
accepted at the factory for credit without prior Day of year (365)
approval. BT Prime-Mover cannot accept
responsibility for parts returned without Year (1999)
authorization.
Decade (1990)
If you have some parts which must be Capacity
returned, contact your dealer. If he believes
parts should be returned, he will arrange for Model (TMX)
authorization to return the parts.
January 22, 2002 BT Prime-Mover, Inc. 1

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General
GENERAL INFORMATION RIGHT-HAND AND LEFT-HAND SIDES
INDEX The terms right-hand and left-hand used in this

parts manual indicate the right and left side of
This parts manual is arranged for easy the machine as viewed from the operator's line
identification of parts. The index at the front of of sight for proper operation of machine or
the catalog gives location of major groups and attachment.
assemblies. A
A. Right Side
ABBREVIATIONS AND TERMS B. Rear
C. Left Side D B
NA Not Available D. Forward
NSS Not Sold Separately C
As Req'd Use as required
PART LIST
K Parts of a kit
* Not shown on drawing The ITEM #, describes the item on the figure
you are looking at. The PART # is a numerical
------------ See elsewhere for further break description of the item and the part ordering
down of parts. number. The NAME is a description of the part
CHANGES number in alphabetical form. The # FOR
ASSY. is the quantity used on the figure and
When changes are made to the machine, NOT the quantity used on the machine. The
revised pages for this manual will be issued. UNIT describes the type or style of the part
These pages must be inserted in your parts used on the figure.
manual as soon as they are received. Failure
to keep your parts manuals up to date will
result in confusion and may cause you to order
wrong parts.
EXAMPLE:
ITEM # FOR
# PART # NAME ASSY. UNITS
12 30354-32 Hose assembly, 89/180 1 89/180

12 30354-33 Hose assembly, 95/198 1 95/198
12 30354-34 Hose assembly, 108/226 1 108/226
12 30354-35 Hose assembly, 111/240 1 111/240
12 30354-36 Hose assembly, 119/258 1 119/258
13 15898-03 Fitting, bulkhead 1
14 40041-00 Tube assembly 1
15 40108-00 Fuse 1
16K NSS Ring 1
17 40005-00 Pin 1
18 11205-15 Bearing 1
19 11143-03 Screw, cap 1
20 ------------------ Cylinder, freelift 1
21 52-05069-00 Hose (3 feet) As Req'd
22 ------------------ Motor, pump 1
23 20037 Pump assembly, lift 1
24K NSS Pump, lift 1
25 NA Plug 1
K 200028 Kit, seal 1
(Contains Items Marked With “K”)
2 BT Prime-Mover, Inc. January 22, 2002

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Quality Parts
5510 5310 0 1/2 1
5330 1
8
BT Prime-Mover Inc.
3305 North Highway 38
5160
Muscatine, Iowa 52761-8800
9660 I
Breaking these rules may cause serious

or fatal injury to yourself or others
Read and understand all warnings and operating instructions

in the operator's manual before operating this truck.
Only authorized and trained operators are to operate

this machine.
Keep feet clear of drive wheel and lowering frame.
Make a safty check before operating the truck and do not

operate if in need of repairs or maintenance.
Maintenance is to be performed by authorized personnel only.
This machine is designed of level floors and normal industrial

operations.
Additional operator's manuals can be obtained from your

dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.
305955-000
0640
0850
5190
4111 9510
5230
5290
0 1/2 1
1
8
4110
5460
4180
0341
3042
5910 9370
5180 5911
0340 0390 3550

5192 0300
5390
3300 10010
3360
1760
2550
3530
10020
July 17, 1998 BT Prime-Mover, Inc. 3

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Index
Quality Parts
0000
Chassis
0300-000 Frame / Chassis..................................................................................................................................... 9
0340-001 Inspection covers (Shields & guards) .................................................................................................. 11
0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 13
0342-000 Inspection covers (Splash guard) ........................................................................................................ 15
0390-000 Battery compartment parts .................................................................................................................. 17
0640-000 Drivers controls (speed & direction)..................................................................................................... 19
0850-001 Signs, warnings ................................................................................................................................... 21
1000
Motors
1760-102 Drive motor Serial number 27179001 - UP.......................................................................................... 25
2000
Transmission / Drive Gear
2550-000 Mechanical drive gear unit ................................................................................................................... 29
3000
Brake / Wheel System
3300-000 Parking brake system .......................................................................................................................... 33
3360-001 Brake drum / disc assembly................................................................................................................. 35
3530-001 Drive wheel .......................................................................................................................................... 37
3550-000 Fork / support arm / outrigger wheels .................................................................................................. 39
4000
Steering System
4110-000 Handle stem and brake levers ............................................................................................................. 43
4111-000 Steering arm / wheel (Handle head assembly) .................................................................................... 45
4180-000 Steering / radial bearing....................................................................................................................... 47

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5000
Electrical System
5160-000 General alarm signal ........................................................................................................................... 51
5180-000 Current collector, cable drum .............................................................................................................. 53
5190-000 Battery connector ................................................................................................................................ 55
5192-100 300 Amp system line contactor ........................................................................................................... 57
5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 59
5230-000 Voltage / battery indicator .................................................................................................................... 61
5290-000 Hourmeter / speedometer.................................................................................................................... 63
5310-000 Start / stop switch ................................................................................................................................ 65
5330-000 Speed controls..................................................................................................................................... 67
5390-000 Control cables / harness (Handle head) .............................................................................................. 69
5390-100 Control cables / harness (Control wire) ............................................................................................... 71
5430-000 Control cables / harness (Power wire)................................................................................................. 73
5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ....................................... 75
5510-000 Micro switches ..................................................................................................................................... 77
5910-000 Control circuit breaker ......................................................................................................................... 79
5911-000 Power circuit breaker ........................................................................................................................... 81
6000
Hydraulic System
7000
Operating Function - Lifting Device
8000
Peripheral / Installation Equipment
9000
Options / Attachments
9370-000 Warning lights / alarm .......................................................................................................................... 91
9510-000 Towing hook ........................................................................................................................................ 93
9660-000 Electrical heater ................................................................................................................................... 95
9660-100 Electrical heater (24 Volt) .................................................................................................................... 97
10000
Tools
10010-000 Electrical controllers (Handset)........................................................................................................ 101
10020-000 Special tools and lubrications .......................................................................................................... 103
11000
Alphabetical/Numerical Index
Alphabetical Index ............................................................................................................................................. 107
Numerical Index ................................................................................................................................................. 110

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BT Prime-Mover, Inc.
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Quality Parts
0000
Chassis
0000 Chassis
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Quality Parts
0300-000
0300-000
8 BT Prime-Mover, Inc. June 19, 1997

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Quality Parts
0300-000
0300-000 Frame / Chassis
ITEM # FOR
1 302935-000 Frame, TMX 1

(Also See Fig.# 0390-000 for Battery Roller Frames)
2 302057-000 Isolator 2
3 301747-000 Isolator 2
4 301955-016 Screw, cap 2
5 301827-020 Screw, cap 2
6 302589-000 Bracket, limit switch 1
June 19, 1997 BT Prime-Mover, Inc. 9

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0340-001
0340-001
16
14
15 1
10
2
9
11
12 3
13
8
4
1 6
1
5 5
10 BT Prime-Mover, Inc. February 08, 2002

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0340-001
0340-001 Inspection covers (Shields & guards)
ITEM # FOR
1 301922-020 Screw, flat head 13

2 302916-000 Bracket, hitch 1
3 302597-000 Pad, platform 1
4 305273-000 Plate, platform 1
5 301955-016 Screw, socket head 4
6 302379-000 Angle, platform 1
7 302961-000 Cover 1
8 306240-000 Door 1
9 311889-000 Latch 1
10 302060-000 Plate, latch 1
11 301652-030 Screw, locking 2
12 302596-000 Cover, plate 1
13 301826-016 Screw, thread form 2
14 302069-000 Bumper, door 2
15 302398-000 Pad, knee 1
16 302909-000 Cushion, backrest 1
February 08, 2002 BT Prime-Mover, Inc. 11

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0341-000
0341-000
12 BT Prime-Mover, Inc. August 23, 1999

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0341-000
0341-000 Inspection covers (“EE” electrical box)
ITEM # FOR
1 301951-010 Screw, cap 2

2 308571-000 Box, “EE” 1 “EE”
3 11045-04 Screw, cap 2
* 302792-000 Washer, brass flat 2
* 307602-000 Washer, Nylon shoulder 2
* 307603-000 Washer, Nylon 2
August 23, 1999 BT Prime-Mover, Inc. 13

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0342-000
0342-000
4
1 3

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0342-000
0342-000 Inspection covers (Splash guard)
ITEM # FOR
1 306852-000 Guard, splash 1

2 20259 Screw 3
3 50001-09 Lockwasher 3
4 304764-000 Standoff 3

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0390-000
0390-000

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0390-000
0390-000 Battery compartment parts
ITEM # FOR
1 303032-000 Frame, Left battery roller 1 Left

1 303032-001 Frame, Right battery roller 1 Right
2 302931-000 Door (without battery rollers) 2 No battery rollers
2 302923-000 Door (with battery rollers) 1 Battery rollers
3 25203-09 Shaft 4
4 25189-02 Bearing 8
5 25204-09 Roller 4

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0640-000
0640-000
5
6
8
9
10
12
5 11
13

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0640-000
0640-000 Drivers controls (speed & direction)
ITEM # FOR
1 301726-001 Cover 1
2 301918-000 Spring 4
3 301727-000 Bracket 1
5 301964-032 Pin, roll 3
6 109631 Cam 1
7 101216 Return 1
8 46490 Spring 1
9 301717-000 Housing, switch 1
10 307444-000 Bushing 2
11 301780-000 Shaft, cam 1
12 301718-000 Control, thumb 2
13 301779-000 Pin, threaded 2

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0850-001
0850-001
2 3
1
BT PRIME-MOVER, INC.
3305 N. HIGHWAY 38
MUSCATINE, IA 52761
4
10
5 6

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0850-001
0850-001 Signs, warnings
ITEM # FOR
1 305955-000 Decal, WARNING 1

2 303574-000 Decal, SET PARKING BRAKE 1
3 NSS Decal, data plate 1
4 121795-120 Decal, BT LOGO 1
5 NSS Rivet, 1/8” 4
6 300771-001 Compartment, operator’s manual 1
7 52-00279-00 Paint, BT RED As Req'd.
7 52-00257-00 Spray, BT RED As Req'd.
7 52-00221-00 Paint, BT BLACK semi gloss As Req'd.
7 52-00224-00 Spray, BT BLACK semi gloss As Req'd.
7 52-00237-00 Paint, SAFETY YELLOW As Req'd.
7 52-00260-00 Spray, SAFETY YELLOW As Req'd.
7 52-00247-00 Paint, SAFETY ORANGE As Req'd.
7 52-00276-00 Spray, SAFETY ORANGE As Req'd.
8 151847 Decal, BT LOGO 1
9 305507-000 Decal, NO STEP 2
10 306103-000 Decal, TMX 1
* 308562-000 Manual, TMX Master Parts 1
* 303047-000 Manual, TMX Service 1
* ----------------- Manual, TMX Operator's 1
* ----------------- Manual, TMX Parts 1

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Quality Parts
1000
Motors
1000 Motors
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Quality Parts
1760-102
1760-102
Serial number
27179001 - UP
3 4
5
7 8 9
10
2 6
15
16
14
13
12
11

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1760-102
1760-102 Drive motor Serial number 27179001 - UP
ITEM # FOR
1 305880-001 Motor assembly, drive 1

2 306643-000 Kit, field coil 1
3 302363-000 Kit, lead assembly 1
4 306644-001 Brush 4
5 300418-000 Spring 4
6 301280-005 Plate, brush 1
7 300420-000 Bearing 1
8 300421-000 Washer, wave 1
9 306645-000 Endhead, commutator 1
10 300435-000 Band, head 1
11 306642-000 Armature 1
12 301280-001 Fan 1
13 300427-000 Ring, retainer 1
14 300420-000 Bearing 1
15 306641-000 Endhead, drive 1
16 300425-000 Seal 1
K 305982-000 Kit, “EE” cover band 1 “EE”

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2000
Transmission / Drive Gear
2000 Transmission / Drive
Gear
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2550-000
2550-000
Torque nut to
250 ft./lb while
turning wheel. 1
2
15
14 3 6
13 4
5
10
7
12 10 8
11
NOTE! Replace axle nut with new
nut whenever drive wheel is
removed. Failure to replace
with new nut could result in
damage to drive wheel and/
or transmission. 12 9
16 6

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Quality Parts
2550-000
2550-000 Mechanical drive gear unit
ITEM # FOR
* 301633-006 Transmission assembly 1
1 301580-001 Case, gear 1

2 11890-09 Pin, dowel 2
3 11844-02 Key 1
4 301887-000 Gear, pinion 1
5 301654-012 Nut, flanged (Torque 35 ft-lb) 1
6 303009-025 Screw, socket head (Torque 14 ft-lb) 9
7 301581-000 Cover, gear case 1
8 301653-020 Plug, drain/fill pipe 2
9 11897-05 Washer, sealing 1
10 11030-21 Bearing, ball 2
11 301626-000 Gear, idler 1
12 11205-27 Bearing 2
13 23007-00 Ring 1
14 11039-31 Seal 1
15 164046 Nut, flanged (Torque 250 ft-lb) 1
16 301627-000 Gear, drive 1

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3000
Brake / Wheel System
3000 Brake / Wheel System
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3300-000
3300-000
1 3
3
2
4
5
8
7
3

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3300-000
3300-000 Parking brake system
ITEM # FOR
1 11844-02 Key 1
2 ------------------- Brake assembly (See Fig.# 3360-001) 1
3 303009-025 Screw, socket head (Torque 14 ft./lbs.) 9
4 302558-000 Bracket, brake cable 1
5 ------------------- Transmission assembly (See Fig.# 2550-000) 1
6 ------------------- Drive motor assembly (See Fig.# 1760-102) 1
7 304435-000 Drum, brake 1
8 301654-012 Nut 1

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3360-001
3360-001
2
4
3
7 6

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3360-001
3360-001 Brake drum / disc assembly
ITEM PART # # FOR UNITS

# NAME ASSY.
1 302626-000 Brake assembly 1

2 301793-010 Cam 1
3 311334-000 Plate 1
4 301793-011 Lever 1
5 311336-000 Ring, retainer 1
6 301793-000 Spring 2
7 311335-000 Shoe 2

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3530-001
3530-001
2
1

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3530-001
3530-001 Drive wheel
ITEM # FOR
1 302258-000 Wheel, Rubber drive 1 Rubber

1 302258-002 Wheel, Non-marking XLC drive 1 Non-marking
1 302258-004 Wheel, Grip Rubber Shell drive 1 Grip Rubber
1 302258-006 Wheel, Crowned Urethane 1 Crowned Poly
2 20071-01 Tire, Rubber 1 Rubber
2 20071-03 Tire, Non-marking XLC drive 1 Non-marking
2 20071-05 Tire, Grip Rubber Shell drive 1 Grip Rubber
2 303624-000 Tire, Crowned Urethane 1 Crowned Poly
3 302247-000 Wheel, drive 1

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3550-000
3550-000
3
1 4
5
2
38 BT Prime-Mover, Inc. January 1997

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3550-000
3550-000 Fork / support arm / outrigger wheels
ITEM # FOR
1 42143-01 Spacer 2
2 302928-000 Guard, string 4
3 49910-03 Bearing 4
4 302922-000 Wheel, Urethane 2 Urethane
4 302922-001 Wheel, Rubber 2 Rubber
5 11160-11 Fitting, grease 2
6 303898-000 Washer 2
7 302770-035 Screw, cap 2
January 1997 BT Prime-Mover, Inc. 39

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4000
Steering System
4000 Steering System
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4110-000
4110-000
12
1
13 2
10
5 9
3 6 14
42 7
8 15
41
2
39 4 20 16
19
21 18
17 7 27
22 2
26
40 23 24 25
15
37
36 31 29
38
35 30 28
11
34
32
43 33
CONNECT TO BRAKE

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4110-000
4110-000 Handle stem and brake levers
ITEM # FOR
1 306056-000 Stem, handle 1

2 301952-016 Screw, socket flat head 8
3 11135-04 Pin, yoke 1
4 11429-04 Cotter, internal 1
5 302557-000 Link, pivot 1
6 11695-11 Bushing, flanged 2
7 14993-19 Washer, shim 0.030 in. [0.762 mm] 4
8 302810-000 Pin, groove 2
9 302806-000 Pin, spring 4
10 302550-000 Bracket, hand brake 1
12 ------------------ Control head assembly (See Fig.# 4111-000) 1
13 302555-000 Cover 1
14 302559-000 Handle, brake (As Shown) 1 As Shown
14 302559-001 Handle, brake (Not Shown) 1 Not Shown
15 303899-000 Grip 3
16 11020-45 Bushing, sleeve 2
17 302556-000 Pivot 2
19 302802-000 Spring 2
20 22120-00 Clevis 1
21 11129-06 Nut, jam 1
22 302544-000 Bar, brake link 1
24 302804-000 Joint, ball 1
25 11129-08 Nut 1
26 302546-000 Handle, park brake 1
27 14851-05 Nut, clip 2
28 306023-001 Cover, brake 1
29 302803-000 Spring 1
30 11129-05 Nut, jam 1
31 302545-000 Anchor, spring 1
32 302808-000 Cable, brake 1
33 13282-00 Pin with cotter pin 1
34 306079-000 Base, stem handle 1
35 305958-000 Latch, bar 1
36 306039-000 Spring 1
37 11873-16 Bolt, shoulder 1
38 305928-000 Bushing, flanged 2
40 306022-000 Shaft, pivot 1
41 304762-000 Handle 1
43 307704-000 Shim, 0.005 in. [0.127 mm] As Req’d.

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4111-000
4111-000
3
6
1
4 5
13
14 15
12
17
2
16
10
9
11
8
7
44 BT Prime-Mover, Inc. July 31, 1998

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4111-000
4111-000 Steering arm / wheel (Handle head assembly)
ITEM # FOR
1 301717-000 Housing, switch 1

3 301724-000 Bracket, switch 1
4 301960-004 Nut 1
5 302080-000 Clamp, cable 1
6 301723-001 Cover 1
7 301965-026 Pin, roll 1
8 301961-010 Screw, shoulder 1
9 302864-000 Guard 1
11 302872-002 Knob assembly 2
12 302862-000 Grip, fixed 2
13 301964-016 Pin, roll 2
14 302831-000 Coupler 2
15 301781-000 Block 2
16 301778-000 Pin 2
17 301954-035 Screw, socket (not part of handle assy.) 2

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4180-000
4180-000
1
2

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4180-000
4180-000 Steering / radial bearing
ITEM # FOR
1 301946-001 Seal, small felt 1

2 ----------------- Frame (See Fig.# 0300-000) 1
3 11160-14 Fitting, 90° grease 1
4 ----------------- Transmission assembly (See Fig.# 2550-000) 1
5 11205-26 Bearing 1
6 301946-000 Seal, large felt 1
7 11205-30 Bearing 1

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5000
Electrical System
5000 Electrical System
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5160-000
5160-000
4 5

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5160-000
5160-000 General alarm signal
ITEM # FOR
1 302129-000 Switch, horn 1

2 301917-000 Spring, return 2
4 23309-01 Horn 1
5 11020-46 Bushing 1

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5180-000
5180-000
3 4
2
52 BT Prime-Mover, Inc. April 1997

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5180-000
5180-000 Current collector, cable drum
ITEM # FOR UNITS

# PART # NAME ASSY.
1 50004-03 Screw, cap 1

2 20348 Washer, flat 2
3 307567-000 Strap, static (cut to length) 1
4 301960-010 Nut 1
April 1997 BT Prime-Mover, Inc. 53

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5190-000
5190-000

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5190-000
5190-000 Battery connector
ITEM # FOR
1 49854-01 Connector, SB-175 GRAY housing 1 GRAY

1 49854-03 Connector, SB-175 YELLOW housing 1 YELLOW
1 49854-04 Connector, SB-175 RED housing 1 RED
1 49854-08 Connector, SB-175 BLUE housing 1 BLUE
2 301952-040 Screw, cap 2
3 ---------------- Cable, NEGATIVE (See Fig.# 5430-000) 1
4 ---------------- Cable, POSITIVE (See Fig.# 5430-000) 1
5 301960-006 Nut 2

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5192-100
5192-100

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5192-100
5192-100 300 Amp system line contactor
ITEM # FOR
1 304297-000 Contactor, 300 Amp line “E” 1 “E”

* 301951-010 Screw, cap 2

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5192-200
5192-200

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5192-200
5192-200 200/300 Amp system “EE” line contactor
ITEM # FOR
1 304297-001 Contactor, line “EE” 2 “EE”

* 301951-010 Screw, cap 1

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5230-000
5230-000
3
1 2
7
5

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5230-000
5230-000 Voltage / battery indicator
ITEM # FOR
1 306051-001 Display, BDI/Hourmeter (lift interrupt/speed dropout) 1

2 306055-000 Harness, wire 1
3 11823-06 Fitting, wire splice 2
4 49350-05 Plug, resistor 1.5K 1
5 305282-001 Battery discharge indicator, BDI 1
6 301445-001 Battery discharge indicator/hourmeter 1
7 14915-01 Plug, gauge (Cap) 1

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5290-000
5290-000
1 QUARTZ
HOURS
1
10
62 BT Prime-Mover, Inc. October 1996

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5290-000
5290-000 Hourmeter / speedometer
ITEM # FOR
1 302201-000 Hourmeter 1
October 1996 BT Prime-Mover, Inc. 63

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5310-000
5310-000
0 1/2 1
1
8
1
2
I
O

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5310-000
5310-000 Start / stop switch
ITEM # FOR
1 302016-000 Switch, key 1

* 302092-000 Extra keys only (Set of two keys) 1
1 307109-000 Switch, toggle 1
2 305493-000 Switch, disconnect 1
3 11880-09 Screw 2
4 20208-00 Switch, brake interlock 1
4 20323-00 Switch, brake interlock (Sealed) 1 Sealed
5 14986-03 Nut, twin 1

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5330-000
5330-000
1
2
66 BT Prime-Mover, Inc. December 03, 1997

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5330-000
5330-000 Speed controls
ITEM # FOR
1 307644-000 Potentiometer bracket assembly 1

2 119697 Gear 1
3 301825-010 Screw 2
December 03, 1997 BT Prime-Mover, Inc. 67

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5390-000
5390-000

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5390-000
5390-000 Control cables / harness (Handle head)
ITEM # FOR UNITS

# PART # NAME ASSY.
1 302023-000 Harness, head 1

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Quality Parts
5390-100
5390-100
Tab 6
Tab 2 BDI/Hourmeter
Tab 3
Tab 5
5

Return
Quality Parts
5390-100
5390-100 Control cables / harness (Control wire)
ITEM # FOR
1 307344-000 Harness, main truck 1

2 20163-102 Jumper (NOT used with speed dropout) 1
3 ------------------- Breaker, control circuit (See Fig.# 5910-000) 1
4 301951-010 Screw, cap 1
5 15677-10 Clamp 2
* 301652-030 Screw, cap 2
* 301960-008 Nut 2
6 302948-000 Switch, platform 1
* 11880-09 Screw, round head 2
* 14986-03 Nut, twin 1
* 49771-01 Fitting, wire 2

Return
Quality Parts
5430-000
5430-000
14
13
12
11 2
6 5
4
15
A1 E2
9 8
10
A2 E1

Return
Quality Parts
5430-000
5430-000 Control cables / harness (Power wire)
ITEM # FOR
1 305975-006 Cable 1
2 305975-007 Cable 1
3 301951-016 Screw 2
4 306848-000 Bar, bus 2
5 ------------------- Breaker, drive circuit (See Fig.# 5911-000) 1
6 305974-012 Cable 1
7 305974-011 Cable 1
8 305974-009 Cable 1
9 305974-010 Cable 1
10 52-05103-00 Sleeve (2.3 feet) As Req’d. 2.3 feet
* 15677-14 Clamp 2
11 50003-02 Screw, cap 3
* 50001-11 Lockwasher 3
12 50002-05 Screw, cap 2
13 305976-003 Cable 1
14 305976-004 Cable 1
15 ------------------- Breaker, control circuit (See Fig.# 5910-000) 1

Return
Quality Parts
5460-001
5460-001
Serial number
27300001 - UP

Return
Quality Parts
5460-001
5460-001 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP
ITEM # FOR
1 309807-000 Controller, 400 AMP system 1 24 Volt

2 301826-016 Screw, cap 3

Return
Quality Parts
5510-000
5510-000
2
3
4
5
1 8 7
6

Return
Quality Parts
5510-000
5510-000 Micro switches
ITEM # FOR
1 307289-000 Kit, switch (Before serial number 27179001) 1 Before

1 308518-000 Kit, switch (After serial number 27179001) 1 After
2 NSS Screw, machine 2
3 NSS Switch, rearward 1
4 NSS Spacer 1
5 NSS Switch, forward 1
6 NSS Bracket 1
7 NSS Lockwasher 2
8 NSS Nut 2
9 301825-010 Screw 2

Return
Quality Parts
5910-000
5910-000
78 BT Prime-Mover, Inc. May 20, 1998

Return
Quality Parts
5910-000
5910-000 Control circuit breaker
ITEM # FOR
1 301889-000 Breaker, 12 AMP 1 12 AMP
May 20, 1998 BT Prime-Mover, Inc. 79

Return
Quality Parts
5911-000
5911-000
Old New
80 BT Prime-Mover, Inc. May 20, 1998

Return
Quality Parts
5911-000
5911-000 Power circuit breaker
ITEM # FOR
1 301890-001 Breaker, 150 AMP 1 150 AMP
May 20, 1998 BT Prime-Mover, Inc. 81

Return
Quality Parts
Return
Quality Parts
6000
Hydraulic System
6000 Hydraulic System
Return
Quality Parts
Return
Quality Parts
7000
Operating Function - Lifting
Device
7000 Operating Function -
Lifting Device
Return
Quality Parts
Return
Quality Parts
8000
Peripheral / Installation
Equipment
8000 Peripheral /
Installation Equipment
Return
Quality Parts
Return
Quality Parts
9000
Options / Attachments
9000 Options / Attachments
Return
Quality Parts
9370-000
9370-000
1
3 7
4
5
6
8
10
11 12 9
13
14

Return
Quality Parts
9370-000
9370-000 Warning lights / alarm
ITEM # FOR
1 29030-01 Light, RED flashing 1 RED

1 29030-04 Light, AMBER flashing 1 AMBER
2 304164-000 Lens, RED 1 RED
2 302294-000 Lens, AMBER 1 AMBER
3 NSS Reflector 1
4 300792-000 Bulb, flashing 1
5 NSS Screw 3
6 NSS Base 1
7 301954-035 Screw, socket 2
8 11823-06 Connector, butt 2
9 301960-008 Nut 2
10 52-07907-00 Cable (7 feet) As Req'd.
11 25332-01 Tie, cable 4
12 303939-000 Pole, flashing light 1
14 49283-00 Alarm, travel 1
* 49607-00 Plug, diode 2
* 49771-02 Fitting, 90° wire 2

Return
Quality Parts
9510-000
9510-000
3 4 7
9
8
10 11
12
13
14 15
92 BT Prime-Mover, Inc. January 1997

Return
Quality Parts
9510-000
9510-000 Towing hook
ITEM # FOR
1 303038-000 Pintle assembly 1

2 11634-00 Hook, Pintle 1
3 50000-15 Washer, flat 2
4 301957-050 Screw, cap 2
5 302996-000 Coupler assembly, automatic 1

6 49919-02 Knob 1
7 303094-001 Lever 1
8 NSS Coupler assembly 1
9 49926-08 Pin, cotter 1
10 50000-15 Washer, flat 4
11 301957-050 Screw, cap 4
12 303037-000 Tow eye assembly 1

13 24223-00 Tow, eye 1
14 50000-15 Washer, flat 4
15 301957-050 Screw, cap 4
January 1997 BT Prime-Mover, Inc. 93

Return
Quality Parts
9660-000
9660-000
CONTROL HANDLE CONTROL HANDLE
SIDE VIEW-SECTION TOP VIEW
POSITION HEATER ON 6
INSIDE OF BRACKET.
5
5
6
POSITION HEATER ON
INSIDE OF COVER AS SHOWN.
3
CRIMP.250” [6.35mm] INSULATED
MALE TABS ONTO HEATER LEADS
AND CONNECT LEADS TO HARNESS.

Return
Quality Parts
9660-000
9660-000 Electrical heater
ITEM # FOR
1 49831-00 Thermostat 1
* 301700-010 Screw 2
* 50001-07 Nut 2
2 307306-000 Bracket 1
3 302231-000 Harness, heater 2
4 302224-000 Bracket, heater 1
5 49771-09 Tab, wire, male 4
6 49506-03 Heater 2

Return
Quality Parts
9660-100
9660-100
4
3
5
6
7
6
5

Return
Quality Parts
9660-100
9660-100 Electrical heater (24 Volt)
ITEM # FOR
1 49506-03 Heater 1
* 25332-01 Tie, wire 1
2 25275-01 Fuse, 10 AMP (Supplied with item # 8) 1 10 AMP
3 307053-000 Block, driver 1
4 301951-025 Screw 1
5 301700-010 Screw 2
6 307055-000 Mount, heater 2
7 42223-02 Heater 1
8 307537-000 Harness 1

Return
Quality Parts
Return
Quality Parts
10000
Tools
10000 Tools
Return
Quality Parts
10010-000
10010-000

Return
Quality Parts
10010-000
10010-000 Electrical controllers (Handset)
ITEM # FOR
1 306415-000 Kit, handset 1

2 306416-000 Cable, handset 1

Return
Quality Parts
10020-000
10020-000

Return
Quality Parts
10020-000
10020-000 Special tools and lubrications
ITEM # FOR UNITS

# PART # NAME ASSY.
1 202154 Adapter, flush and hard to reach 1

2 300128-000 Lifter, battery pack 1
3 300129-000 Tool, bearing installing 1
4 300161-000 Socket, Relief Valve 1
5 49670-00 Lubricant, lift truck 1
6 200025 Lubricant, 2 oz. Molykote 1
* 301582-000 Loctite tube, #RC680 1
* 301583-000 Loctite spray can, N primer (for #RC680) 1
* 301584-000 Loctite, 50 ML tube #515 gasket eliminator 1

Return
Quality Parts
Return
Quality Parts
11000
Alphabetical/Numerical
Index
11000 Alphabetical/
Numerical Index
Return
©BTPrime-MoverInc.
Return
Alphabetical Index
TMX ELECTRIC TRUCK
Alphabetical Index
This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
Description Part# FIG.# Item# Description Part# FIG.# Item#

Adapter, flush and hard to reach 202154 10020-000 1 Cover 301723-001 4111-000 6
Alarm, travel 49283-00 9370-000 13 Cover 301726-001 0640-000 1
Anchor, spring 302545-000 4110-000 31 Cover 302555-000 4110-000 13
Angle, platform 302379-000 0340-001 6 Cover 302961-000 0340-001 7
Armature 306642-000 1760-102 11 Cover, brake 306023-001 4110-000 28
Band, head 300435-000 1760-102 10 Cover, gear case 301581-000 2550-000 7
Bar, brake link 302544-000 4110-000 22 Cover, plate 302596-000 0340-001 12
Bar, bus 306848-000 5430-000 4 Cushion, backrest 302909-000 0340-001 16
Base, stem handle 306079-000 4110-000 34 Decal, BT LOGO 151847 0850-001 8
Battery discharge indicator, BDI 305282-001 5230-000 5 Decal, BT LOGO 121795-120 0850-001 4
Battery discharge indicator/hourmeter 301445-001 5230-000 6 Decal, NO STEP 305507-000 0850-001 9
Bearing 11205-26 4180-000 5 Decal, SET PARKING BRAKE 303574-000 0850-001 2
Bearing 11205-27 2550-000 12 Decal, TMX 306103-000 0850-001 10
Bearing 11205-30 4180-000 7 Decal, WARNING 305955-000 0850-001 1
Bearing 25189-02 0390-000 4 Display, BDI/Hourmeter 306051-001 5230-000 1
Bearing 300420-000 1760-102 7 Door 302923-000 0390-000 2
Bearing 300420-000 1760-102 14 Door 302931-000 0390-000 2
Bearing 49910-03 3550-000 3 Door 306240-000 0340-001 8
Bearing, ball 11030-21 2550-000 10 Drum, brake 304435-000 3300-000 7
Block 301781-000 4111-000 15 Endhead, commutator 306645-000 1760-102 9
Block, driver 307053-000 9660-100 3 Endhead, drive 306641-000 1760-102 15
Bolt, shoulder 11873-16 4110-000 37 Fan 301280-001 1760-102 12
Bolt, shoulder 11873-16 4110-000 42 Fitting, 90° grease 11160-14 4180-000 3
Box, “EE” 308571-000 0341-000 2 Fitting, 90° wire 49771-02 9370-000 *
Bracket 301727-000 0640-000 3 Fitting, grease 11160-11 3550-000 5
Bracket 307306-000 9660-000 2 Fitting, wire 49771-01 5390-100 *
Bracket, brake cable 302558-000 3300-000 4 Fitting, wire 49771-09 9370-000 *
Bracket, hand brake 302550-000 4110-000 10 Fitting, wire 49771-09 9660-100 *
Bracket, heater 302224-000 9660-000 4 Fitting, wire splice 11823-06 5230-000 3
Bracket, hitch 302916-000 0340-001 2 Frame, Left battery roller 303032-000 0390-000 1
Bracket, limit switch 302589-000 0300-000 6 Frame, Right battery roller 303032-001 0390-000 1
Bracket, switch 301724-000 4111-000 3 Frame, TMX 302935-000 0300-000 1
Brake assembly 302626-000 3360-001 1 Fuse, 10 AMP 25275-01 9660-100 2
Breaker, 12 AMP 301889-000 5910-000 1 Gear 119697 5330-000 2
Breaker, 150 AMP 301890-001 5911-000 1 Gear, drive 301627-000 2550-000 16
Brush 306644-001 1760-102 4 Gear, idler 301626-000 2550-000 11
Bulb, flashing 300792-000 9370-000 4 Gear, pinion 301887-000 2550-000 4
Bumper, door 302069-000 0340-001 14 Grip 303899-000 4110-000 15
Bushing 11020-46 5160-000 5 Grip, fixed 302862-000 4111-000 12
Bushing 307444-000 0640-000 10 Guard 302864-000 4111-000 9
Bushing, flanged 11695-11 4110-000 6 Guard, splash 306852-000 0342-000 1
Bushing, flanged 305928-000 4110-000 38 Guard, string 302928-000 3550-000 2
Bushing, sleeve 11020-45 4110-000 16 Handle 304762-000 4110-000 41
Cable 305974-009 5430-000 8 Handle, brake 302559-000 4110-000 14
Cable 305974-010 5430-000 9 Handle, brake 302559-001 4110-000 14
Cable 305974-011 5430-000 7 Handle, park brake 302546-000 4110-000 26
Cable 305974-012 5430-000 6 Harness 307537-000 9660-100 8
Cable 305975-006 5430-000 1 Harness, head 302023-000 5390-000 1
Cable 305975-007 5430-000 2 Harness, heater 302231-000 9660-000 3
Cable 305976-003 5430-000 13 Harness, main truck 307344-000 5390-100 1
Cable 305976-004 5430-000 14 Harness, wire 306055-000 5230-000 2
Cable 52-07907-00 9370-000 10 Heater 42223-02 9660-100 7
Cable, brake 302808-000 4110-000 32 Heater 49506-03 9660-000 6
Cable, handset 306416-000 10010-000 2 Heater 49506-03 9660-100 1
Cam 109631 0640-000 6 Hook, Pintle 11634-00 9510-000 2
Cam 301793-010 3360-001 2 Horn 23309-01 5160-000 4
Case, gear 301580-001 2550-000 1 Hourmeter 302201-000 5290-000 1
Clamp 15677-10 5390-100 5 Housing, switch 301717-000 0640-000 9
Clamp 15677-14 5430-000 * Housing, switch 301717-000 4111-000 1
Clamp, cable 302080-000 4111-000 5 Isolator 301747-000 0300-000 3
Clevis 22120-00 4110-000 20 Isolator 302057-000 0300-000 2
Compartment, operator’s manual 300771-001 0850-001 6 Joint, ball 302804-000 4110-000 24
Connector, butt 11823-06 9370-000 8 Jumper 20163-102 5390-100 2
Connector, SB-175 BLUE housing 49854-08 5190-000 1 Key 11844-02 2550-000 3
Connector, SB-175 GRAY housing 49854-01 5190-000 1 Key 11844-02 3300-000 1
Connector, SB-175 RED housing 49854-04 5190-000 1 Keys, set of two 302092-000 5310-000 *
Connector, SB-175 YELLOW housing 49854-03 5190-000 1 Kit, “EE” cover band 305982-000 1760-102 K
Contactor, 300 Amp line “E” 304297-000 5192-100 1 Kit, field coil 306643-000 1760-102 2
Contactor, line “EE” 304297-001 5192-200 1 Kit, handset 306415-000 10010-000 1
Control, thumb 301718-000 0640-000 12 Kit, lead assembly 302363-000 1760-102 3
Controller, 400 AMP system 309807-000 5460-001 1 Kit, switch 307289-000 5510-000 1
Cotter, internal 11429-04 4110-000 4 Kit, switch 308518-000 5510-000 1
Coupler 302831-000 4111-000 14 Knob 49919-02 9510-000 6
Coupler assembly, automatic 302996-000 9510-000 5 Knob assembly 302872-002 4111-000 11

Return
TMX ELECTRIC TRUCK
Alphabetical Index

Latch 311889-000 0340-001 9 Screw 301825-010 5510-000 9
Latch, bar 305958-000 4110-000 35 Screw 301826-016 0340-001 13
Lens, AMBER 302294-000 9370-000 2 Screw 301826-016 5460-001 2
Lens, RED 304164-000 9370-000 2 Screw 301826-016 9370-000 14
Lever 301793-011 3360-001 4 Screw 301951-016 5430-000 3
Lever 303094-001 9510-000 7 Screw 301951-025 9660-100 4
Lifter, battery pack 300128-000 10020-000 2 Screw, cap 11045-04 0341-000 3
Light, AMBER flashing 29030-04 9370-000 1 Screw, cap 11045-04 4110-000 39
Light, RED flashing 29030-01 9370-000 1 Screw, cap 301652-030 0340-001 11
Link, pivot 302557-000 4110-000 5 Screw, cap 301652-030 5390-100 *
Lockwasher 50001-09 0342-000 3 Screw, cap 301827-020 0300-000 5
Lockwasher 50001-09 5430-000 * Screw, cap 301951-010 0341-000 1
Lockwasher 50001-11 5430-000 * Screw, cap 301951-010 5192-100 *
Loctite spray can, N primer 301583-000 10020-000 * Screw, cap 301951-010 5192-200 *
Loctite tube 301582-000 10020-000 * Screw, cap 301951-010 5390-100 4
Loctite, gasket eliminator 301584-000 10020-000 * Screw, cap 301952-040 5190-000 2
Lubricant, 2 oz. Molykote 200025 10020-000 6 Screw, cap 301957-050 9510-000 4
Lubricant, lift truck 49670-00 10020-000 5 Screw, cap 301957-050 9510-000 11
Manual, TMX Master Parts 308562-000 0850-001 * Screw, cap 301957-050 9510-000 15
Manual, TMX Service 303047-000 0850-001 * Screw, cap 302770-035 3550-000 7
Motor assembly, drive 305880-001 1760-102 1 Screw, cap 50002-05 5430-000 12
Mount, heater 307055-000 9660-100 6 Screw, cap 50003-02 5430-000 11
Nut 11129-08 4110-000 25 Screw, cap 50004-03 5180-000 1
Nut 301960-004 4111-000 4 Screw, flat head 301921-012 4111-000 2
Nut 301960-004 9660-000 * Screw, flat head 301922-020 0340-001 1
Nut 301960-006 5190-000 5 Screw, flat head 302839-030 4111-000 10
Nut 301960-008 5390-100 * Screw, socket flat head 301952-016 4110-000 2
Nut 301960-008 9370-000 9 Screw, socket head 301954-025 4110-000 11
Nut 50001-07 9660-000 * Screw, socket head 301954-035 9370-000 7
Nut, clip 14851-05 4110-000 27 Screw, socket head 301955-016 0300-000 4
Nut, flanged 164046 2550-000 15 Screw, socket head 301955-016 0340-001 5
Nut, flanged 301654-012 2550-000 5 Screw, socket head 302811-008 4110-000 18
Nut, flanged 301654-012 3300-000 8 Screw, socket head 303009-025 2550-000 6
Nut, jam 11129-05 4110-000 30 Screw, socket head 303009-025 3300-000 3
Nut, jam 11129-06 4110-000 21 Screw, socket head 304128-000 4110-000 23
Nut, twin 14986-03 5310-000 5 Seal 11039-31 2550-000 14
Nut, twin 14986-03 5390-100 * Seal 300425-000 1760-102 16
Pad, knee 302398-000 0340-001 15 Seal, large felt 301946-000 4180-000 6
Pad, platform 302597-000 0340-001 3 Seal, small felt 301946-001 4180-000 1
Paint, BT RED 52-00279-00 0850-001 7 Shaft 25203-09 0390-000 3
Paint, BT BLACK semi gloss 52-00221-00 0850-001 7 Shaft, cam 301780-000 0640-000 11
Paint, SAFETY ORANGE 52-00247-00 0850-001 7 Shaft, pivot 306022-000 4110-000 40
Paint, SAFETY YELLOW 52-00237-00 0850-001 7 Shim 307704-000 4110-000 43
Pin 301778-000 4111-000 16 Shoe 311335-000 3360-001 7
Pin with cotter pin 13282-00 4110-000 33 Sleeve 52-05103-00 5430-000 10
Pin, cotter 49926-08 9510-000 9 Socket, Relief Valve 300161-000 10020-000 4
Pin, dowel 11890-09 2550-000 2 Spacer 42143-01 3550-000 1
Pin, groove 302810-000 4110-000 8 Spray, BT BLACK semi gloss 52-00224-00 0850-001 7
Pin, roll 301964-016 4111-000 13 Spray, BT RED 52-00257-00 0850-001 7
Pin, roll 301964-032 0640-000 5 Spray, SAFETY ORANGE 52-00276-00 0850-001 7
Pin, roll 301965-026 4111-000 7 Spray, SAFETY YELLOW 52-00260-00 0850-001 7
Pin, spring 302806-000 4110-000 9 Spring 46490 0640-000 8
Pin, threaded 301779-000 0640-000 13 Spring 300418-000 1760-102 5
Pin, yoke 11135-04 4110-000 3 Spring 301793-000 3360-001 6
Pintle assembly 303038-000 9510-000 1 Spring 301918-000 0640-000 2
Pivot 302556-000 4110-000 17 Spring 302802-000 4110-000 19
Plate 311334-000 3360-001 3 Spring 302803-000 4110-000 29
Plate, brush 301280-005 1760-102 6 Spring 306039-000 4110-000 36
Plate, latch 302060-000 0340-001 10 Spring, return 301917-000 5160-000 2
Plate, platform 305273-000 0340-001 4 Standoff 304764-000 0342-000 4
Plug, diode 49607-00 9370-000 * Stem, handle 306056-000 4110-000 1
Plug, drain/fill pipe 301653-020 2550-000 8 Strap, static 307567-000 5180-000 3
Plug, gauge 14915-01 5230-000 7 Switch, brake interlock 20208-00 5310-000 4
Plug, resistor 1.5K 49350-05 5230-000 4 Switch, brake interlock (Sealed) 20323-00 5310-000 4
Pole, flashing light 303939-000 9370-000 12 Switch, disconnect 305493-000 5310-000 2
Potentiometer bracket assembly 307644-000 5330-000 1 Switch, horn 302129-000 5160-000 1
Return 101216 0640-000 7 Switch, key 302016-000 5310-000 1
Ring 23007-00 2550-000 13 Switch, platform 302948-000 5390-100 6
Ring, retainer 300427-000 1760-102 13 Switch, toggle 307109-000 5310-000 1
Ring, retainer 311336-000 3360-001 5 Tab, wire, male 49771-09 9660-000 5
Roller 25204-09 0390-000 5 Thermostat 49831-00 9660-000 1
Screw 20259 0342-000 2 Tie, cable 25332-01 9370-000 11
Screw 11880-09 5310-000 3 Tie, cable 25332-01 9660-100 *
Screw 11880-09 5390-100 * Tire, Crowned Urethane 303624-000 3530-001 2
Screw 301700-010 9660-000 * Tire, Grip Rubber Shell drive 20071-05 3530-001 2
Screw 301700-010 9660-100 5 Tire, Non-marking XLC drive 20071-03 3530-001 2
Screw 301825-010 0640-000 4 Tire, Rubber 20071-01 3530-001 2
Screw 301825-010 5330-000 3 Tool, bearing installing 300129-000 10020-000 3

Return
TMX ELECTRIC TRUCK
Alphabetical Index

Tow eye assembly 303037-000 9510-000 12
Tow, eye 24223-00 9510-000 13
Transmission assembly 301633-006 2550-000 *
Washer 303898-000 3550-000 6
Washer, brass flat 302792-000 0341-000 *
Washer, flat 20348 5180-000 2
Washer, flat 50000-15 9510-000 3
Washer, flat 50000-15 9510-000 10
Washer, flat 50000-15 9510-000 14
Washer, Nylon 307603-000 0341-000 *
Washer, Nylon shoulder 307602-000 0341-000 *
Washer, sealing 11897-05 2550-000 9
Washer, shim 14993-19 4110-000 7
Washer, wave 300421-000 1760-102 8
Wheel, Crowned Urethane 302258-006 3530-001 1
Wheel, drive 302247-000 3530-001 3
Wheel, Grip Rubber Shell drive 302258-004 3530-001 1
Wheel, Non-marking XLC drive 302258-002 3530-001 1
Wheel, Rubber 302922-001 3550-000 4
Wheel, Rubber drive 302258-000 3530-001 1
Wheel, Urethane 302922-000 3550-000 4

Return
Numerical Index
TMX ELECTRIC TRUCK
Numerical Index
This Numerical Index gives part numbers and figure numbers on which they are listed. Item
numbers have also been listed for easier location of part numbers.
Part# Description FIG.# Item# Part# Description FIG.# Item#
20259 Screw 0342-000 2 300427-000 Ring, retainer 1760-102 13

20348 Washer, flat 5180-000 2 300435-000 Band, head 1760-102 10
46490 Spring 0640-000 8 300771-001 Compartment, operators manual 0850-001 6
101216 Return 0640-000 7 300792-000 Bulb, flashing 9370-000 4
109631 Cam 0640-000 6 301280-001 Fan 1760-102 12
119697 Gear 5330-000 2 301280-005 Plate, brush 1760-102 6
151847 Decal, BT LOGO 0850-001 8 301445-001 Battery discharge indicator/hourmeter 5230-000 6
164046 Nut, flanged 2550-000 15 301580-001 Case, gear 2550-000 1
200025 Lubricant, 2 oz. Molykote 10020-000 6 301581-000 Cover, gear case 2550-000 7
202154 Adapter, flush and hard to reach 10020-000 1 301582-000 Loctite tube 10020-000 *
11020-45 Bushing, sleeve 4110-000 16 301583-000 Loctite spray can, N primer 10020-000 *
11020-46 Bushing 5160-000 5 301584-000 Loctite, gasket eliminator 10020-000 *
11030-21 Bearing, ball 2550-000 10 301626-000 Gear, idler 2550-000 11
11039-31 Seal 2550-000 14 301627-000 Gear, drive 2550-000 16
11045-04 Screw, cap 0341-000 3 301633-006 Transmission assembly 2550-000 *
11045-04 Screw, cap 4110-000 39 301652-030 Screw, cap 0340-001 11
11129-05 Nut, jam 4110-000 30 301652-030 Screw, cap 5390-100 *
11129-06 Nut, jam 4110-000 21 301653-020 Plug, drain/fill pipe 2550-000 8
11129-08 Nut 4110-000 25 301654-012 Nut, flanged 2550-000 5
11135-04 Pin, yoke 4110-000 3 301654-012 Nut, flanged 3300-000 8
11160-11 Fitting, grease 3550-000 5 301700-010 Screw 9660-000 *
11160-14 Fitting, 90° grease 4180-000 3 301700-010 Screw 9660-100 5
11205-26 Bearing 4180-000 5 301717-000 Housing, switch 0640-000 9
11205-27 Bearing 2550-000 12 301717-000 Housing, switch 4111-000 1
11205-30 Bearing 4180-000 7 301718-000 Control, thumb 0640-000 12
11429-04 Cotter, internal 4110-000 4 301723-001 Cover 4111-000 6
11634-00 Hook, Pintle 9510-000 2 301724-000 Bracket, switch 4111-000 3
11695-11 Bushing, flanged 4110-000 6 301726-001 Cover 0640-000 1
11823-06 Connector, butt 9370-000 8 301727-000 Bracket 0640-000 3
11823-06 Fitting, wire splice 5230-000 3 301747-000 Isolator 0300-000 3
11844-02 Key 2550-000 3 301778-000 Pin 4111-000 16
11844-02 Key 3300-000 1 301779-000 Pin, threaded 0640-000 13
11873-16 Bolt, shoulder 4110-000 37 301780-000 Shaft, cam 0640-000 11
11873-16 Bolt, shoulder 4110-000 42 301781-000 Block 4111-000 15
11880-09 Screw 5310-000 3 301793-000 Spring 3360-001 6
11880-09 Screw 5390-100 * 301793-010 Cam 3360-001 2
11890-09 Pin, dowel 2550-000 2 301793-011 Lever 3360-001 4
11897-05 Washer, sealing 2550-000 9 301825-010 Screw 0640-000 4
121795-120 Decal, BT LOGO 0850-001 4 301825-010 Screw 5330-000 3
13282-00 Pin with cotter pin 4110-000 33 301825-010 Screw 5510-000 9
14851-05 Nut, clip 4110-000 27 301826-016 Screw 0340-001 13
14915-01 Plug, gauge 5230-000 7 301826-016 Screw 5460-001 2
14986-03 Nut, twin 5310-000 5 301826-016 Screw 9370-000 14
14986-03 Nut, twin 5390-100 * 301827-020 Screw, cap 0300-000 5
14993-19 Washer, shim 4110-000 7 301887-000 Gear, pinion 2550-000 4
15677-10 Clamp 5390-100 5 301889-000 Breaker, 12 AMP 5910-000 1
15677-14 Clamp 5430-000 * 301890-001 Breaker, 150 AMP 5911-000 1
20071-01 Tire, Rubber 3530-001 2 301917-000 Spring, return 5160-000 2
20071-03 Tire, Non-marking XLC drive 3530-001 2 301918-000 Spring 0640-000 2
20071-05 Tire, Grip Rubber Shell drive 3530-001 2 301921-012 Screw, flat head 4111-000 2
20163-102 Jumper 5390-100 2 301922-020 Screw, flat head 0340-001 1
20208-00 Switch, brake interlock 5310-000 4 301946-000 Seal, large felt 4180-000 6
20323-00 Switch, brake interlock (Sealed) 5310-000 4 301946-001 Seal, small felt 4180-000 1
22120-00 Clevis 4110-000 20 301951-010 Screw, cap 0341-000 1
23007-00 Ring 2550-000 13 301951-010 Screw, cap 5192-100 *
23309-01 Horn 5160-000 4 301951-010 Screw, cap 5192-200 *
24223-00 Tow, eye 9510-000 13 301951-010 Screw, cap 5390-100 4
25189-02 Bearing 0390-000 4 301951-016 Screw 5430-000 3
25203-09 Shaft 0390-000 3 301951-025 Screw 9660-100 4
25204-09 Roller 0390-000 5 301952-016 Screw, socket flat head 4110-000 2
25275-01 Fuse, 10 AMP 9660-100 2 301952-040 Screw, cap 5190-000 2
25332-01 Tie, cable 9370-000 11 301954-025 Screw, socket head 4110-000 11
25332-01 Tie, cable 9660-100 * 301954-035 Screw, socket head 4111-000 17
29030-01 Light, RED flashing 9370-000 1 301954-035 Screw, socket head 5160-000 3
29030-04 Light, AMBER flashing 9370-000 1 301954-035 Screw, socket head 9370-000 7
300128-000 Lifter, battery pack 10020-000 2 301955-016 Screw, socket head 0300-000 4
300129-000 Tool, bearing installing 10020-000 3 301955-016 Screw, socket head 0340-001 5
300161-000 Socket, Relief Valve 10020-000 4 301957-050 Screw, cap 9510-000 4
300418-000 Spring 1760-102 5 301957-050 Screw, cap 9510-000 11
300420-000 Bearing 1760-102 7 301957-050 Screw, cap 9510-000 15
300420-000 Bearing 1760-102 14 301960-004 Nut 4111-000 4
300421-000 Washer, wave 1760-102 8 301960-004 Nut 9660-000 *
300425-000 Seal 1760-102 16 301960-006 Nut 5190-000 5

Return
TMX ELECTRIC TRUCK
NUMERICAL INDEX

301960-008 Nut 5390-100 * 304164-000 Lens, RED 9370-000 2
301960-008 Nut 9370-000 9 304297-000 Contactor, 300 Amp line “E” 5192-100 1
301960-010 Nut 5180-000 4 304297-001 Contactor, line “EE” 5192-200 1
301961-010 Nut 4111-000 8 304435-000 Drum, brake 3300-000 7
301964-016 Pin, roll 4111-000 13 304762-000 Handle 4110-000 41
301964-032 Pin, roll 0640-000 5 304764-000 Standoff 0342-000 4
301965-026 Pin, roll 4111-000 7 305273-000 Plate, platform 0340-001 4
302016-000 Switch, key 5310-000 1 305282-001 Battery discharge indicator, BDI 5230-000 5
302023-000 Harness, head 5390-000 1 305493-000 Switch, disconnect 5310-000 2
302057-000 Isolator 0300-000 2 305507-000 Decal, NO STEP 0850-001 9
302060-000 Plate, latch 0340-001 10 305880-001 Motor assembly, drive 1760-102 1
302069-000 Bumper, door 0340-001 14 305928-000 Bushing, flanged 4110-000 38
302080-000 Clamp, cable 4111-000 5 305955-000 Decal, WARNING 0850-001 1
302092-000 Keys, set of two 5310-000 * 305958-000 Latch, bar 4110-000 35
302129-000 Switch, horn 5160-000 1 305974-009 Cable 5430-000 8
302201-000 Hourmeter 5290-000 1 305974-010 Cable 5430-000 9
302224-000 Bracket, heater 9660-000 4 305974-011 Cable 5430-000 7
302231-000 Harness, heater 9660-000 3 305974-012 Cable 5430-000 6
302247-000 Wheel, drive 3530-001 3 305975-006 Cable 5430-000 1
302258-000 Wheel, Rubber drive 3530-001 1 305975-007 Cable 5430-000 2
302258-002 Wheel, Non-marking XLC drive 3530-001 1 305976-003 Cable 5430-000 13
302258-004 Wheel, Grip Rubber Shell drive 3530-001 1 305976-004 Cable 5430-000 14
302258-006 Wheel, Crowned Urethane 3530-001 1 305982-000 Kit, “EE” cover band 1760-102 K
302294-000 Lens, AMBER 9370-000 2 306022-000 Shaft, pivot 4110-000 40
302363-000 Kit, lead assembly 1760-102 3 306023-001 Cover, brake 4110-000 28
302379-000 Angle, platform 0340-001 6 306039-000 Spring 4110-000 36
302398-000 Pad, knee 0340-001 15 306051-001 Display, BDI/Hourmeter 5230-000 1
302544-000 Bar, brake link 4110-000 22 306055-000 Harness, wire 5230-000 2
302545-000 Anchor, spring 4110-000 31 306056-000 Stem, handle 4110-000 1
302546-000 Handle, park brake 4110-000 26 306079-000 Base, stem handle 4110-000 34
302550-000 Bracket, hand brake 4110-000 10 306103-000 Decal, TMX 0850-001 10
302555-000 Cover 4110-000 13 306240-000 Door 0340-001 8
302556-000 Pivot 4110-000 17 306415-000 Kit, handset 10010-000 1
302557-000 Link, pivot 4110-000 5 306416-000 Cable, handset 10010-000 2
302558-000 Bracket, brake cable 3300-000 4 306641-000 Endhead, drive 1760-102 15
302559-000 Handle, brake 4110-000 14 306642-000 Armature 1760-102 11
302559-001 Handle, brake 4110-000 14 306643-000 Kit, field coil 1760-102 2
302589-000 Bracket, limit switch 0300-000 6 306644-001 Brush 1760-102 4
302596-000 Cover, plate 0340-001 12 306645-000 Endhead, commutator 1760-102 9
302597-000 Pad, platform 0340-001 3 306848-000 Bar, bus 5430-000 4
302626-000 Brake assembly 3360-001 1 306852-000 Guard, splash 0342-000 1
302770-035 Screw, cap 3550-000 7 307053-000 Block, driver 9660-100 3
302792-000 Washer, brass flat 0341-000 * 307055-000 Mount, heater 9660-100 6
302802-000 Spring 4110-000 19 307109-000 Switch, toggle 5310-000 1
302803-000 Spring 4110-000 29 307289-000 Kit, switch 5510-000 1
302804-000 Joint, ball 4110-000 24 307306-000 Bracket 9660-000 2
302806-000 Pin, spring 4110-000 9 307344-000 Harness, main truck 5390-100 1
302808-000 Cable, brake 4110-000 32 307444-000 Bushing 0640-000 10
302810-000 Pin, groove 4110-000 8 307537-000 Harness 9660-100 8
302811-008 Screw, socket head 4110-000 18 307567-000 Strap, static 5180-000 3
302831-000 Coupler 4111-000 14 307602-000 Washer, Nylon shoulder 0341-000 *
302839-030 Screw, flat head 4111-000 10 307603-000 Washer, Nylon 0341-000 *
302862-000 Grip, fixed 4111-000 12 307644-000 Potentiometer bracket assembly 5330-000 1
302864-000 Guard 4111-000 9 307704-000 Shim 4110-000 43
302872-002 Knob assembly 4111-000 11 308518-000 Kit, switch 5510-000 1
302909-000 Cushion, backrest 0340-001 16 308562-000 Manual, TMX Master Parts 0850-001 *
302916-000 Bracket, hitch 0340-001 2 308571-000 Box, “EE” 0341-000 2
302922-000 Wheel, Urethane 3550-000 4 309807-000 Controller, 400 AMP system 5460-001 1
302922-001 Wheel, Rubber 3550-000 4 311334-000 Plate 3360-001 3
302923-000 Door 0390-000 2 311335-000 Shoe 3360-001 7
302928-000 Guard, string 3550-000 2 311336-000 Ring, retainer 3360-001 5
302931-000 Door 0390-000 2 311889-000 Latch 0340-001 9
302935-000 Frame, TMX 0300-000 1 42143-01 Spacer 3550-000 1
302948-000 Switch, platform 5390-100 6 42223-02 Heater 9660-100 7
302961-000 Cover 0340-001 7 49283-00 Alarm, travel 9370-000 13
302996-000 Coupler assembly, automatic 9510-000 5 49350-05 Plug, resistor 1.5K 5230-000 4
303009-025 Screw, socket head 2550-000 6 49506-03 Heater 9660-000 6
303009-025 Screw, socket head 3300-000 3 49506-03 Heater 9660-100 1
303032-000 Frame, Left battery roller 0390-000 1 49607-00 Plug, diode 9370-000 *
303032-001 Frame, Right battery roller 0390-000 1 49670-00 Lubricant, lift truck 10020-000 5
303037-000 Tow eye assembly 9510-000 12 49771-01 Fitting, wire 5390-100 *
303038-000 Pintle assembly 9510-000 1 49771-02 Fitting, 90° wire 9370-000 *
303047-000 Manual, TMX Service 0850-001 * 49771-09 Fitting, wire 9370-000 *
303094-001 Lever 9510-000 7 49771-09 Fitting, wire 9660-100 *
303574-000 Decal, SET PARKING BRAKE 0850-001 2 49771-09 Tab, wire, male 9660-000 5
303624-000 Tire, Crowned Urethane 3530-001 2 49831-00 Thermostat 9660-000 1
303898-000 Washer 3550-000 6 49854-01 Connector, SB-175 GRAY housing 5190-000 1
303899-000 Grip 4110-000 15 49854-03 Connector, SB-175 YELLOW housing 5190-000 1
303939-000 Pole, flashing light 9370-000 12 49854-04 Connector, SB-175 RED housing 5190-000 1
304128-000 Screw, socket head 4110-000 23 49854-08 Connector, SB-175 BLUE housing 5190-000 1

Return
TMX ELECTRIC TRUCK
NUMERICAL INDEX

49910-03 Bearing 3550-000 3
49919-02 Knob 9510-000 6
49926-08 Pin, cotter 9510-000 9
50000-15 Washer, flat 9510-000 3
50000-15 Washer, flat 9510-000 10
50000-15 Washer, flat 9510-000 14
50001-07 Nut 9660-000 *
50001-09 Lockwasher 0342-000 3
50001-09 Lockwasher 5430-000 *
50001-11 Lockwasher 5430-000 *
50002-05 Screw, cap 5430-000 12
50003-02 Screw, cap 5430-000 11
50004-03 Screw, cap 5180-000 1
52-00221-00 Paint, BT BLACK semi gloss 0850-001 7
52-00224-00 Spray, BT BLACK semi gloss 0850-001 7
52-00237-00 Paint, SAFETY YELLOW 0850-001 7
52-00247-00 Paint, SAFETY ORANGE 0850-001 7
52-00257-00 Spray, BT RED 0850-001 7
52-00260-00 Spray, SAFETY YELLOW 0850-001 7
52-00276-00 Spray, SAFETY ORANGE 0850-001 7
52-00279-00 Paint, BT RED 0850-001 7
52-05103-00 Sleeve 5430-000 10
52-07907-00 Cable 9370-000 10

Return
Return
Back Cover
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A.

Tel (563) 262-7700 • Fax (563) 262-7600
Return

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Front

WARNING Read and observe all warnings on this unit

Part no: 303064-004 Date: March 05, 2002

The regulations imposed by OSHA make it

January 22, 2002 BT Prime-Mover, Inc. 1

INDEX The terms right-hand and left-hand used in this

12 30354-32 Hose assembly, 89/180 1 89/180

2 BT Prime-Mover, Inc. January 22, 2002

5510 5310 0 1/2 1

Breaking these rules may cause serious

Read and understand all warnings and operating instructions

Only authorized and trained operators are to operate

Keep feet clear of drive wheel and lowering frame.

Make a safty check before operating the truck and do not

Maintenance is to be performed by authorized personnel only.

This machine is designed of level floors and normal industrial

Additional operator's manuals can be obtained from your

0340 0390 3550

July 17, 1998 BT Prime-Mover, Inc. 3

4 BT Prime-Mover, Inc. January 25, 2002

January 25, 2002 BT Prime-Mover, Inc. 5

This page intentionally left blank

8 BT Prime-Mover, Inc. June 19, 1997

1 302935-000 Frame, TMX 1

June 19, 1997 BT Prime-Mover, Inc. 9

10 BT Prime-Mover, Inc. February 08, 2002

1 301922-020 Screw, flat head 13

February 08, 2002 BT Prime-Mover, Inc. 11

12 BT Prime-Mover, Inc. August 23, 1999

1 301951-010 Screw, cap 2

August 23, 1999 BT Prime-Mover, Inc. 13

14 BT Prime-Mover, Inc. June 17, 1997

1 306852-000 Guard, splash 1

June 17, 1997 BT Prime-Mover, Inc. 15

16 BT Prime-Mover, Inc. June 20, 1997

1 303032-000 Frame, Left battery roller 1 Left

June 20, 1997 BT Prime-Mover, Inc. 17

18 BT Prime-Mover, Inc. June 25, 1997

June 25, 1997 BT Prime-Mover, Inc. 19

20 BT Prime-Mover, Inc. February 08, 2002

1 305955-000 Decal, WARNING 1

February 08, 2002 BT Prime-Mover, Inc. 21

This page intentionally left blank

24 BT Prime-Mover, Inc. February 21, 2002

1 305880-001 Motor assembly, drive 1

K 305982-000 Kit, “EE” cover band 1 “EE”

February 21, 2002 BT Prime-Mover, Inc. 25

This page intentionally left blank

28 BT Prime-Mover, Inc. August 28, 1998

* 301633-006 Transmission assembly 1

1 301580-001 Case, gear 1

August 28, 1998 BT Prime-Mover, Inc. 29

This page intentionally left blank

32 BT Prime-Mover, Inc. February 08, 2002

February 08, 2002 BT Prime-Mover, Inc. 33

34 BT Prime-Mover, Inc. February 28, 2001

ITEM PART # # FOR UNITS

1 302626-000 Brake assembly 1

February 28, 2001 BT Prime-Mover, Inc. 35

36 BT Prime-Mover, Inc. February 08, 2002

1 302258-000 Wheel, Rubber drive 1 Rubber

February 08, 2002 BT Prime-Mover, Inc. 37

38 BT Prime-Mover, Inc. January 1997